Locations in WDG4/P4

By
Syed Khaja Hussain B.Tech., M.B.A.
Instructor/Running
DTTC/GTL/SCR
 Loco Right Loco Left

1) Nose Compartment 1) Radiator Room

2) Drivers Cab 2) Compressor & Engine Equipment
3) ECC-1 Room
4) ECC-1 Back Panel 3) Engine Accessory Room
5) TCC-1 4) Engine Room
6) TCC-2 5) Main Alternator Room
7) Main Alternator Room 6) TCC-2
8) Clean Air Compartment 7) TCC-1
9) Engine Room 8) ECC-1 Back Panel
10) Engine Accessory Room 9) Drivers Cab
11) ECC-3 10) Nose Compartment
12) Compressor Room
13) Radiator Room
Loco Right Side
 Drivers Cab
ECC-1 Control Console No-1
Control Console No-2

Nose Nose Compartment

CCB
Dead Engine Coc
Voltage Conditioning Unit Computer Relay Unit

Pneumatic Control Unit (PCU)

Dead Engine COC
 1)Nose Compartment

• 1) CCB (Computer Controlled Braking).

CRU + PCU + VCU

2) Dead Engine COC.

 2) Drivers Cab

1) Control Console No-1 (Cab End )

2) Control Console No-2 (LH End)
3) ECC-1 (Electrical Control Cabinet No-1)
ECC-1
DB Blower Fans

DB Grids

TCC-2 TCC-1 ECC-1 Back Panel

ECC-1 Back Panel
TCC- 1 (Traction Control Converter-1)
TCC- 2 (Traction Control Converter-2)

(On Top- DB Grids, Two DB Blower Fans)

Clean Air Compartment
Baggie
Type
Fiber
Glass
Air
Filter

Electronic Blower Motor

Dust Bin
Blower Motor
Traction
Motor
Blower
IPR
 Clean Air Compartment

1) Dust Bin Blower Motor

2) Electronic Blower Motor

3) Baggie Type Fiber Glass Air Filters

4) Traction Motor Blower

5) IPR (Inverter Protection Resister)

 Clean Air Compartment
Main Alternator Room
 Turbo
Exchaust

Turbo

After Cooler

Main
Alternator

Ring Gear

Companion
Alternator
 Oil Seperator Eductor Tube

T
U
R
B
O

E
F
X
R
O
H
M A
U
A
C
S
T

After Cooler
 7) Main Alternator Room
1 Main Alternator
2) Companion Alternator
3) Ring Gear
4) After Cooler
5) After Cooler Water Inlet and Outlet Pipe.
6) Turbo (EMD G Series)
7) Turbo Exhaust
8) Eductor
9) Oil Separator
10) Flexible Pipe From After Cooler to eductor
Engine
Room Clean Air Compartment

Main Alternator Room

 General Engine Arrangement
• 450 Narrow “V” Design
Right Bank REAR
FRONT
END END
1 2 3 4 5 6 7 8 VIEW
450 (Drivers
9 10 11 12 13 14 15 16 cab)

Left Bank
Governor Turbo charger
Pumps Generator drive
Accessories Flywheel
 Cylinder Liner
• Comprises the

Cylinder

Cylinder water jacket

Intake ports
Air Intake Ports
Water inlet
Water Manifold Water Jumper
 Piston and Rings

• 4 Compression Rings - Upper portion.

• 2 Oil Control Rings - Lower portion.

Upper Compression Rings (4)

Lower Oil Control Rings (2)

 Cylinder Head
• Consists of
– Four Exhaust Valves
– Unit Injector
– Rocker arms - 3
– Valve Bridges - 2
Exhaust Valves

Injector Well
 12 Passages for water

Cylinder Head Bottom

Rocker Arms

Valve Bridge
Valve Lever Mechanism
Holding Studs
8 Studs holding cyl.
head with Liner
Crab Assembly
 Hold Down Crab System

• Holds Power assemblies with Engine

Block By Crab bolt Retaining System.

• Crab bolts extend from Inside the air box

to above the cyl. head
 De-Compression Plug
E
x
h
a
u
s
t

M
a
n
i
f
o
l
d

Lube Oil Sump Inspection Covers

Air Box Inspection Covers

Lube Oil Dipstick Gauge
Air Box Chambers
 8) Engine Room
1) Lube Oil Sump with Inspection Covers FULL
2) Air Box with Air Box Inspection Covers.
3) Lube Oil Dipstick Gauge (on both sides)
4) De-Compression Plugs.
5) Top Deck Cover
6) Exhaust Manifold.

