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Materials Chemistry
Cite this: J. Mater. Chem., 2011, 21, 5693
www.rsc.org/materials PAPER
Tuning pore diameter of platelet SBA-15 materials with short mesochannels
for enzyme adsorption†
Shih-Yuan Chen,a Yi-Ting Chen,b Jey-Jau Leec and Soofin Cheng*a
Received 22nd October 2010, Accepted 8th February 2011
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

DOI: 10.1039/c0jm03591b
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A novel route for preparing highly ordered platelet SBA-15 materials with short mesochannels
(ca. 200 nm) and large pore diameters up to 12 nm is reported for the first time. Appropriate quantities
of Zr(IV) ions and trimethylbenzene (TMB) were added to the conventional SBA-15 synthesis solution
to obtain platelet SBA-15 (SBA-15-p) materials with expanded pores. Based on the results of
conventional characterization techniques and in situ small-angle X-ray scattering experiments, the key
step to obtain a well-ordered 2D hexagonal pore structure without vesicle contamination was the
pre-hydrolysis of tetraethyl orthosilicate (TEOS) in the Zr(IV) containing synthesis solution for about
25 min before adding TMB as the pore swelling agent. The resultant SBA-15-p materials had high
surface areas (800 m2 g1), large pore volumes (1.2 cm3 g1) and short mesochannels (200 nm).
More importantly, the mesopore diameters Fa_BdB, analyzed by a modified Broekhoff-de Boer method
with the Frenkel-Halsey-Hill equation (BdB-FHH) on the nitrogen adsorption isotherms, could be
finely tuned to 7–12 nm by varying the amount of swelling agent and the hydrothermal temperature.
When adsorbing cytochrome c enzyme at pH 4–10, the short-channel SBA-15-p materials
demonstrated higher adsorption capacities and adsorption rates compared to conventional fiber-like
SBA-15 materials (SBA-15-f). Furthermore, the uptakes of cytochrome c enzyme per surface area
increased significantly on the large pore materials.

Introduction through the lengthy channels and pore blockage along the chan-
nels are the main concerns when applying SBA-15 in the sorption
Mesoporous silica materials, which have high surface area and and catalysis of bulky molecules. In recent years, numerous efforts
well-ordered mesostructure, have potential applications in sepa- have been devoted to the synthesis of mesoporous SBA-15 with
ration,1 catalysis,2 microelectronic devices,3 and enzyme immo- short mesochannels, in the sub-micrometre length range, by
bilization.4 The mesoporous SBA-15 of two-dimensional (2D) adding co-surfactant, co-solvent, electrolytes and organosilanes
cylindrical pores arranged in hexagonal p6mm symmetry has been to the synthesis solutions.7–23 Han and Ying15 have synthesized
studied extensively because of its relatively larger pore and higher pure siliceous mesoporous silica materials with mesochannels of
hydrothermal stability in comparison to MCM-41, which is its 300–500 nm by combining triblock copolymer with a cationic
analog in the M41S family.5,6 However, the cylindrical pores of fluorocarbon surfactant in weakly acidic condition. Pure siliceous
conventional SBA-15 particles are usually with pore lengths in SBA-15 materials, with cuboid or flake morphology and
tens of micrometres and pore diameters (Fa-BJH) ca. 5–6 nm, mesochannels in the sub-micrometre scale, were also synthesized
determined from the BJH (Barrett–Joyner–Halenda) adsorption by adding fluoride additives such as NH4F to the conventional
pore size distribution (PSD) profiles. Although the pore diameter SBA-15 synthesis solution with long-chain alkanes, such as
(Fa-BJH) of SBA-15 can be expanded to ca. 8 nm by increasing the heptane, octane and decane as the co-solvent.9,10 The co-solvents
hydrothermal temperature and period,6 molecular diffusion and fluorocarbon surfactant were suggested to surround the
mesoporous silica particles and thereby limit the aggregation and
a
growth of the mesochannels. These synthesis routes, however, are
Department of Chemistry, National Taiwan University, Taipei, 106,
Taiwan. E-mail: chem1031@ntu.edu.tw; Fax: +886-2-23636359; Tel: inapplicable for preparing organic functionalized mesoporous
+886-2-33661662 materials in one pot because the organosilanes may interfere with
b
Molecular Medicine Research Center, Chang Gung University, Tao-Yuan, the self-assembly process involving the co-solvents and
333, Taiwan co-surfactants, and NH4F may also react with the organosilanes.
c
Research Division, National Synchrotron Radiation Research Center,
Hsinchu, 300, Taiwan
Mesoporous silica materials have been used as enzyme supports
† Electronic supplementary information (ESI) available: Supplementary because of their high surface area and large pore diameter, espe-
information. See DOI: 10.1039/c0jm03591b cially for SBA-15.24–27 For example, pure siliceous SBA-15 with an

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expanded pore diameter (Fa-BJH) of ca. 7 nm was found to hydrothermal temperature was increased to 120  C in order to
give higher adsorption capacity and a faster adsorption rate toward obtain SBA-15-f with relatively large pores (ca. 9.4 nm). Short-
FeHeme chloroperoxidase with a size of ca. 6.5 nm, in comparison channel SBA-15-p with pore sizes of ca. 7.6 nm was synthesized
to those of the M41S family with pore diameters (Fa-BJH) in 3– without TMB as described by our previous study.19
4 nm.26 However, the major challenge is the difficulty to enlarge the
pore diameter of SBA-15 to exceeding 10 nm so that enzymes, such Pore expanded materials
as organophosphorus hydrolase (4–9 nm), cytochrome (ca. 3–
9 nm), glucose oxidase (5–8 nm) and metmyoglobin (ca. 17.6 nm), A modified route was developed to prepare short-channel SBA-15-
which are selective oxidation catalysts, may be immobilized and p materials with expanded pore diameters. In a typical synthesis,
reused.24,28 Particularly, SBA-15 functionalized with organic 0.32 g of zirconyl chloride octahydrate (ZrOCl2$8H2O, Acros) and
groups is usually required for immobilization of biomolecules, and 2 g of Pluronic P123 triblock copolymer (EO20PO70EO20, Mn ¼
the pore diameters (Fa-BJH) can be reduced to ca. 5 nm.25,27 5800, Aldrich) were thoroughly dissolved in 80 g of 2 M HCl
By adding swelling agents such as TMB in the conventional solution at 35  C. To this solution, 4.2 g of TEOS (Acros) was
added and pre-hydrolyzed for various time periods, followed by
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

