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Industrial Crops & Products 129 (2019) 488–494

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Industrial Crops & Products


journal homepage: www.elsevier.com/locate/indcrop

Refining process for production of refined palm-pressed fibre oil T


A.W. Nur Sulihatimarsyila , Harrison L.N. Lau, K.M. Nabilah, I. Nur Azreena

Energy and Environment Unit, Engineering and Processing Research Division, Malaysian Palm Oil Board, 6, Persiaran Institusi, Bandar Baru Bangi, 43000, Kajang,
Selangor, Malaysia

ARTICLE INFO ABSTRACT

Keywords: Palm-pressed fibre oil (PPFO) is rich in natural phytonutrients such as carotenes and tocotrienols (vitamin E),
Red fibre oil which makes it worth further development to enhance its quality. Crude PPFO is currently extracted using
Degumming solvents without further refining. This study aimed to refine crude PPFO using a combination of processes
Bleaching including degumming, bleaching, and deacidification. Various doses of hot distilled water at 0.5, 1.0, 2.0, 3.0,
Phytonutrient
4.0, 5.0, and 6.0 v/v% were applied during water degumming to remove soluble and hydratable gummy ma-
Phosphorus content
terials in crude PPFO. Degumming with acids at doses ranging from 0.1 to 1.0 wt% were tested to obtain oil with
low phosphorus content. Bleaching earth doses ranging from 0.1 to 1.0 wt% were used to absorb trace metals
and other impurities. The bleached PPFO was subjected to deacidification to remove free fatty acid (FFA). The
optimum refining conditions were using 5.0 v/v% of hot distilled water at 90 °C for 20 min for water degum-
ming, 1.0 wt% of phosphoric acid at 90 °C for 10 min for acid degumming, 0.1 wt% of natural bleaching earth at
105 °C for 15 min during bleaching, and deacidification at 110 °C at 0.1 mtorr. The refined PPFO (RPPFO)
showed a 98% reduction of phosphorus content (from 565 ppm to 13 ± 2 ppm) and FFA removal of 97% (from
5.94% to 0.15%), while deterioration of bleachability index (DOBI) increased by 44% (from 1.99 to
2.87 ± 0.17). In addition, RPPFO was rich in carotenoids (1208 ± 23 ppm) and vitamin E (904 ± 8 ppm) that
can be developed into high value products. The RPPFO meets the quality specifications of refined, bleached, and
deodorised palm oil (RBDPO) while maintaining the heat-sensitive phytonutrients.

1. Introduction supplement that contains carotenes, tocopherols and tocotrienols (vi-


tamin E), squalene, and phytosterol (Choo et al., 1996, 2003, 2004; Lau
Malaysia is the world’s second largest palm oil producer after et al., 2008, 2007a; Chandrasekaram et al., 2009 and Rusnani et al.,
Indonesia (Kushairi et al., 2018). The oil palm industry in Malaysia 2012; Phoon et al., 2018). The reported deterioration of bleachability
processed about 103.94 million tonnes of fresh fruit bunches (FFB) into index (DOBI) of the unrefined PPFO ranges from 1.3 to 2.0 while the
19.92 million tonnes of crude palm oil (CPO) in 2017 (Kushairi et al., free fatty acid (FFA) ranges from 5.0% to 7.0% (Lau et al., 2017).
2018). At the same time, 14.55 million tonnes of palm-pressed meso- Nevertheless, PPFO is rich in natural phytonutrients such as carotenes
carp fibre (PPMF) were generated. PPMF is a by-product produced from (1,200-2,500 ppm) and tocotrienols (1,200-2,000 ppm). In fact, almost
the extraction of oil palm FFB in palm oil mills which contains 5% to all previous studies suggested that PPFO has a wide range of applica-
7% residual oil (on a dry weight basis) or 0.3% to 0.5% in terms of oil tions in nutraceutical, supplementation, and cosmetics. In addition,
extraction rate. Conventionally, PPMF is burnt as a fuel to produce PPFO was also found to contain high amounts of water-soluble com-
steam and electricity for mill operations. Techniques to recover palm- pounds, i.e., phenolics with excellent antioxidant activities (Lau et al.,
pressed fibre oil (PPFO) include solvent extraction, supercritical carbon 2007b; and Valeria et al., 2017). Apart from the normal acylglycerides
dioxide extraction, and water screw-pressed technology, etc. (Choo content, PPFO also contains 31.5% lauric oil due to broken kernels in
et al., 1996; Lau et al., 2006; Luiz and Angela, 2008; Goh, 2014 and the mesocarp fibre (Neoh et al., 2011 and Lau et al., 2006), thus making
Vijaya et al., 2013). The commercial extraction method of PPFO from it a suitable ingredient in food applications. With proper refining, PPFO
PPMF is solvent extraction using hexane. Based on the FFB processed in has the potential to generate additional income for the palm oil in-
2017, an estimated 728,000 tonnes of PPFO can be recovered from 454 dustry. Currently, PPFO is sold to animal feed suppliers as a supple-
palm oil mills per year. mentary ingredient for feed formulation.
PPFO has been known as a potential source for dietary health No specific studies on the refining process of crude PPFO have been


