You are on page 1of 2

Wire Description

Component Identifiers (CID¹) Wire Wire


Description
Wire Wire
Description Schematic
Component Location
Machine Schematic Machine
Electrical Schematic Symbols And Definitions
Module Identifier (MID²) Number Color Number Color Component
Location Location
Component
Location Location RENR4328
Power Circuits Accessory Circuits (Continued)
Caterpillar Monitoring System
101 RD Bat (+) (Not Application Specific) A592 BU Blend Door Motor (A)
Actuator - Blend Door H-11 56 Sensor - Tran Intermediate Speed B-13 26
October 2002
Actuator - Hood As. A-14 1 Sensor - Tran Output Speed 1 C-13 26
(MID No. 030) 102 RD Hd Lmp A593 OR Blend Door Motor (B) 56 26 T
Actuator - Water Valve H-11 Sensor - Tran Output Speed 2 B-13
CID Component 105 RD Key Start Sw A594 WH Blend Door Position Feedback (+)
0084 Ground Speed Sensor
Alarm - Action E-10 C Sensor - Trans Oil Temp B-13 26
Pressure Temperature Level Flow Circuit Breaker
108 BU Seat Air Compressor A595 GN Blend Door Position Feedback (Signal)
0096 Fuel Level Sensor
Alarm - Backup C-15 2 Solenoid - A/C Clutch B-15 27
Symbol Symbol Symbol
109 RD Alt Output (+) Term. A596 YL Blend Door Position Feedback (-) Alternator D-15 3 Solenoid - Axle Oil Cooler Clutch Assy. C-14 28 Symbol Symbol
0100 Engine Oil Pressure Sensor
112 PU Main Power Relay Output C529 GY Lift Press Sensor (WAS B413) Batteries F-15 4 Solenoid - Shutdown C-15 29
0110 Engine Coolant Temperature Sensor
0177 Torque Converter Oil Temperature Sensor
113 OR Opr Mon Panel VMIS B+ Switched C530 BU Lift Position Sensor (WAS B412) Block As D-15 10 Solenoid - Start Aid F-14 30 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
114 GN Warning Horn (Forward) Lighting Circuits Breaker - Alt A-15 5 Solenoid Valve - Dual HP B-15 27
0248 Data Link The circle indicates that the component has screw terminals and a wire can be disconnected from it.
118 GY Wiper Motor 603 PK Rotary Beacon Breaker - Hood A-14 5 Solenoid Valve - Ride Control D-1 31
0263 +8 Volts Sensor Supply
120 YL Volt Converter 604 OR Stop Lamp Breaker - Main A-15 5 Solenoid Valve - Ride Control G-1 31
0271 Action Alarm Normally closed switch that will open with an increase of a specific condition.
0324 Action Lamp 122 RD Tail Dome Lamps 605 YL Turn Lamp - Left Breaker - Running Lamp A-14 5 Solenoids - Clutch Modulating Valve C-13 26
0523 Engine Speed Sensor 123 WH Axle Oil Cooler 606 GY Turn Lamp - Right Breakers - 15A D-11 C Solenoids - Pilot Valve Gp F-9 46
No circle indicates that the wire cannot be disconnected from the component.
0600 Hydraulic Oil Temperature Sensor 124 GN A/C 608 GN Flood Lamp - Rear Control - Cat Monitoring System E-5 A Stud - Terminal D-11 C
0601 Brake Air Pressure Sensor 126 PK Xmsn Ctrl 610 OR Head Lamp Basic Control - Power Train ECM I-10 57 Suppressor - Arc B-2 32
This indicates that the component has a wire connected to it that is connected to ground.
0819 Display Data Link 127 OR Front Flood Relay 611 PU Head Lamp Hi Control - Transmission Shift Lever G-5 A Suppressor - Arc A/C B-15 27
0821 9 Volt Display Power Supply 128 PK Impl. Detent Override 612 GY Backup Lamp Control - Water Valve/Blend Door G-11 A Suppressors - Arc E-6 A
0830 Brake Oil Temperature Sensor 129 BU Cigar Lighter 614 PU Park/Tail/Dash/Lamp Control - WLPCS ECM C-4 59 Suppressors - Arc Quick Coupler F-10 A
Payload Control System 130 GN Stop Lamp Switch 615 YL Cab Flood Lamp/Rops Converter - Voltage H-5 B Suppressors - Arc Quick Coupler H-1 A This indicates that the component does not have a wire connected to ground. It is
(MID No. 074) 133 OR Work Lamps 617 BR Tail/Position Lamp - Left (Road Pkg)/Width Dimmer - Control E-11 C Switch - 4th Function Imp G-13 A grounded by being fastened to the machine.
134 YL Rear Flood Relay 619 GN Head Lamp Lo Flasher F-10 C Switch - A/C Refrigerant B-15 27
CID Component
135 BU Radio 633 BU Attach Lighting Ckt Fuses A-14 5 Switch - Auto Ride Control B-5 D
0168 Electrical System Voltage
0254 Payload Electronic Control Module 136 GN Sec Steering 646 OR Light SW To Front Flood Relay Fuses - 10A D-11 C Switch - Auto/Manual B-6 D
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
138 GN Auto Lube Pump To Payload Mon 647 GN Light SW To Rear Flood Relay Fuses - 15A D-11 C Switch - Axle Oil Cooler C-14 33
0350 Lift Linkage Position Sensor contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0364 Head End Lift Cylinder Pressure Sensor 144 GN Beacon 661 GN Tachometer Lamp - Smart EMS Gauge - Quad E-4 A Switch - Beacon B-9 D

0769 Rod End Lift Cylinder Pressure Sensor 146 GY Float Switch 662 YL Speedometer Lamp - Smart EMS Ground - Cab A-8 D Switch - Blower B-9 D
0817 Internal Backup Battery 158 BR HVAC Selector Switch 663 GY Gauge Lamps - Smart EMS Ground - Cab F-9 57 Switch - Brake Oil Pressure H-2 34
Sender- A component that is used with a temperature or pressure gauge. The sender
0820 Keypad Data Link 168 GN Quick Coupler 691 GY Warning Lights To Bkr Ground - Cab F-10 57 Switch - Bucket Positioner F-1 35
measures the temperature or pressure. Its resistance changes to give an indication to
Electronic Transmission Control System 175 RD Hood Relay 692 YL Flasher Bkr To Flasher Ground - Cab H-10 57 Switch - Bucket Positioner I-1 35
T
177 OR Main Brkr Control Circuits Ground - Cab H-8 57 Switch - Bucket/Fork Select G-7 B the gauge of the temperature or pressure.
CID
0041
(MID No. 081)
Component
+8 Volts Sensor Supply
188 WH Keypad Supply
Ground Circuits
700
709
PK
OR
Implement Detent Override Switch
Sensor Power Supply
Ground - Left Frame Boss
Ground - Right Rear Frame
E-14
A-15
6
7
Switch - Bucket/Fork/ Select
Switch - Dimmer
H-13
B-3
A
58
950G Wheel Loader and
A 36 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
962G Wheel Loader and
200 BK Main Chassis 720 PU XMSN Brake SW Ground - Steer Column E-5 Switch - Disconnect B-15
0070 Parking Brake Switch
0149 Ride Control Solenoid #2 201 BK Operator Monitor Return 727 GN Sec Steering Motor Relay Ground - Strap Frame to Cab G-12 8 Switch - Down Shift F-8 46 It has a coil that makes an electromagnet when current flows through it. The
0168 Electrical Systems Voltage 202 BK XMSN Ctrl 728 BU Sec Steering Cont SW Ground - To Engine D-15 9 Switch - Engine Oil C-15 37 electromagnet can open or close the switch part of the relay.
0177
0190
Transmission Oil Temperature Sensor
Engine Speed Sensor
250
251
BK
BK
Payload Mon - Customer Gnd
Payload Mon - System Gnd
751
752
GN
YL
XMSN Shift Sol No. 1 Or 3
XMSN Shift Sol No. 2
Ground - To Engine Block
Ground - To Engine Cyl Head
D-14
D-14
10
11
11
Switch - Fork Positioner
Switch - Forward Horn
F-1
G-4
38
A
39
IT62G Integrated Toolcarrier
0270 Cat Monitor Systems Harness Code 270 BK CMS Ident Code 0 754 BU XMSN Shift Sol No. 3 Or 1 Heater - Air Inlet D-14 Switch - Front Axle G-1
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
0363
0367
Ride Control Solenoid
Ride Control Switch
271
272
BK
BK
CMS Ident Code 1
CMS Ident Code 2
755
761
OR
GY
XMSN Shift Sol No. 4 Or 5
Lift Kick out Sol SW
Horn - Forward
Horn - Forward
I-1
H-1
12
12
Switch - Front Axle Temp
Switch - Front Wiper
F-1
B-4
39
D
Electrical System coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
0368 Transmission AUTO/MAN Switch 273 BK CMS Ident Code 3 762 YL Bucket Positioner Sol SW Horn - Forward I-3 12 Switch - Grapple Function G-13 A
0444 Start Relay Horns - Forward E-1 12 Switch - Grapple Function G-13 27
0562 Unable to Communicate With Cat Monitor System
274
275
BK
BK
CMS Ident Code 4
CMS Ident Code 5
779
795
WH
YL
Quick Coupler SW
Dual Hp Sol Horns - Forward I-2 12 Switch - Hazard Lamp H-14 A 950G: 962G: IT62G:
0582 Transmission Output Speed Sensor 1 290 BK CMS Service E701 PK Auto Ride Cntl SW Keypad - WLPCS B-4 59 Switch - Hazard lamp G-9 B
3JW2154-UP 4PW504-UP AKP513-UP Harness And Wire Symbols
0617 Air Heater Relay 291 BK CMS Clear E702 OR Auto Ride Cntl SW Lamp - LH Dome H-6 A Switch - Hood Actuator A-14 40
Component
0621
0622
Downshift Switch
Up Shift Switch
299 BK WTL Impl Ctrl Gnd E707 GN VMIS Display +V Motor - Actuator A-14 1 1 Switch - Hyd Filter Bypass A-3 16 5FW2000-UP 6EW800-UP Wire, Cable, or Harness Part Number
A219 BK ETAC Ctrl Gnd E708 PK VMIS Display Clock Motor - Blower G-11 56 Switch - Hyd Oil Level A-2 19
0623 Direction Switch
A273 BK MAC-14 Trans Ctrl B- E735 PU Smart Ems Tack/Serv Mtr/Odometer Select Motor - Front Wiper D-5 A Switch - Impl Detent Override F-9 46 8JW407-UP 6HW415-UP Pin Socket Wire Color Assembly Identification
Fuse
0631 Transmission Clutch Solenoid #1 13 A
0632 Transmission Clutch Solenoid #2
301 BU
Basic Machine Circuits
Starter No. 1 Sol
F781
F784
BR
YL
Downshift SW (N.O.)
Downshift SW (N.C.)
Motor - Priming Pump
Motor - Rear Wiper
B-14
F-10 C
Switch - Key Start
Switch - kick out On/Off
D-5
H-13 B
5MW1078-UP 7BW624-UP A AA 105-9344
0633 Transmission Clutch Solenoid #3 19 B
304 WH Starter Relay No. 1 Output F793 OR Air Inlet Heater Relay Motor - Sec Steer B-2 Switch - Kick out On/Off G-8
0634 Transmission Clutch Solenoid #4
306 GN Starter Relay Coil To Neut Start SW Or G728 YL SW To SW (Generic) Motor - Starter D-14 15 Switch - Lift Position F-1 41 325-PK-14 1
0635 Transmission Clutch Solenoid #5
Motors - Washers A-3 16 Switch - Lift Position I-1 41
307 OR Key Start SW To Neutral Start SW Or G746 WH LH Pedal Pos Sensor
0636 Transmission Clutch Solenoid #6
Receptacle - Aux Start B-15 40 Switch - Park Brake Oil Pressure H-2 42
0668 Transmission Shift Lever 308 YL Main Power Relay Coil G750 BU XMSN Cont Fwd SW To Gnd
Relay - AIH Magnetic Switch B-14 17 Switch - Primary Steer B-2 14
Single Wire Circuit Number Wire Gauge Receptacle
0672 Torque Convert Output Speed Sensor 310 PU Start Aid SW To Start Aid Sol G755 GY XMSN Cont Rev SW To Gnd
Relay - Backup Lamp I-15 25 Switch - Quick Coupler H-9 A
Connector Identification
0673 Torque Output Speed Sensor 311 WH Start Aid Sol To Temp SW G760 WH XMSN Cont Speed 2 SW To Gnd
0674 Transmission Intermediate Speed Sensor 1 321 BR Backup Alarm Lamp Travel Alarm G761 YL XMSN Cont Speed 3 SW To Gnd Relay - Front Flood E-10 C Switch - Rear Axle Temp C-14 33 Plug
Ground 2
0675 Transmission Intermediate Speed Sensor 2 322 GY Warning Horn (Forward) G762 BR XMSN Cont Speed 4 SW To Gnd Relay - Hood Raise Lower B-13 5 Switch - Rear Wiper C-9 D
Connection 200-BK-14
Relay - Imp Interlock D-10 5 Switch - RH Dome C-6 A
0688 Variable Horsepower Solenoid 326 PU Key Start SW "C" Term. G763 PU XMSN Cont Neut SW To Gnd
0793 Primary Steering Pressure Switch 334 BU Start Aid Sol #2 G764 PK XMSN Cont Pk Brk Lever SW To Gnd
Relay - Main B-15 5 Switch - Run/Work/Panel/Tail C-8 D
Pin or Socket
0794 Secondary Steering Pressure Switch 373 GN Start Aid Switch To Timer G766 GN Impl Cont SW To Gnd N.O.
Relay - Rear Flood E-11 C Switch - Sec Steer Test H-8 B Number
0795 Secondary Steering Intermediate Relay Relay - Sec Steer B-2 14 Switch - Secondary Steer B-2 14
397 OR Hood Raise Motor G767 WH Impl Cont SW To Gnd N.C.
Relay - Sec Steering Intermediate F-11 C Switch - Secondary Steering Test I-13 A
¹ The CID is a diagnostic code that indicates which component is faulty. 398 BU Hood Raise Motor G768 GN XMSN Cont Speed 1 SW To Gnd
Relay - Start Magnetic Switch B-14 5 Switch - Selector AC/Heat B-9 D 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
A300 GN Hood Raise Relay Coil G787 GN FWD SW IP
² The MID is a diagnostic code that indicates which electronic control module Resistor - Blower G-11 56 Switch - Service Brake Pedal As. B-3 58 2 connector. The plug contains all 2 connector. The plug and receptacle
A301 WH Hood Raise Relay Coil G788 YL REV SW IP
diagnosed the fault. Monitoring Circuits 818 BR Serial Data (Transmit)
Sender - Fuel Level H-2 18 Switch - Start Aid G-5 A sockets and the receptacle contains contain both pins and sockets.
Sender - Hyd Temp A-3 19 Switch - Start Aid Coolant D-15 22
403 GN Alternator (R) Term. 819 GY Serial Data (Receive) all pins.
405 GY Opr Mon Oil Press. (Low Setting) 900 PU XMSN Shift Sol No. 5 or 4
Sender - Torque Converter Oil Temp
Sensor - Coolant Temp
B-14
D-15
20
22
Switch - Tach/Speedo/Serv Meter
Switch - Temp Selector
G-5
B-9
A
D
Machines Equipped with Pilot Hydraulics and Conventional Steering
410 WH Opr Mon Action Alarm 901 WH XMSN Shift Sol No. 6
411 PK Opr Mon Master 910 YL XMSN Neutralizer Override Indicator
Sensor - Engine Speed B-14 21 Switch - Thermostat G-11 56 © 2002 Caterpillar Printed in U.S.A.
Sensor - Lift Cyl Head End D-1 23 Switch - Tran Neutralizer Override B-5 D
416 OR Sec Steering SW 944 OR Data Link + (CAT) All Rights Reserved
Sensor - Lift Cyl Head End Press G-1 23 Switch - Turn Signal F-6 A
417 GY Primary Steering SW 945 BR Data Link - (CAT)
Sensor - Lift Linkage Rotary Position F-1 24 Switch - Variable Shift Control B-6 A
419 YL Opr Mon Parking Brake 961 BR Selector SW
Sensor - Lift Linkage Rotary Position I-1 24 Tach/Speedometer E-4 A
432 PK Opr Mon Brake Press. (Oil) 964 BU Fork Position Select
Sensor - Torque Conv Output Speed B-13 26 Terminal Block A-14 5
441 OR Eng Coolant Temp Gauge 973 BR CST Auto shift- Auto/Manual SW 2
Machine locations are repeated for components located close together.
442 GY Hyd System Temp Gauge 975 WH CST Auto shift- Sol Return
A Located in the cab.
443 YL Power Train Temp Gauge 976 OR Ride Cont Solenoid 1
B Located in the left hand console.
447 PK Fuel Level Gauge 977 YL CST Auto shift- Auto/Manual SW 1
C Located in the right hand console.
Failure Mode Identifiers (FMI)¹ 450 YL Tach Sender (+) 987 WH 4th Function Solenoid
D Located on or near relay panel.
FMI No. Failure Description 453 PK Sec Steering Action Lamp E900 WH ECPC Trans Output SPD +

