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Megawati2011 Kinetic Hydrolisis Rice Husk PDF
Megawati2011 Kinetic Hydrolisis Rice Husk PDF
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
a r t i c l e i n f o a b s t r a c t
Article history: This study focuses on kinetics of rice husk hydrolysis using sulfuric acid catalyst to produce sugars. The
Received 10 June 2010 experiments were conducted at various catalyst concentrations. It turned out that during hydrolysis, deg-
Received in revised form 17 September radation of sugars was encountered. The kinetics was expressed with both homogeneous and heteroge-
2010
neous models. At catalyst concentration of higher than 0.44 N, heterogeneous model works better than
Accepted 20 September 2010
Available online 27 September 2010
homogeneous model, while at the lower, both models work well. In the heterogeneous model, it is
observed that the mass transfer of sulfuric acid in the particles and the hydrolysis reaction control the
rate of hydrolysis. The mass transfer can be described by Fick’s law with the effective diffusivity of
Keywords:
Ethanol
1.4 1011 cm2/s, while the hydrolysis and sugar degradation rate constants follow Arrhenius equations.
Heterogeneous model In addition, it was experimentally observed that the sugars produced can be converted to ethanol by fer-
Homogeneous model mentation using yeast.
Hydrolysis Ó 2010 Elsevier Ltd. All rights reserved.
Rice husk
0960-8524/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2010.09.084
Megawati et al. / Bioresource Technology 102 (2011) 2062–2067 2063
sugar yield of 12.72% (Megawati et al., 2010). Above references can The effect of sugar degradation does not only lower the yield of
be used as consideration related to amount of catalyst concentra- fermentable sugars from biomass but also form degradation prod-
tion required for the hydrolysis to succeed. For this study we opted ucts like hydroxymethyl furfural (HMF), levulinic acid and formic
to conduct the hydrolysis at acid concentrations higher than 6% to acid, which is inhibitory in fermentation using yeast (Karimi
obtain higher sugar concentration. Additionally, experiments were et al., 2006). Variation of catalyst concentration of hydrolysis af-
conducted with various catalyst concentrations (10–15%) to study fects the sum of inhibitor compound of hydrolyzates. This study
its effect on kinetic of hydrolysis. conducted the hydrolysis to convert rice husk to sugars and fer-
Accurate kinetic models of lignocellulose hydrolysis by dilute mentation of sugars to produce ethanol using Saccharomyces
acid are important for designing and optimizing processes for rice cerevisiae. Fermentation was conducted to verify if sugars formed
husk conversion to bioethanol. Study of kinetic of hydrolysis of lig- could be converted into ethanol with a high yield. Furthermore,
nocellulosic biomass can be approached with pseudo-homoge- ethanol production from hydrolyzates with difference sum of
neous model, as in Canettieri et al. (2007), Herrera et al. (2004), inhibitor compound by fermentation is analyzed. Afterward, result
Xiang et al. (2004), Mosier et al. (2002), Kim et al. (2000), and Tor- of fermentation will be compared with result from previous
get et al. (2000). Joksimovic and Markovic (2007) reported that researchers, e.g. Latif and Rajoka (2001); Govindaswamy and Vane
hydrolysis of lignocellulosic biomass with dilute-acids is a heteroge- (2010), Kuhad et al. (2010); Gupta et al. (2009).
neous reaction. However it can be treated as a pseudo-homogeneous
reaction when particles size is <840 lm. Kim et al. (2000) studied 2. Methods
the kinetics of cellulose hydrolysis using batch and shrinking-bed
reactors. The result showed that the hydrolysis time of glucan is 2.1. Raw Material
about three times lower with shrinking-bed reactor compared to
the one with batch reactor. Cause of this difference is not yet fully Rice husk was collected from local rice mill, sun-dried and
understood and further research is necessary to investigate details ground to a particle size lower than +1 lm (20 mesh screener). La-
of the reaction mechanism of these heterogeneous catalytic reac- ter it was oven-dried at 85 °C until the weight is constant. One
tions (Taherzadeh and Karimi, 2007). Furthermore, Kim and Lee sample of rice husk was analyzed following standard method
(2002) studied diffusion of sulfuric acid within lignocellulosic bio- (Datta, 1981) to know its main composition. In order to detect
mass particles. Diffusivity of sulfuric acid is dependent on the nat- amount of carbohydrate polymers in term of glucose equivalent,
ure of the lignocellulosic materials (Taherzadeh and Karimi, 2007). another sample of rice husk was completely hydrolyzed with 73%
Therefore, in this study homogeneous and heterogeneous model is HCl at 100 °C for 4 h followed by analyzing using Fehling method.
selected to generate accurate kinetics of dilute-acid hydrolysis of
rice husk.
