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h i g h l i g h t s g r a p h i c a l a b s t r a c t
Nanosilica-doped polycarboxylate
superplasticizer (NS/PCE) was
prepared.
NS/PCE has the increased adsorption
capacity and better dispersion for
cement.
NS/PCE can effectively reduce
orientation coefficient of Ca(OH)2.
a r t i c l e i n f o a b s t r a c t
Article history: Combination of nanoparticles and polycarboxylate superplasticizers (PCE) is expected to synchronously
Received 5 November 2019 improve the workability, mechanical properties and durability of the mortars and concretes. In this study,
Received in revised form 16 March 2020 nanosilica (NS) has been introduced and grafted onto PCE molecular chains through radical polymeriza-
Accepted 5 April 2020
tion. Nanosilica-doped polycarboxylate superplasticizer (NS/PCE) was thus obtained and used as the
modified water reducer in cement pastes and mortars. The effect of NS/PCE on adsorption, dispersion
and mechanical properties of cement pastes or mortars has also been investigated. Results showed that
Keywords:
PCE had been chemically bonded to anchor onto the surface of NS by Si-O-. NS was uniformly dispersed in
Polycarboxylate superplasticizer
Nanosilica
PCE due to the steric resistance and electrostatic repulsive force. The as-obtained NS/PCE had better dis-
Dispersion persion and enhanced adsorption performance compared to that of the undoped PCE. NS/PCE can effec-
Adsorption tively reduce the amount and orientation coefficient of Ca(OH)2 crystals in cement-based materials,
Mechanical properties which is beneficial to the microstructure refinement and the mechanical properties improvement of
cement matrix.
Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2020.119037
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 C. Ren et al. / Construction and Building Materials 252 (2020) 119037
also a challenge for the even dispersion of nanoparticles in cement to Chinese standard GB/T17671-2005 [21], which were composed of coarse sands
(1–2 mm), medium sands (0.5–1 mm) and fine sands (0.08–0.5 mm) and each of
pastes, mortars and concretes without pretreatment.
the three sands accounted for a third by mass.
Ultrasonic dispersion and surfactants assisted dispersion of
nanoparticles into water solutions were the generally adopted
ways before that the nanoparticles were added into cement- 2.2. Preparation
based mixtures [13–15]. Ultrasonic dispersion is much more com-
plicated and difficult to be applied in the actual project. Another 2.2.1. Preparation of NS/PCE
way to improve the nanoparticles dispersion in cement-based mix- Solution A was obtained by mixing 6.9 g AA and distilled water. Solution B was
obtained by mixing 0.236 g MPA, 0.113 g VC and distilled water. 70 g TPEG and dis-
tures is to modify it by surfactants. Collodetti et al. reported that
tilled water were gradually heated to 30 °C, stirred to dissolve and then added H2O2
the modification of NS by using sodium dodecyl sulfate, c-amino solution with 0.14% mass fraction of TPEG to form solution C. Solution A and B were
propyltriethoxysilane and methacryloxyethyltrimethyl ammo- slowly added into solution C at 30 °C by peristaltic pumps, the dripping time was
nium chloride, and the enhanced hydrophobicity and inhibited controlled at 2 h and 2.5 h, respectively. pH of the mixed solution was controlled
agglomeration of nanoparticles were observed [16]. Unfortunately, at 8 by adding proper content of NaOH solution, the obtained solution with solid
content of 40% was the PCE. NS suspension was dropwise added to the above pre-
majority of modifiers for nanoparticles modification are incompat- pared PCE within 2 h by peristaltic pumps. The reaction was further incubated for
ible with cement, which would degrade the performances of 1.5 h and then cooled to the room temperature, NS/PCE1, NS/PCE2, NS/PCE3 and NS/
cement-based materials. Polycarboxylate superplasticizer (PCE) is PCE4 with NS content of 5%, 10%, 20% and 30% of TPEG, respectively, were finally
a kind of surfactants widely used in modern cement-based materi- obtained. The above reaction products were filtered by semi-permeable membrane
(MD44-7) before tested.
