Professional Documents
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Instructions Index
SPECIALTY &
TRUCK HOSE
SPECIALTY &
TRUCK HOSE
222005*, 222022 900705 900564 900952
Stainless steel internal Steel protective Steel protective Plastic protective
support coils coil sleeve coil spring coil sleeve
PRESSURE HOSE
LOW & MEDIUM
Recommended for vacuum Recommended for use Protects hose cover and Recommended to protect
service with most hose. where hose lines are sub- reinforcement from abra- hose from abrasion, this
jected to excessive abra- sion and accidental damage. light weight plastic sleeve
For use with hose: Construction; steel wire, is unaffected by air, water,
sion, kinking or accidental
HOSE FITTINGS
SLEEVE
222005-13C 18,5 .73 see pages 300-308. DASH NO SLEEVE I.D. mm in.
222005-14C 23,9 .94 SLEEVE mm in. 900952-30 40,0 1.58
222022-16C 24,6 .97 DASH NO SLEEVE I.D.
–1S 15,5 .61 900952-22 34,0 1.34
222005-15C 30,2 1.19 mm in. –12S 17,0 .67 900952-16 27,0 1.06
222022-20C 31,7 1.25 –17S 11,2 .44 –2S 19,0 .75 900952-12 21,0 .83
222005-17C 36,6 1.44 –1S 12,7 .50 –15S 20,6 .81 900952-10 16,0 .63
222022-24C 38,1 1.50 –13S 14,5 .57 –14S 21,6 .85 900952-8 12,5 .49
222005-18C 47,7 1.88 –2S 16,0 .63
TUBE FITTINGS
–3S 23,1 .91 900952-6 9,5 .37
ADAPTERS &
222022-32C 50,0 1.97 –3S 19,0 .75 –4S 26,4 1.04 900952-4 6,0 .24
222005-19C 62,0 2.44 –4S 22,3 .88 –5S 30,0 1.18
222022-40C 67,8 2.67 –5S 26,2 1.03 –6S 34,0 1.34
222022-48C 83,0 3.27 –14S 28,7 1.13 –7S 42,2 1.66
222022-60C 108,7 4.28 –6S 31,0 1.22 –9S 47,5 1.87
222022-80C 134,1 5.28 –7S 37,3 1.47 –8S 54,1 2.13
ASSEMBLY INSTRUCTIONS
*222005 is 301 stainless steel. –9S 42,9 1.69 –10S 60,4 2.38
–8S 48,5 1.91 –13S 69,8 2.75
ACCESSORIES &
–15S 50,8 2.00 –11S 73,1 2.88
–10S 54,1 2.13
–16S 62,0 2.44
–11S 65,0 2.56
–12S 69,8 2.75
HOSE ASSEMBLY
EQUIPMENT APPENDICIES
Meets MSHA
requirements
PRESSURE HOSE
LOW & MEDIUM
from direct flame. SLEEVE I.D.* Hose Cleaning System Hose Kit
PART # “B”
Firesleeve is constructed of (P/N FT1355-01)
mm in The Jetcleaner™ hose
a uniform single layer of cleaning system offers a Includes:
FC425-12 18,0 .71
braided fiberglass tubing revolutionary solution for
FC425-16 25,4 1.00 Jetcleaner pistol, Hose
impregnated with flame the internal cleaning of bulk nozzles, 1/4" through 2" ID,
FC425-18 28,7 1.13 hose and finished hose
resistant silicone rubber. Adapter ring, Bench stand,
FC425-20 31,7 1.25 assemblies. Using a low
Temperature range of Aluminum case,Quick dis-
FC425-24 40,4 1.59 pressure air gun, the
-65°F to +500°F. connect coupling
FC425-28 44,4 1.75 Jetcleaner system routes a
foam projectile through the Note: Hose projectiles (P/N
HOSE FITTINGS
be covered.
ADAPTERS &
SPECIALTY &
TRUCK HOSE
Support Clamps FF90311-127 12,7 0.50
FF90311-137 13,7 0.54
These heavy duty weld- FF90311-150 15,0 0.59
based clamps are designed
to securely hold hose in FF90311-160 16,0 0.63
applications subject to FF90311-171 17,1 0.67
impulsing, flexing and FF90311-174 17,4 0.69
These lightweight vinyl- vibrating conditions. The FF90311-190 19,0 0.75
coated steel support clamps help prevent abra- FF90311-205 20,5 0.81
PRESSURE HOSE
LOW & MEDIUM
clamps are designed to sion and extend hose life FF90311-222 22,2 0.87
support hose where long through proper routing. FF90311-239 23,9 0.94
runs are necessary. Clamps are rated to ambi-
ent temperature of +250°F. FF90311-254 25,4 1.00
This clamp not only furnish- FF90311-266 26,6 1.05
es a cleaner installation, See pages 300-308 for
detailed clamp to hose part FF90311-280 28,0 1.10
but prevents damage,
exposure and chafing. number reference. FF90311-300 30,0 1.18
HOSE FITTINGS
FF90311-572 57,2 2.25
CLAMP CLAMP I.D.
DASH NO. CLOSED FF90311-635 63,5 2.50
mm in FF90311-700 70,0 2.76
–18 6,3 .25
–19 9,6 .38
–01 11,2 .44
–1 12,7 .50 FF90308
TUBE FITTINGS
–2 14,2 .56 Hose Insertion Gages
ADAPTERS &
–21 16,0 .63
Improve hose assembly
–3 17,5 .69 reliability with these easy to
–4 19,0 .75 use aluminum gages that
–5 20,6 .81 are designed to ensure For use with all hoses that mate with
–6 23,9 .94 proper fitting depth during TTC, TTC12 and Global Spiral TTC
fittings
–23 25,4 1.00 pre-assembly.
ASSEMBLY INSTRUCTIONS
–8 26,9 1.06 Simply bottom the hose in PART NUMBER USAGE
–9 28,7 1.13 the appropriately marked FF90308-01 For use with all hoses that mate with
-4 through -16 TTC and TTC12 fittings
ACCESSORIES &
–27 30,2 1.19 cavity and scribe a mark on
–24 31,7 1.25 the hose flush with the top FF90308-02 For use with all hoses that mate with
surface of the gauge. Insert -20 through -32 TTC and TTC 12 fittings
–25 33,3 1.31
the fitting until the back of FF90308-03 For use with all hoses that mate with
–10 38,1 1.50 the socket is aligned with -12, -16, -20 Spiral TTC fittings
–11 39,6 1.56 scribe line.
