JOB HAZARD ANALYSIS

Contract No:
MANUAL BOLT TIGHTENING
JHA Revision: 01 Date: 24th SEPTEMBER 2016 Page 1 of 6
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.

JOB HAZARD ANALYSIS

Site / Location TG-28 Facilities Permit to work (PTW) or contract number:
Prepared By : AINUL YAQIN Date prepared: 24/09/2016
Job Description: MANUAL BOLT TIGHTENING
POTENTIAL HSE RISKS
Environment Energy (Hazard) Groups
Targets Aspects Impact Energy Explanation
Air Dust, fumes Air pollution Manual handling Lifting a chain or sling
Water Spills of Oil Water pollution Psychological/Social Stress Death, Excessive Hours
Physical Environment Weather

POTENTIAL CONTROLS
BSP HSE MODULES PPE and Equipment Required
Mod 02 - Personal Protective Equipment Mod 28 - Safety signs &Colour codes
Mod 03 - Permit To Work Mod 30 - Incident Reporting/Investigation Mask Dust Respirator
Mod 05 - Excavation Mod 32 - Blasting & Painting
GCF Working At Height Manual Mod 33 - Welding & Cutting Safety Glasses Face Shield Goggles
Mod 07 - Confined Space Mod 40 - Occupational health Chemical
Mod 08 - Vessel, Pipeline & Equipment Mod 50 - Environmental Legislation
Head Protection Safety helmet Welding Helmet
Mod 10 - Electrical Safety Rules Mod 51 - Waste Handling Procedure Hair
Mod 12 - Machinery and tools net
Mod 14 - Material Handling Boots Steel caps Gumboots
Mod 17 - Land Transport
Mod 20 - Ionising Radiation Safety Gloves Riggers Welding
Mod 25 - High Pressure Water Jetting
Fume Extraction Fans Heaters Rubber

Clothing Disposable Chemical

Overalls Overalls
Other documented process (describe)
1) Creation of this Job Hazard Analysis (JHA) document is based on the Method of Statement (MOS)
2) Health Risk Assessment (HRA) document as per the MOS is as attached

RISK ASSESSMENT
Score the uncontrolled and controlled risks of all identified job hazards. Use the risk likelihood and consequence categories and the JHA risk scoring matrix provided at the end of this form.

FOR CONTINGENCY, RECOVERY MEASURES& EMERGENCY CONTACT NUMBERS: PLEASE REFER TO EMERGENCY RESPONSE PLAN/PROCEDURES (attached with the AFC)
 JOB HAZARD ANALYSIS
Contract No:
MANUAL BOLT TIGHTENING
JHA Revision: 01 Date: 24th SEPTEMBER 2016 Page 2 of 6
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.

NON SHUTDOWN SCOPE

1 Preparation for bolt tightening activity

2 Bolt torquing

3 Housekeeping

Activity Contingency /
Hazard and Risk Descriptions Risk Level Control Measures Action by
(Job Stages) Recovery measures
. 1) Emergency Numbers:
1. Preparation for bolt
tightening activity BSP Emergency Line : 337 2999
a. Equipment  Wrong / substandard / defective / L  Toolbox briefing before start work  Supervisor Bomba: 2550(BSP) / 995(GOV)
uninspected equipment for the job  Right selection of equipment for the job Ambulance : 2200
 Equipment to be inspected for safe use (BSP)/991(GOV)

b. Personnel  Incompetent workers L  Only competent worker are allowed to perform the  Supervisor 2) When Alarm Sound:
activity  Stop all activity
 Toolbox briefing before start work  Proceed to assembly point
 Wear complete PPE prior to start work and use nearest emergency
exit
c. Work Area  Presence of other / situational hazard L  Work area inspection and PTW coordination  Supervisor  Assemble at assembly point
meeting until declared “ ALL CLEAR”
 Inadequate access ways  Work area inspection prior to start work 3) First aider and aid shall be
 Inadequate lighting  Provide sufficient lighting at work area available on site at all time
 Opening and loose items 4) Valid fire extinguisher must be
 Join inspection with other disciplines prior to start
available on site at all time
work
5) Report immediately to WSS for
 Remove or secure all loose items
any incident, near miss
 Barricade and signage to be provided
 JOB HAZARD ANALYSIS
Contract No:
MANUAL BOLT TIGHTENING
JHA Revision: 01 Date: 24th SEPTEMBER 2016 Page 3 of 6
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.