0 Data valid but above normal operational range. 484 YL Primary Steering Lamp E901 GN ECPC Trans Output SPD -

1 Data valid but below normal operational range. 496 WH Opr Mon Panel Hyd Oil Level E902 PU ECPC Trans Intermediate SPD +

2 Data erratic, intermittent, or incorrect. 499 GY Opr Mon Implement Oil Filter E903 YL ECPC Trans Intermediate SPD -
C413 YL VMIS Display Data E904 BR ECPC Trans Intermediate SPD Q+
3 Voltage above normal or shorted high.
C414 BU VMIS Display Load E905 BU ECPC Trans Intermediate SPD Q-
4 Voltage below normal or shorted low.
E416 PU PMS Lift Cyl Press Sensor E906 OR ECPC Trans Output SPD Q+
5 Current below normal or open circuit. Resistor, Sender and Solenoid Specifications
G454 PK Axle Oil Cooler Temp. SW. E907 GY ECPC Trans Output SPD Q-
6 Current above normal or grounded circuit. Part No. Component Description Resistance (Ohms)¹
7 Mechanical system not responding properly.
G485 BU Opr Mon Front Brake Temperature E908 BR ECPC Trans Input SPD + Connector Location 3E-6332 Solenoid: Valve - Start Aid 6.0
G486 GN Opr Mon Rear Brake Temperature E909 WH ECPC Trans Input SPD -
Schematic Machine
8 Abnormal frequency, pulse width, or period. Accessory Circuits E919 YL AUX Lower Proportional Sol Connector Number 3E-8574 Solenoid: Valve - Ride Control 34.3 ± 1.7
9 Abnormal update.
Location Location
500 BR Wiper - Front (Park) E920 BR AUX Lift Proportional Sol
CONN 1 B-15 27 3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
10 Abnormal rate of change. 501 GN Wiper - Front (Low) E921 PK Imp Cont. Mod Torque Converter 54 °C (130 °F) 638 ± 78
CONN 2 C-15 54 4W-9972 Sender:
11 Failure mode not identifiable. 502 OR Wiper - Front (HI) E922 GN Dump Proportional Solenoid 18 Hydraulic Temp 110 °C (230 °F)77 ± 5
48 CONN 3 C-15 55
12 Bad device or component. 503 BR Wiper - Rear (Park) E923 PK ETAC Front Left Wheel Proportional Solenoid
53
4 42 34 51 CONN 4 C-15 10
Overall 2.0 ± .1
25 44 9G-1950 Resistor: A/C, Heater Blower Motor
13 Out of calibration. 504 YL Wiper - Rear (Low) E924 YL ETAC Front Right Wheel Proportional Solenoid 8 CONN 5 G-15, H-15, H-9 51
Tap 1.0 ± .05
14 Parameter failures. 6 58 41 106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
505 BU Wiper - Rear (HI) E925 OR ETAC Rear Left Wheel Proportional Solenoid
30 B CONN 6 D-14 10
15 Parameter failures. 506 PU Washer - Front E926 BU ETAC Rear Right Wheel Proportional Solenoid 3 10 15 32 14 56 47
CONN 7 Monitor Harness Code Plug C-14 C 109-1739 Solenoid: Float, Lift, Tilt, Aux (4) 85.3 ±5.0
16 Parameter not available. 22 50
507 WH Washer - Rear E927 GN ETAC Test Mode SW (N/C) 2 9 33 35 CONN 8 C-14 45 129-7707 Solenoid: Dual HP 31.1 ± 2.4
17 Module not responding. 508 PU Radio Speaker - Left E928 WH ETAC Test Mode SW (N/O) 17 26 A 12 23 31
28 11 21 CONN 9 A-13 45 152-5409 Solenoid: Axle Oil Cooler 9.4 ± 5
18 Sensor supply fault. 509 WH Radio Speaker - Left (Common) E930 BU ETAC Front Axle Pilot Solenoid 54 C 39
19 Condition not met. 511 BR Radio Speaker - Right E932 PK ETAC Front Left Wheel Speed Sensor 27 37 13 5 45
CONN 10 f-12 45
152-8346 Solenoid: 4th Function (2) 32.0 ±1.6
512 GN Radio Speaker - Right (Common) E933 YL ETAC Front Right Wheel Speed Sensor 36 29 7 57 46 D 59 38 CONN 11 D-12 45
Latch 1.55 ± 0.155
20 Parameter failures. 43

RENR4328
20 49 CONN 12 Fuse Panel D-12 C 155-4652 Solenoid: Shutdown Solenoid
513 OR A/C Compressor/Refrigerant Pressure SW E936 WH ETAC Solenoid Return 1 Unlatch 10.3 ± 1.03
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
515 GY Blower Motor (HI) E955 OR WLPMS PHII Keypad Data 55 40 19 52 24 CONN 13 HVAC Unit C-13 56 Full 1.75 ± 1.75
CONN 14 C-11 C 157-8857 Sender: Fuel Level
516 GN Blower Motor (Medium) G939 PK MAC14 Switch Return 16 Empty 95 ± 3
CONN 15 Service Tool Conn G-10 C
517 BU Blower Motor (Low) G940 PU Lift Prop 159-0932 Solenoid: Prop Solenoid Valves (6) 7.79 ± 1
518 OR Hazard Flasher To SW G941 GY Lower Prop CONN 16 F-10 B
¹ At room temperature unless otherwise noted.
CONN 17 H-9 A
Monitoring System Operator Modes 521 YL A/C SW To Refrigerant SW G954 GN Dual Low Idle Sol
522 WH A/C Clutch To Thermostat SW K933 GN Stick 2 Bypass Sol CONN 18 XMSN Shift G-8,H-13 A
Operator Mode Number
537 GN Turn Signal SW To Flasher K977 PK ECPC Trans Oil Temp Sensor CONN 19 F-6 46
Service Meter 1 CONN 20 Left Brake Pedal B-4 45
538 BR Hazard Indicator N939 GN Ride Control Solenoid 2
Tachometer 2 539 BU Turn Signal Indicator Basic/Right P910 BR Secondary Steering Test Sw Input CONN 21 A-3 47
Engine Oil Pressure 3 540 WH Turn Signal Indicator Left P916 OR Neutral SW IP CONN 22 B-3 52
Odometer - Machine Travel Distance 4 A513 PK DC/DC Converter Memory Output P931 GN Grapple Function SW CONN 23 C-3 51
A523 PU Temp Potentiometer Pos 1 P976 BR Quick Coupler SW CONN 24 D-3 A
Scrolling (Diagnostic) 5
A524 BR Temp Potentiometer Pos 2 X972 GN Variable Shift Control 2 CONN 25 F-3 A
A525 GN Temp Potentiometer Pos 3 X973 BU Variable Shift Control 3 B D CONN 26 I-3, I-5, I-8, I-9 50
A526 PK Electronic Water Valve Actuator X974 BR Variable Shift Control 4 CONN 27 F-2 47
A527 BU Electronic Water Valve Actuator X975 PU Variable Shift Control 5
Off Machine Switch Specification
CONN 28 E-2 48
Monitoring System Service Modes A541 PU Flasher To Indicator Lights Part No. Function Actuate Deactuate Contact Position
59 CONN 29 D-2 48
Service Mode Number -1.1 ± 0.8 °C 2.2 ± 0.8 °C
CONN 30 C-2 49 3E-5464 Thermostat Normally Closed
Normal Mode 0 (30 ±1.4 °F) 36 ± 1.4 °F
CONN 31 D-1 49
Harness Code 1 A 3E-6449 Start Aid Coolant Temperature
38 ± 3° C 27° C Min.
Normally Closed
56 52 CONN 32 E-1 50 (100 ± 5° F) (80.6° F)
Numeric Readout 2 5 57 51 50 CONN 33 E-1 49
3 11 17 13 45
41 35 3E-6450
Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
Service Mode 3
22 9 30 C 58 12 CONN 34 F-1 49 Secondary Steering Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
Digital Tattletale 4 43 46 24 CONN 35 G-1 49
3E-6452 Park Brake Oil Pressure
8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed
2 27 21 (1200 psi MAX) (1000 ± 50psi) A-B, Normally Open
US/Metric Units Mode 5 29 8 34 CONN 36 G-1 50
Related Electrical Service Manuals 53 15 44 42 16 CONN 37 I-1 C 90 ± 21 kPa 70 ± 21 kPa A -B Normally Open
Implement Control Calibration 6 54 37 10 26 18 3E-6455 Engine Oil Switch
(13 ± 3.0 psi.) 10 ± 30 psi.) A-C Normally Closed
Title Form Number 55 36 48 31 CONN 38 Customer Data Conn C-4 C
47 49 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
Alternator: 107-7977 SENR4757 25 4 1 6 20 32 CONN 39 I-2,4,8,9 50 3E-7693 Service Brake Oil Pressure
(1500 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
7 23
Caterpillar Monitoring System: SENR1394 40 28 14 CONN 40 I-2,4,8,9 50 124.1 ± 13.8 kPa 94.8 ± 8.6 kPa
Electric Starting Motor: 106-8558
19 39 7X-8549 Hyd Filter Bypass
(18 ± 2 psi.) (13.75 ± 1.25 psi.)
Normally Open
38 The connectors shown in this chart are for harness to harness connectors.
Consist: 106-8557 SENR3559 Connectors that join a harness to a component are generally located at or near the 275 to 1750 kPa¹ --
33 114-5333 Refrigerant Pressure (AC) Normally Open²
Consist: 106-8559 SENR3581 component. See the Component Location Chart. (40 to 255 psi) --
21.0 ± 3.0° C 13.0° C
Payload Control System: SENR6614 123-2993 Hydraulic Oil Level Normally Closed
(69.8 ± 5.4° F) (55.4° F)
Power Train ECM: SENR1380
65.0° C ± 3.0 58° C
155-8998 Axle Oil Cooler Temperature Normally Closed
(149.0° F) (136.4° F) Min.
Machine Codes Rear Axle Temperature 125.0° C ± 3.0 117° C Min.
Machine Code Machine Harness Connector and Component Locations 155-8999
Front Axle Temperature (257.0° F) (242.6° F) Min.
Normally Closed
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
950G 28 condition can be maintained down to 170 kpa (25psi).
962G 29
² Contact position at the contacts of the harness connector.
IT62 33
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L102 STD FRONT FRAME
NNN NNN V L102 L102 L102 L102 L102 F J J F
L103 L103 LEFT
TU GN-18 605-YL-14 1 L103 L103 L103 L103 605-YL-14 3 605-YL-14 1 RD-18 299-BK-18 A BK-18 GROUND LIFT POSITION
TURN
G BK-18 2 200-BK-14 1 200-BK-14 2 BL-18 B OR-18 + BATTERY SWITCH
LEFT
NNN V
OPERATOR STATION
POWERTRAIN CONTROL
CONN 40 619-GN-14
J
2
LAMP 146-GY
C 3E-7844
STOP/TAIL/ NNN 3E-6466 761-GY BU-18 SIGNAL

