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Materials and Structures (2007) 40:923–937

DOI 10.1617/s11527-007-9242-0

O R I G I N A L A RT I C L E

Effects of mineral admixtures on fresh and hardened


properties of self-compacting concretes: binary, ternary
and quaternary systems
Mehmet Gesoğlu Æ Erdoğan Özbay

Received: 9 October 2006 / Accepted: 8 March 2007 / Published online: 4 April 2007
 RILEM 2007

Abstract The paper presented herein investi- properties and rheology of the concrete mixtures.
gates the effects of using supplementary cemen- The compressive strength and electrical resistivity
titious materials in binary, ternary, and of the concretes with SF and GGBFS were much
quaternary blends on the fresh and hardened higher than those of the control concrete.
properties of self-compacting concretes (SCCs).
A total of 22 concrete mixtures were designed Résumé Cet article examine les effets d’utilization
having a constant water/binder ratio of 0.32 and des additions minérales dans les mélanges binaires,
total binder content of 550 kg/m3. The control ternaires et quaternaires sur les propriétés fraı̂ches
mixture contained only portland cement (PC) as et durcies des bétons autoplaçants. Au total, les 22
the binder while the remaining mixtures incorpo- mélanges de bétons ont été formulés ayant un
rated binary, ternary, and quaternary cementi- rapport eau/liant constant de 0.32 et une teneur en
tious blends of PC, fly ash (FA), ground liant total de 550 kg/m3. Le mélange témoin a inclus
granulated blast furnace slag (GGBFS), and silica seulement un ciment portland comme le liant tandis
fume (SF). After mixing, the fresh properties of que le reste des mélanges ont incorporé des mélang-
the concretes were tested for slump flow time, es cimentaires binaires, ternaires et quaternaires du
L-box height ratio, V-funnel flow time, setting ciment portland, cendre volante (CV), laitier de
time, and viscosity. Moreover, compressive haut fourneau (LHF), et fumée de silice (FS). Après
strength, ultrasonic pulse velocity, and electrical le malaxage, les propriétés fraı̂ches des bétons ont
resistivity of the hardened concretes were mea- été testées pour le temps d’étalement, le rapport de
sured. Test results have revealed that incorporat- hauteur à la L-Box, le temps d’écoulement au V-
ing the mineral admixtures improved the fresh funnel, le temps de prise, et la viscosité. De plus, la
résistance à la compression, la vitesse d’onde
ultrasonore, et la résistivité électrique des bétons
durcis ont été mesurées. Les résultats des tests ont
M. Gesoğlu (&)
Department of Civil Engineering, Gaziantep montré que l’incorporation des additions minérales
University, 27310 Gaziantep, Turkey a amélioré les propriétés fraı̂ches et la rhéologie des
e-mail: mgesoglu@gantep.edu.tr mélanges de béton. La résistance à la compression
et la résistivité électrique des bétons avec FS et LHF
E. Özbay
Kilis Vocational High School, University étaient beaucoup plus élevées que celles du béton
of Gaziantep, 79000 Kilis, Turkey témoin.
924 Materials and Structures (2007) 40:923–937

Keywords Electrical resistivity  Fresh properties and reduced the risk of cracking of
properties  Mineral admixtures  Self-compacting concrete due to the heat of hydration, thus led to
concrete  Setting time  Viscosity more durable concrete [11–13]. Bouzoubau and
Lachemi [4] designed a SCC incorporating high
volumes of FA to reduce the cost. An economical
1 Introduction SCC having a compressive strength of 35 MPa
was produced at a water-binder ratio of 0.45 and
Since its development in the late 1980s in Japan, fly ash-cement replacement of 50%. It was found
Self-Compacting Concrete (SCC) has brought a in the work of Ghazel and Khayat that the
new insight into the concrete technology so that replacement of a large volume of cement by
SCC has been considered as a quite revolution in limestone powder decreased the cement content
the construction industry. Its introduction repre- needed to achieve a given slump flow, viscosity,
sents a major technological advance which led to a and compressive strength at early age [14]. Nehdi
better quality of concrete, increased productivity et al. [15] conducted a study to optimize the cost-
and improved the working environment on site effective high volume replacement SCC for deep
[1]. SCC is characterized by the high fluidity foundation applications. It was concluded that
under its own weight such that it can be placed economically competitive SCC can be achieved
without vibration, easily fill small interstices of by replacing up to 50% of PC with mineral
formwork and it can be pumped through long admixtures. Incorporating such materials further
distances [2]. enhanced the rheological behavior and the com-
The common practice to produce SCC is to pressive strength even at early ages.
limit the coarse aggregate content associated with It was also reported that the use of mineral
its maximum size and to use the lower water- admixtures significantly retarded the setting time
binder ratios together with appropriate superp- and lowered the early strength [9, 16]. These
lasticizers [3]. In order to achieve a SCC of high negative effects may be remedied by the com-
fluidity and to prevent the segregation and bined use of the mineral admixtures. Park et al.
bleeding during transportation and placing, the [17] investigated the influence of the cementitious
formulators have employed a high portland materials containing fine particles on the rheology
cement (PC) content and used superplasticizer of the pastes. The mineral admixtures used were
and viscosity modifying admixtures [4–7]. How- finely ground granulated blast furnace slag
ever, the cost of such concretes were remarkably (GGBFS), FA, and silica fume (SF). Cementi-
higher associated with the use of high volume of tious pastes were designed as one component
PC and chemical admixtures. In some cases the (PC), two-components (PC-GGBFS, PC-FA, and
savings in labor cost might offset the increased PC-SF), and three-components (PC-GGBFS-SF
cost. But the use of mineral admixtures such as fly and PC-FA-SF) systems. It was found for the
ash (FA), blast furnace slag and/or limestone filler two-component system that yield stress and
etc. reduced the material cost of the SCCs and viscosity decreased with replacing PC with
also improved fresh and hardened properties of GGBFS and FA. In the case of PC-SF system,
the concretes [8, 9]. however, yield stress and viscosity steeply
A number of studies have been reported in the increased with increasing SF. For both of the
literature concerning the use of mineral admix- three-component systems the rheological proper-
tures to enhance the self-compactibility charac- ties of the cementitious pastes improved com-
teristics and to reduce the material cost of the pared with the PC-SF binary systems. To the
SCCs. Sonebi [10] reported that the incorporation knowledge of the authors, however, the combined
of pulverized fuel ash and limestone powder use of the mineral admixtures, especially in
lessened the requirement of superplasticizer binary, ternary, and quaternary blends, has not
necessary to obtain the desired slump. The use found adequate attention in the SCC applications
of these materials also improved the rheological in the literature.
Materials and Structures (2007) 40:923–937 925