synthesis solution, the pore diameter of SBA-15 was reported to


increase.6 However, phase transformation from the well-ordered adding 1 g of TMB (Acros). The gel composition was
0.017P123 : 1TEOS : 0.41TMB : 0.05ZrOCl2 : 7.9HCl : 220H2O.
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2D hexagonal p6mm pore structure to randomly distributed


mesocellular foams (MCF) occurs when the amount of swelling The mixture solution was sealed in a polypropylene (PP) bottle and
agent added exceeds TMB/P123 weight ratio ca. 0.2.29–32 A stirred at 35  C for 24 h, and followed by hydrothermal treatment
modified route was recently reported to synthesize large-pore at 90  C for another 24 h under static conditions. Materials were
SBA-15 up to 15 nm in diameter with the simultaneous additions also prepared by varying the TMB/P123 weight ratios and
of TMB and KCl.33 Nevertheless, the pore size distributions of hydrothermal temperatures in 0.05–2.5 and 50–150  C, respec-
the resultant materials were rather broad (ca. 2–3 nm). More- tively. White precipitates recovered by filtration were thoroughly
over, a strict temperature range near 15  C was needed for the washed with de-ionized water and dried at 50  C overnight. The
self-assembly process,33 and the effects of TMB and KCl addi- P123 was removed by calcining the as-made materials at 500  C for
tives on the morphology of the resultant materials were not 12 h in air.
reported. Therefore, many challenges still remain in the synthesis
of large-pore SBA-15 material with short mesochannels. Characterizations
It is also noteworthy that the 15 nm pore diameter (Fa-BJH)33, Powder X-ray diffraction (XRD) patterns were measured by
estimated from the adsorption branch of the N2 sorption isotherm a Philips X’pert Pro diffractometer with Cu Ka radiation oper-
by BJH calculations, was probably overestimated and theoreti- ated at 40 mA and 45 kV. The divergent slits of 1/32 and 1/2 were
cally incorrect.34 On the contrary, the pore diameter (Fd_BJH), set for measuring small- and wide-angle XRD patterns. Nitrogen
determined from the desorption branch, is reported to underes- adsorption-desorption isotherms were measured at liquid
timate by ca. 20–25% due to the fact that the BJH method neglects nitrogen temperature (77 K) using a Micrometerics TriStar 3000
the effect of the pore wall curvatures on the adsorbed gas layer instrument. Before the experiment, the materials were degassed
thickness.34 The pore diameters of mesoporous silica materials, at 200  C under vacuum (103 Torr) for at least 8 h. The specific
such as SBA-15 and mesocellular silica foam, have been more surface area was calculated by Brunauer–Emmett–Teller (BET)
precisely determined by non-local density function theory method in the P/P0 range of 0.05–0.25. A modified BdB-FHH
(NLDFT) and modified BdB-FHH method.30,34,35 method based on both the adsorption and desorption profiles
Our laboratory has recently developed a facile route to synthesize was used to calculate the pore size distributions (PSDs) of mes-
functionalized SBA-15 with platelet morphology and short meso- oporous materials.30,36 The materials were photographed with
channels (ca. 200 nm) by adding appropriate amounts of Zr(IV) ions a Hitachi S-800 field emission scanning electron microscope
to the conventional SBA-15 synthesis solution as the Zr(IV) ions can (SEM) and a Hitachi H-7100 transmission electron microscope
accelerate the self-assembly of P123 micelles and TEOS.12,19 (TEM). The in situ SAXS experiments were performed at Beam
However, the pore diameters (Fd_BJH) of these platelet SBA-15 line 17A of National Synchrotron Radiation Research Center
materials are around 5 nm, which is insufficient for the sorption of (NSRRC), Hsinchu, Taiwan. The standard operating condition
bulky molecules such as enzymes. Therefore, the purpose of this was around 1.5 GeV and 360 mA. The gelled sample was pumped
study is to enlarge the pore diameters of platelet SBA-15 materials. into a Teflon sample cell by a wriggle pump with a 17 mL min1
Possible factors including the amount of swelling agent, the dura- circulating rate. In situ SAXS patterns were collected by Mar345
tion of the TEOS pre-hydrolysis, and hydrothermal temperature Imaging Plate Area Detector (182 s for acquring a pattern).
were examined. The adsorption of cytochrome c on the resultant Thermogravimetric (TG) analysis was performed using a Hi-Res
platelet SBA-15 materials at various pH values were studied and TA 2950 TG analyzer under a 50 mL min1 air flow and a 10  C
compared with that of fiber-like analogues. min1 ramping rate. The UV-vis spectra were visualized by
a Hitachi U-3310 spectrometer.
Experimental
Adsorption properties
Reference materials
The adsorption of cytochrome c (MW ¼ 12384 Da, Sigma) was
Conventional SBA-15-f material of fiber-like morphology was performed in a 5% CH3CN aqueous solution with pH values
prepared as described by Zhao et al.6 In some cases, the varied in 4–10. The uptake of cytochrome c was measured by