–12 44,4 1.75
–28 46,0 1.81 HOSE ASSEMBLY
–13 50,8 2.00 EQUIPMENT
–29 52,3 2.06
–14 57,1 2.25
–30 63,5 2.50
–31 66,8 2.63
–15 69,8 2.75
–16 73,1 2.88
–17 90,4 3.56
APPENDICIES
NUMBER DESCRIPTION
• Battery Cables • Formulated to resist sol- • Industrial
HP4* 4" Hose
Protector • Wiring Harness vents, oils, grease, gaso- • Trucking
Case of 50 line, etc.
• Brake Systems • Mining
HP6* 6" Hose • 3 grooves protect cable
Protector • Fuel Lines ties and prevent slipping • Construction
Case of 50
• Air Lines • Operating temperature • Aviation Support
HP8* 8" Hose
Protector • Radiator Hoses range is -40° to 430°F. • Public Transportation
PRESSURE HOSE
LOW & MEDIUM
• Available in 3 sizes –
4", 6" and 8" –
cable ties included
HOSE FITTINGS
• Available in 4 sizes –
3/ ", 1", 11/ ", 13/ "
4 8 8
• Packed in colorful counter
display boxes of 48 –
cable ties included
• Also available in mixed
ASSEMBLY INSTRUCTIONS
ACCESSORIES &
SPECIALTY &
of SAE 37˚ connections, as
TRUCK HOSE
• Coated with Loctite** points
well as seal off minor leaks
and weeping connections. sealant • Locks the joint and fills
• Economical method to surface imperfections
reduce minor leaks and • Saves time & money
weeping connections associated with mainte-
• Built-in clip to attach the nance and rework
Flaretite seal to the nose • Quick & easy assembly
PRESSURE HOSE
LOW & MEDIUM
of the SAE 37 degree
connection
• Available sizes:
-04 through -32
HOSE FITTINGS
Patented Sealing Tubing
Rings of Flaretite
Seal compressed to Imperfection in 1 degree max.
match mis-alignment Nipple sealed by mis-alignment
of flared faces. coating JIC 37˚ Standard Flared Fitting Standard Flare Nut Flared Tubing or Machined
Nipple
& Sleeve Flared Connection (Hose end)
TUBE FITTINGS
-04 FF13267
ADAPTERS &
sin(36.5o) x .200" (approx. face length) = .5948 x .200 = .1190"
-06 FF13268 100(variance in seal opening area) = .0028"
height difference
-08 FF13269 100
-10 FF13270 100
-12 FF13271 100
-16 FF13272 50
-20 FF13273 50
ASSEMBLY INSTRUCTIONS
-24 FF13570 25
-32 FF13571 10
ACCESSORIES &
Assembly and Torque During assembly ensure:
Requirements • The seal is fitted squarely
To assemble an SAE 37˚ to the conical nose of the
connection using a Flaretite JIC fitting -37˚ flare.
seal, simply push the • The sealing faces of the
Flaretite seal onto the male flared connector part are
portion of the connection. HOSE ASSEMBLY
clean and free of burrs. EQUIPMENT
The built-in clip will hold
the Flaretite seal onto the • The flared joint is correct-
male half. ly tightened with recom-
mended torque settings
noted below.
302A24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
302A32 -10S -30 -10S -14 222005-18C -38 -38 -0648S -572
303-4 -1S -6 -1S -1 -12 -11 -0622S -127
303-5 -12S -8 -13S -2 -12 -12 -0622S -150
303-6 -2S -10 -2S -21 -16 -14 -0622S -174
303-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
303-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
HIGH PRESSURE HOSE
1503-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
1503-32 -10S -30 -10S -14 222005-18C -38 -38 -0648S -572
1503-40 -12S -16 222005-19C
1531-10 -4S -12 -4S -6 -20 -16 -0622S -239
1531-12 -5S -16 -5S -8 -20 -20 -0630S -280
1531-16 -7S -16 -6S -25 -24 -24 -0630S -357
1531-20 -7S -22 -7S -10 -28 -30 -0648S -422
1531A-24 -6S -16 -5S -9 -24 -32 -0648S -483
TUBE FITTINGS
ADAPTERS &
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
SPECIALTY &
TRUCK HOSE
Steel Prot. Plastic
Coil Coil Steel Prot. Support Nylon Firesleeve Heavy Duty
Spring* Sleeve Coil Sleeve* Clamp Internal Sleeve* Firesleeve* Clamp Support Clamp
900564 900952 900705 900729 Support FC425 624 FF9217 FF9031
Part # (dash size) (dash size) (dash size) (dash size) Coil (dash size) (dash size) (dash size) (dash size)
2580-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
2580-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
PRESSURE HOSE
LOW & MEDIUM
2580-20 -7S -22 -7S -10 222005-15C -28 -28 -0648S -381
2580-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
2580-32 -10S -30 -10S -14 222005-18C -40 -42 -0648S -572
2583-4 -1S -8 -1S -2 -12 -11 -0622S -150
2583-6 -14S -10 -3S -4 -16 -16 -0622S -190
2583-8 -4S -12 -4S -6 -20 -20 -0648S -239
2583-12 -6S -16 -14S -24 -24 -24 -0648S -320
HOSE FITTINGS
2651-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
2651-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
2651-32 -10S -30 -10S -14 222005-18C -38 -42 -0648S -572
2651-40 -12S -16 222005-19C -54 -50 -0664C
2661-12 -6S -16 -14s -24 -24 -24 -0630S -320
2661-16 -7S -22 -7S -10 -28 -28 -0648S -381
2661-20 -8S -22 -9S -12 -32 -32 -0648S -445
TUBE FITTINGS
2661-24 -10S -30 -15S -29 -38 -38 -0648S -508
ADAPTERS &
2661-32 -13S -16S -30 -46 -46 -0664C -635
2661-40 -54 -54 -0664C
2661-48 -60
2661-64