 Non-essential personnel entering work L  Barricade the area 6) Alarm by Supervisor:

area  Stop all activity
 Display signage 7) First aider and aid shall be
 Standby person to alert non-essential personnel available on site at all time
8) Valid fire extinguisher must be
 Fall at height (working at height) L  Proper work platform available on site at all time
 Wear and hook safety harness if required 9) Report immediately to WSS for
any incident, near miss
d. Environment  Extreme hot weather L  Provide drinking water supply  All Worker
 Provide rest seat
 Drink water regularly

 Heavy rain / strong wind L  Cease work

 Seek for designated shelter

 Lightning strike L  Cease work at open area

 Seek for designated shelter
 Install lightning arrestor
 Poor visibility L  Provide adequate lighting

e. Work Procedure  Work clashing with other disciplines  Applicant /

L  To obtain PTW prior to start work
approver
 Applicant and approver shall attend PTW
coordination meeting

2. Bolt torquing
a. Manual torquing  Pinch point M  Keep hands away from pinch points  Technician

 Manual handling M  Apply safe ergonomic practice

 Sharp edges M  Wear suitable gloves

 Avoid body parts from sharp edges

3. Housekeeping  Pinch point  Practice good communication  All Worker

 Fall and trip hazard  Identify pinch point marking
 Heat stress  Adequate marking signs
 Sharp edges and objects  Hazard hunts prior to signoff housekeeping
 Trip and fall  Extra alert on surroundings and hazard elements
 JOB HAZARD ANALYSIS
Contract No:
MANUAL BOLT TIGHTENING
JHA Revision: 01 Date: 24th SEPTEMBER 2016 Page 4 of 6
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.

Signature,
Prepared by
date
Signature,
Reviewed By HSE
date
Signature,
Reviewed and Agreed By
date

Company Site Representative (Brunei Shell Petroleum)

Signature,
date
Accepted by
Signature,
date
 JOB HAZARD ANALYSIS
Contract No:
MANUAL BOLT TIGHTENING
JHA Revision: 01 Date: 24th SEPTEMBER 2016 Page 5 of 6
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.

RISK MATRICES
CONSEQUENCE (Impact) Controlled Risk Level Action Table
1. 2. 3. 4. 5.
LIKELIHOOD Level
Insignificant Minor Moderate Major Disaster
A. Proceed. Ensure identified control
High High Extreme Extreme Extreme Low JHA
Almost certain measures are applied as required

B. Coordinator approval required to

Moderate High High Extreme Extreme Moderate JHA
Likely proceed
C.
Low Moderate High Extreme Extreme
Possible Do not proceed.Line Manager approval
High JHA
D. required
Low Low Moderate High Extreme
Unlikely
E. Do not proceed. Responsible officer to
Low Low Moderate High High Extreme JHA
Rare address the problem

CONSEQUENCE (impact) - The most likely result of contact with the hazard Hierarchy of Controls
Consequence (impact) People Environmental Asset Reputation Control Examples
Repair damaged equipment; replace a chemical
0. No injury or health 1.
No effect No damage No impact process with a mechanical or physical one. If this
None effect Eliminate
is not practical then:

With a safer alternative. Break larger loads into

1. Slight injury or health Slight 2.
Slight effect Slight impact smaller, lighter loads; use a less toxic material. If
Insignificant effect damage Substitute
this is not practical, then:

Install barriers to restrict access to hazardous

2. Minor injury or health Minor 3.
Minor effect Minor impact work areas, electrical isolation and permit
Minor effect damage Isolate
systems. If this is not practical, then:

Moderate Place a guard on dangerous parts; extract fumes,

3. Major injury or health 4.
Moderate effect damage Moderate impact dust, use a lifting device to do all lifting in
Moderate effect Engineering
workplace. If this is not practical, then:

Rotate jobs to reduce time spent on a single task,

4. *PTD or up to 3 Major 5.
Major effect Major impact train staff in safe work procedures, documented
Major fatalities damage Administrate
procedures, rules. If this is not practical, then:
5. More than 3 fatalities Massive effect Massive Massive impact 6.
Use safety footwear, helmets, earmuffs etc.
 JOB HAZARD ANALYSIS
Contract No:
MANUAL BOLT TIGHTENING
JHA Revision: 01 Date: 24th SEPTEMBER 2016 Page 6 of 6
Form variations to suit user, system / software constraints, legal requirements or corporate requirements are permissible, as long as the intent of the form is not compromised.

These rely on appropriate human behaviour to

Extreme damage PPE
minimise the risk

*PTD - Permanent Total Disability

LIKELIHOOD - The probability that the identified consequence will occur, taking into account proximity and exposure to the hazard
A. Almost certain Over 90% probability, or'Happens Often', or Could occur within 'days to weeks'
B. Likely 60% to 90% probability, or 'Could easily happen', or Could occur within 'weeks to months'
C. Possible 20% to 60% probability, or 'Could happen has occurred before', or Could occur 'within a year or so'
D. Unlikely 5% to 20% probability, or 'Hasn't happened yet but could,' or Could occur 'after several years'
E. Rare 1% to 5% probability, or Conceivable, but only in extreme circumstances, or Exceptionally unlikely, even in the longer term, or A '100 year event'