FINAL DOCUMENTATION

Document No.: A-54489-00000-LF

System: ANTI HEELING

Hoppe No.: CO 54489

Shipyard: Hanjin Heavy Ind. & Constr.
NB No.: P0089
IMO No.: 9665671
Ship owner: Bernhard Schulte GmbH & Co. KG

Revision: 1.0
Issue: 2013/07/10

Name: FB

CO 54489 / Rev. 1.0 Page 1 / 230

 THIS PAGE LEFT INTENTIONALLY BLANK

CO 54489 / Rev. 1.0 Page 2 / 230

Document listing
Document No. Designation Rev. Issue
A-54489-00000-LF PROJECT / overview 1.0 2013/07/10
Page

DELIVERY SPECIFICATION 7

Document No. Document type Designation/Type Rev. Date

A-54489-00000-DS Delivery specification PROJECT 1.0 2012/11/30 9
overview

GENERAL INFORMATION 11

Document No. Document type Designation/Type Rev. Date

A-54487-00000-SC System cable overview PROJECT 1.1 2012/11/09 13
overview
A-54487-00302-SC System cable overview ANTI HEELING 1.2 2012/11/09 14
SUB-STATION AH
A-54487-00303-SC System cable overview ANTI HEELING 1.1 2012/11/09 15
MOTOR STARTER Type 4
F-02903-00006-IZ Installation drawing SYSTEM OVERVIEW 1.11 2012/07/19 16
V2;RP1;T2

SYSTEM COMPONENTS 17

Document No. Document type Designation/Type Rev. Date

A-54487-00000-PD Panel details PROJECT 1.4 2013/01/24 19
overview
A-54487-00001-MP Layout SWITCH BOX 1.2 2013/03/26 21
CENTRAL STATION MIP AH
A-54487-00002-MP Layout SWITCH BOX 1.2 2013/03/26 22
SUB-STATION AH
A-54487-00003-MP Layout SWITCH BOX 1.3 2013/03/26 23
MOTOR STARTER Type 4

ANTI HEELING 25

Document No. Document type Designation/Type Rev. Date

A-54487-00001-MP Layout SWITCH BOX 1.2 2013/03/26 27
CENTRAL STATION MIP AH
A-54487-00301-SP Current diagram ANTI HEELING 1.3 2012/11/09 28
CENTRAL STATION MIP AH
A-54487-00301-ST Part list ANTI HEELING 1.2 2013/01/24 38
CENTRAL STATION MIP AH
A-54487-00002-MP Layout SWITCH BOX 1.2 2013/03/26 41
SUB-STATION AH
A-54487-00302-SP Current diagram ANTI HEELING 1.2 2012/11/09 42
SUB-STATION AH
A-54487-00302-ST Part list ANTI HEELING 1.1 2012/11/02 47
SUB-STATION AH
A-54487-00003-MP Layout SWITCH BOX 1.3 2013/03/26 48
MOTOR STARTER Type 4

Name: FB

CO 54489 / Rev. 1.0 Page 3 / 230

Document listing
Document No. Designation Rev. Issue
A-54489-00000-LF PROJECT / overview 1.0 2013/07/10
Page

ANTI HEELING 25

Document No. Document type Designation/Type Rev. Date

A-54487-00303-SP Current diagram ANTI HEELING 1.2 2013/01/24 50
MOTOR STARTER Type 4
A-54487-00303-ST Part list ANTI HEELING 1.3 2013/01/24 54
MOTOR STARTER Type 4

PROCESS COMPONENTS ANTI HEELING 59

Document No. Document type Designation/Type Rev. Date

A-54487-09901-TD Technical data sheet ANTI HEELING PUMP SET 1.1 2012/10/18 61
AHP-300-1,8-V; YB2 280S-2
F-05424-07002-ST Part list HEELING PUMP 1.0 2012/10/10 63
H300-V-1,8;JIS5K;G-CuAl10Ni
F-05424-07000-SZ Collection drawing HEELING PUMP 1.1 2012/11/12 64
H300-V-1,8
F-02173-00000-TD Technical data sheet LEVEL SWITCH 1.6 2012/03/22 65
HOLES 2
F-02173-00000-GZ General drawing LEVEL SWITCH 2.0 2009/09/17 66
HOLES 2
F-02173-00000-ST Part list LEVEL SWITCH 2.0 2009/09/17 67
HOLES 2
F-04304-01000-TD Technical data sheet MANOMETER 1.3 2009/06/10 68
3/8";-1/+3bar;-0,1/0,3MPa;BV
F-04304-01000-GZ General drawing MANOMETER 1.3 2009/12/10 69
3/8";-1/+3bar;-0,1/0,3MPa;BV
F-04304-01000-ST Part list MANOMETER 1.1 2010/01/13 70
3/8";-1/+3bar;-0,1/0,3MPa;BV
F-02476-00000-MP Layout LOCAL STARTER 2.0 2012/12/17 71
LSB-AH;
F-02476-00000-SP Current diagram LOCAL STARTER 2.0 2012/12/17 72
LSB-AH;
F-02476-00000-ST Part list LOCAL STARTER 2.0 2012/12/17 73
LSB-AH;
A-54489-00000-VA Valve list PROJECT 1.1 2013/03/16 74
overview
F-03828-01001-TD Technical data sheet ROTARY ACTUATOR PNEUMATIC 1.8 2012/07/03 75
HOPAC 1;ALU;DA
F-03990-00000-SZ Collection drawing VALVE/ACTUATOR 1.1 2012/04/04 79
HOPAC 2;ALU;DA;KM
F-03991-00000-SZ Collection drawing VALVE/ACTUATOR 1.1 2012/04/04 80
HOPAC 2;ALU;DA;KT
F-03828-01001-IZ Installation drawing ROTARY ACTUATOR PNEUMATIC 1.0 2011/03/09 81
HOPAC 1;ALU;DA
K-05718-00000-TD Technical data sheet FLOAT SWITCH 1.1 2011/12/09 83
S01 DB/F84

Name: FB

CO 54489 / Rev. 1.0 Page 4 / 230

Document listing
Document No. Designation Rev. Issue
A-54489-00000-LF PROJECT / overview 1.0 2013/07/10
Page

PROCESS COMPONENTS ANTI HEELING 59

Document No. Document type Designation/Type Rev. Date

K-00379-00000-KT Order material drawing TEST FLANGE 1.1 2012/04/20 86
AP50

MANUALS 87

Document No. Document type Designation/Type Rev. Date

F-03301-00125-HB User guide MANUAL 1.22 2012/06/18 89
AH-System-HOMIP,generell
F-03301-00101-HB User guide MANUAL 1.46 2012/12/18 124
Reversible Propeller Pump
F-03301-01801-HBE User guide external MANUAL 1.2 2011/03/29 171
Svend Høyer Motors
K-01452-00000-HBE User guide external THERMISTOR PROTECTIVE RELAIS 1.0 2008/04/22 211
EMT6-DB

CERTIFICATES 213

Document No. Document type Designation/Type Rev. Date

F-03285-00632-CE Certificate CERTIFICATE 1.2 2009/11/25 215
GL;5965108 HH
A-54489-30301-CE Certificate PUMP PRESSURE TEST CERTIFICATE 1.0 2013/05/03 217
PROJECT
A-54489-30302-CE Certificate MOTOR TEST CERTIFICATE 1.0 2013/02/25 218
PROJECT
F-03285-00307-CE Certificate CERTIFICATE 1.1 2010/01/18 219
DNV;P-12358
F-03285-00602-CE Certificate CERTIFICATE 2.0 2009/01/26 224
LR;05/20008 (E1)

SPARE PARTS 227

Document No. Document type Designation/Type Rev. Date

F-02291-00301-ST Part list SPARE PART KIT 1.3 2010/03/22 229
ETS-AH
F-02291-10004-ST Part list SPARE PART KIT 1.0 2010/03/22 230
Boxed-ETS-AH

Name: FB

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CO 54489 / Rev. 1.0 Page 6 / 230

 DELIVERY SPECIFICATION

Name: FB

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CO 54489 / Rev. 1.0 Page 8 / 230

 Hoppe Bordmesstechnik GmbH
Delivery specification
Material Number A-54489-00000 .DS

Revision 1. 0

Item Quantity Designation Material Number

1 1 pcs SWITCH BOX A-54487-00001

CENTRAL STATION MIP AH

Ships Office

ANTI HEELING A-54487-00301

CENTRAL STATION MIP AH
AH

2 1 pcs SWITCH BOX A-54487-00002

SUB-STATION AH

Passage Way

ANTI HEELING A-54487-00302

SUB-STATION AH
AH

3 1 pcs SWITCH BOX A-54487-00003

MOTOR STARTER Type 4

Passage Way

ANTI HEELING A-54487-00303

MOTOR STARTER Type 4
AH

4 ANTI HEELING A-54487-00300

Anti Heeling

AH

4.1 1 pcs VALVE/ACTUATOR F-03990-00030

HOPAC 2;ALU;DA;KM
Wafer;EU;MP4;JIS5K;300A;FC250;NBR;G-CuAl10Ni

4.2 1 pcs VALVE/ACTUATOR F-03991-00030

HOPAC 2;ALU;DA;KT
Wafer;EU;MP4;JIS5K;300A;FC250;NBR;G-CuAl10Ni

4.3 ANTI HEELING PUMP SET A-54487-09901

AHP-300-1,8-V; YB2 280S-2
800 m³; 15 mWC; JIS5K
consist of:

A-54489-00000 .DS 1/2

CO 54489 / Rev. 1.0 Page 9 / 230

 Hoppe Bordmesstechnik GmbH
Delivery specification
Material Number A-54489-00000 .DS

Revision 1. 0

Item Quantity Designation Material Number

4.3.1 1 pcs HEELING PUMP F-05424-07002

H300-V-1,8;JIS5K;G-CuAl10Ni
440;60;87/121kW;IP56;SH

4.4 1 pcs LEVEL SWITCH F-02173-00000

HOLES 2

4.5 2 pcs MANOMETER F-04304-01000

3/8";-1/+3bar;-0,1/0,3MPa;BV
63 mm GAUGE

4.6 4 pcs ANGLE K-04555-00000

G3/8" i-a

4.7 2 pcs FLOAT SWITCH K-05718-00000

S01 DB/F84
inclusive cable gland

4.8 2 pcs TEST FLANGE K-00379-00000

AP50
Test Device

4.9 1 pcs LOCAL STARTER F-02476-00000

LSB-AH;
M24x1,5;12-14,5mm

4.10 1 pcs SPARE PART KIT F-02291-10004

Boxed-ETS-AH
Standart

5 6 pcs DOCUMENTATION A-54489-30000

final

GENERAL

6 3 pcs DOCUMENTATION A-54489-30001

final-CD

GENERAL

A-54489-00000 .DS 2/2

CO 54489 / Rev. 1.0 Page 10 / 230

 GENERAL INFORMATION

Name: FB

CO 54489 / Rev. 1.0 Page 11 / 230

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CO 54489 / Rev. 1.0 Page 12 / 230

