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Structures Reference Guide PDF
Structures Reference Guide PDF
REFERENCE
GUIDE
ENGINEERED SOLUTIONS
5-12 ft
Contech® Pipe Solutions
Culverts
CULVERTS
Supports FHWA
12-24 ft
PIPE SOLUTIONS
i-Series™ Culvert
Accelerated Bridge
Construction
Methods
5-65 ft
PLATE
Buried Bridges
BridgeCor®
ALBC MULTI-PLATE®
Single Radius Arch
Pipe Arch
PRECAST
12-102 ft
BEBO®
CON/SPAN®
10-200 ft 10-70 ft
VEHICULAR
Steadfast®
TRUSS
20-180 ft
Continental®
Precast Plate
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PROCESS – DESIGN SUPPORT. PREFABRICATION. INSTALL.
PLATE PRECAST TRUSS
FABRICATION
FOUNDATIONS
• Strip footings
• Pedestal walls
• Deep foundations
• Base slab
TRANSPORTATION
ERECTION/
ASSEMBLY
ELEMENTS
• CON/SPAN® Anchorwall
SYSTEM
• Aluminum Headwall
• Welded Wire Wall
Scour Protection End Treatments
Sculptured Rockface Classic Straightface
BACKFILLING
Decking
COMPLETION
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STRENGTH. VERSATILITY. ECONOMY. PLATE.
MULTI-PLATE
®
MULTI-PLATE®
STEEL
BridgeCor®
BridgeCor®
SUPER-SPAN™
ALBC
ALSP ALBC
ALUMINUM
ALBC
ALBC
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STRENGTH FREIGHT ECONOMY
Thickness .111 .140 .170 .188 .218 .249 .280 .318 .380
COMPLETE SYSTEM
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STRENGTH. VERSATILITY. ECONOMY. PLATE.
FOUNDATIONS
FOUNDATION OPTIONS
Full Invert Buried Invert Strip Footing with Channel EXPRESS® Foundations
END TREATMENTS
ALUMINUM HEADWALL
CONCRETE HEADWALL
KEYSTONE®
STEP-BEVEL W/ CONCRETE
STEP-BEVELED END
BEVELED END
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SHAPE VERSATILITY
STRUCTURE SIZE RANGES - INSIDE SPAN X RISE
SHAPES MULTI-PLATE® BridgeCor® ALSP
6" x 2" Steel 15" x 5.5" Steel 9" x 2.5" Aluminum
min. 5'-0" 19'-11" 6'-0"
Round
max. 26'-0" 50'-6" 21'-0"
* For more details on Contech's complete structural plate offering, please consult the current edition of the Structural Plate Design Guide.
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MODULAR. EFFICIENT. COMPLETE. PRECAST ARCH.
CON/SPAN® O-SERIES®
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MODULAR COMPONENTS INSTALLATION
PRECAST FOUNDATIONS
Precast wall
O-Series® precast counterfort Wingwall
bridge unit
connection plate
EXPRESS®
BEBO® unit
Precast
wingwall Precast headwall
PRECAST HEADWALLS
Footing
Precast wall
anchor
TWIN LEAF CONSTRUCTION
PRECAST WINGWALLS
CURVED ALIGNMENT
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MODULAR. EFFICIENT. COMPLETE. PRECAST ARCH.
FOUNDATIONS
STRIP FOOTING
L
CAST HEADWALL PRECAST ARCH PRECAST WINGWALL PRECAST HEADWALL PRECAST ARCH
STRIP FOOTING
LL
PEDESTAL WALL
BASE SLAB
BASE SLAB
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SHAPE VERSATILITY
35
30
25
20
RISE (FT)
15
10
0 10 20 30 40 50 60 70 80 90 100
SPAN (FT)
E-Series Arch shape, clearance box, aesthetics 11.17 - 47.75 3.5 - 13.5 28 - 479
BEBO®
E-Series
High rise, large span, grade separation 53.58 - 84 14 - 29.83 588 - 2076
Twin Leaf
T-Series
Large spans with good soil conditions 64 - 102 7.42 - 13.67 340 - 982
Twin Leaf
*
Available for limited applications.
* For additional shape information, please consult the Precast Waterway Charts Overview.
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PEDESTRIAN. VEHICULAR. CUSTOM. EXPEDITED.
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CONTINENTAL® » CUSTOM.
Overpass
Tied-Arch
Park
Skywalk
GENERAL NOTES
1. DESIGN IS IN ACCORDANCE WITH THE MANUAL OF STEEL CONSTRUCTION FOLLOWING LOAD &
RESISTANCE FACTOR DESIGN (LRFD) AS ADOPTED BY THE AMERICAN INSTITUTE OF STEEL
CONSTRUCTION (AISC), LATEST EDITION.