Corresponding author.
E-mail address: nursulihati@mpob.gov.my (A.W. Nur Sulihatimarsyila).

https://doi.org/10.1016/j.indcrop.2018.12.034
Received 27 July 2018; Received in revised form 14 November 2018; Accepted 10 December 2018
Available online 15 December 2018
0926-6690/ © 2018 Elsevier B.V. All rights reserved.
A.W. Nur Sulihatimarsyila et al. Industrial Crops & Products 129 (2019) 488–494

reported. Traditionally, CPO is refined into refined, bleached, and with desired nutritional content will be discussed in this paper.
deodorised palm oil (RBDPO) for downstream applications.
Conventional refining destroys the natural carotenoids in CPO due to 2. Materials and methods
the high processing temperature of 260 °C during the deacidification
and deodorisation steps (Bonnie and Choo, 1999). The process is car- 2.1. Materials
ried out at high temperature ranging from 150 °C to 260 °C and under
high pressure. This tends to degrade the natural carotenoids by thermal Solvent-extracted crude PPFO samples were collected from two
oxidation during the deodorisation step. In order to preserve the car- palm oil mills located in Perak and Johor, Malaysia. The crude PPFO
otenoids (≈ 70%) in palm oil, the FFA and volatile oxidation products was freshly collected from solvent extraction plants before being
such as peroxides can be removed through short path distillation which transferred to storage tanks. The crude PPFO samples were collected in
uses high vacuum and low temperature in the refining process. January during the dry season to avoid high FFA in the oil. During the
Goncalves et al. (2016) reported on the deacidification process of palm rainy season, the crude PPFO quality deterioration results from wet
oil through solvent extraction which could produce refined palm oil conditions which cause hydrolysis and oxidation that could be asso-
with high carotenoid content. However, chemical deacidification using ciated to higher FFA value. The oil was kept in a chiller at 6 °C prior to
a polar solvent is not preferable for use in food industries due to safety the refining process. The crude PPFO sample collected from Perak was
issues. Lau et al. (2006) studied simultaneous extraction, degumming, used to investigate the effect of water dosage on phosphorus content in
and deacidification of PPFO using supercritical carbon dioxide. The water degumming, effect of acid dosage on phosphorus content in acid
degummed and deacidified PPFO fulfilled the specifications of the degumming, and effect of bleaching earth dosage on phytonutrient
RBDPO with preserved and value-added phytonutrients in the refined content in bleaching. Meanwhile, the crude PPFO sample from Johor
PPFO (RPPFO). was used to study the properties of RPPFO under optimum conditions
In the conventional CPO refining process, phospholipids are re- for the refining process.
moved through degumming and bleaching steps. Phospholipids or gums Sodium hydroxide (NaOH), phosphoric acid, and citric acid (ana-
are considered as undesirable substances because they could cause pi- lytical grade) were purchased from Merck KGaA, Darmstadt, Germany.
peline and equipment fouling at high temperature processing. Natural bleaching earth (NBE) and activated bleaching earth (ABE)
Therefore, an additional pre-treatment process for the removal of were purchased from Taiko Bleaching Earth Sdn. Bhd., Parit Buntar,
phospholipids in crude PPFO is required due to the high phosphorus Perak, Malaysia.
content (> 500 ppm) in the oil. There are two types of phospholipids,
namely hydratable and non-hydratable phospholipids in palm oil. The 2.2. Refining process
hydratable phospholipids can cause formation of gum deposits during
oil storage. In order to overcome the circumstances, water degumming Crude PPFO was refined using a combination of processes including
has been adopted to remove the hydratable phospholipids through two-step water degumming, acid degumming, bleaching, and deacidi-
precipitation by water hydration. Whereas for non-hydratable phos- fication. One litre of crude PPFO was heated to 90 °C in a three-neck
pholipids, a normal acid degumming step is introduced in the process round bottom flask while agitated using a magnetic stirrer (2.5 in.