2.2. Dilute-acid Hydrolysis
The lignocellulosic biomass is a complex mixture of carbohy-
drate polymers known as cellulose and hemicellulose, lignin and
The hydrolysis of rice husk was conducted in an autoclave with
smaller amount of other compounds known as extractives. To ana-
volume of approximately 2 l. The autoclave is equipped with an
lyze total of carbohydrate polymers, rice husk is completely hydro-
electric heater and a temperature controller. It is continuously sha-
lyzed using HCl followed by Fehling method (Taherzadeh and
ken during operation. Initially, 1 l of various sulfuric acid solution
Karimi, 2007). Since Fehling solution is standardized by a solution
(0.37, 0.40, 0.44, 0.48, 0.51, and 0.55 N) and 300 g of rice husk were
of glucose monohydrate, therefore carbohydrate polymers are re-
put in the autoclave, and then the autoclave was perfectly closed.
garded as glucose monohydrate.
The heater was turned on as well as the temperature controller.
At certain condition, hydrolysis reaction can produce another
As result, temperature increased and when it reached 140 °C the
kind of sugars as effect of sugar degradation caused by high tem-
time was recorded as zero and a sample (7 cm3) was taken through
perature. Sugar degradation occurrence can be detected using
sample outlet pipe. When temperature reached 180 °C, it was kept
chemical analysis and mass balance equation approach. In mass
constant at that level. During the process, at every 5 min interval,
balance equation approach if sugar degradation does not occur
temperature was recorded and sample was taken. The sugars con-
then single reaction is suitable to express hydrolysis reaction
centrations in the samples were analyzed by Fehling method.
mechanism. The sugars mass balance of single reaction can be
written as follows:
2.3. Fermentation using Baker’s yeast
dC D
¼ khyd C m
B; ð1Þ
dt Prior to fermentation, hydrolyzate was detoxified to neutralize
and the hydrolysis reaction mechanism can be formulated by pH and eliminate inhibitor compounds. Initially, all hydrolyzates
were pH-adjusted to 5.5 with a slurry of 1 N of Ca(OH)2. Then
khyd hydrolyzates were added by 16.65 g alum and 2.497 g activated
B þ H2 O ! D; ð2Þ
carbon per 1 l hydrolyzate. After detoxification, the liquid fraction
However, if the sugar degradation occurs during the process then of hydrolyzates was separated by filtration. The filtrate fermenta-
the series reaction is more suitable to express this mechanism. tions were prepared using 150 ml of liquid fraction and supple-
The sugars mass balance of series reaction can be expressed as menting minerals such as 0.15 g Urea ((NH2)2CO) and 0.045 g
follows: N–P–K Fertilizer. Medium was then sterilized in Autoclave with
temperature of 100 °C for 4 h and cooled down for 24 h. After that,
dC D the medium was fermented with 1.1% w/v Baker’s yeast for
¼ khyd C m n
B kdeg C D ; ð3Þ
dt 5 24 h. The ethanol concentration was analyzed by GC (gas chro-
and the hydrolysis reaction mechanism can be formulated by matography) method.
khyd kdeg
B þ H2 O ! D ! U; ð4Þ 2.4. Analytical methods
where B = polysaccharide (in term of glucose equivalent), The sugar concentrations in both completely hydrolyzed and
D = monosaccharide (sugars), U = by-products. samples were analyzed using Fehling method. The concentration
2064 Megawati et al. / Bioresource Technology 102 (2011) 2062–2067
of Fehling solution standardized by glucose monohydrate solution The experiment provides data of temperatures (T) and sugars
was 0.025 N. Ethanol resulted from fermentation was analyzed concentrations (CD) at various times (t) for six runs with catalyst
using Gas Chromatography (GC) using a Porapak P-Shimadzu sys- concentrations of 0.37, 0.40, 0.44, 0.48, 0.51, and 0.55 N respec-
tem equipped with a D-4617 column and Thermal Conductivity tively. Since the hydrolysis is conducted in non-isothermal opera-
Detector (TDC) at 80 mA current. Helium at 60 kPa was used as tion, therefore the temperature data during the process is required.
the carrier gas. The ethanol standards were prepared using com- Based on the temperature data, the empirical equation of temper-
mercial grade ethanol (Merck, Darmstadt, Germany). ature as function of time can be expressed by
3.1. Main composition of rice husk Above equation applies to all catalyst concentration variants. Sugar
concentrations in the hydrolyzates were shown in Figs. 1–3.