 0 1 2 3 4 5 6 7 8 9

=00301
Anti Heeling System
AH Central Station Mip
AH

=00001

CO 54489 / Rev. 1.0

Ships Office
Switch Box Central Station Mip AH
P2018 A8301
TIBS2 TTIBS10-C
3x2,5 10x2x0,75
o.D.12,1 o.D.20,2

220V:L;N

220V 60Hz
Pre Fuse 6A
(ECR)
Power Distribution

=AMS
Automationssystem
(AMS ST-1)

A8304 A8302
TTIBS14-C TTIBS10-C
14x2x0,75 10x2x0,75
o.D.21,8 o.D.20,2

=00302 =00303
Anti Heeling System Anti Heeling System
ECR
Type 4

Sub-Station AH Motor Starter Type 4

=00002
=00003

No4-C/H Pass Port

Switch Box Motor Starter

Switch Box Sub-Station AH

P1428 P1623
TIBS120 3x2,5
3x120 TIBS2
o.D.44,6 o.D.12,1

440V 220V:L;N

440V 60Hz 220V 60Hz

Pre Fuse 250A Pre Fuse 6A
Power Distribution Power Distribution

Est. Date 09.10.2012 scale: 1 :1

PROJECT / OVERVIEW System overview /cable view
Draw. a.wulf ANTI HEELING SYSTEM = 00000

Page 13 / 230
Engin. Fabian Buhse + SC
Rev. No. 1.1 Rev.Date 09.11.2012 System Cable A-54487- 00000 - SC Sheet 1 / 1
 0 1 2 3 4 5 6 7 8 9

=00002

=00302
Anti Heeling System
Sub-Station AH

CO 54489 / Rev. 1.0

A8308
A8305 A8306 A8307 TTIBS4-C A8309 A8310
MIBS-2 MIBS-2 MIBS-2 4x2x0,75 MIBS-7 MIBS-7
2x1 2x1 2x1 o.D.14,8 7x1 7x1
o.D.10,0 o.D.10,0 o.D.10,0 o.D.12,5 o.D.12,5

AIR SUPPLY
MIN 7 bar

8x1mm 8x1mm
M1-B1 Cu pipe Cu pipe
Pump
Leakage
-S1/S2

B1 B2 =00302-LSB -V1 -V2

Heel TK PS Heel TK SB Local Starter Box AH Valve 1 PS AH Valve 2 SB
Low Level low Level see F-02476-00000

=00303-M1
Anti Heeling Pump

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System cable view
Draw. a.wulf Sub-Station AH = 00302

Page 14 / 230
Engin. Fabian Buhse + SC
Rev. No. 1.2 Rev.Date 09.11.2012 System Cable A-54487- 00302 - SC Sheet 1 / 1
 0 1 2 3 4 5 6 7 8 9

=00303

CO 54489 / Rev. 1.0

ECR
Anti Heeling System

Type 4

=00003
Motor Starter Type 4

Switch Box Motor Starter

P1428A P1428B
TIBS-95 MIBS-4
3x95 4x1
o.D.39,9 o.D.11,0

3+PE

M Θ
-M 3~ -R -E
Θ
2
N

-M1
440V 60Hz 3552rpm
S1 87,3kW 132,4A
S3 121,3kW 190,2A
Anti Heeling Pump

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Motor Starter AH - Cable Pump
Draw. a.wulf Motor Starter Type 4 = 00303

Page 15 / 230
Engin. Fabian Buhse + SC
Rev. No. 1.1 Rev.Date 09.11.2012 System Cable A-54487- 00303 - SC Sheet 1 / 1
 HOPPE Bordmesstechnik GmbH

CO 54489 / Rev. 1.0 Page 16 / 230

 SYSTEM COMPONENTS

Name: FB

CO 54489 / Rev. 1.0 Page 17 / 230

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CO 54489 / Rev. 1.0 Page 18 / 230

 Hoppe Bordmesstechnik GmbH

Panel details
Material Number A- 54487-00000.PD
Designation Project
Revision 1.2

SWITCH BOX\CENTRAL STATION MIP AH

Material No. A-54487-00001

Yard Designation
Install. position Ships Office
Install. direction -
Protection IP 44
Color RAL 6021
Weight [Kg] 20
Remark: AE1050
included systems

ANTI HEELING

Material No A-54487-00301
Pneumatic supply

Power supply 220 VAC 1 phase 60 Hz 6A

SWITCH BOX\SUB-STATION AH

Material No. A-54487-00002

Yard Designation
Install. position Passage Way
Install. direction -
Protection IP 56
Color RAL 6021
Weight [Kg] 5
Remark: AE1035
included systems

ANTI HEELING

Material No A-54487-00302

A- 54487-00000.PD Page 1 of 2

CO 54489 / Rev. 1.0 Page 19 / 230

 Hoppe Bordmesstechnik GmbH

Panel details
Material Number A- 54487-00000.PD
Designation Project
Revision 1.2

SWITCH BOX\MOTOR STARTER Type 4

Material No. A-54487-00003

Yard Designation
Install. position Passage Way
Install. direction -
Protection IP 44
Color RAL 6021
Weight [Kg] 80
Remark: Ae1073
included systems

ANTI HEELING

Material No A-54487-00303
Power supply 220 VAC 1 phase 60 Hz 6A

Power supply 440 VAC 3 phase 60 Hz 250 A

A- 54487-00000.PD Page 2 of 2

CO 54489 / Rev. 1.0 Page 20 / 230

 0 1 2 3 4 5 6 7 8 9

BOTTOM VIEW
WALL MOUNTING BRACKET
SIDE VIEW / FRONT VIEW

10

7
EARTH EARTH EARTH
15

24
10,2

65,0
14,1
Φ1

27
0,
2

CO 54489 / Rev. 1.0

62,0
150,0 200,0

500,0 210,0

442,0
449,0

ANTI HEELING SYSTEM

1L1+
1L2+ C10
1L3+ C11
1L1-
X2

1L2-
1L3-
X3

1L-
X4

JP

A1
1XF
X1 1-132

1F1
C2

1X1 1A2

530,0
500,0
470,0

1X2
C3

Only Authorized Person can operate

-1G1

-S0 1A3

HOPPE
Bordmesstechnik

80
ø10.2

Installation direction
of mounting plate
CABLE INLET FLANGE (Standard "A1")

224,5 "A1" "A2"

"B1" "B2"

Switchboard : RITTAL AE 1050

500x500x210mm

Est. Date 09.10.2012 scale: 1 :5

Switch Box Central Station Mip AH Switch Box
Draw. a.wulf Ships Office = 00001

Page 21 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.2 Rev.Date 26.03.2013 Layout A-54487- 00001 - MP Sheet 1 / 1
 0 1 2 3 4 5 6 7 8 9

WALL MOUNTING BRACKET

LEGEND : SIDE VIEW / FRONT VIEW

10
3xM25 PE CABLE GLANDS
7
1x M40 CABLE ø16 - ø28
15

57,0 3xM20

24
10,2
3x M25 CABLE ø 9 - ø17 14,1
27,0
Φ1

27
0,
2

3x M20 CABLE ø 6 - ø13

CO 54489 / Rev. 1.0

50
75
100
150
200
250
300,0
155,0
M40

ANTI HEELING SYSTEM

-2XF1 -2X2

200,0
230,0
HOPPE

ø10
242,0

Panel AE 1035.500 RITTAL

WxHxd = 300 x 200 x 155mm
150,0

36,0
M40

Est. Date 09.10.2012 scale: 1 :5

Switch Box Sub-Station AH Substation
Draw. a.wulf No4-C/H Pass Port = 00002

Page 22 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.2 Rev.Date 26.03.2013 Layout A-54487- 00002 - MP Sheet 1 / 1
 0 1 2 3 4 5 6 7 8 9

WALL MOUNTING BRACKET

SIDE VIEW / FRONT VIEW

760 10

7
15

24
10,2

702 14,1
Φ1

27
0,
2

LEGEND : COLOUR

CO 54489 / Rev. 1.0

PANEL DOOR
ANTI HEELING SYSTEM
-3P2 3H0 = POWER SOURCE "ON" LAMP WHITE
3H1 = PUMP FAULT RED
3H2 = PUMP ON PS GREEN
-3P1 A h 3H3 = PUMP ON SB GREEN
3H4 = SPACE HEATER BLUE
3H5 = PUMP LEAKAGE RED
3S1 = AUTO-OFF-HAND
3H0 3H1 3H2 3H3 3H4 3H5 3S2 = Pump PS - SB
3S3 = LAMP TEST
3Q1 = MAIN SWITCH
3P1 = AMMETER
3P2 = RUNNING HOUR METER
3S3

-3Q1 -3S1

790
760
201
323
424
493
539

-3S2

Only Authorized Person can operate

PE PE

300
113
HOPPE M63 M63 84
HOPPE M32 M25 M25 PE 67
Bordmesstechnik

38
ø10 130 500

760

LEGEND :

CABLE GLANDS

Switchboard : RITTAL AE1073 760x760x300mm 2x M63 CABLE ø34 - ø48

1x M32 CABLE ø13 - ø21
2x M25 CABLE ø 9 - ø17

Est. Date 09.10.2012 scale: 1 :5

Switch Box Motor Starter Type 4 Switch Box
Draw. a.wulf ECR = 00003

Page 23 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.3 Rev.Date 26.03.2013 Layout A-54487- 00003 - MP Sheet 1 / 2
 0 1 2 3 4 5 6 7 8 9

704

CO 54489 / Rev. 1.0

64
4x ø5

3T1

60
3K01 3K02
3T2

3
U
1
3Q1 730

Clamp-covering Clamp-covering

3K7 3K4 3K3 3F23F1

3X1 3XF1
3X2

Est. Date 09.10.2012 scale: 1 :5

Switch Box Motor Starter Type 4 Mounting Plate
Draw. a.wulf ECR = 00003

Page 24 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.3 Rev.Date 26.03.2013 Layout A-54487- 00003 - MP Sheet 2 / 2
 ANTI HEELING

Name: FB

CO 54489 / Rev. 1.0 Page 25 / 230

 THIS PAGE LEFT INTENTIONALLY BLANK

CO 54489 / Rev. 1.0 Page 26 / 230

 0 1 2 3 4 5 6 7 8 9

BOTTOM VIEW
WALL MOUNTING BRACKET
SIDE VIEW / FRONT VIEW

10

7
EARTH EARTH EARTH
15

24
10,2

65,0
14,1
Φ1

27
0,
2

CO 54489 / Rev. 1.0

62,0
150,0 200,0

500,0 210,0

442,0
449,0

ANTI HEELING SYSTEM

1L1+
1L2+ C10
1L3+ C11
1L1-
X2

1L2-
1L3-
X3

1L-
X4

JP

A1
1XF
X1 1-132

1F1
C2

1X1 1A2

530,0
500,0
470,0

1X2
C3

Only Authorized Person can operate

-1G1

-S0 1A3

HOPPE
Bordmesstechnik

80
ø10.2

Installation direction
of mounting plate
CABLE INLET FLANGE (Standard "A1")