(Kanamoto et al., 1981). Lamas et al. (2016) studied water degumming length) under a nitrogen blanket. A two-step water degumming process
that obtained drastic reduction of high phosphorus content in de- was applied to remove any soluble and hydratable gum in the crude
gummed sunflower oil. The phosphorus content achieved was lower PPFO by adding 5 ml of hot distilled water at 90 °C for 20 min (coded as
than 10 ppm and improves physicochemical parameters of the de- WD1). The water layer was then separated from the oil phase by cen-
gummed oil. Zufarov et al. (2008) studied a maximum phospholipid trifugation at 3000 rpm for 15 min. The second step of water degum-
retention reduction to 10 ppm in pressed rapeseed and sunflower oils by ming was conducted by adding 5 ml of hot distilled water into WD1 at
combining water and acid-based approaches which indicate better de- 90 °C for 20 min (coded as WD2) followed by separation by cen-
gumming efficiency. Hydratable phospholipids can be removed from trifugation. Varying amounts of hot distilled water that ranged from 0.5
crude algal oil by water degumming which reported only a 19.4% re- to 6.0 v/v% was used to investigate the effect of water degumming on
duction of the phospholipids. Therefore, acid-degumming was required phosphorus removal in crude PPFO. For acid degumming, 1 ml of acid
for non-hydratable phospholipids in algae that led to an 83% reduction was added into the water-degummed PPFO at 90 °C for 10 min. The
(Paisan et al., 2017). More and Gogate (2018a,b,More and Gogate, acids used were citric and phosphorus acid at a concentration of 20%
2018c studied intensification of degumming of vegetable oil using ul- with doses that ranged from 0.1 to 1.0 wt%. The acid-degummed PPFO
trasound in combination with sulphate based oxidising agent which was then neutralised by a NaOH solution followed by washing with
resulted in a 94% phospholipid reduction. More and Gogate warm water prior to drying. In bleaching, 10 g each of NBE and ABE
(2018a,b,More and Gogate, 2018c also studied the removal of the total was added separately into the acid-degummed PPFO at 105 °C and
phospholipid content of crude soybean oil using hydrodynamic cavi- maintained for 15 min under a nitrogen blanket. The NBE and ABE that
tation reactor in intensified degumming. The results showed that ca- were added ranged from 0.1 to 1.0 wt%. The oil and bleaching earth
vitation-based degumming in intensified soybean oil presented sig- mixture was then filtered under a vacuum in a Buchner funnel with
nificant reduction in phospholipids in less processing time. As an Whatman filter paper no.1. The bleached PPFO was subjected to dea-
alternative to conventional degumming approaches, enzymatic de- cidification to remove FFA and residual oxidation products at 110 °C
gumming processes have also been reported (Lamas et al., 2016; Qu and 0.1 mtorr via a short path distillation system. The resulting water-
et al., 2016; Lamas et al., 2014). More and Gogate (2018a,b; More and and acid-degummed PPFO, bleached PPFO, and RPPFO were char-
Gogate, 2018c investigated enzymatic degumming of crude soybean oil acterised for their phosphorus content, DOBI, FFA, carotene and vi-
by ultrasound and reported that 93% phospholipid separation was tamin E content, and metal content. All the experiments were carried
achieved. Elina et al. (2017) investigated phospholipid removal by out in 5 replicates. Use of hot distilled water and bleaching earth do-
enzymatic treatment and reported a decreased amount of phospholipids sages will depend on the properties of crude PPFO collected from palm
in addition to less oil retention which improved oil yield. oil mills. This study can be applied as a guideline to refine oil with high
The new refining method of treating crude PPFO will then make it phosphorus content.
easier to overcome the limitation in handling oil with high amounts of
phospholipids. In addition, to preserve the nutrient content in crude 2.3. Analysis of oil
PPFO such as carotenes and vitamin E during the process, low tem-
perature deacidification was used in the study. The high quality RPPFO The water- and acid-degummed PPFO, bleached PPFO, and RPPFO

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Table 1 being surface-active and mostly used in food products as emulsifiers.