Result of rice husk composition analysis using standard method
is written in Table 1. 0.26 310
The primary stoichiometric equations for sugar conversion of
290
T ( C)
69:1896 g 78:5994 g
0.2
o
Celulosa: hexosan to hexose 210
dC B 270
¼ khyd C m
B; ð7Þ 0.26
dt
CD 250
The reaction rate constants, khyd and kdeg, are influenced by temper- 0.24
ature. They can be expressed by the Arrhenius’s equations, as in 230
T ( C)
0.22
o
Ehyd
khyd ¼ Ahyd exp ; ð8Þ 210
RT 0.2
T 190
and
0.18
Edeg 170
kdeg ¼ Adeg exp : ð9Þ
RT 0.16 150
0.14 130
0 5 10 15 20 25 30 35
Table 1 Time (min)
Chemical composition of the rice husk used in this study.
Constituents Composition (% of dry weight) Fig. 2. Effect of catalyst concentration on hydrolysis kinetics. Hydrolysis was
conducted at non-isothermal condition and various catalyst concentrations. The
Run 1 Run 2 Average experiment provides data of temperatures (open symbols) and sugars concentra-
Water ±11.9506 ±11.5860 ±11.7683 tions (closed symbols) at various times for catalyst concentrations of 0.44
Hemicellulose ±22.1118 ±24.0145 ±23.0632 (triangular) and 0.48 N (dot). The empirical equation of temperature as function
Cellulose ±20.5330 ±22.4763 ±21.5047 of time (————) can represent the temperature recorded during the process.
Lignin ±14.4621 ±14.7785 ±14.6253 Hydrolysis kinetics was expressed with homogeneous ( ) and heterogeneous
() models to verify mass balance of sugars.
Megawati et al. / Bioresource Technology 102 (2011) 2062–2067 2065
T ( C)
0.48 ±295,439 ±60,080
0.24
o
0.51 ±295,296 ±59,807
210
0.22 0.55 ±295,557 ±59,066
0.2
T 190
Table 2 Table 4
The frequency factor and activation energy at hydrolysis (homogeneous model). The activation energy at hydrolysis and sugar degradation (homogeneous model).
Catalyst Frequency factor, Ahyd Activation energy, Ehyd (J/ Catalyst Activation energy, Activation energy, SSE.104
concentration (N) (1/min) mole) concentration (N) Ehyd (J/mole) Edeg (J/mole)
where: ues of De, Ahyd, Ehyd, Adeg, and Edeg, the values of CD can be calculated
2
based on Eqs. ((10), (14), (16), (17), (19)–(22)). The chosen values of
ðDrÞ De, Ahyd, Ehyd, Adeg, and Edeg were the ones giving the minimum val-
AM ¼ ð15Þ
ðDtÞDe ues of the Sum of Squares of Error (SSE) for run data. The SSE was
Eq. (13) is used to calculate H2SO4 concentration in solid particle defined as Eq. (11).
from i = 1 to N2. However at i = 0, H2SO4 concentration can be for- The obtained values of De, Ahyd, and Adeg are 1.4 1011 cm2/s,
mulated as follows 2 1012 and 1.4 1013 1/min, respectively. The obtained values of
Ehyd and Edeg are listed in Table 5. The values of CD are calculated by
AM:C H2 SO4 ð0;jþ1Þ ¼ ð6 AMÞC H2 SO4 ð0;jÞ þ 6C H2 SO4 ð1;jÞ : ð16Þ using those values of De, Ahyd, Ehyd, Adeg, and Edeg are shown in
Figs. 1–3.
H2SO4 concentration in solid particle surface, C H2 SO4 ðN;jÞ , is assumed
Both homogeneous and heterogeneous model can describe
equal to H2SO4 in liquid (Cf), thus at i = N1, H2SO4 concentration
mechanism of dilute-acid hydrolysis of rice husk (Figs. 1–3). For
can be arranged from equation (14) with substitution of
more accurate result, considering SSE values, heterogeneous model
C H2 SO4 ðN;jÞ ¼ C f :
is more suitable for this case compared to homogeneous model,
2 especially for catalyst concentration higher than 0.44 N. Conse-
AM:C H2 SO4 ðN1;jþ1Þ ¼ 1 C H2 SO4 ðN2;jÞ
N1 quently, the mass transfer of sulfuric acid within the solid particle
is considered very important. Therefore, the penetration of sulfuric
2
2 AM C H2 SO4 ðN1;jÞ þ C f : ð17Þ acid within the biomass particle, as well as dispersion in the reac-
N1
tor, can significantly affect the overall reaction.