als, it can also be used as an effective dispersant for nanoparticles
[17]. It is proved that the workability, mechanical properties and
durability of the cement pastes, mortars and concretes containing
2.2.2. Preparation of cement pastes and mortars
both nanoparticles and PCE would all be improved due to the even Cement (500 g), PCE or NS/PCE (0.15% weight of cement) and water (water to
dispersion of nanoparticles by PCE. However, PCE would be firstly cement ratio (w/c) was 0.29) were mixed and blended to prepare cement pastes
adsorbed by nanoparticles with larger specific surface area, which according to Chinese standard GB/T 8077-2012 [22]. Cement mortars were pre-
reduced the dispersion effect of PCE for cement particles and pared by mixing cement, water, sand and PCE (or NS/PCE) according to Chinese
standard GB/T 17671-2005 [21]. Sand to cement ratio was controlled at 3 by mass.
greatly increase the PCE dosage in fresh cement-based slurry.
The content of PCE (or NS/PCE) in mortars is 0.3% of cement by mass. As shown in
Researchers reported the surface modification of nanoparticles by Table 2, required water in preparation of mortars could be obtained when the mor-
PCE before used, and the so-called NS@PCE core–shell nanoparti- tar fluidity was controlled at 180 ± 5 mm. Thus, the water-reducing rate of PCE (or
cles were obtained [18]. It seems that NS@PCE had better disper- NS/PCE) could be calculated based on the water requirement at the same mortar
sion in cement paste while its pozzolanic activity was also fluidity (Table 2). The mix design of mortars was listed in Table 2.
Table 1
Chemical composition of cement (wt%).
CaO SiO2 SO3 Al2O3 Fe2O3 MgO K2O TiO2 P2O5 Na2O Loss
65.87 18.95 4.88 4.53 3.22 0.91 0.83 0.31 0.25 0.58 0.52
Table 2
Mix design of mortars and the water-reducing rate of NS/PCE.
Sample Cement (g) Sand (g) Water reducer (g) Water (g) Fluidity (mm) Water-reducing rate (%) w/c
Blank 450 1350 0 200.00 183 0 0.44
PCE 1.35 150.68 185 30.23 0.34
NS/PCE1 1.35 143.60 184 33.21 0.32
NS/PCE2 1.35 147.55 182 31.37 0.33
NS/PCE3 1.35 154.92 185 27.95 0.34
NS/PCE4 1.35 159.65 185 25.74 0.36
3. Results and discussion tioned above, NS particles have been grafted onto the PCE
molecule, which would decrease the surface energy of NS. In addi-
3.1. Characterization of NS/PCE tion, the polyether side chain of PCE could also serve as a barrier for
the agglomeration of NS.
FT-IR spectras of NS, NS/PCE3 and PCE are shown in Fig. 1. It is Zeta potentials of NS and NS/PCE are shown in Table 3. Absolute
pointed out that FT-IR spectra of NS/PCE3 has been chosen as the values of zeta potentials for NS/PCE1, NS/PCE2, NS/PCE3 and NS/
representative result in this study due to the spectra similarity PCE4 were firstly increased and then decreased with the increase
for NS/PCE system. A new absorption peak at about 1730 cm1 of NS, and all of which were higher than that of NS. The higher
appears in FT-IR spectra of NS/PCE3 compared to that of NS and absolute value of zeta potential represents the higher electrostatic
PCE, which can be attributed to the symmetric stretching vibration repulsion and better dispersion stability of the system [28]. It is
of ester carbonyl group [24,25]. The active hydroxyl group on NS is indicated that the dispersion of NS could be improved in NS/PCE.