TOP CHORD
2. BRIDGE MEMBERS ARE FABRICATED FROM HIGH STRENGTH, LOW ALLOY, ENHANCED
ATMOSPHERIC CORROSION RESISTANT ASTM A847 COLD-FORMED WELDED SQUARE AND 6'-2"
RECTANGULAR TUBING, AND ASTM A588, ASTM A606, OR ASTM A242 PLATE AND STRUCTURAL
SHAPES (Fy=50,000 PSI). 6'-0" CLEAR
3. CONCRETE DECK:
GALVANIZED FORM DECK SUPPLIED BY CONTECH. CONCRETE, REINFORCING AND EXPANSION DIAGONAL SAFETY RAIL OR PICKET
MATERIAL SUPPLIED BY OTHERS. SEE CONCRETE DECK SHEET. SPACING PRODUCES
MAXIMUM OPENINGS OF
SAFETY RAIL OPTION
VERTICAL PICKET
USED.
OPTION
5. ALL TOP AND BOTTOM CHORD SHOP SPLICES TO BE COMPLETE PENETRATION TYPE WELDS.
4" CONCRETE DECK
6. UNLESS OTHERWISE NOTED, WELDED CONNECTIONS SHALL BE FILLET WELDS (OR HAVE THE (BY OTHERS)
TOE RAIL
SPECIAL SPECIFICATIONS FOR PREFABRICATED BRIDGE EFFECTIVE THROAT OF A FILLET WELD) OF A SIZE EQUAL TO THE THICKNESS OF THE LIGHTEST
GAGE MEMBER IN THE CONNECTION. WELDS SHALL BE APPLIED AS FOLLOWS: FORM DECK
A. BOTH ENDS OF VERTICALS, DIAGONALS, BRACE DIAGONALS AND FLOOR BEAMS SHALL BE SIDE DAM
WELDED ALL AROUND.
B. MISCELLANEOUS NON-STRUCTURAL MEMBERS WILL BE STITCH WELDED TO THEIR
SUPPORTING MEMBERS.
• Bid Drawings
7. BRIDGE DESIGN WAS ONLY BASED ON COMBINATIONS OF THE FOLLOWING LOADS WHICH WILL
2. SPECIFY
• Specification
8. CLEANING: ALL EXPOSED SURFACES OF STEEL SHALL BE CLEANED IN ACCORDANCE WITH STEEL
STANDARD CONCRETE
PEDESTRIAN BRIDGE
This Specification is to be used as a guide in developing appropriate final specifications suited to the purchaser’s BLAST CLEANING. SSPC-SP7-LATEST EDITION.
particular needs. The two primary objectives of these Special Specifications are:
40'-0" X 6'-2"
USA
To provide assurance that the submittals and structures provided in response to the award of BOTTOM CHORD CONCRETE DECK FLOOR BEAM
4/6/2011 11:23 AM
performance-specified, prefabricated, steel bridges will completely conform to the desires and BRIDGE LENGTH = 40'-0"
(BY OTHERS)
SIDE DAM
BRACE
To limit the liability of Specifiers and Owners through following a comprehensive specification process ATTACH PLAQUE W/ TOP CHORD
4,000 LB VEHICLE
utilizing a well researched published source backed up with an authoritative, technical, specification LOAD LIMIT & BRIDGE VERTICAL
S/N, (1) PLAQUE EACH
commentary documenting a full design example. Public safety is thereby assured. END OF BRIDGE
• Estimate
The most critical guarantees for both objectives above are the comprehensive, non-proprietary format of the DIAGONAL
specifications and the specification checklist. When the entire specification is published, proposals received and BOTTOM
compliance enforced at the time of award and submittal approval, Specifiers and Owners will get what they expect CONCRETE
CHORD
1/4" DEAD LOAD
CAMBER ONLY
and reduce their liability for the bridge and other structures. ABUTMENT
(BY OTHERS)
This recommended Special Specifications for Prefabricated Bridges has been prepared by CONTECH
Construction Products, Inc. as a service to bridge Specifiers and Owners. It is offered in good faith and is based
on information believed to be accurate and reliable, but is offered without warranty of any kind, either expressed or
*IBC & AISC designed EXPRESS Structures also available in 20' - 100' lengths.
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PEDESTRIAN. VEHICULAR. CUSTOM. EXPEDITED.
OPTIONS
DECK
FINISH
RAIL
Cable Mesh Panels Safety Rail/Wood Rub Rail Vertical Picket/Pipe Handrail
*Exclusive 35-year galvanized rust free warranty for vehicular truss.
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CONTINENTAL® PEDESTRIAN TRUSS STYLES
Connector® Capstone® Link®
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EXPRESS® FOUNDATIONS.
STRIP FOOTING
PEDESTAL WALL
PLATE
PRECAST
PILE CAP
BASE SLAB
TRUSS
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HARD ARMOR. ARMORTEC.