The selected reaction order of lignocellulose was 1, consequently The values of kinetic parameters obtained were in good agree-
the mass balance equation of lignocellulose in a batch reactor is de- ment with the ones from other investigators. Canettieri et al.
fined as (2007) reported that hydrolysis of Eucalyptus grandis follows a
pseudo first order homogeneous reaction with activation energy
@C lig
khyd C lig C H2 SO4 ¼ ; ð18Þ of 101.3 kJ/mole. Sulfuric acid hydrolysis of corn fiber as co-product
@t
of corn wet-milling by Mosier et al. (2002) resulted in activation
and it can be solved using Backward Finite Difference Approxima- energy of 110.5 ± 29.6 kJ/mole. For sugars degradation, the activa-
tion Method: tion energy can be compared with kinetics study of glucose decom-
position during dilute-acid hydrolysis (0.1 wt.%) of lignocellulosic
C ligði;jþ1Þ ¼ C ligði;jÞ ðDtÞðkhyd ÞC ligði;jÞ C H2 SO4 ði;jÞ ; ð19Þ
biomass by Xiang et al. (2004). They estimated activation energy
The reaction rate constant of hydrolysis, khyd, is influenced by tem- of glucose decomposition of 139 kJ/mol. Kinetics study of sequen-
peratures. The constant can be expressed by the Arrhenius’s equa- tial reaction of hydrolysis and sugar degradation of hardwood
tion, as in Eq. (8). Theoretically, the effect of catalyst hemicellulose in a percolation reactor revealed activation energy
concentration of hydrolysis reaction can be detected clearly with of approximately 27,100 cal/mol (113.5 kJ/mol) and 30,700 cal/
evaluation the Arrhenius’ parameter. Reaction conversion of ligno- mol (128.5 kJ/mol) for hydrolysis and sugar degradation, respec-
cellulose (x) is given by tively (Kim et al., 2000).
R Z
4
pR3 ðC lig Þ0 4p 0R C lig :r2 dr 3 R
x¼3 ¼1 3 C lig :r2 dr; ð20Þ
4
3
pR3 ðC lig Þ0 R ðC lig Þ0 0 3.3. Sugar yields of hydrolysis
The mass balance equation of sugar at any time t is formulated as Sugars yields from hydrolysis as well as ethanol yields from fer-
follows: mentation were listed in Table 6. It can be observed that higher
Z t catalyst concentration will increase sugars concentration. Sugar
mlig :x
CD ¼ kdeg C D dt; ð21Þ yield resulted from this research was approximately 57.06/300 g
180:v 0
raw materials (19.2667% of raw materials). It was achieved at final
where kdeg is reaction rate constant of sugar degradation. The con- temperature of 220 °C and catalyst concentration of 0.55 N (15%).
stant can be expressed by the Arrhenius’s equation, as in Eq. (9). Kuhad et al. (2010) carried out acid hydrolysis of L. camara (5% v/
Similarly with homogeneous model, the empirical equation of tem- v acid, 120 °C for 30 min) and produced 144.29 mg/g total sugars
perature as function of time is arranged with Eq. (10).The initial (14.43% of sugar yield). A study on concentrated acid conversion
condition on C H2 SO4 and Clig are: of pine sawdust to sugars conducted by Miller and Hester (2007)
results in optimum condition at acid concentration of 30% and
t ¼ 0; C H2 SO4 ¼ 0; C lig ¼ C lig0 : ð22Þ
temperature of 130 °C, with the sugars yield was about 50%. This
Empirical Eq. (10) and sugars concentration data were then applied comparison suggests that higher yield of sugar can be obtained
to verify the kinetics model as well as to evaluate the values of De, by higher concentration of acid.
Ahyd, Ehyd, Adeg, and Edeg using curve-fitting method. For a set of val-
Table 6
Table 5 Ethanol concentration.
The activation energy at hydrolysis and sugar degradation (heterogeneous model).
Catalyst Sugars Ethanol Sugars Ethanol yield
Catalyst Activation energy, Activation energy, SSE.104 concentration concentration concentration yield (% theoritically)
concentration (N) Ehyd (J/mole) Edeg (J/mole) (N) (g/l) (% v/v) (% rice husk)
0.37 ±113,154 ±137,181 ±0.3477 0.37 ±43.91 ±1.89 ±14.64 ±88.11
0.40 ±112,572 ±129,615 ±0.9901 0.40 ±43.92 ±2.07 ±14.64 ±96.50
0.44 ±112,239 ±129,283 ±1.8534 0.44 ±48.60 ±2.25 ±16.20 ±92.59
0.48 ±111,906 ±122,715 ±1.8450 0.48 ±51.48 ±2.39 ±17.16 ±93.03
0.51 ±111,241 ±122,050 ±4.1549 0.51 ±54.54 ±2.43 ±18.18 ±92.50
0.55 ±110,576 ±121,384 ±5.8168 0.55 ±57.06 ±2.63 ±19.02 ±92.18
Megawati et al. / Bioresource Technology 102 (2011) 2062–2067 2067
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