5694 | J. Mater. Chem., 2011, 21, 5693–5703 This journal is ª The Royal Society of Chemistry 2011
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comparing the cytochrome c concentrations (0.20–10 g L1) higher P/P0 regions as the TMB/P123 weight ratios increase.
in the supernatant liquids before and after adding adsorbent As for the materials prepared with TMB/P123 weight ratios of
(ca. 3–10 mg) using UV-vis absorption at 407 nm. 0.20–0.25, the hysteresis loops are no longer parallel, indicating
the presence of disordered pore structures. When the TMB/P123
weight ratio is higher than 0.25, the resultant materials have wide
Results and discussion hysteresis loops at P/P0 in 0.45–0.95. The significant separation
Effect of TMB addition on the formation of platelet SBA-15 of adsorption and desorption branches of the hysteresis loop is
akin to that of mesocellular silica foam with closed window
First, the effect of swelling agent on the pore structure and cells.30,36 Table 1 shows the structural analysis results. The
morphology of SBA-15-p materials was examined by adding materials prepared with TMB have larger surface areas and
various amounts of TMB in the SBA-15-p synthesis solution surface volumes than those without TMB. The unit cell param-
directly. The small-angle XRD patterns in Fig. 1(a) indicate that eters (a0), wall thicknesses (Wt), and pore diameters (Fa-BdB),
the materials prepared with TMB/P123 weight ratios less than analyzed from the adsorption branches of N2 sorption isotherms
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

0.2 contain three diffraction peaks corresponding to the (100), by a modified BdB-FHH method, increase progressively with the
(110), and (200) planes of 2D hexagonal p6mm pore structure, TMB contents. It is also noticeable that the Fa-BdB and Fd-BdB
which are akin to those of conventional SBA-15.6 By increasing
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values (from the desorption branches) are in a close range for the
the TMB/P123 weight ratios, the diffraction peaks shift slightly materials prepared with TMB/P123 weight ratio lower than 0.1.
toward lower angles, inferring that the pore diameters are Then, the differences increase with the TMB/P123 weight ratio.
probably enlarged by swelling the P123 micelles with TMB The large differences of the Fa-BdB and Fd-BdB values imply that
molecules. However, the diffraction peaks decrease gradually in the materials contain MCF structures, and the Fa-BdB and Fd-BdB
intensities when TMB/P123 weight ratios exceed 0.2, indicating values correspond to the cell and window sizes of MCF,
less ordering of the pore structure. respectively.30,36
Fig. 1(b) shows the nitrogen adsorption-desorption isotherms The effect of directly adding TMB to the synthesis solution on
of SBA-15-p materials prepared with various TMB/P123 weight the morphology and pore structures of the resultant SBA-15-p
ratios. Materials prepared with TMB/P123 weight ratios less materials was further examined by electron microscopy. When
than 0.15 exhibit the classic type IV isotherms with parallel H1 the TMB/P123 weight ratios are 0.05 or lower, the platelet
type hysteresis loops. The hysteresis loops shift slightly toward aggregates are seen (Fig. 2(a)). Each platelet is 1–1.5 mm in width
and 200 nm in thickness. The TEM photograph (Fig. 3(a)) shows
that the cylindrical pores are aligned along the short axis of the
platelet and the pore diameter is around 7 nm. Restated, the
mesochannels are only 200 nm long. These experimental results
are similar to our previous studies, demonstrating that the short-
channel SBA-15 platelet materials could be obtained by adding
a small amount of Zr(IV) ions in the conventional SBA-15
synthesis solution.12,19 When the TMB/P123 weight ratio is
increased to 0.1, the platelets pile up one on top of another. Each
platelet is 500–600 nm in width and 300–400 nm in thickness. The
TEM photograph (Fig. 3(b)) shows that the lengths of the mes-
ochannels increase to ca. 400 nm and the diameters are around 8
nm. When the TMB/P123 weight ratios are 0.2 or larger, the
aggregates of spherical particles ca. 2 mm in diameter are
observed. In addition, the vesicle structures are seen on the
particle surfaces, as indicated by the thick arrows in Fig. 2(c) and
Fig. 1 (a) Small-angle XRD patterns and (b) N2 sorption isotherms of 2(d). The TEM photographs (Fig. 3(c) and 3(d)) show that the
SBA-15-p materials prepared with various TMB/P123 weight ratios. cylindrical pores and vesicle structures are coexistent in the

Table 1 Effect of TMB/P123 weight ratios on the structural properties of SBA-15-p materials prepared without TEOS pre-hydrolysis

TMB/P123
(weight ratio) Pore Structurea a0b (nm) SBET (m2 g1) VTotal (cm3 g1) Fa_BdB (nm) Fd_BdB (nm) FTEMa (nm) Wtc (nm)

0 p6mm 11.7 815 1.0 7.6 8.0 7.0 4.1


0.05 p6mm 12.1 820 1.1 7.8 8.2 8.0 4.3
0.1 p6mm and MCF 12.2 880 1.3 8.7 8.4 — n.d.
0.2 p6mm and MCF 14.2 890 1.3 13.9 9.0 — n.d.
0.3 MCF and worm pore 14.5 820 1.2 14.8 6.4 — n.d.
0.4 MCF 15.0 760 1.2 20.2 6.2 — n.d.
0.5 MCF n.d.d 790 1.3 26.9 5.0 — n.d.
a
On the basis of TEM photographs. b
Unit cell parameter (a0) ¼ 2(d(100)/O3). c Wall thickness (Wt) ¼ a0  Fa_BdB. d Not detectable.

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ratios are in 0–0.05. If the TMB/P123 weight ratios are increased


to 0.1–0.2, the mixture of hexagonal pore and MCF structures
coexists. When the TMB/P123 weight ratios are higher than 0.2,
the resultant materials only contain the MCF structure.
However, the pore diameters of short-channel SBA-15 platelet
materials could only be expanded to ca. 8 nm when TMB is
directly added to the SBA-15 synthesis solution containing
ZrOCl2.