2 Objectives Table 2 Sieve analysis and physical properties of the fine


and coarse aggregates
The objective of the present paper is to investigate Sieve size Fine aggregate Coarse
the effects of using supplementary cementitious (mm) aggregate
River Crushed
materials in binary (two-component), ternary sand sand
(three-component), and quaternary (four-compo-
nent) blends on the fresh and hardened properties 16 100 100 100
8 100 100 31.5
of SCCs. In the study, FA, GGBFS, and SF were
4 86.6 95.4 1.0
used as the mineral admixtures. 2 56.7 63.3 0.5
1 37.7 39.1 0.5
0.5 25.7 28.4 0.5
0.25 6.7 16.4 0.4
3 Experimental program
Fineness modulus 2.87 2.57 5.66
Specific gravity 2.66 2.45 2.72
3.1 Materials Absorption (%) 0.55 0.92 0.45

An ASTM Type I PC was used to produce the


various SCC mixtures. In addition, a class F FA, a 3.2 Concrete mixture proportioning
GGBFS, and a SF were used as mineral admix-
tures. Table 1 summarizes physical properties and A total of 22 concrete mixtures were designed
chemical composition of the PC and mineral having a constant water/binder ratio of 0.32 and
admixtures used. The coarse aggregate used was a total binder content of 550 kg/m3. The control
river gravel with a nominal maximum size of mixture included only ordinary PC as the binder
16 mm. As fine aggregate, a mixture of natural while the remaining mixtures incorporated
river sand and crushed limestone was used with a binary (PC + FA, PC + GGBFS, PC + SF), ter-
maximum size of 5 mm. The particle size grada- nary (PC + FA + GGBFS, PC + FA + SF, PC +
tion obtained through the sieve analysis and GGBFS + SF) and quaternary (PC + FA +
physical properties of the fine and coarse aggre- GGBFS + SF) cementitious blends in which a
gates are presented in Table 2. A polycarboxylic- proportion of PC was replaced with the mineral
ether type superplasticizer (SP) with a specific admixtures. The replacement ratios for both FA
gravity of 1.07 was employed to achieve the and GGBFS were 20, 40, and 60% while those of
desired workability in all concrete mixtures. SF were 5, 10, and 15% by mass of total
cementitious materials. The mixture proportions
are summarized in Table 3 in which the mixtures
were designated according to the type and the
Table 1 Chemical composition and physical properties of amount of cementitious materials included. The
cement and mineral admixtures mixture M22 (22.5FA22.5GGBFS15SF), for
Chemical Portland Silica Fly GGBFS example, includes 22.5% FA, 22.5% GGBFS
analysis (%) cement fume ash and 15% SF. When preparing ternary and qua-
ternary mixtures, FA and GGBFS were consid-
CaO 62.58 0.45 4.24 34.12
ered as the similar type cementitious materials so
SiO2 20.25 90.36 56.2 36.41
Al2O3 5.31 0.71 20.17 10.39 that they were used in equal quantities in the
Fe2O3 4.04 1.31 6.69 0.69 mixtures which contained both of them.
MgO 2.82 – 1.92 10.26
SO3 2.73 0.41 0.49 –
3.3 Concrete casting and test specimens
K2O 0.92 1.52 1.89 0.97
Na2O 0.22 0.45 0.58 0.35
Loss of ignition 3.02 3.11 1.78 1.64 In the production of SCC, the mixing sequence
Specific gravity 3.15 2.2 2.25 2.79 and duration are very important. Thus, the
Blaine Fineness 3,260 21,080 2,870 4,180
procedure for batching and mixing proposed by
(cm2/g)
Khayat et al. [13] was employed to supply the
926

Table 3 Concrete mixture proportioning


Mix description Mix ID W/B Water Binder PC FA GGBFS SF Natural Crushed sand Coarse Super
(kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) sand (kg/m3) aggregate plasticizer
(kg/m3) (kg/m3) (kg/m3)

