Telso®Splice TS3 table and board unit

Your plus for reliable and fast splice connections

Advantages at a glance
 Wide range of splices with the
same machine and tooling
 Compact, light weight weld head
 Intuitive software on touch screen
 User friendly and easy to operate
 Auto referencing
 Quick tooling changeover
 Reliable and safe process
 Interface to Manufacturing
Execution Systems

T H E P O W E R H O U S E   O F   U L T R A S O N I C S
Telso®Splice TS3
The Telso®Splice TS3 is a well-proven
and sophisticated wire splicing
system. Due to its strong design,
it is capable of splicing from 0.26 up
to 40 mm2 cross section. Because
of the lightweight and compact
design, it is ideal for use as a
portable unit on wire harness
assembly boards. The same weld
head can also be used in pre-
fabrication and is available in
various bench top and stand
configurations.
The Telso®Splice TS3 is programmed
and controlled through a touch
screen monitor with an intuitive
user interface. Individual welds and
sequences can be easily defined
and recalled. Various welding
modes and quality windows can be
configured with minimal effort.
The weld quality can be ensured
with multiple user levels and ­
just-in-time statistical analysis.
Due to the networking capabilities,
easy data exchange and integration
into Management Execution
Systems is possible.
Applications and industries
The ultrasonic splicing technology is
widely used in the automotive
industry and other industrial areas,
where ­reliable electrical connections
are ­required. Advantages of ultrasonic
splicing include, lower contact
­resistance, cost efficiency and high
­resistance to corrosion.
Typical applications are splicing of
stranded copper wires in pre-­
production and wire harness assembly
boards or compaction of single wires.
In addition, aluminum and copper-­
aluminum combinations can be welded
in the same machine by utilizing s­ pecial
tooling.
Telso®Splice board unit with handle and
hanger assembly
Characteristics and advantages
 Small and light weight weld head
 Same components are used for
portable and stationary applications
 Cross sections 0.26 mm2 up to
40 mm2
 Stepper motor for width accuracy
 Automatic calibration
 Network connectivity for data
exchange and backup
 Multiple working surfaces on the
tooling for ease of maintenance and
lower cost
 Illuminated weld area
 Interface for heat shrink equipment
 Ease of operation and minimal
maintenance requirements
Welds of copper, and aluminium-copper
combination
 Technical data

Telso®Splice TS3 specifications

Frequency 20 kHz Weld head weight 13 kg

Power max. 3600 W Main power supply 3 x 400/230 V

3 x 208 V
Opening width max. 10.5 mm

Cross section 0.26 to 40 mm2 Compressed nom. /air max. 7 bar  / 10 bar

Telso®Splice Software

 User-friendly and intuitive to use

touch screen software
 Processing of single splices and
splice sequences
 Multiple user level and access
management
 Various welding modes
 Quality assurance with statistical
process control SPC
 Statistical evaluation and log file Splice editor (setup mode) Production mode

 Network connectivity

Manufacturing Execution System

The Telso®Splice can be easily inte­

grated into Manufacturing Execution
Systems from third party suppliers.

 Automatic data exchange for nodes,

sequences and results Graphical and statistical evaluation Network administration with TelsoAdmin
 Optimized production capability
utilization
 Transparency on work orders and
machine status
 Traceability of test results
and events
Options available and accessories

Options

 Wire end stop

 Cutting module for bad welds
 Anti side splice kit
 Bar code reader
 Torque wrench kit
 Calibration kit Telso(R)Scale
 Work bench
2.0 m x 1.0 m x 0.28 m
(79” x 39” x 32”) Bad splice cutter Torque wrench kit

Calibraton kit Telso®Scale

TELSONIC AG TELSONIC doo TELSONIC Ultrasonic Equipment

Industriestrasse 6b Atar 95 Co., Ltd.
9552 Bronschhofen 21241 Kac 3rd Floor, JunXiangDa Building A,
Switzerland Serbia No. 9, ZhongShan Park Road,
Tel. +41 71 913 98 88 Tel. +381 21 621 0010 NanShan District
Fax +41 71 913 98 77 Fax +381 21 621 3738 ShenZhen, 518055,
E-Mail info@telsonic.com E-Mail info.rs@telsonic.com China

666004054 / 1115 / en / Subject to technical changes / Quality system to ISO 9001

Tel. +86 755 2731 0238
TELSONIC GmbH TELSONIC Ultrasonics, Inc. Fax +86 755 2731 0239
Gundstrasse 15 50350 Rizzo Drive E-Mail info.cn@telsonic.com
91056 Erlangen Shelby Township, MI 48315
Germany USA
All translations are based on the German original language version.

Tel. +49 9131 687 89 0 Tel. +1 586 802 0033

Fax +49 9131 687 89 77 Fax +1 586 802 0034
E-Mail info.de@telsonic.com E-Mail info.us@telsonic.com

TELSONIC UK Ltd. TELSONIC Solutions, Inc.

Units 12a–15 Birch Copse 10 Ossipee Road, P.O.Box 38
Technology Road Newton Upper Falls,
Poole, Dorset BH17 7FH MA 02464-0001
United Kingdom USA
Tel. +44 1202 697340 Tel. +1 617 244 0400
Fax +44 1202 693674 Fax +1 617 415 1555
E-Mail info.uk@telsonic.com E-Mail info@telsonicmetal.com

You can locate our

worldwide representatives
at www.telsonic.com

T H E P O W E R H O U S E O F U L T R A S O N I C S