224,5 "A1" "A2"

"B1" "B2"

Switchboard : RITTAL AE 1050

500x500x210mm

Est. Date 09.10.2012 scale: 1 :5

Switch Box Central Station Mip AH Switch Box
Draw. a.wulf Ships Office = 00001

Page 27 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.2 Rev.Date 26.03.2013 Layout A-54487- 00001 - MP Sheet 1 / 1
 0 1 2 3 4 5 6 7 8 9

1L- 1L- 1L-

1B 1C 1D

-1XF1 1 -1XF1 2 -1XF1 3 -1XF1 4 -1XF1 5 -1XF1 6

1,6A-T 1,6A-T 1,6A-T 3,15A-T 1,6A-T 6,3A-T

CO 54489 / Rev. 1.0

1L1+ 1A 1B ... n F 1L2+ 1A 1B ... n F 1L3+ 1A 1B ... n F
-L4+ / -1X2:1 /2.1 -L5+ / -1X2:5 /2.4 -L6+ / -1X2:9 /2.6
Typ.2 Typ.2 Typ.2

1L- 1A 1B ... n F 1L1- 1A 1B ... n F 1L2- 1A 1B ... n F 1L3- 1A 1B ... n F

Typ.2 Typ.2 Typ.2 Typ.2

24V DC 24V DC 24V DC 24V DC 24V DC 24V DC

HOMIP Output Input AH Substation Spare Emergency Stop
-1G1 + -
100-240VAC 24V=
------
24VDC / 5A 230V˜
L N PE

2 4
-1F1
C4A 1 3

-1X1 1 2 PE

-P2018
TIBS2 wh bk
3x2,5 mm²

-X L1 L2 Typ 2

1234
=PD
POWER DISTRIBUTION A

D
Power Supply
220V 60Hz 6A E
F
3PV

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Power Supply
Draw. a.wulf Central Station Mip AH = 00301

Page 28 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 1 / 10
 0 1 2 3 4 5 6 7 8 9

Emergency Stop

12 22
-1S0
Switchbox Door 11 21

CO 54489 / Rev. 1.0

-1XF1:4 /1.6 / -L4+ -1XF1:5 /1.7 / -L5+ -1XF1:6 /1.8 / -L6+ -NA / -1A2-X1:75 /8.5

-NA+ / -1A2-X1:94 /9.3

1L- 1E

-1X2 1 3 2 4 5 7 6 8 9 11 10 12 13 14 16

-A8304 1a 1b 2a 2b
TTIBS14-C
14x2x0,75

=00302-2X2:10 =00302/1.1 / -0V2.1

=00302-2X2:11 =00302/1.1 / -0V2.2

=00302-2X2:1 =00302/1.0 / -2L1.1+

=00302-2X2:2 =00302/1.0 / -2L1.2+
=00302
Anti Heeling System
Sub-Station AH

power supply spare

24V DC

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Power Supply
Draw. a.wulf Central Station Mip AH = 00301

Page 29 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 2 / 10
 0 1 2 3 4 5 6 7 8 9

USB-Host
USB-Device
Ethernet
-1A1 Ethernet 1
/4.0 0 -C2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 -C3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
HOMIP

CO 54489 / Rev. 1.0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

W03C2 W03C3
3m 3m
25 POLE 25 POLE
HOPPE SUPPLY HOPPE SUPPLY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

-C10 -C11
RJ45 RJ45
-C2 -C3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

-1A2
HOMIP-EXT1

-X5 1A 2A 3A 4A 5A 6A 7A 8A 1B 2B 3B 4B 5B 6B 7B 8B

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System HOMIP - Extension Bus Connection
Draw. serviceuser Central Station Mip AH = 00301

Page 30 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.0 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 3 / 10
 0 1 2 3 4 5 6 7 8 9

-1A1
/3.0
800mA
HOMIP
-K1 System Fail

X1 3 4 2- 1+

CO 54489 / Rev. 1.0

-1A2
HOMIP-EXT1 -X3 4 3 2 1
-JP 1 2 3 4 5 6 7 8

UB+
UB- out+ out- in+ in-

UB+ input
UB- input

UB+ output
UB- output
-X1 81 82 83 84 -X2 4 3 1 2 -X1 1 2 3 4 5 6 7 8 9 10 13 14 15 16 11 12 -X4 1 2 3
bn
wh
bu
bk
gn/ye

1B 1B 1B 1B 1B 1B
1L1+ 1L1- 1L2+ 1L2- 1L3+ 1L3-
1 2 3 4 5

-1A3
+/- 10°
Pendelum Transmitter

-A8301 1a 1b
TTIBS10-C
10x2x0,75

"A1"
Installation direction
of mounting plate
-X (Standard "A1")

"A1" "A2"
=AMS

"B1" "B2"

L1 L2 Output L3 Input
System Failure 24V DC for HOMIP 24VDC 24VDC 24VDC Heeling
HOMIP HOMIP-Ext. HOMIP-Ext. if Installation direction
A1 or A2 connect X4:3 to Pendelum 4 (bk)
B1 or B2 connect X4:3 to Pendelum 2 (wh)

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System HOMIP - Extension Power Supply / Pendulum
Draw. a.wulf Central Station Mip AH = 00301

Page 31 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 4 / 10
 0 1 2 3 4 5 6 7 8 9

-1A2
HOMIP-EXT1

in- in-
UB- input UB- input
-IN 101 102 103 104 105 106 107 108
in+ in+
UB+ input UB+ input
-X1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

CO 54489 / Rev. 1.0

-A8304 3a 3b 4a 4b
TTIBS14-C
14x2x0,75

=00302-2X2:17 =00302/2.1 / -V1cl

=00302-2X2:20 =00302/2.5 / -V2cl

=00302-2X2:16 =00302/2.1 / -V1op

=00302-2X2:19 =00302/2.5 / -V2op
=00302
Anti Heeling System
Sub-Station AH

Heeling Heeling Heeling Heeling

Valve 1 PS Valve 1 PS Valve 2 SB Valve 2 SB
open close open close

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System HOMIP - Extension Input
Draw. a.wulf Central Station Mip AH = 00301

Page 32 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 5 / 10
 0 1 2 3 4 5 6 7 8 9

-1A2
HOMIP-EXT1

in- in-
UB- input UB- input
-IN 109 110 111 112 113 114 115 116 117
in+ in+
UB+ input UB+ input
-X1 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

CO 54489 / Rev. 1.0

-A8304 5a 5b -A8302 1a 1b 2a 2b -A8304 6a 6b
TTIBS14-C TTIBS10-C TTIBS14-C
14x2x0,75 10x2x0,75 14x2x0,75

=00303-3X2:4 =00303/4.4 / -HO

=00303-3X2:6 =00303/4.5 / PRPS

=00303-3X2:7 =00303/4.6 / PRSB
=00302-2X2:21 =00302/3.0 / LLPS
=00302-2X2:22 =00302/3.2 / LLSB

=00302-2X2:23 =00302/3.6 / LSPS

=00302-2X2:24 =00302/3.6 / LSSB
=00303-3X2:5 =00303/4.5 / 24VDC
=00302 =00303 =00302
Anti Heeling System Anti Heeling System Anti Heeling System
Sub-Station AH Motor Starter Type 4 Sub-Station AH

Local Starter Local Starter Pump run Pump run Heeling Low Level PS Low Level SB
PS SB PS SB Operation
24V DC
Est. Date 09.10.2012 scale: 1 :1
Anti Heeling System HOMIP - Extension Input
Draw. a.wulf Central Station Mip AH = 00301

Page 33 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 6 / 10
 0 1 2 3 4 5 6 7 8 9

-1A2
HOMIP-EXT1

in- in-
UB- input UB- input
118 119 120 121 122 123 124
in+ in+
UB+ input UB+ input
-X1 51 52 53 54 55 56 57 58 59 60 61 62 63 64

CO 54489 / Rev. 1.0

-A8302 3a 3b -A8304 7a
TTIBS10-C TTIBS14-C
10x2x0,75 14x2x0,75

=00302-2X2:14 =00302/1.2 -LA

=00303-3X2:8 =00303/4.6 SPPS

=00303-3X2:9 =00303/4.7 SPSB
=00303 =00302
Anti Heeling System Anti Heeling System
Motor Starter Type 4 Sub-Station AH

Service Service Pump Leakage

pump PS pump SB

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System HOMIP - Extension Input
Draw. a.wulf Central Station Mip AH = 00301

Page 34 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 7 / 10
 0 1 2 3 4 5 6 7 8 9

-1A2
HOMIP-EXT1

in- in-
UB- input UB- input
-IN 125 126 127 128 129 130 131 132
in+ in+
UB+ input UB+ input
-X1 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

CO 54489 / Rev. 1.0

-1X2:12 /2.9 / NA

Emergency Stop

-A8302 4a
TTIBS10-C
10x2x0,75
=00303-3X2:12 =00303/4.7 MBO

=00303
Anti Heeling System
Motor Starter Type 4

Pump
Motor Breaker
Off

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System HOMIP - Extension Input
Draw. a.wulf Central Station Mip AH = 00301

Page 35 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 8 / 10
 0 1 2 3 4 5 6 7 8 9

-1A2
HOMIP-EXT1

K101 K102 K103 K104 K105 K106

-X1 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108

CO 54489 / Rev. 1.0

NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC

COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+

-1X2:16 /2.9 / NA+

-A8302 4b 5a 5b -A8304 7b 8a
TTIBS10-C TTIBS14-C
10x2x0,75 14x2x0,75

=00302-2X2:15 =00302/2.1 / -V1

=00302-2X2:18 =00302/2.5 / -V2

=00303-3X2:3 =00303/4.3 24VAC

=00303-3X2:1 =00303/4.2 / SPTPS

=00303-3X2:2 =00303/4.3 / SPTSB
=00303 =00302
Anti Heeling System Anti Heeling System
Motor Starter Type 4 Sub-Station AH

Pump Start
to PS
Pump Start
to SB
Heeling Valve 1 PS
Heeling Valve 2 SB

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System HOMIP - Extension Output
Draw. a.wulf Central Station Mip AH = 00301

Page 36 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 9 / 10
 0 1 2 3 4 5 6 7 8 9

-1A2
HOMIP-EXT1

K107 K108 K109 K110 K111 K112

CO 54489 / Rev. 1.0

-X1 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132

NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC

COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+
COM+

-1X2 15

A8301
TTIBS(C)-10 2a 2b 3a 3b 4a 4b 5a A8302 6a 6b 7a 7b
10x2x0,75 TTIBS10-C
10x2x0,75