Control-PC M1 0.32 176 550 550 0 0 0 522 206 935 8.43


20FA M2 0.32 176 550 440 110 0 0 512 202 917 7.43
40FA M3 0.32 176 550 330 220 0 0 502 198 899 7.43
60FA M4 0.32 176 550 220 330 0 0 492 194 881 6.67
20GGBFS M5 0.32 176 550 440 0 110 0 520 205 931 10.43
40GGBFS M6 0.32 176 550 330 0 220 0 518 204 928 10.00
60GGGBFS M7 0.32 176 550 220 0 330 0 516 204 924 8.89
5SF M8 0.32 176 550 522.5 0 0 27.5 519 205 930 9.56
10SF M9 0.32 176 550 495 0 0 55 516 204 925 10.67
15SF M10 0.32 176 550 467.5 0 0 82.5 513 203 920 12.00
15FA5SF M11 0.32 176 550 440 82.5 0 27.5 511 202 916 8.22
30FA10SF M12 0.32 176 550 330 165.0 0 55 501 198 898 9.11
45FA15SF M13 0.32 176 550 220 247.5 0 82.5 491 194 880 8.89
15GGBFS5SF M14 0.32 176 550 440 0 82.5 27.5 517 204 927 9.78
30GGBFS10SF M15 0.32 176 550 330 0 165 55 513 203 920 10.78
45GGBFS15SF M16 0.32 176 550 220 0 247.5 82.5 509 201 912 10.22
10FA10GGBFS M17 0.32 176 550 440 55 55 0 516 204 924 8.00
20FA20GGBFS M18 0.32 176 550 330 110 110 0 510 201 913 7.50
30FA30GGBFS M19 0.32 176 550 220 165 165 0 504 199 903 4.44
7.5FA7.5GGBFS5SF M20 0.32 176 550 440 41.3 41.3 27.5 514 203 922 6.40
15FA15GGBFS10SF M21 0.32 176 550 330 82.5 82.5 55.0 507 200 909 6.48
22.5FA22.5GGBFS15SF M22 0.32 176 550 220 123.8 123.8 82.5 500 197 896 8.00
Materials and Structures (2007) 40:923–937
Materials and Structures (2007) 40:923–937 927

same homogeneity and uniformity in all mixtures. concrete through a 5 mm sieve. Then the mortar
The batching sequence consisted of homogenizing was placed in a 100 mm cube container and
the fine and coarse aggregates for 30 s in a rotary stored in a controlled environment of 20 ± 2C
planetary mixer, then adding about half of the and 65 ± 5% relative humidity throughout the
mixing water into the mixer and continuing to mix test duration. At regular time intervals, the force
for one more minute. Thereafter, the aggregates required to penetrate a 5 mm diameter needle
were left to absorb the water in the mixer for 25 mm into the mortar was measured. From a
1 min. After cement and mineral admixtures were plot of penetration resistivity versus elapsed time,
added, the mixing was resumed for another the initial and final setting times were determined.
minute. Finally, the SP with remaining water The former and the latter are defined as the times
was introduced, and the concrete was mixed for at which the penetration resistance reaches values
3 min and then left for a 2 min rest. Eventually, of 3.5 and 27.6 MPa, respectively.
the concrete was mixed for additional 2 min to Viscosity was measured on the mortar phase of
complete the mixing sequence. The concretes the SCC. For this, a part of fresh concrete was wet
were designed to give a slump flow of 70 ± 3 cm sieved through a 5 mm vibrating sieve as in the
which was achieved by using the superplasticizer case of the setting time measurement. The sepa-
at varying amounts. For this, trial batches were rated matrix mortar was then taken as the sample
produced for each mixture till the desired slump for determination of viscosity [20]. Viscosity
flow was obtained. measurements were performed using a Brookfield
Slump flow, V-funnel, L-box, Brookfield rhe- DV-E model viscometer. It is a rotational
ometer, and ELE penetration resistance instru- viscometer with a smooth-walled concentric
ment were used to test the workability, passing cylinder. Viscosity of the concretes was measured
ability, viscosity, and setting time of SCCs. From at different rotational speeds. Moreover, the time
each concrete mixture, three 150 mm cubes and dependent viscosity of the concretes were deter-
three 100 · 200 mm cylinders were also taken for mined so as to prevent the inaccurate yield stress
measuring the compressive strength and electrical and unusual viscosity readings at low stress levels
resistivity of the concretes, respectively. Before resulting from the wall slip [21]. The measure-
the compression tests, UPV measurements were ments were realized at the seven rotational
also conducted on the same samples. The cube speeds (1, 2.5, 5, 10, 20, 50, and 100 rpm) at
and cylinder specimens were cast full without any 0, 20 and 40 min after mixing.
compaction and vibration. 24 h after casting, they The hardened concretes were tested for com-
were demoulded and stored in lime saturated pressive strength, ultrasonic pulse velocity, and
water until the date of testing at 28 days. electrical resistivity at 28 days as per relevant
ASTM standards. The average of three test
3.4 Test procedure specimens was computed for the aforementioned
concrete properties.
The concretes were designed for a constant
slump flow of 70 ± 3 cm. Additionally, the slump
flow time was measured for each mixture and, 4 Results and discussion
L-box and V-funnel tests were performed
according to the procedure recommended by 4.1 Slump flow time, L-box height ratio,
EFNARC committee (European Federation for and V-funnel flow time
Specialist Construction Chemicals and Concrete
Systems) [18]. According to EFNARC, a concrete mixture can
Initial and final setting times of the SCC only be classified as SCC if the requirements for
mixtures were determined by means of a setting filling, passing and segregation resistivity charac-
time apparatus conforming the ASTM C/C 403M- teristics are fulfilled. The fresh properties of the
99 [19]. The test was performed on the mortar concretes measured, namely, slump flow time
which was obtained by sieving freshly mixed (T500), slump flow diameter, V-funnel flow time
928 Materials and Structures (2007) 40:923–937