Properties of crude palm-pressed fibre oil (PPFO). Phospholipids are present ranging from 20 to 80 ppm in CPO. Removal
Properties Crude PPFO from A of phospholipids is one of the toughest steps in the refining process.
Hydratable gums are formed when phospholipids bind with water,
Phosphorus content (ppm) 815 ± 23 causing hydration of some of the phosphatides which then become non-
Free fatty acid, FFA (%) 6.07 ± 0.13
oil-soluble. Therefore, hydrating the gums and removing the hydrated
Carotene content (ppm) 1249 ± 17
DOBI 1.38 ± 0.04
gums from the oil via hot water degumming is necessary before pro-
Vitamin E (ppm) 1205 ± 11 cessing the oil to prevent formation of gum deposits. Table 1 shows the
properties of the solvent-extracted crude PPFO from a solvent extrac-
Note: A = Palm oil mill is located in Perak, northern region of tion plant located in Perak, which were analysed for phosphorus con-
Peninsular Malaysia. tent, FFA, carotene content, DOBI value, and palm vitamin E content.
The crude PPFO was collected from a solvent extraction plant in Perak, The DOBI of the crude PPFO was 1.38. Due to its low DOBI value, the
Malaysia.
crude PPFO is classified as sludge oil. The low DOBI is due to the co-
Results are mean values ± standard deviation (n = 3) of oil samples.
extraction of phospholipids or gum found in the bilipid membrane layer
of the plant cells. Phospholipids absorb UV light at 269 nm, which is the
wavelength used in DOBI calculation. In this study, two steps of water
samples were analysed for phosphorus content using MPOB Test degumming were performed to efficiently reduce the phosphorus con-
Method p2.8 Part 1(b): 2004 (MPOB, 2005). FFA was analysed using tent. It was found that phosphorus content in crude PPFO was reduced
MPOB Test Method p2.5: 2004 (MPOB, 2005) while DOBI was analysed with increasing water dosage (Fig. 1). The phosphorus content dropped
using MPOB Test Method p2.9: 2004 (MPOB, 2005). Carotenoid con- from the initial 815 ppm to 95 ppm with 5.0 v/v% of hot distilled water
tent was analysed using UV–vis Spectrometer (U-2001, Hitachi used in the first water degumming step. From the first water degum-
Instruments Inc., Tokyo Japan) at a maximum absorbance of 446 nm ming step where the temperature and time was set at 90 °C and 10 min
(MPOB Test Method p2.6: 2004 (MPOB, 2005). Vitamin E content was respectively, water dosage was increased from 0.5 to 1.0 v/v% which
analysed by high-performance liquid chromatography (HPLC) with gave a significant increment of phospholipids removal. However, it was
fluorescence detector (Agilent Technologies, Palo Alto, CA) using C18 slightly reduce when more than 2 v/v% of water was used. The addition
column (150 mm x 4.6 mm i.d.) and mobile phase of acetonitrile/me- of 0.5–6.0 v/v% hot distilled water to the water-degummed PPFO
thanol (50:50, v/v) at a flow rate of 1.0 ml per min. Iron and copper (WD1) in the second step of water degumming prior to acid degumming
concentrations were analysed according to AOAC 984.27 and AOAC helped to further reduce the phosphorus content in the PPFO by 30% to
999.11 Test Method, respectively. All analyses were carried out in tri- 50%. The degumming efficiency in WD1 was 10% to 40% as compared
plicates and average results were reported. to 32% to 45% in WD2. The amount of water had a significant effect on
water degumming. During water degumming, the water is dispersed in
3. Results and discussion the oil to provide an oil/water interface that enables the hydratable
phospholipids were hydrated gums to be moved into the water phase
3.1. Effect of water dosage on phosphorus content via centrifuge. Therefore, water significantly improves the reduction of
phospholipids in oil. The hydratable gums in oil are coagulated by
The hydratable gums or phospholipids in crude PPFO need to be water allowing them to become more easily absorbed by NBE (Howes
removed to improve the oil quality. The phospholipids are ester of et al., 1991). These results are similar to those reported by previous
glycerol, fatty acid, and other alcohols that differ from triglycerides in studies that use the same approach (Manjula et al., 2011; Lamas et al.,

Fig. 1. Effect of water dosage on phosphorus reduction during two-step water degumming (WD1, WD2).

