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Design of Temporary Excavation

and Lateral Support System


for the DSD Sheung Wan
Stormwater Pumping Station

By Eric Li - GCG (Asia)

Presented to the HKIE Geotechnical Division


18th June 2008

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Sheung Wan Stormwater


Pumping Station (SWSPS)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Project Set Up
 DSD Contract DC/2006/10
 Contract Sum : HK$ 78 million (approx)

 Designer : Drainage Services Department


(with GEO as in-house geotechnical consultant)

 Site Supervision : DSD Drainage Project Division


(with the engagement of an IGE)

 Contractor : China National Chemical Engineering Group


 ELS Designer : Geotechnical Consultant Group (Asia) Ltd.

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

57m

~ -7.1mPD

43m

~ -5.9mPD

Pile Cap Layout Plan

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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43m
~ +4.0mPD

Retaining Wall

Pile Cap / Base Slab

~ -5.9mPD
~ -7.1mPD

Typical North-South Section

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Selection of Retaining Wall Type


Wall Types Considered:
• Diaphragm Wall
• Bored Pile Wall
• Pipe Pile Wall
• Sheet Pile Wall
• No wall (open cut)

Design Objectives:
• Approximate max. 10m deep excavation
• Effective control of settlement due to excavation
and groundwater drawdown

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Approx. Location of Site

Reclamation and Seawall Dredging Plan

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Approx. Extent of SWSPS


Vertical Seawall (Indicative)

Victoria Harbour

Typical Cross Section

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Pre-Contract Ground investigation
• 2 series in 2002 & 2006 (32 holes)
• Common sampling, field and laboratory tests
• In situ vane & pressuremeter tests

Pre-Contract Borehole Location Plan

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Fill Rock Fill

Sand Fill
Marine Deposits

Alluvium

CDG

North-South Geological Section

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Existing Salt
Water PS
Fill

Marine Deposits
Alluvium

CDG

East-West Geological Section


(away from Seawall)
Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Seawall Cope Line

Isopach of Soft Marine Clays

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Small sink hole at sea wall
Seawall Cope Line

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

5m3 sink hole

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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15m3 sink hole

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

10/10/06
21/8/06

31/8/06

10/9/06

20/9/06

30/9/06

0.000

-0.100
Settlement (m)

‘SS’ Markers on Seawall SS1


SS2
-0.200 SS3
SS4

-0.300
10/10/06
21/8/06

31/8/06

10/9/06

20/9/06

30/9/06

0.000
GS20
GS21
GS24
GS25

-0.100
Settlement (m)

-0.200

‘GS’ Markers on Ground Adjacent to Seawall


-0.300 Settlement near Seawall
Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Design Considerations
 Reclamation Site
 Sensitive Structures nearby, i.e. WSD Pumping Station
 High water table, i.e. 1.2m below existing ground level
(+3.0mPD)
 Presence of thick layer of variable FILL
& soft MARINE DEPOSITS

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Design Methodology
 Drained and Undrained Conditions
 Lateral Stability
 Global Slope Stability
 Base Stability
 Hydraulic Stability
 Dewatering
 Ground Deformation / Settlement
 Structural Capacities

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Plot of SPT-N against Elevation

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Plot of Undrained Shear Strength (Cu) against Elevation


Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Walings & Struts
FSP IV Sheet Pile (3 levels)

Adopted Shoring Layout Plan

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Longitudinal Cross Section further from Seawall

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Longitudinal Cross Section nearest Seawall

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Transverse Cross Section

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Penetration
(T.A.M.) Grout Jet Grout

Sheetpile
(not shown for clarity)

Elevation of Wall D
(Showing Grouting Ground Improvement)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Culvert West East

Fill
Marine Deposit Grout A
Alluvium

CDG Grout B

Finite Element Analysis


(East-West Section)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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δmax = 115mm
δmax = 60mm

West Wall East Wall

Wall Deflection (East-West Section)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