4 SEC STER INTER RELAY

20 VAR SHIFT CNTRL ECON


35 AUTO/MAN SW(AUTO1-4)
38 SEC STER PR SW (N/C)
V F F LLL HI/LO BEAM

PRIM STER PR SW N/C


PRIM STER PR SW N/O

AIR INLET HTR RELAY

36 PARK BRAKE SW (N/O)

15 ENGINE SPEED RETURN


27 PARK BRAKE SW (N/C)
TA RD/YL-18 617-BR-14 C SEE ELECTRONICS GP CONN 40 611-PU-14 617-BR-14 6

29 AUTO/MAN SW(MANUAL)
31 AUTO/MAN SW(AUTO 4)
PARK/TURN LAMP

24 VAR SHIFT CNTRL MOD

39 VAR SHIFT CNTRL PWR


F J

SEC STER PR SW N/O

OUTPUT SPD TRAIL -

OUTPUT SPD TRAIL +

CLUTCH 3 SOL (4TH)


CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)

17 CLUTCH 1 SOL (REV)


11 CLUTCH 2 SOL (FWD)

10 DUAL HP SOL (960G)

16 SW & SENSOR RETURN

18 RIDE CONTROL SOL 1


12 RIDE CONTROL SOL 2
25 DOWNSHIFT SW (N/C)
26 DOWNSHIFT SW (N/O)
S GN/RD-18 604-OR A LLL F J J HEAD LAMP FLOOD F LIFT POSITION

LH PEDAL POS SNSR

SENSOR SUPPLY +8V

TRANS OUT SPD (+)

TRANS OUT SPD (-)

22 RIDE CONTROL SW 2
21 RIDE CONTROL SW 1
4Y-3460 XXX-XXXX FOR S/W 16 619-GN-14 6 619-GN-14 FLOOD LAMP 619-GN-14 5 619-GN-14
CONN 26

37 SEC STER TEST SW


BACKUP LAMP G BK-18 200-BK-14 B AND H/W INFO 13 611-PU-14 4 5 619-GN-14 5 200-BK-14 4Y-4580 611-PU-14 4 200-BK-14 LAMP C530-BU-18 C WH-18 SIGNAL SENSOR

SOLENOID RETURN

7 SOLENOID RETURN

9 CAT DATA LINK +

3 CAT DATA LINK -


F 9X-1439

NEUT INDICATOR

TRANS OIL TEMP

34 NEUTRALIZER SW
126-9288 NNN V 11 605-YL-14 1 605-YL-14 611-PU-14 4 BU-18 611-PU-14 4 J J V F J 9X-1439 251-BK-18 B BK-18 GROUND (MACHINES WITH PCS)
NNN

INPUT SPEED +
INPUT SPEED -
CONN 40

BACKUP ALARM
ENGINE SPEED

40 KEY SW TO B+
BA RD-18 612-GY 1 612-GY EEE 15 617-BR-14 3 F LEFT 619-GN-14 6 RD-18 605-YL-14 3 605-YL-14 YL-18 T LH TURN & 16 619-GN-14 138-GN-18 A RD-18 +24V 121-0284 (COSA & JAPAN)

8 START RELAY
F
TURN CLEARANCE FORWARD 161-8904 (US)

30 FORWARD SW
14 REVERSE SW
13 NEUTRAL SW
G BK-18 2 7X-6315 STRAP 12 606-GY-14 5 1 RD-18 CONN 26 617-BR 3 WH-18 CONN 26 617-BR-14 6 617-BR-14 PU-18 C 13 611-PU-14 114-RD
CONN 40

1 + BATTERY
6 + BATTERY
2 - BATTERY
5 - BATTERY
LAMP LAMP HORN

23 4TH GEAR
32 3RD GEAR
33 1ST GEAR
19 2ND GEAR
FOR IT62G ONLY EEE 36 200-BK-14 2 200-BK-14 2 BK-18 605-YL-14 1 YL-18 2 J 11 605-YL-14 322-GY
V MOUNTING 3E-6466 V F F LLL V F J 4Y-3580 F 7T-0970 CONN 37 BUCKET POSITIONER SW
200-BK-14

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

28 UNUSED
4 200-BK-14 200-BK-14 2 BK-18 200-BK-14 1 15 617-BR-14 F
1 321-BR-18 BOLT F B B 176-5459
NOTE: TO BACKUP LH REAR HEADLINER 14 614-PU-14 16 619-GN-14 6 619-GN-14 WW 16 619-GN-14 12 606-GY-14 114-RD FORWARD
ALARM 2 975-WH 13 611-PU-14 4 611-PU-14 200-BK-14 1 TO BUCKET 13 611-PU-14 36 200-BK-14 322-GY 146-GY A 146-GY A OR-18 + BATTERY
F HORN
CONN CONN CONN 26 5 F RIGHT 11 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN 11 605-YL-14 114-RD 4 200-BK-14 F 7T-0970 299-BK-18 B 299-BK C BK-18 GROUND
I
I 130-RD J2 J1 1 606-GY-14 1 RD-18 TURN 15 617-BR-14 3 617-BR 617-BR 2 LAMPS HARN 15 617-BR-14 322-GY 14 614-PU-14 762-YL C 762-YL B BU-18 SOLENOID

39
40
34
33
32

19
37
38

23
36
35
31

18

21
11

10

9
15

17
16

26

28
27
3
29

30
24
25
5

12

20
7
1
8
2
14
22
V

13
BACKUP 3 2 BK-18 12 606-GY-14 5 606-GY-14 606-GY-14 3 LH HI/LO/POSITION 12 606-GY-14 F 114-RD
V C C LAMP 1
LAMP 975-WH 6 619-GN-14 36 200-BK-14 2 200-BK-14 TURN LAMP 36 200-BK-14 8 322-GY F J J
3E-6466 F

A273-BK
A273-BK
F

334-BU-18

450-YL-18

709-OR-18

E901-GN-18
321-BR-18

754-BU-18
755-OR-18
900-PU-18
901-WH-18
E900-WH-18
416-OR-18
484-YL-18
417-GY-18

E908-BR-18

E907-GY-18

E906-OR-18

K977-PK-18

G939-PK-18

X973-BU-18

H730-WH-18
X972-GN-18
E909-WH-18

P910-BR-18
G755-GY
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU

G763-PU
G746-WH-18

G767-WH-18
G766-GN-18

X974-BR-18
RELAY

975-WH

453-PK-18
751-GN-18
752-YL-18

N939-GN-18
795-YL-18
105-4849 FORWARD

F784-YL-18
F781-BR-18

G764-PK-18
FORWARD

419-YL-18

944-OR-18

945-BR-18
306-GN

976-OR
321-BR-18

720-PU-18
2 200-BK-14 F 4 200-BK-14 4 200-BK-14 114-RD 606-GY-14 3 605-YL-14 1 RD-18 322-GY

973-BR-18
977-YL-18
202-BK-18
728-BU-18
307-OR-18
4Y-6135 V 4 FLOOD LAMP 14 614-PU-14 RH HI/LO/POSITION 14 614-PU-14 322-GY HORN 200-BK-14 1 200-BK-14 2 BL-18 RIGHT 322-GY 114-RD HORN

975-WH

126-PK
126-PK
910-YL-18
V 612-GY 9X-1439 TURN LAMP F 4Y-7882 2 TURN F 7T-0970
F KKK 1 114-RD 114-RD
LICENSE LL LL V X972-GN-18
CONN 39 F 105-4850 8 322-GY F J J 614-PU-14 6 LAMP 619-GN-14
F
PLATE J FLOOD LAMP
YL 614-PU 614-PU-14 X973-BU-18 COSA LIGHTING GP 5 606-GY-14 3 605-YL-14 GY-18 T RH TURN & 619-GN-14 5 619-GN-14 FLOOD 3E-6466 200-BK-14
LAMP C F 9X-1439
X974-BR-18 1 606-GY-14 611-PU-14 4 BU-18 614-PU-14 6 617-BR-14 PU-18 C CLEARANCE 611-PU-14 4 200-BK-14 LAMP
5A-3808 3 614-PU 619-GN-14 6 RD-18 619-GN-14 5 J LAMP J 9X-1439 F LEFT
NNN V L69 J 4Y-3263 TURN
NNN P910-BR-18 6 619-GN-14 614-PU 3 WH-18 200-BK-14 1 200-BK-14 605-YL-14 1 RD-18
TU GN-18 606-GY-14 1 G767-WH-18 2 200-BK-14 606-GY-14 1 YL-18 611-PU-14 4 CONN 39 200-BK-14 2 BK-18 LAMP
RIGHT B SECONDARY STER J 3E-6466

L84
G BK-18 2 200-BK G766-GN-18 945-BR-18 4 611-PU-14 200-BK-14 2 BK-18 2 619-GN-14
STOP/TAIL/ C TEST SW L73 HI/LO BEAM F
NNN NNN V 944-OR-18 944-OR-18 F KKK 5 611-PU-14 RIGHT
PARK/TURN LAMP A 143-3001 L103 L74 J HEAD LAMP
4Y-3264 TA RD/YL-18 614-PU-14 C 614-PU C
2
945-BR-18
L74 CONN 39 KKK CONN 39 4Y-4580
606-GY-14 1 RD-18 TURN
S GN/RD-18 604-OR A 202-BK-18 973-BR-18 200-BK-14 JAPAN FRONT FRAME 200-BK-14 2 BK-18 LAMP
BACKUP LAMP G BK-18 200-BK-14 B 3 C L103
J FUEL
202-BK-18 P910-BR-18 977-YL-18 3E-6466

L64
126-9288 LEVEL
NNN NNN V C 5 H730-WH-18 LIGHTING GP-ROADING (COSA) JAPANESE ROADING LIGHTING F

608-GN-14
200-BK-14
200-BK-14
BA RD-18 612-GY 1 612-GY 136-GN-18 A273-BK OPERATOR STATION OPERATOR STATION SENDER 619-GN-14 FLOOD LAMP
G BK-18 2 6 V 157-8857 9X-1439
128-PK 251-BK-18 200-BK-14
727-GN-18 728-BU-18 251-BK-18 447-PK-18 1 PK-18 F
C 2 1 C C 322-GY F
G728-YL 614-PU G764-PK-18 251-BK-18 201-BK-18 2 BK-18 114-RD 322-GY FORWARD
CAB

334-BU-18

450-YL-18

453-PK-18
321-BR-18
L72 HORN
LIGHTING GP-JAPANESE ROADING 200-BK C 614-PU 976-OR GROUND 114-RD
B 3 C L102 BRAKE OIL F 7T-0970

L102
200-BK G939-PK-18 202-BK-18

975-WH
614-PU L24 N939-GN-18 PRESS SW
AK KICKOUT A L103 V 3E-7693
AK C 964-BU F784-YL-18 910-YL-18
ON/OFF SW

L73
LEFT TURN 200-BK-18 2 762-YL-18 F781-BR-18 945-BR-18 432-PK-18 A BK

200-BK-14
608-GN-14

608-GN-14
200-BK-14
L73

L70
LAMP 605-YL-18 1 118-0636 201-BK-18
728-BU-18 944-OR-18 L15 L15 L15 B RD
116-9624 AK L70 L85 L15 L15
307-OR-18 L15 L15 C BU
945-BR-18 614-PU V
L69 L69 L16 L16 BOTH SHOWN
202-BK-18 WWW 944-OR-18 200-BK L16 L16 L16 202-BK-18 A BK GGG MUR440
AJ L85 L85 L17 L17 WITH BRAKE OFF
AJ 202-BK-18 G746-WH-18 L16 L16 L17 L17 L17 419-YL-18 B RD 200-BK-18 2

