Manual Oxymitter 5000

Instruction Manual
IB-106-350 Rev. 1.4

January 2002
Oxymitter 5000
Oxygen Transmitter with Foundation
Fieldbus Communications
http://www.processanalytic.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures and tests its products to meet many national and
international standards. Because these instruments are sophisticated technical products, you
MUST properly install, use, and maintain them to ensure they continue to operate within their
normal specifications. The following instructions MUST be adhered to and integrated into your
safety program when installing, using, and maintaining Rosemount Analytical products. Failure to
follow the proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Rosemount Analytical rep-
resentative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of
the product.
• Install your equipment as specified in the Installation Instructions of the appropriate Instruc-
tion Manual and per applicable local and national codes. Connect all products to the proper
electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program,
and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts
specified by Rosemount. Unauthorized parts and procedures can affect the product’s per-
formance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.
Look-alike substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when
maintenance is being performed by qualified persons, to prevent electrical shock and per-
sonal injury.
• The information contained in this document is subject to change without notice.
If a Model 275 Universal HART® Communicator is used with this unit, the software
within the Model 275 may require modification. If a software modification is required,
please contact your local Fisher-Rosemount Service Group or National Response Cen-
ter at 1-800-654-7768.
Emerson Process Management

Rosemount Analytical Inc.
Process Analytic Division
1201 N. Main St.
Orrville, OH 44667-0901
T (330) 682-9010
F (330) 684-4434
e-mail: gas.csc@EmersonProcess.com
HIGHLIGHTS OF CHANGES
Effective March, 1999 Rev. 1.0
Page Summary
Page 3-1 Added note referencing appendices for fieldbus information.
Page A-5 Added Table A-4.
Page A-6 Added Table A-5.
Effective November, 1999 Rev. 1.1

Page Summary
Pages P-12 thru Added new Quick Start Guide.
P-17
Page 1-8 Added information on electronics operating temperatures and parts
for mounting.
Page 1-15 Removed Table 1-4, renumbered subsequent tables in Section 1.
Page 4-5 Updated Figure 4-3 to include Fault 4, A/D Comm Error.
Page 4-7 Updated Table 4-1 to include Fault 4, A/D Comm Error.
Page 4-9 Added Note to paragraph 4-5.
Page 5-6 Added new Figure 5-4 and paragraph d for Fault 4, A/D Comm Error.
Pages 5-7 thru 5-21 Updated subsequent figures and paragraphs in Section 5.
Effective April, 2001 Rev. 1.2

Page Summary
Page 5-2 Table 5-1; changed Fault 6 Self-Clearing column data to “NO” and
Fault 8 Self-Clearing column data to “YES”.
Effective November, 2001 Rev. 1.3

Page Summary
Page 1-8 thru 1-11 Added new paragraph 1-4, “Probe Options”, and supporting illustrations,
Figures 1-6 thru 1-13.
Page 8-5 Added new cup-type diffusion assemblies to Table 8-1, Replacement
Parts for Probe.
Effective January, 2002 Rev. 1.4

Page Summary
Page 1-7 thru 1-9 Updated list of available diffusion elements.
Instruction Manual
IB-106-350 Rev. 1.4
Oxymitter 5000 January 2002
TABLE OF CONTENTS
PREFACE............................................................................................................................1
Definitions ............................................................................................................................1
Safety Instructions ..............................................................................................................3
Can You Use the Following Quick Start Guide? .............................................................13
1-0 DESCRIPTION AND SPECIFICATIONS........................................................................ 1-1

1-1 Component Checklist Of Typical System (Package Contents) .................................. 1-1
1-2 System Overview............................................................................................................ 1-1
1-3 IMPS 4000 (Optional) .................................................................................................... 1-4
1-4 SPS 4000 (Optional)...................................................................................................... 1-6
1-5 Probe Options................................................................................................................. 1-7
1-6 Specifications................................................................................................................. 1-10
2-0 INSTALLATION .............................................................................................................. 2-1

2-1 Mechanical Installation ................................................................................................... 2-1
2-2 Electrical Installation (For Oxymitter 5000 Without SPS 4000)................................. 2-9
2-3 Electrical Installation (For Oxymitter 5000 With SPS 4000)..................................... 2-10
2-4 Pneumatic Installation (For Oxymitter 5000 Without SPS 4000) ............................. 2-13
2-5 Pneumatic Installation (For Oxymitter 5000 With SPS 4000) .................................. 2-14
3-0 STARTUP AND OPERATION ...................................................................................... 3-1

3-1 General ............................................................................................................................ 3-1
3-2 Logic I/O ......................................................................................................................... 3-4
3-3 Recommended Configuration......................................................................................... 3-5
3-4 Power Up ........................................................................................................................ 3-6
3-5 Start Up Oxymitter 5000 Calibration............................................................................ 3-7
3-6 IMPS 4000 Connections................................................................................................ 3-7
3-7 General ............................................................................................................................ 3-8
4-0 MAINTENANCE AND SERVICE .................................................................................. 4-1

4-1 Overview.......................................................................................................................... 4-1
4-2 Calibration........................................................................................................................ 4-1
4-3 LED Status Indicators.................................................................................................... 4-6
4-4 Oxymitter 5000 Removal/ Replacement........................................................................ 4-6
4-5 Electronics Replacement................................................................................................ 4-9
4-6 Entire Probe Replacement (Excluding Electronics) ................................................. 4-12
4-7 Heater Strut Replacement ........................................................................................... 4-12
4-8 Cell Replacement ......................................................................................................... 4-14
4-9 Ceramic Diffusion Element Replacement................................................................... 4-16
4-10 SPS 4000 Maintenance And Component Replacement .......................................... 4-17
5-0 TROUBLESHOOTING .................................................................................................... 5-1

5-1 General ............................................................................................................................ 5-1
5-2 Alarm Indications ............................................................................................................ 5-1
5-3 Alarm Contacts ............................................................................................................... 5-1
5-4 Identifying And Correcting Alarm Indications .............................................................. 5-2
5-5 SPS 4000 Troubleshooting.......................................................................................... 5-18
Rosemount Analytical Inc. A Division of Emerson Process Management i

Instruction Manual
IB-106-350 Rev. 1.4
January 2002 Oxymitter 5000
6-0 OPTIONAL ACCESSORIES........................................................................................... 6-1
7-0 RETURN OF MATERIAL ................................................................................................ 7-1
8-0 REPLACEMENT PARTS ................................................................................................ 8-1
9-0 APPENDICES ................................................................................................................. 9-1
10-0 INDEX............................................................................................................................ 10-1
ii Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual
IB-106-350 Rev. 1.4
LIST OF ILLUSTRATIONS
Figure 1. Oxymitter 5000 Installation Options.........................................................................12
Figure 2. Oxymitter 5000 with SPS 4000 Wiring Diagram......................................................15
Figure 3. Oxymitter 5000 without SPS 4000 Wiring Diagram.................................................15
Figure 1-1. Typical System Package ....................................................................................... 1-0
Figure 1-2. Oxymitter 5000 Autocalibration System Options ................................................... 1-3
Figure 1-3. Oxymitter 5000 FOUNDATION Fieldbus Connections.......................................... 1-4
Figure 1-4. Typical System Installation .................................................................................... 1-5
Figure 1-5. SPS 4000............................................................................................................... 1-6
Figure 1-6. Abrasive Shield Assembly ..................................................................................... 1-8
Figure 1–7. Ceramic Diffusion Assembly.................................................................................. 1-9
Figure 1–8. Snubber Diffusion Assembly.................................................................................. 1-9
Figure 1–9. Cup-Type Diffusion Assembly ............................................................................... 1-9
Figure 2-1. Oxymitter 5000 Installation .................................................................................... 2-2
Figure 2-2. Oxymitter 5000 Installation (with SPS 4000) ......................................................... 2-3
Figure 2-3. Oxymitter 5000 with Abrasive Shield ..................................................................... 2-4
Figure 2-4. Oxymitter 5000 Adaptor Plate Installation ............................................................. 2-5
Figure 2-5. Oxymitter 5000 Mounting Flange Installation ........................................................ 2-6
Figure 2-6. Oxymitter 5000 Bracing Installation ....................................................................... 2-7
Figure 2-7. Orienting the Optional Vee Deflector ..................................................................... 2-7
Figure 2-8. Installation with Drip Loop and Insulation Removal............................................... 2-8
Figure 2-9. Terminal Block ..................................................................................................... 2-10
Figure 2-10. SPS 4000 Electrical Connections ........................................................................ 2-12
Figure 2-11. Air Set, Plant Air Connection ............................................................................... 2-13
Figure 2-12. Oxymitter 5000 Gas Connections........................................................................ 2-14
Figure 3-1. Integral Electronics ................................................................................................ 3-1
Figure 3-2. Oxymitter 5000 Defaults ........................................................................................ 3-3
Figure 3-3. Startup and Normal Operation............................................................................... 3-6
Figure 3-4. Calibration Keys..................................................................................................... 3-7
Figure 3-5. Normal Operation................................................................................................... 3-8
Figure 4-1. Oxymitter 5000 Exploded View.............................................................................. 4-2
Figure 4-2. Membrane Keypad................................................................................................. 4-3
Figure 4-3. Inside Right Cover ................................................................................................. 4-4
Figure 4-4. Terminal Block ....................................................................................................... 4-7
Figure 4-5. Electronic Assembly............................................................................................... 4-8
Figure 4-6. J8 Connector.......................................................................................................... 4-9
Figure 4-7. Fuse Location ...................................................................................................... 4-11
Figure 4-8. Heater Strut Assembly......................................................................................... 4-13
Figure 4-9. Cell Replacement Kit ........................................................................................... 4-14
Figure 4-10. Ceramic Diffusion Element Replacement............................................................ 4-16
Figure 4-11. SPS 4000 Manifold Assembly ............................................................................. 4-18
Figure 4-12. Power Supply Board and Interface Board Connections ...................................... 4-20
Figure 4-13. Calibration Gas and Reference Air Components ................................................ 4-24
Figure 5-1. Fault 1, Open Thermocouple ................................................................................. 5-3
Figure 5-2. Fault 2, Shorted Thermocouple ............................................................................. 5-4
Figure 5-3. Fault 3, Reversed Thermocouple .......................................................................... 5-5
Figure 5-4. Fault 4, A/D Comm Error ....................................................................................... 5-6
Figure 5-5. Fault 5, Open Heater ............................................................................................. 5-7
Figure 5-6. Fault 6, High High Heater Temp ............................................................................ 5-8
Figure 5-7. Fault 7, High Case Temp....................................................................................... 5-9
Figure 5-8. Fault 8, Low Heater Temp ................................................................................... 5-10
Rosemount Analytical Inc. A Division of Emerson Process Management iii

Instruction Manual
IB-106-350 Rev. 1.4
Figure 5-9. Fault 9, High Heater Temp .................................................................................. 5-11

Figure 5-10. Fault 10, High Cell mV......................................................................................... 5-12
Figure 5-11. Fault 11, Bad Cell ................................................................................................ 5-13
Figure 5-12. Fault 12, EEPROM Corrupt ................................................................................. 5-14
Figure 5-13. Fault 13, Invalid Slope ......................................................................................... 5-15
Figure 5-14. Fault 14, Invalid Constant .................................................................................... 5-16
Figure 5-15. Fault 15, Last Calibration Failed .......................................................................... 5-17
Figure 5-16. SPS 4000 Troubleshooting Flowchart ................................................................. 5-20
Figure 8-1. Cell Replacement Kit ............................................................................................. 8-4
Figure 8-2. Probe Disassembly Kit........................................................................................... 8-5
LIST OF TABLES
Table 1-1. Specifications....................................................................................................... 1-10
Table 1-2. Product Matrix...................................................................................................... 1-12
Table 1-3. Calibration Gas Bottles ........................................................................................ 1-13
Table 1-4. Intelligent Multiprobe Test Gas Sequencer Versions .......................................... 1-14
Table 1-5. Single Probe Autocalibration Sequencer Coding ................................................ 1-14
Table 3-1. Logic I/O Configuration .......................................................................................... 3-4
Table 3-2. Logic I/O Parameters............................................................................................. 3-5
Table 4-1. Diagnostic/Unit Alarms .......................................................................................... 4-6
Table 5-1. Diagnostic/Unit Alarm Fault Definitions ................................................................. 5-2
Table 5-2. SPS 4000 Fault Finding....................................................................................... 5-19
Table 8-1. Replacement Parts for Probe ................................................................................ 8-1
Table 8-2. Replacement Parts for Electronics ........................................................................ 8-6
Table 8-3. Replacement Parts for SPS 4000.......................................................................... 8-8
Table 8-4. Replacement Parts for Calibration Gas Bottles ..................................................... 8-8
iv Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual
IB-106-350 Rev. 1.4
PREFACE
The purpose of this manual is to provide information concerning the components, func-
tions, installation and maintenance of the Oxymitter 5000 Oxygen Transmitter with Foun-
dation Fieldbus Communications module.
Some sections may describe equipment not used in your configuration. The user should
become thoroughly familiar with the operation of this module before operating it. Read
this instruction manual completely.
DEFINITIONS
The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this
publication.
Highlights an operation or maintenance Highlights an operation or maintenance

procedure, practice, condition, state- procedure, practice, condition, state-
ment, etc. If not strictly observed, could ment, etc. If not strictly observed, could
result in injury, death, or long-term result in damage to or destruction of
health hazards of personnel. equipment, or loss of effectiveness.
NOTE
Highlights an essential operating procedure,
condition, or statement.
: EARTH (GROUND) TERMINAL
: PROTECTIVE CONDUCTOR TERMINAL
: RISK OF ELECTRICAL SHOCK
: WARNING: REFER TO INSTRUCTION BULLETIN
NOTE TO USERS
The number in the lower right corner of each illustration in this publication is a manual illus-
tration number. It is not a part number, and is not related to the illustration in any technical
manner.
Rosemount Analytical Inc. A Division of Emerson Process Management P-1

Instruction Manual
IB-106-350 Rev. 1.4
Oxymitter 5000
OXYGEN TRANSMITTER
WITH FOUNDATION
FIELDBUS COMMUNICATIONS
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before in-
stalling, using, or maintaining this product.
The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear-qualified products in applications that require nuclear-qualified hardware

or products may cause inaccurate readings.
For information on Fisher-Rosemount nuclear-qualified products, contact your local Fisher-

Rosemount Sales Representative.
Rosemount is a registered trademark of Rosemount Inc.

Delta V, the Delta V logotype, PlantWeb, and the PlantWeb logotype are trademarks of Fisher-Rosemount.
FOUNDATION is a trademark of the Fieldbus Foundation.
Rosemount satisfies all obligations coming from legislation to harmonize the product require-
ments in the European Union.
P-2 Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual
IB-106-350 Rev. 1.4
IMPORTANT
SAFETY INSTRUCTIONS
FOR THE WIRING AND INSTALLATION
OF THIS APPARATUS
The following safety instructions apply specifically to all EU member states. They should
be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-
EU states should also comply with the following unless superseded by local or National
Standards.
1. Adequate earth connections should be made to all earthing points, internal and external,
where provided.
2. After installation or troubleshooting, all safety covers and safety grounds must be re-
placed. The integrity of all earth terminals must be maintained at all times.
3. Mains supply cords should comply with the requirements of IEC227 or IEC245.
4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.
5. All cable glands used should be of such internal dimensions as to provide adequate cable
anchorage.
6. To ensure safe operation of this equipment, connection to the mains supply should only be
made through a circuit breaker which will disconnect all circuits carrying conductors during
a fault situation. The circuit breaker may also include a mechanically operated isolating
switch. If not, then another means of disconnecting the equipment from the supply must
be provided and clearly marked as such. Circuit breakers or switches must comply with a
recognized standard such as IEC947. All wiring must conform with any local standards.
7. Where equipment or covers are marked with the symbol to the right, haz-
ardous voltages are likely to be present beneath. These covers should only
be removed when power is removed from the equipment — and then only
by trained service personnel.
8. Where equipment or covers are marked with the symbol to the right, there is
a danger from hot surfaces beneath. These covers should only be removed
by trained service personnel when power is removed from the equipment.
Certain surfaces may remain hot to the touch.
9. Where equipment or covers are marked with the symbol to the right, refer to
the Operator Manual for instructions.
10. All graphical symbols used in this product are from one or more of the fol-
lowing standards: EN61010-1, IEC417, and ISO3864.

Instruction Manual
IB-106-350 Rev. 1.4

Instruction Manual
IB-106-350 Rev. 1.4
CERAMIC FIBER PRODUCTS

MATERIAL SAFETY DATA SHEET
JULY 1, 1996
SECTION I. IDENTIFICATION
PRODUCT NAME
Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic Fiber Radiant Heater Panels.
CHEMICAL FAMILY
Vitreous Aluminosilicate Fibers with Silicon Dioxide.
CHEMICAL NAME
N.A.
CHEMICAL FORMULA
N.A.
MANUFACTURER’S NAME AND ADDRESS
Watlow Columbia 573-474-9402

2101 Pennsylvania Drive 573-814-1300, ext. 5170
Columbia, MO 65202
HEALTH HAZARD SUMMARY

WARNING
• Possible cancer hazard based on tests with laboratory animals.
• May be irritating to skin, eyes and respiratory tract.
• May be harmful if inhaled.
• Cristobalite (crystalline silica) formed at high temperatures (above 1800ºF) can cause severe respiratory disease.

Instruction Manual
IB-106-350 Rev. 1.4
SECTION II. PHYSICAL DATA
APPEARANCE AND ODOR

Cream to white colored fiber shapes. With or without optional white to gray granular surface coating and/or
optional black surface coating.
SPECIFIC WEIGHT: 12-25 lb./cubic foot BOILING POINT: N.A.
VOLATILES (% BY WT.): N.A. WATER SOLUBILITY: N.A.
SECTION III. HAZARDOUS INGREDIENTS
MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES

Aluminosilicate (vitreous) 99+ % 1 fiber/cc TWA
CAS. No. 142844-00-06 10 fibers/cc CL
Zirconium Silicate 0-10% 5 mg/cubic meter (TLV)
Black Surface Coating** 0 - 1% 5 mg/cubic meter (TLV)
Armorphous Silica/Silicon Dioxide 0-10% 20 mppcf (6 mg/cubic meter)
PEL (OSHA 1978) 3 gm cubic meter
(Respirable dust): 10 mg/cubic meter,
Intended TLV (ACGIH 1984-85)
**Composition is a trade secret.
SECTION IV. FIRE AND EXPLOSION DATA
FLASH POINT: None FLAMMABILITY LIMITS: N.A.
EXTINGUISHING MEDIA
Use extinguishing agent suitable for type of surrounding fire.
UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING PROCEDURES

N.A.

Instruction Manual
IB-106-350 Rev. 1.4
SECTION V. HEALTH HAZARD DATA
THRESHOLD LIMIT VALUE

(See Section III)
EFFECTS OF OVER EXPOSURE

EYE
Avoid contact with eyes. Slightly to moderately irritating. Abrasive action may cause damage to outer surface
of eye.
INHALATION
May cause respiratory tract irritation. Repeated or prolonged breathing of particles of respirable size may
cause inflammation of the lung leading to chest pain, difficult breathing, coughing and possible fibrotic change
in the lung (Pneumoconiosis). Pre-existing medical conditions may be aggravated by exposure: specifically,
bronchial hyper-reactivity and chronic bronchial or lung disease.
INGESTION
May cause gastrointestinal disturbances. Symptoms may include irritation and nausea, vomiting and diarrhea.
SKIN
Slightly to moderate irritating. May cause irritation and inflammation due to mechanical reaction to sharp,
broken ends of fibers.
EXPOSURE TO USED CERAMIC FIBER PRODUCT

Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial
conversion to cristobalite, a form of crystalline silica which can cause severe respiratory disease (Pneumoco-
niosis). The amount of cristobalite present will depend on the temperature and length of time in service. (See
Section IX for permissible exposure levels).
SPECIAL TOXIC EFFECTS

The existing toxicology and epidemiology data bases for RCF’s are still preliminary. Information will be up-
dated as studies are completed and reviewed. The following is a review of the results to date:
EPIDEMIOLOGY
At this time there are no known published reports demonstrating negative health outcomes of workers exposed
to refractory ceramic fiber (RCF). Epidemiologic investigations of RCF production workers are ongoing.
1) There is no evidence of any fibrotic lung disease (interstitial fibrosis) whatsoever on x-ray.
2) There is no evidence of any lung disease among those employees exposed to RCF that had never smoked.
3) A statistical “trend” was observed in the exposed population between the duration of exposure to RCF and a
decrease in some measures of pulmonary function. These observations are clinically insignificant. In other words,
if these observations were made on an individual employee, the results would be interpreted as being within the
normal range.
4) Pleural plaques (thickening along the chest wall) have been observed in a small number of employees who had a
long duration of employment. There are several occupational and non-occupational causes for pleural plaque. It
should be noted that plaques are not “pre-cancer” nor are they associated with any measurable effect on lung
function.

Instruction Manual
IB-106-350 Rev. 1.4
TOXICOLOGY
A number of studies on the health effects of inhalation exposure of rats and hamsters are available. Rats were
exposed to RCF in a series of life-time nose-only inhalation studies. The animals were exposed to 30, 16, 9,
and 3 mg/m3, which corresponds with approximately 200, 150, 75, and 25 fibers/cc.
Animals exposed to 30 and 16 mg/m3 were observed to have developed a pleural and parenchymal fibroses;
animals exposed to 9 mg/m3 had developed a mild parenchymal fibrosis; animals exposed to the lowest dose
were found to have the response typically observed any time a material is inhaled into the deep lung. While a
statistically significant increase in lung tumors was observed following exposure to the highest dose, there was
no excess lung cancers at the other doses. Two rats exposed to 30 mg/m3 and one rat exposed to 9 mg/m3 de-
veloped masotheliomas.
The International Agency for Research on Cancer (IARC) reviewed the carcinogenicity data on man-made vit-
reous fibers (including ceramic fiber, glasswool, rockwool, and slagwool) in 1987. IARC classified ceramic
fiber, fibrous glasswool and mineral wool (rockwool and slagwool) as possible human carcinogens (Group
2B).
EMERGENCY FIRST AID PROCEDURES

EYE CONTACT
Flush eyes immediately with large amounts of water for approximately 15 minutes. Eye lids should be held
away from the eyeball to insure thorough rinsing. Do not rub eyes. Get medical attention if irritation persists.
INHALATION
Remove person from source of exposure and move to fresh air. Some people may be sensitive to fiber induced
irritation of the respiratory tract. If symptoms such as shortness of breath, coughing, wheezing or chest pain
develop, seek medical attention. If person experiences continued breathing difficulties, administer oxygen un-
til medical assistance can be rendered.
INGESTION
Do not induce vomiting. Get medical attention if irritation persists.
SKIN CONTACT
Do not rub or scratch exposed skin. Wash area of contact thoroughly with soap and water. Using a skin cream
or lotion after washing may be helpful. Get medical attention if irritation persists.
SECTION VI. REACTIVITY DATA

STABILITY/CONDITIONS TO AVOID
Stable under normal conditions of use.
HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID

N.A.
INCOMPATIBILITY/MATERIALS TO AVOID
Incompatible with hydrofluoric acid and concentrated alkali.
HAZARDOUS DECOMPOSITION PRODUCTS

N.A.

Instruction Manual
IB-106-350 Rev. 1.4
SECTION VII. SPILL OR LEAK PROCEDURES
STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED

Where possible, use vacuum suction with HEPA filters to clean up spilled material. Use dust suppressant
where sweeping if necessary. Avoid clean up procedure which may result in water pollution. (Observe Spe-
cial Protection Information Section VIII.)
WASTE DISPOSAL METHODS

The transportation, treatment, and disposal of this waste material must be conducted in compliance with all ap-
plicable Federal, State, and Local regulations.
SECTION VIII. SPECIAL PROTECTION INFORMATION
RESPIRATORY PROTECTION
Use NIOSH or MSHA approved equipment when airborne exposure limits may be exceeded. NIOSH/MSHA
approved breathing equipment may be required for non-routine and emergency use. (See Section IX for suit-
able equipment).
Pending the results of long term health effects studies, engineering control of airborne fibers to the lowest lev-
els attainable is advised.
VENTILATION
Ventilation should be used whenever possible to control or reduce airborne concentrations of fiber and dust.
Carbon monoxide, carbon dioxide, oxides of nitrogen, reactive hydrocarbons and a small amount of formalde-
hyde may accompany binder burn-off during first heat. Use adequate ventilation or other precautions to elimi-
nate vapors resulting from binder burn-off. Exposure to burn-off fumes may cause respiratory tract irritation,
bronchial hyper-reactivity and asthmatic response.
SKIN PROTECTION
Wear gloves, hats and full body clothing to prevent skin contact. Use separate lockers for work clothes to pre-
vent fiber transfer to street clothes. Wash work clothes separately from other clothing and rinse washing ma-
chine thoroughly after use.
EYE PROTECTION
Wear safety glasses or chemical worker’s goggles to prevent eye contact. Do not wear contact lenses when
working with this substance. Have eye baths readily available where eye contact can occur.

Instruction Manual
IB-106-350 Rev. 1.4
SECTION IX. SPECIAL PRECAUTIONS

PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING
General cleanliness should be followed.
The Toxicology data indicate that ceramic fiber should be handled with caution. The handling practices de-
scribed in this MSDS must be strictly followed. In particular, when handling refractory ceramic fiber in any
application, special caution should be taken to avoid unnecessary cutting and tearing of the material to mini-
mize generation of airborne dust.
It is recommended that full body clothing be worn to reduce the potential for skin irritation. Washable or dis-
posable clothing may be used. Do not take unwashed work clothing home. Work clothes should be washed
separately from other clothing. Rinse washing machine thoroughly after use. If clothing is to be laundered by
someone else, inform launderer of proper procedure. Work clothes and street clothes should be kept separate
to prevent contamination.
Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial
conversion to cristobalite, a form of crystalline silica. This reaction occurs at the furnace lining hot face. As
a consequence, this material becomes more friable; special caution must be taken to minimize generation of
airborne dust. The amount of cristobalite present will depend on the temperature and length in service.
IARC has recently reviewed the animal, human, and other relevant experimental data on silica in order to criti-
cally evaluate and classify the cancer causing potential. Based on its review, IARC classified crystalline silica
as a group 2A carcinogen (probable human carcinogen).
The OSHA permissible exposure limit (PEL for cristobalite is 0.05 mg/m3 (respirable dust). The ACGIH
threshold limit value (TLV) for cristobalite is 0.05 mg/m3 (respirable dust) (ACGIH 1991-92). Use NIOSH or
MSHA approved equipment when airborne exposure limits may be exceeded. The minimum respiratory pro-
tection recommended for given airborne fiber or cristobalite concentrations are:
CONCENTRATION
0-1 fiber/cc or 0-0.05 mg/m3 cristobalite Optional disposable dust respirator (e.g. 3M
(the OSHA PEL) 9970 or equivalent).
Up to 5 fibers/cc or up to 10 times the Half face, air-purifying respirator equipped
OSHA PEL for cristobalite with high efficiency particulate air (HEPA)
filter cartridges (e.g. 3M 6000 series with
2040 filter or equivalent).
Up to 25 fibers/cc or 50 times the OSHA Full face, air-purifying respirator with high
PEL for cristobalite (2.5 mg/m3) efficiency particulate air (HEPA) filter cart-
ridges (e.g. 3M 7800S with 7255 filters or
equivalent) or powered air-purifying respirator
(PARR) equipped with HEPA filter cartridges
(e.g. 3M W3265S with W3267 filters or
equivalent).
Greater than 25 fibers/cc or 50 times the Full face, positive pressure supplied air respira-
OSHA PEL for cristobalite (2.5 mg/m3) tor (e.g. 3M 7800S with W9435 hose & W3196
low pressure regulator kit connected to clean
air supply or equivalent).

Instruction Manual
IB-106-350 Rev. 1.4
If airborne fiber or cristobalite concentrations are not known, as minimum protection, use NIOSH/MSHA ap-
proved half face, air-purifying respirator with HEPA filter cartridges.
Insulation surface should be lightly sprayed with water before removal to suppress airborne dust. As water
evaporates during removal, additional water should be sprayed on surfaces as needed. Only enough water
should be sprayed to suppress dust so that water does not run onto the floor of the work area. To aid the wet-
ting process, a surfactant can be used.
After RCF removal is completed, dust-suppressing cleaning methods, such as wet sweeping or vacuuming,
should be used to clean the work area. If dry vacuuming is used, the vacuum must be equipped with HEPA
filter. Air blowing or dry sweeping should not be used. Dust-suppressing components can be used to clean up
light dust.
Product packaging may contain product residue. Do not reuse except to reship or return Ceramic Fiber prod-
ucts to the factory.

Instruction Manual
IB-106-350 Rev. 1.4
WHAT YOU NEED TO KNOW

BEFORE INSTALLING AND WIRING A ROSEMOUNT
OXYMITTER 5000 OXYGEN TRANSMITTER
1. What type of installation does your system require?

Use the following drawing, Figure 1, to identify which type of installation is required for your
Oxymitter 5000 system.
STANDARD
REFERENCE AIR
CALIBRATION GAS
OXYMITTER 5000 LINE VOLTAGE

LOGIC I/O
FIELDBUS DIGITAL SIGNAL
INTEGRAL SPS 4000 OPTION

LINE VOLTAGE
RELAY OUTPUTS, AND
REMOTE CONTACT INPUT
OXYMITTER 5000
(WITH INTEGRAL SPS 4000)
CALIBRATION GAS 1
CALIBRATION GAS 2
REFERENCE AIR
IMPS 4000 OPTION

LINE VOLTAGE
OXYMITTER 5000
LOGIC I/0
INSTR. AIR SUPPLY

CAL GAS
IMPS CALIBRATION GAS 1

4000
CALIBRATION GAS 2
LINE VOLTAGE
REFERENCE AIR
31770001
Figure 1. Oxymitter 5000 Installation Options

Instruction Manual
IB-106-350 Rev. 1.4
CAN YOU USE THE FOLLOWING

QUICK START GUIDE?
Use this Quick Start Guide if ...
1. Your system requires a STANDARD or INTEGRAL SPS 4000 OPTION installation. Installa-
tion options for the Oxymitter 4000 are shown in Figure 1.
2. Your system does NOT require an IMPS 4000 OPTION installation.
3. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen Transmit-
ter. You are familiar with the installation requirements for the Oxymitter 4000 Oxygen
Transmitter with an integral SPS 4000.
If you cannot use the Quick Start Guide, turn to Section 2, Installation, in this Instruction
Bulletin.

Instruction Manual
IB-106-350 Rev. 1.4
QUICK START GUIDE FOR OXYMITTER 5000 SYSTEMS

Before using the Quick Start Guide, please read “WHAT YOU NEED TO KNOW BEFORE
INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 5000 OXYGEN TRANSMIT-
TER” on the preceding page.
1. Install the Oxymitter 5000 in an appropriate location on the stack or duct. Refer to Section 2,
paragraph 2-1a for information on selecting a location for the Oxymitter 5000.
2. If using an SPS 4000, connect the calibration gasses to the appropriate fittings on the SPS
4000 manifold.
3. Connect reference air to the Oxymitter 5000 or SPS 4000, as applicable.
4. If using an SPS 4000, make the following wire connections as shown in Figure 2: line volt-
age, cal initiate-remote contact input, relay output, and fieldbus digital signal.
5. If NOT using an SPS 4000, make the following wire connections as shown in Figure 3: line
voltage, logic I/O, and fieldbus digital signal.
6. Verify the Oxymitter 5000 switch configuration is as desired. Refer to Section 3, paragraphs
3-1c, 3-1d, and 3-1e.
7. Apply power to the Oxymitter 5000, the cell heater will turn on. Allow approximately one half
hour for the cell to heat to operating temperature. Once the ramp cycle has completed and
the Oxymitter 5000 is at normal operation, proceed with step 8.
8. If using an SPS 4000, initiate a semi-automatic calibration.
9. If NOT using an SPS 4000, perform a manual calibration. Refer to the QUICK REFERENCE
GUIDE manual calibration instructions on the following pages, or Section 4, paragraph
4-2, Calibration, in this instruction bulletin.

Instruction Manual
IB-106-350 Rev. 1.4
5 VDC
(SELF-POWERED)
TO REMOTE
CONTACT INPUT FIELDBUS 5 - 30 VDC TO RELAY OUTPUT
CONNECTION DIGITAL CONNECTIONS
SIGNAL LINE IN 90 - 250 VAC,
CAL INITIATE CONNECTION NOT USED CAL FAIL IN CAL 50/60 HZ LINE
GROUND
VOLTAGE
+ - + - + - + - NEUTRAL INPUT
FACTORY
WIRING TO
OXYMITTER
5000
ORANGE
YELLOW
BROWN
GREEN
BLACK
WHITE
BLUE
RED
FACTORY FACTORY NOT USED FACTORY WIRING FACTORY WIRING

WIRING WIRING TO TO INTERFACE BOARD TO POWER SUPPLY
TO INTERFACE OXYMITTER BOARD
BOARD 5000 35950001
Figure 2. Oxymitter 5000 with SPS 4000 Wiring Diagram
TERMINAL
BLOCK AC LINE
AC TERMINAL VOLTAGE PORT
COVER
AC L1
LINE VOLTAGE
(85 TO 264 VAC)
AC N
GROUND
+ LUGS
LOGIC I/O -
FIELDBUS +
DIGITAL FIELDBUS
SIGNAL -
SIGNAL
LEFT SIDE OF PORT
OXYMITTER 5000 31770002
Figure 3. Oxymitter 5000 without SPS 4000 Wiring Diagram

Instruction Manual
IB-106-350 Rev. 1.4
QUICK REFERENCE GUIDE

OXYMITTER 5000 OXYGEN TRANSMITTER
Performing a Manual Calibration
1. Place the control loop in manual.
2. Press the CAL key. The CAL LED will light solid.
3. Apply the first calibration gas.
4. Press the CAL key. When the unit has taken the readings using the first calibration gas, the
CAL LED will flash continuously.
5. Remove the first calibration gas and apply the second calibration gas.
6. Push the CAL key. The CAL LED will light solid. When the unit has taken the readings using
the second calibration gas, the CAL LED will flash a two-pattern flash or a three-pattern
flash. A two-pattern flash equals a valid calibration,
three-pattern flash equals an invalid calibration.
7. Remove the second calibration gas and cap off the calibration gas port.
8. Press the CAL key. The CAL LED will be lit solid as the unit purges. When the purge is
complete, the CAL LED will turn off.
9. If the calibration was valid, the DIAGNOSTIC ALARMS LEDs indicate normal operation. If
the new calibration values are not within the parameters, the DIAGNOSTIC ALARMS LEDs
will indicate an alarm.
10. Place the control loop in automatic.