2681-3 -1S -6 -1S -1 -12 -11 -0622S
2681-4 -12S -8 -13S -21 -16 -12 -0622S -160
ASSEMBLY INSTRUCTIONS
2681-5 -2S -8 -2S -3 -16 -14 -0630S
2681-6 -14S -10 -3S -4 -16 -18 -0630S -205
ACCESSORIES &
2681-8 -4S -12 -4S -5 -20 -20 -0630S -222
2681-10 -5S -12 -5S -23 -20 -20 -0630S -266
2681-12 -6S -16 -14S -27 222005-14C -24 -22 -0648S -300
2681-16 -7S -22 -7S -10 222005-15C -28 -28 -0648S -381
2681-20 -8S -22 -9S -28 222005-17C -32 -38 -0648S -445
2681-24 -10S -30 -15S -29 222005-18C -38 -38 -0648S -508
2681-32 -13S -30 -11S -31 222005-19C -46 -46 -0664C -635 HOSE ASSEMBLY
2781-4 -2S -8 -2S -3 -16 -14 -0622S -174 EQUIPMENT
2781-6 -3S -12 -3S -5 -16 -16 -0630S -222
2781-8 -4S -12 -4S -6 -20 -18 -0630S -239
2781-10 -5S -16 -5S -8 -20 -20 -0630S -280
2781-12 -6S -16 -6S -24 -24 -26 -0648S -320
2781-16 -7S -22 -7S -11 -28 -30 -0648S -400
2781-20 -8S -30 -8S -13 -38 -38 -0648S -508
2781-24 -10S -30 -10S -14 -40 -42 -0648S -572
APPENDICIES
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
SPECIALTY &
TRUCK HOSE
Steel Prot. Plastic
Coil Coil Steel Prot. Support Nylon Firesleeve Heavy Duty
Spring* Sleeve Coil Sleeve* Clamp Internal Sleeve* Firesleeve* Clamp Support Clamp
900564 900952 900705 900729 Support FC425 624 FF9217 FF9031
Part # (dash size) (dash size) (dash size) (dash size) Coil (dash size) (dash size) (dash size) (dash size)
FC212-24 -10S -30 -10S -13 222005-18C -38 -38 -0648S
FC212-32 -13S -30 -12S -30 222005-19C -46 -46 -0664C -635
PRESSURE HOSE
LOW & MEDIUM
FC234-05 -1S -10 -2S -21 -12 -11 -0622S -150
FC234-06 -2S -12 -3S -4 -12 -12 -0622S -174
FC234-08 -3S -12 -4S -4 222005-10C -16 -12 -0622S -190
FC234-10 -4S -16 -5S -23 222005-21C -16 -13 -0622S -239
FC234-12 -5S -16 -14S -9 222005-13C -20 -16 -0630S -280
FC234-16 -6S -22 -7S -24 222005-14C -20 -20 -0630S -320
FC252-08 -205
HOSE FITTINGS
FC273-12 -6S -16 -6S -24 -24 -26 -0648S -320
FC273-16 -7S -22 -7S -10 -28 -30 -0648S -381
FC273-20 -8S -30 -8S -13 -38 -38 -0648S -508
FC273-24 -10S -30 -10S -14 -40 -42 -0664C -572
FC273-32 -11S -16 -54 -46 -0664C -700
FC300-04 -1S -6 -1S -1 -12 -11 -0622S -137
FC300-05 -12S -8 -13S -2 -12 -12 -0622S
TUBE FITTINGS
FC300-06 -2S -10 -2S -21 -16 -14 -0622S -174
ADAPTERS &
FC300-08 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
FC300-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
FC300-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
FC300-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
FC300-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
FC300-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
ASSEMBLY INSTRUCTIONS
FC300-32 -10S -30 -10S -14 222005-18C -38 -38 -0648S -572
FC300-40 -12S -16 222005-19C
ACCESSORIES &
FC310-04 -12S -6 -1S -2 -12 -12 -0622S -137
FC310-06 -14S -10 -2S -4 -12 -16 -0622S -174
FC310-08 -3S -12 -3S -5 -16 -16 -0630S -205
FC310-10 -4S -12 -4S -6 -20 -18 -0630S -239
FC310-12 -5S -16 -5S -8 -20 -22 -0630S -280
FC310-16 -7S -16 -6S -25 -24 -24 -0648S -357
FC310-20 -9S -30 -8S -12 -32 -30 -0648S -422 HOSE ASSEMBLY
FC318-12 -6S -16 -14s -24 -24 -24 -0630S -320 EQUIPMENT
FC321-04 -1S -6 -1S -1 -12 -11 -0622S -137
FC321-05 -12S -8 -13S -2 -12 -12 -0622S -150
FC321-06 -2S -10 -2S -21 -16 -14 -0622S -174
FC321-08 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
FC321-10 -4S -12 -4S -5 222005-11C -20 -18 -0630S -239
FC321-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
FC321-16 -6S -16 -6S -27 222005-14C -24 -22 -0630S -320
APPENDICIES
FC350-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
FC350-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
FC352-08 -239
FC352-10 -266
FC352-12 -300
FC352-14 -334
FC352-16 -357
FC352-18 -400
TUBE FITTINGS
ADAPTERS &
FC352-20 -422
FC352-22 -445
FC352-24 -508
FC352-26 -508
FC352-28 -572
FC352-32 -635
ASSEMBLY INSTRUCTIONS
ACCESSORIES &
FC352-36 -700
FC352-38
FC352-40
FC352-44
FC352-48
FC352-56
FC352-64
FC355-04 -1S -6 -1S -1 -12 -11 -0622S -127
FC355-05 -1S -6 -2S -1 -12 -11 -0622S -150
HOSE ASSEMBLY
EQUIPMENT
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
SPECIALTY &
TRUCK HOSE
Steel Prot. Plastic
Coil Coil Steel Prot. Support Nylon Firesleeve Heavy Duty
Spring* Sleeve Coil Sleeve* Clamp Internal Sleeve* Firesleeve* Clamp Support Clamp
900564 900952 900705 900729 Support FC425 624 FF9217 FF9031
Part # (dash size) (dash size) (dash size) (dash size) Coil (dash size) (dash size) (dash size) (dash size)
FC363-16 -6S -16 -7S -10 -24 -22 -0630S -320
FC363-20 -7S -22 -9S -11 -28 -26 -0648S -381
PRESSURE HOSE
LOW & MEDIUM
FC363-24 -9S -22 -8S -2S -32 -30 -0648S -445
FC363-32 -10S -16S -30 -59 -42 -0648S -572
FC364-08 -15S -10 -4S -5 -16 -14 -0622S -190
FC364-12 -5S -16 -6S -8 -20 -20 -0630S -266
FC364-16 -6S -22 -7S -10 -24 -22 -0630S -320
FC364-20 -7S -30 -9S -11 -28 -26 -0648S -381
