ELCOMPONICS SALES PVT.

LTD

8-D Corrective Action Discipline Worksheet

Discipline 1 - DEFINE THE TEAM

Name Company - Title Email
Sanjeev Jha Dupty Manager Sanjeev.jha@elcomponics.com
Suneet Kumar Asst. manager suneet@elcomponics.com
Soni Sharma Development-Head Soni@elcomponic.com
Anil Asst Manager-Prod Anil.kumar@elcomponics
Dinesh Kumar Sr. Engr-Cust Q Dinesh.kumar@elcomponics.com

Discipline 2 – DESCRIBE THE PROBLEM

PROBLEM STATEMENT: Molex 4 pin connector wiring reversed as find 1,2,3,4 changes to 4,3,2,1 .
(8D RAISED ON 14.02.18)
PART NUMBER: 0CBCA1026B
Customer: Riello

NG

5W1H Analysis
• Who? - Riello Customer
• What? - Wrong Sensor used
• When? - 14-02-2018
• Where? – Incoming inspection at Riello
• Why? - Functional failed
• How Many? - (15 PCS )

Discipline 3 – CONTAINMENT PLAN

Activity Qty Responsibility

# NO STOCK FOUN IN IN-PROCESS Nil Anjali

# THERE ARE NO STOCKS FOUND IN FG NIL Anjali
#THERE ARE NO STOCKS FOUND IN IN-TRANSI NIL Anjali
# AT CUSTOMER END 25 STOCK AVAILABLE NG Pcs of 15 ( NG to be return) Riello
CUSTOMER

Discipline 4 – DESCRIBE THE ROOT CAUSE

Creation Root Cause analysis # During the sub assembly of connector operator could not able to
identified the pin no. 1 to take as reference and consider opposite sequence during assembly.

Non Detection Root Cause analysis:-During start machine setup testing machine set thru NG sample
and test all pcs.

Discipline 5 – CORRECTIVE ACTION PLAN

Action Responsibility Planned Actual
Target date Target date
1#Re-training given to line operator to take correct QA/Production 14.02.18 14.02.18
Reference of connector during the sub assembly of part
And cross verified the first pcs by line leader.

FMT/QCD/27/00
 ELCOMPONICS SALES PVT.LTD

8-D Corrective Action Discipline Worksheet

Discipline 5 – CORRECTIVE ACTION PLAN

.
2# Now we have been make program in Dynalab machine QA 14.02.18 14.02.18
For this part that will not allow NG pcs.

2# Instruction given to line person to ensure the 100 % QA 14.02.18 14.02.18

Connection during assembly and FQC

( Pls refer attached training record pdf)

4 # OPL has been made and displayed for the same at
respective workstation.(Pls refer attached training QA 14.02.18 14.02.18
record pdf)

Discipline 6 – VERIFICATION OF CORRECTIVE ACTION

EFFECTIVENESS WILL BE VERIFIED IN NEXT PRODUCTION LOTS

Discipline 7 – PREVENTIVE OF RECURRENCE

HORIZONTAL DEPLOYMENT:-

Discipline 8 – COMMUNICATE SUCCESS WITH STATUS

IMPLEMENTATION TO BE SUCCESSFULLY DONE

FMT/QCD/27/00