Instruction Manual
IB-106-350 Rev. 1.4
HART COMMUNICATOR
FAST KEY SEQUENCES
Perform Calibration O2 Upper Range Value

2 3 1 1 3 2 1
Trim Analog Output Analog Output Lower Range Value

2 4 3 2 2
Toggle Analog Output Tracking View O2 Value

2 3 1 2 1 1 1
View Analog Output

1 2 1
Technical Support Hotline:
For assistance with technical problems, please call the Customer Support Center (CSC). The
CSC is staffed 24 hours a day, 7 days a week.
Phone: 1-800-433-6076
In addition to the CSC, you may also contact Field Watch. Field Watch coordinates Rosemount’s
field service throughout the U.S. and abroad.
Phone: 1-800-654-RSMT (1-800-654-7768)
Rosemount may also be reached via the Internet through e-mail and the World Wide Web:
E-mail: GAS.CSC@emersonprocess.com
World Wide Web: www.processanalytic.com

Instruction Manual
IB-106-350 Rev. 1.4
SECTION 1
1 2
5
4 28550004
1. Instruction Bulletin
2. IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional)
3. Oxymitter 5000 with Integral Electronics
4. SPS 4000 Single Probe Autocalibration Sequencer (Optional) - (Shown with reference air option)
5. Adaptor Plate with Mounting Hardware and Gasket
6. Reference Air Set (used if SPS 4000 without reference air option or IMPS 4000 not supplied)
Figure 1-1. Typical System Package
1-0 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
IB-106-350 Rev. 1.4
1
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1-1 COMPONENT CHECKLIST OF TYPICAL The fieldbus retains the desirable features
SYSTEM (PACKAGE CONTENTS) of the 4-20 mA analog system, including a
standardized physical interface to the wire,
A typical Rosemount Oxymitter 5000 Oxygen bus powered devices on a single wire, and
Transmitter should contain the items shown in intrinsic safety options, and enables addi-
Figure 1-1. Record the part number, serial num- tional capabilities, such as:
ber, and order number for each component of • Increased capabilities due to full digital
your system in the table located on the first communications
page of this manual. • Reduced wiring and wire terminations
due to multiple devices on one set of
Use the product matrix in Table 1-1 at the end wires
of this section to compare your order number • Increased selection of suppliers due to
against your unit. The first part of the matrix de- interoperability
fines the model. The last part defines the vari- • Reduced loading on control room
ous options and features of the Oxymitter 5000. equipment with the distribution of some
Ensure the features and options specified by control and input/ output functions to
your order number are on or included with the field devices
unit. • Speed options for process control and
manufacturing applications
1-2 SYSTEM OVERVIEW
c. System Description
a. Scope The Oxymitter 5000 is designed to measure
the net concentration of oxygen in an in-
This Instruction Bulletin is designed to sup- dustrial process; i.e., the oxygen remaining
ply details needed to install, start up, oper- after all fuels have been oxidized. The
ate, and maintain the Oxymitter 5000. probe is permanently positioned within an
Integral signal conditioning electronics out- exhaust duct or stack and performs its task
puts a digital FOUNDATION fieldbus signal without the use of a sampling system.
representing an O2 value and provides a
membrane keypad for setup, calibration, The equipment measures oxygen percent-
and diagnostics. This same information, age by reading the voltage developed
plus additional details, can be accessed via across a heated electrochemical cell, which
fieldbus digital communications. consists of a small yttria-stabilized, zirconia
disc. Both sides of the disc are coated with
b. FOUNDATION fieldbus Technology porous metal electrodes. When operated at
the proper temperature, the millivolt output
FOUNDATION fieldbus is an all digital, se- voltage of the cell is given by the following
rial, two-way communication system that Nernst equation:
interconnects field equipment such as sen- EMF = KT log10(P1/P2) + C
sors, actuators, and controllers. Fieldbus is
a Local Area Network (LAN) for instruments Where:
used in both process and manufacturing 1. P2 is the partial pressure of the oxygen
automation with built-in capacity to distrib- in the measured gas on one side of the
ute the control application across the net- cell.
work. The fieldbus environment is the base 2. P1 is the partial pressure of the oxygen
level group of digital networks in the hierar- in the reference air on the opposite side
chy of planet networks. of the cell.
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1
Instruction Manual
IB-106-350 Rev. 1.4
3. T is the absolute temperature. temperature by modulating the duty cycle of

4. C is the cell constant. the probe heater portion of the integral
5. K is an arithmetic constant. electronics. The integral electronics accepts
millivolt signals generated by the sensing
NOTE
cell and produces the outputs to be used by
For best results, use clean, dry, in- remotely connected devices. The output is a
strument air (20.95% oxygen) as the FOUNDATION fieldbus digital communica-
reference air. tion signal.
When the cell is at operating temperature Two calibration gas sequencers are avail-
and there are unequal oxygen concentra- able to the Oxymitter 5000: the IMPS 4000
tions across the cell, oxygen ions will travel and the SPS 4000 (Figure 1-2).
from the high oxygen partial pressure side
to the low oxygen partial pressure side of Systems with multiprobe applications may
the cell. The resulting logarithmic output employ an optional IMPS 4000 Intelligent
voltage is approximately 50 mV per decade. Multiprobe Test Gas Sequencer. The IMPS
The output is proportional to the inverse 4000 provides automatic calibration gas se-
logarithm of the oxygen concentration. quencing for up to four Oxymitter 5000 units
Therefore, the output signal increases as and accommodates autocalibrations based
the oxygen concentration of the sample gas on the CALIBRATION RECOMMENDED
decreases. This characteristic enables the signal from the Oxymitter 5000, a timed in-
Oxymitter 5000 to provide exceptional sen- terval set up via fieldbus or the IMPS 4000,
sitivity at low oxygen concentrations. or when a calibration request is initiated.
The Oxymitter 5000 measures net oxygen
For systems with one or two Oxymitter 5000
concentration in the presence of all the
units per combustion process, an optional
products of combustion, including water va-
SPS 4000 Single Probe Autocalibration Se-
por. Therefore, it may be considered an
quencer can be used with each Oxymitter
analysis on a “wet” basis. In comparison
5000 to provide automatic calibration gas
with older methods, such as the portable
sequencing. The SPS 4000 can be
apparatus, which provides an analysis on a
mounted directly to the Oxymitter 5000 or in
“dry” gas basis, the “wet” analysis will, in
a remote location if space is limited. The
general, indicate a lower percentage of
sequencer performs autocalibrations based
oxygen. The difference will be proportional
on the CALIBRATION RECOMMENDED
to the water content of the sampled gas
signal from the Oxymitter 5000, a timed in-
stream.
terval set up in fieldbus, or whenever a cali-
bration request is initiated.
d. System Configuration
Oxymitter 5000 units are available in five e. System Features

length options, giving the user the flexibility
to use an in situ penetration appropriate to 1. The CALIBRATION RECOMMENDED
the size of the stack or duct. The options on feature detects when the sensing cell is
length are 18 in. (457 mm), 3 ft (0.91 m), 6 ft likely out of limits. This may eliminate
(1.83 m), 9 ft (2.7 m), or 12 ft (3.66 m). the need to calibrate on a “time since
last cal” basis.
The integral electronics control probe tem-
perature and provide an output that repre- 2. The cell output voltage and sensitivity
sents the measured oxygen concentration. increase as the oxygen concentration
The power supply can accept voltages of decreases.
90-250 VAC and 50/60 Hz; therefore, no
setup procedures are required. The oxygen
3. Membrane keypad and FOUNDATION
sensing cell is maintained at a constant
fieldbus communication are standard.
Instruction Manual
IB-106-350 Rev. 1.4
1
7. The integral electronics are adaptable

for line voltages from 90-250 VAC;
therefore, no configuration is
necessary.
8. The Oxymitter 5000 membrane keypad

is available in five languages:
English
French
German
Italian
Spanish
9. An operator can calibrate and diagnos-

tically troubleshoot the Oxymitter 5000
in one of three ways:
(a) Membrane Keypad. The mem-

brane keypad, housed within the
right side of the electronics hous-
ing, provides fault indication by
way of flashing LEDs. Calibration
can be performed from the mem-
brane keypad.
(b) FOUNDATION fieldbus Interface.

The Oxymitter 5000’s output car-
ries a signal containing the oxygen
level encoded in digital format.
This digital output can also be
used to communicate with the
Figure 1-2. Oxymitter 5000 Autocalibration System Oxymitter and access all of the
Options Oxymitter’s status information.
4. Field replaceable cell, heater, thermo- (c) Optional IMPS 4000. The Pro-
couple, and diffusion element. grammable Logic Controller (PLC)
in the IMPS 4000 provides fault in-
5. The Oxymitter 5000 is constructed of dications using flashing LEDs and
rugged 316 L stainless steel for all LCD display messages. Refer to
wetted parts. the IMPS 4000 Intelligent Multi-
probe Test Gas Sequencer In-
6. Integral electronics eliminates tradi- struction Bulletin for more
tional wiring between probe and information.
electronics.
Instruction Manual
IB-106-350 Rev. 1.4
f. Handling the Oxymitter 5000 A source of instrument air is optional at the

Oxymitter 5000 for reference air use. Since
the unit is equipped with an in-place cali-
bration feature, provisions can be made to
It is important that printed circuit permanently connect calibration gas tanks
boards and integrated circuits are to the Oxymitter 5000.
handled only when adequate antistatic
precautions have been taken to pre- If the calibration gas bottles will be perma-
vent possible equipment damage. nently connected, a check valve is required
next to the calibration fittings on the integral
The Oxymitter 5000 is designed for in- electronics. This check valve is to prevent
dustrial applications. Treat each com- breathing of the calibration gas line and
ponent of the system with care to subsequent flue gas condensation and cor-
avoid physical damage. Some probe rosion. The check valve is in addition to the
components are made from ceramics, stop valve in the calibration gas kit or the
which are susceptible to shock when solenoid valves in the IMPS 4000 or SPS
mishandled. 4000.
g. System Considerations NOTE

The integral electronics is rated NEMA
Prior to installing your Oxymitter 5000, 4X (IP66) and is capable of operation
make sure you have all the components at temperatures up to 149°F (65°C).
necessary to make the system installation.
Ensure all the components are properly in- Retain the packaging in which the
tegrated to make the system functional. Oxymitter 5000 arrived from the fac-
tory in case any components are to be
After verifying that you have all the compo- shipped to another site. This packag-
nents, select mounting locations and deter- ing has been designed to protect the
mine how each component will be placed in product.
terms of available line voltage, ambient
temperatures, environmental considera- 1-3 IMPS 4000 (OPTIONAL)
tions, convenience, and serviceability.
Figure 1-3 shows a typical system wiring. A Information on the IMPS 4000 is available in the
typical system installation is illustrated in IMPS 4000 Intelligent Multiprobe Test Gas Se-
Figure 1-4. quencer Instruction Bulletin.
FIELDBUS DIGITAL
SIGNAL
OXYMITTER 5000
WITH INTEGRAL ELECTRONICS
2 CALIBRATION GAS LINES

BY CUSTOMER
[300 FT (90 M) MAX]
FIELDBUS COMPUTER
LINE VOLTAGE TERMINAL
28550005
Figure 1-3. Oxymitter 5000 FOUNDATION Fieldbus Connections
Instruction Manual
IB-106-350 Rev. 1.4
1
STANDARD
GASES
DUCT
STACK
OXYMITTER
5000 ADAPTOR
PLATE
LINE
VOLTAGE INSTRUMENT
AIR SUPPLY
(REFERENCE AIR)
PRESSURE
LOGIC I/O FLOWMETER REGULATOR
FIELDBUS GASES IMPS 4000 OPTION

DIGITAL CALIBRATION
SIGNAL GAS
DUCT
STACK
ADAPTOR
PLATE
CALIBRATION
GAS
OXYMITTER
5000
CA
CA LIB INS
LIB RA
RA TIO SU T. A
LINE TIO N P IR
VOLTAGE N GASPLY
GA
S 2
1
SPS 4000 OPTION FIELDBUS

DIGITAL LOGIC I/O
(WITH REFERENCE AIR OPTION) REFERENCE
SIGNAL
AIR
GASES
DUCT IMPS 4000
STACK
OXYMITTER ADAPTOR
5000 PLATE
INSTRUMENT CALIBRATION GAS 1

AIR SUPPLY (HIGH CALIBRATION GAS)
CALIBRATION GAS 2
(LOW CALIBRATION GAS)
LINE FIELDBUS DIGITAL SIGNAL,

RELAY OUTPUTS, AND
VOLTAGE REMOTE CONTACT INPUT 35950002
Figure 1-4. Typical System Installation
Instruction Manual
IB-106-350 Rev. 1.4
FRONT VIEW
REFERENCE AIR
PRESSURE
REGULATOR
(OPTIONAL)
CALIBRATION GAS
FLOWMETER
NOTE: MANIFOLD COVER IS

REMOVED TO SHOW
REFERENCE GAS INTERNAL COMPONENTS.
FLOWMETER
ALSO, BOARD COMPONENTS
ARE NOT SHOWN FOR
CLARITY.
REAR VIEW (OF MANIFOLD ONLY)
CALIBRATION GAS 1
(HIGH CALIBRATION GAS)
INTERFACE
SOLENOID
BOARD
PRESSURE
SWITCH
TERMINAL
COVER
MANIFOLD
CALIBRATION GAS 2
POWER
(LOW CALIBRATION GAS)
SUPPLY BOARD 26170001
SOLENOID
Figure 1-5. SPS 4000
1-4 SPS 4000 (OPTIONAL) location if space is limited. In addition, the

integrally mounted SPS 4000 can be con-
The SPS 4000 Single Probe Autocalibration figured for a horizontally or vertically
Sequencer provides the capability of performing mounted Oxymitter 5000 (Figure 2-2). The
automatic, timed or on demand, calibrations of a information in this instruction bulletin will
single Oxymitter 5000 without sending a techni- cover the integrally mounted units only. For
cian to the installation site. information on remote mounted units, refer
a. Mounting to the SPS 4000 Single Probe Autocalibra-
tion Sequencer Instruction Bulletin.
The SPS 4000 can be mounted either di-
rectly to an Oxymitter 5000 or at a remote
Instruction Manual
IB-106-350 Rev. 1.4
1
b. Components (Figure 1-5) bottles are available as an option or can be

purchased through a local supplier.
The SPS 4000 consists of a manifold and a
calibration gas flowmeter. The manifold pro- c. Operation
vides electrical feedthroughs and calibration
gas ports to route power and signal connec- The SPS 4000 works in conjunction with the
tions and calibration gases to and from the Oxymitter 5000’s CALIBRATION RECOM-
sequencer. In addition, the manifold houses MENDED feature to perform an auto-
two calibration gas solenoids that sequence calibration. This feature automatically per-
the gases to the Oxymitter 5000, a pressure forms a gasless calibration check every
switch that detects low calibration gas pres- hour on the Oxymitter 5000. If a calibration
sure, and two PC boards. A terminal strip is recommended and its contact output sig-
housed within the terminal cover provides nal is set for “handshaking” with the se-
convenient access for all user connections. quencer, the Oxymitter 5000 sends a signal
to the sequencer. The sequencer automati-
Components optional to the SPS 4000 in- cally performs a calibration upon receiving
clude a reference air flowmeter and pres- the signal. Thus, no human interface is re-
sure regulator. The reference air flowmeter quired for the automatic calibration to take
indicates the flow rate of reference air con- place.
tinuously flowing to the Oxymitter 5000. The
reference air pressure regulator ensures the 1-5 PROBE OPTIONS
instrument air (reference air) flowing to the
a. Abrasive Shield Assembly
Oxymitter 5000 is at a constant pressure [20
psi (138 kPa)]. The regulator also has a fil-
ter to remove particulates in the reference The abrasive shield assembly, Figure 1-6, is
a stainless-steel tube that surrounds the
probe assembly. The shield protects against
air and a drain valve to bleed the moisture
particle abrasion and condensations, pro-
that collects in the filter bowl.
vides a guide for ease of insertion, and acts
as a position support, especially for longer
Brass fittings and Teflon tubing are stan-
probes. The abrasive shield assembly uses
dard. Stainless steel fittings and tubing are
a modified diffusor and vee deflector as-
optional. Also, disposable calibration gas
sembly, fitted with dual dust seal packing.
Instruction Manual
IB-106-350 Rev. 1.4
2
.187 1
.187 B
A
15o
3.584
3.554
90o
ON INSIDE BREAK
FOR SMOOTH
ROUNDED EDGE ON
A BOTH ENDS
OF CHAMFER
.45 MIN
.187
B
6.00
125
o
SKIN CUT FACE FOR 90
VIEW A VIEW B
o
22.5
0.75 THRU 4 PLS,

EQ SP ON 4.75 B.C.
NOTES: 1 WELD ON BOTH SIDES WITH EXPANDING

CHILL BLOCK.
2 BEFORE WELDING, BUTT ITEM 2 OR 4 WITH

ITEM 1 AS SHOWN.
.745 DIA ON A 7.50 DIA B.C. (REF)

16860033 .755
Figure 1-6. Abrasive Shield Assembly
NOTE
In highly abrasive applications, rotate the shield 90 degrees at normal
service intervals to present a new wear surface to the abrasive flow stream.
Instruction Manual
IB-106-350 Rev. 1.4
1
36210012
19280010
Figure 1-8. Snubber Diffusion Assembly
Figure 1-7. Ceramic Diffusion Assembly
3. Cup-Type Diffusion Assembly
b. Diffusion Elements
The cup-type diffusion assembly,
1. Ceramic Diffusion Assembly Figure 1-9, is used in high-
temperature applications where fre-
The ceramic diffusion assembly, quent diffusion element plugging is a
Figure 1-7, is the traditional design problem. It is available with either a 5
for the probe. Used for over 25 micron or 40 micron sintered
years, the ceramic diffusion assem- Hastelloy element. This element is
bly provides a greater filter surface also available with a dust seal for
area. This element is also available use with an abrasive shield.
with a flame arrestor and with a dust
seal for use with an abrasive shield.
2. Snubber Diffusion Assembly
The snubber diffusion assembly,

Figure 1-8, is satisfactory for most
applications. This element is also
available with a flame arrestor, and
with a dust seal for use with an abra-
sive shield.
Figure 1-9. Cup-Type Diffusion Assembly
Instruction Manual
IB-106-350 Rev. 1.4
1-6 SPECIFICATIONS
Table 1-1. Specifications
Oxymitter 5000
O2 Range:
Standard .............................................................. 0 to 10% O2
0 to 25% O2
0 to 40% O2 (via FOUNDATION fieldbus)
Accuracy .................................................................... ±0.75% of reading or 0.05% O2, whichever is greater
System Response to Calibration Gas ........................ Initial response in less than 3 seconds T90 in less than
8 seconds
Temperature Limits:
Process ............................................................... 32° to 1300°F (0° to 704°C) up to 2400°F (1300°C) with
optional accessories
Electronics ........................................................... -40° to 185°F (-40° to 85°C)
Operating temperature of electronics inside of instru-
ment housing, as measured by a HART communicator
or Rosemount Asset Management Solutions software.
Probe Lengths ........................................................... 18 in. (457 mm)
3 ft (0.91 m)
6 ft (1.83 m)
9 ft (2.74 m)
12 ft (3.66 m)
Mounting and Mounting Position ............................... Vertical or horizontal
Spool pieces are available, P/N 3D39761G02, to offset
transmitter housing from hot ductwork.
Materials:
Probe ................................................................... Wetted or welded parts - 316L stainless steel
Non-wetted parts - 304 stainless steel, low-copper alu-
minum
Electronics Enclosure .......................................... Low-copper aluminum
Calibration .................................................................. Manual, semi-automatic, or automatic
Calibration Gas Mixtures Recommended .................. 0.4% O2, Balance N2
8% O2, Balance N2
Calibration Gas Flow ................................................. 5 scfh (2.5 l/m)
Reference Air ............................................................. 2 scfh (1 l/m), clean, dry, instrument-quality air
(20.95% O2), regulated to 5 psi (34 kPa)
Electronics ................................................................. NEMA 4X, IP66 with fitting and pipe on reference ex-
haust port to clear dry atmosphere
Electronic Noise ......................................................... Meets EN 50082-2 Generic Immunity Std. Part II.
Includes EN 61000-4-2 for Electrostatic Discharge
4 KV contact, 8 KV in air
Includes IEC 801-4 for fast transients; 2 KV on power
supply and control lines
Line Voltage ............................................................... 90-250 VAC, 50/60 Hz. No configuration necessary
3/4 in. - 14 NPT conduit port
Instruction Manual
IB-106-350 Rev. 1.4
1
Table 1-1. Specifications (Continued)
Signals:
Digital Output ....................................................... FOUNDATION fieldbus compatible
Logic I/O .............................................................. Two-terminal logic contact configurable as either an
alarm output or as a bi-directional calibration hand-
shake signal to IMPS 4000 or SPS 4000
Self-powered (+5 V), in series with 340 ohms
Conduit ports — 3/4 in.-14 NPT (one threaded hole for
both analog output and logic I/O)
Power Requirements:
Probe Heater ....................................................... 175 W nominal
Electronics ........................................................... 10 W nominal
Maximum ............................................................. 500 W
SPS 4000
Mounting .................................................................... Integral to Oxymitter 5000
Remote from Oxymitter 5000
Materials of Construction:
Manifold/Electronics Enclosure ........................... Aluminum
Mounting Brackets .............................................. 316 stainless steel (SS)
Pneumatic Fittings ............................................... 1/8 in. brass NPT (SS optional)
Pneumatic Tubing ............................................... 1/4 in. Teflon (SS optional)
Assembly Hardware ............................................ Galvanized and stainless steel
Humidity Range ......................................................... 100% relative humidity
Ambient Temperature Range .................................... -40° to 149°F (-40° to 65°C)
Electrical Classification .............................................. NEMA 4X (IP56)
Explosion-Proof Option (both pending) ..................... CENELEC EExd IIB + H2
(Class 1, Div. 1, Group B,C,D)
Electrical Feedthroughs ............................................. 1/2 in. NPT
Input Power ................................................................ 90 to 250 VAC, 50/60 Hz
Power Consumption .................................................. 5 VA maximum
External Electrical Noise ............................................ EN 50 082-2, includes 4 KV electrostatic discharge
Handshake Signal
to/from Oxymitter 5000 (self-powered) ............... 5 V (5 mA maximum)
Cal Initiate Contact Input from Control Room ............ 5 VDC (self-powered)
Relay Outputs to Control Room ................................. 5 to 30 VDC, Form A (SPST)
(one “In-Cal”, one “Cal Failed”)
Cabling Distance between
SPS 4000 and Oxymitter 5000 ............................ Maximum 1000 ft (303 m)
Piping Distance between SPS 4000
and Oxymitter 5000 ............................................. Maximum 300 ft (91 m)
Approximate Shipping Weight ................................... 10 lbs (4.5 kg)
Fisher-Rosemount has satisfied all obligations coming from the European legislation to harmonize
the product requirements in Europe.
Instruction Manual
IB-106-350 Rev. 1.4
Table 1-2. Product Matrix

OXT5A Oxymitter 5000 In Situ Oxygen Transmitter with FOUNDATION Fieldbus Communications
Oxygen Transmitter - Instruction Book
Code Sensing Probe Type

1 Ceramic Diffusion Element Probe (ANSI) (N. American Std.)
2 Ceramic Diffusion Element Flame Arrestor Probe (ANSI) (N. American Std.)
3 Snubber Diffusion Element Probe (ANSI) (N. American Std.)
4 Ceramic Diffusion Element Probe (DIN) (European Std.)
5 Snubber Diffusion Element Flame Arrestor Probe (DIN) (European Std.)
6 Snubber Diffusion Element (DIN) (European Std.)
7 Ceramic Diffusion Element Probe (JIS) (Japanese Std.)
8 Ceramic Diffusion Element Flame Arrestor Probe (JIS) (Japanese Std.)
9 Snubber Diffusion Element (JIS) (Japanese Std.)
Code Probe Assembly

0 18 in. (457 mm) Probe
1 18 in. (457 mm) Probe with Abrasive Shield(1)
2 3 ft (0.91 m) Probe
3 3 ft (0.91 m) Probe with Abrasive Shield(1)
4 6 ft (1.83 m) Probe
6 9 ft (2.74 m) Probe
8 12 ft (3.66 m) Probe(1)
Code Mounting Hardware - Stack Side

0 No Adaptor Plate (“0” must be chosen under “Mounting Hardware - Probe Side” below)
1 New Installation - Square weld plate with studs
2 Mounting to Model 218 Mounting Plate (with Model 218 Shield Removed)
3 Mounting to Existing Model 218 Support Shield
4 Competitor’s Mounting(2)
5 Mounting to Model 132 Adaptor Plate
Code Mounting Hardware - Probe Side

0 No Mounting Hardware/No Adaptor Plate
1 Probe Only (ANSI) (N. American Std.)
2 New Bypass or Abrasive Shield (ANSI) (N. American Std.)
4 Probe Only (DIN) (European Std.)
5 New Bypass or Abrasive Shield (DIN) (European Std.)
7 Probe Only (JIS) (Japanese Std.)
8 New Bypass or Abrasive Shield (JIS) (Japanese Std.)
Code Electronics Housing - NEMA 4X, IP66

11 Standard Filtered Termination
12 Transient Protected Filtered Termination
Code Communications/Operator Interface(3)

1 Membrane Keypad - Fieldbus
OXT5A 3 2 1 1 11 1 (Cont’d) Example
Instruction Manual
IB-106-350 Rev. 1.4
1
Table 1-2. Product Matrix (Continued)

Cont'd Code Language
1 English
2 German
3 French
4 Spanish
5 Italian
Code Termination Filtering

00 No Option - Specified as Part of Electronics Housing
Code Calibration Accessories

00 No Hardware
01 Calibration Gas Rotometer and Reference Gas Set
02 Intelligent Multiprobe Sequencer (Refer to Table 1-4)
XX Single Probe Sequencer, mounted to Oxymitter (Refer to Table 1-5)
Code Basic Control Suite Functionality

00 Basic Control Suite
01 Deduct Basic Control Suite
Cont’d 1 00 XX Example
High Sulfur Service

For high sulfur applications, please add an additional line item to your purchase order requesting high sulfur cell part number 4847B63G02
in lieu of the standard ZrO2 cell.
Cell replacement kits for high sulfur service are also available. Consult part number 4849B94GXX in the Combustion Solutions Center Spare
Parts List.
NOTES:
(1)
Recommended usages: High velocity particulates in flue stream, installation within 11 ft (3.5 m) of soot blowers or heavy salt cake buildup.
Applications: Pulverized coal, recovery boilers, lime kiln. Regardless of application, abrasive shields with support brackets are recommended
for 9 ft (2.74 m) and 12 ft (3.66 m) probe installations, particularly horizontal installations.
(2)
Where possible, specify SPS number; otherwise, provide details of the existing mounting plate as follows:
Plate with studs Bolt circle diameter, number, and arrangement of studs, stud thread, stud height above mounting plate.
Plate without studs Bolt circle diameter, number, and arrangement of holes, thread, depth of stud mounting plate with accessories.
(3)
Startup, calibrate and operation can be implemented using the standard membrane keypad. Remote access and additional
functionality available via Fieldbus communications (DeltaV).
Table 1-3. Calibration Gas Bottles
PART
NUMBER DESCRIPTION
1A99119G01 Two disposable calibration gas bottles — 0.4%
and 8% O2, balance nitrogen — 550 liters each,
includes bottle rack*
1A99119G02 Two pressure regulators for calibration gas bottles
1A99119G03 Gas Bottle Rack
*Calibration gas bottles cannot be shipped via airfreight.
When the bottles are used with “CALIBRATION RECOMMENDED”
features, the bottles should provide 2 to 3 years of calibrations in normal
service.
Instruction Manual
IB-106-350 Rev. 1.4
Table 1-4. Intelligent Multiprobe Test Gas Sequencer Versions
NUMBER
PART OF OXYMITTER
NUMBER DESCRIPTION 5000 UNITS
3D39695G01 IMPS 1
3D39695G02 IMPS 2
3D39695G03 IMPS 3
3D39695G04 IMPS 4
3D39695G05 IMPS w/115 V Heater 1
7307A56G02 Check Valve Kit 1 per probe
3D39761G01 8 in. spool piece 1 per probe
3D39761G02 12 in. spool piece 1 per probe
Notes: Check valve included to prevent backflow of process gasses
down the calibration gas line during normal operation.
Spool pieces used to mount probe 8 or 12 inches from
duct wall.
Table 1-5. Single Probe Autocalibration Sequencer Coding
OXYMITTER
REF AIR FITTINGS/ 5000
SET TUBING MOUNTING
BRASS/ ST
CODE NO YES TEFLON STEEL HOR VERT
03 X X X
04 X X X
05 X X X
06 X X X
07 X X X
08 X X X
09 X X X
10 X X X
Instruction Manual
IB-106-350 Rev. 1.4
SECTION 2
INSTALLATION
2
either make the necessary repairs or
install the Oxymitter 5000 upstream of
Before installing this equipment, read any leakage.
the “Safety instructions for the wiring
and installation of this apparatus” at 3. Ensure the area is clear of internal and
the front of this Instruction Bulletin. external obstructions that will interfere
Failure to follow the safety instruc- with installation and maintenance ac-
tions could result in serious injury or cess to the membrane keypad. Allow
death. adequate clearance for removal of the
Oxymitter 5000 (Figure 2-1 or
2-1 MECHANICAL INSTALLATION Figure 2-2).
a. Selecting Location
1. The location of the Oxymitter 5000 in Do not allow the temperature of the
the stack or flue is most important for Oxymitter 5000 integral electronics to
maximum accuracy in the oxygen exceed 149°F (65°C) or damage to the
analyzing process. The Oxymitter 5000 unit may result.
must be positioned so the gas it meas-
ures is representative of the process.
b. Installation
Best results are normally obtained if
the Oxymitter 5000 is positioned near
the center of the duct (40 to 60% inser- 1. Ensure all components are available to
install the Oxymitter 5000. If equipped
tion). Longer ducts may require several
with the optional ceramic diffusor ele-
Oxymitter 5000 units since the O2 can
ment, ensure it is not damaged.
vary due to stratification. A point too
near the wall of the duct, or the inside
radius of a bend, may not provide a 2. The Oxymitter 5000 may be installed
representative sample because of the intact as it is received.
very low flow conditions. The sensing
point should be selected so the proc- NOTE
ess gas temperature falls within a An abrasive shield is recommended
range of 32° to 1300°F (0° to 704°C). for high velocity particulates in the
Figure 2-1 through Figure 2-6 provide flue stream (such as those in coal-
mechanical installation references. The fired boilers, kilns, and recovery boil-
ambient temperature of the integral ers). Vertical and horizontal brace
electronics housing must not exceed clamps are provided for 9 ft and 12 ft
149°F (65°C). (2.75 m and 3.66 m) probes to provide
mechanical support for the Oxymitter
2. Check the flue or stack for holes and 5000. Refer to Figure 2-6.
air leakage. The presence of this con-
dition will substantially affect the accu- 3. Weld or bolt adaptor plate (Figure 2-5)
racy of the oxygen reading. Therefore, onto the duct.
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1

2-2
January 2002
Installation
PROCESS FLOW MUST BE IN
THIS DIRECTION WITH RESPECT
IB-106-350 Rev. 1.4
TO DEFLECTOR 3534B48G01
NOTE: ALL DIMENSIONS ARE IN
Instruction Manual
.062 THK GASKET INCHES WITH MILLIMETERS

IN PARENTHESES.
ANSI 3535B18H02
JIS 3535B46H01 INSULATE IF EXPOSED TO
DIN 3535B45H01 AMBIENT WEATHER CONDITIONS
2.27 (58)
DIA MAX
VE ATM VE ATM
OS I O OS I O
PL WA RN I NG - SPH PL WA RN I NG - SPH
EX - EX -
ER
ER
R
R
E
E
Rosemount Analytical Inc. SMART FAMILY

Orrville, OH 44667-0901
IN
IN
800-433-6076
HART TM
TM
OXYMITTER 4000
-
-
-
-
SERIAL NO.
TAG NO.
48-62 Hz
VOLTS: 85-264 VAC WATTS: 500 VA
I VE
I VE
OUTPUT: 4-20 mALINE FUSE: 5 Amps
KEE
KEE
P
P
AL
AL
T
T
IG IT IG IT
3.80(96) H T HT
CU CU
WHE N CI R WH E N CI R
ADD TO DIM “A” CAL. REF.