FC364-24 -9S -30 -8S -28 -32 -30 -0648S -445
HOSE FITTINGS
FC465-12 -2S -10 -3S -4 222005-13C -16 -16 -0622S -190
FC465-16 -3S -12 -5S -23 222005-14C -20 -20 -0648S -266
FC465-20 -5S -16 -6S -24 222005-15C -24 -24 -0648S -320
FC466-04 -1S -6 -1S -1 -12 -9 -0622S -127
FC466-06 -12S -8 -13S -21 -16 -11 -0622S -160
FC466-08 -14S -10 -3S -4 -16 -13 -0622S -190
FC466-10 -3S -12 -4S -5 -20 -16 -0622S -222
TUBE FITTINGS
FC466-12 -5S -12 -5S -23 -20 -18 -0630S -266
ADAPTERS &
FC469-06 -1S -6 -1S -1 222005-23C -12 -12 -0622S
FC469-08 -1S -8 -13S -21 222005-10C -16 -14 -0622S
FC469-10 -12S -10 -2S -4 222005-21C -16 -16 -0622S -150
FC498-04 -1S -6 -1S -1 -12 -9 -0622S -127
FC498-06 -12S -8 -13S -21 -16 -11 -0622S -160
FC498-08 -14S -10 -3S -4 -16 -13 -0622S -190
ASSEMBLY INSTRUCTIONS
FC498-10 -4S -12 -4S -5 -20 -16 -0622S -222
FC498-12 -5S -12 -5S -23 -20 -18 -0630S -266
ACCESSORIES &
FC510-04 -12S -6 -1S -2 -12 -12 -0622S
FC510-06 -14S -10 -2S -4 -16 -16 -0622S -174
FC510-08 -3S -12 -3S -5 -16 -16 -0630S -205
FC510-10 -4S -12 -4S -6 -20 -18 -0630S -239
FC510-12 -5S -16 -5S -8 -20 -22 -0630S -280
FC510-16 -7S -16 -6S -25 -24 -24 -0630S -334
FC510-20 -9S -30 -8S -12 -32 -30 -0648S -422 HOSE ASSEMBLY
FC563-08 -15S -12 -3S -5 -16 -16 -0622S -205 EQUIPMENT
FC563-12 -5S -16 -14S -9 -20 -22 -0648S -280
FC563-16 -6S -16 -6S -2S -24 -26 -0648S -334
FC563-20 -7S -22 -7S -11 -28 -30 -0648S
FC563-24 -9S -22 -9S -28 -32 -32 -0648S
FC563-32 -10S -30 -10S -14 -40 -42 -0648S
FC579-04 -2S -8 -2S -3 -16 -14 -0622S -174
FC606-16 -7S -22 -7S -10 222005-15C -28 -30 -0648S -422
APPENDICIES
FC606-20 -8S -30 -8S -13 222005-17C -38 -38 -0648S -508
FC606-24 -10S -30 -10S -14 222005-18C -40 -42 -0648S -572
FC611-04 -1S -6 -1S -1 -12 -11 -0622S -137
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
SPECIALTY &
TRUCK HOSE
Steel Prot. Plastic
Coil Coil Steel Prot. Support Nylon Firesleeve Heavy Duty
Spring* Sleeve Coil Sleeve* Clamp Internal Sleeve* Firesleeve* Clamp Support Clamp
900564 900952 900705 900729 Support FC425 624 FF9217 FF9031
Part # (dash size) (dash size) (dash size) (dash size) Coil (dash size) (dash size) (dash size) (dash size)
FC736-16 -7S -22 -7S -11 -28 -28 -0630S -381
FC736-20 -8S -22 -8S -28 -32 -30 -0648S
PRESSURE HOSE
LOW & MEDIUM
GH120-4 -1S -8 -13S -2 -12 -12 -0622S -137
GH120-6 -2S -10 -2S -3 -16 -16 -0622S -171
GH120-8 -14S -12 -3S -5 -16 -18 -0622S -205
GH120-10 -54S -16 -5S -6 -20 -20 -0630S -239
GH120-12 -5S -16 -6S -9 -22 -22 -0648S -280
GH120-16 -7S -22 -7S -10 -24 -28 -0648S -357
GH120-20 -9S -30 -8S -32 -30 -0648S -422
HOSE FITTINGS
GH194-20 -9S -30 -8S -1 -32 -30 -0648S -445
GH195-4 -1S -8 -13S -2 -12 -12 -0622S -150
GH195-6 -1S -10 -2S -4 -16 -16 -0622S -190
GH195-8 -3S -12 -3S -5 -18 -18 -0622S -222
GH195-10 -54S -16 -5S -6 -20 -20 -0630S -266
GH195-12 -5S -16 -6S -9 -22 -22 -0648S -300
GH195-16 -7S -22 -9S -10 -28 -28 -0648S -381
TUBE FITTINGS
GH195-20 -8S -30 -10S -12 -32 -32 -0664C -483
ADAPTERS &
GH195-24 -10S -30 -11S -13 -38 -38 -0648S
GH195-32 -13S -30 -12S -30 -46 -46 -0664C -635
GH466-20 -8S -30 -8S -13 -38 -38 -0648S -508
GH493-6 -15S -12 -3S -5 -16 -16 -0622S -205
GH493-8 -3S -12 -4S -6 -20 -20 -0648S -239
GH493-10 -4S -16 -5S -8 -20 -22 -0648S -280
ASSEMBLY INSTRUCTIONS
GH493-12 -5S -16 -6S -27 -24 -24 -0648S -300
GH493-16 -7S -22 -7S -10 -28 -28 -0648S -381
ACCESSORIES &
GH493-20 -8S -22 -10S -28 -32 -38 -0648S
GH493-24 -8S -30 -10S -29 -38 -38 -0648S
GH493-32 -13S -30 -11S -31 -46 -46 -0664S
GH506-12 -6S -16 -6S -24 -24 -26 -0648S -320
GH506-16 -7S -22 -7S -10 -28 -30 -0648S -381
GH506-20 -8S -22 -9S -28 -32 -32 -0648S -445
GH663-4 -1S -6 -1S -1 -12 -11 -0622S -137 HOSE ASSEMBLY
GH663-6 -2S -10 -2S -3 -16 -14 -0622S -174 EQUIPMENT
GH663-8 -15S -10 -3S -5 -16 -16 -0622S -205
GH663-12 -5S -16 -5S -8 -24 -22 -0648S -280
GH663-16 -7S -22 -6S -25 -24 -26 -0648S -357
GH663-20 -9S -30 -8S -12 -32 -30 -0648S -422
GH663-24 -8S -30 -8S -13 -38 -38 -0648S -483
GH663-32 -13S -30 -12S -30 -46 -46 -0664C -635
GH681-4 -1S -6 -1S -1 -12 -11 -0622S -127
APPENDICIES
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
SPECIALTY &
TRUCK HOSE
How to Braze Brazing and assembling Step 2: Cutting
Lifesaver Lifesaver reusable fittings Using a hacksaw or tubing
Reusable Fittings is a simple process cutter, cut the tube at the
Eaton Lifesaver reusable juncture of the tube and the
hose fittings are designed hose socket. It is important
to simplify the replacement to cut the tube so there is
PRESSURE HOSE
LOW & MEDIUM
of failed hose lines which at least a 1/4” length of
have unusual, steel, end straight, unbent tubing in
configurations or thread order for it to properly enter
styles. The process involves into the counterbore of the
removing the old tube con- Lifesaver nipple.