L15
RIGHT TURN 200-BK-18 2 614-PU 201-BK-18 LH DOME LAMP G764-PK-18 C BU 779-WH-18 1
LAMP L73 L73 L15 C
606-YL-18 1 SEE G-9 FOR L15 C 3E-6389 508-PU 508-PU
116-9624 L72 L72 ARC SUPPRESSOR
H AJ CONTINUATION
OF CIRCUIT
720-PU-18 200-BK L23 L23 LEFT
WWW 614-PU
SERVICE
4 201-BK-18 201-BK-18 122-RD A RD-18 L55
509-WH 509-WH
ANTENNA AS.
779-WH-18 PARK
BRAKE SW
106-8704 H
LIGHTING GP - ROADING COSA 614-PU 614-PU 3 E735-PU-18 C WH-18 512-GN C P976-BR-18

614-PU
128-PK
614-PU 4 964-BU REAR MODE 2 291-BK-18 200-BK B BK-18 511-BR LEFT (C.B. RADIO) G941-GY-18 3E-6452
CAB L84 L84 PLUG SPEAKER 9U-2332
727-GN-18 6 762-YL BUCKET/FORK L94 614-PU 1 290-BK-18 A513-PK 200-BK-14 3 GROUND 987-WH F GGG GGG S1
C FLOOD L94 6T-7695
136-GN-18 1 961-BR 614-PU-14 CONN 17 C 201-BK-18 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND P931-GN 200-BK-18 A 200-BK-18 3

L15
B SELECT SW
200-BK 102-RD-14 2 200-BK LAMP 6 275-BK-18 201-BK-18 201-BK-18 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE 201-BK-18 779-WH-18 B 779-WH-18 4
D 135-9968
HAZARD 614-PU 614-PU 3 614-PU 9X-4381 5 274-BK-18 CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER G485-BU-18 138-GN-18 P976-BR-18 C P976-BR-18 1
CONN 26

L17
LAMP SW 1 A MONITOR GROUND RIGHT A513-PK 119-1733 HHH L103 ANTENNA AS.
720-PU-18 5 202-BK-18 4 273-BK-18 200-BK-14 135-BU 4 +12 V MEMORY OUT 761-GY 251-BK-18 200-BK-18 2
112-6167 2 C HARNESS L17 SPEAKER (AM/FM RADIO) S2
C 3 537-GN-14 VVV 2 1 VVV BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT N939-GN 10 C530-BU-18
CODE 6T-7695 9U-2331 CONN 32

200-BK-14
200-BK-14
608-GN-14
538-BR 964-BU 4 762-YL 2 271-BK-18 LH REAR HEADLINER C C530-BU-18 3 146-GY QUICK COUPLER
CONN 5 950G 4 UUU WATER VALVE BLEND DOOR PLUG C HHH

MTR-
MTR+
762-YL-18 6 299-BK-18 964-BU 1 270-BK-18 614-PU 200-BK C 146-GY 7 299-BK-18 SOL 3E-8575
5 C B
L61

AAA C 3 VVV ACTUATOR ACTUATOR A B SECONDARY STER


C 6 102-RD-14 961-BR 1 200-BK 7 201-BK-18 614-PU 200-BK 511-BR 508-PU 2 299-BK 22 762-YL
201-BK-18 6 275-BK-18 SEE G-9 FOR 102-RD-14 5 126-5610 126-5611 (LOC I-13) 8 C C TEST SW 509-WH 1 762-YL 761-GY NOTE C
518-OR-14 614-PU 200-BK 614-PU 512-GN 34
5 274-BK-18 CONTINUATION A 1 MOM B A 143-3001
200-BK 2 614-PU C 200-BK 614-PU C C 512-GN 7 964-BU-18 8 322-GY GGG MUR440

251-BK-18
CONN 5 2 C

PK-18
BU-18
OF CIRCUITS 2 L55 L55
4 273-BK-18 537-GN-14 614-PU 3 CONN 18 VVV 168-GN 202-BK-18
3 C
511-BR 8 TO ENTERTAINMENT 322-GY 1 114-RD 200-BK-18 2

PK-18
BU-18
YL-18
WH-18
OR-18
272-BK-18 3 LOCK RADIO
3 C UUU 202-BK-18 P910-BR-18 A513-PK 5 114-RD 16 619-GN-14 P976-BR-18 1
201-BK-18 2 271-BK-18 MOM 6
LH REAR HEADLINER 135-BU 619-GN-14 36 200-BK-14

L85

L84
L94
L64

L69
ARC SUPPRESSOR

L70
L79 L79 QUICK COUPLER SW C 5
201-BK-18 1 270-BK-18 136-GN-18 120-YL 120-YL 120-YL 4 200-BK-14 11 605-YL-14 106-8704

1
2
6 WWW

P976-BR-18
IMPL DETENT GRAPPLE FUNCTION SW RESISTOR 189-0788

779-WH-18
201-BK-18 7 201-BK-18 516-GN-14 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14

1
2
3
4
5
6
OVERRIDE SW 167-6915 H H 9G-1950
8 C XXX CAB 606-GY-14 617-BR-14 15 200-BK-14
H

A526-PK-18
A527-BU-18
7X-1886 517-BU-14 515-GY-14 615-YL-14 FLOOD 617-BR-14 611-PU-14 13
B

A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
SEE F-8 FOR 614-PU H H 727-GN-18 C WWW LAMP 611-PU-14 614-PU-14 14
CONTINUATION C C CONN 15

L23
700-PK G728-YL 200-BK H C 202-BK-18 FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-14 9X-4381 614-PU-14 4
CONN 5 962G OF CIRCUIT A
124-GN-14 1 124-GN-14 202-BK-18 C WWW VVV E922-GN-18 2 138-GN-18
AAA C 128-PK 2 A525-GN-18 2 A525-GN-18 168-GN TACH/SPEEDO/SERV METER SELECT SW 615-YL-14 H714-OR-18 6 251-BK-18
D B

OPERATOR STATION
201-BK-18 6 275-BK-18 WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 P976-BR-18 200-BK D (MOMENTARY) SHIFTER 200-BK-14 E919-YL-18 35 N939-GN
3 CONTROL ASSEMBLY H H L79 L80 112-6171 201-0212
5 274-BK-18 A523-PU-18 4 A523-PU-18 779-WH-18 614-PU D 200-BK-14 26 E922-GN-18
128-PK
200-BK
614-PU

L24 L24 A VVV


4 273-BK-18 126-6010 H 517-BU-14 5 517-BU-14 964-BU 202-BK-18 1 202-BK GROUND CAB E920-BR-18 19 H714-OR-18 FRONT AXLE
D 2 CONN 36 CONN 31

200-BK-14

200-BK-14
200-BK-14
272-BK-18 RIGHT FLOOD TEMP. SW. 155-8999

L102
3 WATER VALVE MTR (A) 12 A526-PK-18 516-GN-14 6 516-GN-14 762-YL-18 E735-PU-18 D 2 322-GY UNUSED E921-PK-18 23 E919-YL-18
201-BK-18 2 271-BK-18 REAR WATER VALVE MTR (B) 10 A527-BU-18 THERMOSTAT 515-GY-14 7 515-GY-14 128-PK 126-PK-18 3 126-PK + BATTERY LAMP E416-PU-18 E920-BR-18 F M F Q Q

608-GN-14
200-BK-14
24
1 270-BK-18 NOTE: THE WIRING SHOWN HERE REPRESENTS CAB BLEND DOOR MTR (A) 11 A592-BU-18 3E-5464 3 9X-4381
200-BK-14 8 200-BK-14 E735-PU-18 4 UNUSED UNUSED H716-WH 25 E921-PK-18 E922-GN-18 9 1 G485-BU-18 1 BK
201-BK-18 7 201-BK-18 THE MODIFICATIONS MADE TO THE CAB HARNESS AS. FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 201-BK-18 201-BK-18 G750-BU 5 G750-BU FWD VVV H713-PK-18 40 E416-PU-18 H714-OR-18 10 2 201-BK-18 2 BK
8 FOR THE IT62G. IN ADDITION TH E FOLLOWING LAMP BLEND DOOR POS (+) 5 A594-WH-18 10 C413-YL-18 G755-GY 6 G755-GY REVERSE 615-YL-14 H717-BR-18 20 H716-WH E919-YL-18 6
SWITCHES ARE OFFERED ON IT MAC HINES: 9X-4381 BLOWER L53 L39 T°
BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 G768-GN 7 G768-GN FIRST GEAR 200-BK-14 975-WH 18 H713-PK-18 E920-BR-18 7
4TH FUNCTION IMPL SW WWW 3 A596-YL-18 3E-6392 H
BLEND DOOR POS (-) 12 614-PU E708-PK-18 G760-WH 8 G760-WH SEC GEAR VVV 976-OR 21 H717-BR-18 E921-PK-18 8
G KICKOUT ON/OFF 116-4509 POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14 614-PU C414-BU-18 G761-YL 9 G761-YL THIRD GEAR 603-PK
C
138-GN-18 32 975-WH H717-BR-18 3 RIDE CONT SOL G
IT62G BUCKET/FORK SELECT 614-PU V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 727-GN-18
L23 L23
663-GY 10 UNUSED UNUSED XXX 251-BK-18 33 976-OR 12 3E-8574
CONN 5 AAA C GRAPPLE FUNCTION 614-PU
B
WWW POTENTIOMETER (COM) 4 A523-PU-18 C 200-BK 136-GN-18 310-PU G762-BR 11 G762-BR FOURTH GEAR C529-GY-18 9 C529-GY-18 H716-WH 2 976-OR-18 2 GN-18
6 275-BK-18 4TH FUNCTION IMPLEMENT B
200-BK A +24V 1 124-GN-14 200-BK 102-RD-14 308-YL G763-PU 12 G763-PU NEUTRAL G940-PU-18 G941-GY-18 30 H713-PK-18 1 975-WH-18 1 GN-18
201-BK-18 5 274-BK-18 HAZARD
P931-GN

200-BK GROUND 2 200-BK-14 614-PU 614-PU 200-BK G940-PU-18 29 N939-GN 11 M


201-BK-18 4 273-BK-18 THE QUICK COUPLER SWITCH IS ONLY OFF ERED ON 2 LAMP SW 1 AC 1 BEACON LIFT CYL HEAD END
128-PK 614-PU 720-PU-18 G787-GN FWD SW IP 507-WH 964-BU-18 31 975-WH 4 975-WH-18
201-BK-18 3 272-BK-18 NON-IT MACHINES 112-6167 2 2 128-6983 PRESS SENSOR
128-PK C 3 537-GN-14 G788-YL REV SW IP 506-PU L1 27 976-OR 5 976-OR-18
201-BK-18 2 271-BK-18 3 L84 L84 3 124-4672
538-BR 964-BU 4 201-BK-18 BK-18 P916-OR NEUT SW IP 201-BK-18 28
4

L94
1 270-BK-18 L94 762-YL-18 6 299-BK-18 614-PU 4 202-BK GND XXX 442-GY-18 17 779-WH-18 1 138-GN-18 A OR-18 +24V
5 C

L61
201-BK-18 7 201-BK-18 SEE E-7 FOR D B Start Aid SW
YYY YYY L61 C 6 102-RD-14 961-BR 1 200-BK 200-BK 603-PK-14 1 RD 496-WH-18 5 P976-BR-18 2 251-BK-18 B BK-18 GROUND

L85
8 CONTINUATION L85 D (MOMENTARY)
987-WH STRAP AS. 8X-5804 202-BK-18 518-OR-14 102-RD-14 5 L51 539-BU-18 614-PU A 200-BK-14 2 BK 499-GY-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
OF CIRCUITS L51 3E-7176 FORWARD
P931-GN 200-BK 2 537-GN-14 614-PU 416-OR-18 38 201-BK-18 E416-PU-18 3
CONN 18 AG

200-BK
200-BK
W

L70
MONITOR HARNESS CODE PLUGS L70 D 2 HORN SW CONN 35
L23 537-GN-14 614-PU 3 605-YL-14 310-PU 322-GY 417-GY-18 987-WH 39 F AG

L69
FRAME CAB L69 D 2T-3360
(LOC H-9) L64 C UUU 606-GY-14 308-YL L39 L39 202-BK-18 V F
GROUND GND L64 3
A525-GN-18 L80 L80 LH REAR HEADLINER A541-PU-18 453-PK-18
FOR IT62G ONLY A524-BR-18 540-WH-18 308-YL 484-YL-18 STD FRONT FRAME
40 CONN 10 A523-PU-18 CONN 19 727-GN-18
39