GAS GAS
FOR PROBE
WITH CERAMIC
DIFFUSER
4.77 (121)
5.14(131) DIM "A" 6.02 (153)
CAL GAS ELEC CONN
ADD TO DIM “A” WITH 12.50 (318) 3/4 NPT
FOR PROBE WITH STANDARD REF AIR
DIM "B" ANSI 1/4 (6.35) TUBE
CERAMIC DIFFUSER SNUBBER REMOVAL ENVELOPE
AND FLAME DIFFUSER DIN 6 mm TUBE
ARRESTOR JIS 6 mm TUBE
12
(305) TABLE 2 INSTALLATION/REMOVAL
TABLE 1 MOUNTING FLANGE
ANSI DIN JIS PROBE DIM "A" DIM "B"
4512C17H01 4512C19H01 4512C18H01
16 31.8
FLANGE 6.00 7.28 6.10 18 IN. (406) (808)

DIA (153) (185) (155)
Figure 2-1. Oxymitter 5000 Installation

34 49.8
HOLE 0.75 0.71 0.59 3 FT (864) (1265)
DIA (20) (18) (15) 1.55
(39) 6.52 70 85.8
(4) HOLES 4.75 5.71 5.12 (166) 6 FT (1778) (2179)
EQ SP (121) (145) (130)
ON BC 106 121.8
2.89 9 FT (2692) (3094)
(73)
142 157.8
BOTTOM VIEW 12 FT (3607) (4008)
COVER REMOVAL & ACCESS

12
(305)
26170013
A Division of Emerson Process Management

Oxymitter 5000
Instruction Manual
IB-106-350 Rev. 1.4
Figure 2-2. Oxymitter 5000 Installation (with SPS 4000)

2-4
January 2002
Installation
NOTE: ALL DIMENSIONS ARE IN
IB-106-350 Rev. 1.4
NOTES: INCHES WITH MILLIMETERS

1. THESE FLAT FACED FLANGES ARE MANUFACTURED TO ANSI, DIN, & JIS BOLT PATTERNS; IN PARENTHESES.
AND ARE NOT PRESSURE RATED.
Instruction Manual
DIM "B"
DIM "A"
REMOVAL ENVELOPE
3.9 7.00 12.50
(99) (178) (318)
SNUBBER/DUST SEAL
ASSEMBLY
0.2
(5)
3.6 (91) DIA NOMINAL
VE ATM
OS I O
PL WA RN I NG - SPH
EX -
ER
E
IN
-
-
I VE
KE E
P
AL
IG IT
HT
C U
WHE N CI R
CAL.
GAS
DIFFUSER/DUST SEAL ASSY
DEFLECTOR ASSY 4.77

(121) 6.02
3/4 NPT ELECTRICAL CONNECTION
(153)

INSTALLATION/REMOVAL TABLE CAL GAS*
PROBE DIM "A" DIM "B" TABLE 4 ABRASIVE SHIELD -3D39003 REF AIR
Figure 2-3. Oxymitter 5000 with Abrasive Shield

50.5 FLANGE ANSI JIS DIN ANSI 1/4 IN. TUBE
3 FT 31
(787) (1283) FLANGE 9.00 9.25 9.25 ANSI 6 mm TUBE
67 86.5 DIA (229) (235) (235) ANSI 6 mm TUBE
6 FT (1702) (2197) *ADD CHECK VALVE IN CAL GAS LINE
HOLE 0.75 0.75 0.94
103 122.5 DIA (19) (19) (24)
9 FT (2616) (3112)
139 158.5 (8) HOLES 7.50 7.48 7.48
12 FT (3531) (4026) EQ SP (190) (190) (190)
ON BC
26170014

Oxymitter 5000
TABLE VI. ADAPTOR PLATE* DIMENSIONS FOR OXYMITTER 5000
TABLE V. ADAPTOR PLATE* DIMENSIONS FOR OXYMITTER 5000 WITH ABRASIVE SHIELD

DIMENSIONS DIMENSIONS
IN. ANSI DIN JIS IN. ANSI DIN JIS
(mm) (P/N 4512C34G01) (P/N 4512C36G01) (P/N 4512C35G01) (mm) (P/N 3535B58G02) (P/N 3535B58G06) (P/N 3535B58G04)
Oxymitter 5000
"A" 6.00 7.5 6.50 "A" 9.00 9.25 9.25

(153) (191) (165) (229) (235) (235)
"B" 0.625-11 (M-16 x 2) (M-12 x 1.75) "B" 4.75 3.94 4.92

THREAD DIA (121) (100) (125)
"C" 4.75 5.708 5.118 "C" 0.625-11 (M-16 x 2) (M-20 x 2.5)

DIA (121) (145) (130) THREAD
"D" 7.50 7.48 7.894

*PART NUMBERS FOR ADAPTOR PLATES INCLUDE DIA (191) (190) (200)
ATTACHING HARDWARE.
*PART NUMBERS FOR ADAPTOR PLATES INCLUDE

ATTACHING HARDWARE.
A

NOTE: DIMENSIONS ARE
IN INCHES WITH CROSSHATCHED AREA IN 4
45o CORNERS MAY BE USED TO
MILLIMETERS IN
PARENTHESES. PROVIDE ADDITIONAL HOLES FOR
FIELD BOLTING OF PLATE TO 22.5o
OUTSIDE WALL SURFACE.
C
2.500 DIA ADAPTOR PLATE FOR 3, 6, 9,
(63.5) AND 12 FT ABRASIVE SHIELD
A INSTALLATIONS. SEE SHEET 2.
Figure 2-4. Oxymitter 5000 Adaptor Plate Installation

A 8 THREADED HOLES
EQUALLY SPACED ON
D DIA B.C.
4 STUDS,
B LOCKWASHERS AND
NUTS EQUALLY
ADAPTOR PLATE SPACED ON
FOR OXYMITTER 5000 C DIA B.C. ABRASIVE SHIELD
INSTALLATION. SEE FLANGE O.D.
SHEET 1. A
28550035
Installation
B
Instruction Manual
2-5
January 2002
IB-106-350 Rev. 1.4
2
Instruction Manual
IB-106-350 Rev. 1.4
INSTALLATION FOR METAL

WALL STACK OR DUCT INSTALLATION FOR MASONRY
CONSTRUCTION WALL STACK CONSTRUCTION
0.50 [13]
0.50 [13]
BOLT ADAPTOR
PLATE TO OUTSIDE
WALL SURFACE
FIELD WELD
3.75 [95] PIPE TO 4.50 [114]
ADAPTOR PLATE O.D. REF
MIN DIA HOLE
IN WALL
MTG HOLES MTG HOLES
SHOWN ROTATED SHOWN ROTATED
o
o
45 OUT OF 45 OUT OF PIPE 4.00 SCHED 40
TRUE POSITION STACK OR DUCT TRUE POSITION PIPE SLEEVE (NOT
METAL WALL BY ROSEMOUNT)
LENGTH BY CUSTOMER
JOINT MUST
BE AIRTIGHT MASONRY
WELD OR BOLT ADAPTOR STACK WALL
PLATE TO METAL WALL
OF STACK OR DUCT. OUTSIDE WALL
JOINT MUST BE AIRTIGHT. SURFACE
NOTE: ALL MASONRY STACK WORK AND JOINTS EXCEPT

ADAPTOR PLATE NOT FURNISHED BY ROSEMOUNT.
BOLT ADAPTOR
PLATE TO OUTSIDE FIELD WELD
WALL SURFACE PIPE TO
ADAPTOR PLATE
3.50 [89]
2.50 [63.5] O.D. REF
MIN DIA HOLE
IN WALL
PIPE 3.00 SCHED 40

STACK OR DUCT PIPE SLEEVE (NOT
METAL WALL BY ROSEMOUNT)
JOINT MUST LENGTH BY CUSTOMER
BE AIRTIGHT
MASONRY
OUTSIDE WALL STACK WALL
WELD OR BOLT ADAPTOR
PLATE TO METAL WALL SURFACE
OF STACK OR DUCT.
JOINT MUST BE AIRTIGHT. NOTE: DIMENSIONS IN INCHES WITH
MILLIMETERS IN PARENTHESES. 22220022
Figure 2-5. Oxymitter 5000 Mounting Flange Installation
2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual
IB-106-350 Rev. 1.4
BRACE BARS NOTE: DIMENSIONS IN INCHES WITH

(NOT BY ROSEMOUNT) MILLIMETERS IN PARETHESES.
2.00
(51)
60o MAX 2
1.00
(25)
VERTICAL BRACE CLAMP ASSY.
HORIZONTAL BRACE CLAMP ASSY. } BY ROSEMOUNT
(BOTH BRACE CLAMP ASSEMBLIES ARE THE SAME.
INSTALLATION AND LOCATION OF CLAMP ASSEMBLIES
AND BRACE BARS TO BE DONE IN FIELD.)
o 2 HOLES - 0.625
30 MIN (16) DIA FOR
0.50 (12) DIA
BOLT 5.62
(143) ABRASIVE SHIELD
4.12
(105)
4.12
(105) 0.375
(10)
5.62
(143)
1.00
(25) MAX
36.00 (914)
NOTE: BRACING IS FOR VERTICAL AND HORIZONTAL OXYMITTER 4000
INSTALLATION. EXTERNAL BRACING REQUIRED FOR 9 FT AND 12 FT
(2.75 M AND 3.66 M) PROBES AS SHOWN ABOVE. 26170034
Figure 2-6. Oxymitter 5000 Bracing Installation
4. If using the optional ceramic diffusor GAS FLOW

DIRECTION
element, the vee deflector must be cor-
rectly oriented. Before inserting the VEE
DEFLECTOR
Oxymitter 5000, check the direction of
APEX
flow of the gas in the duct. Orient the
vee deflector so the apex points up-
stream toward the flow (Figure 2-7).
This may be done by loosening the DIFFUSION
setscrews and rotating the vee deflec- ELEMENT
tor to the desired position. Retighten SETSCREW
the setscrews. FILTER
VEE
5. In vertical installations, ensure the DEFLECTOR
system cable drops vertically from the
Oxymitter 5000 and the conduit is
routed below the level of the electron-
ics housing. This drip loop minimizes
22220020
the possibility that moisture will dam-
age the electronics (Figure 2-8). Figure 2-7. Orienting the Optional Vee Deflector

Instruction Manual
IB-106-350 Rev. 1.4
LINE FIELDBUS
VOLTAGE DIGITAL
SIGNAL
- IVE
E AL
ER
IT
PL WARN I NG - SPH
CU
O
CI R
VE ATM
WHE N
OS I
EX -
HT
IG
T
IN P
KEE
-
DRIP
REPLACE INSULATION LOOP
AFTER INSTALLING
CAL.
GAS
OXYMITTER 5000
INSULATION
ADAPTOR STACK OR DUCT

PLATE METAL WALL
28550007
Figure 2-8. Installation with Drip Loop and Insulation Removal
6. If the system has an abrasive shield, are 9 or 12 ft (2.74 or 3.66 m), special
check the dust seal gaskets. The joints brackets are supplied to provide addi-
in the two gaskets must be staggered tional support for the probe inside the
180°. Also, make sure the gaskets are flue or stack (Figure 2-6).
in the hub grooves as the Oxymitter
5000 slides into the 15° forcing cone in
the abrasive shield.
Uninsulated stacks or ducts may
NOTE cause ambient temperatures around
the electronics to exceed 149°F (65°C),
If process temperatures will exceed
which may cause overheating damage
392°F (200°C), use anti-seize com-
pound on stud threads to ease future to the electronics.
removal of Oxymitter 5000.
8. If insulation is being removed to access
7. Insert probe through the opening in the the duct work for Oxymitter 5000
mounting flange and bolt the unit to the mounting, make sure the insulation is
flange. When probe lengths selected replaced afterward (Figure 2-8).

Instruction Manual
IB-106-350 Rev. 1.4
2-2 ELECTRICAL INSTALLATION (FOR OXY- b. Connect Line Voltage

MITTER 5000 WITHOUT SPS 4000)
Connect the line, or L1, wire to the L1 ter-
minal and the neutral, or L2 wire, to the N
All wiring must conform to local and national
terminal (Figure 2-9). The Oxymitter 5000 2
codes.
automatically will configure itself for 90-250
VAC line voltage and 50/60 Hz. The power
supply requires no setup.
Disconnect and lock out power before
connecting the unit to the power c. Connect fieldbus Digital Signal and
Logic I/O/ Calibration Handshake Leads
supply.
(Figure 2-9).
1. Fieldbus Digital Signal. The fieldbus

digital signal carries the O2 value. This
Install all protective equipment covers digital signal can also be used to com-
and safety ground leads after installa- municate with the Oxymitter.
tion. Failure to install covers and
ground leads could result in serious 2. Logic I/O/Calibration Handshake. The
injury or death. output can either be an alarm or pro-
vide the handshaking to interface with
an IMPS 4000. For more information,
refer to paragraph 5-3 and the IMPS
4000 Intelligent Multiprobe Test Gas
To meet the Safety Requirements of Sequencer Instruction Bulletin.
IEC 1010 (EC requirement), and ensure
safe operation of this equipment, con- 3. If autocalibration is not utilized, a
nection to the main electrical power common bi-directional logic contact is
supply must be made through a circuit provided for any of the diagnostic
breaker (min 10 A) which will discon- alarms listed in Table 5-1. The assign-
nect all current-carrying conductors ment of alarms which can actuate this
during a fault situation. This circuit contact can be modified to one of
breaker should also include a me- seven additional groupings listed in
chanically operated isolating switch. If Table 3-1.
not, then another external means of
disconnecting the supply from the The logic contact is self-powered, +5
equipment should be located close by. VDC, 340 ohm series resistance. An
Circuit breakers or switches must interposing relay will be required if this
comply with a recognized standard contact is to be utilized to annunciate a
such as IEC 947. higher voltage device, such as a light
or horn, and may also be required for
NOTE certain DCS input cards. A Potter &
Brumfield R10S-E1Y1-J1.0K 3.2 MA
To maintain CE compliance, ensure a DC or an equal interposing relay will be
good connection exists between the mounted where the contact wires ter-
mounting flange bolts and earth. minate in the control/relay room.
a. Remove screw (36, Figure 4-1), gasket (37), d. Install terminal block cover (31, Figure 4-1)
and cover lock (38). Remove terminal block and secure with cover lock (38), gasket
cover (31). (37), and screw (36).

Instruction Manual
IB-106-350 Rev. 1.4
Figure 2-9. Terminal Block
2-3 ELECTRICAL INSTALLATION (FOR OXY-

MITTER 5000 WITH SPS 4000)
All wiring must conform to local and national connecting the unit to the power
codes. supply.
a. Autocalibration Connections
To meet the Safety Requirements of
IEC 1010 (EC requirement), and ensure
Autocalibration systems will inject gases
safe operation of this equipment, con-
into the probe and make electronic adjust-
nection to the main electrical power
ments with no operator attention required.
supply must be made through a circuit
The SPS 4000 provides solenoid valves and
breaker (min 10 A) which will discon-
circuitry for calibrating a single Oxymitter
nect all current-carrying conductors
5000 unit.
during a fault situation. This circuit
breaker should also include a me-
The SPS 4000 autocalibration system util-
chanically operated isolating switch. If
izes the Oxymitter 5000’s bidirectional logic
not, then another external means of
contact as a “handshake” signal; therefore,
disconnecting the supply from the
this signal is not available for alarming
equipment should be located close by.
purposes.
Circuit breakers or switches must
comply with a recognized standard
The following contacts are provided through
such as IEC 947.
the autocalibration system:
1. One contact closure per probe from the

control room to the SPS 4000 for “cali-
Install all protective equipment covers bration initiate”.
and safety ground leads after installa-
tion. Failure to install covers and 2. One contact output per probe from
ground leads could result in serious SPS 4000 to the control room for “in
injury or death. calibration” notification.

Instruction Manual
IB-106-350 Rev. 1.4
3. One contact per probe from SPS 4000 2. Connect Line Voltage. Route the line
to the control room for “calibration voltage leads into the manifold through
failed” notification, which includes out- the 1/2 in. line voltage conduit fitting
put from pressure switch indicating “cal (Figure 2-2) and out through the bot- 2
gas bottles empty”. tom of the manifold. Connect the LINE
IN and NEUTRAL leads to terminals L
NOTE and N, respectively, as shown in Figure
2-10. Also, be sure to connect the
The fieldbus digital signal can be con-
ground wire to the ground lug. The unit
figured to respond normally during
automatically will configure itself for 90
any calibration, or can be configured
to 250 VAC line voltage and 50/60 Hz.
to hold the last O2 value upon the ini-
The power supply requires no setup.
tiation of calibration. Factory default is
for the fieldbus signal to operate nor-
3. Connect Remote Contact Input Wiring.
mally throughout calibration. Holding
To set up the SPS 4000 to initiate a
the last O2 value may be useful if sev-
calibration from a remote location,
eral probes are being averaged for the
route the 5 VDC calibration initiate
purpose of automatic control. Unless
contact input leads through the 1/2 in.
several probes are being averaged,
NPT signal conduit port (Figure 2-2)
always place any control loops using
and out through the bottom of the
the O2 signal into manual prior to
manifold. Connect the (+) and (-) CAL
calibrating.
INITIATE leads to terminals 1 and 2,
respectively, as shown in Figure 2-10.
b. Other Electrical Connections
1. Remove screws (26, Figure 4-1) se-

curing terminal cover (27). Remove the
cover to expose terminal strip (25).

Instruction Manual
IB-106-350 Rev. 1.4
5 VDC
(SELF-POWERED)
TO REMOTE
CONTACT INPUT FIELDBUS 5 - 30 VDC TO RELAY OUTPUT
CONNECTION DIGITAL CONNECTIONS
SIGNAL LINE IN 90 - 250 VAC,
CAL INITIATE CONNECTION NOT USED CAL FAIL IN CAL 50/60 HZ LINE
GROUND
VOLTAGE
+ - + - + - + - NEUTRAL INPUT
FACTORY
WIRING TO
OXYMITTER
5000
ORANGE
YELLOW
BROWN
GREEN
BLACK
WHITE
BLUE
RED
FACTORY FACTORY NOT USED FACTORY WIRING FACTORY WIRING

WIRING WIRING TO TO INTERFACE BOARD TO POWER SUPPLY
TO INTERFACE OXYMITTER BOARD
BOARD 5000 28550009
Figure 2-10. SPS 4000 Electrical Connections

Instruction Manual
IB-106-350 Rev. 1.4
Figure 2-11. Air Set, Plant Air Connection
4. Connect Relay Output Wiring. Relay through the bottom of the manifold.
connections are available to signal Connect the (+) and (-) signal leads to
when the Oxymitter 5000 is in calibra- terminals 3 and 4, respectively, as
tion or when calibration failed. Relay shown in Figure 2-10.
outputs can be connected to either in-
6. Once all connections are made, install
dicator lights or a computer interface.
terminal cover (27, Figure 4-11) and
The relay contacts are capable of han-
secure with screws (26).
dling a 5 to 30 VDC maximum power
source. The cabling requirement is 2-4 PNEUMATIC INSTALLATION (FOR OXY-
1000 ft (303 m) maximum. Route the MITTER 5000 WITHOUT SPS 4000)
relay output leads through the 1/2 in.
NPT signal conduit port (Figure 2-2) a. Reference Air Package
and out through the bottom of the
After the Oxymitter 5000 is installed, con-
manifold. Connect the (+) and (-) CAL
nect the reference air set to the Oxymitter
FAIL leads and the (+) and (-) IN CAL 5000. The reference air set should be in-
leads to terminals 7, 8, 9, and 10, re- stalled in accordance with Figure 2-11.
spectively, as shown in Figure 2-10.
5. Connect fieldbus Digital Signal Wiring. Instrument Air (Reference Air): 10 psig
Route the signal wiring into the mani- (68.95 kPag) minimum, 225 psig (1551.38
fold through the 1/2 in. NPT signal kPag) maximum at 2 scfh (56.6 L/hr) maxi-
conduit port (Figure 2-2) and out mum; less than 40 parts-per-million total

Instruction Manual
IB-106-350 Rev. 1.4
hydrocarbons. Regulator outlet pressure a. Calibration Gas Connections

should be set at 5 psi (35 kPa). Reference
air can be supplied by the reference air set Locate the 1/4 in. calibration gas fittings on
of the IMPS 4000. the SPS 4000 manifold (Figure 2-2). Con-
nect O2 calibration gas 1 (high calibration
If using an IMPS 4000, refer to the IMPS
gas) to the HIGH CAL-GAS IN fitting and O2
4000 Intelligent Multiprobe Test Gas Se-
calibration gas 2 (low calibration gas) to the
quencer Instruction Bulletin for the proper
LOW CAL GAS IN fitting. Ensure the cali-
reference air connections.
bration gas pressure is set at 20 psi (138
kPa).
Do not use 100% nitrogen as a low gas b. Reference Air Connection (Optional)
(zero gas). It is suggested that gas for
the low (zero) be between 0.4% and If the reference air option (which includes
2.0% O2. Do not use gases with hydro- the reference air flowmeter, pressure regu-
carbon concentrations of more than 40 lator, and necessary tubing and fittings) is
parts per million. Failure to use proper used, connect the instrument air to the 1/4
gases will result in erroneous read- in. fitting on the reference air pressure
ings. regulator (Figure 2-2). The pressure regu-
lator is factory set at 20 psi (138 kPa). Re-
b. Calibration Gas adjust by turning the knob on the top of the
regulator to obtain the desired pressure.
Two calibration gas concentrations are used
with the Oxymitter 5000, Low Gas - 0.4% O2 If the SPS 4000 does not have the refer-
and High Gas - 8% O2. See Figure 2-12 for ence air option, connect the reference air to
the Oxymitter 5000 connections. the Oxymitter 5000 as instructed in para-
graph 2-4.
2-5 PNEUMATIC INSTALLATION (FOR OXY-
MITTER 5000 WITH SPS 4000)
Do not use 100% nitrogen as a low gas

(zero gas). It is suggested that gas for
the low (zero) be between 0.4% and
2.0% O2. Do not use gases with hydro-
carbon concentrations of more than 40
parts per million. Failure to use proper
gases will result in erroneous read-
ings. Figure 2-12. Oxymitter 5000 Gas Connections
! NOTE
Upon completing installation, make sure that the Oxymitter 5000 is turned on and operating
prior to firing up the combustion process. Damage can result from having a cold Oxymitter
5000 exposed to the process gases.
During outages, and if possible, leave all Oxymitter 5000 units running to prevent condensa-
tion and premature aging from thermal cycling.
If the ducts will be washed down during outage, MAKE SURE to power down the Oxymitter
5000 units and remove them from the wash area.

Instruction Manual
IB-106-350 Rev. 1.4
SECTION 3
STARTUP AND OPERATION
the terminal block cover. Remove the
cover to expose the terminal block
Install all protective equipment covers (Figure 3-1).
and safety ground leads before
equipment startup. Failure to install 2. Check the terminal block wiring. Be
covers and ground leads could result sure the power, fieldbus signal, and 3
in serious injury or death. logic outputs are properly connected
and secure.
NOTE
3. Install the housing cover on the termi-
Refer to Appendices A, B, and C for nal block and secure with cover lock
fieldbus information concerning the (38, Figure 4-1), gasket (37), and
Oxymitter 5000. screw (36).
3-1 GENERAL 4. For an Oxymitter 5000 with an inte-

grally mounted SPS 4000, remove
a. Verify Mechanical Installation screws (26, Figure 4-11) and terminal
cover (27). Check that the power and
Ensure the Oxymitter 5000 is installed cor- signal terminations are properly con-
rectly (Section 2, INSTALLATION). nected to terminal strip (25) and secure
according to instructions in Section 2,
b. Verify Terminal Block Wiring INSTALLATION.
1. Remove screw (36, Figure 4-1), gasket 5. Install terminal cover (27) and secure
(37), and cover lock (38) that secure with screws (26).
Figure 3-1. Integral Electronics
Rosemount Analytical Inc. A Division of Emerson Process Management Startup and Operation 3-1
Instruction Manual
IB-106-350 Rev. 1.4
c. Verify Oxymitter 5000 Configuration Refer to Appendix A for more information on

(Figure 3-2) using the AI block.
Located on the microprocessor board, the e. Once the cell is up to operating tempera-
top board, is a switch that controls the ture, the O2 percentage can be read:
simulate enable status of the Oxymitter
5000. To allow the Oxymitter to be placed in 1. Access TP5 and TP6 next to the mem-
simulation mode, place position two of SW2 brane keypad. Attach a multimeter
in the ON position. Once the Oxymitter has across TP5 and TP6. The calibration
been set to the simulate mode, switch posi- and process gases can now be moni-
tion two of SW2 to the OFF position to re- tored. Pressing the INC or DEC once
move the Oxymitter from simulate mode. will cause the output to switch from the
Note that SW2 does not actually place the process gas to the calibration gas.
Oxymitter in simulate mode, it only allows Pressing INC or DEC a second time
the Oxymitter to be placed into simulate will increase or decrease the calibra-
mode through the fieldbus interface. tion gas parameter. If the keys have
been inactive for one minute, the out-
Positions 1, 3, and 4 of SW 2 are not used, put reverts to the process gas. When a
and should remain in the OFF position. calibration has been initiated, the value
at TP5 and TP6 is the % O2 seen by
the cell. Oxygen levels, as seen on the
multimeter, are:
Typically, the probe’s sensing cell,
which is in direct contact with the pro- 8.0% O2 = 8.0 VDC
cess gases, is heated to approximately 0.4% O2 = 0.4 VDC
1357°F (736°C), and the external tem-
perature of the probe body may ex-
NOTE
ceed 842°F (450°C). If operating
conditions also contain high oxygen The maximum reading available at TP5
levels and combustible gases, the and TP6 is 30 VDC. While the Oxymit-
Oxymitter 5000 may self-ignite. ter will measure oxygen concentra-
tions up to 40%, the test point output
will reach a maximum of 30 VDC at a
d. O2 Range
30% oxygen concentration.
The O2 range of the Oxmitter is set through
the fieldbus interface using the AI block. 2. FOUNDATION fieldbus.
3-2 Startup and Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
IB-106-350 Rev. 1.4
SIMULATE
ENABLE
NOT USED NOT USED
OFF ON
NOT USED NOT USED
NOT USED NOT USED
DEFAULT
POSITION 3
(EX-FACTORY)
HEATER T/C
DIAGNOSTIC HEATER SW2
ON
ALARMS O2 CELL 1
2
CALIBRATION 3
4
CALIBRATION RECOMMENDED
J1
O2 CELL mV + TP1
TEST O2 CELL mV - TP2
POINTS HEATER T/C + TP3
HEATER T/C - TP4 GRN
ORG
RED
YEL
INC INC
CAL
HIGH LOW
GAS GAS
TEST GAS + TP5
DEC DEC
PROCESS - TP6
% O2
28550011
Figure 3-2. Oxymitter 5000 Defaults
Instruction Manual
IB-106-350 Rev. 1.4
3-2 LOGIC I/O Of the ten modes in Table 3-1, modes 0

through 7 are the alarm modes. The factory
This two-terminal logic contact can be config- default is mode 5 for Oxymitter 5000 units
ured either as a solid-state relay-activated alarm without an IMPS 4000 or SPS 4000. In this
or as a bi-directional calibration handshake sig- mode, the output will signal when a unit
nal to an IMPS 4000 or SPS 4000. The configu- alarm or a CALIBRATION RECOM-
ration of this signal depends on the setting of MENDED indication occurs.
the IO_PIN_MODE parameter via fieldbus. The
different modes available are described in Table b. Calibration Handshake Signal
3-1. The IO_PIN_MODE and IO_PIN_STATE
parameters are described in Table 3-2. If using an optional IMPS 4000 or SPS
4000, the logic I/O must be configured for
a. Alarm calibration handshaking. Of the ten modes
in Table 3-1, only modes 8 and 9 are con-
When configured as an alarm, this signal figured for calibration handshaking. For an
alerts you to an out-of-spec condition. The Oxymitter 5000 with an IMPS 4000 or an
output is 5 V in series with a 340 ohm re- SPS 4000, the factory sets the default to
sistor. For optimum performance, Rose- mode 8. In this mode, the logic I/O will be
mount recommends connecting the output used to communicate between the Oxymit-
to a Potter & Bromfield 3.2 mA DC relay ter 5000 and sequencer and to signal the
(P/N R10S-E1Y1-J1.0K). sequencer when a CALIBRATION REC-
OMMENDATION indication occurs.
Table 3-1. Logic I/O Configuration
Mode Configuration
0 The unit is not configured for any alarm condition.
1 The unit is configured for a Unit Alarm.
2 The unit is configured for Low O2.
3 The unit is configured for both a Unit Alarm and Low O2.
4 The unit is configured for a High AC Impedance/CALIBRATION RECOMMENDED.
5* The unit is configured for both a Unit Alarm and a High AC Impedance/CALIBRATION
RECOMMENDED.
6 The unit is configured for both a Low O2 and High AC Impedance/CALIBRATION
RECOMMENDED.
7 The unit is configured for a Unit Alarm, a Low O2, and a High AC Impedance/CALIBRATION
RECOMMENDED.
8** The unit is configured for a calibration handshake with IMPS 4000 or SPS 4000. CALIBRATION
RECOMMENDED will initiate the calibration cycle.
9 The unit is configured for a calibration handshake. CALIBRATION RECOMMENDED will not
initiate the calibration cycle with the IMPS 4000 or SPS 4000.
*The default condition for an Oxymitter 5000 without an IMPS 4000 or SPS 4000.
**The default condition for an Oxymitter 5000 with an IMPS 4000 or SPS 4000.
Instruction Manual
IB-106-350 Rev. 1.4
Table 3-2. Logic I/O Parameters
Parameter
Parameter Definition Range Number
IO_PIN_MODE This parameter represents the operating mode of 1-10 40
the discrete IO pin of the transmitter.
IO_PIN_STATE This parameter represents the current state of the 0-1 41
transmitter’s discrete IO pin. 0=FALSE, 1=TRUE.
3
3-3 RECOMMENDED CONFIGURATION 4000, consider wiring some or all associ-

ated alarm contacts.
a. Fieldbus Signal Upon Critical Alarm
1. CALIBRATION INITIATE. Contact
When a critical alarm occurs which causes from the control room to an SPS 4000
the O2 reading to become unstable or unre- or IMPS 4000 (one per probe) provides
liable, the Oxymitter will flag the O2 reading. the ability to manually initiate a calibra-
All further O2 readings will be flagged as Out tion at any time from the control room.
Of Service until the problem has been cor- Note that calibrations can also be initi-
rected. ated via fieldbus or from the keypad on
the Oxymitter 5000.
If the O2 measurement is being utilized as
part of an automatic control loop, the loop 2. IN CALIBRATION. One contact per
should be placed in manual upon this failure probe provides notification to the con-
event, or other appropriate action should be trol room that the “calibration recom-
taken. mended” diagnostic has initiated an
automatic calibration through the SPS
4000 or IMPS 4000. If the O2 signal is
b. Calibration being utilized in an automatic control
loop, this contact should be utilized to
Rosemount recommends utilizing an auto- place the control loop into manual dur-
calibration system, actuated by the “calibra- ing calibration.
tion recommended” diagnostic. New O2
cells may operate for more than a year, but 3. CALIBRATION FAILED. One contact
older cells may require recalibration every per probe from and SPS 4000 or IMPS
few weeks as they near the end of their life. 4000 to the control room for notification
This strategy ensures that the O2 reading is that the calibration procedure failed.
always accurate, and eliminates many un- Grouped with this alarm is an output
necessary calibrations based on calendar from a pressure switch that indicates
days or weeks since previous calibration. when the calibration gas bottles are
When utilizing the SPS 4000 or the IMPS empty.
Instruction Manual
IB-106-350 Rev. 1.4
3-4 POWER UP top to the bottom, one at a time. After the

bottom LED turns on, the sequence starts
a. Startup Display again at the top with the HEATER T/C LED
(Figure 3-3).
When power is applied to the probe, the cell
heater turns on. It takes approximately one 1. Error. If there is an error condition at
half hour for the cell to heat to operating startup, one of the diagnostics LEDs
temperature. This condition is indicated by will be blinking. Refer to Section 5,
the top four LEDs (DIAGNOSTIC ALARMS) TROUBLESHOOTING, to determine
on the membrane keypad (Figure 3-3). the cause of the error. Clear the error,
Starting with the CALIBRATION LED, the cycle power, and the operating display
LEDs light in ascending order until all four should return.
LEDs are on. At this point, all four turn off
and the cycle starts again. This ramp cycle 2. Keypad. The five membrane keys on
continues until the cell is up to operating the membrane keypad are only used
temperature. during calibration to adjust the high and
low gas and to initiate the calibration
b. Operating Display sequence (Figure 3-4).
The ramp cycle turns into a cycle where the

diagnostic LEDs light in sequence from the
HEATER T/C
HEATER
HEATER T/C
O2 CELL
CALIBRATION
ON
ALARMS O2 CELL
CALIBRATION
J1
O2 CELL mV + TP1 1 2 3 4 1 2 3 4
TEST O2 CELL mv - TP2
POINTS HEATER T/C + TP3 LIGHTING SEQUENCE DURING NORMAL OPERATION
HEATER T/C - TP4
GRN
ORG
RED
YEL
HEATER T/C
INC INC
CAL
HIGH LOW HEATER
GAS GAS
TEST GAS + TP5 O2 CELL
DEC DEC
PROCESS - TP6
% O2 CALIBRATION
1 2 3 4 1 2 3 4
LIGHTING SEQUENCE DURING WARM-UP

28550012
Figure 3-3. Startup and Normal Operation
Instruction Manual
IB-106-350 Rev. 1.4
3-5 START UP OXYMITTER 5000

CALIBRATION
Refer to Section 4, MAINTENANCE AND

SERVICE, for calibration instructions.
HEATER T/C
DIAGNOSTIC HEATER 3-6 IMPS 4000 CONNECTIONS
ALARMS 02 CELL
CALIBRATION See the IMPS 4000 Intelligent Multiprobe Test
CALIBRATION REQUIRED Gas Sequencer Instruction Bulletin for wiring 3
and pneumatic connections.
02 CELL mV +
TEST 02 CELL mv -
POINTS HEATER T/C +
HEATER T/C -
INC INC
CAL
HIGH LOW
GAS GAS
TEST GAS +
DEC DEC
PROCESS -
% 02
Figure 3-4. Calibration Keys
Instruction Manual
IB-106-350 Rev. 1.4
3-7 GENERAL 3. TEST POINTS. Test points 1 through