and L-box height ratios accompanied by the the degree of contribution of the each significant
minimum and maximum levels proposed by factor was obtained after pooling so as to deter-
ERNARC are presented in Table 4 for various mine the level of its statistical importance in the
concrete mixtures of binary, ternary and quater- model. This indicates that higher the contribu-
nary systems. tion, higher the influence of that mineral admix-
Moreover, a general linear model analysis of ture to that particular response [23]. The
variance (GLM-ANOVA) was performed at a contributions of the mineral admixtures on the
0.05 level of significance to examine the variation measured response are presented in Table 5 for
in the measured properties of the concretes in a both the fresh and hardened properties of the
quantitative manner. For this, the fresh and SSCs.
hardened properties of the concretes were Slump flow diameters of all mixtures were kept
assigned as the dependent variables while the in the range of 670 to 730 mm throughout the
types of the mineral admixtures used were the study, thus this property of the concretes was not
factors. A statistical analysis was performed to considered in the statistical assessment. However,
determine the statistically significant (p-le- as seen in Table 4, the slump flow time (T500) was
vel < 0.05) factors. The statistically insignificant generally less than 5 s except for the control
factors were then dropped from the model and mixture (M1) indicating that the mineral admix-
the sum of squares for these factors were com- tures remarkably reduced the slump flow time of
bined with the error sum of squares. This process the SCC, especially when used at higher replace-
of disregarding the statistically insignificant factor ment levels. The use of FA appeared to be the
and subsequently adjusting the contributions of most effective in the reduction of the slump
other factors is known as pooling [22, 23]. Finally, flow time. As clearly seen in Table 5 that the

Table 4 Fresh properties of the SCCs


Mix No Admixture Mix ID Slump flow L-box V-funnel
flow time
T500 (s) D (cm) T200 (s) T400 (s) H2/H1 (s)

M1 Control PC 6.0 67 7.0 17.0 0.788 14.0


M2 FA 20FA 4.0 73 5.0 7.0 0.929 17.0
M3 40FA 2.2 73 3.0 6.0 0.963 7.0
M4 60FA 2.2 73 3.0 7.0 0.904 14.0
M5 GGBFS 20GGBFS 3.2 70 3.0 7.5 0.882 11.0
M6 40GGBFS 3.3 70 5.0 15.0 0.938 15.0
M7 60GGBFS 1.2 73 3.0 13.0 0.951 13.0
M8 SF 5SF 3.0 69.5 7.0 14.0 0.878 13.3
M9 10SF 4.3 67.5 5.0 13.0 0.875 9.5
M10 15SF 5.0 68.5 6.0 18.0 0.863 12.1
M11 FA+SF 15FA5SF 2.0 70.5 6.0 18.0 0.927 7.1
M12 30FA10SF 2.2 73 1.2 4.0 0.938 7.3
M13 45FA15SF 2.2 73 1.2 3.2 0.963 8.2
M14 GGBFS+SF 15GGBFS5SF 2.3 73 1.5 3.8 0.939 13.6
M15 30GGBFS10SF 3.2 71 2.4 5.8 0.951 9.3
M16 45GGBFS15SF 4.0 72.5 4.0 6.0 0.938 8.0
M17 FA+GGBFS 10FA10GGBFS 2.0 73 2.0 4.1 0.963 8.1
M18 20FA20GGBFS 2.0 73 4.0 8.2 0.938 12.2
M19 30FA30GGBFS 2.0 73 4.0 9.0 0.976 6.3
M20 FA+GGBFS+SF 7.5FA7.5GGBFS5SF 5.0 67 3.0 6.4 0.833 13.1
M21 15FA15GGBFS10SF 4.0 67 2.3 6.4 0.875 8.3
M22 22.5FA22.5GGBFS15SF 3.0 70 3.0 6.2 0.875 9.3
Acceptance criteria of SCC suggested by ERNARC
Minimum 2 65 – – 0.8 6
Maximum 5 80 – – 1.0 12
Table 5 ANOVA table for the fresh and hardened properties of SCCs after pooling
Source of Statistical Concrete property
variation parameter
Slump flow H2/H1 V funnel Initial Final Viscosity at Compressive Electrical UPV
time ratio flow time set set T = 0 min strength resistivity

FA Degree of freedom 3 Pooled 3 Pooled Pooled Pooled 3 Pooled 3


Adjusted sum of 16.3 86.8 1,460 32,425
square
Adjusted mean 5.4 28.9 486.8 10,808
square
Computed F 5.86 7.27 25.94 8.40
p-level 0.0106 0.0031 0.0003 0.0002
Pure sum of square 13.5 74.838 1,404 28,564
Contribution (%) 41.0 37.5 70.0 37.9
Materials and Structures (2007) 40:923–937