L16
L17

L15
L39
516-GN-14 REAR WIPER S D IT62G FRONT FRAME
L102

38

L1
961-BR L1
37 987-WH 515-GY-14 137-8709 6 A541-PU-18 CAB

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18

E735-PU-18
LIFT POSITION

L24

373-GN-18
L23

L51

663-GY
308-YL
310-PU
727-GN-18 12 P931-GN 124-GN-14 L 4 605-YL-14 FLOOD 146-GY-18 B OR-18 + BATTERY

201-BK-18
L40 L40 SWITCH
36 761-GY-18 517-BU-14 GND 5 606-GY-14 LAMP 299-BK-18 A BK-18 GROUND
201-BK-18 G940-PU-18 26 146-GY 504-YL 4 GN MOTOR H 2 539-BU-18 9X-4381 761-GY C BU-18 SIGNAL 3E-7844
G940-PU-18 964-BU-18 28 964-BU 299-BK-18 1 PILOT VALVE GP 152-6480 1 537-GN-14 113-OR-18 RIDE CONTROL VVV 34 761-GY F
G941-GY-18 G941-GY-18 27 200-BK 2 BK T° FLOAT SOL LIFT SOL TILT SOL AUX SOL 3 540-WH-18
L97
113-OR-18 113-OR-18
D LAMP 615-YL-14 CONN 27 10 C530-BU-18 C530-BU-18 C WH-18 SIGNAL LIFT POSITION
109-1739 109-1739 109-1739 109-1739 L97 D 7N-5876 SENSOR
484-YL-18 795-YL 18 795-YL-18 L67 L67 118-GY 6 GY P 308-YL E702-OR-18 200-BK-14 3 146-GY 251-BK-18 B BK-18 GROUND
B+ 121-0284

L53
453-PK-18 C529-GY-18 3 503-BR 3 BR VVV 7 299-BK-18 138-GN-18 A RD-18 +24V

OPERATOR STATION
1 2 L53 D AUTO RIDE (MACHINES WITH PCS)

L52

L40
499-GY-18 P931-GN 35 987-WH 505-BU 5 OR E701-PK-18 CAB 22 762-YL F
3 4 L40 D CONTROL LAMP BUCKET POSITIONER SW
727-GN-18 G486-GN-18 34 P931-GN C 113-OR-18 FLOOD 31 964-BU-18
7N-5876

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18
447-PK-18 605-YL-14 14 761-GY-18 200-BK C 200-BK-14 D LAMP 8 322-GY F B B 176-5459
L48 L48
417-GY-18 N939-GN 25 N939-GN-18 416-OR-18 FUSE PANEL 200-BK L52 S 2 611-PU-14 HIGH BEAM 9X-4381 1 114-RD 146-GY-18 1 146-GY-18 A OR-18 + BATTERY
416-OR-18 975-WH 30 484-YL-18 ECAP SERVICE CAB 200-BK-14 IMPL DETENT 606-GY-14 200-BK IND LAMP VVV 16 619-GN-14 299-BK-18 2 299-BK-18 C BK-18 GROUND
727-GN-18 TOOL CONN G GROUND 200-BK OVERRIDE SW D 615-YL-14 762-YL 3 762-YL-18 B BU-18 SOLENOID
496-WH-18 C530-BU-18 4 417-GY-18 7N-5876 4 200-BK-14

L69
START AID 442-GY-18 E919-YL-18 19 728-BU-18 200-BK 7X-1886 DOWNSHIFT SW INDICATOR LAMP 200-BK 200-BK-14 605-YL-14 964-BU-18 4
795-YL-18
CONN 16 HJ 11

BK-18
YL-18
BR-18
SOLENOID S 3 HAZARD FLASHER FORK POSITIONER SW
F 506-PU E920-BR-18 20 306-GN 975-WH-18 C C
158-5626 605-YL-14 POSITION D VVV 12 606-GY-14 F
3E-6332 507-WH G485-BU-18 33 419-YL-18 Z Z SEC STER A 105-RD 128-PK COLUMN 200-BK
D
LAMP 27 P931-GN CONN 34 B 176-5459
7N-5876
202-BK-18 123-WH 32 251-BK-18 Z INTERMEDIATE B 200-BK S 6 538-BR 13 146-GY-18 A OR-18 + BATTERY
BK-18
BK-18

419-YL-18 614-PU-14 29 522-WH-14 RELAY F 539-BU-18 14 299-BK-18 C BK-18 GROUND

8
1
2
7
6
3
4
5

2
1
3
Z 5 D LEFT TURN
432-PK-18 606-GY-14 17 146-GY 3E-5239 D 944-OR-18 540-WH-18 D 540-WH-18 36 200-BK-14 964-BU-18 B BU-18 SOLENOID
FLOOD V C C S IND LAMP
200-BK-14 L102 G764-PK-18 506-PU 1 975-WH E 945-BR-18 37 UNUSED 17 F

L85
7N-5876

299-BK-18

299-BK-18
761-GY-18
299-BK-18

299-BK-18
146-GY

961-BR

146-GY
LAMP 608-GN RD-00 RD-00 779-WH-18 507-WH 2 334-BU-18 C F781-BR-18 TURN SIGNAL SW 38 UNUSED 200-BK D CONN 25D C 5 322-GY FORWARD
1
2

L94
9X-1439 V L85 134-9569 HORN
P976-BR-18 604-OR 5 450-YL-18 Z 728-BU-18 F784-YL-18 11 UNUSED 18 E735-PU-18 23 E919-YL-18 322-GY 114-RD
G485-BU-18

V 4 1
P976-BR-18

F
779-WH-18

964-BU-18
251-BK-18

138-GN-18

201-BK-18

201-BK-18
200-BK-14

E416-PU-18

499-GY-18
727-GN-18
C529-GY-18

C530-BU-18

E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18

H713-PK-18
H717-BR-18

453-PK-18
484-YL-18
432-PK-18
202-BK-18
419-YL-18

447-PK-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18

201-BK-18
G941-GY-18
G940-PU-18

G764-PK-18
200-BK-14

619-GN-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14

201-BK-18

V JJ AA AA BB 987-WH 608-GN 6 608-GN-14 321-BR-18 727-GN-18 202-BK-18 27 UNUSED 3 126-PK 270-BK-18 29 114-RD 7T-0970
ARC FLASHER S S F
S RD-18 A 604-OR NEG POS NEG POS P931-GN 617-BR-14 7 617-BR 453-PK-18 975-WH-18 987-WH A541-PU-18 17 UNUSED 14 271-BK-18 30 619-GN-14
310-PU
311-WH

FLOOD LAMP
146-GY

762-YL
114-RD

322-GY

976-OR

507-WH
506-PU
975-WH

P931-GN
N939-GN

H716-WH

614-PU-14
200-BK

299-BK

120-4537

202-BK-18
SUPPRESSOR
987-WH

761-GY

L64
T WH-18 Z
614-PU
C 617-BR-14 G485-BU-18 H713-PK-18 8 G939-PK-18 P931-GN 537-GN-14 499-GY-18 21 IMPL FILTER 8 13 322-GY 272-BK-18 24 E920-BR-18 200-BK-14

L84
L43 L43 F 9X-1439
G BK-18 B 200-BK-14 N939-GN H714-OR-18 9 G764-PK-18 106-8704 TURN IND C A541-PU-18 961-BR 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18 12 310-PU 273-BK-18 25 E921-PK-18
BK-00

307-OR-18
L70 L17

136-GN-18
12V BATTERY 12V BATTERY SEE G-13 LEFT

L53
STOP/TAIL/PARK LAMP 761-GY H716-WH 10 976-OR BUCKET IND C2 633-BU-18 761-GY-18 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND G761-YL 1 633-BU-18 274-BK-18 40 E416-PU-18 F
115-2422 GP31 115-2422 GP31 FOR IT62G TURN

P931-GN
49A 146-GY

146-GY

700-PK
135-0426 976-OR H717-BR-18 11 201-BK-18 WARNING LAMPS 537-GN-14 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR 2 118-GY 275-BK-18 20 H716-WH 605-YL-14 1 RD-18
9X-9721 4D 9X-9721 4D 322-GY N939-GN-18 +V (TURN SIG) 49 146-GY 146-GY MACHINE WIRING E735-PU-18 E702-OR-18 273-BK-18 E708-PK-18 3 GN-18 G768-GN 270-BK-18 290-BK-18 2 BK-18 LAMP

L53
G764-PK-18 16 691-GY 22 HARNESS CODE 3 CLOCK 4 18 H713-PK-18 200-BK-14

L48

L48
2
1
C ARC SUPPRESSOR (2) 3E-6466

200-BK
200-BK
V

200-BK
619-GN-14 762-YL 15 762-YL-18 614-PU-14 Z +V (HAZARDS) 30B 518-OR-14 299-BK-18 146-GY E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH 5 271-BK-18 291-BK-18 21 H717-BR-18
CAB GROUND 106-8704 F
RD-18 1 605-YL-14 200-BK 611-PU-14 761-GY 13 761-GY-18 202-BK-18 GROUND 31 200-BK 299-BK-18 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 G762-BR 2 138-GN-18 RIGHT
QUAD GAUGE L39 L13
BK-18 2 200-BK-14 200-BK 138-GN-18 611-PU-14 22 779-WH-18 692-YL 200-BK 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 G768-GN 6 251-BK-18 606-GY-14 1 RD-18 TURN
L106

100-5895

MUR440

MUR440
200-BK-14 146-GY E921-PK-18 21 P976-BR-18 691-GY E702-OR-18 540-WH-18 291-BK-18 33 CLEAR G763-PU 8 274-BK-18 G760-WH 32 975-WH 200-BK-14 2 BK-18

FRONT DASH ASSEMBLY


202-BK-18
202-BK-18 CONTROL GP - DIMMER L16 LAMP
LEFT TURN LAMP 200-BK-14 251-BK-18 E922-GN-18 23 727-GN-18 SUSPENSION GP CIGAR E701-PK-18 275-BK-18 290-BK-18 23 SERVICE LAMP 322-GY 9 275-BK-18 G761-YL 33 976-OR
L106 103-5526 D D D D 3E-6466
162-2073 762-YL K933-GN-18 24 C530-BU-18 Z 150-7718 LIGHTER 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 7N-5876 663-GY 10 290-BK-18 G750-BU 9 C529-GY-18

L61
L40 F
200-BK-14 964-BU-18 976-OR 31 762-YL-18 GROUND 1 200-BK 9W-0335 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G755-GY 35 N939-GN 200-BK-14 FLOOD LAMP
V L109 RELAY PANEL 9X-1439
200-BK-14 C530-BU-18 V C CONN 11 964-BU + BATTERY 3 113-OR-18 987-WH 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G763-PU 26 E922-GN-18 619-GN-14

2
1

2
1

2
1
F
FRONT

BK-OO 200-BK C529-GY-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU P931-GN 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 16 501-GN G746-WH-18 19 H714-OR-18 322-GY
201-BK-18
201-BK-18

FF L58 C D D F FORWARD
200-BK-14 H713-PK-18 122-RD 2 507-WH L65 SPEEDO LAMP 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR 910-YL-18 15 114-RD 322-GY
C C HORN
200-BK-14 H714-OR-18 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 28 114-RD

605-YL-14

606-GY-14
200-BK-14
108-BU-14

538-BR

538-BR
L15

L45
LEFT FRAME 200-BK-14 F 7T-0970

129-BU
200-BK
H716-WH 146-GY 5 617-BR GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 39 987-WH
GROUND BOSS CATERPILLAR MONITORING SYSTEM
200-BK H717-BR-18 201-BK-18 6 C529-GY-18 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18 37 G485-BU-18
OPERATING MODES CONN 33 VALVE GP

L1
200-BK-14 E919-YL-18 130-RD 3 E416-PU-18 608-GN-14 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU 38 201-BK-18
605-YL-14
200-BK-14
617-BR-14

L23 L23 MODE FUNCTION F L L 170-9061


200-BK-14 E920-BR-18 251-BK-18 8 299-BK-18 647-GN-18 647-GN-18 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK V F
608-GN-14 0 NORMAL MODE
326-RD
604-OR
608-GN

614-PU-14 E921-PK-18 306-GN 10 604-OR 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 23 662-YL 201-BK-18 2 P931-GN 2
L43 1 HARNESS CODE
605-YL-14 E922-GN-18 308-YL 11 K933-GN-18 200-BK-14 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-18 202-BK-18 1 200-BK 1

L97
2 NUMERIC READOUT CONN 24 L13
617-BR-14 299-BK 310-PU 12 443-YL-18 200-BK 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY L44 501-GN D C 126-PK-18
3 SERVICE MODE L44 FRONT AXLE
604-OR E416-PU-18 321-BR-18 13

L24
447-PK-18 REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 126-PK-18
Z Z Z Z 4 TATTLE TALE MODE CONN 32 TEMP SW
E 608-GN 614-PU-14 102-RD-14 14 496-WH-18 RELAY 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 118-GY 138-GN-18 1 138-GN-18 E

606-GY-14
605-YL-14
L107 L107

113-OR-18
113-OR-18
FRONT FLOOD L11 5 US/METRIC MODE (UNITS MODE) 200-BK M Q Q 155-8999
606-GY-14 617-BR-14 202-BK-18 7 441-OR-18 Z 3E-5239 Z 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR 35 G762-BR E702-OR-18 2 200-BK
Z Z RELAY 6 IMPLEMENT CONTROL CALIBRATION

538-BR
614-PU-14 606-GY-14 403-GN-18 20 442-GY-18 L51 K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 G768-GN K933-GN-18 201-BK-18 3 201-BK-18 G485-BU-18 2 G485-BU-18 2 BK
REAR

604-OR 321-BR-18 605-YL-14 405-GY-18 21 432-PK-18 3E-5239 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 G760-WH 443-YL-18 4 201-BK-18 1 201-BK-18 1 BK
L88

A301-WH-18

SEAT
608-GN A301-WH-18 L108 L108 605-YL-14 499-GY-18 38 403-GN-18 L88 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 G761-YL 447-PK-18 251-BK-18 5 251-BK-18 T°
606-GY-14 A300-GN-18 A300-GN-18 606-GY-14 987-WH 28 405-GY-18 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 496-WH-18 E416-PU-18 6
L107