6 will allow you to monitor with a mul-
a. Overview timeter: the heater thermocouple, O2
cell millivolt, and the process O2.
Ensure the Oxymitter 5000 is at normal op-
eration. The diagnostic LEDs will display the
operating cycle. All other LEDs should be (a) TP1 and TP2 monitor the oxygen
off (Figure 3-5). cell millivolt output which equates
to the percentage of oxygen pres-
1. DIAGNOSTIC ALARM LEDS. If there ent.
is an error in the system, one of these
LEDs will flash various blink codes
(b) TP3 and TP4 monitor the heater
(Section 5, TROUBLESHOOTING). In
thermocouple.
the case of multiple errors, only one
will be displayed based on a priority
system. Correct the problem and cycle (c) TP5 and TP6 monitor the process
power. The operating display will return gas or the calibration gas pa-
or the next error will be displayed. The rameter. The maximum reading
alarms are: available from these test points is
30 VDC. This corresponds to 30%
HEATER T/C oxygen concentrations.
HEATER
O2 CELL
CALIBRATION 4. CAL LED. The CAL LED is on steady
or flashing during calibration. Further
2. CALIBRATION RECOMMENDED information is available in Section 4,
LED. Turns on when the system de-
MAINTENANCE AND SERVICE.
termines a calibration is recommended.
HEATER T/C
HEATER T/C
HEATER SW2 HEATER
DIAGNOSTIC
ON
ALARMS O2 CELL
CALIBRATION O2 CELL
CALIBRATION RECOMMENDED CALIBRATION

J1
O2 CELL mV + TP1
HEATER T/C - TP4 1 2 3 4 1 2 3 4
GRN
ORG
RED
YEL
LIGHTING SEQUENCE DURING NORMAL OPERATION

INC INC
CAL
HIGH LOW
GAS GAS CAL LED
TEST GAS + TP5
DEC DEC
PROCESS - TP6
% O2
28550013
Figure 3-5. Normal Operation
Instruction Manual
IB-106-350 Rev. 1.4
5. Keys. cell. Oxygen levels, as seen on the

multimeter, are:
(a) INC and DEC. The INC and DEC
keys are used to set the values of 8.0% O2 = 8.0 volts DC
the calibration gases. Attach a 0.4% O2 = 0.4 volts DC
multimeter across TP5 and TP6.
The calibration and process gases (b) CAL. The CAL key can:
can now be monitored. Pressing
the INC or DEC once will cause the 1 Initiate a calibration.
output to switch from the process 3
gas to the calibration gas.
2 Sequence through calibration.
Pressing INC or DEC a second
3 Abort the calibration.
time will increase or decrease the
calibration gas parameter. If the
keys have been inactive for one b. Model 751 Remote Powered Loop LCD
minute, the output reverts to the Display (Optional)
process gas. When a calibration
has been initiated, the value at TP5 Refer to Remote Powered Loop LCD man-
and TP6 is the % O2 seen by the ual for calibration and operation.
Instruction Manual
IB-106-350 Rev. 1.4
Instruction Manual
IB-106-350 Rev. 1.4
SECTION 4
MAINTENANCE AND SERVICE
4-1 OVERVIEW Change the diffusion element when the
calibration gas flowmeter reads slightly
This section identifies the calibration methods
lower during calibration or when the re-
available and provides the procedures to main-
sponse time to the process flue gases be-
tain and service the Oxymitter 5000 and op-
comes very slow. Each time the diffusion
tional integrally mounted SPS 4000.
element is changed, reset the calibration
gas flowmeter to 5 scfh and calibrate the
Oxymitter 5000. To change the diffusion
element, refer to paragraph 4-8.
Install all protective equipment covers
and safety ground leads after equip- b. Three types of calibration methods are
ment repair or service. Failure to in- available: automatic, semiautomatic, and 4
stall covers and ground leads could manual.
result in serious injury or death.
NOTE
4-2 CALIBRATION A calibration can be aborted any time
a. During a calibration, two calibration gases during the process by pressing the
with known O2 concentrations are applied to CAL key (Figure 4-2) on the Oxymitter
the Oxymitter 5000. Slope and constant 5000 keypad three times in a three
values calculated from the two calibration second interval or via FOUNDATION
gases determine if the Oxymitter 5000 is fieldbus or an IMPS 4000. An aborted
correctly measuring the net concentration of calibration will retain the values of the
O2 in the industrial process. previous good calibration.
Before calibrating the Oxymitter 5000, verify 1. Automatic Calibration. Automatic cali-
that the calibration gas parameters are cor- brations require no operator action.
rect by setting the gas concentrations used However, the calibration gases must
when calibrating the unit (See paragraph be permanently piped to the Oxymitter
3-7a.5) and by setting the calibration gas 5000, an SPS 4000 or IMPS 4000
flowmeter. must be installed to sequence the
The calibration gas flowmeter regulates the gases, and the Oxymitter 5000’s logic
calibration gas flow and must be set to 5 I/O must be set to mode 8 via fieldbus
scfh. However, only adjust the flowmeter to using the IO_PIN_MODE parameter so
5 scfh after placing a new diffusion element the sequencer and Oxymitter 5000 can
on the end of the Oxymitter 5000. Adjusting communicate.
the flowmeter at any other time can pres-
surize the cell and bias the calibration. Depending on your system setup, an
automatic calibration can be initiated
In applications with a heavy dust loading, by the following methods:
the O2 probe diffusion element may become
plugged over time, causing a slower speed (a) The Oxymitter 5000’s CALIBRA-
of response. The best way to detect a TION RECOMMENDED alarm sig-
plugged diffusion element is to note the time nals that a calibration is required.
it takes the Oxymitter 5000 to return to the
normal process reading after the last cali- (b) Enter a time to next calibration us-
bration gas is removed and the calibration ing the TIME_TO_NEXT_CAL pa-
gas line is blocked off. A plugged element rameter via fieldbus. Calibrations
also can be indicated by a slightly lower will then occur regularly at this
reading on the flowmeter. interval.
Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 4-1
Instruction Manual
IB-106-350 Rev. 1.4
26 30
29
27
28
25
36
37
Note: The Electronic Assembly, item 12,
consists of items 13 through 24. 31
24
12
38
21 23
22
20
17
1. Heater Strut Assembly
14 38 2. Diffusion Assembly (Snubber)
13 3. Retainer Screw
37
36 4. Cell and Flange Assembly
15 5. Corrugated Seal
6. Probe Tube Assembly
DIAG
CA
NO
AL STIC
AR
LIBR
MS
HE
AT
ER
HE T/C
7. Screw
CA 02 ATER
8. Tube Connector
AT
IO
N RE LIBR CELL
CO AT
IO
TE MM N
PO ST EN
INTS 02 DE
CE D
02 LL
INC
HIGH
GA
S
INC
LO
W
HE CELL mV
AT
HE ER mv
AT T/ -
ER C +
T/C
+
-
9. Gas Port
10. O-ring
DE GA
C S CA
DE L
C
TE
ST
PR GAS
OCE
+
11. Right Housing Cover

% SS
02 -
19
12. Electronic Assembly
18 13. Screw
14. Membrane Keypad
7 15. Snap Connector
16. Captive Screw
17. Microprocessor Board
11 16 18. Screw
19. Washer
20. Fieldbus Output Board
21. Fieldbus Isolator Board
22. Fuse Cap
6 23. Fuse
10 24. Power Supply Board
Note: Not all parts shown. 25. Electronic Housing
26. Screw
32 5
9
4
3
8 2
27. Lock Washer

33 28. Cable Clamp
34 29. Terminal Block
30. Captive Screw
35 31. Left Housing Cover
32. Silicon Tube
33. Tube Clamp
34. Screw
35. Washer
36. Screw
37. Gasket
38. Cover Lock 28550001
Figure 4-1. Oxymitter 5000 Exploded View
4-2 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
IB-106-350 Rev. 1.4
IMPS 4000 must be installed to se-

quence the gases, and the Oxymitter
5000’s logic I/O must be set to mode 8
or 9 via fieldbus so the sequencer and
HEATER T/C Oxymitter 5000 can communicate.
DIAGNOSTIC HEATER
ALARMS O2 CELL
CALIBRATION Depending on your system setup, a
CALIBRATION RECOMMENDED semi-automatic calibration can be initi-
ated by the following methods:
O2 CELL mV +
TEST O2 CELL mv -
POINTS HEATER T/C + (a) Oxymitter 5000. Press the CAL
HEATER T/C -
key on the Oxymitter 5000 keypad.
INC INC (b) IMPS 4000. Use the IMPS 4000

CAL
HIGH LOW
keypad to change the InitCalX pa-
GAS GAS rameter of the CHANGE PRE-
DEC DEC
TEST GAS + SETS display mode from 0000 to 4
PROCESS -
% O2 0001. Refer to the IMPS 4000 In-
telligent Multiprobe Test Gas Se-
quencer Instruction Bulletin for
more information.
22220067
(c) FOUNDATION fieldbus. Use field-
Figure 4-2. Membrane Keypad bus to perform the O2 CAL method.
(c) If using an IMPS 4000, enter a time (d) Remote Contact. Initiate a calibra-
interval via the IMPS 4000 keypad tion from a remote location via the
that will initiate an automatic cali- remote contact input connection
bration at a scheduled time interval provided by an IMPS 4000 or SPS
(in hours). To set the CalIntvX pa- 4000. Refer to the documentation
rameter of the CHANGE PRE- available for the control system in
SETS display mode, refer to the use for more information.
IMPS 4000 Intelligent Multiprobe
Test Gas Sequencer Instruction Once a semi-automatic calibration is
Bulletin for more information. initiated, by any of the methods previ-
ously described, the Oxymitter 5000’s
Once an automatic calibration is CALIBRATION RECOMMENDED
initiated, by any of the methods alarm signals an IMPS 4000 or SPS
previously described, the Oxymitter 4000 to initiate a calibration. The se-
5000’s CALIBRATION RECOM- quencer sends an “in cal” signal to the
MENDED alarm signals an IMPS control room so that any automatic
4000 or SPS 4000 to initiate a cali- control loops can be placed in manual.
bration. The sequencer sends an Then, the sequencer begins to se-
“in cal” signal to the control room quence the calibration gases.
so that any automatic control loops
can be placed in manual. Then, the 3. Manual Calibration. Manual calibra-
sequencer begins to sequence the tions must be performed at the Oxy-
calibration gases. mitter 5000 site and require operator
intervention throughout the process.
2. Semi-Automatic Calibration. Semi-
automatic calibrations only require op- Manual calibration instructions can also
erator initiation. However, the calibra- be found, in condensed form, on the
tion gases must be permanently piped inside of the right electronics housing
to the Oxymitter 5000, an SPS 4000 or cover (Figure 4-3).
Instruction Manual
IB-106-350 Rev. 1.4
MANUAL
ALARMS CALIBRATION
LED FLASHES STATUS
* PLACE CONTROL LOOP
IN MANUAL
1 OPEN * GO TO STEP 2
IF CAL LED ON
2 SHORTED
HEATER T/C 1 PUSH CAL
3 REVERSED CAL LED ON
4
A/D COMM 2 PUSH CAL
ERROR CAL LED FLASH
1 OPEN 3 APPLY TG1
2 HIGH HIGH
TEMP PUSH CAL
HIGH CASE 4 CAL LED ON SOLID
3 WAIT FOR FLASH
HEATER TEMP
4 LOW TEMP 5 REMOVE TG1 & APPLY TG2
5 HIGH TEMP PUSH CAL
CAL LED ON SOLID
1 OPEN
6 WAIT FOR FLASH
3 BAD
O2 CELL 2 FLASH-VALID CAL
4 EPROM 3 FLASH-INVALID CAL
CORRUPT 7 REMOVE TG2
1 INVALID SLOPE
CALIBRATION INVALID PUSH CAL
2 CONSTANT CAL LED ON FOR
8
LAST CAL PURGE TIME
3 CAL LED OFF
FAILED
SW2 DIP SWITCH
NOT USED NOT USED
OFF ON
NOT USED NOT USED
NOT USED NOT USED
31770003
Figure 4-3. Inside Right Cover
Use the following procedure to perform display the percentage of

a manual calibration: oxygen seen by the cell.
(a) Place control loop in manual. 2 Push the CAL key. The CALI-
BRATION RECOMMENDED
(b) Verify the calibration gas parame- LED will turn off and the CAL
ters are correct per paragraph LED will flash continuously.
4-2a. The flashing LED indicates
that the Oxymitter 5000 is
(c) If performing a manual calibration ready to accept the first cali-
with CALIBRATION RECOM- bration gas.
MENDED LED off and the CAL
LED off, start at step 1. 3 Apply the first calibration gas.
(Electronics will abort the cali-
(d) If performing a manual calibration bration if step 4 is not done
with CALIBRATION RECOM- within 30 minutes).
MENDED LED on and the CAL
LED on, start at step 2. 4 Push the CAL key; the CAL
LED will be on solid. A timer is
1 Push the CAL key. The CALI- activated to allow the calibra-
BRATION RECOMMENDED tion gas adequate time to flow
LED will come on and the (default time of five minutes).
CAL LED will be on solid. If a When the timer times out, the
multimeter is attached across Oxymitter 5000 has taken the
TP5 and TP6, the reading will readings using the first cali-
bration gas and the CAL LED
Instruction Manual
IB-106-350 Rev. 1.4
will flash continuously. The If the calibration was valid, the DI-
flashing indicates the Oxy- AGNOSTIC ALARMS LEDs will in-
mitter 5000 is ready to take dicate normal operation. If the new
readings using the second calibration values, slope or con-
calibration gas. stant, is not within the parameters,
the DIAGNOSTIC ALARMS LED
5 Remove the first calibration will indicate an alarm. (See Section
gas and apply the second 5, TROUBLESHOOTING, for alarm
calibration gas. (Electronics codes). If the calibration was inva-
will abort the calibration if step lid, the Oxymitter 5000 will return to
6 is not done within 30 min- normal operation, as it was before
utes). a calibration was initiated, and the
parameters will not be updated.
6 Push the CAL key; the CAL
LED will be on solid. The timer (e) Place control loop in automatic.
is activated for the second
4
calibration gas flow. When the c. FOUNDATION fieldbus O2 CAL
timer times out, the CAL LED METHOD
will flash a 2 pattern flash or a
3 pattern flash (2 pattern flash To perform a calibration using FOUNDA-
equals a valid calibration, 3 TION fieldbus, use the following procedure.
pattern flash equals an invalid
calibration).
1. From the computer running the fieldbus
control program, run the O2 Cal
If the slope or the constant is
out of specification, a diag- Method.
nostic alarm LED will be
flashing. The diagnostic alarm
will remain active until the
purge cycle is over. If the Failure to remove the Oxymitter 5000
three pattern flash occurs from automatic control loops prior to
without a diagnostic alarm, the performing this procedure may result
calibration gases could be the in a dangerous operating condition.
same or the calibration gas
was not turned on.
2. In the first O2 CAL screen, a “Loop
The CAL LED flashing indi- should be removed from automatic
cates the calibration is done. control” warning appears. Remove the
(See Section 5, TROUBLE- Oxymitter 5000 from any automatic
SHOOTING, for an explana- control loops to avoid a potentially
tion of the 2 pattern and 3 dangerous operating condition and
pattern flashes). press OK.
7 Remove the second calibra- 3. From this point, follow the on-screen
tion gas and cap off the cali- prompts to complete the calibration
bration gas port. procedure. When a step is complete,
select Proceed to Next Step and press
8 Push the CAL key; the CAL the Next button.
LED will be on solid as the
unit purges. (Default purge 4. During the wait periods, such as during
time is three minutes). When a purge, the Time Remaining display
the purge is complete, the may be updated by selecting Update
CAL LED will turn off. and pressing the Next button.
Instruction Manual
IB-106-350 Rev. 1.4
4-3 LED STATUS INDICATORS
a. Diagnostic/Unit Alarms It is recommended that the Oxymitter

5000 be removed from the stack for all
Table 4-1 lists the types and status of service activities. The unit should be
alarms that will be encountered. (See allowed to cool and be taken to a clean
Section 5, TROUBLESHOOTING, for a de- work area. Failure to comply may
tailed description of each fault). cause severe burns.
b. When the electronics determines a calibra-

tion is recommended, the CALIBRATION
RECOMMENDED LED is on solid. Disconnect and lock out power before
working on any electrical components.
c. The CAL LED turns on when a calibration is There is voltage up to 115 VAC.
recommended and is on during the calibra-
tion process. During calibration, the CAL
4-4 OXYMITTER 5000 REMOVAL/
LED can be flashing, which would indicate
REPLACEMENT
operator action is requested, or on solid,
which indicates calculations and measure-
a. Oxymitter 5000 (without Integrally
ments are in progress.
Mounted SPS 4000)
Table 4-1. Diagnostic/Unit Alarms
1. Remove.
LED FLASHES STATUS FAULT
(a) Turn off power to the system.
1 OPEN 1
HEATER T/C 2 SHORTED 2 (b) Shut off the calibration gases at the
3 REVERSED 3 cylinders and the instrument air.
4 A/D COMM 4
ERROR (c) Disconnect the calibration gas and
1 OPEN 5 instrument air lines from the Oxy-
2 HIGH HIGH 6 mitter 5000.
TEMP
HEATER 3 HIGH CASE 7 (d) While facing the Oxymitter 5000
TEMP and looking at the Rosemount la-
4 LOW TEMP 8 bel, remove screw (36, Figure 4-1),
5 HIGH TEMP 9 gasket (37) and cover lock (38) se-
1 HIGH mV 10 curing left housing cover (31). Re-
O2 CELL 3 BAD 11 move the cover to expose the
4 EEPROM 12 terminal block Figure 4-4.
CORRUPT
CALIBRATION 1 INVALID 13 (e) Loosen the screw on the AC termi-
SLOPE nal cover and slide the cover back
2 INVALID 14 to access the neutral and line ter-
CONSTANT minals. Loosen the AC line and
3 LAST 15 neutral terminal screws and re-
CALIBRATION move the leads. Loosen the ground
FAILED lug screws and remove the leads.
Slide the line power leads out of
the AC line voltage port.
Instruction Manual
IB-106-350 Rev. 1.4
(f) Loosen the logic I/O and the field- (c) Insert the power leads in the AC
bus signal terminal screws. Re- line voltage port and connect to the
move the leads from the terminals AC line screw terminals. Connect
and slide the wires out of the signal the line, or L1, wire to the L1 termi-
port. nal, and the neutral, or L2, wire to
the N terminal. Slide the AC termi-
(g) Remove insulation to access the nal cover over the terminal con-
mounting bolts. Unbolt the Oxy- nection and tighten the cover
mitter 5000 from the stack and take screw.
it to a clean work area.
(d) Install left housing cover (31,
(h) Allow the unit to cool to a comfort- Figure 4-1) and ensure it is tight.
able working temperature. Secure the cover using cover lock
(38), gasket (37), and screw (36).
2. Replace.
(e) Connect the calibration gas and in-
4
(a) Bolt the Oxymitter 5000 to the strument air lines to the Oxymitter
stack and install insulation. 5000.
(b) Insert the logic I/O and fieldbus (f) Turn on the calibration gases at the
signal leads in the signal port and cylinders and turn on instrument
connect to the logic I/O and field- air.
bus digital signal screw terminals
(Figure 4-4). (g) Restore power to the system.
Figure 4-4. Terminal Block
Instruction Manual
IB-106-350 Rev. 1.4
b. Oxymitter 5000 (with Integrally Mounted wired LINE IN and NEUTRAL

SPS 4000) leads to terminals L and N (Figure
2-10). Also, remove the customer-
1. Remove. wired ground lead from the ground
lug. Remove the leads from the
(a) Turn off power to the system. terminal strip and slide them from
the manifold through the line volt-
(b) Shut off the calibration gases at the age conduit port.
cylinders and the instrument air.
(g) Next, loosen the screws of remote
(c) Disconnect the instrument air and contact input terminals 1 and 2;
calibration gas lines from the SPS fieldbus digital signal terminals 3
4000. If the instrument air does not and 4; and relay output terminals 7,
flow through the SPS 4000, dis- 8, 9, and 10. Remove the leads
connect the instrument air directly from the terminal strip and slide
at the Oxymitter 5000. them from the manifold through the
signal conduit port.
(d) Remove the screws securing the
terminal cover to the SPS 4000
manifold. Remove the terminal (h) Remove insulation to access the
mounting bolts. Unbolt the Oxy-
cover to expose the terminal strip.
mitter 5000/SPS 4000 assembly
from the stack and take the entire
(e) Tag all customer-wired leads that
assembly to a clean work area.
are connected to the terminal strip
before removing.
(i) Allow the unit to cool to a comfort-
(f) On the terminal strip, loosen the able working temperature.
screws securing the customer-
Figure 4-5. Electronic Assembly
Instruction Manual
IB-106-350 Rev. 1.4
2. Replace. Oxymitter 5000/SPS 4000 assembly,

follow the instructions in paragraph 4-
(a) Bolt the Oxymitter 5000/SPS 4000 4b.1.
assembly to the stack and install
insulation. 2. Remove the right housing cover un-
covering the electronic assembly
(b) Follow the instructions in para- (Figure 4-5).
graph 2-3 to connect the line volt-
age and signal leads to an 3. Depress and remove the J1 (cell and
Oxymitter 5000/ SPS 4000 T/C) connector from the J1 socket.
assembly. Loosen the three captive mounting
screws on the microprocessor board
(c) Follow the instructions in para- (top board).
graph 2-5 to connect the calibration
gases and instrument air to an 4. The J8 connector (heater leads) can be
Oxymitter 5000/SPS 4000 assem- accessed by moving the J1 connector 4
bly. Turn on the calibration gases leads out of the slot on the microproc-
at the cylinders and turn on instru- essor board and sliding the electronic
ment air. assembly partially out of the housing
(Figure 4-6).
(d) Restore power to the system.
5. Squeeze the J8 connector on the sides
4-5 ELECTRONICS REPLACEMENT and carefully remove. The electronic
assembly can now be completely re-
Each of the following procedures details how to moved from the housing.
remove and replace a specific electronic com-
ponent of the Oxymitter 5000. 6. Remove the four screws (7, Figure 4-1)
from the probe finned housing. The
NOTE probe and the electronic housing can
now be separated.
Recalibration is required whenever
electronic cards or sensing cell is
replaced. 1
a. Entire Electronics Replacement (with

POWER
Housing). SUPPLY
BOARD
+
NOTE
+
Only perform this procedure on Oxy- 5A

mitter 5000 units without integrally 250VAC
TIME LAG
mounted SPS 4000 units. If it is neces- +
sary to replace the entire electronics + J8

on an Oxymitter 5000/ SPS 4000 as- 1
3D
sembly, contact Rosemount for further

+
39
+
61
9G
instructions. RE
V
1. Follow the instructions in paragraph 22220061

4-4a.1 to remove the Oxymitter 5000
from the stack or duct. If removing an Figure 4-6. J8 Connector
Instruction Manual
IB-106-350 Rev. 1.4
7. When reinstalling or replacing the b. Electronic Assembly Replacement

electronic housing, make sure that o- (Figure 4-5).
ring (10) is in good condition. Place the
J1 and J8 connectors in the hole on the 1. Remove the right housing cover un-
flat side of the electronic housing. covering the electronic assembly.
2. Depress and remove the J1 (cell and

8. Hold the J1 and J8 connectors out and
T/C) connector from the J1 socket.
to the probe side of the electronic
Loosen the three captive mounting
housing. Make sure that the conduit
screws on the microprocessor board
port of the electronic housing is on the
(top board).
same side as the CAL and REF gas
ports. Replace the four screws and
3. The J8 connector (heater leads) can be
tighten.
accessed by moving the J1 connector
leads out of the slot on the microproc-
9. Reconnect the J8 connector to the essor board and sliding the electronic
power supply board. Make sure the assembly partially out of the housing
connector is secure. (Figure 4-6).

10. Holding the J1 connector leads, slide
and carefully remove. The electronic
the electronic assembly the rest of the
assembly can now be completely re-
way into the housing. Align the elec-
moved from the housing.
tronic assembly so that it fits flush on
the pins. To ensure that it is flush, gen-
5. Reconnect the J8 connector to the
tly try to rotate the electronics. If the
power supply board. Make sure the
electronics rotates, repeat the
connector is secure.
alignment.
6. Holding the J1 connector leads, slide
11. Reconnect the J1 connector to the mi- the electronic assembly the rest of the
croprocessor board. Ensure the con- way into the housing. Align the elec-
nector is secure and tighten the three tronic assembly so that it fits flush on
captive screws on the microprocessor the pins. To ensure that it is flush, gen-
board (top board). tly try to rotate the electronics. If the
alignment.
12. Replace the housing cover and ensure
it is tight.
7. Reconnect the J1 connector to the mi-
croprocessor board. Ensure the con-
13. Follow the instructions in paragraph nector is secure and tighten the three
4-4a.2 to install the Oxymitter 5000 into captive screws on the microprocessor
the stack or duct. If installing an Oxy- board (top board).
mitter 5000/SPS 4000 assembly, follow
the instructions in paragraph 4-4b.2. 8. Replace the housing cover and ensure
it is tight.
Instruction Manual
IB-106-350 Rev. 1.4
c. Terminal Block Replacement 1
(Figure 4-4).
POWER +
SUPPLY
1. Loosen the mounting screws on the BOARD
terminal block and carefully lift the +
block out of the housing.
+
2. Carefully align the new terminal block 5A

250VAC
on the pins so that it sits flat in the

TIME LAG
housing. The round end of the terminal +
block should be on the opposite side of

the housing conduit ports and should
1
3D
+
FUSE
39
+
61
not be able to rotate.
9G
RE
V
3. Tighten the three mounting screws and

ensure the terminal block is secure in
22220058 4
the housing.
Figure 4-7. Fuse Location
d. Fuse Replacement (Figure 4-5). 5. Completely remove the three mounting

screws on the microprocessor board.
1. Remove the right housing cover un-
covering the electronic assembly. 6. Turn the electronic assembly over so
that you are looking at the bottom of
2. Depress and remove the J1 (cell and the power supply printed circuit board.
T/C) connector from the J1 socket. Gently depress the two white posts one
Loosen the three captive mounting at a time. Carefully separate the power
screws on the microprocessor board supply board from the microprocessor
(top board). board.
3. The J8 connector (heater leads) can be 7. Remove the fuse and replace it with a
accessed by moving the J1 connector new one (Figure 4-7).
leads out of the slot on the microproc-
essor board and sliding the electronic 8. Align the white posts with the post
assembly partially out of the housing holes on the power supply board and
(Figure 4-6). the pin connector on the power supply
board with the connector port on the
back of the microprocessor board.
Gently push the boards together until
and carefully remove. The electronic
assembly can now be completely re- the white posts snap in place. Ensure
the assembly is secure by gently trying
moved from the housing.
to separate the boards.
Instruction Manual
IB-106-350 Rev. 1.4
9. Reconnect connector J8 to the power 4-7 HEATER STRUT REPLACEMENT

supply board. Make sure the connector
is secure. This paragraph covers heater strut replacement.
Do not attempt to replace the heater strut until
10. Holding the J1 connector leads, slide all other possibilities for poor performance have
the electronic assembly the rest of the been considered. If heater strut replacement is
way into the housing. Align the elec- needed, order a replacement heater strut.
tronic assembly so that it fits flush on (Table 8-1).
the pins. To ensure that it is flush, gen-
tly try to rotate the electronics. If the
alignment. Use heat resistant gloves and clothing
when removing probe. Do not attempt
to work on the probe until it has
11. Reconnect the J1 connector to the mi-
cooled to room temperature. The
croprocessor board. Ensure the con-
probe can be as hot as 800°F (427°C).
nector is secure and tighten the three
This can cause severe burns.
captive screws on the microprocessor
board (top board).
NOTE
12. Replace the housing cover and ensure If the Oxymitter 5000 has an integrally
that it is tight. mounted SPS 4000, it is not necessary
to remove the sequencer when re-
4-6 ENTIRE PROBE REPLACEMENT placing the heater strut.
(EXCLUDING ELECTRONICS)
a. Follow the instructions in paragraph 4-4a.1
Do not attempt to replace the probe until all to remove the Oxymitter 5000 from the
other possibilities for poor performance have stack or duct. If removing an Oxymitter
been considered. If probe replacement is 5000/SPS 4000 assembly, follow the in-
needed, see Table 8-1 for part numbers. structions in paragraph 4-4b.1.
a. Follow the instructions in paragraph 4-4a.1 b. Remove entire electronics per paragraph
to remove the Oxymitter 5000 from the 4-5a, steps 2 through 6.
stack or duct. If removing an Oxymitter 5000
with an integrally mounted SPS 4000, follow NOTE
the instructions in paragraph 4-4b.1. If the Oxymitter 5000 is equipped with
an integrally mounted SPS 4000 and
b. Separate the probe and the electronics installed in corrosive conditions,
housing per paragraph 4-5a, steps 2 stainless steel gas tubes are used in-
through 6. stead of silicon or Teflon tubes.
c. Reinstall electronics on the new probe per c. Carefully remove the CAL and REF gas sili-
paragraph 4-5a, steps 7 through 13. con tubes by pulling them off the CAL and
REF gas ports. Pull the silicon tubes off the
CAL and REF gas lines.
Instruction Manual
IB-106-350 Rev. 1.4
WIRE
LOOP
V-DEFLECTOR
CERAMIC SUPPORT ROD
CERAMIC
DIFFUSER CELL FLANGE
ASSEMBLY
HEATER
22220050
Figure 4-8. Heater Strut Assembly
d. Loosen, but do not remove, the three g. Push down on the back plate of the strut to
screws (34, Figure 4-1) on the strut in the make sure you have spring tension and
finned housing. The spring tension should then tighten the three screws on the back
release and the strut moves up. plate.
e. Grasp the wire loop and carefully slide the h. Replace the CAL and REF gas silicon
strut out of the probe tube (Figure 4-8). tubes.
f. When replacing the strut, align the slot on i. Install the entire electronics per paragraph
the heater plate with the calibration gas line 4-5a, steps 7 through 13.
in the probe tube. Slide the strut into the
probe tube. It will turn to align the hole on j. Follow the instructions in paragraph 4-4a.2
the back plate of the strut with the calibra- to install the Oxymitter 5000 into the stack
tion gas line. When the hole and the cali- or duct. If installing an Oxymitter 5000/SPS
bration gas line are aligned correctly, the 4000 assembly, follow the instructions in
strut will slide in the rest of the way. paragraph 4-4b.2.
Instruction Manual
IB-106-350 Rev. 1.4
PROBE TUBE
(NOT INCLUDED
IN KIT)
Use heat-resistant gloves and clothing
when removing the probe. Do not at-
CORRUGATED tempt to work on these components
SEAL
until they have cooled to room tem-
CELL AND perature. Probe components can be as
FLANGE hot as 800°F (427°C). This can cause
ASSEMBLY
severe burns.
SOCKET HEAD
CAP SCREWS Disconnect and lock out power before
CALIBRATION GAS working on any electrical components.
PASSAGE There is voltage of up to 115 VAC.
22220028
Figure 4-9. Cell Replacement Kit

Do not remove the cell unless certain
it needs to be replaced. Removal may
4-8 CELL REPLACEMENT damage the cell and platinum pad. Go
through the complete troubleshooting
This paragraph covers oxygen sensing cell re- procedure to make sure the cell needs
placement. Do not attempt to replace the cell to be replaced before removing it.
until all other possibilities for poor performance
have been considered. If cell replacement is
needed, order the cell replacement kit a. Follow the instructions in paragraph 4-4a.1
(Table 8-1). to remove the Oxymitter 5000 from the
stack or duct. If removing an Oxymitter
The cell replacement kit (Figure 4-9) contains a 5000/SPS 4000 assembly, follow the in-
cell and flange assembly, corrugated seal, structions in paragraph 4-4b.1.
setscrews, socket head cap screws, and anti-
seize compound. The items are carefully pack-
aged to preserve precise surface finishes. Do b. If the probe uses the standard diffusion
not remove items from the packaging until they element, use a spanner wrench to remove
are ready to be used. Spanner wrenches and the diffusion element.
hex wrenches needed for this procedure are
part of an available special tools kit (Table 8-1).
Instruction Manual
IB-106-350 Rev. 1.4
NOTE h. Rub a small amount of anti-seize compound

on both sides of the new corrugated seal.
To determine if the diffusion element
needs to be replaced, refer to para- i. Assemble the cell and flange assembly, cor-
graph 4-2. rugated seal, and probe tube. Make sure
the calibration tube lines up with the calibra-
c. If equipped with the optional ceramic diffu- tion gas passage in each component. Apply
sor assembly, remove and discard the a small amount of anti-seize compound to
setscrews and remove the vee deflector the screw threads and use the screws to
(Figure 4-10). Use spanner wrenches from secure assembly. Torque to 35 in-lbs (4
the probe disassembly kit (Table 8-1), to N·m).
turn the hub free from the retainer. Inspect
the diffusion element. If damaged, replace j. Install the entire electronics per paragraph
the element. 4-5a, steps 7 through 13.
d. Loosen the four socket head cap screws k. Apply anti-seize compound to the threads of 4
from the cell and flange assembly and re- the cell assembly, hub, and setscrews. Re-
move the assembly and the corrugated install the hub on the cell assembly. Using
seal. The cell flange has a notch that may pin spanner wrenches, torque to 10 ft-lbs
be used to gently pry the flange away from (14 N·m). If applicable, reinstall the vee de-
the probe. Note that the contact pad inside flector, orienting apex toward gas flow. Se-
of the probe will sometimes fuse to the oxy- cure with the setscrews and anti-seize
gen sensing cell. If the cell is fused to the compound. Torque to 25 in-lbs (2.8 N·m).
contact pad, push the cell assembly back
into the probe (against spring pressure) and l. On systems equipped with an abrasive
quickly twist the cell assembly. The cell and shield, install the dust seal gaskets, with
contact pad should separate. If the contact joints 180° apart.
pad stays fused to the cell, a new con-
tact/thermocouple assembly must be in- m. Reinstall the probe and gasket on the stack
stalled. Disconnect the cell and the flange.
thermocouple wires at the probe electronics
and withdraw the cell with the wires still n. Follow the instructions in paragraph 4-4a.2
attached. to install the Oxymitter 5000 into the stack
or duct. If installing an Oxymitter 5000/SPS
e. Remove entire electronics per paragraph 4000 assembly, follow the instructions in
4-5b, steps 2 through 6. paragraph 4-4b.2. If there is an abrasive
shield in the stack, make sure the dust seal
f. If the contact assembly is damaged, replace gaskets are in place as they enter the 15°
the strut or the contact pad. Instructions for reducing cone.
replacing the contact pad are in the cell re-
placement kit. o. Turn on power and monitor thermocouple
output. It should stabilize at 29.3+0.2 mV.
g. Remove and discard the corrugated seal. Set reference air flow at 2 scfh (56.6 l/hr).
Clean the mating faces of the probe tube After the Oxymitter 5000 stabilizes, calibrate
and retainer. Remove burrs and raised sur- the unit. If new components have been in-
faces with a block of wood and crocus cloth. stalled, repeat calibration after 24 hours of
Clean the threads on the retainer and hub. operation.
Instruction Manual
IB-106-350 Rev. 1.4
PIN Hex wrenches needed to remove setscrews
WRENCH
RETAINER and socket head screws in the following
procedure are available as part of a Probe
OPTIONAL CERAMIC Disassembly Kit, Table 8-1.
DIFFUSION ELEMENT
b. Replacement Procedure
SETSCREW
1. Follow the instructions in paragraph
4-4a to remove the Hazardous Area
HUB Oxymitter 5000 from the stack or duct.
CEMENT CEMENT 2. Loosen setscrews, Figure 4-10, using