figuration, silver brazing it
to an unused lifesaver nip-
ple and assembling the fit-
HOSE FITTINGS
• Tape measure safety procedures when
ter 45% silver alloy braze Step 3: Preparing the
wire • Emery paper making Lifesaver fittings. tube for brazing
• Water-soluble flux • Hacksaw Avoid touching the tube —
• Pliers oily or greasy surfaces tend
• Brazing outfit capable of
to repel the flux and silver
+1200ºF • Pair of diagonals (or other material leaving voids and
(propane or mapp gas) tool to cut silver wire) inclusions. Clean the tube
• Small files – rattail and • Residue-free degreasing thoroughly using a residue-
TUBE FITTINGS
flat agent free degreasing agent or
ADAPTERS &
• Spray paint (quick drying) • Wire brush hot caustic soda.
• Water (to cool joint) Using a flat file, remove the
burrs on the outside of the
tube and use a rat tail file to
remove the burrs on the
inside.
ASSEMBLY INSTRUCTIONS
Polish the end of the tube
on the outside with an
ACCESSORIES &
emery cloth to remove the
Step 1: Measuring plating down to the base
Measure and record the metal. It is important to
length of the old assembly. remove oil and grease first
For elbow assemblies, because abrasives tend to
scribe a very light mark 5/16” scrub the oil into the sur-
or more from the existing face and/or impregnate it
hose socket. The distance with a fine abrasive powder, HOSE ASSEMBLY
from the scribe mark to the resulting in further contami- EQUIPMENT
end of the other fitting nation. Remember, attempt-
should be recorded as the ing to braze
fabrication length. In the contaminat-
case of double elbows, ed or
make the scribe marks in improperly
line with one another so cleaned sur-
that you can duplicate the faces will
phase angle later on. generally
APPENDICIES
ing
TRUCK HOSE
ring, outer hex and threads Never heat the parts to a residual flux from the area
Clean the nipple and tube of the Lifesaver nipple and bright red color. since it is corrosive and
end thoroughly. Place the the outside of the tube with presents an unclean
tube into the counterbore When the silver alloy melts, appearance and condition.
water soluble flux.
(it should fit freely into it). the flux will draw it Simply rub the surface
Measure the diameter of throughout the joint and a using hot water and a wire
the counterbore to deter- small fillet of silver alloy will brush. The water should be
mine the braze ring size appear around the tube. at least 120ºF or hotter to
When this happens, the
PRESSURE HOSE
LOW & MEDIUM
size range of FF9075 braze Place the tube assembly (refer to Step 1) to the
rings: into a vise. Place the nipple shoulder hex of the
PART TUBE SIZE with its braze ring over the CAUTION Lifesaver nipple. Add this
NUMBER O.D. tube. Light the brazing measurement to the
torch and adjust the flame Steam may be directed Lifesaver “D” dimension
mm in.
so that the base is blue through the fitting ends. To found in the “Fittings” sec-
FF9075-19 6,4 .25 prevent burns, handle the
with orange “feather-like tion of the Eaton Hose &
FF9075-06 9,7 .38 fitting carefully! Hot water
flicks” at the end. Try to Reusable Fittings Catalog.
FF9075-74 12,7 .50 will facilitate flux removal. For each Lifesaver fitting,
heat both the nipple and
FF9075-08 16,0 .63 the tube uniformly so they subtract this sum from the
HOSE FITTINGS
FF9075-09 19,1 .75 both reach the brazing tem- fabrication length previously
FF9075-86 25,4 1.00 perature at the same time. recorded. When using
FF9075-87 31,8 1.25 Don’t overheat the thin sec- Eaton fittings other than the
FF9075-88 38,1 1.50 tion. As the temperature Lifesaver type, subtract the
increases, the flux will appropriate “D” dimension
To assemble, simply place undergo several changes: found in the catalog. Cut
the appropriate size Eaton the hose to this length and
FF9075 braze ring into the • At 212ºF the water
install both fittings.
counterbore of the boils off.
TUBE FITTINGS
ADAPTERS &
SPECIALTY &
TRUCK HOSE
Tube Fittings
1. Measure the length of It is imperative that the 4. Inspect ORS adapter and
the tube assembly from routing leave a length of ORS-TF components for
the flat face of the ORS unbent tubing to fully enter damage. Assure sealing
adapter in one port to the the ORS fitting. This straight surfaces are free from
face of the ORS adapter length must be free from all surface gouges,
in the opposite port. The surface defects, thin-out scratches, dirt and
PRESSURE HOSE
LOW & MEDIUM
length of the tube should distortion, and ovality. contaminants. Inspect
then be adjusted to o-ring to insure that it
account for the shoulder is properly seated in the
thickness of the sleeve. groove and is free from
damage. Apply a thin
film of compatible lubri-
cant to the o-ring prior to
installation.
HOSE FITTINGS
–04 .25 (1/4) 1,8 .07 19,8 0.78 fitting until bottomed
–06 .38 (3/8) 2,0 .08 22,3 0.88 out. Mark the nut in
–08 .50 (1/2) 2,3 .09 25,4 1.00 relation with the adapter
and tighten 11/2 turns
–10 .63 (5/8) 2,3 .09 26,9 1.06
with wrench. The
–12 .75 (3/4) 2,3 .09 30,2 1.19 ORS-TF sleeve cannot
–16 1.00 (1) 2,3 .09 31,7 1.25 be used to preset
–20 1.25 (11/4) 2,3 .09 33,3 1.31 multiple tube assem-
–24 1.50 (11/2) 2,3 .09 35,0 1.38 blies. It may be used
TUBE FITTINGS
once for presetting.