-X
=AMS
Automationssystem
=00303-3X2:15 =00303/4.9 PF
=00303-3X2:10 =00303/3.6 PLA
=00303-3X2:11 =00303/3.7 24V

=00303-3X2:14 =00303/4.9 PF+

=00303
Anti Heeling System
Motor Starter Type 4

Pump Fail Pump

List Warning >2,5°

Heeling Angle >5°
Heeling Mode
Pump Fail

Leakage
Est. Date 09.10.2012 scale: 1 :1
Anti Heeling System HOMIP - Extension Output
Draw. a.wulf Central Station Mip AH = 00301

Page 37 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.3 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00301 - SP Sheet 10 / 10
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-1A1 1 PROCESS CONTROL UNIT HOMIP-EXT1 +SP/3.0

F-02497-14004
2xETH.; USB-HOST; USB-DEVICE; 1xR; 32xDI; 1xA; 12xTDO
-1A2 1 CONNECTION MODULE I/O HOMIP-EXT1 +SP/3.0

CO 54489 / Rev. 1.0

F-02497-16001

-1A3 1 CONNETION CABLE SAC-3P-1,5-PUR/M12FS +SP/4.9

K-03371-00000

-1A3 1 BIAS SENSOR IS2A10P18 +SP/4.9

K-03376-00000
+/- 10°; 2D analog
-1A3 1 BRACKET ISxx10P18 +SP/4.9
F-03382-01000

-Cable 1 CABLE HOMIP Sub-D-25 +SP/3.9

F-02536-10013
3 m; UNC; male/female; C2
-Cable 1 CABLE HOMIP Sub-D-25 +SP/3.9
F-02536-10011
3 m; UNC; male/female; C3
-Cable 1 POWER CABLE SET HOMIP Supply +SP/3.9
F-02536-10009
3m
-1F1 1 POWER CIRCUIT BREAK CUTOUT FAZ-C4/2 +SP/1.0
K-01885-00000
C4A;2pol.
-1G1 1 POWER SUPPLY QUINT-PS-1AC/24DC/5 +SP/1.0
K-04028-00000
100-240VAC; 24VDC; 5A
-1L1+ 1 SPRING CAGE TERMINAL ST 2,5-3PV +SP/1.3
K-00664-00000
GREY
-1L1+ 1 COVER D-ST 2,5-3L +SP/1.3
K-00215-00000
GREY
-1L1+ 1 TERMINAL STRIP MARKER KLM-A +SP/1.3
K-00803-00000

-1L1- 1 SPRING CAGE TERMINAL ST 2,5-3PV +SP/1.3

K-00664-00000
GREY
-1L1- 1 COVER D-ST 2,5-3L +SP/1.3
K-00215-00000
GREY
-1L1- 1 TERMINAL STRIP MARKER KLM-A +SP/1.3
K-00803-00000

-1L2+ 1 SPRING CAGE TERMINAL ST 2,5-3PV +SP/1.4

K-00664-00000
GREY
-1L2+ 1 COVER D-ST 2,5-3L +SP/1.4
K-00215-00000
GREY
-1L2+ 1 TERMINAL STRIP MARKER KLM-A +SP/1.4
K-00803-00000

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Central Station Mip AH = 00301

Page 38 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.2 Rev.Date 24.01.2013 Part List A-54487- 00301 - ST Sheet 1 / 3
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-1L2- 1 SPRING CAGE TERMINAL ST 2,5-3PV +SP/1.4

K-00664-00000
GREY
-1L2- 1 COVER D-ST 2,5-3L +SP/1.4

CO 54489 / Rev. 1.0

K-00215-00000
GREY
-1L2- 1 TERMINAL STRIP MARKER KLM-A +SP/1.4
K-00803-00000

-1L3+ 1 SPRING CAGE TERMINAL ST 2,5-3PV +SP/1.5

K-00664-00000
GREY
-1L3+ 1 COVER D-ST 2,5-3L +SP/1.5
K-00215-00000
GREY
-1L3+ 1 TERMINAL STRIP MARKER KLM-A +SP/1.5
K-00803-00000

-1L3- 1 SPRING CAGE TERMINAL ST 2,5-3PV +SP/1.5

K-00664-00000
GREY
-1L3- 1 COVER D-ST 2,5-3L +SP/1.5
K-00215-00000
GREY
-1L3- 1 TERMINAL STRIP MARKER KLM-A +SP/1.5
K-00803-00000

-1L- 1 SPRING CAGE TERMINAL ST 2,5-3PV +SP/1.1

K-00664-00000
GREY
-1L- 1 COVER D-ST 2,5-3L +SP/1.1
K-00215-00000
GREY
-1L- 1 TERMINAL STRIP MARKER KLM-A +SP/1.1
K-00803-00000

-LABEL 1 LABEL 150;30;AH;KS =00001+MP/1.4

F-02154-01003
"ANTI HEELING SYSTEM"
-LABEL 1 LABEL 100-30-HO-KL-GB =00001+MP/1.4
F-02283-13001
"HOPPE Bordmesstechnik"
-LABEL 1 LABEL 150;30;VAR1;KS =00001+MP/1.4
F-02154-01010
TEXT "VAR1" SUBSTITUTED BY:
-LABEL 1 LABEL SET BMK =00001+MP/1.4
A-54487-10303
AH; P1
-LABEL 1 LABEL Type Plate =00001+MP/1.4
A-54487-10306
AH; P1
-LABEL 1 LABEL SET Terminal Label =00001+MP/1.4
A-54487-10309
AH; P1
-LABEL 1 LABEL SET Fuse List =00001+MP/1.4
A-54487-10312
AH; P1

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Central Station Mip AH = 00301

Page 39 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.2 Rev.Date 24.01.2013 Part List A-54487- 00301 - ST Sheet 2 / 3
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-1S0 1 EMERGENCY SHUTDOWN KEY M22-PV +SP/2.7

K-00901-00000
IP66;push-pull
-1S0 2 CONTACT ELEMENT M22-K01 +SP/2.7

CO 54489 / Rev. 1.0

K-00719-00000
1 NC
-1S0 1 EMERGENCY-STOP-LABEL M22-XAK1 +SP/2.7
K-04878-00000
o90mm
-1S0 1 FIXING ADAPTER M22-A +SP/2.7
K-00045-00000

-Stopclip 15 STOP-CLIP E/NS 35 N =00001+MP/1.4

K-01415-00000
MOUNTING RAIL NS 35
-1X1 2 SPRING CAGE TERMINAL ST 4 +SP/1.0;+SP/1.1
K-00666-00000
GREY
-1X1 1 TERMINAL STRIP MARKER KLM-A +SP/1.0
K-00803-00000

-1X1 1 COVER D-ST 4 +SP/1.0

K-00218-00000

-1X1 2 SPRING CAGE TERMINAL ST 4-PE +SP/1.1

K-00667-00000
GREEN-YELLOW
-1X2 8 SPRING CAGE TERMINAL STTB 2,5 +SP/2.1;+SP/2.4;+SP/2.6;+SP/2.7;
K-00669-00000
GREY
-1X2 1 COVER D-STTB 2,5 +SP/2.1
K-00220-00000
GREY
-1X2 1 TERMINAL STRIP MARKER KLM-A +SP/2.1
K-00803-00000

-1XF1 6 FUSE TERMINAL ST 4-HESILED 24 (5X20) +SP/1.2...+SP/1.4;

K-01348-00000

-1XF1 4 FUSE 5x20-1,6A-T +SP/1.2...+SP/1.4;+SP/1.7

K-02292-00000

-1XF1 1 TERMINAL STRIP MARKER KLM-A +SP/1.2

K-00803-00000

-1XF1 1 FUSE 5x20-3,15A-T +SP/1.6

K-02494-00000

-1XF1 1 FUSE 5x20-6,3A-T +SP/1.8

K-02495-00000

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Central Station Mip AH = 00301

Page 40 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.2 Rev.Date 24.01.2013 Part List A-54487- 00301 - ST Sheet 3 / 3
 0 1 2 3 4 5 6 7 8 9

WALL MOUNTING BRACKET

LEGEND : SIDE VIEW / FRONT VIEW

10
3xM25 PE CABLE GLANDS
7
1x M40 CABLE ø16 - ø28
15

57,0 3xM20

24
10,2
3x M25 CABLE ø 9 - ø17 14,1
27,0
Φ1

27
0,
2

3x M20 CABLE ø 6 - ø13

CO 54489 / Rev. 1.0

50
75
100
150
200
250
300,0
155,0
M40

ANTI HEELING SYSTEM

-2XF1 -2X2

200,0
230,0
HOPPE

ø10
242,0

Panel AE 1035.500 RITTAL

WxHxd = 300 x 200 x 155mm
150,0

36,0
M40

Est. Date 09.10.2012 scale: 1 :5

Switch Box Sub-Station AH Substation
Draw. a.wulf No4-C/H Pass Port = 00002

Page 41 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.2 Rev.Date 26.03.2013 Layout A-54487- 00002 - MP Sheet 1 / 1
 0 1 2 3 4 5 6 7 8 9

2L1+ / -2X2:4 /2.1

CO 54489 / Rev. 1.0

0V2 / -2X2:12 /2.1

-2XF1 1
3,15A-T

-2X2 1 2 10 11 14 3

A8304 1a 1b 2a 2b 7a A8305 1 2
MIBS-2
2x1 mm²

2
-B1
3

=00303-M1
Anti Heeling Pump

=00301-1X2:2 =00301/2.1 / 0V2.1

=00301-1X2:4 =00301/2.1 / 0V2.2

=00301-1X2:1 =00301/2.1 / 2L1.1+

=00301-1X2:3 =00301/2.1 / 2L1.2+
=00301-1A2-X1:57 =00301/7.5 / -LA
EXTERNAL

PUMP PUMP
24V DC 0V LEAKAGE LEAKAGE
Est. Date 09.10.2012 scale: 1 :1
Anti Heeling System 24V Supply /Pump Leakage
Draw. a.wulf Sub-Station AH = 00302

Page 42 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.2 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00302 - SP Sheet 1 / 5
 0 1 2 3 4 5 6 7 8 9

-2X2:3 /1.7 / 2L1+ 2L1+ / -2X2:6 /3.0

-2X2:10 /1.7 / 0V2

CO 54489 / Rev. 1.0

-2X2 15 16 17 4 12 -2X2 18 19 20 5 13

A8304 7b 3a 3b A8309 1 2 3 4 5 A8304 8a 4a 4b A8310 1 2 3 4 5

MIBS-7 MIBS-7
7x1 mm² 7x1 mm²

1 2 2 3 5 6 1 2 2 3 5 6
open close 1 open close 1

2 2
-Y1 -Y2

green yellow green yellow

-V1 -V2
AH Valve 1 PS AH Valve 2 SB

=00301-1A2-X1:93 =00301/9.4 / -V1

=00301-1A2-X1:97 =00301/9.5 / -V2

=00301-1A2-X1:19 =00301/5.2 / -V1cl

=00301-1A2-X1:23 =00301/5.3 / -V2cl

=00301-1A2-X1:17 =00301/5.1 / -V1op

=00301-1A2-X1:21 =00301/5.3 / -V2op

Heeling Valve 1 PS Heeling Valve 1 PS Heeling Valve 2 SB Heeling Valve 2 SB

open close open close open close open close

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Valve 1 + Valve 2
Draw. a.wulf Sub-Station AH = 00302