L114 ACTION L50 4TH FUNCTION SOL 1


398-BU-14 26

SEAT
200-BK-14 397-OR-14 617-BR-14 417-GY-18 322-GY L64 L64 134-YL-14 L51 L50 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 441-OR-18 G485-BU-18 7 G485-BU-18
614-PU-14 398-BU-14 397-OR-14 614-PU-14 138-GN-18 4 326-RD ALARM RD 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 442-GY-18 C529-GY-18 8 C529-GY-18 M 152-8346
L84 L84
L107

130-RD 130-RD 130-RD 614-PU-14 105-RD 1 308-YL 3E-6328 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 432-PK-18 9 987-WH 2 GN-18
L113 A301-WH-18 975-WH 608-GN 450-YL-18 15 310-PU Z 201-BK-18 910-YL-18 496-WH-18 36 UNUSED L50 E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 403-GN-18 H713-PK-18 10 200-BK 1 GN-18
L50

A541-PU-18

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
A300-GN-18 975-WH 975-WH 321-BR-18 299-BK 9 299-BK-18 605-YL-14 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 405-GY-18 H714-OR-18 11

L13
539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14

201-BK-18
201-BK-18
397-OR-14 975-WH 604-OR 522-WH-14 22 606-GY-14 108-BU-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 HARNESS CODE 271-BK-18 3 200-BK 322-GY H716-WH 12
CATERPILLAR 4TH FUNCTION SOL 2

200-BK
614-PU

662-YL
661-GN

L52
L65

L67

398-BU-14 975-WH 795-YL 416-OR-18 23 611-PU-14 124-GN-14 HVAC 124-GN-14 C413-YL-18 975-WH-18 499-GY-18 TACH/SPEEDOMETER 270-BK-18 4 201-BK-18 326-RD H717-BR-18 13
975-WH 443-YL-18 E416-PU-18 24 619-GN-14 Z 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM 291-BK-18 6 307-OR-18 308-YL E919-YL-18 14 M 152-8346
L112 X 100-5888
321-BR-18 405-GY-18 G939-PK-18 25 130-RD 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 200-4412 290-BK-18 7 308-YL 310-PU E920-BR-18 15 987-WH 987-WH 2 GN-18
CONN 6 15A LAMP D D D D L4
614-PU-14 LEFT SIDE ENGINE 200-BK G486-GN-18 619-GN-14 29 499-GY-18 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 945-BR-18 8 326-RD 605-YL-14 F M E921-PK-18 16 200-BK 200-BK 1 GN-18
7N-5876 CONN 29

L49
200-BK RD-0 E V 975-WH K933-GN-18 441-OR-18 31 G485-BU-18 X 168-GN QUICK COUPLER 168-GN E708-PK-18 E708-PK-18 975-WH-18 200-BK 661-GN 944-OR-18 9 403-GN-18 606-GY-14 1 E922-GN-18 17
Z L49 D
RD-00 5 200-BK-14 123-WH 442-GY-18 32 G486-GN-18 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 611-PU-14 2 18
15A STEER RIDE CONT SOL
301-BU-10 24 201-BK-18 ENGINE 441-OR-18 443-YL-18 33 112-PU-4 138-GN-18 PAYLOAD 138-GN-18 L57 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 610-OR-14 3 19
E COLUMN M 3E-8574
304-WH-8 1 304-WH-8 201-BK-18 521-YL-14 447-PK-18 34 608-GN-14 15A CIRCUIT Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL 540-WH-18 540-WH-18 633-BU-18 200-BK 443-YL-18 12 975-WH-18 619-GN-14 4 N939-GN 20

L43
G S BB GROUND

L43
4 522-WH-14 484-YL-18 36 123-WH BREAKERS Z 113-OR-18 201-BK-18 201-BK-18 910-YL-18 441-OR-18 13 G486-GN-18 105-RD 5 975-WH 21 975-WH 976-OR 2 GN-18
STARTER XX 10A FUSE
21 975-WH 16
10A
10A

201-BK-18 201-BK-18 447-PK-18 432-PK-18 6 22 1 GN-18


10A

403-GN-18 322-GY 138-GN-18 6T-3643 500-BR 976-OR 975-WH


10A

10A
10A
10A

15 976-OR
112-PU-14
112-PU-14

E E
106-8558 MTR BAT 311-WH 6 311-WH G486-GN-18 450-YL-18 521-YL-14 17 102-RD-14 (QTY 12) 129-BU 200-BK 200-BK 200-BK K933-GN-18 16 G485-BU-18 501-GN 7 987-WH 23 987-WH
L90 3K-8782 ACTION LIFT CYL HEAD END
BK-OO CC 109-RD-4 19 109-RD-4 403-GN-18 G939-PK-18 326-RD 18 105-RD 123-WH 200-BK 200-BK D 432-PK-18 17 441-OR-18 502-OR 8 24
GG G G G G PRESS SENSOR
RD-00 BB MOTOR 200-BK-14 7 200-BK-14 441-OR-18 326-RD 334-BU-18 19 122-RD 112-PU 15A FUSE 133-OR-18 200-BK 200-BK 411-PK-18 LAMP 405-GY-18 18 442-GY-18 E701-PK-18 9 CONN 28 F M
RD-00

L45
RD-00 403-GN-18 8 403-GN-18 K933-GN-18 975-WH 496-WH-18 37 105-RD 112-PU (QTY 2) 128-PK 201-BK-18 9W-2111 403-GN-18 19 443-YL-18 410-WH-18 10 M 124-4672
CC L23 D
JJJ RD-00 441-OR-18 14 441-OR-18 795-YL 122-RD 453-PK-18 35 G 112-PU 8M-8948 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 113-OR-18 11 138-GN-18 A OR-18 +24V
ALTERNATOR K933-GN-18 17 K933-GN-18 405-GY-18 334-BU-18 P976-BR-18 39 G 112-PU 614-PU 614-PU 113-OR-18 496-WH-18 615-YL-14 12 251-BK-18 B BK-18 GROUND

200-BK
200-BK
21
200-BK-18

BLOCK AS. FF L44

727-GN-18
136-GN-18
102-RD-14

720-PU-18
E RELAY G FUSE HOLDER L44
107-7977 8C-6358 BK-00 201-BK-18 22 521-YL-14 308-YL 779-WH-18 40 G 112-PU A541-PU-18 A541-PU-18 975-WH-18 22 499-GY-18 663-GY 13 C529-GY-18 C WH-18 SIGNAL
G 112-PU L45 L45

L49
GG PANEL (QTY 14)

614-PU
614-PU
614-PU
200-BK
403-GN-18 25 522-WH-14 105-RD V C CONN 12 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 661-GN 14
L113

L112
L114

E G L49
118-GY

4K-5122
311-WH
310-PU

109-RD-4 RD-00 9 450-YL-18 306-GN 112-PU-4 1 X 112-PU


G TERMINAL 307-OR-18 661-GN 661-GN 200-BK E735-PU-18 39 E702-OR-18 662-YL 15 IT62G STD
R 101-RD-4 20 101-RD-4 G939-PK-18 102-RD-14 2 C STUD 9G-8451 662-YL 662-YL G485-BU-18 614-PU A541-PU-18 16 FRONT AXLE
200-BK D NEUTRALIZER 25
BK-00

X G 112-PU G 10A Z 113-OR-18 MONITOR Z Z L50 L50 CONN 31 TEMP SW


D+ B+ BK-4 V ZZ 975-WH 12 975-WH 443-YL-18 112-PU-4 3 202-BK-18 975-WH-18 OVERRIDE LAMP 499-GY-18 26 615-YL-14 537-GN-14 17
G G Z
200-BK-10
301-BU-10

E 2GA M Q Q 155-8999
B-
TO ENGINE HH F793-OR-4 795-YL 23 795-YL 326-RD 310-PU 4 G 112-PU G 15A Z 134-YL-14 REAR FLOODS Z L99
605-YL-14 605-YL-14 910-YL-18
D
7N-5876 G486-GN-18 27 910-YL-18 130-RD 18
201-BK-18 2 201-BK-18 123-WH 130-RD 5 112-PU G 15A 127-OR-14 FRONT FLOODS 700-PK 606-GY-14 606-GY-14 633-BU-18 28 944-OR-18 604-OR 19 G485-BU-18 2 G485-BU-18 2 BK
D ZZ GG G Z D

L47
HH BLOCK AIR INLET 405-GY-18 10 405-GY-18 311-WH 6 112-PU 10A 129-BU CIGAR LIGHTER 605-YL-14 945-BR-18 633-BU-18 20 201-BK-18 1 201-BK-18 1 BK
G G Z Z L47 29
HEATER 521-YL-14 11 521-YL-14 304-WH-8 7 112-PU 10A 123-WH AXLE OIL COOLER 606-GY-14 37 K933-GN-18 538-BR 21
107-9652 TO ENGINE TO ENGINE G G Z L50 L50 D BUCKET TURN T°
2 200-BK-14 522-WH-14 13 522-WH-14 109-RD-4 V C 112-PU 10A 133-OR-18 WORK LAMPS 146-GY-18 DR 200-BK 538-BR 38 E701-PK-18 499-GY-18 22
CYL HEAD BLOCK G G Z FRONT WIPER D SIGNAL IND LAMP
1 311-WH 450-YL-18 16 450-YL-18 101-RD-4 202-BK-18 L90 112-PU 10A 128-PK PILOT CTRL IMP INTERLCK 633-BU-18 200-BK 24 611-PU-14 975-WH-18 23
L90 147-7973 D 7N-5876

606-GY-14
605-YL-14
G939-PK-18 18 G939-PK-18 F793-OR-4 201-BK-18 308-YL 1 YL-16 202-BK-18 24
BK

BK

E RELAY 3E-5239
L109

D C OFF
L115

START AID 443-YL-18 15 443-YL-18 FUSE PANEL L 326-RD 2 PU-16 611-PU-14 G485-BU-18 IT62G STD
L58 D S ON

538-BR
326-RD 3 326-RD L108 L58 D 307-OR-18 3 OR-16 610-OR-14 G486-GN-18 IT62G FRONT FRAME
COOLANT SW L57 GND B ST D
F793-OR-4 501-GN 4 GN MOTOR H 105-RD 4 BR-16 200-BK FLOOD LAMP 202-BK-18
T° 3E-6449 L88 L57 L49
L65

L88 L44 D
A301-WH-18
A300-GN-18

109-RD-4 1 501-GN 615-YL-14 IND LAMP 126-PK-18


200-BK-14
200-BK-14
398-BU-14
397-OR-14

334-BU-18

102-RD-14

L65 L3 L3
A541-PU-18

T° KEY START SW D 7N-5876 IDENT PART NO. CHG LOC NOTE


310-PU

112-PU-4

403-GN-18 G486-GN-18 200-BK 2 BK 118-GY 130-RD


F793-OR-4

L46
633-BU-18

727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18

608-GN-14
647-GN-18

133-OR-18
201-BK-18
615-YL-14
410-WH-18

124-GN-14

138-GN-18

113-OR-18

136-GN-18
537-GN-14
518-OR-14

108-BU-14
646-OR-18

L67 L46
307-OR-18

L67 L24 L24


101-RD-4
109-RD-4
304-WH-8

COOLANT TEMP SENSOR 110-7887


975-WH

306-GN
308-YL

L24
130-RD

130-RD
105-RD

114-RD
122-RD

200-BK-14 201-BK-18 L64 L64 L24 118-GY 6 GY P 500-BR D 604-OR


L8 L8 B+
129-BU

L47
118-GY

131-0427 RIGHT TURN HARNESS AS.