Effect of pre-hydrolysis of TEOS


To expand the pore diameter of platelet SBA-15 materials and
simultaneously retain the well-ordered 2D hexagonal p6mm pore
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

structure, a key step was found to be the pre-hydrolysis of TEOS


in the synthesis solution before the addition of TMB. Fig. 4(a)
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and 4(b) show the small-angle XRD patterns and the nitrogen
adsorption-desorption isotherms, respectively, of SBA-15-p
materials prepared with a TMB/P123 weight ratio of 0.5 and
varying the TEOS pre-hydrolysis period. For the materials
prepared with TEOS pre-hydrolysis for less than 15 min, only
broad diffraction peaks are seen. However, three distinct
diffraction peaks of (100), (110), and (200) planes of 2D hexag-
Fig. 2 SEM photographs of SBA-15-p materials prepared with TMB/
onal p6mm pore structure appear when the TEOS pre-hydrolysis
P123 weight ratios of (a) 0.05, (b) 0.1, (c) 0.2, and (d) 0.5.
periods exceed 15 min. As the TEOS pre-hydrolysis period is
prolonged, the X-ray diffraction peaks increase in intensities and
sample prepared with TMB/P123 ¼ 0.2 and only vesicle structure shift toward higher angle region.
akin to MCF with closed window cells are observed in the sample In the nitrogen adsorption-desorption isotherms, the materials
with TMB/P123 ¼ 0.5. The variations in the hysteresis loops and prepared with TEOS pre-hydrolysis for 10 min or shorter have
pore diameters of the SBA-15-p materials indicate that the self- the hysteresis loops similar to that of MCF with closed-window
assembly of P123 micelles and TEOS is significantly disturbed by cells,30,36 appearing at a wide P/P0 region of 0.65–0.95. Regarding
adding small amounts of TMB into the synthesis solution. the materials prepared with TEOS pre-hydrolysis for 15 min or
Based on the results of XRD, nitrogen physisorption, and longer, the classic type IV isotherms with parallel H1 type
electron microscopes, the hexagonal pore structure of short- hysteresis loops is observed, indicating the presence of well-
channel SBA-15 are obtained only when the TMB/P123 weight ordered mesopores.
The morphologies and pore structures of SBA-15-p material
prepared with a TMB/P123 weight ratio of 0.5 and varying the
TEOS pre-hydrolysis period were examined with electron
microscopy. Fig. 5(a) shows that the materials prepared
with TEOS pre-hydrolysis for shorter than 5 min are aggregates
of 2–3 mm spherical particles. As indicated by the thick arrows,

Fig. 4 (a) Small-angle XRD patterns and (b) N2 sorption isotherms of


Fig. 3 TEM photographs of SBA-15-p materials prepared with TMB/ SBA-15-p materials prepared with a TMB/P123 weight ratio of 0.5 and
P123 weight ratios of (a) 0.05, (b) 0.1, (c) 0.2, and (d) 0.5. various TEOS pre-hydrolysis periods.

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large pore mouths can be seen on the particle surfaces. The TEM
photograph (Fig. 6(a)) reveals that this material contains vesicles
and worm pores. When the TEOS pre-hydrolysis period was
15 min, the material contains numerous spherical nanoparticles
adhered to platelet surfaces (Fig. 5(b)). Its TEM photograph
shows well-ordered 2D hexagonal pore structure and the spher-
ical vesicles (Fig. 6(b)). When the TEOS pre-hydrolysis period
was increased to 25 min or longer, platelet materials with clean
surfaces were obtained (Fig. 5(c,d)). The TEM photographs in
Fig. 6(c) and 6(d) show that the pore diameters and wall thick-
nesses are 10.5 and 4.6 nm, respectively, which are consistent
with the data estimated from the XRD pattern and BdH-FHH
adsorption pore size analysis.
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

For mesoporous materials with cylindrical pores, the BdB-


FHH method should give the same pore diameter from both
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adsorption and desorption isotherms.30 In the present study, the


pore diameters Fa-BdB and Fd-BdB values determined from the
adsorption and desorption isotherms are slightly different. It was
told that the step size in the sorption experiments may affect the
pore size analysis. Moreover, the SBA-15 type materials do not
have dense pore walls and very straight cylindrical pores as the
model assumed in the modified BdB-FHH method. Although the Fig. 6 TEM photographs of SBA-15-p materials prepared with a TMB/
above mentioned factors may cause the slight differences P123 weight ratio of 0.5 and varying the TEOS pre-hydrolysis periods of
between the Fa-BdB and Fd-BdB values, the Fa-BdB values deter- (a) 5, (b) 15, and (c,d) 25 min.
mined from the adsorption branches were found to be extremely
close to the data determined by TEM photographs in the present
study. Therefore, the Fa-BdB values are used to estimate the pore with TEOS pre-hydrolysis for 25 min, the Fa-BdB value is
diameters of SBA-15 type materials hereafter. 10.6 nm. When the TEOS pre-hydrolysis periods are further
The structural properties of SBA-15-p materials prepared with prolonged, the Fa-BdB values gradually decrease. The materials
a TMB/P123 weight ratio of 0.5 and varying the TEOS pre- obtained from TEOS pre-hydrolysis for several hours have
hydrolysis periods are tabulated in Table 2. The well order 2D Fa_BdB values around 7.5 nm, which is similar to that observed on
hexagonal p6mm structure was obtained only when TEOS was the SBA-15-p material prepared without adding TMB (entry 1,
pre-hydrolyzed for 25 min or longer. For the sample prepared Table 1). These data reveal that the pore-swelling agent can no
longer expand the pores effectively when the silicate condensa-
tion is for longer than 25 min and the silica framework becomes
too rigid.
To study the mechanism of TMB as a swelling agent, in situ
SAXS was utilized to monitor the early self-assembly process of
short-channel SBA-15-p materials using the synchrotron X-ray
radiation source (l ¼ 1.33093 A)  at beam line 17A of NSRRC,
Taiwan. In a typical synthesis, 0.32 g of zirconyl chloride octa-
hydrate (ZrOCl2$8H2O, Acros) and 2 g of Pluronic P123 triblock
copolymer (EO20PO70EO20, Mn ¼ 5800, Aldrich) were thor-
oughly dissolved in 80 g of 2 M HCl solution at 35  C. The in situ
SAXS patterns were recorded right after TEOS was added. Fig. 7
compares the patterns when TMB and TEOS were added
simultaneously and those prepared with TEOS pre-hydrolysis for
25 and 60 min before the addition of TMB. The TMB/P123
weight ratio was kept at 0.5.
When TMB and TEOS were simultaneously added to the
SBA-15-p synthesis solution, a broad and weak scattering peak
centered at 2q ¼ 0.641 (d spacing ¼ 11.9 nm) appeared imme-
diately (Fig. 7(a)). In the next 10 min, the scattering peak grew
and shifted toward 2q  0.482 (d spacing  15.8 nm), indicating
the swell of P123 micelles by dissolving TMB. Meanwhile, the
signal intensity was slightly enhanced, inferring that the hydro-
Fig. 5 SEM photographs of SBA-15-p materials prepared with a TMB/ lysis and condensation of TEOS is on-going slowly. After 90 min,
P123 weight ratio of 0.5 and varying the TEOS pre-hydrolysis periods of only a broad scattering peak with medium intensity at
(a) 5, (b) 15, (c) 25 and (d) 60 min. 2q  0.528 (d spacing  14.4 nm) was seen. Since no scattering