GGBFS Degree of freedom Pooled Pooled Pooled 3 3 3 Pooled 3 Pooled


Adjusted sum of 138,192 100,116 168,958,889 102.3
square
Adjusted mean 46,064 33,372 56,319,630 34.1
square
Computed F 9.78 4.92 4.36 14.37
p-level 0.0008 0.0143 0.0215 0.0001
Pure sum of square 124,065 79,759 130,165,481 95.2
Contribution (%) 17.6 9.8 10.3 45.3

SF Degree of freedom Pooled Pooled 3 3 3 3 3 3 3


Adjusted sum of 53.2 497,316 615,742 905,100,740 262.6 72.1 23,550
square
Adjusted mean 17.7 165,772 205,247 301,700,247 87.5 24.0 7,850
square
Computed F 4.45 35 30 23.33 4.66 10.13 6.10
p-level 0.0199 0.0005 0.0001 0.0001 0.017 0.0007 0.0004
Pure sum of square 41.2 483,189 595,385 866,307,333 206.3 65.0 19,689
Contribution (%) 20.7 68.4 72.8 68.3 10.3 31.0 26.2

Error Degree of freedom 18 21 15 15 15 15 15 15 15


Adjusted sum of 16.7 0.05 59.7 70,633 101,784 193,967,038 281.5 35.6 19,304
square
Adjusted mean 0.9 0.002 4.0 4,709 6,786 12,931,136 18.8 2.4 1,287
square
Total sum of square 32.9 0.05 199.7 706,141 817,642 1,268,026,666 2,005 210.1 75,278
Adjusted R2 0.41 – 0.58 0.86 0.83 0.79 0.80 0.76 0.64
929
930 Materials and Structures (2007) 40:923–937

contribution of FA in the variation of the slump of concretes, the authors observed that all of the
flow time was 41% while the effects of SF and concrete mixtures filled the molds by their own
GGBFS were found to be statistically insignifi- weights and authors did not detect any segregation
cant. The concretes with SF binary systems had a or considerable bleeding in any of the mixtures
slump flow of as high as 5 s which decreased to 2 s during the slump flow test.
for most of the concretes with the ternary binder
system. In a similar way to the slump flow, all 4.2 Initial and final setting times
mixtures but the control satisfied the EFNARC
limitation given for the L-box height ratio. The Previous research indicates that setting times of
ratio of H2/H1 was in the range of 0.8–1 for all concrete are influenced by the water/binder ratio,
concrete mixtures containing one or more of the dosage, source and type of admixtures, as well as
supplementary cementitious materials. Especially, the composition of the cement used [16, 24–26].
the concretes with ternary systems (FA + In this study, all of the above mentioned criteria
GGBFS, FA + SF, or GGBFS + SF) provided were kept constant to obtain consistent results.
slightly better performance in terms of L-box test. Initial (IS) and final (FS) setting times for the
T200 and T400 times to be taken for the mixture to different concrete mixtures are depicted in Fig. 1.
reach a distance of 200 and 400 mm along the There is a clear trend that the binary use of FA
horizontal section from the sliding door of the and GGBFS with ordinary PC significantly pro-
L-box were also given in Table 4. These results longed the initial and final setting times of the
gave some indication about the easy flow of the SCCs. Moreover, the effect of increasing the
concrete mixtures with the mineral admixtures replacement level of both FA and GGBFS was to
compared to the control mixture. The time mea- increase further the setting times of the concretes.
sured via the V-funnel flow was in the range of Brooks et al. [16] attributed this retardation to
6.3–17 s. It was observed from Table 4 that apart the combined effect of the lower cement content
from the control one, some of the other concretes and the higher effective superplasticizer dosage
(M2, M4, M6, M7, M8, M10, M14, M18, and M20), relative to the weight of cement since part of the
particularly from the binary blends, did not fulfill cement was replaced by the mineral admixtures.
the EFNARC recommendation. However, most Of all 22 the concrete mixtures, the concretes
of the concretes made with the ternary as well as containing 60% FA and 60% GGBFS showed the
quaternary blends of FA, GGBFS, and SF yielded greatest retardation in initial and final setting
satisfactory performance. At the production stage times, respectively. In the literature, there is a

Fig. 1 Initial and final 1200


Final Set
setting times of the Initial Set
concretes 1000
Setting time (min)