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Table 2
Characteristics of water-degummed PPFO in first step of water degumming (WD1).
Sample Water dosage DOBI FFA Carotene content Vitamin E
(v/v, %) (%) (ppm) (ppm)

Water-degummed PPFO 0.5 1.79 ± 0.01 6.28 ± 0.05 1216 ± 24 1093 ± 15


1.0 1.80 ± 0.01 6.39 ± 0.05 1213 ± 31 999 ± 17
2.0 1.81 ± 0.01 6.40 ± 0.10 1248 ± 15 949 ± 27
3.0 1.83 ± 0.25 6.50 ± 0.01 1117 ± 19 936 ± 16
4.0 1.90 ± 0.25 6.51 ± 0.01 1190 ± 23 893 ± 32
5.0 1.94 ± 0.29 6.68 ± 0.05 1184 ± 13 847 ± 29
6.0 1.94 ± 0.08 6.93 ± 0.03 1189 ± 25 885 ± 23

Note: Crude palm-pressed fibre oil (PPFO) : Deterioration of bleachability index (DOBI) = 1.38; free fatty acid (FFA) = 6.07%; Carotene content = 1249 ppm;
Vitamin E = 1205 ppm.
The crude PPFO was collected from a solvent extraction plant in Perak, northern region of Peninsular, Malaysia.
Results are mean values ± standard deviation (n = 5) of duplicate degumming step.

Fig. 2. Effect of different acid dosage on phosphorus content reduction during acid degumming.

2016). The phosphorus content was reduced to 60 ppm in degummed 3.2. Effect of acid dosage on phosphorus content and other oil properties
sunflower oil (Lamas et al., 2016). Table 2 shows the characteristics of
water-degummed PPFO (WD1) using various doses of hot distilled Acid degumming is expected to further decrease the phosphorus
water, which were 0.5, 1.0, 2.0, 3.0, 4.0, 5.0, and 6.0 v/v%. The crude content in water-degummed PPFO. Fig. 2 shows a further reduction of
PPFO with a DOBI value of 1.38 (Table 1) is difficult to be bleached. phosphorus content using 1.0 wt% of phosphoric acid and citric acid,
After the first water degumming step, the DOBI value of the PPFO had from 95 ppm after the first step of PPFO water-degumming to 24 ppm
increased to 1.94 ± 0.8 using 6.0 v/v% of hot distilled water. The and 49 ppm, respectively. Phosphoric acid was found to be more ef-
proportion of FFA in the water-degummed PPFO increased as gums fective in reducing the phosphorus content of the water-degummed
were removed gradually. This is in accordance with the results reported PPFO compared to citric acid under same dosage. After water degum-
by Lamas et al. (2016) for sunflower oil. Removal of phospholipids in ming, the remaining non-hydratable phospholipids were mainly phos-
crude PPFO by water degumming caused an increase of FFA in the oil. phatidic acid bound to Mg2+ or Ca2+. The hydroxyl group in phos-
The increase of FFA detected was a consequence of the hydrolysis of phoric acid dislodged the Ca2+ bound to phosphatidic acid and
phospholipids. The moisture content of the water-degummed PPFO was precipitated. As a result, the non-hydratable phospholipids were de-
greater than crude PPFO due to the addition of the hot distilled water composed and transformed into insoluble lipid, which could be filtered
during the process, indicating heat sensitivity to hydrolytic damage during the bleaching step. Acid degumming was required in this study
(Vidrih et al., 2010). The water-degummed PPFO showed a decline in in order to completely remove phosphorus from PPFO. This is con-
carotene and vitamin E content, dropping from 1249 ppm to sistent with the results obtained in a previous study that used water-
1189 ± 25 ppm and 1205 ppm to 885 ± 23 ppm respectively, at 6.0 acid degumming (Chew et al., 2017). Zufarov et al., (2008) reported
v/v% water dosage. It’s possible that the hot water and high tempera- that combination of water degumming and acid degumming removed
ture (90 °C) employed had destroyed some of the carotenes and vitamin 93% of phosphorus content from rapeseed oil. Table 3 shows the
E present in PPFO. characteristics of the acid-degummed PPFO. The DOBI of the acid-

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Table 3 3.3. Effect of bleaching earth dosage on phytonutrient content