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Table 2 Effect of TEOS pre-hydrolysis periods on structural properties of SBA-15-p materials prepared with a TMB/P123 weight ratio of 0.5

Perioda (min) Pore structure a0 (nm) SBET (m2 g1) VTotal (cm3 g1) Fa_BdB (nm) Fd_BdB (nm) FTEM (nm) Wt (nm)

0 MCF n.d. 792 1.3 26.9 5.0 — n.d.


5 MCF 17.6 818 1.4 16.1 11.0 — n.d.
10 MCF and worm pore 16.6 804 1.2 14.9 9.8 — n.d.
15 MCF and p6mm 16.3 813 1.4 11.7 11.4 — 4.6
20 p6mm and MCF 16.2 803 1.4 11.2 11.4 — 5.0
25 p6mm 15.6 854 1.4 10.6 10.7 10.5 5.0
30 p6mm 14.3 832 1.4 9.9 10.0 10.0 4.4
40 p6mm 13.6 844 1.5 9.0 9.7 8.9 4.6
50 p6mm 13.1 848 1.3 8.5 8.7 8.5 4.6
60 p6mm 12.6 836 1.3 8.1 8.5 8.2 4.5
360 p6mm 12.4 885 1.3 7.8 8.3 7.7 4.6
720 p6mm 12.4 891 1.2 7.5 7.7 7.5 4.9
1480 p6mm 12.4 895 1.2 7.5 7.7 7.4 4.9
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

a
TEOS pre-hydrolysis period.
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peaks corresponding to (110) and (200) plans were observed, added to the synthesis solution at 25 min, the scattering peak
a worm-like pore or MCF structure was probably formed. The dramatically shifted from 2q ¼ 0.640 (d spacing ¼ 11.9 nm)
TEM photographs confirm that the material has the MCF toward 2q ¼ 0.559 (d spacing ¼ 13.6 nm) in 10 min and the peak
structure. intensity is double (Fig. 7(b)). The significant shift and growth of
Fig. 7(b) shows that no apparent scattering signal was the scattering signal suggests that the TMB molecules are indeed
observed at the beginning of first 10 min when only TEOS was dissolved in P123 micelles. It also implies that the swelling of
added to the SBA-15-p synthesis solution. After ca. 10 min, P123 micelles by dissolving TMB takes place in ca. 10 min. As the
a distinct scattering peak appeared at 2q ¼ 0.606 (d spacing ¼ self–assembly further proceeded, the (100) scattering peak
12.6 nm), and the intensity grew with time. When TMB was continuously grew up and the (110) and (200) scattering peaks

Fig. 7 In situ SAXS patterns of SBA-15-p materials prepared (a) with simultaneous adding TMB and TEOS, and those prepared with TEOS pre-
hydrolysis of (b) 25 min and (c) 60 min before the addition of TMB.

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gradually appeared, inferring the formation of a ordered 2D


hexagonal pore structure. Similar results were observed when
TEOS pre-hydrolysis period was extended to 60 min before the
addition of TMB (Fig. 7(c)). However, the scattering peak only
shifts slightly from 2q ¼ 0.643 (d spacing ¼ 11.9 nm) to 2q ¼
0.630 (d spacing ¼ 12.2 nm). Nevertheless, the peak intensity
still increased significantly, suggesting that TMB was indeed
dissolved in the P123 micelles of silica-P123 nanocomposites.
Our previous studies, by in situ XRD and freeze-fraction
replica TEM of the SBA-15 synthesis solution containing a small
amount of ZrOCl2, reveal that a silica-P123 nanocomposite with
thread-like channels is first formed after TEOS is added for ca. 10
min.19 After 25 min, the ordered 2D hexagonal pore structure is
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