800

600

400

200

0
15FA15GGBFS10SF

22.5FA22.5GGBFS15SF
5SF

1 0S F

15SF

15FA5SF

30FA10SF

45FA15SF

15GGBFS5SF

30GGBFS10SF

45GGBFS15SF

7.5FA7.5GGBFS5SF
Control-PC

20FA

40FA

60FA

20GGBFS

40GGBFS

60GGBFS

10FA10GGBFS

20FA20GGBFS

30FA30GGBFS

Mixture composition
Materials and Structures (2007) 40:923–937 931

general agreement on the retardation of IS and 5% SF had the shortest IS and FS times of 242 and
FS times of the concretes containing FA and 293 min, respectively.
GGBFS. The behavior seen in the SF concretes
was different from those with FA and GGBFS in
that the addition of SF generally reduced the IS 4.3 Viscosity
and FS times of the concretes, especially at 10 and
15% replacement levels. No general agreement The viscosity versus rotational speed plots of the
could be found in the literature considering the concrete mixtures were drawn which yielded
effect of SF content on the setting times of similar tendency for all SCC mixtures, irrespec-
concretes. Some researchers [16, 24, 27] stated tive of the measuring time. As reported by
that SF has retarding effect while some others Felekoglu et al. [21], the equation of l = acb
reported its accelerating effect on the setting was well fitted with measurements, where l is the
times. According to Pistilli et al. [28] and De viscosity in centipoise, and c is the rotational
Almeida and Goncalves [29], for a lower water/ speed in revolutions per minute. The constants a
binder ratio concrete containing a superplasticizer, and b were calculated using the best fit equations.
the effect of SF was to reduce the setting times The correlation coefficients and the values of
when compared to those of control concrete constants a and b for all concrete mixtures are
containing the same amount of superplasticizer. given in Table 6. The time dependent variations
When the concretes with ternary blends of PC, in the viscosity of the concretes are plotted in
SF, FA or GGBFS were evaluated from the view Fig. 2 for the concretes with binary cementitious
point of setting time, it was observed that the blends. As seen from Fig. 2, the replacement
inclusion of SF remarkably diminished the delay in of FA and GGBFS for PC decreased the values
the setting time of the concretes with only PC plus of viscosity, irrespective of time of measure-
FA or GGBFS. This finding was also confirmed by ment. However, the SF concretes had consis-
the effect of the SF in IS and FS times (as high as tently higher viscosity values than that of the
70%) as seen in Table 5. The concrete containing control concrete. A similar result was also
20% FA had IS and FS times of 500 and 557 min, reported by Ferraris et al. [30]. In their study,
respectively, while the values were 375 and the mixtures with FA represented the best rhe-
440 min for the concrete containing 15% FA and ological improvement while SF represented the
5% SF. A similar behavior was observed in the case worst. It was shown that the replacement of
of the concretes of SF and GGBFS in that the cement by FA and GGBFS resulted in a reduc-
addition of SF reduced the setting times of the tion in the water demand and the superplasticizer
concretes. The combined use of the FA and dosage to maintain the same workability with the
GGBFS in the concretes also slightly reduced both control mixture. In contrast, the replacement of
the initial and final setting times of the concretes cement by SF increased the superplasticizer
when compared to those with the binary blends of demand, and thus resulted in a more viscous
FA or GGBFS. Indeed, the concrete having a 10% behavior.
FA and 10% GGBFS had the IS and FS times of The time dependent development of viscosity
481 and 538 min, respectively while the former and of SCC with ternary/quaternary (M11–M22)
the latter were 500 and 557 min for the companion cementitious materials at different rotational
concrete with PC and FA only. It was generally speeds are demonstrated in Fig. 3. It was
observed that the SF was the prevailing admixture observed that the high rotational speed reduced
in reducing the setting time of the concretes. This the viscosity of all of the concrete mixtures. This
effect even became more pronounced in the case of indicated that the SCCs of high workability can
the quaternary concrete mixtures such that the be obtained through mixing by high shear rate
quaternary use of the cementitious materials blenders. Moreover, all of the concretes exhibited
decreased the IS and FS times below those of the more viscous behavior with time. Sun et al. [31]
control concrete at all replacement levels. More- reported a similar behavior in that viscosity
over, the mixture with 7.5% FA, 7.5% GGBFS and became nonlinear and increased with time. When
932 Materials and Structures (2007) 40:923–937

Table 6 The equation constants and regression coefficients of the best fit curves
Equation constants T = 0 min T = 20 min T = 40 min
2 2
a b R a b R a b R2

M1 4,103 –0.26 0.67 4,579 –0.35 0.63 5,711 –0.38 0.63


M2 4,707 –0.44 0.74 5,796 –0.50 0.83 6,871 –0.54 0.90
M3 3,052 –0.25 0.68 2,990 –0.23 0.63 4,079 –0.37 0.81
M4 2,088 –0.17 0.65 2,153 –0.12 0.49 2,141 –0.20 0.36
M5 3,894 –0.25 0.58 4,905 –0.35 0.75 6,582 –0.49 0.71
M6 1,973 –0.14 0.69 2,199 –0.18 0.85 2,567 –0.27 0.91
M7 1,898 –0.22 0.89 2,030 –0.25 0.78 2,595 –0.33 0.89
M8 6,176 –0.23 0.74 9,502 –0.42 0.88 13,066 –0.58 0.93
M9 15,246 –0.65 0.98 15,981 –0.67 0.97 16,433 –0.01 0.94
M10 17,918 –0.67 0.97 26,293 –0.85 0.92 32,500 –0.90 0.96
M11 4,539 –0.39 0.73 4,823 –0.39 0.77 5,912 –0.45 0.85
M12 7,281 –0.47 0.86 7,600 –0.44 0.89 7,701 –0.42 0.85
M13 4,245 –0.40 0.88 6,415 –0.45 0.91 7,379 –0.51 0.93
M14 3,586 –0.31 0.67 4,709 –0.33 0.69 6,175 –0.43 0.77
M15 6,603 –0.48 0.75 5,403 –0.24 0.70 5,372 –0.21 0.66
M16 9,133 –0.19 0.94 13,379 –0.38 0.83 17,846 –0.47 0.84
M17 2,050 –0.14 0.92 3,146 –0.24 0.86 3,776 –0.23 0.66
M18 1,459 –0.19 0.68 1,740 –0.27 0.87 2,352 –0.28 0.71
M19 5,753 –0.43 0.85 7,746 –0.52 0.94 8,761 –0.53 0.91
M20 13,292 –0.50 0.96 14,367 –0.53 0.96 18,524 –0.63 0.97
M21 17,424 –0.52 0.88 19,393 –0.52 0.88 22,957 –0.51 0.83
M22 18,209 –0.63 0.97 19,987 –0.65 0.96 20,498 –0.65 0.95