Characteristics of acid-degummed palm-pressed fibre oil (PPFO).
Sample Acid dosage (wt DOBI Carotene content The minor components retained in the bleached PPFO such as car-
%) (ppm) otenoids and vitamin E were investigated. Bleaching was carried out
using NBE and ABE at three different doses, i.e., 0.1, 0.5 and 1.0 wt%.
Crude PPFO – 1.38 ± 0.04 1249 ± 17
Figs. 3 and 4 show the carotenoid and vitamin E content in the bleached
Water-degummed PPFO – 1.94 ± 0.29 1184 ± 13
Acid-degummed
PPFO. The results showed that 90% of the carotenoids were preserved
PPFO in the bleached PPFO after adsorption by both NBE and ABE. The NBE
Phosphoric acid 0.1 1.79 ± 0.01 1176 ± 25 had less active bonding sites to entrap carotenes compared to the ABE.
0.2 1.86 ± 0.02 1170 ± 19 Carotenes, part of colour pigments, are physically adsorbed by
0.3 1.93 ± 0.01 1163 ± 12
bleaching earth. The ABE was slightly stronger in the removal of car-
0.4 1.97 ± 0.01 1161 ± 19
0.5 1.95 ± 0.07 1163 ± 17 otenes due to an increase in specific surface area and pore volume
0.6 2.10 ± 0.05 1153 ± 9 during the thermal activation process. Table 4 shows the surface
0.7 2.11 ± 0.01 1129 ± 15 characteristics of both the bleaching earths. High specific surface area
0.8 2.31 ± 0.03 1123 ± 24
and pore volume in the ABE had contributed to higher removal of
0.9 2.41 ± 0.07 1113 ± 30
Citric acid 1.0 2.40 ± 0.10 1114 ± 23
carotenes from the crude PPFO compared to the NBE. The crude PPFO
0.1 1.72 ± 0.37 1098 ± 19 with an initial carotene content of 1249 ppm (Table 1) showed a slight
0.2 1.79 ± 0.04 1109 ± 25 reduction to 1138 ppm and 1126 ppm, when using 0.1 wt% of NBE and
0.3 1.81 ± 0.05 1098 ± 13 ABE, respectively (Fig. 3). Increasing the dosage of both types of
0.4 1.85 ± 0.01 1092 ± 33
bleaching earth did not change the carotenoid content significantly.
0.5 1.86 ± 0.05 1082 ± 15
0.6 1.90 ± 0.01 1082 ± 7 Vitamin E level decreased significantly with high doses of NBE and
0.7 1.91 ± 0.05 1077 ± 16 ABE, up to 1.0 wt% (Fig. 4). Degradation of Vitamin E by ABE was
0.8 2.02 ± 0.01 1071 ± 12 greater than NBE. The results showed that 71% and 61% of vitamin E
0.9 2.05 ± 0.08 1170 ± 22 was preserved when 0.5 wt% of NBE and ABE were used, respectively.
1.0 2.13 ± 0.01 1069 ± 27
The graphs show that increasing the bleaching earth dosage did not
Note: Crude palm-pressed fibre oil (PPFO) : Deterioration of bleachability index affect the adsorption of carotenoids and vitamin E. At the same time,
(DOBI) = 1.38; Carotene content = 1249 ppm. the bleaching activity can preserve the natural nutrient content in the
The crude PPFO was collected from a solvent extraction plant in Perak, bleached oil.
northern region of Peninsular Malaysia. Degumming effectiveness can also be measured by analysing trace
Results are mean values ± standard deviation (n = 5) of duplicate degumming metals such as copper and iron in the bleached PPFO as shown in
step. Table 5. The high value of trace metal contamination is due to high
wear and tear of the machineries in palm oil mills. During the pressing
process to extract crude PPFO, addition metal wear occurs, contributing
degummed PPFO were 2.40 ± 0.10 and 2.13 ± 0.01 after treating to the copper and iron contamination. Results indicated better copper
with 1.0 wt% of phosphoric acid and citric acid, respectively. In addi- removal using phosphoric acid. The levels of copper and iron were
tion, the carotenoid content of the acid-degummed PPFO was mostly reduced to less than 0.10 mg kg−1 and 12–15 mg kg−1 respectively
preserved. with increasing phosphoric acid doses from 0.1 to 1.0 wt%. Using
1.0 wt% phosphoric acid, the iron and copper contents were reduced by
78% and 83% respectively. Meanwhile, with 1.0 wt% of citric acid iron

Fig. 3. Carotene content of the bleached palm pressed fibre oil (PPFO).