ARMORFLEX®
SCOUR PROTECTION
ARTICULATING CONCRETE BLOCKS
SCOUR PROTECTION
A-JACKS®
CONCRETE ARMOR UNITS A-Jacks Unit
REVEGETATION
OUTLET PROTECTION
BEFORE
AFTER
CHANNEL LINING
SPEED OF INSTALLATION
DAM OVERTOPPING
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SEGMENTAL WALLS. KEYSTONE®. WIRE WALLS.
ured Rockface
Sculptured Rockface Classic Straightface
Classic Straightface
END TREATMENTS
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RELINING.
2-FLANGE PLATES
2-Flange Liner
Plate Lap Joint 2-Flange Liner Plate
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DESIGN CONSIDERATIONS.
AESTHETICS
BRIDGE AT-GRADE
COST • Long clear span required
• No stream impact allowed
• High span to rise ratio required
CLEAR SPAN • Minimal freeboard clearance available
• Desire to reduce permitting requirements
DEBRIS BLOCKAGE
DISTURBANCE
BURIED BRIDGE
FREEBOARD
• Clear span required
• Minimal or no stream impact allowed
HYDRAULICS Precast Plate • Desire to reduce permitting requirements
• Life cycle/maintenance costs a primary
LIFE CYCLE concern
• Design considerations balanced between
stream impact, cost and permitting
MAINTENANCE
TEMPORARY IMPACT
WETLANDS
CULVERT
• Hydraulic design considerations only
• Clear span not required
FISH PASSAGE (AOP) • Stream disturbance allowed
• Minimal debris or maintenance concerns
STREAM BIOLOGY • Cost more critical than stream
considerations
STREAM ECOLOGY
Traditional culverts are typically designed to pass flood discharge without consideration
for stream ecology impacts.
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INVERT. ECOLOGY. BIOLOGY.
Sedimentation
member
Open to
subgrade
SEDIMENT CONNECTIVITY
Successful Culvert Design FLOOD FISH PROFILE HYDRAULIC LOW FLOW MARGIN BED GRADATION DEBRIS
TRANSPORT TO SUBGRADE
Outcomes* CONVEYANCE PASSAGE CONTINUITY DIVERSITY CONTINUITY HABITAT CONTINUITY TRANSPORT
CONTINUITY (hyporheic zone)
i-Series™ Culvert l l l l l l l l l l
Traditional Culvert
w/ Invert (may include l l
buried invert)
* Per the Washington Department of Fish & Wildlife
l
• This performance summary is based on extensive testing l
l Bed gradation continuity can be achieved by manual filling of the
from Colorado State University. culvert with natural bed sediments during installation.
l
• Comprehensive testing report available upon request.
CON/SPAN® CULVERT
Attached precast
headwall
B-Series precast
Precast wall
bridge unit anchor
Precast
wingwall
Naturally
subgrade deposited
material
Span
Sedimentation Area of low
member (typ.) velocity for fish
Invert passage
Granular
bedding
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EXPERIENCE. LEADERSHIP. DIVERSITY.
Experience, innovative thinking and exceptional service have put more than 80,000 Contech bridge
installations on the map worldwide.
MARKETS
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PROJECT PARTNER. CONTECH.
Structure Selection
Site Design
Structure Siting and
Layout
Soil Borings
Engineer's Estimate
Soil Bearing
Recommendations
Photo Simulation
Hydraulic Analysis
DYOB Concept
Scour Analysis
Scour
Proposal Drawings
PHOTO SIMULATION
Countermeasures
Contract Drawings
Permitting
Specifications
BEFORE
Inspections
AFTER
Foundation
Reactions
Foundation Design
Contech Support
Available
Hydraulic
Coordinates
Engineer of Record
May Provide Scour References
Approval Assistance
Fabrication
Drawings
INSTALLATION
SUPPORT
Preconstruction Meeting
www.ContechES.com/dyob
Logistics Coordination
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COMPLETE SITE SOLUTIONS
ENGINEERED SOLUTIONS
NOTHING IN THIS CATALOG SHOULD BE CONSTRUED AS A WARRANTY. Get Social With Us!
APPLICATIONS SUGGESTED HEREIN ARE DESCRIBED ONLY TO HELP READERS MAKE
THEIR OWN EVALUATIONS AND DECISIONS, AND ARE NEITHER GUARANTEES
NOR WARRANTIES OF SUITABILITY FOR ANY APPLICATION. CONTECH MAKES NO
WARRANTY WHATSOEVER, EXPRESS OR IMPLIED, RELATED TO THE APPLICATIONS, We print our brochures entirely on Forest Stewardship
MATERIALS, COATINGS, OR PRODUCTS DISCUSSED HEREIN. ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS
Council certified paper. FSC certification ensures that FSC
the paper in our brochures contain fiber from well-
FOR ANY PARTICULAR PURPOSE ARE DISCLAIMED BY CONTECH. SEE CONTECH’S managed and responsibly harvested forests that meet
CONDITIONS OF SALE (AVAILABLE AT WWW.CONTECHES.COM/COS) FOR MORE strict environmental and socioeconomic standards.
INFORMATION. Printed with soy inks.