the ternary effect of cementitious materials were It was observed from Table 7 that there was a
evaluated (PC, FA and SF or mixtures M11–M13, marked reduction in the compressive strength of
and PC, GGBFS and SF or mixtures M14–M16), the concretes with increasing FA content while
the effect of SF was to increase the viscosity of the concretes having GGBFS had comparable
SCC in comparison to that of the control con- strength values to that of the control concrete,
crete. Because the effects of using FA and irrespective of the replacement level. The SF
GGBFS were to decrease the viscosity of the concretes, on the other hand, had consistently
concretes, it can also be postulated from the test higher compressive strength than the control
results that among the mineral admixtures used, concrete. In the case of ternary use of PC, FA
the SF dominated the viscous behavior of the and SF, the compressive strength also gradually
concretes having the ternary blends. As seen in decreased with the replacement ratio but the rate
Table 5, SF is the most effective mineral admix- of reduction was much less compared to the case
ture with 68% contribution in the viscosity in the binary use of PC and FA. However, the
variation of SCCs. A similar trend was also ternary use of PC, GGBFS and SF provided a
observed in the rheological behavior of the positive effect in increasing the compressive
concretes with the quaternary blends of PC, FA, strength, especially at higher replacement levels.
GGBFS and SF. However, in the case of the The concrete having 60% PC, 30% GGBFS, and
ternary use of PC, FA and GGBFS the viscosity 10% SF had a compressive strength of as high as
decreased according to the control mixture. 87.5 MPa at 28 days. The ternary use of PC, FA
and GGBFS also resulted in a reduction in the
4.4 Compressive strength compressive strength. Similarly, the concretes
with the quaternary blends of PC, FA, GGBFS
The test results for the compressive strength, and SF had lower compressive strength than the
electrical resistivity, and ultrasonic pulse velocity control concrete. The test results suggested that it
(UPV) of SCCs are presented in Table 7. was the FA among the mineral admixtures used
Materials and Structures (2007) 40:923–937 933

Fig. 2 (a) Viscosity of 18000


SCC with binary a Control-PC
16000
cementitious materials at 20FA
14000
different rotational

Viscosity at T=0 (cP)


40FA
speeds (T = 0 min) (b) 12000 60FA
Viscosity of SCC with 10000 20GGBFS
binary cementitious
8000 40GGBFS
materials at different
rotational speeds 6000 60GGBFS

(T = 20 min) (c) Viscosity 4000


5SF
of SCC with binary 10SF
cementitious materials at 2000
15SF
different rotational 0
speeds (T = 40 min) 1 2.5 5 10 20 50 100
Rotational speed (rpm)

25000
b Control-PC

20FA
20000
Viscosity at T=20 (cP)

40FA

60FA
15000
20GGBFS

40GGBFS
10000
60GGBFS

5SF
5000
10SF

15SF
0
1 2.5 5 10 20 50 100
Rotational speed (rpm)

35000
c Control-PC

30000 20FA
Viscosit y at T=40 (cP)

40FA
25000
60FA
20000 20GGBFS

15000 40GGBFS

60GGBFS
10000
5SF

5000 10SF

15SF
0
1 2.5 5 10 20 50 100
Rotational speed (rpm)

that governed the reduction in the compressive from Table 7 that the use of any of the cementi-
strength of the SCCs which had a contribution of tious materials increased the electrical resistivity
about 70% in this property of the concrete as of SCC compared to that of the reference con-
clearly seen in Table 5. crete, especially at higher replacement levels.
There was a gradual increase in the electrical
4.5 Electrical resistivity resistivity of SCC with increasing cementitious
materials content. The concretes with the ternary
The electrical resistivity of the 22 concrete mix- blends of PC, GGBFS and SF or quaternary blends
tures was in the range of 12.8–25.8 kohm-cm. As exhibited comparable performance in terms of
expected, the lowest electrical resistivity was electrical resistivity at all replacement levels. Of
measured for the control concrete. It was observed all 22 the concretes, the maximum electrical
934 Materials and Structures (2007) 40:923–937

Fig. 3 (a) Viscosity of 20000


SCC with ternary/
a Control-PC

18000 15FA5SF
quaternary cementitious 30FA10SF
16000
materials at different

Viscosity at T=0 (cP)


45FA15SF
rotational speeds 14000
15GGBFS5SF
(T = 0 min) (b) Viscosity 12000 30GGBFS10SF
of SCC with ternary/ 10000 45GGBFS15SF
quaternary cementitious 10FA10GGBFS
8000
materials at different 20FA20GGBFS

rotational speeds 6000 30FA30GGBFS

(T = 20 min) (c) Viscosity 4000 7.5FA7.5GGBFS5SF

of SCC with ternary/ 2000


15FA15GGBFS10SF

quaternary cementitious 22.5FA22.5GGBFS15SF


0
materials at different
1 2.5 5 10 20 50 100
rotational speeds
(T = 40 min) Rotational speed (rpm)