PORT FILLET hex wrench from Probe Disassembly
Kit, Table 8-1, and remove vee deflec-
VEE
DEFLECTOR tor. Inspect setscrews. If damaged, re-
place with stainless setscrews coated
22220029 with anti-seize compound.
Figure 4-10. Ceramic Diffusion Element 3. On systems equipped with abrasive

Replacement shield, remove dual dust seal gaskets.
4-9 CERAMIC DIFFUSION ELEMENT 4. Use spanner wrenches from Probe

REPLACEMENT Disassembly Kit, Table 8-1, to turn hub
free from retainer.
NOTE
This refers to ceramic diffuser element 5. Put hub in vise. Break out old ceramic
only. diffusion element with chisel along ce-
ment line. Use a 3/8 in. (9.5 mm) pin
a. General punch and clean fillet from the cement
port.
The diffusion element protects the cell from
particles in process gases. It does not nor- 6. Break out remaining ceramic diffusion
mally need to be replaced because the vee element by tapping lightly around hub
deflector protects it from particulate erosion. with hammer. Clean grooves with
In severe environments, the filter may be pointed tool if necessary.
broken or subject to excessive erosion. Ex-
amine the ceramic diffusion element when- 7. Replace ceramic diffusion element us-
ever removing the probe for any purpose. ing the ceramic diffusion element re-
Replace if damaged. placement kit in Table 8-1. This
consists of a diffusion element, ce-
Damage to the ceramic diffusion element ment, setscrews, anti-seize com-
may become apparent during calibration. pound, and instructions.
Compare probe response with previous re-
sponse. A broken diffusion element will 8. Test fit replacement ceramic diffusion
cause a slower response to calibration gas. element to be sure seat is clean.
Instruction Manual
IB-106-350 Rev. 1.4
4-10 SPS 4000 MAINTENANCE AND

COMPONENT REPLACEMENT
Do not get cement on ceramic diffu-
sion element except where it touches These paragraphs describe SPS 4000 mainte-
the hub. Any cement on ceramic diffu- nance and component replacement procedures.
sion element blocks airflow through Replacement parts referenced are available
element. Wiping wet cement off of ce- from Rosemount. Refer to Section 8, RE-
ramic only forces cement into pores. PLACEMENT PARTS, for part numbers and or-
Also, do not get any cement onto the dering information.
flame arrester element.
9. Thoroughly mix cement and insert tip Install all protective equipment covers
of squeeze bottle into cement port. Tilt and safety ground leads after equip-
bottle and squeeze while simultane- ment repair or service. Failure to in-
ously turning ceramic diffusion element stall covers and ground leads could
into seat. Do not get any cement on 4
result in serious injury or death.
upper part of ceramic diffusion ele-
ment. Ensure complete penetration of
a. Fuse Replacement
cement around 3 grooves in hub. Ce-
ment should extrude from opposite
hole. Wipe excess material back into The SPS 4000 has a fuse (17, Figure 4-11)
holes and wipe top fillet of cement to on the power supply board (18). Refer to
form a uniform fillet. (A cotton swab is Table 8-3 for replacement fuse specifica-
useful for this.) Clean any excess ce- tions. Perform the following procedure to
ment from hub with water. check or replace the fuse.
10. Allow filter to dry at room temperature

overnight or 1 to 2 hours at 200°F
(93°C).
working on any electrical components.
11. Wipe a heavy layer of anti-seize com-
pound onto the threads and mating 1. Turn off power to the system.
surfaces of the flame arrester, diffusion
hub, and probe tube. 2. Remove screw (7, Figure 4-11) secur-
ing manifold cover lock (6) and remove
12. Assemble flame arrester and diffusion the lock.
hub with two pin spanner wrenches.
Torque to 10 ft-lbs (14 N·m). Secure 3. Remove manifold cover (14).
with hub retaining setscrew.
4. Remove fuseholder (16) by pushing in
13. On systems equipped with abrasive the top and turning 1/4 turn counter-
shield, install dust seal gaskets with clockwise. Remove fuse (17).
joints 180° apart.
5. After checking or replacing fuse (17),
14. Reinstall vee deflector, orienting apex install fuseholder (16) by pushing in the
toward gas flow. Apply anti-seize com- top and turning 1/4 turn clockwise.
pound to setscrews and tighten with
hex wrench. 6. Install manifold cover (14), and secure
with manifold cover lock (6) and screw
15. Reinstall probe on stack flange. (7).
Instruction Manual
IB-106-350 Rev. 1.4
1. Screw
2. Attaching Bracket
3. Bushing
4. Bushing Gasket
5. Manifold
6. Manifold Cover Lock
7. Screw
8. O-Ring
9. Spacer
10. Screw
11. Screw
12. Pressure Switch
13. Calibration Gas 2 Solenoid
14. Manifold Cover 1
15. Cover O-Ring
16. Fuseholder
17. Fuse
18. Power Supply Board
19. Interface Board 2
20. Calibration Gas 1 Solenoid
21. Washer
3
22. Stop Nut 3
27
23. Ground Nut
24. Terminal Base 28
25. Terminal Strip 29
26. Screw
27. Terminal Cover
28. Terminal Cover Gasket
4
29. Screw
30. Screw 30
26 4
20
25
24
19 23
22
18
21
15
17
16 5
14
8
11
9
10
6
7
13
12 26170023
Figure 4-11. SPS 4000 Manifold Assembly
Instruction Manual
IB-106-350 Rev. 1.4
b. Board Replacement See Figure 4-12. If removing the inter-

face board, remove the CAL INITIATE
Perform the following procedure to replace leads from connector J3, CAL FAIL
power supply board (18, Figure 4-11) or in- and IN CAL leads from connector J4,
terface board (19). and logic I/O handshake connection
from connector J5.
8. Remove stop nuts (22, Figure 4-11),

Disconnect and lock out power before washers (21), and screws (10) secur-
working on any electrical components. ing power supply board (18) and inter-
face board (19) to spacers (9).
1. Turn off power to the system.
9. Carefully separate boards (18 and 19).
2. Remove screw (7) securing manifold
cover lock (6) and remove the lock. 10. Connect replacement board to board
(18 or 19). 4
3. Remove manifold cover (14).
11. Install screws (10), washers (21), and
4. Remove two screws (11) attaching stop nuts (22) to secure power supply
spacers (9) to manifold (5). board (18) and interface board (19) to
spacers (9).
5. Being careful not to disconnect the
board wiring, carefully lift power supply
12. Install all applicable leads in the appro-
board (18) and interface board (19)
priate locations on the power supply
from manifold (5) and set aside. Do not
board or interface board as shown in
lose o-rings (8) from the bottom of
Figure 4-12.
spacers (9).
6. Tag all leads on the board to be re- 13. Install power supply board (18, Figure
placed to simplify installation. 4-11) and interface board (19) into
manifold (5). Align spacers (9) with the
7. See Figure 4-12. If removing the power mounting holes on the manifold and
supply board, remove the line voltage secure with screws (11). Ensure o-
input leads from connector J7. Also, rings (8) are installed between the
unplug calibration gas 1 solenoid leads spacers and the manifold surface.
from connector J5, calibration gas 2
solenoid leads from connector J4, and 14. Install manifold cover (14) and secure
pressure switch leads from connector with manifold cover lock (6) and screw
J2. (7).
Instruction Manual
IB-106-350 Rev. 1.4
Figure 4-12. Power Supply Board and Interface Board Connections
Instruction Manual
IB-106-350 Rev. 1.4
c. Solenoid Replacement
The SPS 4000 manifold has a calibration When installing a solenoid, do not
gas 1 (high calibration gas) solenoid (20, over-tighten. Damage to the solenoid
Figure 4-11) and a calibration gas 2 (low may occur.
calibration gas) solenoid (13).
9. Install the new solenoid base. Be
careful not to overtighten. Install the
new washer and coil assembly and se-
Disconnect and lock out power before cure with the top nut. Connect the
working on any electrical components. leads to the proper connector on power
supply board (18). Refer to Figure 4-12
if necessary.
1. Turn off power to the system.
10. Carefully install the board and spacer
2. Shut off the calibration gases at the assembly into manifold (5, Figure 4-11) 4
cylinders. by aligning spacers (9) with the
mounting holes on the manifold and
3. Remove screw (7) securing manifold securing with screws (11). Ensure o-
cover lock (6) and remove the lock. rings (8) are installed between the
spacers and the manifold surface.
4. Remove manifold cover (14).
11. Install manifold cover (14), and secure
5. Remove two screws (11) attaching with manifold cover lock (6) and screw
spacers (9) to manifold (5). (7).
6. Being careful not to disconnect the 12. Turn on the calibration gases at the
board wiring, carefully lift the board and cylinders.
spacer assembly from manifold (5) and
set aside. Do not lose o-rings (8) from d. Pressure Switch Replacement
the bottom of spacers (9).
Use the following procedure to replace
7. Tag and unplug solenoid (13 or 20) pressure switch (12, Figure 4-11).
leads from power supply board (18).
Refer to Figure 4-12. Calibration gas 1 1. Turn off power to the system.
solenoid wires connect to connector
J5, and calibration gas 2 solenoid wires 2. Shut off the calibration gases at the
connect to connector J4. cylinders.
8. Remove the top nut of solenoid (13 or 3. Remove screw (7) securing manifold
20, Figure 4-11) securing the coil as- cover lock (6) and remove the lock.
sembly and washer to the base. Re-
move the coil assembly, including the 4. Remove manifold cover (14).
leads, and washer. Place a 13/16 in.
deep socket over the solenoid base 5. Remove two screws (11) attaching
and remove. spacers (9) to manifold (5).
Instruction Manual
IB-106-350 Rev. 1.4
6. Being careful not to disconnect the factory set to 20 psi (138 kPa). Adjust
board wiring, carefully lift the board and using the knob on top of the pressure
spacer assembly from manifold (5) and regulator if necessary.
set aside. Do not lose o-rings (8) from
the bottom of spacers (9).
7. Tag and remove the leads from pres- Do not use fingers to release valve
sure switch (12). stem. The valve may release air at
high pressures and cause injury.
8. Place a 1-1/16 in. 6-point socket over
pressure switch (12) and remove. 2. Condensation Drain. To drain excess
moisture from the filter bowl of refer-
ence air pressure regulator (8), use a
screwdriver or comparable tool to peri-
When installing the pressure switch, odically release valve stem on the
do not overtighten. Damage to the so- bottom of the regulator.
lenoid may occur.
g. Flowmeter Adjustments.
9. Install new pressure switch (12). Be 1. Calibration Gas Flowmeter. Calibration

careful not to overtighten. Connect the gas flowmeter (17, Figure 4-13) regu-
leads to the proper terminals on the lates the calibration gas flow and must
pressure switch. be set to 5 scfh. However, only adjust
the flowmeter to 5 scfh after placing a
10. Carefully install the board and spacer new diffusion element on the end of the
assembly into manifold (5) by aligning Oxymitter 5000. Adjusting the flowme-
spacers (9) with the mounting holes on ter at any other time can pressurize the
the manifold and securing with screws cell and bias the calibration.
(11). Ensure o-rings (8) are installed
between the spacers and the manifold 2. In applications with a heavy dust load-
surface. ing, the O2 probe diffusion element
may become plugged over time, caus-
11. Install manifold cover (14), and secure ing a slower speed of response. The
with manifold cover lock (6) and screw best way to detect a plugged diffusion
(7). element is to note the time it takes the
Oxymitter 5000 to return to the normal
12. Turn on the calibration gases at the process reading after the last calibra-
cylinders. tion gas is removed and the calibration
gas line is blocked off. A plugged ele-
e. Check Valve Replacement ment also can be indicated by a slightly
lower reading on the flowmeter.
Check valve (19, Figure 4-13) may stick or
become plugged over time. Replace when Change the diffusion element when the
necessary. If condensation deposits are calibration gas flowmeter reads slightly
noted upon removal, consider insulating the lower during calibration or when the re-
check valve. sponse time to the process flue gases
becomes very slow. Each time the dif-
f. Pressure Regulator (Optional) Mainte- fusion element is changed, reset the
nance calibration gas flowmeter to 5 scfh and
calibrate the Oxymitter 5000. For more
1. Pressure Adjustments. Reference air information on changing the diffusion
pressure regulator (8, Figure 4-13) is element, refer to paragraph 4-8.
Instruction Manual
IB-106-350 Rev. 1.4
3. Reference Air Flowmeter (Optional). 7. Remove flowmeter (16 or 17), with in-
Reference air flowmeter (16, Figure stalled fittings, from flowmeter bracket
4-13) regulates the reference air and (25).
must be set to 2 scfh. Adjust the flow
with the knob on the bottom of the ref- 8. For reference air flowmeter (16), re-
erence air flowmeter when necessary. move elbow street fittings (14 and 22).
It is not necessary to remove fittings
h. Flowmeter Replacement (10 and 23) from the street fittings.
Use this procedure to replace either refer- For calibration gas flowmeter (17), re-
ence air flowmeter (16, Figure 4-13) or cali- move elbow fittings (15 and 21).
bration gas flowmeter (17).
9. Apply pipe thread sealant to the
threads of top fittings (22 or 21) and
1. Turn off power to the system. bottom fittings (14 or 15) and install fit-
tings into new flowmeter (16 or 17). 4
2. Shut off the calibration gases at the
cylinders. 10. Position flowmeter (16 or 17) into
flowmeter bracket (25) and secure with
3. Loosen, but do not remove, four bracket (5) and screw (6).
screws (13) securing flowmeter bracket
(25) to the manifold. 11. For reference air flowmeter (16), con-
nect tubing (11) to elbow fitting (10)
4. Flex the bottom of flowmeter bracket and install pressure regulator (9). Also,
(25) downward and away to disengage connect tubing (24) to straight fitting
and remove from the manifold. (23).
5. For reference air flowmeter (16), re- For calibration gas flowmeter (17),
move pressure regulator (8) by discon- connect tubing (2) to elbow fitting (15)
necting tubing (11) from elbow fitting and connect tubing (18) to elbow fitting
(10). Also, disconnect tubing (24) from (21).
straight fitting (23).
12. Slide the top slots of flowmeter bracket
For calibration gas flowmeter (17), dis- (25) onto screws (13). Flex the bottom
connect tubing (18) at elbow fitting of the bracket downward and toward
(21). Also, disconnect gas tubing (2) the manifold to engage the bottom
from elbow fitting (15). bracket slots and screws. Tighten
screws.
6. Remove screws (6) and bracket (5) se-
curing flowmeter (16 or 17) to flowme- 13. Turn on the calibration gases at the
ter bracket (25). cylinders.
Instruction Manual
IB-106-350 Rev. 1.4
NOTE: A STANDARD SPS 4000 IS EQUIPPED WITH

TEFLON TUBING AND BRASS FITTINGS. OPTIONAL
STAINLESS STEEL TUBING AND FITTINGS ARE ALSO
AVAILABLE. REFER TO SECTION VIII, REPLACEMENT
PARTS, FOR ORDERING INFORMATION. 1
2
20
3
4
24 25
5 6
19
23
21
18 22
2 15
(REF.)
12
8
9
11
14
13
17
16 10 26170012
1. Elbow Fitting 9. Straight Fitting (Optional) 18. Tubing

2. Tubing 10. Elbow Fitting (Optional) 19. Check Valve
3. Straight Fitting 11. Tubing (Optional) 20. Flare Fitting
4. Elbow Fitting 12. Elbow Fitting (Optional) 21. Elbow Fitting
5. Bracket 13. Screw 22. Elbow Street Fitting (Optional)
6. Screw 14. Elbow Street Fitting (Optional) 23. Straight Fitting (Optional)
7. Conduit Fitting 15. Elbow Fitting 24. Tubing
8. Reference Air Pressure 16. Reference Air Flowmeter (Optional) 25. Flowmeter Bracket
Regulator (Optional) 17. Calibration Gas Flowmeter
Figure 4-13. Calibration Gas and Reference Air Components
Instruction Manual
IB-106-350 Rev. 1.4
SECTION 5
TROUBLESHOOTING
Before troubleshooting the system, ensure
all ICs are fully seated.
Install all protective equipment covers
and safety ground leads after trouble- d. Electrostatic Discharge
shooting. Failure to install covers and
ground leads could result in serious Electrostatic discharge can damage the ICs
injury or death. used in the electronics. Before removing or
handling the processor board or the ICs,
5-1 GENERAL ensure you are at ground potential.
The troubleshooting section describes how to 5-2 ALARM INDICATIONS

identify and isolate faults that may develop in
the Oxymitter 5000. Also, additional trouble- The majority of the fault conditions for the Oxy-
shooting information is provided in paragraph mitter 5000 will be indicated by one of the four
5-5 for those units with the optional SPS 4000. LEDs referred to as diagnostic, or unit, alarms
When troubleshooting the Oxymitter 5000, ref- on the operator’s keypad. An LED will flash a
erence the following information. code that will correspond to an error message.
Only one LED will blink at a time. An alarm code 5
a. Grounding guide is provided inside the screw cover for the
electronics. All alarm indications will be avail-
It is essential that adequate grounding pre- able via fieldbus. When the error is corrected
cautions are taken when installing the sys- and/or power is cycled, the diagnostic alarms
tem. Thoroughly check both the probe and will clear or the next error on the priority list will
electronics to ensure the grounding quality appear.
has not degraded during fault finding. The
system provides facilities for 100% effective 5-3 ALARM CONTACTS
grounding and the total elimination of
ground loops. a. If autocalibration is not utilized, a common
bi-directional logic contact is provided for
b. Electrical Noise any of the diagnostic alarms listed in Table
5-1. The assignment of alarms which can
The Oxymitter 5000 has been designed to actuate this contact can be modified to one
operate in the type of environment normally of seven additional groupings listed in Table
found in a boiler room or control room. 8-1.
Noise suppression circuits are employed on
all field terminations and main inputs. When The logic contact is self-powered, +5 VDC,
fault finding, evaluate the electrical noise 340 ohm series resistance. An interposing
being generated in the immediate circuitry relay will be required if this contact is to be
of a faulty system. Also, ensure all cable utilized to annunciate a higher voltage de-
shields are connected to earth. vice, such as a light or horn, and may also
be required for certain DCS input cards. A
c. Loose Integrated Circuits Potter & Brumfield R10S-E1Y1-J1.0K 3.2
MA DC or an equal interposing relay will be
The Oxymitter 5000 uses a microprocessor mounted where the contact wires terminate
and supporting integrated circuits (IC). If the in the control/relay room.
electronics are handled roughly during in-
stallation or located where subjected to se- b. If autocalibration systems are utilized, the
vere vibration, the ICs could work loose. bidirectional logic contact is utilized as a
Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 5-1

Instruction Manual
IB-106-350 Rev. 1.4
“handshake” signal between the autocali- 2. Additional IMPS Alarm Contacts.

bration system (SPS 4000 or IMPS 4000)
and is unavailable for alarming purposes.
The following additional contacts are pro- (a) One contact per IMPS 4000 for
“low calibration gas flowing”.
vided through the autocalibration systems:
1. SPS 4000 and IMPS 4000, 1-4 (b) One contact per IMPS 4000 for
probes. “high calibration gas flowing”.
(a) One contact closure per probe

from the control room to the SPS 5-4 IDENTIFYING AND CORRECTING ALARM
4000 or IMPS 4000 for “calibration INDICATIONS
initiate”.
Faults in the Oxymitter 5000 are indicated using
(b) One contact output per probe from the four diagnostic, or unit, alarms. The pattern
SPS 4000 or IMPS 4000 to the of repeating blinks will define the problem. A
control room for “in calibration” no- condensed table of the errors and the corre-
tification. sponding blink codes can be found on the inside
right cover of the electronics housing. Table 5-1
also identifies the blink code and fault status of
(c) Once contact output per probe
each LED as well as the output of the fieldbus
from the SPS 4000 or IMPS 4000
digital signal line and a fault number that corre-
to the control room for “calibration
sponds to the troubleshooting instructions pro-
failed” notification. (Includes output
from pressure switch indicating “cal vided in this section.
gas bottles empty”.)
Table 5-1. Diagnostic/Unit Alarm Fault Definitions
LED FLASHES STATUS PV STATUS FAULT SELF-CLEARING

HEATER T/C 1 OPEN BAD 1 NO
2 SHORTED BAD 2 NO
3 REVERSED BAD 3 NO
4 A/D COMM ERROR BAD 4 NO
HEATER 1 OPEN BAD 5 NO
2 HIGH HIGH TEMP BAD 6 NO
3 HIGH CASE TEMP BAD 7 YES
4 LOW TEMP BAD 8 YES
5 HIGH TEMP BAD 9 YES
O2 CELL 1 HIGH mV BAD 10 YES
3 BAD UNCERTAIN 11 YES
4 EEPROM CORRUPT BAD 12 NO
CALIBRATION 1 INVALID SLOPE UNCERTAIN 13 YES
2 INVALID CONSTANT UNCERTAIN 14 YES
3 LAST CALIBRATION FAILED UNCERTAIN 15 YES
** CALIBRATION RECOMMENDED GOOD YES
*Critical alarm conditions will render the O2 measurement as unusable, and any of these events will cause
the PV values to be tagged Out of Service. Alarms which are not “self-clearing” will require recycling of
power to the electronics.
** The CALIBRATION RECOMMENDED alarm flashes the Calibration Recommended alarm LED on the op-
erator’s keypad.
5-2 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management

Instruction Manual
IB-106-350 Rev. 1.4
a. Fault 1, Open Thermocouple
The HEATER T/C LED flashes once,

pauses for three seconds, and repeats (Fig-
HEATER T/C ure 5-1).
ON
ALARMS O2 CELL
CALIBRATION 1. Check connector J1. Ensure the con-
CALIBRATION RECOMMENDED nector is properly seated.
J1
O2 CELL mV + TP1
TEST O2 CELL mv - TP2 2. Using a multimeter, measure TP3+ to
POINTS HEATER T/C + TP3 TP4-. If the reading is 1.2 VDC ±0.1
HEATER T/C - TP4
VDC, the thermocouple is open.
ORG
GRN
RED
YEL
INC INC
CAL 3. Remove power. Disconnect J1. Meas-
HIGH
GAS
LOW
GAS
ure continuity across the red and yel-
TEST GAS + TP5 low thermocouple leads.
DEC DEC
PROCESS - TP6
% O2 4. The measurement should read ap-
proximately 1 ohm.
28550014 5. If the thermocouple is open, see para-

graph 4-7, Heater Strut Replacement. 5
Figure 5-1. Fault 1, Open Thermocouple

Instruction Manual
IB-106-350 Rev. 1.4
b. Fault 2, Shorted Thermocouple
The HEATER T/C LED flashes twice,

ON
ALARMS O2 CELL
CALIBRATION 1. Using a multimeter, measure across
TP3+ and TP4-.
J1
O2 CELL mV + TP1
TEST O2 CELL mv - TP2 2. If the reading is 0 ±0.5 mV, then a
POINTS HEATER T/C + TP3 shorted thermocouple is likely.
HEATER T/C - TP4
ORG
GRN
RED
YEL
3. Remove power and disconnect J1.
INC INC
CAL
HIGH LOW 4. Measure from TP3+ to TP4-. The
GAS GAS
TEST GAS + TP5
reading should be approximately 20
DEC DEC
PROCESS - TP6 Kohms.
% O2
5. If so, the short is not on the PC board.
See paragraph 4-7, Heater Strut Re-
28550015
placement.
Figure 5-2. Fault 2, Shorted Thermocouple

Instruction Manual
IB-106-350 Rev. 1.4
c. Fault 3, Reversed Thermocouple
The HEATER T/C LED flashes three times,

ON
ALARMS O2 CELL
CALIBRATION 1. Using a multimeter, measure TP3+ to
CALIBRATION RECOMMENDED TP4-.
J1
O2 CELL mV + TP1
TEST O2 CELL mv - TP2 2. If the reading is negative, the thermo-
POINTS HEATER T/C +
HEATER T/C -
TP3
couple wiring is reversed.
TP4
GRN
ORG
RED
YEL
3. Check red and yellow wires in the J1
INC INC
CAL connector for the proper placement.
HIGH LOW
GAS GAS
DEC DEC
TEST GAS + TP5 4. If the wiring is correct, the fault is in the
PROCESS -
% O2
TP6
PC board. See paragraph 4-5b, Elec-
tronic Assembly Replacement.
28550016
Figure 5-3. Fault 3, Reversed Thermocouple 5

Instruction Manual
IB-106-350 Rev. 1.4
d. Fault 4, A/D Comm Error
The HEATER T/C LED flashes four times,

ON
ALARMS O2 CELL
CALIBRATION 1. Call the factory for assistance.
J1
O2 CELL mV + TP1
TEST O2 CELL mV - TP2
HEATER T/C - TP4
GRN
ORG
RED
YEL
INC INC
CAL
HIGH LOW
GAS GAS
TEST GAS + TP5
DEC DEC
PROCESS - TP6
% O2
29770006
Figure 5-4. Fault 4, A/D Comm Error

Instruction Manual
IB-106-350 Rev. 1.4
e. Fault 5, Open Heater
The HEATER LED flashes once, pauses for

three seconds, and repeats (Figure 5-5).
HEATER T/C
1. Remove power. Remove the electronic
ON
ALARMS O2 CELL
CALIBRATION assembly per paragraph 4-5b, Elec-
CALIBRATION RECOMMENDED tronic Assembly Replacement.
J1
O2 CELL mV + TP1
TEST O2 CELL mv - TP2 2. Using a multimeter, measure across
POINTS HEATER T/C + TP3 the heater connector J8.
HEATER T/C - TP4
GRN
ORG
RED
YEL
3. The measurement should be approxi-
INC INC
CAL mately 72 ohms. If the heater is open,
HIGH
GAS
LOW
GAS
see paragraph 4-7, Heater Strut Re-
TEST GAS + TP5 placement.
DEC DEC
PROCESS - TP6
% O2
28550017
5
Figure 5-5. Fault 5, Open Heater

Instruction Manual
IB-106-350 Rev. 1.4
f. Fault 6, High High Heater Temp
The HEATER LED flashes twice, pauses for

three seconds, and repeats (Figure 5-6).
HEATER T/C
1. The high high heater temp alarm will
ON
ALARMS O2 CELL
CALIBRATION activate when the thermocouple pro-
CALIBRATION RECOMMENDED duces a voltage of 37.1 mV
O2 CELL mV + TP1
J1 (1652°F/900°C).
POINTS HEATER T/C +
HEATER T/C -
TP3
TP4
2. The triac and the temperature control
may be at fault.
ORG
GRN
RED
YEL
INC INC
HIGH LOW
CAL 3. Remove power. Allow Oxymitter 5000
GAS GAS to cool for five minutes. Restore power.
TEST GAS + TP5
DEC DEC
PROCESS - TP6
% O2 4. If the condition repeats, replace the
electronic assembly per paragraph 4-
5b, Electronic Assembly Replacement.
28550018
Figure 5-6. Fault 6, High High Heater Temp

Instruction Manual
IB-106-350 Rev. 1.4
g. Fault 7, High Case Temp
The HEATER LED flashes three times,

HEATER T/C
ure 5-7).
ON
ALARMS O2 CELL
CALIBRATION 1. If the case temperature exceeds 185°F
CALIBRATION RECOMMENDED (85°C), the temperature control will
O2 CELL mV + TP1
J1
shut off and a fieldbus alarm will be
sent.
HEATER T/C - TP4
ORG
GRN
RED
YEL
2. This signifies that the environment
INC INC where the Oxymitter 5000 is installed
CAL
HIGH LOW exceeds the ambient temperature re-
GAS GAS quirements or that heat due to convec-
TEST GAS + TP5
DEC DEC
PROCESS - TP6
tion is causing case temperature to rise
% O2 above the limit.
3. Placing a spool piece between the

28550019 stack flange and the Oxymitter 5000
flange may eliminate this problem.
Figure 5-7. Fault 7, High Case Temp 5
4. If a spool piece does not solve the
problem, relocation is the only solution.

Instruction Manual
IB-106-350 Rev. 1.4
h. Fault 8, Low Heater Temp
The HEATER LED flashes four times,

ON
ALARMS O2 CELL
CALIBRATION 1. The low heater temperature alarm is
CALIBRATION RECOMMENDED active when the thermocouple reading
O2 CELL mV + TP1
J1 has dropped below 28.6 mV.
POINTS HEATER T/C +
HEATER T/C -
TP3
2. If the thermocouple reading continues
TP4
to ramp downward for one minute and
ORG
GRN
RED
YEL
does not return to the temperature set
INC INC
CAL point of approximately 29.3 mV, then
HIGH
GAS
LOW
GAS an Open Heater fault will be displayed.
TEST GAS + TP5
DEC DEC
PROCESS - TP6
3. Power down the electronics. Remove
% O2
the electronic assembly per paragraph
4-5b, Electronic Assembly Replace-
ment. Using a multimeter, measure
28550020 across the heater connector, J8.
Figure 5-8. Fault 8, Low Heater Temp 4. If the heater is good, the reading will be
approximately 70 ohms. If the heater is
open, see paragraph 4-7, Heater Strut
Replacement.

Instruction Manual
IB-106-350 Rev. 1.4
i. Fault 9, High Heater Temp
The HEATER LED flashes five times,

ON
ALARMS O2 CELL
CALIBRATION 1. If the thermocouple produces a voltage
CALIBRATION RECOMMENDED in excess of approximately 30.7 mV,
O2 CELL mV + TP1
J1 the high heater temp alarm activates.
POINTS HEATER T/C + TP3 2. An alarm is sent via fieldbus.
HEATER T/C - TP4
ORG
GRN
RED
YEL
3. This alarm is self-clearing. When tem-
INC INC
CAL perature control is restored and the
HIGH
GAS
LOW
GAS thermocouple voltage returns to the
DEC DEC
TEST GAS + TP5 normal range, the alarm clears.
PROCESS - TP6
% O2
4. If the temperature continues to rise, the
next alarm will be the high high heater
temp alarm.
28550021
Figure 5-9. Fault 9, High Heater Temp 5

Instruction Manual
IB-106-350 Rev. 1.4
j. Fault 10, High Cell mV
The O2 CELL flashes once, pauses for three

seconds, and repeats (Figure 5-10).
HEATER T/C
1. Using a multimeter, measure across
ON
ALARMS O2 CELL
CALIBRATION TP1+ to TP2-.
O2 CELL mV + TP1
J1 2. If you measure 1.2 VDC, the cell wires,
TEST O2 CELL mv - TP2 either orange or green, have become
POINTS HEATER T/C +
HEATER T/C -
TP3
TP4
detached from the input.
ORG
GRN
RED
YEL
INC INC
3. One possible cause is connector J1.
CAL The orange or green wire has come
HIGH LOW
GAS GAS loose from the crimped connection.
TEST GAS + TP5
DEC DEC
PROCESS - TP6
% O2
4. The platinum pad could also be at fault.
The pad could have broken free from
the back of the cell.
28550022
5. Replace heater strut per paragraph
4-7, Heater Strut Replacement. If nec-
Figure 5-10. Fault 10, High Cell mV
essary, replace the cell flange assem-
bly per paragraph 4-8, Cell
Replacement.