already formed by straightening and rearrangement of thread-


like channels. Nevertheless, at this moment the silicate conden-
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sation is far from complete and the silica framework is still soft. Fig. 8 (a) Small-angle XRD patterns and (b) N2 sorption isotherms of
The pore-swelling agent dissolved in the micelle can therefore SBA-15-p materials prepared with TEOS pre-hydrolysis for 25 min and
expand the pores effectively. Hence, the pore diameter (Fa_BdB) various TMB/P123 weight ratios.
of the sample prepared with TEOS pre-hydrolysis for 25 min can
be expanded to 10.6 nm by adding TMB as the swelling agent. triblock copolymer determined at the peak maxima of DTG
However, when the TEOS pre-hydrolysis period is further pro- profiles are all around 310  C, which are similar to those
longed, the Fa-BdB value gradually decreases, implying that the observed in the previous report.19 This implies that TMB has
silica framework becomes too rigid and the pore-swelling agent a limited solubility in the P123 micelles and the addition of TMB
can no longer expand the pores effectively. The materials does not significantly affect the interaction between P123
obtained from TEOS pre-hydrolysis for several hours have triblock copolymer and silica framework. In other words, only
Fa_BdB values around 7.5 nm, which is similar to that observed on the TMB molecules dissolved in the P123 micelles can expand the
the SBA-15-p material prepared without adding TMB (entry 1, pore diameter of the resulting mesoporous materials effectively.
Table 1). These data reveal that the silica framework, after such If excess TMB is present, they may then disturb the self-assembly
a long hydrolysis period, is too rigid to be swollen by the TMB processes of P123 micelles and TEOS, and the resultant materials
molecules. have less ordered structure and relatively low surface areas and
The structural properties of short-channel SBA-15-p materials pore volumes.
prepared with TEOS pre-hydrolysis for 25 min and varying the Other swelling agents, such as tripropylbenzene (TPB) and
TMB/P123 weight ratios were further examined by XRD, octane, were also applied in the present synthesis condition.
nitrogen physisorption, and electron microscopy. The small- Fig. 9 shows that using TPB and octane as swelling agents
angle XRD patterns in Fig. 8(a) show that all materials prepared increases the pore diameters of platelet SBA-15 materials to
with TMB/P123 weight ratios up to 2.5 have well-ordered 2D around 8.7 and 9.9 nm, respectively. Compared to bulky benzene
hexagonal p6mm pore structures. Moreover, the diffraction and linear alkane molecules, TMB is undoubtedly a more effi-
peaks shift gradually towards the lower angle region with the cient swelling agent.
increase of TMB/P123 weight ratios up to 0.25. Above this TMB/
P123 ratio, the peak positions do not substantially vary, indi-
Effect of hydrothermal temperature
cating that excess TMB do not positively increase the unit cell
parameter. When the TEOS pre-hydrolysis periods were kept around 25–
Fig. 8(b) clearly shows that the parallel and narrow hysteresis 30 min and TMB/P123 weight ratio was around 0.5, the pore
loops shift toward higher P/P0 region by increasing the TMB/ diameters of short-channel SBA-15-p materials could be further
P123 weight ratios up to 0.25. The pore size analysis in Table 3 expanded by increasing the hydrothermal temperature. The
shows that the Fa-BdB values substantially increase to around 11 small-angle XRD patterns in Fig. 10 shows that all the materials
nm by increasing the TMB/P123 weight ratios up to 0.5. Above have at least three diffraction peaks corresponding to the (100),
this ratio, the pore diameters do not significantly alter. The wall (110) and (200) planes of 2D hexagonal p6mm pore structure.
thicknesses (4.1–5.1 nm), however, exhibit the opposite trend. The diffraction peaks progressively shift towards the lower angle
The materials with lower surface areas and pore volumes were region as the hydrothermal temperatures increase from 50 up to
obtained when excess amounts of TMB were added in the 100  C. Then they remain in the similar 2q region when hydro-
synthesis solution. SEM and TEM photographs show that the thermal temperatures are further increased to 150  C. In the
materials prepared with TEOS pre-hydrolysis for 25 min still wide-angle region, the prepared materials obtained from
retain the platelet morphology (Fig. S1 and S2, ESI†). hydrothermal temperatures lower than 120  C exhibit a broad
The TG analysis (Fig. S3, ESI†) shows that the contents of band at 2040 , which is the characteristics of amorphous silica
organic moieties increase gradually from 40 wt% to 54 wt% when frameworks.2 However, a sharp diffraction peak at 26.9 and
TMB was added until the TMB/P123 weight ratio was 1.5 (Table several weak diffraction peaks at 35.6, 43.7 and 53.5 are seen in
3). Further increase in the TMB did not increase the organic materials hydrothermally treated at 150  C. The peak positions
contents in the solids. The decomposition temperatures of P123 resemble those of crystalline zirconium silicate.37 These results

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Table 3 Effect of TMB/P123 weight ratios on structural properties of short-channel SBA-15-p materials prepared with TEOS pre-hydrolysis for 25 min

TMB/P123
(weight ratio) a0 (nm) SBET (m2 g1) VTotal (cm3 g1) Fa_BdB (nm) FTEM (nm) Wt (nm) Organic moietya (wt%)

0 11.7 815 1.1 7.6 7.0 4.1 40


0.05 12.9 855 1.2 8.5 8.4 4.4 43
0.1 13.8 890 1.3 8.7 8.6 5.1 43
0.25 14.3 861 1.5 9.6 9.4 4.7 43
0.5 15.6 854 1.4 10.6 10.5 5.0 47
1 15.6 814 1.4 10.7 10.8 4.9 51
1.5 15.6 750 1.3 10.7 11.1 4.9 54
2 15.6 737 1.2 10.9 10.7 4.7 55
2.5 15.6 647 1.1 11.1 11.1 4.5 54
a
Based on the weight losses at 800  C in TG analyses.
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B
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loops clearly shift to higher P/P0 regions as the hydrothermal


