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Handling of Coal Dust at Coal Handling F b2891435 PDF
Handling of Coal Dust at Coal Handling F b2891435 PDF
Abstract -- Currently, many coal-fired powers plants are built to supply electrical energy needs in
Indonesia due to relatively inexpensive raw materials and abundant in Indonesia. Handling of coal is
mostly done at the power plant using coal handling facilities consisting of ship unloaders, conveyor
belts, stock piles, silos or bunkers. The problem that arises in the coal handling facility is dust from
coal that fells or hovers in the air so that it can interfere with the environment and health both for
workers in the Coal Power and residents around the Coal Power. The purpose of writing this paper is
to eliminate the spread of coal dust that arises due to coal handling equipment that is not precise and
imperfect. The method used is the Soft System Methodology (SSM), which is a systematic approach
used to analyze and solve problems in complex and messy situations. This paper examines the
benefits of applying SSM to knowledge management issues in handling coal dust at a power plant.
Improvement is done by upgrading coal handling equipment (ship unloader, conveyor belt, stock pile)
with the addition of dust suppression, proper sealing system, dust bag, and training to operators on
the impact and handling of coal dust and coal handling equipment maintenance, so resulting in a
significant decrease in the spread of coal dust, creating a working environment and the environment
becomes clean, healthy and safe.
Keywords: Coal power plant; Coal handling; Belt conveyor; Coal dust; Soft System Methodology
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Table 4. The conceptual model compares with real-world and identification of feasible, desirable
changes
Identification of feasible, desirable
Conceptual Model Activities Real World
changes
Identify the causes of coal dust based Workers at the coal power plant Conduct inspections and investigate
on activities and types of coal handling only see coal dust without the causes of coal dust in the coal
system equipment. identifying the cause of the coal handling system.
dust.
Identify potential that can help spread It has never been thought of by Conduct a study (book/literature,
coal dust in the coal handling system coal power workers to identify brainstorming/discussion) relating to
equipment. potential that can help spread coal the potential for coal dust to arise in
dust in the coal handling system the coal handling system equipment.
equipment.
Provide training to There has never been any training Do training by calling on expert trainers
employees/operators of the PLTU regarding the dangers of coal dust from outside parties to share
about the dangers of coal dust and and its handling to coal power knowledge about the dangers of coal
how to handle it. plant workers. dust and its handling to workers at the
coal power plant.
Understand the role and relationship of There has been no A special committee for handling coal
the engineering and maintenance synchronization between the dust was formed at the PLTU by
departments to re-engineering engineering department and declaring engineering to re-design the
(refining) the coal handling system maintenance in handling coal dust equipment and maintenance for
equipment and its maintenance. at the coal power plant. maintenance of the equipment in the
coal handling system.
Providing opportunities for engineering Workers at the coal power plant Invite consultants/specialists (experts)
and maintenance teams to collaborate are still trying to deal with the dust to handle dust in the coal handling
with consultants in finding solutions to problem itself, wherewith the system.
handling coal dust at the coal power limited knowledge of handling coal
plant. dust, and the handling is not
maximal.
Not yet implemented
The consultant will provide Not yet implemented The report contains recommendations
recommendations for handling coal on the type of equipment that is right
dust and bridge the supply of for dealing with coal dust and helps
equipment suppliers for handling dust provide the right supplier for the
with the engineering and maintenance procurement of this equipment.
team.
Set the standard type of equipment Not yet implemented Together with a special committee
that will be installed in the coal (engineering and maintenance) team
handling system to reduce the impact to make a standard type of equipment
of the spread of coal dust at the coal in the coal handling system for
power plant. handling coal dust at the coal power
plant.
Execute the installation of standard The equipment installed is not by Re-install by replacing equipment that
equipment in several places in the coal the appropriate standards. is not following the standard.
handling system that has the potential
to generate coal dust at the coal power
plant.
Conducting regular maintenance and Maintenance activities are carried Create a standard schedule for
maintenance activities for the installed out only occasionally and not maintenance of coal handling system
equipment can perform well, and coal scheduled. equipment by placing workers who are
dust can be eliminated at the coal highly dedicated to performing
power plant.
Monitor operational activities. Not yet implemented Management and its staff regularly
scheduled meetings to discuss
progress regarding the impacts that
occur after the equipment is installed in
the coal handling system.
Take control measures. Not yet implemented Evaluate and take action (repair and
maintenance of coal handling system
equipment) if the problem of the
spread of coal dust still occurs in the
coal power plant.
Stage-5 and Stage-6: Compare Models with experience with those captured in the model.
The Real World and Identification of The purpose of the comparison is to start a
feasible, desirable changes. discussion from which changes to improving the
The next step is where we return to the situation that can be identified. This approach
real world and compare the reality that we uses a model to provide a means of
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2. Continuing training for employees of coal Figure 6. Dust suppression at ship unloader
power plants (operators, maintenance,
engineering, and other staff) about the hazards b. Modify the equipment in the transfer point
and impacts caused by coal dust for safety and area on the conveyor belt, namely:
health as shown in Fig. 5. - Install the right sealing system (rubber skirt
uses a double-lip type as shown in Fig. 7.
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Figure 8. Dust bag at transfer point area of belt Figure 11. Dust boost at stock pile area
conveyor
5. Monitoring the spread of coal dust starting
- Install a rubber curtain inside chute at transfer from unloader ships, stock piles, and conveyor
point area as shown in Fig. 9. In general, belt area transfer points. At the transfer point of
reducing air velocity can reduce dust generation the belt conveyor, due to the combined effects
(Chen et al., 2010). of airflows such as belt traction flow, falling coal
induced flow, and sheared compressed flow, a
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CONCLUSION 1126±1131.
After implementing seven stages in the https://doi.org/10.4028/www.scientific.net/AM
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