Instruction Manual
IB-106-350 Rev. 1.4
k. Fault 11, Bad Cell
The O2 CELL flashes three times, pauses

for three seconds, and repeats (Figure 5-
HEATER T/C
HEATER SW2
11).
DIAGNOSTIC
ON
ALARMS O2 CELL
CALIBRATION 1. The bad cell alarm activates when the
CALIBRATION RECOMMENDED cell exceeds the maximum resistance
O2 CELL mV + TP1
J1 value.
POINTS HEATER T/C +
HEATER T/C -
TP3
TP4
2. The cell should be replaced. See para-
graph 4-8, Cell Replacement, for cell
GRN
ORG
RED
YEL
INC INC
replacement instructions.
CAL
HIGH LOW
GAS GAS
TEST GAS + TP5
DEC DEC
PROCESS - TP6
% O2
28550023
Figure 5-11. Fault 11, Bad Cell 5

Instruction Manual
IB-106-350 Rev. 1.4
l. Fault 12, EEPROM Corrupt
The O2 CELL LED flashes four times,

ON
ALARMS O2 CELL
CALIBRATION 1. This alarm can occur if the EEPROM is
CALIBRATION RECOMMENDED changed for a later version. At power
O2 CELL mV + TP1
J1 up, the EEPROM is not updated.
POINTS HEATER T/C +
HEATER T/C -
TP3
2. To correct this problem, power down
TP4
and then restore power. The alarm
ORG
GRN
RED
YEL
should clear.
INC INC
CAL
HIGH LOW
GAS GAS 3. If the alarm occurs while the unit is
DEC DEC
TEST GAS + TP5 running, there is a hardware problem
PROCESS - TP6
on the microprocessor board.
% O2
4. If cycling the power does not clear the

alarm, see paragraph 4-5b, Electronic
28550024
Assembly Replacement.
Figure 5-12. Fault 12, EEPROM Corrupt

Instruction Manual
IB-106-350 Rev. 1.4
m. Fault 13, Invalid Slope
The CALIBRATION LED flashes once,

HEATER T/C
ure 5-13).
ON
ALARMS O2 CELL
CALIBRATION 1. During a calibration, the electronics
CALIBRATION RECOMMENDED calculates a slope value. If the value of
O2 CELL mV + TP1
J1
the slope is less than 35 mV/deg or
TEST O2 CELL mv - TP2 more than 52 mV/deg, the slope alarm
HEATER T/C - TP4
will be active until the end of the purge
ORG
GRN
RED
YEL
cycle.
INC INC
CAL
HIGH LOW
2. See paragraph 4-2, Calibration. Verify
GAS GAS the calibration by carefully repeating it.
TEST GAS + TP5
DEC DEC
PROCESS - TP6
Ensure the calibration gases match the
% O2 calibration gas parameters. If you at-
tach a multimeter to TP1+ and TP2-,
sample gas measurements are:
28550025
8% O2 ≈ 23 mV
Figure 5-13. Fault 13, Invalid Slope 0.4% O2 ≈ 85 mV 5
3. Power down the Oxymitter 5000 and
remove it from the stack.
4. Replace the cell per paragraph 4-8,

Cell Replacement.

Instruction Manual
IB-106-350 Rev. 1.4
n. Fault 14, Invalid Constant
The CALIBRATION LED flashes twice,

ON
ALARMS O2 CELL
CALIBRATION 1. After a calibration has been performed,
CALIBRATION RECOMMENDED the electronics calculates a cell con-
O2 CELL mV + TP1
J1 stant value.
POINTS HEATER T/C + TP3 2. If the cell constant value is outside of
HEATER T/C - TP4
the range, -4 mV to 10 mV, the alarm
GRN
ORG
RED
YEL
will activate. See paragraph 4-2, Cali-
INC INC
CAL bration, and verify the last calibration
HIGH
GAS
LOW
GAS
was performed correctly.
TEST GAS + TP5
DEC DEC
PROCESS - TP6 3. Power down the Oxymitter 5000 and
% O2 remove it from the stack.
4. Replace the cell per paragraph 4-8,

28550026 Cell Replacement.
Figure 5-14. Fault 14, Invalid Constant

Instruction Manual
IB-106-350 Rev. 1.4
o. Fault 15, Last Calibration Failed
The CALIBRATION LED flashes three

times, pauses for three seconds, and re-
HEATER T/C
peats (Figure 5-15).
ON
ALARMS O2 CELL
CALIBRATION 1. The last calibration failed alarm acti-
CALIBRATION RECOMMENDED vates when the slope and constant
O2 CELL mV + TP1
J1
values calculated are out of range and
TEST O2 CELL mv - TP2 the unit reverts to using the previous
HEATER T/C - TP4
calibration values.
ORG
GRN
RED
YEL
INC INC 2. The cell should be replaced. See para-
CAL
HIGH LOW
graph 4-8, Cell Replacement, for cell
GAS GAS replacement instructions.
TEST GAS + TP5
DEC DEC
PROCESS - TP6
% O2
28550027
Figure 5-15. Fault 15, Last Calibration Failed 5

Instruction Manual
IB-106-350 Rev. 1.4
MAINTENANCE AND SERVICE,

Also, verify your calibration gas
Install all protective equipment covers setup.
and safety ground leads after trouble-
shooting. Failure to replace covers (b) Perform another calibration and
and ground leads could result in seri- monitor the process. If the calibra-
ous injury or death. tion fails before both calibration
gases finish sequencing, a gas
5-5 SPS 4000 TROUBLESHOOTING flow problem exists. Refer to Table
5-2 or Figure 5-16 to troubleshoot
Use the CAL FAIL and IN CAL relay outputs to the SPS 4000.
identify possible SPS 4000 faults.
If the calibration setup is correct
a. If a calibration was not successfully com- and the Oxymitter 5000 indicates
pleted, the SPS 4000 sends a CAL FAIL an invalid slope fault (fault 12) be-
contact indication to the control room. To fore the gases are purged and a
determine if the SPS 4000 caused the failed last calibration failed fault (fault 14)
calibration, go to the Oxymitter 5000 site to after the gases are purged, replace
view the keypad. Or, access the Oxymitter the Oxymitter 5000 cell per para-
via fieldbus. graph 4-8 in Section 4, MAINTE-
NANCE AND SERVICE.
1. If no alarms are indicated on the key-
pad or via fieldbus, the calibration did b. If a semi-automatic or manual calibration is
not fail because of an Oxymitter 5000 being performed but no 5-30 VDC relay
fault. Therefore, a calibration gas flow output contact (IN CAL or CAL FAIL) is be-
problem occurred. Refer to Table 5-2 ing received by the control room, the inter-
or Figure 5-16 to troubleshoot the SPS face board relays are malfunctioning.
4000. Replace the interface board per paragraph
1-1a.
2. If the LAST CAL FAILED alarm is indi-
cated on the keypad or via fieldbus, the NOTE
failure is due to either a bad Oxymitter If the unit is performing frequent auto-
5000 cell or a calibration gas flow calibrations, investigate at the Oxymit-
problem. ter 5000 site or via fieldbus. This
condition may indicate an aging cell in
(a) Verify your calibration setup per the Oxymitter 5000.
paragraph 4-2 in Section 4,

Instruction Manual
IB-106-350 Rev. 1.4
Table 5-2. SPS 4000 Fault Finding
SYMPTOM CHECK FAULT REMEDY

No calibra- Wiring Improper wire connec- Properly connect wiring or secure
tion gas flow tions, loose connections, loose wiring connections; replace
or damaged wiring damaged wiring if necessary.
Logic I/O Oxymitter 5000 logic I/O Set logic I/O to mode 8 via fieldbus
not set for calibration using the IO_PIN_MODE
handshaking with SPS parameter.
4000
Calibration gas lines be- Clogged calibration gas Replace clogged calibration gas
tween cylinders and line line.
manifold
Calibration gas flowmeter Flowmeter knob not Turn calibration gas flowmeter
knob turned counterclockwise knob counterclockwise to allow
to allow flow calibration gas to flow.
Calibration gas line be- Clogged calibration gas Replace clogged calibration gas
tween manifold and cali- line line.
bration gas flowmeter
5
Fuse on power supply Blown fuse Replace fuse per paragraph 4-10a.
board
Interface board operation Interface board not Replace interface board per para-
sending signals graph 1-1a.
Check valve Clogged check valve Replace check valve per para-
graph 4-10e.
Calibration gas line be- Clogged calibration gas Replace calibration gas line.
tween calibration gas line
flowmeter and check
valve
Calibration gas flowmeter Clogged flowmeter Replace flowmeter per paragraph
4-10h.
Power supply output Power supply failure Replace power supply board per
paragraph 1-1a.
Solenoid Solenoid failure Replace solenoid per paragraph
4-10c.
Pressure switch Pressure switch failure Replace pressure switch per para-
graph 4-10d.

Instruction Manual
IB-106-350 Rev. 1.4
SYMPTOM — NO TEST GAS FLOW
CHECK ALL WIRING BETWEEN

OXYMITTER 5000 AND SPS 4000.
IS
WIRING
PROPERLY PROPERLY CONNECT WIRING OR
NO SECURE LOOSE WIRING CON-
CONNECTED
AND NECTIONS; REPLACE DAMAGED
SECURE? WIRING.
YES
CHECK LOGIC I/O SETTING VIA
FIELDBUS.
IS
LOGIC I/O NO SET LOGIC I/O TO MODE 8 VIA
SET FOR FIELDBUS.
MODE 8?
YES
DISCONNECT CAL GAS INPUT
LINES AT MANIFOLD.
NO REPLACED CLOGGED CAL GAS

IS THERE LINE BETWEEN CAL GAS
FLOW? CYLINDER AND MANIFOLD.
YES F1
ENSURE CAL GAS FLOWMETER
KNOB IS TURNED COUNTER-
CLOCKWISE TO ALLOW FLOW.
J2
DOES
CAL GAS NO REPLACED CLOGGED CAL GAS
FLOWMETER LINE BETWEEN MANIFOLD AND
REGISTER CAL GAS FLOWMETER.
FLOW?
CAL RET
NO GAS
LO GAS
HI GAS
J4 J5
YES J3
CHECK FUSE F1 ON POWER

SUPPLY BOARD.
IS YES
FUSE REPLACE FUSE PER
BLOWN? PARAGRAPH 4-10.a.
POWER SUPPLY BOARD
NO
CONTINUED
ON SHEET
2 OF 2 35950004
Figure 5-16. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2)

Instruction Manual
IB-106-350 Rev. 1.4
SYMPTOM — NO TEST GAS FLOW (CONTINUED)
NOTE 1: SECURELY TIGHTEN ALL J3 SCREW TERMINALS ON

POWER SUPPLY BOARD TO MAKE CONNECTIONS.
CONTINUED
FROM SHEET NOTE 2: USE A SIMPSON MODEL 260 OR EQUIVALENT
1 OF 2 MULTIMETER.
NOTE 3: IF REPLACING THE CHECK VALVE DOES NOT

PLACE JUMPER BETWEEN CAL CORRECT THE PROBLEM, A CLOG COULD EXIST IN
RET TERMINAL AND EITHER HI THE RED SILICON GAS TUBE WITHIN THE PROBE.
GAS OR LO GAS TERMINAL OF J3.
SEE NOTE 1.
NOTE 4: IF CHECKING CAL GAS 1 SOLENOID CONNECTOR J5,
ENSURE CAL RET TERMINAL IS JUMPERED TO HI GAS
TERMINAL OF J3. IF CHECKING CAL GAS 2 SOLENOID
CONNECTOR J4, ENSURE CAL RET TERMINAL IS
INTERFACE BOARD IS JUMPERED TO LO GAS TERMINAL OF J3.
IS THERE YES NOT SENDING SIGNAL.
FLOW? REPLACE INTERFACE
BOARD PER PARAGRAPH
4-10b.
NO
USE METER (SEE NOTE 2)

TO CHECK FOR SHORT
BETWEEN CAL RET AND NO GAS
TERMINALS OF J3.
5
YES IS THERE YES REPLACE CHECK VALVE
IS THERE DISCONNECT CAL GAS PER PARAGRAPH 4-10e.
A SHORT? LINE AT CHECK VALVE. FLOW?
SEE NOTE 3.
NO NO
DISCONNECT SOLENOID FROM DISCONNECT CAL GAS LINE
POWER SUPPLY BOARD AND USE AT TOP FITTING OF CAL GAS
METER TO MEASURE ACROSS FLOWMETER.
TWO OUTER PINS OF BOARD
CONNECTOR. SEE NOTE 4.
CHECK BOTH SOLENOIDS.
REPLACE CLOGGED
IS THERE YES CAL GAS LINE BETWEEN
FLOW? CAL GAS FLOWMETER
AND CHECK VALVE.
IS THERE NO REPLACE POWER
+30VDC? SUPPLY BOARD PER
PARAGRAPH 4-10b.
NO
REPLACE FAULTY CAL GAS
YES FLOWMETER PER PARAGRAPH
4-10h.
DISCONNECT CAL GAS LINE
AT MANIFOLD OUTPUT PORT.
IS THERE NO REPLACE SOLENOID

FLOW? PER PARAGRAPH 4-10c.
YES
REPLACE PRESSURE SWITCH
PER PARAGRAPH 4-10d. 35950003
Figure 5-16. SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2)

Instruction Manual
IB-106-350 Rev. 1.4

Instruction Manual
IB-106-350 Rev. 1.4
SECTION 6
OPTIONAL ACCESSORIES
BY-PASS PACKAGES ER
E
- I VE
AL
IT
PL WA RN I NG - SPH
CU
O
CI R
VE ATM
WHE N
OS I
EX -
HT
IG
T
IN P
EE
The specially designed Rosemount Analytical By-Pass
CAL.
GAS
Package for oxygen analyzers has proven to withstand
the high temperatures in process heaters while pro-
viding the same advantages offered by the in situ sen-
sor. Inconel or Kanthal steel tubes provide effective
resistance to corrosion, and the package uses no
moving parts, air pumps, or other components com-
mon to other sampling systems.
For more information, call Rosemount Analytical at

1-800-433-6076. 26170024
IMPS 4000 INTELLIGENT MULTIPROBE

TEST GAS SEQUENCER
The IMPS 4000 Intelligent Multiprobe Test Gas Se-

quencer is housed within an IP56 (NEMA 4X) enclo-
sure and has the intelligence to provide calibration gas
sequencing of up to four Oxymitter 5000 units to ac-
6
commodate automatic and semi-automatic calibration
routines.
This sequencer works in conjunction with the Oxymit-

ter 5000 CALIBRATION RECOMMENDED feature,
eliminating out-of-calibration occurrences and the
need to send a technician to the installation site. In
addition, the SPS 4000 provides a remote contact in-
put to initiate a calibration from a remote location and
relay outputs to alert when a calibration is in progress,
an Oxymitter 5000 is out of calibration, calibration
gases are on, and calibration gas pressure is low.

1-800-433-6076.
Rosemount Analytical Inc. A Division of Emerson Process Management Optional Accessories 6-1
Instruction Manual
IB-106-350 Rev. 1.4
SPS 4000 SINGLE PROBE

AUTOCALIBRATION SEQUENCER
Rosemount Analytical specifically designed the SPS

4000 Single Probe Autocalibration Sequencer to pro-
vide the capability to perform automatic or on-demand
Oxymitter 5000 calibrations. The system can be in-
stalled either as an integral component to an Oxymitter
5000 or at a remote location if space is limited or cor-
rosive conditions exist at the installation site.
The SPS 4000 works in conjunction with the Oxymitter

5000’s CALIBRATION RECOMMENDED feature,
eliminating out-of-calibration occurrences and the
need to send a technician to the installation site. In
addition, the SPS 4000 provides a remote contact in-
put to initiate a calibration from a remote location and
relay outputs to indicate when a calibration is in prog-
ress or the Oxymitter 5000 is out of calibration.

1-800-433-6076.
O2 CALIBRATION GAS SEQUENCER
Rosemount Analytical’s O2 Calibration Gas and Serv-

ice Kits have been carefully designed to provide a
more convenient and fully portable means of testing,
calibrating, and servicing Rosemount Analytical’s oxy-
gen analyzers. These lightweight, disposable gas cyl-
inders eliminate the need to rent gas bottles.

1-800-433-6076.
26170021
6-2 Optional Accessories Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
IB-106-350 Rev. 1.4
SECTION 7
RETURN OF MATERIAL
7-1 Equipment return procedure. If factory repair of 5. Complete shipping instructions for re-
defective equipment is required, proceed as turn of equipment.
follows:
6. Reference the return authorization
a. Secure a return authorization number from number.
a Rosemount Analytical Sales Office or rep-
resentative before returning the equipment. d. Enclose a cover letter and purchase order
Equipment must be returned with complete and ship the defective equipment according
identification in accordance with Rosemount to instructions provided in Rosemount Re-
instructions or it will not be accepted. turn Authorization, prepaid, to:
In no event will Rosemount be responsible Rosemount Analytical Inc.

for equipment returned without proper RMR Department
authorization and identification. 1201 N. Main Street
Orrville, Ohio 44667
b. Carefully pack defective unit in a sturdy box
with sufficient shock absorbing material to If warranty service is requested, the defec-
ensure that no additional damage will occur tive unit will be carefully inspected and
during shipping. tested at the factory. If failure was due to
conditions listed in the standard Rosemount
c. In a cover letter, describe completely: warranty, the defective unit will be repaired
or replaced at Rosemount's option, and an
1. The symptoms from which it was deter- operating unit will be returned to the cus-
mined that the equipment is faulty. tomer in accordance with shipping instruc-
tions furnished in the cover letter.
2. The environment in which the equip-
ment has been operating (housing, For equipment no longer under warranty,
weather, vibration, dust, etc.). the equipment will be repaired at the factory
and returned as directed by the purchase
3. Site from which equipment was re- order and shipping instructions. 7
moved.
4. Whether warranty or nonwarranty

service is requested.
Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material 7-1
Instruction Manual
IB-106-350 Rev. 1.4
7-2 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
IB-106-350 Rev. 1.4
SECTION 8
REPLACEMENT PARTS
Table 8-1. Replacement Parts for Probe
FIGURE and PART NUMBER
INDEX No. No Dust Seal Dust Seal DESCRIPTION
4-1, 2 thru 6, 8, 9 3D39648G01 3D39649G01 18 in. ANSI Probe with Ceramic Diffuser
4-1, 2 thru 6, 8, 9 3D39648G02 3D39649G02 3 ft ANSI Probe with Ceramic Diffuser
4-1, 2 thru 6, 8, 9 3D39648G06 3D39649G06 18 in. JIS Probe with Ceramic Diffuser
4-1, 2 thru 6, 8, 9 3D39648G07 3D39649G07 3 ft JIS Probe with Ceramic Diffuser
4-1, 2 thru 6, 8, 9 3D39648G11 3D39649G11 18 in. DIN Probe with Ceramic Diffuser
4-1, 2 thru 6, 8, 9 3D39648G12 3D39649G12 3 ft DIN Probe with Ceramic Diffuser
4-1, 2 thru 6, 8, 9 3D39648G17 3D39649G17 18 in. ANSI Flame Arrestor with Ceramic Diffuser Probe
4-1, 2 thru 6, 8, 9 3D39648G18 3D39649G18 3 ft ANSI Flame Arrestor with Ceramic Diffuser Probe
4-1, 2 thru 6, 8, 9 3D39648G22 3D39649G22 18 in. JIS Flame Arrestor with Ceramic Diffuser Probe
4-1, 2 thru 6, 8, 9 3D39648G23 3D39649G23 3 ft JIS Flame Arrestor with Ceramic Diffuser Probe
4-1, 2 thru 6, 8, 9 3D39648G27 3D39649G27 18 in. DIN Flame Arrestor with Snubber Diffuser Probe
4-1, 2 thru 6, 8, 9 3D39648G28 3D39649G28 3 ft DIN Flame Arrestor with Snubber Diffuser Probe
8
Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 8-1
Instruction Manual
IB-106-350 Rev. 1.4
Table 8-1. Replacement Parts for Probe (Continued)

FIGURE and PART NUMBER
INDEX No. No Dust Seal Dust Seal DESCRIPTION
4-1, 2 thru 6, 8, 9 3D39648G33 3D39649G33 18 in. ANSI Probe with Snubber Diffuser
4-1, 2 thru 6, 8, 9 3D39648G34 3D39649G34 3 ft ANSI Probe with Snubber Diffuser
4-1, 2 thru 6, 8, 9 3D39648G38 3D39649G38 18 in. JIS Probe with Snubber Diffuser
4-1, 2 thru 6, 8, 9 3D39648G39 3D39649G39 3 ft JIS Probe with Snubber Diffuser
4-1, 2 thru 6, 8, 9 3D39648G43 3D39649G43 18 in. DIN Probe with Snubber Diffuser
4-1, 2 thru 6, 8, 9 3D39648G44 3D39649G44 3 ft DIN Probe with Snubber Diffuser
4-1, 2 through 6, 8, 9 3D39648G47 3D39649G47 12 ft DIN Probe with Snubber Diffuser
FIGURE and
INDEX No. PART NUMBER DESCRIPTION
4-1, 6 3D39644G01 18 in. ANSI Probe Tube Assy.
4-1, 6 3D39644G02 3 ft ANSI Probe Tube Assy.
4-1, 6 3D39644G06 18 in. JIS Probe Tube Assy.
4-1, 6 3D39644G07 3 ft JIS Probe Tube Assy.
4-1, 6 3D39644G11 18 in. DIN Probe Tube Assy.
4-1, 6 3D39644G12 3 ft DIN Probe Tube Assy.
4-1, 1 3D39645G01 18 in. Heater Strut Assy.

4-1, 1 3D39645G02 3 ft Heater Strut Assy.
8-2 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management
Instruction Manual
IB-106-350 Rev. 1.4

FIGURE and
8-1 4847B61G02 ANSI 18 in. Cell Replacement Kit*
8-1 4847B61G03 ANSI 3 ft Cell Replacement Kit*
8-1 4847B61G07 JIS 18 in. Cell Replacement Kit*
8-1 4847B61G08 JIS 3 ft Cell Replacement Kit*
8-1 4847B61G12 DIN 18 in. Cell Replacement Kit*
8-1 4847B61G14 DIN 3 ft Cell Replacement Kit*
2-3 3D39003G01 ANSI 3 ft Abrasive Shield Assy.

2-3 3D39003G03 JIS 3 ft Abrasive Shield Assy.
2-3 3D39003G05 DIN 3 ft Abrasive Shield Assy.
*Includes pad and wire.
Instruction Manual
IB-106-350 Rev. 1.4
ANSI
GASKET
WIRE AND
PAD ASSEMBLY
ANTI-SEIZE
COMPOUND
PROBE TUBE
(NOT INCLUDED
IN KIT) 22 GA.
WIRE
CORRUGATED
SEAL CLOSED END
CONNECTOR
CELL AND
FLANGE
ASSEMBLY SET SCREWS
TEFLON
SOCKET HEAD TUBING
CAP SCREWS
CALIBRATION GAS
PASSAGE
22220068
Figure 8-1. Cell Replacement Kit
Instruction Manual
IB-106-350 Rev. 1.4

FIGURE and
2-3 3D39003G13 ANSI 18 in. Abrasive Shield Assy.
2-3 3D39003G14 JIS 18 in. Abrasive Shield Assy.
2-3 3D39003G15 DIN 18 in. Abrasive Shield Assy.
2-1 3534B18G01 Ceramic Diffuser Hub Assy.
2-1 3534B48G01 Vee Deflector Assy.
8-2 3535B42G02 Probe Disassembly Kit
2-1 3535B60G01 Ceramic Diffuser with Dust Seal
2-1 3535B63G01 Flame Arrest Ceramic Diffuser with Dust Seal
4-1, 2 4843B37G01 Snubber Diffusion Assy.
2-1 4843B38G01 Snubber Diffuser with Dust Seal
1-14 4851B89G04 Cup Type Diffusion Assy., 5 microns
1-14 4851B89G05 Cup Type Diffusion Assy, 40 microns
1-13 4851B90G04 Cup Type Diffusion Assy /Dust Seal, 5 microns
1-13 4851B90G05 Cup Type Diffusion Assy /Dust Seal, 40 microns
SPANNER HEX KEYS

WRENCH
ANTI-SEIZE
COMPOUND
PHILIPS
SCREWDRIVER
WRENCH
TUBE INSERTION
TUBE
36130001
Figure 8-2. Probe Disassembly Kit
Instruction Manual
IB-106-350 Rev. 1.4
Table 8-2. Replacement Parts for Electronics
FIGURE and
4850B10G11 Electronics English-Standard
4-1, 21, 27 4849B95G04 Housing and Cover
4-1, 12 3D39768G02 Electronic Assembly and keypad English
4-1, 25 3D39767G01 Termination Block-Standard
4-1, 11 5R10145G01 Cover
4850B10G12 Electronics German-Standard

4-1, 12 3D39768G03 Electronic Assembly and keypad German
4-1, 11 5R10145G01 Cover
4850B10G13 Electronics French-Standard

4-1, 12 3D39768G04 Electronic Assembly and keypad French
4-1, 11 5R10145G01 Cover
4850B10G14 Electronics Spanish-Standard

4-1, 12 3D39768G05 Electronic Assembly and keypad Spanish
4-1, 11 5R10145G01 Cover
4850B10G15 Electronics Italian-Standard

4-1, 12 3D39768G06 Electronic Assembly and keypad Italian
4-1, 11 5R10145G01 Cover
4850B10G16 Electronics English-Transient Protected

4-1, 21 4849B95G04 Housing and Cover
4-1, 12 3D39768G02 Electronic Assembly and keypad English
4-1, 25 3D39767G02 Termination Block-Transient Protected
4-1, 11 5R10145G01 Cover
4850B10G17 Electronics German-Transient Protected

4-1, 12 3D39768G03 Electronic Assembly and keypad German
4-1, 11 5R10145G01 Cover
4850B10G18 Electronics French-Transient Protected

4-1, 12 3D39768G04 Electronic Assembly and keypad French
4-1, 11 5R10145G01 Cover
Instruction Manual
IB-106-350 Rev. 1.4
Table 8-2. Replacement Parts for Electronics (Continued)
FIGURE and
4850B10G19 Electronics Spanish-Transient Protected
4-1, 12 3D39768G05 Electronic Assembly and keypad Spanish
4-1, 11 5R10145G01 Cover
4850B10G20 Electronics Italian-Transient Protected

4-1, 12 3D39768G06 Electronic Assembly and keypad Italian
4-1, 11 5R10145G01 Cover
4-1, 12 3D39762G01 Electronic Assembly

4-1, 14 4849B72H01 Membrane Keypad English
4-1, 14 4849B72H02 Membrane Keypad German
4-1, 14 4849B72H03 Membrane Keypad French
4-1, 14 4849B72H04 Membrane Keypad Spanish
4-1, 14 4849B72H05 Membrane Keypad Italian
4-1, 25 3D39767G01 Termination Block Standard

4-1, 25 3D39767G02 Termination Block Transient Protected
Instruction Manual
IB-106-350 Rev. 1.4
Table 8-3. Replacement Parts for SPS 4000
FIGURE and
4-11, 4 1A99093H01 Bushing Gasket
4-13, 19 6292A97H03 Check Valve
4-11, 15 1A99089H01 Cover O-ring
4-13, 17 771B635H01 Flowmeter Assembly, Calibration Gas
4-13, 16 771B635H02 Flowmeter Assembly, Reference Air (Optional)
4-13, 8 1A99094H01 Pressure Regulator, Reference Air (Optional)
4-11, 17 1A97913H03 Fuse, 5A, 250V, 5 × 20 mm, Slow Blow
4-11, 19 4850B56G01 Interface Board
4-11, 18 4850B54G01 Power Supply Board
5-12, 12 7305A67H01 Pressure Switch
4-11, 13 and 20 3D39435G01 Solenoid
4-11, 8 120039-0077 O-ring
4-11, 28 4850B75H01 Terminal Cover Gasket
4-11, 25 1A99147H01 Terminal Strip
Table 8-4. Replacement Parts for Calibration Gas Bottles
FIGURE and
1A9911G01 Calibration Gas Bottles — 0.4% and 8.0% O2, bal-
ance nitrogen — 550 litres each *
1A99119G02 Two flow gas regulators for calibration gas bottles
1A99119G03 Bottle rack
* Calibration gas bottles cannot be shipped via airfreight.
Instruction Manual
IB-106-350 Rev. 1.4
SECTION 9
APPENDICES
APPENDIX A. FIELDBUS PARAMETER DESCRIPTION
APPENDIX B. ANALOG INPUT (AI) FUNCTION BLOCK
APPENDIX C. PID FUNCTION BLOCK
Rosemount Analytical Inc. A Division of Emerson Process Management Appendices 9-1

Instruction Manual
IB-106-350 Rev. 1.4
9-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management

APPENDIX A. FIELDBUS PARAMETER DESCRIPTION
A
Initial Parameter
Parameter Mnemonic Valid Range Value Units Description Number
ALARM_POINT_LOW 0.0-40.0 %O2 This is the point at which the Low O2 alarm will 37
become active.
ALERT_KEY See Function Block Specification, part 1. FF-890, 4
page 50.
AUTOCAL_ENABLED 0: Not enabled Enumerated This parameter enables automatic calibrations. 46
1: Enabled
AUTOCAL_INTERVAL 0-9999 Hours This is the time between automatic calibrations, in 47
hours.
BLOCK_ALM See Function Block Specification, part 2. FF-891, 8
page 41.
BLOCK_ERR See Function Block Specification, part 2. FF-891, 6
page 41.
BUILD_DATE 0 N/A This is the date that the Oxymitter software was built. 62
BUILD_NUMBER 0-65535 0 N/A This is the build number of the Oxymitter software. 60
CAL_CONSTANT ± 20.0 mV This parameter represents the constant (offset) value 27
used in the calculation of converting the sensor
voltage to an O2 value. The value of this parameter
may be manually entered or calculated during a
sensor calibration.
CAL_GAS_TIME 60-1200 Sec This is the length of time test gases are applied to 22
the O2 probe before each measurement of the
calibration cycle.
CAL_LAST_ ± 20.0 mV The constant from the last successful calibration. 29
CONSTANT
CAL_LAST_SLOPE 34.5-57.5 mV/Decade The slope from the last successful calibration. 28
CAL_POINT_HI 0.0-40.0 %O2 This is the actual value of the gas being applied 17
during the high test gas phase of a calibration.
CAL_POINT_LO 0.0-40.0 %O2 This is the actual value of the gas being applied 18
during the low test gas phase of a calibration.
CAL_PURGE_TIME 60-1200 Sec This is the length of time after a calibration is 23
complete before the O2 value status returns to
normal.
CAL_SENSOR_ 0-10000 Ohms This is the sensor impedance value measured at the 25
IMPEDANCE time of the last calibration.
CAL_SLOPE 34.5-57.5 mV/Decade This parameter represents the slope value used in 26
the calculation of converting the sensor voltage to an
O2 value. The value of this parameter may be
manually entered or calculated during a sensor
calibration.
CAL_STATE See Table 1 Enumerated This parameter represents the present state the 19
calibration cycle is in. Refer to Table 1 for the
definition of states.
CAL_STATE_STEP 0: No effect 0 Enumerated This parameter is used to step the transmitter 20
1: Go to next through a sensor calibration. Setting this parameter
step to 1 requests the transmitter to move to the next
2: Abort cycle state of the calibration procedure. The request
Calibration is only valid when the CAL_STATE value represents
a state that is waiting for an external event such as
the changing of a test gas value. The transmitter will
set this parameter value back to 0 when it has
completed processing the step request. Setting this
parameter to a value of 2 will cause the present
calibration to be aborted.
CAL_STATE_TIME 0-1200 Sec This is the time in seconds remaining in the present 21
calibration state.
CAL_TRACKS This parameter is no longer used. 24
CELL_MV_VALUE ± INF mV This is the raw signal from the O2 sensor. 43
CELL_TC_MV_VALUE -1000.0 - 500.0 mV This is the raw signal from the O2 sensor 44
thermocouple.
CELL_TEMPERATURE This is the current temperature of the O2 sensor. 54
CHECKSUM 0000 N/A This is the checksum of the Oxymitter software. 61
IB-106-350
A-1
Initial Parameter
COLD_JUNC_MV_ ± INF mV This is the raw signal from the case/thermocouple 45
VALUE cold junction sensor.
COLLECTION_ See Transducer Block Specification, part 1. FF-902, 12
DIRECTORY page 11.
CONFIG_CHANGED 0-255 0 N/A This indicates that a static parameter in the Oxymitter 51
has changed by some means other than Fieldbus.
TB_DETAILED_ 0-16777215 0 Enumerated This is a bit-enumerated value used to communicate 55
STATUS the status of the Oxymitter. (This is similar in nature
to the command 48 status bits in HART.)
O
HIGH_CASE_TEMP 0-10000.0 C This is the highest temperature that has been 38
measured inside the electronics enclosure.
HIGH_CASE_TEMP_ 0: No effect 0 Enumerated This parameter is used to request the parameter 39
RESET 1: Reset high CASE_TEMP_MAX be reset to the current internal
case case temperature. Setting this parameter at a value
temperature of 1 will cause the transmitter to reset the
CASE_TEMP_MAX value. The transmitter will set
this parameter to 0 once it has completed this
process.
IO_PIN_MODE See table 2 Enumerated This parameter represents the operating mode of the 40
discrete IO pin of the transmitter. 0 = Alarm Contact
Mode, 1=Calibration Sequence Mode.
IO_PIN_STATE 0: Off Enumerated This parameter represents the current state of the 41
1: On transmitters discrete IO pin. 0 = FALSE, 1 = TRUE.
MODE_BLK See Function Block Specification, part 1. FF-890, 5
page 50.
O2_PERCENT_OF_ 0.0-100.0 % This is the percent of total range value. 15
RANGE
O2_RANGE 0-40 %O2 This contains the upper and lower %O2 range values, 16
the units, and the precision.
OXY_BLOCK_ALARM See section 4.7 0 Enumerated This is the FF block alarm code. See Transducer 53
in FF-903 Blocks, part 2. FF-903, page 41.
OXY_BLOCK_ERR See table 3 0 Enumerated This is the Oxymitter's device alarm code. See Table 52
3.
PRIMARY_VALUE 0.0-25.0 %O2 This is the value that should appear on the output 13
(O2_VALUE) channel of the transducer block. In the Oxymitter,
this is the present %O2 reading and should reflect
any test gas being applied.
PRIMARY_VALUE_ See section 4.1 0 Enumerated Selected from list in Transducer Block Specification, 14
TYPE in FF-903 part 2. FF-903, page 39, section 4.1.
O
SECONDARY_VALUE -10000 - 10000 C See Transducer Block Specification, part 2. FF-903, 49
page 37. In the Oxymitter, this is the temperature of
the electronics.
SECONDARY_VALUE_ See Transducer Block Specification, part 2. FF-903, 50
UNITS page 37.
SENSOR_CAL_DATE See Transducer Block Specification, part 2. FF-903, 36
page 37.
SENSOR_CAL_LOC See Transducer Block Specification, part 2. FF-903, 35
page 37.
SENSOR_CAL_ Last calibration method. Selected from list in 34
METHOD Transducer Block Specification, part 2. FF-903,
page 40, section 4.5.
SENSOR_CAL_WHO This is used to store the name of the individual who 42
last performed a calibration.
SENSOR_IMPEDANCE 0-10000 Ohms This is the sensor impedance value that was last 30
measured.
SENSOR_RANGE 0-100 %O2 See Transducer Block Specification, part 2. FF-903, 32
page 37.
SENSOR_SN See Transducer Block Specification, part 2. FF-903, 33
page 37.
IB-106-350
A-2
Initial Parameter
SENSOR_TYPE Selected from list in Transducer Block Specification, 31 A
part 2. FF-903, page 40, section 4.3.
ST_REV See Function Block Specification, part 1. FF-890, 1
page 49.
STATS_ATTEMPTS This shows the number of communication attempts 56
between the Oxymitter and the internal fieldbus
interface card.
STATS_FAILURES This shows the number of communication failures 57
between the Oxymitter and the internal fieldbus
interface card.
STATS_TIMEOUTS This shows the number of communication failures 58
due to reply timeout between the Oxymitter and the
internal fieldbus interface card.
STRATEGY See Function Block Specification, part 1. FF-890, 3
page 49.
TAG_DESC See Function Block Specification, part 1. FF-890, 2
page 49.
TIME_TO_NEXT_CAL 0.0-9999.0 Hours This is the time remaining until the next automatic 48
calibration.
TRANSDUCER_ See Transducer Block Specification, part 1. FF-902, 9
DIRECTORY page 11.
TRANSDUCER_TYPE Selected from list in Transducer Block Specification, 10
part 2. FF-903, page 39, section 4.2.
UPDATE_EVT See Function Block Specification, part 2. FF-891, 7
page 45.
VERSION N/A This is the version of the Oxymitter software. 59
XD_ERROR See Transducer Block Specification, part 2. FF-903, 11
page 38.
IB-106-350
A-3
Table A-1. Calibration State Values
External Event Required to