200-BK
105-RD

614-PU

146-GY

144-GN

120-YL

311-WH 200-BK
168-GN

500-BR 3 BR 502-OR 200-BK 619-GN-14


123-WH

128-PK

126-PK
661-GN
662-YL
663-GY

E 200-BK-14 200-BK-14
700-GN

L63 L63 L8
+8V OR-18 A K933-GN-18 K933-GN-18 123-WH 136-GN-18 200-BK-14 200-BK-14 502-OR 5 OR 201-BK-18 539-BU-18 IND LAMP G746-WH-18 A 130-5890 03 B-15 A/C CLUTCH ATCH
L86 L86 L61 L61 D 7N-5876 B 135-5552 02 F-1 BUCKET/FORK POS SW (IT62G)
GROUND BK-18 B 201-BK-18 201-BK-18 L84 727-GN-18 200-BK-14 200-BK-14
L66 L66 L84 L46 L46 B 155-4186 00 I-1 BUCKET POSITION SW (950G/962G)
SIGNAL WH-18 C 441-OR-18 441-OR-18 200-BK-14
L115 L47 C 199-6008 01 D-12 CAB (950G/962G)(US AND COSA)
L110 L110
CONN 14 C 199-6009 01 D-12 CAB (IT62G)
LEFT SIDE ENGINE FRONT DASH ASSEMBLY/STEERING WHEEL
CONN 13 1 D 197-0736 00 D-3 DASH

L4

L1
L111 L111 Z
L8

L11

E 147-1224 05 D-14 ENGINE


L61

24
L24

201-BK-18 RH HEADLINER
RD-0

3
1
7
15
4
5
16
26
19
27
2
21
38

35
31
17
A541-PU-18 23
633-BU-18 25
608-GN-14 36
29
10
40
615-YL-14 33
113-OR-18 30
9
168-GN 39
128-PK 12
138-GN-18 24
6
646-OR-18 22
34
647-GN-18 32
133-OR-18 28
13
11
129-BU 18
8
201-BK-18 20
37
136-GN-18 14

G486-GN-18 6 118-GY L100 WLPCS ECM F 147-2759 04 G-2 FRONT FRAME (950G/962G - US)
V CONN 7 C L100
L86
L88

L90

L63
L64
L65
L66
L67

200-BK AD AD 19 118-GY PANEL RUNNING/WORK/PANEL/TAIL 112-1572 P F 141-3882 04 E-1 FRONT FRAME (950G/962G - COSA)
307-OR-18

L100
108-BU-14

L112 L112
614-PU
118-GY

410-WH-18

124-GN-14
700-PK
727-GN-18
728-BU-18
944-OR-18
945-BR-18

146-GY

LAMP LAMP SW F 149-7267 04 I-2/I-5 FRONT FRAME (950G/962G - JAPAN)


105-RD
975-WH

126-PK
537-GN-14
518-OR-14

661-GN
662-YL
663-GY

144-GN

120-YL
200-BK

-BR-14
123-WH

G454-PK GN 1 123-WH 1 123-WH 2 202-BK-18 118-GY RH DOME LAMP WIRE GROUP COLOR DESCRIPTIONS LIFT POSITION SENSOR 20 C530-BU-18
GN 2 G454-PK 2 G454-PK 17 E909-WH-18 118-GY 7N-5876 ROADING 108-3320 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 F 162-2171 02 E-2 FRONT FRAME (IT62G)
BACKUP ALARM CONN 3 V
ECPC TRANSMISSION 11 E908-BR-18 118-GY PARK WORK1 (SHOWN IN OFF POSITION) 122-RD C GROUND CIRCUIT. GROUND 2 251-BK-18 H 126-5612 03 G-10 HVAC
CONN 4
4
3
2
1

123-6449 AXLE OIL REV 4TH 3RD 2ND 1ST OUTPUT L101 L101 L6 L6 J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
MMM MMM V FWD 15 118-GY OFF 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18
AB WORK2
118-GY

BK-18 2 975-WH 2 975-WH CLUTCH ASSY. SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 SPEED 12 754-BU-18 C WH-18 WIRES THAT HAVE BATTERY VOLTAGE CAT DATA LINK - 15 945-BR-18 J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH
G954-PK

CONN 8 C C 1
200-BK

BK-18 1 321-BR-18 1 321-BR-18 152-5409 SENSOR XMSN 5 752-YL-18 C 200-BK B BK-18 WHEN THE KEY SWITCH IS OFF. LIFT PRESS-ROD END 16 E416-PU-18 L 166-3534 00 E-1 GRAPPLE SOLENOID ATCH
AB AC 183-5011 H B B M 147-2763 01 G-1 RIDE CNTRL VALVE (950G/962G) ATCH

614-PU
200-BK
4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18
L112

2 G454-PK PROP (LEADING) 18 755-OR-18 L11 RD 2 118-GY B1 WIRES THAT HAVE BATTERY VOLTAGE UNUSED 24 M 162-5683 02 E-1 4TH FUNCTION SOL (IT62G) STD
L63

COSA LICENSE SOLENOID M 160-6549 01 E-1 4TH FUNCTION SOL (IT62G) ATCH

200-BK
200-BK
20 CONN 38

202-BK-18
416-OR-18
417-GY-18
484-YL-18
453-PK-18
727-GN-18
1 200-BK 900-PU-18 3 UNUSED 18
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

L111

L63 2 WHEN THE KEY SWITCH IS ON.

GY-14
PLATE LAMP AC VALVES (6) 21 901-WH-18 L11 L11 4 N 146-1892 01 B-3 STOP LAMP SW
L111 WH 505-BU UNUSED 12

BR-14
L86
2
1

125-4439 LL V 159-0932 22 975-WH 608-GN-14 YL 5 504-YL STARTING CIRCUIT. UNUSED 5 138-GN-18 E P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
LL L66 L L37
1
2

1
2

1
2

1
2

1
2

1
2

614-PU-14 1 614-PU-14 9 L86 BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D CUSTOMER Q 156-1106 00 G-1 FRONT AXLE TEMP (950G/962G)
T T T T T T L66 P W
L84
BK
BK

200-BK-14 2 200-BK AB 16 E907-GY-18 126-PK-18 BR 7 507-WH LAMP START AID CIRCUIT. UNUSED 3 A DATA Q 166-6038 02 E-1 FRONT AXLE TEMP (IT62G)
L84
WH-18
BK-18

C LL REAR 3 C CONNECTION R 147-2079 02 A-13 RELAY PANEL (CHASSIS) C


G486-GN-18 1 BK 975-WH-18 10 E906-OR-18 8 7N-5876 A CHAN RECEIVE 4 819-GY-18
COSA LICENSE WIPER SW GAUGE CIRCUIT. V
CONN 30 S 154-4563 01 E-8 TURN SIGNAL SW ATCH
CONN 2 201-BK-18 2 BK 975-WH-18 13 E901-GN-18 126-PK GROUND 8 250-BK-18 B

PK-14

OPERATOR STATION

1
2
3
5
4
6
PLATE LAMP 975-WH-18 7 E900-WH-18 126-PK 112-6174 B2 10 T 148-8805 01 C-12 TRANSMISSION
T° 4 PANEL LAMP CIRCUIT. UNUSED P SS
125-4439 REAR AXLE 975-WH-18 23 K977-PK-18 727-GN-18 C C UNUSED 11 V 149-4059 06 D-12 REAR FRAME (JAPAN)
LL
2
1

202-BK-18

PU-14
TEMP.SW B3 CAT MONITORING SYSTEM CIRCUIT. V 145-9302 11 D-12 REAR FRAME (US & COSA)

614-PU
200-BK
614-PU-14 975-WH-18 3 709-OR-18 118-GY 728-BU-18 UNUSED 22

200-BK-14 155-8999 AXLE OIL COOLER 975-WH-18 T 14 975-WH 118-GY 202-BK-18 UNUSED 6 Y 146-9542 01 A-3 HYDRAULIC TANK
L25 WLPCS ECM CIRCUIT.
E900-WH-18
E901-GN-18

LL TEMP. SW 155-8998 975-WH-18 975-WH-18 8 C529-GY-18 UNUSED 23 Z 154-4566 03 D-11 FUSE PANEL (CAB)
L114
L113

DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD

YL-14
L8

RIGHT SIDE ENGINE 751-GN-18 T C C530-BU-18 L8 TURN SIGNAL / WIPER / WASHER CIRCUIT. UNUSED 17
L115 DD 121-8039 01 B-3 DIMMER SWITCH ATCH

727-GN-18

484-YL-18
417-GY-18
202-BK-18

453-PK-18
416-OR-18
202-BK-18
E START 752-YL-18 E416-PU-18 L37 200-BK GROUND 21 251-BK-18
L26 L37
301-BU-10 L115 5

BU-14
326-RD 754-BU-18 975-WH-18 944-OR-18 KEYPAD SUPPLY +24V 7 188-WH-18 LL 115-0817 04 C-15 LICENSE PLATE LAMP (COSA) ATCH
L26 CONN 23 LL 150-1590 00 H-15 LICENSE PLATE LAMP (JAPAN)

OR-14
200-BK-10 795-YL 795-YL 755-OR-18 E416-PU-18 945-BR-18 KEYPAD DATA 14 E955-OR-18
L90

L63
L64
L65
L66
L86
L88

200-BK
200-BK
E GND 975-WH 975-WH 900-PU-18 505-BU 138-GN-18 138-GN-18 HVAC OPERATOR CONTROLS C DD SS 154-2809 02 B-2 SECONDARY STEERING SYSTEM ATCH

200-BK
SHUTDOWN BK-18 BK-18 A 201-BK-18 201-BK-18 901-WH-18 503-BR 251-BK-18 251-BK-18 GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 619-GN-14 B WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH

200-BK-14
E SELECTOR SW L99 L99
SOLENOID RD-18 B 405-GY-18 405-GY-18 E900-WH-18 504-YL 118-GY (A/C,OFF,HTR) L99 GROUND BK-18 B 251-BK-18 611-PU-14 C GGG XXX-XXXX 00 H-1 QUICK COUPLER ATCH
E
1
2

155-4652 TEMPERATURE SELECTOR BLOWER SW L100 L100 SS SS KKK 141-3883 02 I-9 RH FRONT LIGHTS (COSA) STD
326-RD BU-18 C 521-YL-14 E901-GN-18 A525-GN-18 120-YL 3E-7155 L100 DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14

C
B
A

C
B
A
STOP DUAL HP 522-WH-14 E906-OR-18 A524-BR-18 133-OR-18 POTENTIOMETER 200-BK C (LOW,MED,HI) KKK 141-3885 01 I-7 RH FRONT LIGHTS (COSA) ATCH
ENGINE E B 3E-7156 P
SOLENOID E 127-4540 VARIABLE SHIFT CONTROL SW ATT AUTO RIDE CTRL SW OPERATION LLL 141-3884 02 I-9 LH FRONT LIGHTS (COSA) STD
GN
GN

L34
RD-18 OIL SW E907-GY-18 A523-PU-18 200-BK BACKLIGHT SECONDARY
129-7707 L111 L67 C C 185-6335 L100 WLPCS CONN 38 DD LLL 141-3886 01 I-7 LH FRONT LIGHTS (COSA) ATCH
202-BK-18
202-BK-18
202-BK-18
202-BK-18

WH-18 2 450-YL-18 K977-PK-18 517-BU-14 202-BK-18 614-PU 200-BK 619-GN-14


3E-6455 1 C STEERING

BU
RD
BK

BU
RD
BK
L25 L25 A B KEYPAD PRIMARY
E907-GY-18
E906-OR-18

(962G/IT62G) BK-18 1 G939-PK-18 202-BK-18 516-GN-14 P910-BR-18 614-PU C MID INPUTS (1=SW CLSD, 0=SW OPEN) LAMP L3 B 611-PU-14 PRESS SW MMM 158-4220 00 C-15 BACKUP ALARM

1
2
3
7
5
6
4
8
C 2 POWER 129-0419 STEERING

118-GY
118-GY
709-OR-18 515-GY-14 202-BK-18 6 ECON 7N-5876 C 3E-6450 NNN 138-0172 01 H-15 STOP/TURN LAMPS (JAPAN) ATCH
ENGINE SPEED 3 C C A 1 C C SW POS G766-GN G767-WH P P L7 DD PRESS SW UUU
BK-18
513-OR-14 1 443-YL-18 E908-BR-18 124-GN-14 762-YL-18 5 200-BK A 610-OR-14 127-2994 01 G-8 BCKT/FORK SEL SW (950G/926G) STD
2 3 L24 L24 4 2 4 L7 DD 3E-6450

122-RD
158-BR-14

SENSOR VVV ATCH

133-OR-18
102-RD-14

647-GN-18

610-OR-14
646-OR-18
T 137-2750 00 G-8 BCKT/FOR SEL SW (IT62G)

617-BR

614-PU
1 521-YL-14
BK-18 2 E909-WH-18 124-GN-14 964-BU L24 C 5 X974-BR-18 4 BK-16 614-PU
A
B
C

A E 6V-2455 L66 C 3 3 ON 0 1 DIMMER SW DD WWW 147-8345 00 G-3 CAB FLOOD LAMPS


A 133-OR-18 128-PK X973-BU-18 3 BK-16 (UP)

L8
T 6 C 4C
158-BR-14

A/C REFRIGERANT SW 1 521-YL-14 E 120-YL 168-GN C X972-GN-18 2 BK-16 2 2H-1855 XXX 119-8984 01 G-3 BEACON LAMP ATCH
T° T D C 5 1

102-RD-14
1
2

OR-18
BK-18
YL-18

114-5333 2 522-WH-14 TORQUE CONVERTER 168-GN P976-BR-18 202-BK-18 1 BK-16 OFF (CENTER) 1 1 AB 156-1107 00 C-14 REAR AXLE TEMP SWITCHES
BR-14
BK-14
RD-14

C C 6 C
1
2

NOTE A OIL TEMP SENDER 144-GN 779-WH-18 C 118-GY 1 RD-14 B+ AC 157-7317 01 C-14 AXLE COOLER CLUTCH TEMP SW ATCH
BK-18
WH-18

ARC A 4W-9972 D AUTO (DOWN) 1 0 AD 156-1108 01 C-14 AXLE COOLER CLUTCH SOL ATCH
CONN 1 646-OR-18 124-GN-14 202-BK-18 118-GY 2 RD-18 B+
521-YL-14
BK-18
WH-18

SUPPRESSOR 2 522-WH-14 615-YL-14 138-GN-18 647-GN-18 L61 L61 200-BK-14 3 BK-18 GROUND AF 159-6166 00 F-8 DOWNSHIFT SW
PEDAL POS SNSR
124-GN-14
+8V
GROUND
SIGNAL

106-8704 1 513-OR-14 608-GN-14 647-GN-18 646-OR-18 C C 200-BK 502-OR 4 WH-14 HIGH 147-1680
AG 147-2764 00 G-1 LIFT CYL PRESS SENSOR ATCH
124-GN-14
C
B
A

L27 B ARC SUPPRESSOR AJ 156-1058 00 G-15 REAR TURN SIG (COSA) ATCH
614-PU
200-BK

128-PK A525-GN-18 202-BK-18 646-OR-18 501-GN 5 YL-14 LOW


200-BK
200-BK
614-PU
614-PU

517-BU-14
516-GN-14
515-GY-14

A/C A L27 C L10 106-8704 AK 156-6224 00 G-15 REAR TURN SIG (COSA) ATCH
Đ

537-GN-14 202-BK-18 A524-BR-18 L27 647-GN-18 614-PU 500-BR 6 BU-14 PARK 126-PK-18 A OR-18 +V
L101 A
A525-GN-18
A524-BR-18
A523-PU-18

CLUTCH GN-14 1 513-OR-14 MOTOR 615-YL-14 202-BK-18 A523-PU-18 122-RD AUTO RIDE 506-PU 7 BR-18 WASH 202-BK-18 B BK-18 RETURN
521-YL-14

COIL AS. GN-14 CONTROL SW 1


2 522-WH-14 661-GN 615-YL-14 102-RD-14 122-RD 8 G746-WH-18 C WH-18 SIGNAL WIRE AS.