Page 43 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.2 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00302 - SP Sheet 2 / 5
 0 1 2 3 4 5 6 7 8 9

-2X2:5 /2.8 / 2L1+

CO 54489 / Rev. 1.0

-2X2 21 6 22 7 -2X2 23 24 8 9

A8304 6a A8304 5a A8304 5b A8308 1a 1b 2a 2b

A8306 1 2 A8307 1 2
TTIBS4-C
MIBS-2 MIBS-2
4x2x0,75
2x1 mm² 2x1 mm²

A A
-B1 -B2 13 13
Heel TK PS A+ A+
Heel TK SB -S1 -S2
Low Level Low Level 14 14

=LSB
F-02476-00000
LOCAL STARTER
=00301-1A2-X1:33 =00301/6.1 / -LSPS
=00301-1A2-X1:35 =00301/6.1 / -LSSB

=00301-1A2-X1:43 =00301/6.5 / -LLPS

=00301-1A2-X1:45 =00301/6.6 / -LLSB
EXTERNAL

Local Starter Local Starter

LOW LEVEL LOW LEVEL LOW LEVEL LOW LEVEL
PS SB
TK PS TK PS TK SB TK SB

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Low Level Switch TK PS + SB
Draw. a.wulf Sub-Station AH = 00302

Page 44 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.2 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00302 - SP Sheet 3 / 5
 0 1 2 3 4 5 6 7 8 9

AIR SUPPLY 7 bar

8x1mm copper pipe

CO 54489 / Rev. 1.0

SILENCER
SILENCER WITH
THROTTLE VALVE ATTENTION !
FOR CLOSING TIME
To prevent water hammer
Valve 1 PS +1 the valve closing time
5 1 3
has to be adjusted
CLOSE IN CASE
to following schedule :
OF POWER LOSS 2-
4 2

OPEN
CLOSE
Valve size : closing time :

DN 150 15 sec app.

green yellow
DN 200 20 sec app.

ENERGIZED TO OPEN
DN 250 25 sec app.

open close
DN 300 30 sec app.

DN 350 35 sec app.

1 2 2 3 5 6 DN 400 40 sec app.

DN 450 45 sec app.

Valve 1 PS

Est. Date 09.10.2012 scale: 1 : 10

Anti Heeling System Valve 1 PS
Draw. serviceuser Sub-Station AH = 00302

Page 45 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.0 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00302 - SP Sheet 4 / 5
 0 1 2 3 4 5 6 7 8 9

AIR SUPPLY 7 bar min

8x1mm copper pipe

CO 54489 / Rev. 1.0

AIR VESSEL
FOR
EMERGENCY
SHUTDOWN

Valve 2 SB

CLOSE IN CASE SILENCER WITH ATTENTION !

THROTTLE VALVE
OF POWER LOSS FOR CLOSING TIME

SILENCER
To prevent water hammer
the valve closing time
has to be adjusted
+1 to following schedule :
5 1 3
-Y2
2- Valve size : closing time :
4 2

DN 150 15 sec app.

OPEN
CLOSE
ENERGIZED TO OPEN
DN 200 20 sec app.

DN 250 25 sec app.

green yellow

DN 300 30 sec app.

DN 350 35 sec app.

open close
DN 400 40 sec app.

DN 450 45 sec app.

1 2 2 3 5 6

Valve 2 SB
Est. Date 09.10.2012 scale: 1 : 10
Anti Heeling System Valve 2 SB
Draw. serviceuser Sub-Station AH = 00302

Page 46 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.0 Rev.Date 09.11.2012 Wiring Diagrams A-54487- 00302 - SP Sheet 5 / 5
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-GLAND 1 CABLE GLAND ESKV-SET 40 =00002+MP/1.4

K-01639-00000
M40x1,5;D 16-28mm
-GLAND 3 CABLE GLAND ESKV-SET 25 =00002+MP/1.4

CO 54489 / Rev. 1.0

K-01637-00000
M25x1,5;D 9-17mm
-GLAND 3 CABLE GLAND ESKV-SET 20 =00002+MP/1.4
K-01636-00000
M20x1,5;D 6-13mm
-LABEL 1 LABEL 100-30-HO-KL-GB =00002+MP/1.4
F-02283-13001
"HOPPE Bordmesstechnik"
-LABEL 1 LABEL 150;30;AH;KS =00002+MP/1.4
F-02154-01003
"ANTI HEELING SYSTEM"
-LABEL 1 LABEL SET BMK =00002+MP/1.4
A-54487-10302
AH; P2
-LABEL 1 LABEL Type Plate =00002+MP/1.4
A-54487-10305
AH; P2
-LABEL 1 LABEL SET Terminal Label =00002+MP/1.4
A-54487-10308
AH; P2
-LABEL 1 LABEL SET Fuse List =00002+MP/1.4
A-54487-10311
AH; P2
-STOPCLIP 3 STOP-CLIP E/NS 35 N =00002+MP/1.4
K-01415-00000
MOUNTING RAIL NS 35
-2X2 24 SPRING CAGE TERMINAL ST 2,5 +SP/1.0...+SP/1.2;+SP/1.4;
K-00663-00000
GREY
-2X2 1 COVER D-ST 2,5 +SP/1.0
K-00214-00000

-2X2 1 TERMINAL STRIP MARKER KLM-A +SP/1.0

K-00803-00000

-2XF1 1 FUSE TERMINAL ST 4-HESILED 24 (5X20) +SP/1.0

K-01348-00000

-2XF1 1 FUSE 5x20-3,15A-T +SP/1.0

K-02494-00000

-2XF1 1 TERMINAL STRIP MARKER KLM-A +SP/1.0

K-00803-00000

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Sub-Station AH = 00302

Page 47 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.1 Rev.Date 02.11.2012 Part List A-54487- 00302 - ST Sheet 1 / 1
 0 1 2 3 4 5 6 7 8 9

WALL MOUNTING BRACKET

SIDE VIEW / FRONT VIEW

760 10

7
15

24
10,2

702 14,1
Φ1

27
0,
2

LEGEND : COLOUR

CO 54489 / Rev. 1.0

PANEL DOOR
ANTI HEELING SYSTEM
-3P2 3H0 = POWER SOURCE "ON" LAMP WHITE
3H1 = PUMP FAULT RED
3H2 = PUMP ON PS GREEN
-3P1 A h 3H3 = PUMP ON SB GREEN
3H4 = SPACE HEATER BLUE
3H5 = PUMP LEAKAGE RED
3S1 = AUTO-OFF-HAND
3H0 3H1 3H2 3H3 3H4 3H5 3S2 = Pump PS - SB
3S3 = LAMP TEST
3Q1 = MAIN SWITCH
3P1 = AMMETER
3P2 = RUNNING HOUR METER
3S3

-3Q1 -3S1

790
760
201
323
424
493
539

-3S2

Only Authorized Person can operate

PE PE

300
113
HOPPE M63 M63 84
HOPPE M32 M25 M25 PE 67
Bordmesstechnik

38
ø10 130 500

760

LEGEND :

CABLE GLANDS

Switchboard : RITTAL AE1073 760x760x300mm 2x M63 CABLE ø34 - ø48

1x M32 CABLE ø13 - ø21
2x M25 CABLE ø 9 - ø17

Est. Date 09.10.2012 scale: 1 :5

Switch Box Motor Starter Type 4 Switch Box
Draw. a.wulf ECR = 00003

Page 48 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.3 Rev.Date 26.03.2013 Layout A-54487- 00003 - MP Sheet 1 / 2
 0 1 2 3 4 5 6 7 8 9

704

CO 54489 / Rev. 1.0

64
4x ø5

3T1

60
3K01 3K02
3T2

3
U
1
3Q1 730

Clamp-covering Clamp-covering

3K7 3K4 3K3 3F23F1

3X1 3XF1
3X2

Est. Date 09.10.2012 scale: 1 :5

Switch Box Motor Starter Type 4 Mounting Plate
Draw. a.wulf ECR = 00003

Page 49 / 230
Engin. Fabian Buhse + MP
Rev. No. 1.3 Rev.Date 26.03.2013 Layout A-54487- 00003 - MP Sheet 2 / 2
 0 1 2 3 4 5 6 7 8 9

bk
1,5
-L1 / -3F2:1 /2.1 -L11 / -3XF1 /2.5
2,5² bk
NSGAFöü 1.5 (3)kV
-L2 / -3F2:3 /2.1
A1
-3U1 TRIPPED POWER 13 21

˜ 14 22
1 3 5 1.13 2.13 3.13 3.23 =
/4.3 /3.2
-3Q1
160-200A 1.14 2.14 3.14 3.24
[185A 14x] T1 T2 A2

CO 54489 / Rev. 1.0

I> I> I>

/4.7

/4.3
/3.2
2 4 6

-L10 / -3T1:2.2 /2.5

2,5 mm²
bk
K 1
-3T2 -3P1 A
200/5A L 200/400/5A 2

95 mm²
MOTOR STARTER PANEL

1 3 5 1 3 5
-3K01 -3K02
/2.2 2 4 6 /2.2 2 4 6 31 2 4
PS SB -3K3 -3F1
/4.1 32 C2A 1 3

31
-3K4
/4.2 32

-3X1 1 2 3 4 PE -3X1 5 6 PE

-P1428 -P1428A -P1428B -P1623

3x120 mm² rd wh bk TIBS-95 rd wh bk 4x1 mm² 1 2 3 4 3x2,5 mm² wh bk
3x95 mm²

L1 L2 L3 -X L N
T1 T2 Z1 Z2 PE
POWER DISTRIBUTION -M1 U1 V1 W1
440V 60Hz 3552rpm POWER DISTRIBUTION
Θ
Z1
S1 87,3kW 132,4A M PE
EXTERNAL

S3 121,3kW 190,2A -R -E
Motor Anti Heeling Pump
3~ Z2
Y2E2 280S-2 PE 26W

POWER SUPPLY PE 220V AC FOR HEATER

3~ 440V 60Hz
-M1
MOTOR SPACE
PRE FUSE 250A AH PUMP PROTECTION HEATER
Est. Date 09.10.2012 scale: 1 :1
Anti Heeling System Power Supply / Pump Control
Draw. a.wulf Motor Starter Type 4 = 00303