temperature increases. The corresponding pore diameters
determined from the peak maxima of the PSD curves, based on
the BdB-FHH adsorption isotherms, progressively shift toward
higher values as the hydrothermal temperatures increase (Fig. 11
(b)). The structural properties of these materials are listed in
Table 4. The unit cell parameters increased significantly from
11.8 to 15.6 nm after hydrothermal treatment at temperatures up
to 90  C. Above this temperature, the unit cell parameters do not
significantly change. Similar trend can be seen for the pore
volumes. On the other hand, the surface area reaches
a maximum, for the material hydrothermally treated, at 70–90  C
and then decreases as the hydrothermal temperature is further
increased. A significant decrease in surface area is seen for the
materials prepared with hydrothermal temperature of 150  C.
The XRD patterns showed that zirconium silicate was formed at
Fig. 9 Effect of different swelling agent-to-P123 (S/P123) weight ratios such a high temperature, the optimal hydrothermal temperature
on BdB-FHH adsorption pore sizes (Fa_BdB) of SBA-15-p materials
to expand the pore diameter of platelet SBA-15 should be around
prepared with TEOS pre-hydrolysis for 25 min.
120  C.
The pore diameter Fa-BdB values (6.8–13.2 nm) are positively
correlated with hydrothermal temperature, whereas wall thick-
nesses, micropore volumes and micropore surface areas are
negatively correlated with hydrothermal temperature. Because
the unit cell parameters are almost unchanged for the materials

Fig. 10 XRD patterns of SBA-15-p materials prepared at different


hydrothermal temperatures (HT) with TEOS pre-hydrolysis for 25 min
and TMB/P123 weight ratio of 0.5. The asterisk peaks are due to crys-
talline zirconium silicate.

indicate that zirconium silicate nanocrystallites are formed when


the hydrothermal temperature is around 150  C. Fig. 11 (a) N2 sorption isotherms and (b) BdB-FHH adsorption PSD
Fig. 11(a) shows that all the materials have the classic type IV curves of SBA-15-p materials prepared at different hydrothermal
isotherms with H1 hysteresis loops at P/P0 in 0.6–0.9, indicating temperatures with TEOS pre-hydrolysis for 25 min and TMB/P123
the presence of well-ordered channeling pores. The hysteresis weight ratio of 0.5.

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Table 4 The effect of hydrothermal temperatures on the structural properties of short-channel SBA-15-p materials.a

Organic moietyb
T/ C a0 (nm) SBET (m2 g1) SMicro. (m2 g1) VTotal (cm3 g1) VMicro. (cm3 g1) Fa_BdB (nm) FTEM (nm) Wt (nm) (wt%)

non 11.8 798 256 0.82 0.12 6.8 6.6 5.0 56


50 12.5 844 200 0.92 0.10 7.5 7.7 5.0 58
70 13.7 895 169 1.2 0.081 8.8 9.1 4.9 56
90 15.6 854 160 1.4 0.070 10.6 10.5 5.0 56
100 15.6 775 149 1.6 0.064 11.2 10.9 4.4 56
110 15.6 642 135 1.6 0.059 11.2 11.5 4.4 51
120 15.6 616 130 1.5 0.055 12.3 12.1 3.3 50
150 15.6 366 110 1.4 0.048 13.2 12.9 2.4 54
a
The materials were prepared with a TMB/P123 ratio of 0.5 and a TEOS pre-hydrolysis period of 25 min. b Based on the TG analysis.
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B

prepared at hydrothermal temperatures between 100–150  C, the Langmuir equation, ns/nm ¼ Kc/(1 + Kc), where ns is the amount
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wall thickness shrinks with the expansion of the pore diameters in of cytochrome c adsorbed on the materials, nm is the monolayer
this temperature range. The decrease in wall thickness with adsorption capacity, and c is the concentration of cytochrome
hydrothermal temperature is due to the more complete conden- c.38 The K values are 0.501, 1.06 and 1.15 L mmol1 at pH values
sation of the silicate at higher temperatures. As a result, the of 4, 7 and 10, respectively, confirming that the cytochrome
micropore volumes and micropore surface areas are also c preferentially adsorbs on the materials at a pH close to its pI.
decreased. It is also noted that without adding the swelling Table 5 compares the uptakes of horse heart cytochrome c at
agents, the largest pore diameters (Fa-BdB) of SBA-15-p mate- pH 7 and 10 over short-channel SBA-15-p materials with pore
rials, prepared by increasing the hydrothermal temperatures up diameters in 7.6–12.3 nm, in comparison to those of long-channel
to 150  C, are only ca. 9.5 nm (Figure S4, ESI†). Therefore, the SBA-15-f with pore diameters in 6.2–9.4 nm. Again, the uptakes
addition of TMB as a swelling agent in the synthesis solution is of cytochrome c on the materials at pH 10 are higher than those
necessary in further expanding the pore diameters of SBA-15-p at pH 7. For the conventional SBA-15-f materials, the one with
materials. pore diameter and volume of 9.4 nm and 1.2 cm3 g1 has higher
In summary, given a suitable TEOS pre-hydrolysis period of uptake amount than that with pore diameter and volume of
25–30 min, the pore diameters of short-channel SBA-15-p 6.2 nm and 0.91 cm3 g1 at pH 7. At pH 10, the difference in
materials of well-ordered pore structure can be expanded up to adsorption capacities of SBA-15-f materials with different pore
12 nm by adding TMB as the swelling agent with TMB/P123 sizes is almost negligible. The higher adsorption capacity of SBA-
weight ratios around 0.5 and a hydrothermal temperature of 15-f materials with a large pore opening of 9.4 nm at pH 7 is an
120  C. Excess amounts of TMB may interfere the self-assembly indication that the molecular diffusion through the lengthy
of P123 micelles and TEOS and result in materials with low channels can be enhanced by expanding the pore openings.
surface areas and pore volumes. Over the short-channel SBA-15-p materials, much higher
uptakes of cytochrome c (23.9–36.6 mmol cyto c/g SiO2) were
Adsorption study
Fig. 12 shows the adsorption isotherms of horse heart cyto-
chrome c on short-channel SBA-15-p materials with a pore
diameter of 10.6 nm at pH values in 4–10. The symbols represent
the experimental data and the solid curves are the fitting results
based on the Langmuir model. The uptakes of cytochrome c on
the SBA-15-p materials raise rapidly when the final solution
concentrations are below ca. 5 mmol L1 at pHs 7–10 and ca.
10 mmol L1 at pH 4. Further increase in the concentrations does
not significantly increase the uptakes of cytochrome c. The
maximum uptakes of cytochrome c on the SBA-15-p materials at
pH values of 4, 7 and 10 are 22.8, 25.4 and 36.6 mmol g1 SiO2,
respectively. Noticeably, the adsorption capacity of cytochrome
c at pH 10 is significantly higher than those at pH 4 and 7. Similar
data have been reported by other research groups.38,39 The
isoelectric point (pI) of cytochrome c is around 9.8, at which
point the sum of the protein charges approach zero.24 Since
cytochrome c molecules may pack closer at pI, due to less
repulsion among them, higher uptake of cytochrome c is Fig. 12 Adsorption isotherms of cytochrome c at 20  C on SBA-15-p
obtained at pH 10 than at lower pH values. The equilibrium material with a pore diameter in 10.6 nm at various pH values of (-) 4,
constants (K) of cytochrome c adsorption on SBA-15-p materials (O) 7 and (C) 10. The solid curves are the fitting results based on the
were calculated by fitting the experimental data with the Langmuir model.