Code Value Description Go to Next Step?
0 Normal System Operation Yes

1 Calibration Required Yes
2 Apply Test Gas 1 Yes
3 Test Gas 1 Flow No
4 Test Gas 1 Read No
5 Test Gas 1 Done No
6 Apply Test Gas 2 Yes
7 Test Gas 2 Flow No
8 Test Gas 2 Read No
9 Test Gas 2 Done No
10 Abort/Fail Yes
11 Stop Gas Yes
12 Purge No
Table A-2. IO Pin Mode Values
Code Value Description
0 No Alarm
1 Unit Alarm
2 Low 02 Alarm
3 Low 02/Unit Alarm
4 Cal Recommended
5 Cal Recommended/Unit Alarm
6 Low 02/Cal Recommended
7 Low 02/Unit/Cal
8 Cal Recommended->Handshake
9 Handshake
IB-106-350
A-4
Table A-3. Unit Alarm Values
A
Alarm Value Of Value of BLOCK_ALARM
Number DETAILED_STATUS (see FF-903) Description
0 0 NONE No Alarm Active

1 1 MECHANICAL_FAILURE Open Thermocouple
2 2 MECHANICAL_FAILURE Shorted Thermocouple
3 4 MECHANICAL_FAILURE Reversed Thermocouple
4 8 N/A Not a valid alarm
6 32 MECHANICAL_FAILURE Heater Open Circuit
7 64 MECHANICAL_FAILURE High High Heater Temperature
8 128 MECHANICAL_FAILURE High Case Temp
9 256 MECHANICAL_FAILURE Low Heater Temperature
10 512 MECHANICAL_FAILURE High Heater Temperature
11 1024 MECHANICAL_FAILURE Open Cell Circuit
13 4096 MECHANICAL_FAILURE High AC Impedance / Cell Bad
14 8192 DATA_INTEGRITY_ERROR Eeprom Parameters Corrupt
15 16384 N/A Calibration Recommended
16 32768 CONFIGURATION_ERROR Invalid Slope value
17 65536 CONFIGURATION_ERROR Invalid Cell Constant Value
18 131072 CONFIGURATION_ERROR Bad Calibration
Table A-4. I/O Channel Configuration
Transducer Block
Channel Value Process Variable XD_SCALE Units
1 Oxygen %
2 Case Temperature ºC
3 Sensor Temperature ºC
Refer to Appendix B for instructions on how to implement these variables.
IB-106-350
A-5
Table A-5. Channel 1 Status
Alarm Condition Channel 1 Status Self-clearing?
Open Thermocouple Bad No

Shorted Thermocouple Bad No
Reversed Thermocouple Bad No
Heater Open Circuit Bad No
High High Heater Temperature Bad No
High Case Temperature Bad Yes
Low Heater Temperature Bad Yes
High Heater Temperature Bad Yes
Open Cell Circuit Bad Yes
High AC Impedance / Cell Bad Uncertain Yes
EEPROM Parameters Corrupt Bad No
Calibration Recommended Good No
Invalid Slope Value Uncertain No
Invalid Cell Constant Value Uncertain No
Bad Calibration Uncertain No
In Calibration Uncertain Yes
During Warm Up Bad Yes
The status of channel 1 is affected by the state of the unit alarm, as shown in Table A-5. In
all cases, the channel will read what it believes is the correct oxygen value. Self-clearing
alarms are reset when the alarm condition goes away. All others require the Oxymitter 5000
to be restarted.
IB-106-350
A-6
Appendix
B Analog Input (AI)
Function Block
B
OUT_D
fieldbus-fbus_31a
AI OUT
OUT = The block output value and status

OUT_D = Discrete output that signals a selected
alarm condition
The Analog Input (AI) function block processes field device measurements and
makes them available to other function blocks. The output value from the AI block
is in engineering units and contains a status indicating the quality of the
measurement. The measuring device may have several measurements or derived
values available in different channels. Use the channel number to define the
variable that the AI block processes.
The AI block supports alarming, signal scaling, signal filtering, signal status
calculation, mode control, and simulation. In Automatic mode, the block’s output
parameter (OUT) reflects the process variable (PV) value and status. In Manual
mode, OUT may be set manually. The Manual mode is reflected on the output
status. A discrete output (OUT_D) is provided to indicate whether a selected alarm
condition is active. Alarm detection is based on the OUT value and user specified
alarm limits. Figure B-1 on page B-4 illustrates the internal components of the AI
function block, and Table B-1 lists the AI block parameters and their units of
measure, descriptions, and index numbers.
TABLE B-1. Definitions of Analog Input

Function Block System Parameters.
Parameter Index Units Description
Number
ACK_OPTION 23 None Used to set auto acknowledgment of alarms.
ALARM_HYS 24 Percent The amount the alarm value must return within the alarm limit before the associated active
alarm condition clears.
ALARM_SEL 38 None Used to select the process alarm conditions that will cause the OUT_D parameter to be set.
ALARM_SUM 22 None The summary alarm is used for all process alarms in the block. The cause of the alert is
entered in the subcode field. The first alert to become active will set the Active status in the
Status parameter. As soon as the Unreported status is cleared by the alert reporting task,
another block alert may be reported without clearing the Active status, if the subcode
has changed.
ALERT_KEY 04 None The identification number of the plant unit. This information may be used in the host for
sorting alarms, etc.
B-1
Oxymitter 5000 Oxygen Transmitter with FOUNDATION fieldbus Communications

Number
BLOCK_ALM 21 None The block alarm is used for all configuration, hardware, connection failure or system
problems in the block. The cause of the alert is entered in the subcode field. The first alert
to become active will set the Active status in the Status parameter. As soon as the
Unreported status is cleared by the alert reporting task, another block alert may be reported
without clearing the Active status, if the subcode has changed.
BLOCK_ERR 06 None This parameter reflects the error status associated with the hardware or software
components associated with a block. It is a bit string, so that multiple errors may be shown.
CHANNEL 15 None The CHANNEL value is used to select the measurement value. Refer to the appropriate
device manual for information about the specific channels available in each device.
You must configure the CHANNEL parameter before you can configure the XD_SCALE
parameter.
FIELD_VAL 19 Percent The value and status from the transducer block or from the simulated input when simulation
is enabled.
GRANT_DENY 12 None Options for controlling access of host computers and local control panels to operating,
tuning, and alarm parameters of the block. Not used by device.
HI_ALM 34 None The HI alarm data, which includes a value of the alarm, a timestamp of occurrence and the
state of the alarm.
HI_HI_ALM 33 None The HI HI alarm data, which includes a value of the alarm, a timestamp of occurrence and
the state of the alarm.
HI_HI_LIM 26 EU of PV_SCALE The setting for the alarm limit used to detect the HI HI alarm condition.
HI_HI_PRI 25 None The priority of the HI HI alarm.
HI_LIM 28 EU of PV_SCALE The setting for the alarm limit used to detect the HI alarm condition.
HI_PRI 27 None The priority of the HI alarm.
IO_OPTS 13 None Allows the selection of input/output options used to alter the PV. Low cutoff enabled is the
only selectable option.
L_TYPE 16 None Linearization type. Determines whether the field value is used directly (Direct), is converted
linearly (Indirect), or is converted with the square root (Indirect Square Root).
LO_ALM 35 None The LO alarm data, which includes a value of the alarm, a timestamp of occurrence and
LO_LIM 30 EU of PV_SCALE The setting for the alarm limit used to detect the LO alarm condition.
LO_LO_ALM 36 None The LO LO alarm data, which includes a value of the alarm, a timestamp of occurrence and
LO_LO_LIM 32 EU of PV_SCALE The setting for the alarm limit used to detect the LO LO alarm condition.
LO_LO_PRI 31 None The priority of the LO LO alarm.
LO_PRI 29 None The priority of the LO alarm.
LOW_CUT 17 % If percentage value of transducer input fails below this, PV = 0.
MODE_BLK 05 None The actual, target, permitted, and normal modes of the block.
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that target may take on
Normal: Most common mode for target
OUT 08 EU of OUT_SCALE The block output value and status.
OUT_D 37 None Discrete output to indicate a selected alarm condition.
OUT_SCALE 11 None The high and low scale values, engineering units code, and number of digits to the right of
the decimal point associated with OUT.
PV 07 EU of XD_SCALE The process variable used in block execution.
B-2

Number
PV_FTIME 18 Seconds The time constant of the first-order PV filter. It is the time required for a 63% change in the
IN value.
SIMULATE 09 None A group of data that contains the current transducer value and status, the simulated
transducer value and status, and the enable/disable bit.
STRATEGY 03 None The strategy field can be used to identify grouping of blocks. This data is not checked or B
processed by the block.
ST_REV 01 None The revision level of the static data associated with the function block. The revision value
will be incremented each time a static parameter value in the block is changed.
TAG_DESC 02 None The user description of the intended application of the block.
UPDATE_EVT 20 None This alert is generated by any change to the static data.
VAR_INDEX 39 % of OUT Range The average absolute error between the PV and its previous mean value over that
evaluation time defined by VAR_SCAN.
VAR_SCAN 40 Seconds The time over which the VAR_INDEX is evaluated.
XD_SCALE 10 None The high and low scale values, engineering units code, and number of digits to the right of
the decimal point associated with the channel input value.
The XD_SCALE units code must match the units code of the measurement channel in the
transducer block. If the units do not match, the block will not transition to MAN or AUTO
Simulation To support testing, you can either change the mode of the block to manual and
adjust the output value, or you can enable simulation through the configuration
tool and manually enter a value for the measurement value and its status. In both
cases, you must first set the ENABLE jumper on the field device.
NOTE
All fieldbus instruments have a simulation jumper. As a safety measure, the jumper
has to be reset every time there is a power interruption. This measure is to prevent
devices that went through simulation in the staging process from being installed with
simulation enabled.
With simulation enabled, the actual measurement value has no impact on the OUT
value or the status.
B-3
FIGURE B-1. Analog Input Analog

Function Block Schematic. Measurement
ALARM_TYPE
Access
Analog HI_HI_LIM
Meas. HI_LIM
LO_LO_LIM Alarm
LO_LIM Detection
OUT_D
CHANNEL ALARM_HYS
LOW_CUT
Cutoff Filter PV Status OUT

Convert
Calc.
FIELDBUS-FBUS_02A
SIMULATE L_TYPE
PV_FTIME MODE
FIELD_VAL IO_OPTS
STATUS_OPTS
OUT_SCALE
XD_SCALE
NOTES:
OUT = block output value and status.
OUT_D = discrete output that signals a selected alarm condition.
FIGURE B-2. Analog Input

Function Block Timing Diagram. OUT (mode in man)
OUT (mode in auto)
PV
63% of Change
FIELDBUS-FBUS_03A
FIELD_VAL
Time (seconds)
PV_FTIME
Filtering The filtering feature changes the response time of the device to smooth variations
in output readings caused by rapid changes in input. You can adjust the filter time
constant (in seconds) using the PV_FTIME parameter. Set the filter time constant
to zero to disable the filter feature.
B-4
Signal Conversion You can set the signal conversion type with the Linearization Type (L_TYPE)
parameter. You can view the converted signal (in percent of XD_SCALE) through
the FIELD_VAL parameter.
100 × ( Channel Value – EU*@0% )
FIELD_VAL = --------------------------------------------------------------------------------------
( EU*@100% – EU*@0% )
* XD_SCALE values
B
You can choose from direct, indirect, or indirect square root signal conversion with
the L_TYPE parameter.
Direct
Direct signal conversion allows the signal to pass through the accessed channel input
value (or the simulated value when simulation is enabled).
PV = Channel Value
Indirect
Indirect signal conversion converts the signal linearly to the accessed channel input
value (or the simulated value when simulation is enabled) from its specified range
(XD_SCALE) to the range and units of the PV and OUT parameters
(OUT_SCALE).
PV =  -------------------------------- × ( EU**@100% – EU**@0% ) + EU**@0%

FIELD_VAL
 100 
** OUT_SCALE values
Indirect Square Root

Indirect Square Root signal conversion takes the square root of the value computed
with the indirect signal conversion and scales it to the range and units of the PV
and OUT parameters.
PV =  FIELD_VAL
-------------------------------- × ( EU**@100% – EU**@0% ) + EU**@0%
 100 
** OUT_SCALE values
When the converted input value is below the limit specified by the LOW_CUT
parameter, and the Low Cutoff I/O option (IO_OPTS) is enabled (True), a value of
zero is used for the converted value (PV). This option is useful to eliminate false
readings when the differential pressure measurement is close to zero, and it may
also be useful with zero-based measurement devices such as flowmeters.
NOTE
Low Cutoff is the only I/O option supported by the AI block. You can set the I/O
option in Manual or Out of Service mode only.
Block Errors Table B-2 lists conditions reported in the BLOCK_ERR parameter. Conditions in
italics are inactive for the AI block and are given here only for your reference.
B-5
TABLE B-2. BLOCK_ERR Conditions.

Condition
Condition Name and Description
Number
0 Other
1 Block Configuration Error: the selected channel carries a measurement that
is incompatible with the engineering units selected in XD_SCALE, the L_TYPE
parameter is not configured, or CHANNEL = zero.
2 Link Configuration Error
3 Simulate Active: Simulation is enabled and the block is using a simulated value
in its execution.
4 Local Override
5 Device Fault State Set
6 Device Needs Maintenance Soon
7 Input Failure/Process Variable has Bad Status: The hardware is bad, or a
bad status is being simulated.
8 Output Failure: The output is bad based primarily upon a bad input.
9 Memory Failure
10 Lost Static Data
11 Lost NV Data
12 Readback Check Failed
13 Device Needs Maintenance Now
14 Power Up
15 Out of Service: The actual mode is out of service.
Modes The AI Function Block supports three modes of operation as defined by the
MODE_BLK parameter:
• Manual (Man) The block output (OUT) may be set manually
• Automatic (Auto) OUT reflects the analog input measurement or the
simulated value when simulation is enabled.
• Out of Service (O/S) The block is not processed. FIELD_VAL and PV are
not updated and the OUT status is set to Bad: Out of Service. The
BLOCK_ERR parameter shows Out of Service. In this mode, you can make
changes to all configurable parameters. The target mode of a block may be
restricted to one or more of the supported modes.
Alarm Detection A block alarm will be generated whenever the BLOCK_ERR has an error bit set.
The types of block error for the AI block are defined above.
Process Alarm detection is based on the OUT value. You can configure the alarm
limits of the following standard alarms:
• High (HI_LIM)
• High high (HI_HI_LIM)
• Low (LO_LIM)
• Low low (LO_LO_LIM)
In order to avoid alarm chattering when the variable is oscillating around the alarm
limit, an alarm hysteresis in percent of the PV span can be set using the
ALARM_HYS parameter. The priority of each alarm is set in the following
parameters:
• HI_PRI
• HI_HI_PRI
• LO_PRI
• LO_LO_PRI
B-6
Alarms are grouped into five levels of priority:
Priority
Priority Description
Number
0 The priority of an alarm condition changes to ) after the condition that caused
the alarm is corrected.
1 An alarm condition with a priority of 1 is recognized by the system, but is not
reported to the operator.
B
2 An alarm condition with a priority of 2 is reported to the operator, but does not
require operator attention (such as diagnostics and system alerts).
3-7 Alarm conditions of priority 3 to 7 are advisory alarms of increasing priority.
8-15 Alarm conditions of priority 8 to 15 are critical alarms of increasing priority.
Status Handling Normally, the status of the PV reflects the status of the measurement value, the
operating condition of the I/O card, and any active alarm condition. In Auto mode,
OUT reflects the value and status quality of the PV. In Man mode, the OUT status
constant limit is set to indicate that the value is a constant and the OUT status
is Good.
The Uncertain - EU range violation status is always set, and the PV status is set
high- or low-limited if the sensor limits for conversion are exceeded.
In the STATUS_OPTS parameter, you can select from the following options to
control the status handling:
BAD if Limited – sets the OUT status quality to Bad when the value is higher or
lower than the sensor limits.
Uncertain if Limited – sets the OUT status quality to Uncertain when the value is
higher or lower than the sensor limits.
Uncertain if in Manual mode – The status of the Output is set to Uncertain when
the mode is set to Manual
NOTES
1. The instrument must be in Manual or Out of Service mode to set the status
option.
2. The AI block only supports the BAD if Limited option. Unsupported options
are not grayed out; they appear on the screen in the same manner as supported
options.
B-7
Advanced Features The AI function block provided with Fisher-Rosemount fieldbus devices provides added
capability through the addition of the following parameters:
ALARM_TYPE – Allows one or more of the process alarm conditions detected by the
AI function block to be used in setting its OUT_D parameter.
OUT_D – Discrete output of the AI function block based on the detection of
process alarm condition(s). This parameter may be linked to other function blocks
that require a discrete input based on the detected alarm condition.
VAR_SCAN – Time period in seconds over which the variability index
(VAR_INDEX) is computed.
VAR_INDEX – Process variability index measured as the integral of average
absolute error between PV and its mean value over the previous evaluation period.
This index is calculated as a percent of OUT span and is updated at the end of the
time period defined by VAR_SCAN.
Application Information The configuration of the AI function block and its associated output channels
depends on the specific application. A typical configuration for the AI block
involves the following parameters:
CHANNEL If the device supports more than one measurement, verify that
the selected channel contains the appropriate measurement or
derived value.
L_TYPE Select Direct when the measurement is already in the
engineering units that you want for the block output.
Select Indirect when you want to convert the measured
variable into another, for example, pressure into level or flow
into energy.
Select Indirect Square Root when the block I/O parameter
value represents a flow measurement made using differential
pressure, and when square root extraction is not performed by
the transducer.
SCALING XD_SCALE provides the range and units of the measurement
and OUT_SCALE provides the range and engineering units of
the output.
B-8
Application Example: Situation

Temperature Transmitter A temperature transmitter with a range of –200 to 450 ˚C.
Solution
Table B-3 lists the appropriate configuration settings, and Figure B-3 illustrates the
correct function block configuration.
TABLE B-3. Analog Input Function

.
B
Block Configuration for a Typical Parameter Configured Values
Temperature Transmitter.
L_TYPE Direct
XD_SCALE Not Used
OUT_SCALE Not Used
FIGURE B-3. Analog Input Function

Temperature
Block Diagram for a Typical Measurement
Temperature Transmitter.
FIELDBUS-FBUS_04A
OUT_D
AI Function Block OUT To Another

Function Block
B-9
Application Example: Pressure Situation #1

Transmitter used to Measure The level of an open tank is to be measured using a pressure tap at the bottom of
Level in an Open Tank the tank. The level measurement will be used to control the level of liquid in the
tank. The maximum level at the tank is 16 ft. The liquid in the tank has a density
that makes the level correspond to a pressure of 7.0 psi at the pressure tap (see
Figure B-4).
FIGURE B-4. Situation #1 Diagram.
Full Tank
16 ft
7.0 psi measured at
the transmitter
Solution to Situation #1

Block Configuration for a Pressure Parameter Configured Values
Transmitter used in Level Measurement
L_TYPE Indirect
(situation #1).
XD_SCALE 0 to 7 psi
OUT_SCALE 0 to 16 ft
FIGURE B-5. Function Block Diagram

Analog
for a Pressure Transmitter used in Measurement
Level Measurement.
AI OUT_D
Function
Block
OUT
BKCAL_IN BKCAL_OUT
PID AO
Function Function
Block OUT CAS_IN Block
CAS_IN
B-10
Situation #2
The transmitter in situation #1 is installed below the tank in a position where the
liquid column in the impulse line, when the tank is empty, is equivalent to 2.0 psi
(see Figure B-6).
FIGURE B-6. Situation #2 Diagram.
B
16 ft
Empty Tank
0 ft
2.0 psi measured at

the transmitter
Solution
Table B-5 lists the appropriate configuration settings.

Block Configuration for a Pressure
Transmitter used in Level Measurement Parameter Configured Values
(Situation #2).
L_TYPE Indirect
XD_SCALE 2 to 9 psi
OUT_SCALE 0 to 16 ft
B-11

Differential Pressure Transmitter The liquid flow in a line is to be measured using the differential pressure across an
to Measure Flow orifice plate in the line, and the flow measurement will be used in a flow control
loop. Based on the orifice specification sheet, the differential pressure transmitter
was calibrated for 0 to 20 inH20 for a flow of 0 to 800 gal/min, and the transducer
was not configured to take the square root of the differential pressure.
Solution

Block Configuration for a Differential Parameter Configured Values
Pressure Transmitter.
L_TYPE Indirect Square Root
XD_SCALE 0 to 20 in.
OUT_SCALE 0 to 800 gal/min.
FIGURE B-7. Function Block Diagram

for a Differential Pressure Transmitter
Used in a Flow Measurement.
Analog
Measurement BKCAL_IN BKCAL_OUT
OUT_D PID AO
AI
Function Function Function
Block Block Block
OUT IN
B-12
Troubleshooting Refer to Table B-7 to troubleshoot any problems that you encounter.
TABLE B-7. Troubleshooting.

Symptom Possible Causes Corrective Action
Mode will not leave 1. Target mode not set. 1. Set target mode to something other
OOS than OOS.
2. Configuration error 2. BLOCK_ERR will show the B
configuration error bit set. The following
are parameters that must be set before
the block is allowed out of OOS:
a. CHANNEL must be set to a valid
value and cannot be left at initial
value of 0.
b. XD_SCALE.UNITS_INDX must
match the units in the transducer
block channel value.
c. L_TYPE must be set to Direct,
Indirect, or Indirect Square Root and
cannot be left at initial value of 0.
3. Resource block 3. The actual mode of the Resource block
is OOS. See Resource Block Diagnostics
for corrective action.
4. Schedule 4. Block is not scheduled and therefore
cannot execute to go to Target Mode.
Schedule the block to execute.
Process and/or 1. Features 1. FEATURES_SEL does not have Alerts
block alarms will not enabled. Enable the Alerts bit.
work.
2. Notification 2. LIM_NOTIFY is not high enough. Set
equal to MAX_NOTIFY.
3. Status Options 3. STATUS_OPTS has Propagate Fault
Forward bit set. This should be cleared to
cause an alarm to occur.
Value of output 1. Linearization Type 1. L_TYPE must be set to Direct, Indirect,
does not make or Indirect Square Root and cannot be left
sense at initial value of 0.
2. Scaling 2. Scaling parameters are set incorrectly:
a. XD_SCALE.EU0 and EU100 should
match that of the transducer block
channel value.
b. OUT_SCALE.EU0 and EU100 are
not set properly.
Cannot set 1. Scaling 1. Limit values are outside the
HI_LIMIT, OUT_SCALE.EU0 and
HI_HI_LIMIT, OUT_SCALE.EU100 values. Change
LO_LIMIT, or OUT_SCALE or set values within range.
LO_LO_LIMIT
Values
B-13
B-14
Appendix
C PID Function Block
BKCAL_IN BKCAL_OUT
CAS_IN
FF_VAL OUT
PID
fieldbus-fbus_34a
IN
C
TRK_IN_D
TRK_VAL
BKCAL_IN = The analog input value and status from another TRK_IN_D = Initiates the external tracking function.
block’s BKCAL_OUT output that is used for TRK_VAL = The value after scaling applied to OUT in
backward output tracking for bumpless transfer Local Override mode.
and to pass limit status.
BKCAL_OUT = The value and status required by the
CAS_IN = The remote setpoint value from another function BKCAL_IN input of another function block
block. to prevent reset windup and to provide
FF_VAL = The feedforward control input value and status. bumpless transfer to closed loop control.
IN = The connection for the process variable from OUT = The block output and status.
another function block.
The PID function block combines all of the necessary logic to perform
proportional/integral/derivative (PID) control. The block supports mode control,
signal scaling and limiting, feedforward control, override tracking, alarm limit
detection, and signal status propagation.
The block supports two forms of the PID equation: Standard and Series. You can
choose the appropriate equation using the FORM parameter. The Standard ISA
PID equation is the default selection.
τd s
Standard Out = GAIN × e ×  1 + ---------------- + --------------------------
- + F
1
 τ r s + 1 α × τ d s + 1
τd s + 1
Series Out = GAIN × e ×  1 + -------  +  --------------------------- + F
1
 τr s   α × τ d s + 1
Where
τ
GAIN: proportional gain value
r: integral action time constant (RESET parameter) in seconds
τ
s: laplace operator
d: derivative action time constant (RATE parameter)
α: fixed smoothing factor of 0.1 applied to RATE
F: feedforward control contribution from the feedforward input (FF_VAL parameter)
e: error between setpoint and process variable
C-1
To further customize the block for use in your application, you can configure
filtering, feedforward inputs, tracking inputs, setpoint and output limiting, PID
equation structures, and block output action. Table C-1 lists the PID block
parameters and their descriptions, units of measure, and index numbers, and Figure
C-1 on page C-5 illustrates the internal components of the PID function block.
TABLE C-1. PID Function Block System Parameters.

Number
ACK_OPTION 46 None Used to set auto acknowledgment of alarms.
ALARM_HYS 47 Percent The amount the alarm value must return to within the alarm limit before the associated active
alarm condition clears.
ALARM_SUM 45 None The summary alarm is used for all process alarms in the block. The cause of the alert is
entered in the subcode field. The first alert to become active will set the Active status in the
Status parameter. As soon as the Unreported status is cleared by the alert reporting task,
another block alert may be reported without clearing the Active status, if the subcode has
changed.
ALERT_KEY 04 None The identification number of the plant unit. This information may be used in the host for
sorting alarms, etc.
ALG_TYPE 74 None Selects filtering algorithm as Backward or Bilinear.
BAL_TIME 25 Seconds The specified time for the internal working value of bias to return to the operator set bias.
Also used to specify the time constant at which the integral term will move to obtain balance
when the output is limited and the mode is AUTO, CAS, or RCAS.
BIAS 66 EU of OUT_SCALE The bias value used to calculate output for a PD type controller.
BKCAL_HYS 30 Percent The amount the output value must change away from the its output limit before limit status
is turned off.
BKCAL_IN 27 EU of OUT_SCALE The analog input value and status from another block’s BKCAL_OUT output that is used for
backward output tracking for bumpless transfer and to pass limit status.
BKCAL_OUT 31 EU of PV_SCALE The value and status required by the BKCAL_IN input of another block to prevent reset
windup and to provide bumpless transfer of closed loop control.
BLOCK_ALM 44 None The block alarm is used for all configuration, hardware, connection failure, or system
problems in the block. The cause of the alert is entered in the subcode field. The first alert
to become active will set the active status in the status parameter. As soon as the
Unreported status is cleared by the alert reporting task, and other block alert may be
reported without clearing the Active status, if the subcode has changed.
BLOCK_ERR 06 None This parameter reflects the error status associated with the hardware or software
components associated with a block. It is a bit string so that multiple errors may be shown.
BYPASS 17 None Used to override the calculation of the block. When enabled, the SP is sent directly
to the output.
CAS_IN 18 EU of PV_SCALE The remote setpoint value from another block.
CONTROL_OPTS 13 None Allows you to specify control strategy options. The supported control options for the PID
block are Track enable, Track in Manual, SP-PV Track in Man, SP-PV Track in LO or IMAN,
Use PV for BKCAL OUT, and Direct Acting
DV_HI_ALM 64 None The DV HI alarm data, which includes a value of the alarm, a timestamp of occurrence, and
DV_HI_LIM 57 EU of PV_SCALE The setting for the alarm limit used to detect the deviation high alarm condition.
DV_HI_PRI 56 None The priority of the deviation high alarm.
C-2

Number
DV_LO_ALM 65 None The DV LO alarm data, which includes a value of the alarm, a timestamp of occurrence, and
DV_LO_LIM 59 EU of PV_SCALE The setting for the alarm limit use to detect the deviation low alarm condition.
DV_LO_PRI 58 None The priority of the deviation low alarm.
ERROR 67 EU of PV_SCALE The error (SP-PV) used to determine the control action.
FF_ENABLE 70 None Enables the use of feedforward calculations
FF_GAIN 42 None The feedforward gain value. FF_VAL is multiplied by FF_GAIN before it is added to the
calculated control output.
C
FF_SCALE 41 None The high and low scale values, engineering units code, and number of digits to the right of
the decimal point associated with the feedforward value (FF_VAL).
FF_VAL 40 EU of FF_SCALE The feedforward control input value and status.
GAIN 23 None The proportional gain value. This value cannot = 0.
GRANT_DENY 12 None Options for controlling access of host computers and local control panels to operating,
tuning, and alarm parameters of the block. Not used by the device.
HI_ALM 61 None The HI alarm data, which includes a value of the alarm, a timestamp of occurrence, and the
state of the alarm.
HI_HI_ALM 60 None The HI HI alarm data, which includes a value of the alarm, a timestamp of occurrence, and
HI_HI-LIM 49 EU of PV_SCALE The setting for the alarm limit used to detect the HI HI alarm condition.
HI_HI_PRI 48 None The priority of the HI HI Alarm.
HI_LIM 51 EU of PV_SCALE The setting for the alarm limit used to detect the HI alarm condition.
HI_PRI 50 None The priority of the HI alarm.
IN 15 EU of PV_SCALE The connection for the PV input from another block.
LO_ALM 62 None The LO alarm data, which includes a value of the alarm, a timestamp of occurrence, and the
state of the alarm.
LO_LIM 53 EU of PV_SCALE The setting for the alarm limit used to detect the LO alarm condition.
LO_LO_ALM 63 None The LO LO alarm data, which includes a value of the alarm, a timestamp of occurrence, and
LO_LO_LIM 55 EU of PV_SCALE The setting for the alarm limit used to detect the LO LO alarm condition.
LO_LO_PRI 54 None The priority of the LO LO alarm.
LO_PRI 52 None The priority of the LO alarm.
MATH_FORM 73 None Selects equation form (series or standard).
MODE_BLK 05 None The actual, target, permitted, and normal modes of the block.
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that target may take on
Normal: Most common mode for target
OUT 09 EU of OUT SCALE The block input value and status.
OUT_HI_LIM 28 EU of OUT_SCALE The maximum output value allowed.
C-3

Number
OUT-LO_LIM 29 EU of OUT_SCALE The minimum output value allowed
OUT_SCALE 11 None The high and low scale values, engineering units code, and number of digits to the right of
the decimal point associated with OUT.
PV 07 EU of PV_SCALE The process variable used in block execution.
PV_FTIME 16 Seconds The time constant of the first-order PV filter. It is the time required for a 63 percent change
in the IN value.
PV_SCALE 10 None The high and low scale values, engineering units code, and number of digits to the right of
the decimal point associated with PV.
RATE 26 Seconds The derivative action time constant.
RCAS_IN 32 EU of PV_SCALE Target setpoint and status that is provided by a supervisory host. Used when mode is RCAS.
RCAS_OUT 35 EU of PV_SCALE Block setpoint and status after ramping, filtering, and limiting that is provided to a supervisory
host for back calculation to allow action to be taken under limiting conditions or mode
change. Used when mode is RCAS.
RESET 24 Seconds per repeat The integral action time constant.
ROUT_IN 33 EU of OUT_SCALE Target output and status that is provided by a supervisory host. Used when mode is ROUT.
ROUT_OUT 36 EU of OUT_SCALE Block output that is provided to a supervisory host for a back calculation to allow action to
be taken under limiting conditions or mode change. Used when mode is RCAS.
SHED_OPT 34 None Defines action to be taken on remote control device timeout.
SP 08 EU of PV_SCALE The target block setpoint value. It is the result of setpoint limiting and setpoint
rate of change limiting.
SP_FTIME 69 Seconds The time constant of the first-order SP filter. It is the time required for a 63 percent change
in the IN value.
SP_HI_LIM 21 EU of PV_SCALE The highest SP value allowed.
SP_LO_LIM 22 EU of PV_SCALE The lowest SP value allowed.
SP_RATE_DN 19 EU of PV_SCALE per Ramp rate for downward SP changes. When the ramp rate is set to zero, the SP
second is used immediately.
SP-RATE_UP 20 EU of PV_SCALE per Ramp rate for upward SP changes. When the ramp rate is set to zero,
second the SP is used immediately.
SP_WORK 68 EU of PV_SCALE The working setpoint of the block after limiting and filtering is applied.
STATUS_OPTS 14 None Allows you to select options for status handling and processing. The supported status option
for the PID block is Target to Manual if Bad IN.
STRATEGY 03 None The strategy field can be used to identify grouping of blocks. This data is not checked or
processed by the block.
ST_REV 01 None The revision level of the static data associated with the function block. The revision value will
be incremented each time a static parameter value in the block is changed.
STRUCTURE. 75 None Defines PID equation structure to apply controller action.

