Lecturer 1

PRODUCTION
PLANNING

Oleh :
Pipit Sari Puspitorini, MT
Industrial Engineering
University Of Islamic Majapahit Mojokerto
 Learning Outcome
Setelah mengikuti perkuliahan ini, mahasiswa
diharapkan mampu:
 Memahami konsep dasar Sistem Produksi.
 Membedakan antara sistem produksi, sistem
manufaktur, & sistem perusahaan.
 Memahami keterkaitan bagian-bagian dalam
perusahaan sebagai pembentuk sistem yang
terintegrasi.
 Memahami berbagai jenis sistem produksi dan
responnya terhadap konsumen

Production Planning 2
 Introduction
Business
strategy
Production
strategy
Manufacturing
strategy
Strategy as plan (vision)
'---- strategy as "what top management says“
Strategy as pattern (action pattern)
'---- including "quiet man of action“
Total production system with consistency
on competition
--- which by itself is a "strategy as pattern".

(Fujimoto, Takahiro)
# Production Strategy 3
 Production Strategy
Requiring large investment small decisions Investment in
decision, involving determination corporate knowledge/information asset
by top management (intangible)

decision of production Production plan/control

capacity
Purchase/supplier
factory net work/design management

selection of production Personnel/labor

technology management

selection of production Management organization

technology
Costing, IE, improvement
vertical integration

# Production Strategy 4
 Hierarchy Structure of
Management Strategy

Corporate strategy ( diversification

Company Level strategy) (product
(company-wide strategy)
market strategy)

Business Division Business strategy competition

Level (competitive strategy) strategy

 Production
Departement Level Functional strategy strategy
by Function (production, marketing, technology,  R&D
etc.)  Marketing
 Others

Business strategy

# Production Strategy 5
Pattern of decision making with certain
consistency regarding to production
(consistency on
maintenance/enhancement of
competitiveness)

# Production Strategy 6
 Supply Chain Competition

Supply Chain
C

Market B
A
# Production Strategy 7
 System Production dan System
Manufacture
Manufaktur dan Produksi
Definisi Manufacturing  Istilah manufaktur
A series of interrelated (manufacture) Pertama kali
activities and operations digunakan tahun 1622.
involving the design,  Berasal dari kata latin
materials selection, manufactum yang berarti made
planning, manufacturing by hand.
production, quality  Istilah produksi (production)
assurance, management and Pertama kali digunakan pada
marketing of products of the tahun 1483.
manufacturing industries  Berasal dari kata latin producere
(International Conference on yang berarti lead forward, yaitu
Production Engineering, membuat sesuatu yang baru
1983). (tangible/intangible).

# Production Strategy 8
 Production System, Sistem Manufacturing
System, Company System
Sistem Perusahaan

Sistem Sistem Sistem Sistem

Personalia IT/IS Manajemen Keuangan

Sistem Manufaktur

Sistem Produksi

Perencanaan Pengendalian
Design Produksi Produksi
Produk dan Studi Pasar
Proses

Aktivitas Produksi

Penjaminan Kualitas

Sistem produksi adalah sistem yang melakukan proses transformasi atau konversi
9
bahan mentah menjadi produk jadi dengan kualitas tinggi dan sesuai dengan desain
produk yang telah ditetapkan
 Manufacturing Definition

A series of interrelated activities and

operations involving the design,
materials selection, plannin,
manufacturing production, quality
assurance, management and market of
products of the manufacturing
industries (industrial conference
Produsction Engineering, 1983) )

# Production Strategy 10
 Manufacture and Production
Definition

 Kata manufacturing lebih luas

Manufacturing adalah proses konversi
suatu desain menjadi produk akhir
 Production adalah aktivitas fisik untuk
mengubah suatu bentuk material
menjadi bentuk lain yang lebih
bernilai

# Production Strategy 11
Input Output Production
Process

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 Input Output Industry System
Diagram Scheme

# Production Strategy 13
An Early and Modern
Example about
manufacturing:
Car Assembly

The original “work cell” assembly method

Henry Ford’s idea of assembly line, following the
efficiency innovations in cattle slaughtering
Many innovations for higher efficiency and better
quality, including robotics
The Toyota Production System (TPS), practiced at
The New United Motor Manufacturing Incorporated
(NUMMI) in Fremont, California (and elsewhere)

# Production Strategy 14
 Robots at Work in Car
Assembly

Robots at work in car Assembly A Modern Car “Assembly

Line” VW Phaeton in
Dresden
# Production Strategy 15
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# Production Strategy 19
 Case Study
Diskusikan tentang :
1.Gambarkan proses manufakturnya
2.Petakan terkait dengan bottleneck
yang terjadi di sistem manufaktur

# Production Strategy 20
Any Question ????

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 Assigment 1

Buatlah sebuah paper argumentatif dengan opini Anda Latar

belakang perlunya sistem manufaktur dalam kehidupan manusia.

 Perkembangan industri manufaktur global (teknologi dan

penggunaan sumber daya manusia)
 Perkembangan industri manufaktur
 Analisa perbandingan aspek-aspek sistem manufaktur industri di
Indonesia dibandingkan dengan negara-negara Eropa, USA,
Jepang, Cina, India, Thailand, Malaysia dan Philipina (daya
eksplorasi Anda tentang data sangat diharapkan), Kesimpulan
 Referensi/Daftar Pustaka

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