1
2
106-5122 INPUT TRANS L28 L28 103-6333 2
662-YL 608-GN-14 144-GN 126-PK-18 126-PK-18 C C K 159-4580 00 G-7 KICKOUT ON/OFF JUMPER
B BK-18
SPEED OIL TEMP OUTPUT 663-GY E416-PU-18 202-BK-18 200-BK C 3 FRONT INTERMITTANT CONN 22 SS
G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB) B
102-RD-14

PRIMING PUMP GP 151-6342 SENSOR SENSOR SPEED L86 610-OR-14 B MOM WIPER SW
614-PU
614-PU

RD-18 113-OR-18 762-YL-18 727-GN-18 200-BK 130-RD 1 130-GN-18 U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)

727-GN-18
200-BK-16
L25
L37

3E-8848
122-RD

100-3055 SENSOR AUTO/MAN SW 110-7886


617-BR

RIGHT SIDE ENGINE 410-WH-18 964-BU C530-BU-18 614-PU 604-OR 2 604-OR-18 N N X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB)
(TRAILING) 506-PU L37 185-6335 A 1 C
126-PK C529-GY-18 L37 (4) 614-PU C C N AAA 203-4266 00 H-13 MONITOR CODE PLUG - 950G
3E-8848 (1-4) (SHOWN IN MANUAL POSITION) 2 TRANSMISSION NC
RD-00 RELAY PANEL A541-PU-18 507-WH 728-BU-18 202-BK-18 CONN 20

200-BK-14
200-BK-14
200-BK-14
L27 L27 L33 AUTO 3 C
AUTO NEUTRALIZER SERVICE SECONDARY CABLE AS.

200-BK
614-PU
BK-00 304-WH-8 BK-18 1 306-GN 633-BU-18 617-BR 122-RD 126-PK-18 MAN C 202-BK-18 C L7
START RELAY L65 2 4 SW PEDAL AS. STOP LAMP SW STEERING AA 116-0080 01 F-15 +BATTERY TO -BATTERY
JJ 112-PU-4 BK-18 2 975-WH K933-GN-18 727-GN-18 500-BR 500-BR 1 BK 2 973-BR-18 614-PU 7
125-1302 3 5 C 188-4804 L7 178-3186 3E-5520 (COSA & JAPAN) RELAY BB 147-3687 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) STD
PP RR R ECPC TRANSMISSION 443-YL-18 C529-GY-18 H730-WH-18 501-GN X972-GN-18 BK 3 977-YL-18 200-BK 2
L10 L35 4 C 6 NOTE B 105-6117 (US) 139-2599 BB 131-1450 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) ATCH
304-WH-8 177-RD-8 447-PK-18 C530-BU-18 E701-PK-18 502-OR 614-PU X973-BU-18 BK 4 H730-WH-18 944-OR-18 8
MAIN RELAY UU QQ 496-WH-18 521-YL-14 G767-WH-18 506-PU X974-BR-18 5 C 945-BR-18 9 CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR ATCH
L33 L33 SS SS

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
167-0138 R V 441-OR-18 P976-BR-18 G766-GN-18 BK 6 C530-BU-18 6 727-GN-18 200-BK-16 EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER

202-BK-18
KK L4 L4 FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND
BK 2 308-YL HOOD UP POWER OR-14 1 397-OR-14 442-GY-18 779-WH-18 E702-OR-18 973-BR-18 1 202-BK-18 L8 C529-GY-18 5 L6 L6 XX VV
DISCONNECT BK 1 200-BK-14 HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 H730-WH-18 G766-GN-18 977-YL-18 251-BK-18 3 RD-0 RD-0 GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND
SWITCH L26 L26 L31 L1 L1 HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND
BK-00 177-RD-4 177-RD-8 GROUND BK-14 3 200-BK-14 403-GN-18 L88 X972-GN-18 944-OR-18 G767-WH-18 E701-PK-18 H730-WH-18 138-GN-18 1 SECONDARY
7N-0718 HOOD DOWN POWER BU-14 398-BU-14 200-BK C L31 L31 JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
4 405-GY-18 X973-BU-18 945-BR-18 E702-OR-18 G766-GN-18 973-BR-18 E416-PU-18 4 STEERING
L90

JJJ D
RD-00 KK YY TT + BATTERY RD-14 5 175-RD-14 322-GY X974-BR-18 615-YL-14 E701-PK-18 200-BK-14 BEACON SW 614-PU G767-WH-18 977-YL-18 10 MOTOR/PUMP KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND
NN L4 SS
AUX START BK-00 101-RD-4 F793-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 326-RD 608-GN-14 537-GN-14 H730-WH-18 614-PU 9X-9639 614-PU E702-OR-18 E701-PK-18 11 154-2563 MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
STRAP 7V-9275

RECEPTACLE JJJ PP AIH RELAY L61 L61 C C VV NN 166-3423 00 A-14 ALT BREAKER TO AIH RELAY
JJJ 308-YL 728-BU-18 538-BR 538-BR 973-BR-18 614-PU H730-WH-18 G767-WH-18 720-PU-18 12 BK-0 MOTOR RD-0
RELAY PANEL

HOOD RAISE/LOWER RELAY 2


L28

RIGHT REAR 3E-0075 R PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY


L28

YY
BK-0

310-PU 944-OR-18 505-BU L37 518-OR-14 977-YL-18 144-GN C G766-GN-18 614-PU C P


FRAME GND 80A QQ 149-2612 L37 C L99 QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY
BK-18 2 975-WH 605-YL-14 945-BR-18 503-BR X972-GN-18 102-RD-14 144-GN E702-OR-18 614-PU
L113 L113 MAIN 3 RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)
BK-18 1 334-BU-18 F793-OR-4 606-GY-14 973-BR-18 504-YL X973-BU-18 122-RD 614-PU
L114 BREAKER TERMINAL L35 TT 166-2834 01 A-14 AIH RELAY TO TERM BLOCK
304-WH-8 611-PU-14 L64 977-YL-18 507-WH X974-BR-18 617-BR 603-PK 200-BK
9S-4693 BLOCK UU 147-2087 00 B-14 START RELAY TO TERM BLOCK
112-PU-4 619-GN-14 G767-WH-18 501-GN 610-OR-14 200-BK-14 614-PU SYMBOL DESCRIPTION
L114 121-1023 200-BK-14 C ABBREV COLOR VV 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR
109-RD-4 130-RD G766-GN-18 502-OR 614-PU 200-BK
TT V
10A FUSE CONN 9 101-RD-4 604-OR 506-PU 614-PU CAB
L1
BLADE, SPADE, RING, XX 141-2812 00 D-14 MOTOR TO SEC STER RELAY ATCH
606-GY-14
200-BK-14
614-PU-14

3K-8782 OR SCREW TERMINAL


L110

F793-OR-4 F793-OR-4 R V 499-GY-18 251-BK-18 521-YL-14 GROUND RD RED YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND ATCH
ALT U R L33 L33 L35 L35
306-GN WH WHITE JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT ATCH
604-OR
608-GN

101-RD 10A 7 G485-BU-18 RH HEADLINER CIRCUIT CONNECTED


RD-0
BK-0

BREAKER UU 122-RD TAIL/DOME LAMPS 306-GN P910-BR-18 517-BU-14

499-GY-18

201-BK-18
442-GY-18
496-WH-18
V U R OR ORANGE HHH 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)
304-WH-8 304-WH-8 101-RD 10A 975-WH 6 975-WH G486-GN-18 614-PU 515-GY-14 RH HEADLINER
9S-4693
FUSE U R 130-RD STOPLAMP/HOOD SW
L8 L8 YL YELLOW CIRCUIT NOT CONNECTED

200-BK
507-WH
506-PU
101-RD 10A 200-BK-14 5 200-BK-14 118-GY 614-PU 516-GN-14
NN RR V HOLDER U R 105-RD KEY L8
PK PINK ELECTRICAL CONNECTION STRAP AS.
112-PU-4 112-PU-4 101-RD 10A 114-RD FORWARD HORNS 308-YL 8 308-YL 610-OR-14 118-GY 610-OR-14 202-BK-18
EE 80A
MM
V
109-RD-4 4K-5122 334-BU-18 4 334-BU-18 975-WH-18 610-OR-14 617-BR
L10
L10 L10 L10
L10 CONN 21 BK BLACK TO MACHINE STRUCTURE ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)
EE V 101-RD-4 RUNNING LAMP BREAKER L31 L31 GY GRAY INTERNAL ELECTRICAL EEE 7X-6315 03 I-10 XMSN CONTROL GROUND
109-RD-4 175-RD-14 12 175-RD-14 E702-OR-18 E702-OR-18 973-BR-18 L31
101-RD-4 MM U 101-RD 3T-2662 1 500-BR 122-RD 977-YL-18 OPERATOR STATION V HYD OIL PU PURPLE CONNECTION TO SURFACE YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
U U R OPERATOR STATION OPERATOR STATION

11
1
7
6
8
3
2
4
5
12

10
9
101-RD 101-RD-14 102-RD-14 122-RD 2 122-RD 502-OR 502-OR 614-PU LEVEL SW BR BROWN OF COMPONENT
RIGHT TURN LAMP U U 101-RD 15A Y 123-2993 GN GREEN CONNECTOR
A 130-RD 9 130-RD 501-GN 501-GN 614-PU Y A

499-GY-18
L4

506-PU
507-WH
L4

200-BK
162-2073 U 101-RD 114-RD 10 114-RD E701-PK-18 500-BR X972-GN-18 L4 L4 L4 201-BK-18 1 BK-18 BU BLUE
U U R L4 L4 ATCH WIRE, CABLE &
V 101-RD-14 101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 538-BR E701-PK-18 X973-BU-18 496-WH-18 2 BK-18 COMPONENT
20A THIS DIAGRAM IS FOR THE 950G/962G/IT 62G WITH HMU
RD-18 1 606-GY-14 101-RD-14 105-RD 3 105-RD 102-RD-14 102-RD-14 X974-BR-18 CIRCUIT GROUPING
BK-18 2 200-BK-14 V HOOD 122-RD 975-WH-18 BK-0 BK-0 BK-0 L# STEERING (PILOT) (126-7722 CHG04)
BREAKER DESIGNATION
130-RD B RD-18 122-RD L90 538-BR RD-0 RD-0 RD-0
A301-WH-18 A BK-18 9H-1958 102-RD-14 Y
STOP/TAIL/PARK LAMP
A300-GN-18 C WH-18 RELAY PANEL 105-RD 442-GY-18 HYD TEMP TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH &
135-0426 L63 L63
V V HOOD 537-GN-14 SENDER E901-GN, E907-GY & E906-OR, E902-PU & E903-YL,

S RD-18 A 604-OR 397-OR-14 RD ACTUATOR 518-OR-14 Y MOTOR 4W-9972 E904-BR & E905-BU, E908-BR & E909-WH ) MUST BE COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L113

AS. 1 3 HOOD L4 L4 Y MOTOR TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm OPERABLE MACHINE WITH THE KEY AND EN GINE OFF
T WH-18 C 614-PU-14
G BK-18 B 200-BK-14 398-BU-14 161-4002 (US) ACTUATOR Y Y AND XMSN SHIFTER IN NEUTRAL
MOTOR 124-4236 (JAPAN) SW REAR HYD FILTER NOTE A: NORMALLY OPEN BEFORE REFRIGE RANT CHARGE
V 2 Y
MOTOR AS. 146-0240 WASHER FRONT BYPASS SW NOTE B: CONTACT OPEN WHEN PEDALS ARE FULLY UP. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
FLOOD V 161-4007 (US) 7T-8890 WASHER 7X-8549 NOTE C: ENERGIZE S1 TO ENGAUGE PINS
608-GN
LAMP 200-BK-14 BK 117-1557 (JAPAN) 7T-8890 ENERGIZE S2 TO DISENGAUGE PINS DATA LINK WIRES (944-OR & 945-BR) AN D ENGINE SPEED
9X-1439 V BK-0 SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
RD-0 PAIRS, AT LEAST 1 TURN PER 25.4mm.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

You might also like