CONFIG
TAG_DESC 02 None The user description of the intended application of the block.
TRK_IN_D 38 None Discrete input that initiates external tracking.
C-4

Number
TRK_SCALE 37 None The high and low scale values, engineering units code, and number of digits to the right of
the decimal point associated with the external tracking value (TRK_VAL).
TRK_VAL 39 EU of TRK SCALE The value (after scaling from TRK_SCALE to OUT_SCALE) applied to OUT in LO mode.
UBETA 72 Percent Used to set disturbance rejection vs. tracking response action for a 2.0 degree of
freedom PID.
UGAMMA 71 Percent Used to set disturbance rejection vs. tracking response action for a 2.0 degree of
freedom PID.
UPDATE_EVT 43 None This alert is generated by any changes to the static data.
C
FIGURE C-1. PID Function Block
Schematic.
FF_GAIN
FF_SCALE
Feedforward
FF_VAL Calculation
BKCAL_IN
MODE
TRK_IN_D BKCAL_OUT
RCAS_OUT
ROUT_OUT
RCAS_IN ROUT_IN
Setpoint
Limiting
and PID
Filtering Equation Output OUT
CAS_IN
Limiting
Operator
Setpoint SP_HI_LIM
SP_LO_LIM
GAIN
SP_RATE_DN RATE OUT_HI_LIM
SP_RATE_UP RESET OUT_LO_LIM
SP_FTIME OUT_SCALE
Alarm
Detection Operator
Scaling Output
IN and
Filtering
HI_HI_LIM
HI_LIM
DV_HI_LIM
PV_SCALE DV_LO_LIM
PV_FTIME LO_LIM
fieldbus-fbus_13a
LO_LO_LIM
TRK_VAL Convert
TRK_SCALE
OUT_SCALE
C-5
Setpoint Selection The setpoint of the PID block is determined by the mode. You can configure the
and Limiting SP_HI_LIM and SP_LO_LIM parameters to limit the setpoint. In Cascade or
RemoteCascade mode, the setpoint is adjusted by another function block or by
a host computer, and the output is computed based on the setpoint.
In Automatic mode, the setpoint is entered manually by the operator, and the
output is computed based on the setpoint. In Auto mode, you can also adjust the
setpoint limit and the setpoint rate of change using the SP_RATE_UP and
SP_RATE_DN parameters.
In Manual mode the output is entered manually by the operator, and is
independent of the setpoint. In RemoteOutput mode, the output is entered by a
host computer, and is independent of the setpoint.
Figure C-2 illustrates the method for setpoint selection.
FIGURE C-2. PID Function Operator

Block Setpoint Selection. Setpoint
SP_HI_LIM SP_RATE_UP
SP_LO_LIM SP_RATE_DN
fieldbus-fbus_01a
Auto Auto
Man Rate Man
Setpoint
Limiting Limiting
Cas Cas
Filtering The filtering feature changes the response time of the device to smooth variations
in output readings caused by rapid changes in input. You can configure the filtering
feature with the FILTER_TYPE parameter, and you can adjust the filter time
constant (in seconds) using the PV_FTIME or SP_FTIME parameters. Set the
filter time constant to zero to disable the filter feature.
Feedforward Calculation The feedforward value (FF_VAL) is scaled (FF_SCALE) to a common range for
compatibility with the output scale (OUT_SCALE). A gain value (FF_GAIN) is
applied to achieve the total feedforward contribution.
Tracking You enable the use of output tracking through the control options. You can set
control options in Manual or Out of Service mode only.
The Track Enable control option must be set to True for the track function to
operate. When the Track in Manual control option is set to True, tracking can be
activated and maintained only when the block is in Manual mode. When Track in
Manual is False, the operator can override the tracking function when the block is
in Manual mode. Activating the track function causes the block’s actual mode to
revert to Local Override.
The TRK_VAL parameter specifies the value to be converted and tracked into the
output when the track function is operating. The TRK_SCALE parameter specifies
the range of TRK_VAL.
When the TRK_IN_D parameter is True and the Track Enable control option is
True, the TRK_VAL input is converted to the appropriate value and output in units
of OUT_SCALE.
Output Selection Output selection is determined by the mode and the setpoint. In Automatic,
and Limiting Cascade, or RemoteCascade mode, the output is computed by the PID control
equation. In Manual and RemoteOutput mode, the output may be entered
manually (see also Setpoint Selection and Limiting on page C-6). You can limit
the output by configuring the OUT_HI_LIM and OUT_LO_LIM parameters.
C-6
Bumpless Transfer and You can configure the method for tracking the setpoint by configuring the
Setpoint Tracking following control options (CONTROL_OPTS):
SP-PV Track in Man — Permits the SP to track the PV when the target mode of
the block is Man.
SP-PV Track in LO or IMan — Permits the SP to track the PV when the actual
mode of the block is Local Override (LO) or Initialization Manual (IMan).
When one of these options is set, the SP value is set to the PV value while in the
specified mode.
You can select the value that a master controller uses for tracking by configuring
the Use PV for BKCAL_OUT control option. The BKCAL_OUT value tracks
the PV value. BKCAL_IN on a master controller connected to BKCAL_OUT on
the PID block in an open cascade strategy forces its OUT to match BKCAL_IN,
C
thus tracking the PV from the slave PID block into its cascade input connection
(CAS_IN). If the Use PV for BKCAL_OUT option is not selected, the working
setpoint (SP_WRK) is used for BKCAL_OUT.
You can set control options in Manual or Out of Service mode only. When the
mode is set to Auto, the SP will remain at the last value (it will no longer follow
the PV.
PID Equation Structures Configure the STRUCTURE parameter to select the PID equation structure. You
can select one of the following choices:
• PI Action on Error, D Action on PV
• PID Action on Error
• I Action on Error, PD Action on PV
Set RESET to zero to configure the PID block to perform integral only control
regardless of the STRUCTURE parameter selection. When RESET equals zero,
the equation reduces to an integrator equation with a gain value applied to the
error:
GAIN × e ( s )
-------------------------------
s
Where
GAIN: proportional gain value

e: error
s: laplace operator
Reverse and Direct Action To configure the block output action, enable the Direct Acting control option.
This option defines the relationship between a change in PV and the corresponding
change in output. With Direct Acting enabled (True), an increase in PV results in
an increase in the output.
You can set control options in Manual or Out of Service mode only.
NOTE
Track Enable, Track in Manual, SP-PV Track in Man, SP-PV Track in LO
or IMan, Use PV for BKCAL_OUT, and Direct Acting are the only control
options supported by the PID function block. Unsupported options are not grayed
out; they appear on the screen in the same manner as supported options.
C-7
Reset Limiting The PID function block provides a modified version of feedback reset limiting that
prevents windup when output or input limits are encountered, and provides the
proper behavior in selector applications.
Block Errors Table C-2 lists conditions reported in the BLOCK_ERR parameter. Conditions in
italics are inactive for the PID block and are given here only for your reference.
TABLE C-2. BLOCK_ERR Conditions

.
Condition
Condition Name and Description
Number
0 Other
1 Block Configuration Error: The BY_PASS parameter is not configured and is
set to 0, the SP_HI_LIM is less than the SP_LO_LIM, or the OUT_HI_LIM is less
than the OUT_LO_LIM.
2 Link Configuration Error
3 Simulate Active
4 Local Override: The actual mode is LO.
5 Device Fault State Set
6 Device Needs Maintenance Soon
7 Input Failure/Process Variable has Bad Status: The parameter linked to IN is
indicating a Bad status.
8 Output Failure
9 Memory Failure
10 Lost Static Data
11 Lost NV Data
12 Readback Check Failed
13 Device Needs Maintenance Now
14 Power Up
15 Out of Service: The actual mode is out of service.
Modes The PID function block supports the following modes:

Manual (Man)—The block output (OUT) may be set manually.
Automatic (Auto)—The SP may be set manually and the block algorithm
calculates OUT.
Cascade (Cas)—The SP is calculated in another block and is provided to the PID
block through the CAS_IN connection.
RemoteCascade (RCas)—The SP is provided by a host computer that writes to
the RCAS_IN parameter.
RemoteOutput (Rout)—The OUT is provided by a host computer that writes to
the ROUT_IN parameter.
Local Override (LO)—The track function is active. OUT is set by TRK_VAL.
The BLOCK_ERR parameter shows Local override.
Initialization Manual (IMan)—The output path is not complete (for example, the
cascade-to-slave path might not be open). In IMan mode, OUT tracks BKCAL_IN.
Out of Service (O/S)—The block is not processed. The OUT status is set to Bad:
Out of Service. The BLOCK_ERR parameter shows
Out of service.
You can configure the Man, Auto, Cas, and O/S modes as permitted modes for
operator entry.
C-8
Alarm Detection A block alarm will be generated whenever the BLOCK_ERR has an error bit set.
The types of block error for the AI block are defined above.
Process alarm detection is based on the PV value. You can configure the alarm
limits of the following standard alarms:
• High (HI_LIM)
• High high (HI_HI_LIM)
• Low (LO_LIM)
• Low low (LO_LO_LIM)
Additional process alarm detection is based on the difference between SP and PV
values and can be configured via the following parameters:
• Deviation high (DV_HI_LIM)
C
• Deviation low (DV_LO_LIM)
In order to avoid alarm chattering when the variable is oscillating around the alarm
limit, an alarm hysteresis in percent of the PV span can be set using the
ALARM_HYS parameter. The priority of each alarm is set in the following
parameters:
• HI_PRI
• HI_HI_PRI
• LO_PRI
• LO_LO_PRI
• DV_HI_PRI
• DV_LO_PRI
Alarms are grouped into five levels of priority:
Priority
Priority Description
Number
0 The priority of an alarm condition changes to ) after the condition that caused
the alarm is corrected.
1 An alarm condition with a priority of 1 is recognized by the system, but is not
reported to the operator.
2 An alarm condition with a priority of 2 is reported to the operator, but does not
require operator attention (such as diagnostics and system alerts).
3-7 Alarm conditions of priority 3 to 7 are advisory alarms of increasing priority.
8-15 Alarm conditions of priority 8 to 15 are critical alarms of increasing priority.
Status Handling If the input status on the PID block is Bad, the mode of the block reverts to
Manual. In addition, you can select the Target to Manual if Bad IN status
option to direct the target mode to revert to manual. You can set the status option in
Manual or Out of Service mode only.
NOTE
Target to Manual if Bad IN is the only status option supported by the PID
function block. Unsupported options are not grayed out; they appear on the screen
in the same manner as supported options.
Application Information The PID function block is a powerful, flexible control algorithm that is designed to
work in a variety of control strategies. The PID block is configured differently for
different applications. The following examples describe the use of the PID block
for closed-loop control (basic PID loop), feedforward control, cascade control with
master and slave, and complex cascade control with override.
C-9
Closed Loop Control To implement basic closed loop control, compute the error difference between the
process variable (PV) and setpoint (SP) values and calculate a control output signal
using a PID (Proportional Integral Derivative) function block.
The proportional control function responds immediately and directly to a change
in the PV or SP. The proportional term GAIN applies a change in the loop output
based on the current magnitude of the error multiplied by a gain value.
The integral control function reduces the process error by moving the output in the
appropriate direction. The integral term RESET applies a correction based on the
magnitude and duration of the error. Set the RESET parameter to zero for integral-
only control. To reduce reset action, configure the RESET parameter to be a large
value.
The derivative term RATE applies a correction based on the anticipated change in
error. Derivative control is typically used in temperature control where large
measurement lags exist.
The MODE parameter is a switch that indicates the target and actual mode of
operation. Mode selection has a large impact on the operation of the PID block:
• Manual mode allows the operator to set the value of the loop output signal
directly.
• Automatic mode allows the operator to select a setpoint for automatic
correction of error using the GAIN, RESET, and RATE tuning values.
• Cascade and Remote Cascade modes use a setpoint from another
block in a cascaded configuration.
• Remote Out mode is similar to Manual mode except that the block
output is supplied by an external program rather than by
the operator.
• Initialization Manual is a non-target mode used with cascade
configurations while transitioning from manual operation to automatic
operation.
• Local Override is a non-target mode that instructs the block to revert to
Local Override when the tracking or fail-safe control options are activated.
• Out of Service mode disables the block for maintenance.
Abrupt changes in the quality of the input signal can result in unexpected loop
behavior. To prevent the output from changing abruptly and upsetting the process,
select the SP-PV Track in Man I/O option. This option automatically sets the
loop to Manual if a Bad input status is detected. While in manual mode, the
operator can manage control manually until a Good input status is reestablished.
Application Example: Basic PID Situation
Block for Steam Heater Control A PID block is used with an AI block and an AO block to control the flow steam
used to heat a process fluid in a heat exchanger. Figure C-3 illustrates the process
instrumentation diagram.
C-10

Steam Heater Control Example. TCV TC
101 101
Steam Supply
TT TT
100 101
fieldbus-fbus_14a
Steam Heater
Condensate
C
Solution
The PID loop uses TT101 as an input and provides a signal to the analog output
TCV101. The BKCAL_OUT of the AO block and the BKCAL_IN of the PID
block communicate the status and quality of information being passed between the
blocks. The status indication shows that communications is functioning and the I/
O is working properly. Figure C-4 illustrates the correct function block
configuration.
FIGURE C-4. PID Function
Block Diagram for Steam Heater
Control Example.
Outlet
Temperature
Input
BKCAL_IN BKCAL_OUT
AI PID AO
Function Function Function
fieldbus-fbus_15a
Block Block OUT CAS_IN Block OUT
OUT IN
TT101 TC101 TCV101
C-11

Feedforward Control In the previous example, control problems can arise because of a time delay caused
by thermal inertia between the two flow streams (TT100 and TT101). Variations in
the inlet temperature (TT100) take an excessive amount of time to be sensed in the
outlet (TT101). This delay causes the product to be out of the desired temperature
range.
Solution
Feedforward control is added to improve the response time of the basic PID
control. The temperature of the inlet process fluid (TT100) is input to an AI
function block and is connected to the FF_VAL connector on the PID block.
Feedforward control is then enabled (FF_ENABLE), the feedforward value is
scaled (FF_SCALE), and a gain (FF_GAIN) is determined. Figure C-5 illustrates
the process instrumentation diagram, and Figure C-6 illustrates the correct
function block configuration.

Feedforward Control Example. TCV FF TC
101 101
Steam Supply
TT TT
100 101
Steam Heater
fieldbus-fbus_16a
Condensate
FIGURE C-6. Function Block Diagram

for Feedforward Control.
Outlet
Temperature
Input BKCAL_IN BKCAL_OUT
AI PID AO
Function OUT IN OUT CAS_IN Function
Function
Block FF_VAL Block Block OUT
TT101 TC101 TCV101
Inlet
Temperature
Input
fieldbus-fbus_17a
AI
Function
Block OUT
TT100
C-12
Application Example: Cascade Situation

Control with Master A slave loop is added to a basic PID control configuration to measure and control
and Slave Loops steam flow to the steam heater. Variations in the steam pressure cause the
temperature in the heat exchanger to change. The temperature variation will later
be sensed by TT101. The temperature controller will modify the valve position to
compensate for the steam pressure change. The process is slow and causes
variations in the product temperature. Figure C-7 illustrates the process
instrumentation diagram.

Cascade Control Example.
FC TC
101 101
FT C
101 TCV
101
Steam
Supply
TT TT
100 101
fieldbus-fbus_18a
Steam Heater
Condensate
Solution
If the flow is controlled, steam pressure variations will be compensated before they
significantly affect the heat exchanger temperature. The output from the master
temperature loop is used as the setpoint for the slave steam flow loop. The
BKCAL_IN and BKCAL_OUT connections on the PID blocks are used to prevent
controller windup on the master loop when the slave loop is in Manual or
Automatic mode, or it has reached an output constraint. Figure C-8 illustrates the
C-13

Diagram for Cascade Control Example.
Outlet
Temperature BKCAL_IN BKCAL_OUT
Input
AI PID
Function Function
Block Block OUT
OUT IN
TT 101 TC 101
BKCAL_IN BKCAL_OUT
Steam
Flow
Input
PID
AI CAS_IN Function AO
Function Block OUT IN Module
Block Block
OUT IN
FT 101 FC 101 TCV 101
C-14
Application Example: You can use the PID function block with other function blocks for complex control
Cascade Control with Override strategies. Figure C-9 illustrates the function block diagram for cascade control
with override.
When configured for cascade control with override, if one of the PID function
blocks connected to the selector inputs is deselected, that PID block filters the
integral value to the selected value (the value at its BKCAL_IN). The selected PID
block behaves normally and the deselected controller never winds up. At steady
state, the deselected PID block offsets its OUT value from the selected value by the
proportional term. When the selected block becomes output-limited, it prevents the
integral term from winding further into the limited region.
When the cascade between the slave PID block and the Control Selector block is
open, the open cascade status is passed to the Control Selector block and through
to the PID blocks supplying input to it. The Control Selector block and the
C
upstream (master) PID blocks have an actual mode of IMan.
If the instrument connected to the AI block fails, you can place the AI block in
Manual mode and set the output to some nominal value for use in the Integrator
function block. In this case, IN at the slave PID
block is constant and prevents the integral term from increasing
or decreasing.
FIGURE C-9. Function Block Diagram

BKCAL_IN BKCAL_OUT
for Cascade Control
with Override.
Slave Controller
PID
CAS_IN Function OUT
Master Controller
Block
IN
PID AO
Function OUT Function
Block CAS_IN Block
BKCAL_SEL_1
Configured for High Selection
PID
IN_1 Function
SEL_1 Control
Selector OUT Block
Function
SEL_2 Block BKCAL_SEL_2
Master Controller
fieldbus-fbus_20a
PID AI
Function Function
Block OUT Block OUT
C-15
Troubleshooting Refer to Table C-3 to troubleshoot any problems that you encounter.
TABLE C-3. Troubleshooting.

Mode will not leave 1. Target mode not set. 1. Set target mode to something other
OOS than OOS.
2. Configuration error 2. BLOCK_ERR will show the
configuration error bit set. The following
are parameters that must be set before
the block is allowed out of OOS:
a. BYPASS must be off or on and
cannot be left at initial value of 0.
b. OUT_HI_LIM must be less than or
equal to OUT_LO_LIM.
c. SP_HI_LIM must be less than or
equal to SP_LO_LIM.
3. Resource block 3. The actual mode of the Resource block
is OOS. See Resource Block Diagnostics
for corrective action.
4. Schedule 4. Block is not scheduled and therefore
cannot execute to go to Target Mode.
Schedule the block to execute.
Mode will not leave 1. Back Calculation 1. BKCAL_IN
IMAN a. The link is not configured (the status
would show “Not Connected”).
Configure the BKCAL_IN link to the
downstream block.
b. The downstream block is sending
back a Quality of “Bad” or a Status of
“Not Invited”. See the appropriate
downstream block diagnostics for
corrective action.
Mode will not 1. Target mode not set. 1. Set target mode to something other
change to AUTO than OOS.
2. Input 2. IN
a. The link is not configured (the status
Configure the IN link to the block.
b. The upstream block is sending back
a Quality of “Bad” or a Status of “Not
Invited”. See the appropriate
upstream block diagnostics for
corrective action.
Mode will not 1. Target mode not set. 1. Set target mode to something other
change to CAS than OOS.
2. Cascade input 2. CAS_IN
a. The link is not configured (the status
Configure the CAS_IN link to
the block.
b. The upstream block is sending back
a Quality of “Bad” or a Status of “Not
Invited”. See the appropriate up
stream block diagnostics for
corrective action.
Mode sheds from 1. Remote Cascade Value 1. Host system is not writing RCAS_IN
RCAS to AUTO with a quality and status of “good
cascade” within shed time (see 2 below).
2. Shed Timer 2. The mode shed timer, SHED_RCAS in
the resource block is set too low. Increase
the value.
C-16

Mode sheds from 1. Remote output value 1. Host system is not writing ROUT_IN
ROUT to MAN with a quality and status of “good
cascade” within shed time (see 2 below).
2. Shed timer 2. The mode shed timer, SHED_RCAS, in
the resource block is set too low. Increase
the value.
Process and/or 1. Features 1. FEATURES_SEL does not have Alerts
block alarms will not enabled. Enable the Alerts bit.
work.
2. Notification 2. LIM_NOTIFY is not high enough. Set
equal to MAX_NOTIFY.
3. Status Options 3. STATUS_OPTS has Propagate Fault
Forward bit set. This should be cleared to
cause an alarm to occur.
C
C-17
C-18
Instruction Manual
IB-106-350 Rev. 1.4
SECTION 10
INDEX
This index is an alphabetized listing of parts, terms, and procedures having to do with the Haz-
ardous Area Oxygen/Combustibles Transmitter. Every item listed in this index refers to a location
in the manual by one or more page numbers.
A F
Abrasive Shield, 2-1, 2-4, 2-8 Fieldbus, 1-1, 1-2, 2-9, 2-13, 3-1, 4-3, 4-5
Absolute Temperature, 1-2 Fuse, 4-11, 5-19
Accuracy, 1-10
Adaptor Plate, 1-0, 1-5, 2-1 G
Alarms, Diagnostic, 3-8, 4-6, 5-2
Grounding, 5-1
Alarms, Unit, 4-6, 5-2
Arithmetic Constant, 1-2
Autocalibration, 5-1 H
Automatic Calibration, 4-1 Heater, 5-2, 5-7, 5-8, 5-9, 5-10, 5-11
Heater Strut, 4-12, 4-13
Heater Thermocouple, 5-2, 5-3, 5-4, 5-5
B
Bracing, 2-7
By-Pass Packages, 6-1 I
IMPS 4000, 1-0, 1-2, 1-3, 1-4, 1-5, 1-14, 2-9, 2-14,
3-4, 3-7, 4-3, 6-1
C Installation, Mechanical, 2-1
Calibration, 4-1, 5-15, 5-16, 5-17, 5-19
Instrument Air, 1-4, 1-5, 1-7, 2-13
Calibration Gas, 1-4, 1-5, 1-6, 1-10, 1-13, 2-2, 2-3,
Insulation, 2-8
2-4, 2-14, 4-1, 5-18, 5-19, 6-1, 6-2
Integrated Circuits, 5-1
Calibration Recommendation, 3-4
Calibration Recommended, 1-2, 1-7, 3-8, 4-3, 4-4, 4-
6, 6-1 K
Cell, 1-2, 3-2, 4-11, 5-2, 5-12, 5-13, 5-14, 5-18 Keypad , Membrane, 1-2
Cell Constant, 1-2 Keypad, Membrane, 1-3, 2-1, 3-2, 3-6, 4-3
Cell Replacement Kit, 4-14
Check Valve, 1-4, 4-22, 5-19 L
Length, Probe, 1-10
D Line Voltage, 1-10
Diffusion Element, 1-3, 4-1, 4-22 Logic I/O, 1-11, 5-19
Drip Loop, 2-7, 2-8
M
E Mounting, 1-6, 1-10
EEPROM, 5-14 Mounting Flange, 2-6
Electrical Noise, 5-1
Electronic Noise, 1-10 N
Electronics, 1-0, 1-3, 1-4, 1-10, 4-10 Nernst Equation, 1-1
Electronics, 4-9
Electronics Temperature, 1-10
Electrostatic Discharge, 5-1 P 10
Packaging, 1-4
Rosemount Analytical Inc. A Division of Emerson Process Management Index 10-1

Instruction Manual
IB-106-350 Rev. 1.4
Partial Pressure, 1-1 Installation, Pneumatic, 2-13

Power Requirements, 1-11 Interface Board, 4-19, 5-18, 5-19
Power Supply, 1-2 Line Voltage, 2-11
Probe, 4-12 Manifold, 1-6
Probe Disassembly Kit, 8-5 Noise, External Electrical, 1-11
Process Temperature, 1-10 Piping Distance, 1-11
Product Matrix, 1-1, 1-12, 1-13 Power, 1-11
Power Supply Board, 4-19, 5-19
R Pressure Regulator, 1-7
Pressure Switch, 1-7, 5-19
Range, O2, 1-10, 3-2
Reference Air Flowmeter, 1-7, 2-3, 4-23
Reference Air, 1-1, 1-4, 1-6, 1-7, 1-10, 2-2, 2-4, 2-
Relay Output, 5-18
13, 2-14
Relay Outputs, 1-11, 2-12
Relay Outputs, 1-5
Remote Contact, 4-3
Remote Contact, 1-5
Remote Contact Input, 2-12
Replacement Parts, Calibration Gas Bottles, 8-8
Shipping Weight, 1-11
Replacement Parts, Electronics, 8-6, 8-7
Solenoid, 4-21, 5-19
Replacement Parts, Probe, 8-2, 8-5
Solenoids, 1-6
Replacement Parts, SPS 4000, 8-8
Terminal Block, 2-9, 3-1
Terminal Strip, 1-7
S
Semi-Automatic Calibration, 4-3
Signal, Digital, 1-2, 1-11, 2-9, 2-13
T
Terminal Block, 4-11
SPS 4000, 1-0, 1-2, 1-4, 1-5, 1-6, 1-11, 1-14, 2-3, 2-
Test Points, 3-8
10, 3-1, 3-4, 4-8, 5-18, 5-19, 6-2
Thermocouple, 1-3
Ambient Temperature Range, 1-11
Troubleshooting, 5-1
Cabling Distance, 1-11
Calibration Gas Flowmeter, 1-6, 2-3, 4-1, 4-22
Contact Input, 1-11 V
Fuse, 4-17 Vee Deflector, 2-7
Handshake, 1-11
Handshake Signal, 3-4 Z
Humidity Range, 1-11
Zirconia Disc, 1-1
Installation, Electrical, 2-9, 2-10
10-2 Index Rosemount Analytical Inc. A Division of Emerson Process Management

WARRANTY
Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from
defects in workmanship and material under normal use and service for a period of twelve (12)
months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquid
junctions, electrolyte, o-rings, etc., are warranted to be free from defects in workmanship and
material under normal use and service for a period of ninety (90) days from date of shipment by
Seller. Goods, part(s) and consumables proven by Seller to be defective in workmanship and/or
material shall be replaced or repaired, free of charge, F.O.B. Seller's factory provided that the
goods, part(s) or consumables are returned to Seller's designated factory, transportation charges
prepaid, within the twelve (12) month period of warranty in the case of goods and part(s), and in
the case of consumables, within the ninety (90) day period of warranty. This warranty shall be in
effect for replacement or repaired goods, part(s) and the remaining portion of the ninety (90) day
warranty in the case of consumables. A defect in goods, part(s) and consumables of the com-
mercial unit shall not operate to condemn such commercial unit when such goods, part(s) and
consumables are capable of being renewed, repaired or replaced.
The Seller shall not be liable to the Buyer, or to any other person, for the loss or damage directly
or indirectly, arising from the use of the equipment or goods, from breach of any warranty, or from
any other cause. All other warranties, expressed or implied are hereby excluded.
IN CONSIDERATION OF THE HEREIN STATED PURCHASE PRICE OF THE GOODS,

SELLER GRANTS ONLY THE ABOVE STATED EXPRESS WARRANTY. NO OTHER WAR-
RANTIES ARE GRANTED INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED
WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Limitations of Remedy. SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DE-
LAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF WAR-
RANTY SHALL BE LIMITED TO REPAIR OR REPLACEMENT UNDER THE STANDARD
WARRANTY CLAUSE. IN NO CASE, REGARDLESS OF THE FORM OF THE CAUSE OF AC-
TION, SHALL SELLER'S LIABILITY EXCEED THE PRICE TO BUYER OF THE SPECIFIC
GOODS MANUFACTURED BY SELLER GIVING RISE TO THE CAUSE OF ACTION. BUYER
AGREES THAT IN NO EVENT SHALL SELLER'S LIABILITY EXTEND TO INCLUDE INCIDEN-
TAL OR CONSEQUENTIAL DAMAGES. CONSEQUENTIAL DAMAGES SHALL INCLUDE, BUT
ARE NOT LIMITED TO, LOSS OF ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVE-
NUE, COST OF CAPITAL AND DAMAGE OR LOSS OF OTHER PROPERTY OR EQUIPMENT.
IN NO EVENT SHALL SELLER BE OBLIGATED TO INDEMNIFY BUYER IN ANY MANNER
NOR SHALL SELLER BE LIABLE FOR PROPERTY DAMAGE AND/OR THIRD PARTY CLAIMS
COVERED BY UMBRELLA INSURANCE AND/OR INDEMNITY COVERAGE PROVIDED TO
BUYER, ITS ASSIGNS, AND EACH SUCCESSOR INTEREST TO THE GOODS PROVIDED
HEREUNDER.
Force Majeure. Seller shall not be liable for failure to perform due to labor strikes or acts beyond
Seller's direct control.
3536
3633/1-02
Instruction Manual
Ib-106-350 Rev. 1.4
Oxymitter 5000
Part no. _______________

Serial no. _______________
Order no. _______________
Emerson Process Management

Rosemount Analytical Inc. Fisher-Rosemount GmbH & Co.
Process Analytic Division Industriestrasse 1
1201 N. Main St. 63594 Hasselroth
Orrville, OH 44667-0901 Germany
T (330) 682-9010 T 49-6055-884 0
F (330) 684-4434 F 49-6055-884209
E gas.csc@emersonprocess.com
ASIA - PACIFIC EUROPE, MIDDLE EAST, AFRICA LATIN AMERICA

Fisher-Rosemount Fisher-Rosemount Ltd. Fisher - Rosemount
Singapore Private Ltd. Heath Place Av. das Americas
1 Pandan Crescent Bognor Regis 3333 sala 1004
Singapore 128461 West Sussex PO22 9SH Rio de Janeiro, RJ
Republic of Singapore England Brazil 22631-003
T 65-777-8211 T 44-1243-863121 T 55-21-2431-1882
F 65-777-0947 F 44-1243-845354
© Rosemount Analytical Inc. 2002

Manual Oxymitter 5000

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Instruction Manual

IB-106-350 Rev. 1.4

• The information contained in this document is subject to change without notice.

Emerson Process Management

Effective November, 1999 Rev. 1.1

Effective April, 2001 Rev. 1.2

Effective November, 2001 Rev. 1.3

Effective January, 2002 Rev. 1.4

1-0 DESCRIPTION AND SPECIFICATIONS........................................................................ 1-1

2-0 INSTALLATION .............................................................................................................. 2-1

3-0 STARTUP AND OPERATION ...................................................................................... 3-1

4-0 MAINTENANCE AND SERVICE .................................................................................. 4-1

5-0 TROUBLESHOOTING .................................................................................................... 5-1

Rosemount Analytical Inc. A Division of Emerson Process Management i

6-0 OPTIONAL ACCESSORIES........................................................................................... 6-1

7-0 RETURN OF MATERIAL ................................................................................................ 7-1

8-0 REPLACEMENT PARTS ................................................................................................ 8-1

9-0 APPENDICES ................................................................................................................. 9-1

10-0 INDEX............................................................................................................................ 10-1

ii Rosemount Analytical Inc. A Division of Emerson Process Management

Rosemount Analytical Inc. A Division of Emerson Process Management iii

Figure 5-9. Fault 9, High Heater Temp .................................................................................. 5-11

iv Rosemount Analytical Inc. A Division of Emerson Process Management

Highlights an operation or maintenance Highlights an operation or maintenance

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

Rosemount Analytical Inc. A Division of Emerson Process Management P-1

Using non-nuclear-qualified products in applications that require nuclear-qualified hardware

For information on Fisher-Rosemount nuclear-qualified products, contact your local Fisher-

Rosemount is a registered trademark of Rosemount Inc.

P-2 Rosemount Analytical Inc. A Division of Emerson Process Management

Rosemount Analytical Inc. A Division of Emerson Process Management P-3

P-4 Rosemount Analytical Inc. A Division of Emerson Process Management

CERAMIC FIBER PRODUCTS

MANUFACTURER’S NAME AND ADDRESS

Watlow Columbia 573-474-9402

HEALTH HAZARD SUMMARY

• May be irritating to skin, eyes and respiratory tract.

• May be harmful if inhaled.

Rosemount Analytical Inc. A Division of Emerson Process Management P-5

SECTION II. PHYSICAL DATA

APPEARANCE AND ODOR

SPECIFIC WEIGHT: 12-25 lb./cubic foot BOILING POINT: N.A.

VOLATILES (% BY WT.): N.A. WATER SOLUBILITY: N.A.

SECTION III. HAZARDOUS INGREDIENTS

MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES

SECTION IV. FIRE AND EXPLOSION DATA

FLASH POINT: None FLAMMABILITY LIMITS: N.A.

UNUSUAL FIRE AND EXPLOSION HAZARDS / SPECIAL FIRE FIGHTING PROCEDURES

P-6 Rosemount Analytical Inc. A Division of Emerson Process Management

SECTION V. HEALTH HAZARD DATA

THRESHOLD LIMIT VALUE

EFFECTS OF OVER EXPOSURE

EXPOSURE TO USED CERAMIC FIBER PRODUCT

SPECIAL TOXIC EFFECTS

Rosemount Analytical Inc. A Division of Emerson Process Management P-7

EMERGENCY FIRST AID PROCEDURES

SECTION VI. REACTIVITY DATA

HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID

HAZARDOUS DECOMPOSITION PRODUCTS

P-8 Rosemount Analytical Inc. A Division of Emerson Process Management