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Table 5 Adsorption of cytochrome c over short-channel SBA-15-p materialsb,c with various pore diameters in comparison with conventional SBA-15-f
materials

cyto c mmol g1 SiO2


Channel (cyto c nmol m2)
Morph. Length Zr/Sid TMB/P123d HT/ SBET VTotal Fa_BdB

Entry (SEM) (TEM) (molar ratio) (weight ratio) C (m2 g1) (cm3 g1) (nm) pH ¼ 7.3 pH ¼ 10.3

1a Fiber >10 mm 0 0 90 913 0.91 6.2 5.49 (6.01) 19.8 (21.7)


2a Fiber >10 mm 0 0 120 830 1.2 9.4 10.7 (12.8) 19.9 (23.9)
3b Platelet 150–350 nm 0.05 0 90 815 1.1 7.6 23.9 (29.3) 32.9 (40.4)
4c Platelet 150–350 nm 0.05 0.5 90 854 1.4 10.6 25.4 (29.7) 36.6 (42.8)
5c Platelet 150–350 nm 0.05 0.5 120 616 1.5 12.3 25.9 (42.1) 33.0 (53.6)
a
SBA-15-f reference materials are prepared according to the procedures reported by Zhao et al.6 b SBA-15-p reference material is prepared based on the
procedures of our previous study.12,19 c Short-channeled SBA-15-p materials are prepared based on the procedures of the present study. d In the gels.
Published on 04 March 2011 on http://pubs.rsc.org | doi:10.1039/C0JM03591B
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obtained, compared to those of SBA-15-f materials. Although However, after normalization by surface area, short-channel
horse heart cytochrome c has a thermodynamic dimension of SBA-15-p with the largest 12.3 nm pore opening gives the highest
approximately 2.6 nm  3.2 nm  3.3 nm, the present study adsorption capacities (42.1–53.6 nmol cyto c/m2).
shows that the diffusion of cytochrome c in the channels of Fig. 13(a) shows the uptakes of cytochrome c at pH 10 as
conventional SBA-15-f materials still seems to be hindered. The a function of time period. The adsorption of cytochrome c
difference in adsorption capacities of short-channel SBA-15-p requires only 120–250 min to reach equilibrium on the short-
materials with 7.6–12.3 nm pores appears to be insignificant. channel SBA-15-p materials, with large pore openings of 10.6–
12.3 nm, but it requires 6 h or longer on conventional SBA-15-f
materials with long mesochannels and relatively small pore
openings (9.4 nm). Fig. 13(b) compares the uptakes at the
beginning of the adsorption experiments. Between the two short-
channel SBA-15-p materials, slightly slower adsorption rate and
lower uptake of cytochrome c is observed in the one with 12.3 nm
pores than that with 10.6 nm pores. It is attributed to the lower
surface area of the larger pore material. On the other hand, the
uptake of cytochrome c in the first 10 min by SBA-15-p with 10.6
nm pores is almost four times that of the SBA-15-f with 9.4 nm
pores, although both samples have almost the same surface area.
Clearly, molecular diffusion is indeed facilitated through the
short mesochannels of platelet materials, and large pore openings
provide rapid and efficient adsorption of the enzyme molecules.

Conclusions
A facile synthesis for preparing SBA-15 platelet materials with
short mesochannels (ca. 200 nm) and large pore diameter up to
12 nm was developed by adding Zr(IV) ions and TMB to the
conventional SBA-15 synthesis solution. According to the results
of conventional characterization techniques and in situ small-
angle X-ray scattering experiments, pre-hydrolysis of TEOS for
at least 25–30 min was an essential step in obtaining a well-
ordered 2D hexagonal pore structure and platelet morphology
without vesicle contamination. More importantly, the meso-
pores, estimated by BdB-FHH adsorption pore size analysis, of
short-channel SBA-15 platelet materials, which have high surface
areas (800 m2 g1) and large pore volumes (1.5 cm3 g1), could
be controllable within 7–12 nm by varying the amount of TMB
and the hydrothermal temperature. Adsorption of cytochrome c
was dependent on the channel length and pore diameter of the
prepared materials and the pH value of adsorbing solution. At
Fig. 13 Cytochrome c uptakes as a function of adsorption time over a pH value of ca. 10, where the net change in cytochrome c
SBA-15 of different morphologies and pore diameters: (-) short-channel approaches zero, the adsorption rate and capacity of short-
SBA-15-p with 10.6 nm pores, (B) SBA-15-p with 12.3 nm pores, and channel SBA-15 platelet materials with large pore openings were
(:) conventional SBA-15-f material with 9.4 nm pores. substantially higher than those of conventional fiber-like

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This research was supported by a grant from National Science 2009, 25, 4685.
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