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Fig. 4. Vitamin E content of the bleached palm pressed fibre oil (PPFO).

Table 4 content was significantly reduced by 89% compared to copper content


Surface characteristics of bleaching earth. which was reduced by just 8.3%. Hence, removal of transition metals
Bleaching earth Specific surface Total pore Pore size
economically from PPFO is possible with addition of water and acid.
area volume
(m2 g−1) (cm3 g−1) (nm)
3.4. Properties of RPPFO
Natural bleaching earth, NBE 242 0.363 6.0
Activated bleaching earth, 309 0.483 6.2
ABE Table 6 shows the properties of RPPFO obtained after the refining
process at optimum conditions: 5 v/v% hot distilled water in water
degumming, WD1 and WD2; 1.0 wt% of phosphoric acid in acid de-
gumming; 0.1 wt% of NBE in bleaching; and deacidification at 110 °C
Table 5 and 0.1 mtorr. The final phosphorus content of PPFO was 13 ± 2 ppm,
Trace metals in bleached palm-pressed fibre oil (PPFO). i.e., a 98% reduction. The trace metals in the final oil, i.e., iron and
Sample Acid dosage Copper (Cu) Iron (Fe) copper were less than 0.5 mg kg−1 and 0.1 mg kg−1, respectively. The
(wt %) (mg kg−1) (mg kg−1) undesirable smell caused by peroxides and hydroperoxides was re-
moved during deodorisation of oil. Meanwhile, the DOBI and FFA in the
Crude PPFO – 0.60 68.3
RPPFO were improved compared to the crude PPFO, i.e., from 1.99 to
Water-degummed PPFO – 0.55 16.0
Bleached PPFO
2.87 ± 0.17 and 5.94% to 0.15%, respectively. Carotenoid and vi-
Phosphoric acid 0.1 < 0.10 15.2 tamin E content were preserved after completing the refining process.
0.2 < 0.10 14.7 The optimum refining conditions in this study were selected based
0.3 < 0.10 13.5 mainly on the capability of the process to retain the highest carotene
0.4 < 0.10 13.9
and vitamin E content (89% and 82%, respectively) in RPPFO.
0.5 < 0.10 13.9
0.6 < 0.10 13.3
0.7 < 0.10 13.5
0.8 < 0.10 13.5 4. Conclusions
0.9 < 0.10 13.0
Citric acid 1.0 < 0.10 12.8
0.1 0.55 13.6
The refining process for the production of RPPFO under optimum
0.2 0.63 13.1 conditions has been successfully carried out. Water-degumming with
0.3 0.60 12.4 5.0 v/v% of hot distilled water at 90 °C for 20 min was able to ade-
0.4 0.55 11.8 quately remove hydratable phosphatides and at the same time increase
0.5 0.55 7.5
DOBI value from 2.0 to 2.9. Copper and iron were effectively removed
0.6 0.55 7.5
0.7 0.55 7.6 using both NBE and ABE. More than 80% of carotenoids and vitamin E
0.8 0.55 7.5 were retained under the investigated refining conditions.
0.9 0.53 7.4 Deacidification was recommended to be carried out at 110 °C and 0.1
1.0 0.55 7.4 mtorr via short path distillation process. The RPPFO is a rich source of
carotenes and other phytonutrients that can be further processed into
high value-added products.

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A.W. Nur Sulihatimarsyila et al. Industrial Crops & Products 129 (2019) 488–494

Table 6
Properties of crude palm-pressed fibre oil and refined palm-pressed fibre oil (RPPFO).
Sample Phosphorus DOBI FFA (%) Carotene content Vitamin E
content (ppm) (ppm) (ppm)

Crude PPFO 565 ± 9 1.99 ± 0.03 5.94 1357 ± 19 1106 ± 21


Water-degummed PPFO (WD1) 101 ± 3 2.62 ± 0.01 – 1358 ± 14 1097 ± 15
Water-degummed PPFO (WD2) 63 ± 7 2.65 ± 0.01 – 1323 ± 7 1048 ± 13
Acid-bleached PPFO 64 ± 5 2.58 ± 0.05 – 1317 ± 17 998 ± 25
RPPFO 13 ± 2 2.87 ± 0.17 0.15 1208 ± 23 904 ± 8

Note: The crude PPFO was collected from a solvent extraction plant in Johor, southern region of Peninsular, Malaysia.
Results are mean values ± standard deviation (n = 5) of duplicate refining process.

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