Page 50 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.2 Rev.Date 24.01.2013 Wiring Diagrams A-54487- 00303 - SP Sheet 1 / 4
 0 1 2 3 4 5 6 7 8 9

L1
-3Q1:1 /1.3 / -L1
L2

CO 54489 / Rev. 1.0

-3Q1:3 /1.3 / -L2

1 3
-3F2
D6A 2 4

1.2 1.3

-3T1
440V˜
----
2.1 2.2
24V˜
100VA
13 13
-3K3 -3K4
/4.1 14 /4.2 14 -3XF1
3,15A-T

L10 TÜR
-L10T / -3H0:X2 /3.0
24V AC L11 TÜR
21 21 -L11T / -3H0:X1 /3.0
-3K02 -3K01
/2.2 22 /2.2 22

A1 A1
-3K01 -3K02
A2 A2
L10
-3U1:A2 /1.7 / -L10 -L10 / -3K3:A2 /4.0
PUMP PUMP 24V AC
DIRECTION DIRECTION L11
PORT STARBOARD -3U1:A1 /1.7 / -L11 -L11 / -3Q1:2.13 /3.0

1 2 /1.2 1 2 /1.3
3 4 /1.2 3 4 /1.3
5 6 /1.2 5 6 /1.3
13 14 /3.3 13 14 /3.4
21 22 /2.2 21 22 /2.2
31 32 31 32
43 44 /4.5 43 44 /4.6

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Pump Control / Transformer
Draw. A.Wulf Motor Starter Type 4 = 00303

Page 51 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.0 Rev.Date 24.01.2013 Wiring Diagrams A-54487- 00303 - SP Sheet 2 / 4
 0 1 2 3 4 5 6 7 8 9

L11 TÜR
-3XF1 /2.7 / -L11T

L11
-3XF1 /2.7 / -L11 -L11 / -3Q1:1.13 /4.0

CO 54489 / Rev. 1.0

2.13 21 13 13 21 13 43 43
-3Q1 -3U1 -3K01 -3K02 -3K3 -3S3 -3K3 -3K4
/1.2 2.14 /1.6 22 /2.2 14 /2.2 14 /4.1 22 LAMP TEST 14 /4.1 44 /4.2 44
HIA
21
-3K4
A1 /4.2 22
-3K7
A2

LT LT LT LT LT
MOTOR STARTER PANEL

-3H0 -3H1 X6 X5 -3H2 X5 -3H3 X5 -3H4 X5 -3H5 X5

white red green green blue red

1
X1 X1 X1 X1 X1 X1
-3P2
X2 X2 X2 X2 X2 X2
h
2

-3T1:2.2 /2.7 / -L10T

-3X2 10 11

7a 7b
A8302
PLA

13 14
21 22 /4.9
=00301-1A2-X1:125 =00301/10.7
=00301-1A2-X1:126 =00301/10.8 24V

31 32
43 44

POWER SOURCE "ON"

PUMP FAULT
PUMP DIRECTION PS
PUMP DIRECTION SB
SPACE HEATER
PUMP
LEAKAGE
PUMP
LEAKAGE
RUN HOUR METER

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Pump Control / Lamps
Draw. A.Wulf Motor Starter Type 4 = 00303

Page 52 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.0 Rev.Date 24.01.2013 Wiring Diagrams A-54487- 00303 - SP Sheet 3 / 4
 0 1 2 3 4 5 6 7 8 9

-3K4:43 /3.9 / -L11

1.13 3.13
-3Q1 -3Q1
/1.2 1.14 /1.2 3.14

CO 54489 / Rev. 1.0

HIN HIN
13
-3U1
/1.6 14

SERVICE
KEY SWITCH
13/23

AUTO
OFF
HAND
-3S2
24
2/4 6/8 14
-3S1
1
3 5 7
43 43
21
-3K01 -3K02
/2.2 44 /2.2 44 -3K7
/3.1 22

A1 A1
-3K3 -3K4
A2 A2

-3T1:2.2 /2.7 / -L10

-3X2 1 2 3 4 5 6 7 8 9 12 13 14 15

4b 5b 5a 2b 1b 1a 2a 3a 3b 4a 6a 6b
A8302

-24VAC
=00301-1X2:15 =00301/10.6 PF+
=00301-1A2-X1:112 =00301/10.6 PF

PUMP PUMP =00301-1A2-X1:41 =00301/6.4 / -HO

=00301-1A2-X1:77 =00301/8.6 / MBO

=00301-1A2-X1:53 =00301/7.2 / -SPPS

=00301-1A2-X1:55 =00301/7.3 / -SPSB

=00301-1A2-X1:37 =00301/6.3 / -PRPS

=00301-1A2-X1:38 =00301/6.3 / 24VDC

=00301-1A2-X1:39 =00301/6.3 / -PRSB

=00301-1A2-X1:85 =00301/9.1 / SPTPS

=00301-1A2-X1:89 =00301/9.2 / SPTSB
START START

=00301-1A2-X1:86 =00301/9.1 /
PS SB

13 14 /2.2 13 14 /2.2
21 22 /3.5 21 22 /3.5
31 32 /1.6 31 32 /1.6
43 44 /3.8 43 44 /3.8
PUMP
MOTOR BREAKER
OFF
spare
PUMP Fail

PUMP START PS
PUMP START SB
24V AC
HEELING
OPERATION
24V DC
PUMP RUN
PS
PUMP RUN
SB
PUMP ON PS
SERVICE
PUMP ON SB
SERVICE

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System Pump Control / Selector Switch / Connection AH Central Station
Draw. A.Wulf Motor Starter Type 4 = 00303

Page 53 / 230
Engin. Fabian Buhse + SP
Rev. No. 1.0 Rev.Date 24.01.2013 Wiring Diagrams A-54487- 00303 - SP Sheet 4 / 4
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-3F1 1 POWER CIRCUIT BREAK CUTOUT FAZ-C2/2 +SP/1.8

K-01883-00000
C2A;2pol.
-3F2 1 POWER CIRCUIT BREAK CUTOUT FAZ-D6/2 +SP/2.1

CO 54489 / Rev. 1.0

K-01891-00000
D6A;2pol.
-GLAND 2 CABLE GLAND ESKV-SET 63 =00003+MP/1.8
K-01641-00000
M63x1,5;D 34-48mm
-GLAND 1 CABLE GLAND ESKV-SET 32 =00003+MP/1.8
K-01638-00000
M32x1,5;D 13-21mm
-GLAND 2 CABLE GLAND ESKV-SET 25 =00003+MP/1.8
K-01637-00000
M25x1,5;D 9-17mm
-3H0 1 SIGNAL LAMP M22-L-W +SP/3.1
K-00777-00000
IP67;white
-3H0 1 PLATE CARRIER M22S-ST-X +SP/3.1
K-01124-00000
30x50mm
-3H0 1 LABEL 27-18-PS-KS +SP/3.1
F-02280-01004
"POWER SOURCE"
-3H0 1 LED-ELEMENT M22-LED-W +SP/3.1
K-00756-00000
12-30V;white
-3H0 1 FIXING ADAPTER M22-A +SP/3.1
K-00045-00000

-3H1 1 SIGNAL LAMP M22-L-R +SP/3.2

K-00776-00000
IP67;red
-3H1 1 PLATE CARRIER M22S-ST-X +SP/3.2
K-01124-00000
30x50mm
-3H1 1 LABEL 27-18-PF-KS +SP/3.2
F-02280-01005
"PUMP FAULT"
-3H1 1 LED-ELEMENT M22-LED-R +SP/3.2
K-00755-00000
12-30V;red
-3H1 1 FIXING ADAPTER M22-A +SP/3.2
K-00045-00000

-3H1 2 LED-TESTELEMENT M22-XLED-T +SP/3.2

K-00759-00000
24V
-3H2 1 SIGNAL LAMP M22-L-G +SP/3.3
K-00775-00000
IP67;green
-3H2 1 PLATE CARRIER M22S-ST-X +SP/3.3
K-01124-00000
30x50mm
-3H2 1 LABEL 27-18-POP-KS +SP/3.3
F-02280-01009
"PUMP ON PS"

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Motor Starter Type 4 = 00303

Page 54 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.3 Rev.Date 24.01.2013 Part List A-54487- 00303 - ST Sheet 1 / 5
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-3H2 1 LED-ELEMENT M22-LED-G +SP/3.3

K-00754-00000
12-30V;green
-3H2 1 FIXING ADAPTER M22-A +SP/3.3

CO 54489 / Rev. 1.0

K-00045-00000

-3H2 1 LED-TESTELEMENT M22-XLED-T +SP/3.3

K-00759-00000
24V
-3H3 1 SIGNAL LAMP M22-L-G +SP/3.4
K-00775-00000
IP67;green
-3H3 1 PLATE CARRIER M22S-ST-X +SP/3.4
K-01124-00000
30x50mm
-3H3 1 LABEL 27-18-POS-KS +SP/3.4
F-02280-01015
"PUMP ON SB"
-3H3 1 LED-ELEMENT M22-LED-G +SP/3.4
K-00754-00000
12-30V;green
-3H3 1 FIXING ADAPTER M22-A +SP/3.4
K-00045-00000

-3H3 1 LED-TESTELEMENT M22-XLED-T +SP/3.4

K-00759-00000
24V
-3H4 1 SIGNAL LAMP M22-L-B +SP/3.4
K-00774-00000
IP67;blue
-3H4 1 PLATE CARRIER M22S-ST-X +SP/3.4
K-01124-00000
30x50mm
-3H4 1 LABEL 27-18-SH-KS +SP/3.4
F-02280-01007
"SPACE HEATER"
-3H4 1 LED-ELEMENT M22-LED-B +SP/3.4
K-00753-00000
12-30V;blue
-3H4 1 FIXING ADAPTER M22-A +SP/3.4
K-00045-00000

-3H4 1 LED-TESTELEMENT M22-XLED-T +SP/3.4

K-00759-00000
24V
-3H5 1 SIGNAL LAMP M22-L-R +SP/3.5
K-00776-00000
IP67;red
-3H5 1 PLATE CARRIER M22S-ST-X +SP/3.5
K-01124-00000
30x50mm
-3H5 1 LABEL 27-18-PLA-KS +SP/3.5
F-02280-01013
"PUMP LEAKAGE ALARM"
-3H5 1 LED-ELEMENT M22-LED-R +SP/3.5
K-00755-00000
12-30V;red

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Motor Starter Type 4 = 00303

Page 55 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.3 Rev.Date 24.01.2013 Part List A-54487- 00303 - ST Sheet 2 / 5
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-3H5 1 FIXING ADAPTER M22-A +SP/3.5

K-00045-00000

-3H5 1 LED-TESTELEMENT M22-XLED-T +SP/3.5

CO 54489 / Rev. 1.0

K-00759-00000
24V
-3K01 1 MAIN CONTACTOR DILM225/22 (RAC440) +SP/2.2
K-07012-00000
RAC440;3HS;2NO;2NC;110kW/400V
-3K01 2 CLAMP COVERING DILM400-XHB +SP/2.2
K-00001-00000