esterified with the carboxy group of PCE, which indicates that NS Molecular weight and its distribution of PCE and NS/PCE are
particles have been grafted onto the PCE molecules. That is, PCE measured by GPC. According to GPC results in Table 4, Mw of NS/
is chemically bonded by Si-O to anchor onto the surface of NS. PCE increases with the increase of NS, which might be caused by
NS/PCE solutions after 30 mins and 3 days placing are presented the graft of NS on PCE chains. The copolymers of AA and TPEG
in Fig. 2. NS/PCE1, NS/PCE2 and NS/PCE3 solutions were all stable are polymerized with NS with the addition of NS particles, result-
and relatively transparent after 30 mins or 3 days placing. NS/ ing in the large increase in Mw of NS/PCE. PDI value could be used
PCE4 seemed to be the white emulsion after 30 mins placing and to evaluate the molecular weight distribution and polymerization
would be layered after 3 days placing. Micellar transition of NS effect. It is reported that molecular weight distribution would be
occurred under induction of PCE when too many NSs were intro- much more uniform and polymerization effect would be much bet-
duced, which would result in the formation of larger colloidal par- ter when the PDI value is closed to 1 [24]. As shown in Table 4, PDI
ticles [26]. Hence, larger colloidal particles deposited to the bottom value of PCE, NS/PCE1, NS/PCE2 and NS/PCE3 are close with each
of tubes in NS/PCE4. other, and it slightly increases with the increase of NS, which indi-
TEM images of NS and NS/PCE are shown in Fig. 3. NS particles cates that most of NS has been grafted onto the PCE molecules in
without PCE are tightly packed together due to the large specific this case. Further, PDI value of NS/PCE4 is greater than that of
surface area and high surface energy (Fig. 3(a)) [27]. As shown in the other samples and far from 1, which can be ascribed to the
Fig. 3(b)–(e), most of NS were well dispersed in the NS/PCE solu- strong crosslinking effect between the polymer and NS in the case
tion and the agglomeration was drastically decreased. As men- of excessive NS was added [29].
TG curves of NS/PCE are shown in Fig. 4. There is a large decom-
position peak between 380 and 600 °C for each sample, which is
attributed to the thermal oxidation and decomposition of polymer
[30]. Grafting content of NS in NS/PCE could be calculated accord-
ing to the Eq. (1),
G ¼ ðW 2 W 3 Þ=W 1 100% ð1Þ
where G denotes grafting content, W1 denotes the initial mass of
NS/PCE in percentage, W2 denotes the residual mass of NS/PCE in
percentage after 600 °C, and W3 denotes the residual mass of PCE
in percentage.
According to TG curves and Eq. (1), estimated grafting content
of NS in NS/PCE1, NS/PCE2, NS/PCE3 and NS/PCE4 samples is
4.23%, 8.48%, 13.36% and 13.11%, respectively. Grafting content of
NS in NS/PCE was firstly increased and then stabilized with the
increase content of NS during preparation of NS/PCE.
Based on the results obtained above, possible formation mech-
anism of NS/PCE is proposed and shown in Fig. 5. There are many
silicon hydroxyl groups on the surface of NS, and its concentration
is about 5 -OH/nm2 [18]. Hydroxyl group is reactive in aqueous
Fig. 1. FT-IR spectra of NS, PCE and NS/PCE3. solution and can be substituted by many other functional groups
4 C. Ren et al. / Construction and Building Materials 252 (2020) 119037
Fig. 3. TEM images of (a) NS, (b) NS/PCE1, (c) NS/PCE2, (d) NS/PCE3 and (e) NS/PCE4.
[31]. In an alkaline environment, PCE could be condensed with NS 3.2. Effect of NS/PCE on properties of fresh cement pastes
and would be anchored onto the surface of NS through Si-O- to
form the NS/PCE. Silicon hydroxyl in PCE molecular structure could be used as an
adsorption group to improve the adsorption capacity and so as to
improve the dispersion ability of PCE for cement particles
Table 3 [32,33]. It seems that the initial fluidity of cement pastes increased
Zeta potentials of NS and NS/PCE (mV). gradually with the increase of PCE or NS/PCE, and the maximum
NS NS/PCE1 NS/PCE2 NS/PCE3 NS/PCE4
initial fluidity would be obtained when 0.30% of PCE or NS/PCE
was added except for NS/PCE1 and NS/PCE4 (Fig. 6(a)). NS/PCE2
11.98 16.54 20.57 25.96 23.14
exhibited a higher fluidity than the other samples at the saturation
C. Ren et al. / Construction and Building Materials 252 (2020) 119037 5
Table 4 which increased fluidity of cement pastes in a short time [16]. Flu-
Molecular weight of PCE and NS/PCE. idity of the pastes would be obviously decreased after 1 h, amounts
Samples Mn (g/mol) Mw (g/mol) PDI (Mw/Mn) of PCE have been consumed through chemical adsorption in the
PCE 17,820 21,550 1.210 initial stage, which might decrease the free PCE in cement pastes
NS/PCE1 36,260 46,900 1.293 and lead to the higher fluidity loss after 1 h.