ADAPTERS &
2. Inspect the tubing to 6. The ORS-TF tube assem-
8. If connections must be
insure that no scratches, blies are designed for re-
temporarily disassem-
gouges, burrs or other use and can be rein-
bled, use a threaded
surface defects are pres- stalled by tightening nut
plug to contain the
ent. Cut the measured until a sharp increase in
ORS-TF components
tubing squarely (±1°). resistance is felt (approx-
and keep contaminants
ASSEMBLY INSTRUCTIONS
A tubing cutter is the imately 1/4 turn beyond
and dirt from entering
best tool for this, but “hand-tight”).
the system.
a hacksaw or abrasive
ACCESSORIES &
wheel can be used. 7. WARNING
Use only SAEJ356,
SAEJ524, SAEJ525, or Tubing must be fully
SAEJ526 tubing with a inserted into the fitting
hardness not to exceed and the nut tightened as
Rockwell B65. specified above to
ensure performance and
3. Deburr the tube ends to prevent leakage and HOSE ASSEMBLY
with a deburring tool or potential fitting blow-off. EQUIPMENT
fine cut file. After debur- Excessive tightening of
ring, be sure to remove the nut beyond the rec-
all contaminants and dirt ommended level may
from the interior and affect performance.
exterior of the tube.
APPENDICIES
Fittings
Tube Preparation
1. Establish the required
length of tubing. Allow for
insertion depth in the
ORS-Braze Type shoulder
by adding the proper
PRESSURE HOSE
LOW & MEDIUM
SPECIALTY &
TRUCK HOSE
PRESSURE HOSE
LOW & MEDIUM
9. Clamp the tube snugly in indicator, and promote
a vise. Properly slip ORS- proper alloy flow during
Braze Type nut (FC2326- the brazing process.
SIZE-186) over the tube.
The flux (high tempera-
ture 700°F to 1800°F is
recommended) should
HOSE FITTINGS
install clean braze ring
to bottom of counter- guide: terbore and tube O.D.
bore, reflux counter- A. At +212°F the water There should be visible
bore. boils off. braze material at both
ends of the shoulder.
B. At +600°F to +700°F
the flux becomes The braze joint area needs
11. Slip shoulder onto tube to be heated uniformly not
squarely and so that puffy and starts to
“work” (bubbles). just the O.D. surface. At
braze ring is snug brazing temperature the
TUBE FITTINGS
between the tube and C. At +800°F it lays components will have a
ADAPTERS &
counterbore lip. against the surface dark red to medium cherry
and has a translucent red appearance. Do not
appearance. overheat the parts as to
12. Flux outside surfaces of
D. At +1100°F it has the char the flux. Remove the
shoulder.
appearance of dark heat after the alloy has melt-
clear water. ed and pulled through the
ASSEMBLY INSTRUCTIONS
joint. Settle the shoulder
onto the tube to insure
14. Allow braze alloy to Braze Inspection proper insertion.
ACCESSORIES &
solidify completely NOTE: The heating source should be var-
before quenching. Cool 15. Inspect braze for a fillet 16. It is recommended to ied. When using a flame, the fuel mix-
all the way around the proof test the assembly ture should be adjusted so that the base
the assembly in hot of the flame is blue and there are also
water (+180°F pre- tube. Inspect the shoul- in an enclosed cham-
orange featherlike licks at the end of the
ferred) to help facilitate der sealing surface. ber. Proof test pressure flame.
flux removal. Readily There should be no should be twice the
available flux removers alloy overrun or alloy system’s operating
can be added to the build-up on the sealing pressure but should not HOSE ASSEMBLY
water. It is necessary to surface. An accumula- exceed twice the EQUIPMENT
remove the flux residue tion of braze alloy on recommenced operat-
because it is corrosive. the sealing surface or a ing pressure of the tube
void in the fillet is unac- or end connections.
ceptable and the shoul- NOTE: The preceding procedure is rec-
der should be replaced. ommended only. No guarantee or war-
ranty is implied.
APPENDICIES
222070 Lube.
LOW & MEDIUM
286. tube.
Assembly Instructions for 3. Flare the tube end with
Pipe Threads a flaring tool to provide a
37° flare. Check the flare
Hand Tighten
1. Assemble connection for correct diameter,
hand tight. excessive thin out and
burrs or cracks.
2. Mark male and female.
3. Rotate male; 11/2 turns if
TUBE FITTINGS
ADAPTERS &
SPECIALTY &
TRUCK HOSE
Tube Fittings
Cutting
To insure a leak-proof joint, the tubing should be cut square
(±1°). A tube cutter is preferred, but a hacksaw or abrasive
wheel can be used.
PRESSURE HOSE
LOW & MEDIUM
Out of Square Cut Square Cut
Deburring
HOSE FITTINGS
Assembly Instructions
for Versil-Flare
TUBE FITTINGS
ADAPTERS &
Tube Fitting
Tubing cut-off 5. Slide the ferrule and nut against body and tighten the
1. Tube should be cut to fit tight against the face of stan- nut onto the body “Hand Tight.” Mark the nut in rela-
dard SAE 37° flare body. tion to the body for location.
ASSEMBLY INSTRUCTIONS
ACCESSORIES &
Initial assembly
1. Deburr the end internally and externally. Clean all dirt and
grit from I.D. and O.D.
2. Slide the nut and then the ferrule into the tube. Make
sure the tapered end of ferrule points toward the nut. HOSE ASSEMBLY
6. Hold tube against body and tighten nut a total of 11/4 EQUIPMENT
turns on –3 through –10 and 11/2 turns –12 through –32.
Reassembly
1. Slide nut against the body and tighten to “Hand Tight.”
Mark the nut for location.
3. Lubricate all mating surfaces of nut, ferrule and body 2. Tighten nut a minimum of one “Hex” flat. The Versil-
with a heavy lubricant such as Aeroquip 222070 Lube. Flare flareless tube fitting is designed for a
APPENDICIES
4. Place end of tube against standard SAE 37° flare body. maximum of 10 reassemblies.
SPECIALTY &
TRUCK HOSE
Terms Reusable fitting tips to Cutting the hose Phase angle (offset)
• Skive—Removal of the remember for easy 1. To determine the “J” When making double
cover material exposing assembly length (cut length of elbow assemblies, the fol-
the reinforcement prior to • Part numbers and dash hose) from “OA” (over- lowing steps should be fol-
fitting assembly. sizes are indicated on all length) deduct “D” lowed to obtain the desired
• Dash Size—The hose or fitting sockets. dimensions of both end angle between elbows.