δmax = 18mm

δmax = 82mm

West Wall
East Wall

Ground Settlement (East-West Section)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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δmax = 102mm

δmax = 88mm

South Wall North Wall

Wall Deflection (North-South Section)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

δmax = 53mm

δmax = 75mm

South Wall North Wall

Ground Settlement (North-South Section)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Seawater

Fill (Sand)
Seawall
Tilt = 1/650

Fill (Rock) Exaggeration scale: 30

Deformation of Seawall

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Slope Stability Analysis


(South Wall)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Principal Instrumentation :
- Ground settlement markers (SS, GS, SA)
- Inclinometers (IN, INX)
- Standpipe Piezometer (SP, PZ, PP)
- Building Tilt Marker

North Wall

West Wall

East Wall

Instrumentation Layout Plan


Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Outline Construction Programme


for Key Activities

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Settlem ent agains t Tim e

0.050
H-Piling, Sheetpiling, Ground Improvement Grouting
0.000
Excavation
-0.050
Pile Cap
-0.100
Settlement (m)

-0.150

-0.200

-0.250 ‘SS’ Markers on Seawall


-0.300 SS 3 S S2 SS1 SS 4

-0.350

ay-07
01-Nov-06

ar-07

01-Nov-07
01-Aug-06

01-Jan-07

01-Apr-07

01-Jun-07

01-Aug-07

01-Jan-08
01-Jul-07
01-Sep-06

01-Oct-06

01-Dec-06

01-Feb-07

01-Sep-07

01-Oct-07

01-Dec-07
01-M

01-M
D ate

Settlem ent agains t Tim e

0.000

-0.100

-0.200
Settlement (m)

-0.300

-0.400

‘GS’ Markers on Ground Adjacent to Seawall


-0.500
GS23 GS24 GS20

-0.600

ay-07
01-Nov-06

ar-07

01-Nov-07
01-Aug-06

01-Jan-07

01-Apr-07

01-Jun-07

01-Jul-07

01-Aug-07

01-Jan-08
01-Sep-06

ct-06

01-Dec-06

01-Feb-07

01-Sep-07

ct-07

01-Dec-07
01-M
01-O

01-O
01-M
D ate

Ground Settlement Time Plot behind North Wall (Seawall)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Settlement against Time

0.000
H-Piling, Sheetpiling, Ground Improvement Grouting

-0.050
Excavation

-0.100 Pile Cap

-0.150
Settlement (m )

-0.200

-0.250

-0.300

-0.350

-0.400

-0.450 GS31 GS34 GS28

-0.500
01-May-07
01-Nov-06

01-M ar-07

01-Nov-07
01-Aug-06

01-Jan-07

01-Apr-07

01-Jun-07

01-Jul-07

01-Aug-07

01-Jan-08
01-Sep-06

01-Oct-06

01-Dec-06

01-Feb-07

01-Sep-07

01-Oct-07

01-Dec-07

Date

Ground Settlement Time Plot behind East Wall

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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GS28 (6.2m) GS31 (9.6m) GS34 (15.6m)

Predicted δmax = 82mm

Inclinometer IN2 (1m)

Predicted δmax = 115mm

Ground Deformation behind East Wall


(due to excavation only)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Settlement against Time

0.010

0.000

-0.010

-0.020
Settlement (m)

-0.030

-0.040 Predicted δmax = 18mm

-0.050

-0.060
SS13 SS9 SS10 SS14

-0.070
10-Oct-06

24-Oct-06

07-Nov-06

21-Nov-06

05-Dec-06

19-Dec-06

02-Jan-07

16-Jan-07

30-Jan-07

13-Feb-07

27-Feb-07

13-Mar-07

27-Mar-07

08-May-07

22-May-07

05-Jun-07

19-Jun-07

03-Jul-07

17-Jul-07

31-Jul-07

09-Oct-07

23-Oct-07

06-Nov-07

20-Nov-07

04-Dec-07

18-Dec-07

01-Jan-08
12-Sep-06

26-Sep-06

11-Sep-07

25-Sep-07
01-Aug-06

15-Aug-06

29-Aug-06

10-Apr-07

24-Apr-07

14-Aug-07

28-Aug-07

Date

Ground Settlement Time Plot behind West Wall

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Displacement (mm)
0 5 10 15
4.0