LOW
 Engine
Accessory
Radiator Room
Room

Compressor Room Hand Brake

ECC-3
Fuel Primary Filter Conditioning Gauge Water Pumps EPD

FP/
ES
Swi
tch

Lube
Oil
Strainer

LWSTest Cock

Scavenging Oil Pump HOD

Piston Cooling and main Lube Pump
 W.W.
Governor

Gov. Lay Shaft

Water Expansion Tank

ETP-1 &2 HOD
 OSTA

LLOB
 Pressure Cap

Water Tank

ETP
Engine Accessory Room

1)Scavenging Oil Pump

2) Piston Cooling and Main Lube Pump
3) Lube Oil Strainer ( On Left Side)
4) Water Pumps (2 Nos)
5) EPD (Engine Protective Device)
6) LWS Test Cock.
7) WW Governor with Spy glass and LLOB Plunger
8) Governor Lay Shaft.
9) HOD (Hot Oil detector)
10)OSTA
11) FP/ES Switch.
(Fuel Prime & Engine Start Switch)
12) Fuel Primary Filter Conditioning Gauge
13) Water Tank with Pressure Cap
14) Water Level Gauge
15)ETP-1 & 2(Engine Temperature Probe) (Below Ex. Tank)
(Hand Brake outside Engine Accessory Room)
 R
a
d
i
M a

R t
O
P
r
T

F
A
N

C
O
N
T
A
C
T
O
r

300 A Radiator Fan Fuses.

 ECC-3 (Electrical Control Cabinet-3)

1) Radiator Fan Contactors

2) Radiator Fan Fuses. (300 A)

( RF Circuit Breaker if Provided, Fuses will not be provided)

3) MRPT ( Main reservoir Pressure Transducers)

(MRPT COC and Quick connector behind ECC-3)
IC
Saf
ety

Val
ve
MVCC
Quick Connector

MRPT COC
 Compressor Room
1) Three Cylinder Two Stage Compressor

2) Magnet Valves (including Magnetic Valve Compressor

Control.)

3) Inter Cooler with Safety Valve.

 Fiber Glass Filter

MR Cooling Coils
 Radiators Room
• 1) Radiators
•
2) Two Radiator Fans With Two AC Motors.

• 3) Fiber Glass Filters for filtering Air from Traction

Motor Duct to Low Pressure Cylinders.)

• 4) MR Cooling Coils.
Loco Left Side
 RADIATOR

Radiator Fans
 Radiators Room
• 1) Radiators
•
2) Two Radiator Fans With Two AC Motors.

• 3) Fiber Glass Filters for filtering Air from Traction

Motor Duct to Low Pressure Cylinders.)

• 4) MR Cooling Coils.
Full

Low

DIP Stick Gauge

 Lube Oil Filter Conditioning Gauge MR Cooling Coil
Water
Expansion
Tank

Lube Oil
Cooler H
P
C
y
L
i
n
d
e
r
Lube Oil Filter Fuel Primary Filter LP Cylinder
Suction Strainer

FPM
Lube Oil Strainer
Fuel Return Fuel By Pass Sight
Sight Glass Glass
 Compressor Room & Equipment Rack

1) Two stage Three Cylinder Compressor.

2) Dip Stick Gauge.
3) Lube Oil Filter with Filter Conditioning Gauge
4) Lube Oil Cooler
5) Water Tank (rear View)
6) Fuel Oil Primary Filter.
7) Fuel Pump Motor
8) Suction Strainer
Engine Accessory Room
1) Lube Oil Strainer
2) Fuel Oil Secondary Filter (Spin On Filters)
3) Fuel Return Sight Glass & Fuel by Pass Sight Glass
 Soak Back Filter

Turbo Lube Pump

Turbo Filter
 Engine Room

• 1) Lube Oil Dip Stick Gauge.

• 2) Lube Oil Sump & Inspection Covers
• 3) Air Box & Air Box Inspection Covers.
• 4) De-Compression Plugs.
• 5) Turbo Lube Pump (Soak Back Pump)
• 6) Soak Back Filter.
• 7) Turbo Filter
• 8) Two Starting Motors

• Battery Knife Switch and Starting Fuse (800A)

Starting Fuse
(800A)

BKS
Starting Motors
AG Drive
Shaft

After
Cooler

B.V. Bhaskar/LI/DTC/EMD
AG
 Main Alternator Room.

• 1) Main Alternator
• 2) Companion Alternator
• 3) Ring Gear and Starting Motors
• 4) After Cooler
• 5) Auxiliary Generator Drive Shaft
• ** Cyclonic Filter
• ** TCC-2
• ** TCC-1
• ** ECC-1 Back Panel
• ** Drivers Cab
• ** Nose Compartment
 Horn C
Head Light L
A
S
Flasher
S
Light I
F
I

M C
A
U
Ti
O
C
N
o
n
ne Li
ct
gh
or
ts

BP Pipe FP Pipe MR Equal & BC Equal

 RADAR

ECC-2 Radar Blow Pipe

 Additional Auxiliary Generator Field Circuit Breaker

Battery Charging
Rectifier ST & STA
 Battery Box on Left side of Loco in WDG4
Right Side of the Loco in WDP4 Locos with 4 TM’s

Battery Box
Thank You