PRESSURE HOSE
LOW & MEDIUM
fitting size expressed in • It is essential the fitting fittings. Consult fitting Tighten both elbows to
1/ of an inch. be mated with a compati- information pages for maximum allowable gap
16
The numerator of a frac- ble hose style with the “D” dimensions. For between socket and nipple
tion whose denominator same dash size. See hose assemblies with hex. Start to position for
is 16. Example: –8 or –08 Socket Data pages 63-65. SOCKETLESS fittings, relative angle between
is 8/16” = 1/2”. add 1/2” to “J” length. elbows. Finish assembly by
• Reusable fittings that Tip: If the old Aeroquip adjusting both elbows.
• Nipple—The part of a have a notch in the sock- assembly was the right Backing off to get desired
HOSE FITTINGS
assembly of the fitting or the hose to the proper projectile through the
skiving the hose cover. length and down to the hose using the
• Annular Rings—A series wire reinforcement. JetCleaner System (see
of concentric rings inside • Use Aeroquip 222070 page 296) or flush with
the socket. hose assembly lube liber- a solvent compatible
ally on both the inside of with the hose construc-
the hose and on the fit- tion.
ting nipple.
(Check for compatibility.) CAUTION
TUBE FITTINGS
ADAPTERS &
Follow proper safety
• Always cut hose square
procedures.
by using a sharp instru-
ment (hacksaw or cutoff
wheel).
• For volume production
of hose assemblies,
ASSEMBLY INSTRUCTIONS
use Eaton Assembly
Equipment.
ACCESSORIES &
HOSE ASSEMBLY
EQUIPMENT APPENDICIES
Hose assemblies in opera- Examine hose assembly The hose assembly should Hose assemblies intended
tion should be inspected internally for cut or bulged be hydrostatically tested at for gas or air service should
frequently for leakage, kink- tube, obstructions, and twice the recommended be tested with air or nitro-
ing, abrasion, corrosion or cleanliness. For segment working pressure of the gen at 100 psi with the
any other signs of wear or style fittings, be sure that hose. assembly immersed in
damage. Worn or damaged the hose butts up against Test pressure should be water. Random bubbles may
hose assemblies should be the nipple shoulder; band held for not more than one appear over the hose and
replaced immediately. and retaining ring are prop- minute and not less than fitting area when assembly
erly set and tight, and seg- 30 seconds. When test is first pressurized. This
HOSE FITTINGS
Clean ments are properly spaced. pressure is reached, visual- should not be construed as
At minimum a hose assem- Check for proper gap ly inspect hose assembly a defect. However, if the
bly should be blown out between nut and socket or for: a) Any leaks or signs of bubbles persist in forming
with clean compressed air. hex and socket. Nuts weakness. b) Any move- at a steady rate at any par-
Eaton recommends using should swivel freely. Cap ment of the hose fitting in ticular point on the hose,
the Jetcleaner Hose the ends of the hose with relation to the hose. Any of the assembly should be
Cleaning System (See page plastic covers to keep these defects are cause for rejected.
296 for details). Assemblies clean. rejection. Caution: Testing should be
TUBE FITTINGS
SPECIALTY &
TRUCK HOSE
Standard (mandrelless) reusable fittings
with single wire braid, multiple textile braid,
hydraulic and LPG hose.
FC234, FC300, FC321, FC350, FC355, 302A,
303, 1503, 2580, 2651
PRESSURE HOSE
LOW & MEDIUM
(for fittings requiring mandrel, see page 324).
HOSE FITTINGS
it bottoms. 222070 hose assembly nipple hex and socket.
lube. Recommendations for
Back off 1/4 turn.
cleaning, inspection and
When assembling long testing are summarized on
lengths of hose, it may be page 318. Disassemble in
preferred to put hose in reverse order.
vise just tight enough to
prevent from turning, and
screw socket into the hose
TUBE FITTINGS
counterclockwise until it
ADAPTERS &
bottoms.
Back off 1/4 turn.
Back off FC300, FC350 and
FC355 1/4 to 1/2 turn.
SOCKETLESS Fittings with textile braid
ASSEMBLY INSTRUCTIONS
low pressure hose
FC332, FC647, 2556, 2565, 2575
ACCESSORIES &
HOSE ASSEMBLY
EQUIPMENT
socket. bottoms.
NOTE: Sockets for hose fit-
tings in the –16, –24 and
–32 sizes are furnished
with internal annular
grooves in place of helical
grooves (all FC310 and
FC510 hose sockets are Step 4
Machine: Use the S1102 annular grooved). Install
TUBE FITTINGS
ADAPTERS &
cut-off and skiving socket by pushing hose into Screw nipple clockwise into
machine. Consult the own- socket with a back and socket and hose.
Step 1A ers manual. Select the cor- forth rocking and twisting Leave 1/32” to 1/16” clearance
Skive Hose: rect mandrel. Turn on the motion until hose bottoms between nipple hex and
machine. Put the hose over on shoulder of socket. socket.
By Hand: Cut rubber cover the mandrel and rotate.
around down to wire rein- Recommendations for
Note: when skiving, remove the rubber
forcement. Slit lengthwise. cleaning, inspection and
ASSEMBLY INSTRUCTIONS
ACCESSORIES &
SPECIALTY &
TRUCK HOSE
FC136, FC324, GH493, FC736
PRESSURE HOSE
LOW & MEDIUM
Step 1
Cut hose to length required Skive Tool: Use the correct
using a fine-tooth hacksaw size Eaton FT1229 hose
or cut-off wheel. Clean cover skiving tool. Mount Step 2 Step 3
hose bore. the tool in a vise. Push the Liberally lubricate nipple
Sockets for hose fittings are
Hose must be stripped of hose over the mandrel. furnished with internal threads and inside of hose.
HOSE FITTINGS
Install socket by pushing
onto the hose with a back
and forth rocking and clock-
wise twisting motion until
the hose bottoms on the
shoulder of socket. Step 4
Step 1A
A rawhide hammer or simi- Screw nipple clockwise
Skive Hose until it bottoms. lar tool may be used to tap into socket and hose.