NS/PCE2 37,060 48,670 1.313 Zeta potential of the cement pastes without water reducer
NS/PCE3 39,260 52,440 1.336 (sample blank) is positive as shown in Fig. 7, which increases
NS/PCE4 30,780 57,850 1.880
within 30 min and then decreases with time. Zeta potential of
the cement pastes will become negative with the addition of PCE
or NS/PCE. Absolute values of zeta potential for cement pastes con-
taining NS/PCE slightly increase before 1 h and then obviously
decrease over time (Fig. 7), which is consistent with the fluidity
results of cement paste over time. At the same dosage of water
reducer (PCE or NS/PCE), electronegativity of cement pastes con-
taining NS/PCE1 and NS/PCE2 was greater than that of the sample
containing PCE, which confirmed that the existence of carboxylic
acid and silicon hydroxyl groups contributed to the electronegativ-
ity of cement particles [36]. However, electronegativity of the
cement pastes containing NS/PCE3 and NS/PCE4 was less than that
of the sample containing PCE. Excessive NS would reduce the
adsorption amount of PCE. On the contrary, the adsorption of PCE
also hinder the reaction activity of NS [26]. The same results were
obtained in the previous paragraph (fluidity of the fresh cement
pastes).
Adsorption capacity of NS/PCE on surface of cement particles is
shown in Fig. 8. Adsorption quantity of NS/PCE on cement particles
increased with the increase of PCE or NS/PCE, and would be
Fig. 4. TG curves of PCE and NS/PCE. reached to saturated point when 60 PCE2 is superior to NS/PCE3
and NS/PCE4 (Fig. 3), so that the active adsorption sites provided
by NS would be comparatively higher than that of the other
point (0.3%). Fluidity losses over time of fresh cement pastes with samples.
0.15% PCE or NS/PCE are shown in Fig. 6(b). Fluidity of fresh cement Schematic adsorption mechanism of NS/PCE is displayed in
pastes containing NS/PCE2, NS/PCE3 and NS/PCE4 gradually Fig. 9. Adsorption in cement pastes containing PCE is mainly the
increased within 60 min and then decreased after 1 h, while fluid- electrostatic adsorption between carboxyl groups and positively
ity of fresh cement pastes containing PCE and NS/PCE1 decreased charged mineral particles (such as C3A) or adsorption of negatively
sharply over time. Sufficient silicon hydroxyl groups have been charged mineral surfaces (such as C3S and CH) by Ca2+ bridging
introduced into the main chain of PCE and increased the charge [37]. For the cement pastes containing NS/PCE, silicon hydroxyl
density, hence the electrostatic attraction between cement parti- group of NS/PCE can be dehydrated and condensed with the hydro-
cles and water reducer can be increased [34]. Such a functional xyl group on surface of cement particles, and then adsorbed in-situ
group can undergo a condensation reaction with Si–O bond in through chemical bonding [35]. Chemisorption is much stronger
cement through a chemical bond to generate a chemical adsorp- than electrostatic adsorption [37], so the adsorption amounts of
tion, which is favorable for the adsorption of NS/PCE on the surface NS/PCE would be higher than that of PCE. However, adsorption
of the cement particles. Conversely, excess silicon hydroxyl groups capacity for NS/PCE3 or NS/PCE4 was lower than that of PCE as
would cause non-uniform adsorption/desorption and weaken the shown in Fig. 8. Groups („Si–O–Si„) formed by dehydration
adsorption capacity of PCE [35]. In addition, polyether side chain and condensation between silicon hydroxyl and hydroxyl on sur-
of PCE and NS/PCE ensured the ductility of fresh cement pastes, face of cement particles would be desorbed under high pH, then
Fig. 6. (a) Initial fluidity and (b) fluidity over time of the fresh cement pastes.