20000
b Control-PC

18000 15FA5SF

30FA10SF
16000
Viscosit y at T=2 0 (cP)

45FA15SF
14000
15GGBFS5SF

12000 30GGBFS10SF

10000 45GGBFS15SF

10FA10GGBFS
8000
20FA20GGBFS
6000 30FA30GGBFS

4000 7.5FA7.5GGBFS5SF

15FA15GGBFS10SF
2000
22.5FA22.5GGBFS15SF
0
1 2.5 5 10 20 50 100
Rotational speed (rpm)

20000
c Control-PC
18000 15FA5SF

16000 30FA10SF
Visco sity at T=4 0 (cP)

45FA15SF
14000
15GGBFS5SF
12000 30GGBFS10SF

10000 45GGBFS15SF

10FA10GGBFS
8000
20FA20GGBFS
6000 30FA30GGBFS

4000 7.5FA7.5GGBFS5SF

15FA15GGBFS10SF
2000
22.5FA22.5GGBFS15SF
0
1 2.5 5 10 20 50 100
Rotational speed (rpm)

resistivity of about 25.8 kohm-cm was achieved for 4.6 Ultrasonic Pulse Velocity (UPV)
the concrete with 45% GGBFS and 15% SF. The
electrical resistivity of the SCCs was generally UPV of the concretes are given in Table 7. The
controlled by the use of GGBFS and SF each of values ranged from 4,878 m/s to 5,093 m/s. Similar
which approximately having 45 and 31% contri- to the compressive strength, the concrete with
bution, respectively, as given in Table 5. 30% GGBFS and 10% SF had the highest UPV
Materials and Structures (2007) 40:923–937 935

Table 7 Hardened concrete properties of SCCs


Mix No Mix ID Compressive Electrical resistivity UPV (m/s)
strength (MPa) (kohm-cm)

M1 Control-PC1 80.9 12.8 5,016


M2 20FA 69.8 13.3 5,042
M3 40FA 60.9 13.9 4,935
M4 60FA 47.5 14.8 4,901
M5 20GGBFS 75.1 13.8 4,959
M6 40 GGBFS 80.1 16.2 4,984
M7 60 GGBFS 78.1 17.7 4,901
M8 5SF 80.3 14.6 4,901
M9 10SF 85.6 17.5 5,027
M10 15SF 84.4 20.6 5,052
M11 15FA5SF 79.2 14.7 4,983
M12 30FA10SF 67.2 16.9 4,983
M13 45FA15SF 59.9 21.3 4,959
M14 15GGBFS5SF 79.6 15.8 4,878
M15 30GGBFS10SF 87.5 20.9 5,093
M16 45GGBFS15SF 84.5 25.8 4,901
M17 10FA10GGBFS 76.9 13.4 4,950
M18 20FA20GGBFS 62.2 14.7 4,926
M19 30FA30GGBFS 69.3 16.3 4,926
M20 7.5FA7.5GGBFS5SF 78.6 17.5 4,950
M21 15FA15 GGBFS 10SF 72.7 20.9 4,983
M22 22.5FA22.5GGBFS15SF 64.3 22.2 4,879

value. Whitehurst [32] classified the concretes as SF) provided slightly better performance in
excellent, good, doubtful, poor and very poor for terms of L-box test.
the UPV values of 4,500 m/s and above, 3,500– 3. Apart from the control concrete, the mixtures
4,500, 3,000–3,500, 2,000–3,000 and 2,000 m/s, particularly containing binary blends of FA,
respectively. The concretes produced in this study GGBFS and SF did not fulfill the EFNARC
had UPV values of greater than 4,500 m/s so that recommendation in terms of V-funnel flow
the rating of the concretes was found to be time. However, the concretes made with the
excellent. ternary or quaternary blends of FA, GGBFS,
and SF generally yielded more satisfactory
performance.
4. There is a clear trend that the binary use of
5 Conclusions
FA or GGBFS with ordinary PC significantly
prolonged the initial and final setting times of
Based on the findings of the study the following
the SCCs. Use of SF, however, reduced both
conclusions may be drawn:
the former and the latter. Even though using
1. Incorporating the mineral admixtures im- the mineral admixtures in the ternary blends
proved fresh properties of the SCCs. Slump reduced the setting time, the mixture incor-
flow time of the concretes containing any of porating quaternary blends of the mineral
the mineral admixtures was shorter than that admixtures had the shortest setting times,
of the control mixture with only PC. even below those of the control mixture. Test
2. All the mixtures but the control concrete results suggested that it was the SF governed
satisfied the EFNARC limitations given for the reduction in the setting time of mixtures.
the L-box height ratio. Especially, the 5. Different from the SF, incorporation of FA
concretes with ternary systems (PC + FA + and GGBFS reduced the viscosity of the
GGBFS, PC + FA + SF, or PC + GGBFS + concrete mixtures containing binary blends of
936 Materials and Structures (2007) 40:923–937

mineral admixtures. Using these materials in 9. Bouzoubaa N, Lachemi M (2001) Self-compacting


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