-3K02 1 MAIN CONTACTOR DILM225/22 (RAC440) +SP/2.2

K-07012-00000
RAC440;3HS;2NO;2NC;110kW/400V
-3K02 2 CLAMP COVERING DILM400-XHB +SP/2.2
K-00001-00000

-3K3 1 AUX. CONTACTOR DILAC-22 +SP/4.1

K-02808-00000
24V/50/60Hz
-3K4 1 AUX. CONTACTOR DILAC-22 +SP/4.2
K-02808-00000
24V/50/60Hz
-3K7 1 AUX. CONTACTOR DILAC-22 +SP/3.1
K-02808-00000
24V/50/60Hz
-LABEL 1 LABEL 200-45-HO-GR-GB =00003+MP/1.8
F-02282-13001
"HOPPE Bordmesstechnik"
-LABEL 1 LABEL 150;30;AH;KS =00003+MP/1.8
F-02154-01003
"ANTI HEELING SYSTEM"
-LABEL 1 LABEL 150;30;VAR1;KS =00003+MP/1.8
F-02154-01010
TEXT "VAR1" SUBSTITUTED BY:
-LABEL 1 LABEL SET BMK =00003+MP/1.8
A-54487-10301
AH; P3
-LABEL 1 LABEL Type Plate =00003+MP/1.8
A-54487-10304
AH; P3
-LABEL 1 LABEL SET Terminal Label =00003+MP/1.8
A-54487-10307
AH; P3
-LABEL 1 LABEL SET Fuse List =00003+MP/1.8
A-54487-10310
AH; P3
-3P1 1 AMPERE METER LA 72x72; 200/5A +SP/1.3
K-00255-00000

-3P1 1 SEALING LA 72x72 +SP/1.3

K-01961-00000
IP54
-3P1 1 CONTACT PROTECTION VBG 4 +SP/1.3
K-00134-00000
72 LA

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Motor Starter Type 4 = 00303

Page 56 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.3 Rev.Date 24.01.2013 Part List A-54487- 00303 - ST Sheet 3 / 5
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-3P2 1 OPERATING HOUR METER 24V BW 40.18 - 24VAC/ 60Hz +SP/3.8

K-04504-00000
24VAC; 60Hz
-3P2 1 COVER BW 40.18 +SP/3.8

CO 54489 / Rev. 1.0

K-00163-00000

-3Q1 1 POWER CIRCUIT BREAKER NZMN2-M200 +SP/1.2

K-01940-00000
160-200A
-3Q1 1 DOOR COUPLING TURN LEVER NZM2-XTVDV +SP/1.2
K-01943-00000

-3Q1 1 ELONGATION AXLE NZM1/2-XV4 +SP/1.2

K-01944-00000

-3Q1 1 CONTROL LINE CONNECTION NZM2-XSTS +SP/1.2

K-02004-00000

-3Q1 1 AUXILIARY CONTACT NZM2/3-XHIV +SP/1.2

K-02006-00000

-3Q1 2 CONTACT ELEMENT M22-K10 +SP/1.2

K-00720-00000
1 NO
-3Q1 1 LABEL 75-35-PS WARNING-KR +SP/1.2
F-02104-02001
"ATTENTION: SEPARATE POWER SUPPLY …"
-3Q1 1 COVER NZM2-XKSA +SP/1.2
K-02005-00000

-3S1 1 MANUAL-AUTOMATIC SWITCH T0-2-15432/E +SP/4.3

K-00886-00000
IP65;hand-0-auto;2-pol.
-3S2 1 KEY BUTTON Q25S3 +SP/4.6
K-01030-00000
IP65,1-0-2;momentary
-3S2 2 CONTACT ELEMENT E10 +SP/4.6
K-00718-00000
1 NO
-3S2 1 LABEL 27-18-PTSB-KS +SP/4.6
F-02280-01016
"PUMP TO PS-SB"
-3S3 1 PUSH BUTTON M22-D-S +SP/3.7
K-01445-00000
IP67;black
-3S3 1 PLATE CARRIER M22S-ST-X +SP/3.7
K-01124-00000
30x50mm
-3S3 1 CONTACT ELEMENT M22-K10 +SP/3.7
K-00720-00000
1 NO
-3S3 1 FIXING ADAPTER M22-A +SP/3.7
K-00045-00000

-3S3 1 LABEL 27-18-LT-KS +SP/3.7

F-02280-01008
"LAMP TEST"

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Motor Starter Type 4 = 00303

Page 57 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.3 Rev.Date 24.01.2013 Part List A-54487- 00303 - ST Sheet 4 / 5
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-Stopclip 5 STOP-CLIP E/NS 35 N =00003+MP/2.2

K-01415-00000
MOUNTING RAIL NS 35
-3T1 1 TRANSFORMER TR-AH-440-24-100VA +SP/2.5

CO 54489 / Rev. 1.0

K-01461-00000
PRIM.:440V; SEC.:24V; POWER 100VA
-3T2 1 TUBE CURRENT TRANSFORMER ASR 20.3; 200/5A; Kl.1; 2,5VA +SP/1.2
K-01564-00000

-3U1 1 THERMISTOR PROTECTIVE RELAIS EMT6-DB +SP/1.4

K-01452-00000

-3X1 6 SPRING CAGE TERMINAL ST 4 +SP/1.5;+SP/1.6;+SP/1.8

K-00666-00000
GREY
-3X1 1 TERMINAL STRIP MARKER KLM-A +SP/1.5
K-00803-00000

-3X1 1 COVER D-ST 4 +SP/1.5

K-00218-00000

-3X1 3 SPRING CAGE TERMINAL ST 4-PE +SP/1.6;+SP/1.9

K-00667-00000
GREEN-YELLOW
-3X2 15 SPRING CAGE TERMINAL ST 2,5 +SP/3.6;+SP/3.7;+SP/4.2...+SP/4.9
K-00663-00000
GREY
-3X2 1 TERMINAL STRIP MARKER KLM-A +SP/4.2
K-00803-00000

-3X2 1 COVER D-ST 2,5 +SP/4.2

K-00214-00000

-3XF1 1 FUSE TERMINAL ST 4-HESILED 24 (5X20) +SP/2.5

K-01348-00000

-3XF1 1 FUSE 5x20-3,15A-T +SP/2.5

K-02494-00000

-3XF1 1 TERMINAL STRIP MARKER KLM-A +SP/2.5

K-00803-00000

Est. Date 09.10.2012 scale: 1 :1

Anti Heeling System partlist
Draw. a.wulf Motor Starter Type 4 = 00303

Page 58 / 230
Engin. Fabian Buhse + ST
Rev. No. 1.3 Rev.Date 24.01.2013 Part List A-54487- 00303 - ST Sheet 5 / 5
 PROCESS COMPONENTS ANTI HEELING

Name: FB

CO 54489 / Rev. 1.0 Page 59 / 230

 THIS PAGE LEFT INTENTIONALLY BLANK

CO 54489 / Rev. 1.0 Page 60 / 230

 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

A-54487-09901.TD Pump 1.0 08.10.2012
AHP-300-1,8-V / YB2 280S-2

1 Technical data

1.1 Pump
Type: H 300 – 1,8
Reversible propeller pump
Flange: DN 300 JIS5K

Colour: RAL6021

System range: 800 m³/h / 15 mWC

Test bed range: 800 m³/h / 14 mWC

Main parts: Gbz 10

Impeller: NiAl-bronze (DIN 1714 CuAl10NI)
Shaft: Stainless Steel 1.4462

Weight: 215 Kg
Name: FB 1/2
Date: 08.10.2012

CO 54489 / Rev. 1.0 Page 61 / 230

 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

A-54487-09901.TD Pump 1.0 08.10.2012
AHP-300-1,8-V / YB2 280S-2

1.2 Motor
Type: Y2E2 280S-2
Form: V1

Power: 87 kW/S1 / 121 kW/S3-15%

Rpm: 3600/min

Voltage: 3 x 440V, 60Hz

IN: 132A (S1) / 190A (S3-15%)
IA/IN: 8,1

IE - Code: IE1 acc. to IEC 60034-30

Protection: IP 56
Insulation Class: F

Thermistor (PTC) in windings (150°C)

Space heating: 230V AC / 65 W

Colour: RAL6021

Weight: 572 Kg

Attention:

The dimensioning of power cables is shipyard responsibility and has to be based on

the mentioned S3 values of this data sheet.

Name: FB 2/2
Date: 08.10.2012

CO 54489 / Rev. 1.0 Page 62 / 230

 Hoppe Bordmesstechnik GmbH
Material Number F-05424-07002 .ST Part list
Designation HEELING PUMP
Typ V-300-1,8;JIS5K;G-CuAl10Ni
Revision

CO 54489 / Rev. 1.0

1.0

Item Quantity Designation Typ additonal information Material Number

1 1 pcs IMPELLER PUMP V-300;1,8;JIS5K;280 F-06776-20313

2 1 pcs THREE PHASE MOTOR Y2E2 280S-2;440V;60Hz;IP56 87/121kW;B5;SH F-05344-03004

F-05424-07002 .ST 1/1

Page 63 / 230
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Bordmesstechnik GmbH

CO 54489 / Rev. 1.0 Page 64 / 230

 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

F-02173-00000-TD Float switch; Holes2 1.6 22.03.2012

The float switch „Holes2“ is a screw able switch with a ½” inch thread
connection. (Mainly used for water and oil ingress detection)
Contact opens when floater with magnet is lifted and Reed-Contact (1) opens.
The switch has overflow holes at top of body.

Material housing HD-PE

Temperature range of housing -50°C to +90°C
Power supply 24V DC
Switching capacity 10W

Switching current Max 0,5A

Protection of plug IP 66

In case Reed-contact has opened and water or oil ingress is recognized, fluid
needs to be drained out of body. Take off switch (2) and
unscrew cover (3) to let water or oil drain out. In case floater
falls out of housing, watch direction when you reinsert floater
(magnet in direction of plug).