Ið001Þ
RCH ¼ ð2Þ
0:74 Ið101Þ
Fig. 9. Schematic representation for dispersion and adsorption: (a) PCE, (b) NS/PCE with appropriate NS and (c) NS/PCE with excessive NS.
would further decreased with the increase of NS in NS/PCE. The Micro-morphology of cement pastes containing PCE and NS/PCE
reduction of RCH indicates that less CH would be grown in the same curing for 28 d is observed by SEM. As shown in Fig. 13, there are
direction, which is beneficial to the microstructure refinement and loose and porous structures in the blank sample, and hexagonal
the mechanical properties improvement of the cement matrix. flaky crystals are concentrated in the voids. Relatively compact
8 C. Ren et al. / Construction and Building Materials 252 (2020) 119037
Table 5
Mass losses in different temperature ranges of cement pastes (%).
Sample 3d 28 d
105 °C 400–500 °C 600–800 °C 105 °C 400–500 °C 600–800 °C
Blank 4.87 2.74 2.06 4.22 4.23 2.30
PCE 3.67 2.89 2.85 3.89 4.06 1.88
NS/PCE1 3.06 2.92 2.45 3.11 3.47 2.07
NS/PCE2 3.50 3.02 2.58 3.53 3.23 1.99
NS/PCE3 3.33 3.11 2.70 3.74 3.15 2.47
NS/PCE4 2.87 3.14 2.27 3.86 3.36 2.41
structures are observed when PCE or NS/PCE was used. The quan- properties of mortars. The decreased w/c (Table 2) and well
tity of large pores and hexagonal flaky crystals are all further dispersed cement particles in mortars containing PCE or NS/PCE
decreased with the increase of NS in NS/PCE, the microstructures would increase the structure compactness and thus improve the
become much denser and most of flaky particles embedded into mechanical properties. Besides, the addition of NS would lead to
the dense C-S-H gels. high polymerization of C-S-H gels [45]. Early mechanical property
of the mortar with NS/PCE is slightly higher (except for NS/PCE1
3.4. Mechanical properties of mortars at 1 d) than that of the mortar with PCE. NS/PCE1 or NS/PCE2
with higher adsorption capacity (Fig. 8) might be preferential
Mechanical properties of mortars are shown in Fig. 14. adsorbed on surface of cement particles, which slowed the early
It is observed NS/PCE significantly improved the mechanical hydration of cement. NS would be released from NS/PCE with
cement hydration proceeded, pozzolanic reaction between NS
and CH contributed to the higher 28 d mechanical properties.
However, lots of NS could not be grafted onto PCE when excessive
NS was used for NS/PCE4, the agglomeration of NS might
decrease the cement particles dispersion and the mechanical
properties growth.
4. Conclusions
Fig. 13. SEM images of harden cement pastes (a) without PCE and with (b) PCE, (c) NS/PCE1, (d) NS/PCE2, (e) NS/PCE3 and (f) NS/PCE4.
Fig. 14. (a) Compressive and (b) flexural strength of the mortars.
Chunrong Ren: Methodology, Investigation, Writing - original This work was supported by Sichuan Science and Technology
draft, data curation. Li Hou: Formal analysis, Methodology, Program (No.2019ZDZX0024), the open project from National
Writing - original draft. Jun Li: Conceptualization, Methodology, Engineering Technology Center for Insulation Materials (18kfjc05)
Visualization, Writing - original draft, Writing - review & editing. and the Postgraduate Innovation Fund Project by Southwest
Zhongyuan Lu: Conceptualization, Methodology, Validation, University of Science and Technology (No.19ycx0022).
Writing - review & editing, Supervision. Yunhui Niu: Funding
acquisition, Project administration.
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