By Hand: Cut rubber cover Machine: Use the Eaton the socket onto the hose
TUBE FITTINGS
Leave a 1/32” to 1/16” clear-
ADAPTERS &
around down to wire rein- S1102 cut-off and skiving but avoid damage to inter- ance between nipple hex
forcement with a knife. Slit machine. Consult the own- nal socket threads. Be sure and socket.
lengthwise. Raise flap and ers manual. Select the cor- not to damage hose cover
pull off with pliers. Clean or wire reinforcement. Recommendations for
rect mandrel. Turn on the
excess rubber off wire rein- cleaning, inspection and
machine. Put the hose over
forcement with wire brush testing are summarized on
the mandrel and rotate
or soft wire wheel. Do not page 318. Disassemble in
counterclockwise.
ASSEMBLY INSTRUCTIONS
fray or flare wire reinforce- reverse order.
Note: when skiving, remove the rubber
ment when brushing. cover until the wire reinforcement is
exposed around the circumference of the
ACCESSORIES &
hose.
Thru-the-cover style reusable fittings with hose
FC211, FC212, GH663, GH793
Place socket in vise and turn
hose into socket counter-
clockwise until it bottoms.
When assembling long HOSE ASSEMBLY
lengths of hose, it may be EQUIPMENT
preferred to put hose in vise
just tight enough to prevent
from turning, and screw Step 4
socket onto the hose coun-
terclockwise until it bottoms. Screw nipple clockwise into
Step 1 Step 2 socket and hose. Leave 1/32”
Cut hose to length required Liberally lubricate hose Step 3 to 1/16” clearance between
using a fine tooth hacksaw cover with Aeroquip nipple hex and socket.
APPENDICIES
required with fine-tooth hose counterclockwise into and inside of hose LIBER- socket and hose. Leave a
ALLY with Aeroquip 1/ ” to 1/ ” clearance
hacksaw or cut-off wheel. socket until hose bottoms. 32 16
Clean hose bore. Back off 1/4 turn. 222070 hose assembly between nipple hex and
lube or heavy weight oil. socket.
When assembling long
lengths of hose, it may be Recommendations for
preferred to put hose in vise cleaning, inspection and
just tight enough to prevent testing are summarized on
from turning, and screw page 318. Disassemble in
socket into the hose coun- reverse order.
HOSE FITTINGS
SPECIALTY &
TRUCK HOSE
PRESSURE HOSE
LOW & MEDIUM
Step 1 Step 3 Step 4
Wrap hose with masking Lubricate nipple and socket Wrench tighten nipple hex
tape at cut-off point and cut threads. For stainless steel until clearance with socket
HOSE FITTINGS
tend to “neck down” on the wire braid by hand. ing motion until seated tapping against flat surface;
one end and flare out, on Complete positioning of the against nipple chamfer. remove sleeve with pliers.
the opposite end. This is a sleeve by pushing the hose Push socket forward and New sleeves are recom-
characteristic of wire braid end against a flat surface. hand start threading of mended upon reuse of
hose and can be used to an Visually inspect to see that socket to nipple. the fitting.
advantage in the assembly tube stock butts against the *Molykote Type G is a registered trade-
of the “super gem” sock- inside shoulder of the mark of the Dow Corning Corporation.
ets. Slip two sockets back sleeve.
to back over the “necked
TUBE FITTINGS
b. Set the sleeve barbs into
ADAPTERS &
down” end of the hose.
the PTFE tube by using
assembly tool FT1038A or
working the hose bore over
the nipple into the end of
the sleeve and tube.
Assembly kit FT1081 is also
available.
ASSEMBLY INSTRUCTIONS
ACCESSORIES &
HOSE ASSEMBLY
EQUIPMENT APPENDICIES
Step 2
Put socket in vise.
Screw hose counterclock- Step 2
wise into socket until it bot-
toms. Insert nipple into hose until
ASSEMBLY INSTRUCTIONS
ACCESSORIES &
SPECIALTY &
TRUCK HOSE
900564 Steel protec- Coil Sleeve
tive coil spring The hose and the coil
should be held straight.
Taping or capping the hose
end can prevent frayed wire
ends from snagging on the
coil. Bend one end to the
coil outward to form a
PRESSURE HOSE
LOW & MEDIUM
slight tab to assist grasp-
ing. (Cut off or bend back
when installation is com-
Step 1 900705 sleeve plete.) Hold the tab with
Cut hose square to length the thumb of one hand Step 1
required with a sharp knife. while twisting the coil
Slide extended hose clamp clockwise approximately Follow the appropriate hose
(FF9148) over hose cover. one foot back from the coil assembly instructions
HOSE FITTINGS
assembly instructions 3b) 900564 Steel Protective
Step 2 through the assembly of Coil Spring Step 3
Push hose over beaded one end fitting. Insert one
Slide coil over hose. Wrap the coil on the hose.
tube. end fitting in vise.
Step 2 Step 4
Cut coil length. Coil should Proceed with assembly of
be cut to overall assembly second end fitting.
TUBE FITTINGS
length “OA” minus the sum
ADAPTERS &
of the overall length of each
end fitting. (“A” dimension).
Step 3
ASSEMBLY INSTRUCTIONS
Locate extended hose
clamp (FF9148) near the
ACCESSORIES &
end of hose and tighten the
clamp.
Clamps: Extended hose
clamps or clamps with a
shoe are recommended for
securing to formed and
beaded male tube ends.
HOSE ASSEMBLY
CAUTION: Do not use wire EQUIPMENT
type clamps for securing
silicone hose.
Note: Use of the FF9148 hose clamp
will help prevent extrusion of the rubber
cover through the clamp.
APPENDICIES
intrusion. For any given hose Remove all burrs from the end fitting. Cut firesleeve to
assembly the support coil coil prior to insertion. This same length as hose; using
length equals the overall will prevent cutting of the Firesleeve End Dip
hose assembly length minus hose tube. Position the coil (AE13702–003) dip ends of
the sum of the overall midway between hose firesleeve to a depth of three
lengths of each end fitting. ends. quarters of an inch and allow
(“A” dimensions.) to dry at room temperature.
Large sizes: With the pipe
Small size of the coil can usu- still in position, as in Step Start firesleeve over cut end
ally be cut with strap cutters 2, assemble the hose over of hose. Note: If applying
or sheet metal shears. The the coil. With the coil fully sleeve over PTFE or stripped
HOSE FITTINGS
Step 2
ASSEMBLY INSTRUCTIONS
ACCESSORIES &