2
3

Name: jvr 1/1

Date: 07.04.2008

CO 54489 / Rev. 1.0 Page 65 / 230

 1 2

1 2 3

CO 54489 / Rev. 1.0 Page 66 / 230

 Hoppe Bordmesstechnik GmbH
Material Number F-02173-00000 .ST Part list
Designation LEVEL SWITCH
Typ HOLES 2
Revision 2.0

CO 54489 / Rev. 1.0

Item Quantity Designation Typ additonal information Material Number

1 1 pcs SWITCH HOLES 2-KO F-02173-02000

2 1 pcs LABEL HOLES 2 Seriennummer-Label F-02173-04000

3 1 pcs HOUSING HOLES 2 F-02173-01000

4 1 pcs FLOATER HOLES 2-SW F-02173-03000

F-02173-00000 .ST 1/1

Page 67 / 230
 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

F-04304-01000-TD Manometer Set; 1/4";-1/+3bar;KH 1.3 06.01.09

Name: HS 1/1
Date: 06-01-2009

CO 54489 / Rev. 1.0 Page 68 / 230

 HOPPE
Bordmesstechnik GmbH

CO 54489 / Rev. 1.0 Page 69 / 230

 Hoppe Bordmesstechnik GmbH
Material Number F-04304-01000 .ST Part list
Designation MANOMETER SET
Typ 3/8";-1/+3bar;-0,1/0,3MPa;KH
Revision 1.1

CO 54489 / Rev. 1.0

Item Quantity Designation Typ additonal information Material Number

1 1 pcs MANOMETER 1/4";-1/+3bar;KH K-04298-00000

2 1 pcs T-BORE STOPCOCK G3/8 K-04299-00000

3 1 pcs REDUCTION Mu.-Za.G1/4-G3/8A K-04302-00000

4 1 pcs SEAL G1/4;M12X1,5Cu K-04300-00000

5 1 pcs SEALING G3/8,G1/2;M12X1,5Cu K-04301-00000

F-04304-01000 .ST 1/1

Page 70 / 230
 0 1 2 3 4 5 6 7 8 9

CO 54489 / Rev. 1.0

46 79

PUMP TO PS
CASING; IP 56
DOUBLE PUSH BUTTON
S1

25

134
164
PUMP TO SB
25

LOCAL STARTER BOX

S2

ANTI HEELING SYSTEM

1 x M24-Z14

Protection : IP 56

M24 Z14 = for cable o.D. 12-14.5mm Weight : 1,5 Kg

Page 71 / 230
Est. Date 17.12.2012 scale: 1 :1
Local Starter Anti Heeling Pump
 0 1 2 3 4 5 6 7 8 9

CO 54489 / Rev. 1.0

13 13
-S1 -S2
PUMP TO PS 14 PUMP TO SB 14

PUMP TO PS PUMP TO SB

Page 72 / 230
Est. Date 17.12.2012 scale: 1 :1
Local Starter Anti Heeling Pump
 0 1 2 3 4 5 6 7 8 9

Parts list
Designation BMK Quantity Designation Type number Part number Wiring Diagramm Position

-Box 1 DOUBLE PUSH BUTTON CASING; IP 56 +MP/1.8

K-00392-00000

CO 54489 / Rev. 1.0

-Box 1 LABEL 80;20;LSBAH;KS +MP/1.8
F-02155-01013
"LOCAL STARTER BOX ANTI HEELING SYSTEM"
-S1 1 PUSH BUTTON M22-D-S +SP/1.3
K-01445-00000
IP67;black
-S1 1 CONTACT ELEMENT M22-K10 +SP/1.3
K-00720-00000
1 NO
-S1 1 FIXING ADAPTER M22-A +SP/1.3
K-00045-00000

-S1 1 LABEL 30-36-PTP-KS +SP/1.3

F-02503-01001
"PUMP TO PS"
-S2 1 PUSH BUTTON M22-D-S +SP/1.5
K-01445-00000
IP67;black
-S2 1 CONTACT ELEMENT M22-K10 +SP/1.5
K-00720-00000
1 NO
-S2 1 FIXING ADAPTER M22-A +SP/1.5
K-00045-00000

-S2 1 LABEL 30-36-PTS-KS +SP/1.5

F-02503-01002
"PUMP TO SB"

Page 73 / 230
Est. Date 17.12.2012 scale: 1 :1
Local Starter Anti Heeling Pump
 HOPPE Bordmesstechnik GmbH Valve/Actuator List CO 54489 Version: 1.1

Valve Engineering Data, Butterfly - System: Anti Heeling

No Yard Tag Piping Valve Type Nominal Nominal Material Material Material Delta p Actuator Acting Material Instal- Function Position Control Mounting Cabinet Bus Bus Ex Proof Certi- Article Nr.
Code Number System Diameter Pressure Body Disc Sealing Actuator lation Indication Type Position fication
1 AH-PS BA Wafer 300 JIS5K FC250 G-CuAl10Ni NBR 4 HOPAC 2 DA Aluminium dry NC Op/Cl (Act) RC Ac 0 - F-03990-00030
2 AH-SB BA Wafer 300 JIS5K FC250 G-CuAl10Ni NBR 4 HOPAC 2 DA Aluminium dry NC Op/Cl (Act) RC Ac 0 - F-03991-00030

CO 54489 / Rev. 1.0

Page 74 / 230
16-Mrz-2013 Page 1 of 1
 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

F-03828-01001-TD Actuator HOPAC 1.8 03.07.2012

The “HOPAC” is a double-acting (and special single acting see next page) pneumatic actuator
with a turning angle of max 90 degrees. It is designed to open and close valves. “HOPAC’s” are
available in different sizes, materials, mounting kits (function type) and different flange connection
types for several valve-types.
For opening valves air pressure pushes pistons (1) towards each other. Swivel levers (2)
(connection rods) transfer the translational move of piston into a rotational move of swivel bolt
(counter wise) (3), which is
1
connected with valve.
Move of pistons is limited by size of
piston itself, when bottom of pistons

3 block each other

For closing valves air pressure

2 pushes pistons away from each
other. Swivel levers (connection
rods) transfer the translational move

5 of piston into a rotational move of

4 swivel bolt (clock wise), which is
connected with valve.
Move of pistons is limited by adjustable stopper (4). By turning stopper clockwise into actuator,
turning angle of swivel bolt and disc of valve will be reduced. Position of valve is monitored via
reed contact (5) at housing and is switched by a magnet at piston.

Name: jvr 1/4

Date: 17.01.06
CO 54489 / Rev. 1.0 Page 75 / 230
 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

F-03828-01001-TD Actuator HOPAC 1.8 03.07.2012

Single Acting

Single acting HOPAC actuators consist of a regular double acting actuator plus a mounted air
pressure reservoir. In case of a power fallout (electric and/or pneumatic) this air reservoir stores
enough air pressure to “Emergency Close” (or “Emergency Open”) the actuator with valve.

Pneumatic control Electric control

Air pressure reservoir

Power
connection with
non return valve

HOPAC

Connection Connection
pneumatic control electric control
valve valve

Function principle:
An air reservoir is connected “in-line” between power supply
and control valve. A non return valve at the reservoir prevents
back pressure to power line and continuously stores enough
pressure to perform one stroke for actuator. In case of a
power fallout (electric and/or pneumatic) the control valve
moves into idle position and opens channel to requested line
(Emergency CL or Emergency OP) => stored air pressure will
move actuator with valve. Fluid plan of EC-function with
pneumatic control (left) and electric control (right)

Name: jvr 2/4

Date: 17.01.06
CO 54489 / Rev. 1.0 Page 76 / 230
 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

F-03828-01001-TD Actuator HOPAC 1.8 03.07.2012

Technical data

Min working air pressure 7.0 bar

Max working air pressure 12.0 bar
Position indication manual with variable screw position (pls. picture 2)

Dimensions

c1 A

picture 2: Position indication

c2

picture 1: Dimensions

HOPAC 1 HOPAC 2 HOPAC 3

Material housing (standard) GK-AlSi7Mg GK-AlSi7Mg GK-AlSi7Mg
Material housing (optional) GK-AlSi7Mg (elox.) GK-AlSi7Mg (elox.) GK-AlSi7Mg (elox.)
Material housing (optional) ----------------------- RG7 RG7
Cubic capacity 0,22 litre 0,43 litre 1,76 litre
Air consumption at 7 bar for 1,54 litre 3,01 litre 12,32 litre
one stroke
Weight 6 kg 7 kg (brz = 15 kg) 17 kg (brz = 45 kg)
Dimensions a (length) 253 mm 271 mm 425 mm
Dimensions b (height) 135 mm 173 mm 280 mm
Dimensions c1 / c2 (width) 88 mm / 78mm 97 mm / 87 mm 121 mm / 111 mm
Flange connection* F05/F07 F07/F10 F10/F14 F16
Flange connection* 82,5xM10 F12 127xM12
Bolt connection types** Square, Flat Square, Flat Square, Flat headed,
headed headed, Keyed Keyed
Protection IP 67 (alu type) IP 68 (bronze type) IP 68 (bronze type)
IP 67 (alu type) IP 67 (alu type)
*see picture 3 for detailed information **see picture 4 for detailed information

Name: jvr 3/4

Date: 17.01.06
CO 54489 / Rev. 1.0 Page 77 / 230
 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

F-03828-01001-TD Actuator HOPAC 1.8 03.07.2012

picture 3: View „A“ flange connection

picture 5: keyed
picture 4: Bolt connections square and keyed connection

Name: jvr 4/4

Date: 17.01.06
CO 54489 / Rev. 1.0 Page 78 / 230
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Bordmesstechnik GmbH

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CO 54489 / Rev. 1.0 Page 82 / 230

 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

K-05718-00000.TD Float switch; 1.1 09.12.2011

1 General

1.1 Features
- General purpose
- Flameproof
- Hoseproof and submersible
- Chemical duty
- Accessories
- External chambers
- Fisher range

1.2 Operation
One permanent magnet forms part of a float assembly which rises and falls with changing
liquid level. A second permanent magnet is positioned within the switch or air pilot valve so
that the adjacent poles of the two magnets repel each other through a non-magnetic
diaphragm. A change of liquid level which moves the float through its permissible travel will
cause the float magnet to move and repel the switch magnet to give the snap action
operation
Switching is accomplished by the angular movement of the switch magnet being used to
operate “push-rods”. These rods bear on contact blades and break one set of contacts whilst
allowing the other set to make. The benefit of this arrangement is that contact force is
independent of the magnet.

Name: jvr/AS 1/3

Date: 10.02.2011

CO 54489 / Rev. 1.0 Page 83 / 230

 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

K-05718-00000.TD Float switch; 1.1 09.12.2011

2 Technical data

Weight: 3.5 Kg
Min S.G.: 0.65
Max. Pressure at 20°C: 34.5 bar
Max. Temperature: 400 °C
Protection IP 66 at connection box

Name: jvr/AS 2/3

Date: 10.02.2011

CO 54489 / Rev. 1.0 Page 84 / 230

 Hoppe Bordmesstechnik GmbH
Technical data sheet

Document No. Designation Revision Issue

K-05718-00000.TD Float switch; 1.1 09.12.2011

2.1 Materials
Enclosure & wetside: Aluminum bronze to BS1400 - AB1 max. iron content 2.5%
End cap Aluminum
Floater: 316 Stainless steel

2.2 Electrical connection

Name: jvr/AS 3/3

Date: 10.02.2011

CO 54489 / Rev. 1.0 Page 85 / 230

 HOPPE Bordmesstechnik GmbH

CO 54489 / Rev. 1.0 Page 86 / 230