2.0

0.0

-2.0

-4.0

Elevation (mPD) -6.0


"+" toward excavation

-8.0 Predicted δmax = 60mm

-10.0

-12.0

-14.0

-16.0
Inclinometer IN5 (1m)

-18.0

Ground Deformation behind West Wall


(due to excavation only)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Jet grouting
• Jet grout cuts insitu soft clay and mixes that with
injected cement
• Disturbed clay is displaced to surface in slurry
form
• Jet nozzle is typically 1.4mm to 3mm dia.
• Applicable to more cohesive soils where T.A.M.
grouting may not work

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Temporary casing for
drilling through fill.
Withdrawn prior to jetting.
(optional)
Soil Overburden

PVC tubing to assist spoil


return. (optional)

Jet Grout Zone

Typical Set up of Jet Grouting


(Double Tube Method)

Ref. : CNCEC

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

1. Set up rig 2. Drill to toe level 3. Test jetting

5. Simultaneously withdrawal and 6. Jet grout completed.


4. Commence Jetting rotation of grout string to next level Withdraw grout string

Sequence of Jet Grouting Ref. : CNCEC

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Jet grout parameters
• Jet grout parameters adopted at SWSPS
Target grouted dia. = 1500 – 2000 mm
Grout pressure = 300 – 400 bars
Air pressure = 8 - 12 bars
Withdraw rate = 13 to 15 min/m
Rotation rate = 6 – 7 rev/step

• Target strength & stiffness


UCS = 600 kPa
Elastic modulus = 150 MPa

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Jet Grout Core Sample

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Hole S5 Hole S2
(UCS: typically 7-10 MPa, sometimes >40 MPa)

Jet Grout Core Sample

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

T.A.M. Grout Core Sample

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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T.A.M. Grout Core Sample

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Sheetpiling (by push-in method)

• Suitable in area where vibration is undesirable


• With limited penetration depth
• Difficult to overcome obstruction
• Tend to be more costly

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Sheetpiling by push-in method
At SWSPS
• Giken rig with special tool to
overcome obstruction (up to 1m)
• Maximum 24m long sheet pile
• Limited to Type IV sheetpile

Ref : Giken Seisakusho Co. Ltd


Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Sheetpiling by push-in method

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Augering to assist penetration

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Drilling through Obstructions

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Cutter Head for Rock Obstructions

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Alignment out-of-line when
encountering obstructions
Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Groundwater leaking through


retaining wall

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Excavation in progress

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Disposal by barge

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Installing waling and strut

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Excavation completed

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Concreting in progress

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Concreting in progress
(3 concrete pumps & 13 concrete trucks)

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Foundation Completed

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

海濱
園林景觀工程設計
長廊

散石徑/
散石徑/太極區

小型廣場
綠化天台

方形花園

觀賞園林

遮雨蓬

長椅
散石徑

裝飾性街燈
Asia HKIE Technical Talk – ELS Design forRef.
SWSPS
: DSD– 18 June 2008

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Before Commencement After Completion
Ref. : DSD

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Summary

Issues to be considered in ELS design


• Site history
• Site characterization
• Design parameters (drained or undrained)
• Design objective and constraints
• Retaining wall installation effects
• Economy and construction programme

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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Acknowledgement

• Drainage Services Department


• China National Chemical Engineering Corp
• Hyder Consulting Limited

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

Thank You !

Asia HKIE Technical Talk – ELS Design for SWSPS – 18 June 2008

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