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An experimental mix design method was employed for high-strength alkali-activated slag concrete (HSAASC).
The mechanical properties of HSAASC were investigated for analyzing the mix design method accuracy.
A model is proposed to predict the mix proportion from the specified compressive strength.
Results are compared with standardized correlations for Portland cement concrete (PCC).
a r t i c l e i n f o a b s t r a c t
Article history: Alkali-activated slag concrete is attracting increasing attention because of its potential as an alternative
Received 19 October 2020 to Portland cement concrete, and it has been studied in several countries. The development of high-
Received in revised form 1 March 2021 strength alkali-activated Portland-cement-free concrete, made with ground granulated blast furnace slag
Accepted 13 April 2021
and sodium silicate solution as the binder, is proposed. The Institute for Technological Research/
Polytechnic School of the University of São Paulo (IPT/EPUSP) mix design method, which has never been
used before for production of this type of concrete, is employed. Tests of compressive strength and
Keywords:
dynamic modulus of elasticity were carried out at 1, 3, 7, and 28 days. In addition, static modulus of elas-
Alkali-activated slag
High-strength concrete
ticity and splitting tensile strength tests were performed at 28 days. The results showed that high-
IPT/EPUSP mix design method strength alkali-activated slag concrete (HSAASC) developed high initial and final compressive strengths.
Mechanical properties The compressive strengths of the concretes ranged from 41 to 58 MPa and from 86 to 105 MPa at 1 and
28 days, respectively. The IPT/EPUSP mix design method proved to be a suitable methodology that can be
followed for the efficient production of HSAASC.
Ó 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2021.123387
0950-0618/Ó 2021 Elsevier Ltd. All rights reserved.
N.T. Araújo Júnior, V. M.E. Lima, S.M. Torres et al. Construction and Building Materials 291 (2021) 123387
from 55% to 75%. Therefore, studies have been conducted to use Table 1
alkali-activated blast furnace slag as a binder without the use of Chemical composition of blast furnace slag.
clinker [9–21]. Cunningham and Miller [8] concluded that alkali- Chemical compositions Weight percent
activated binders exhibited better greenhouse gas emissions Calcium oxide, CaO 42.33
indexes than ordinary Portland cement. Silicon dioxide, SiO2 38.46
Currently, most available studies show that alkali-activated slag Aluminum oxide, Al2O3 10.50
(AAS) mortars and concretes, when compared with Portland Ferric oxide, Fe2O3 0.40
Magnesium oxide, MgO 6.96
cement, perform better in many respects — for example, rapid Potassium oxide, K2O 0.10
development of initial strength, high final strength, better resis- Sodium oxide, Na2O 0.10
tance to aggressive environments (such as chlorides, sulfate, and Loss on ignition (LOI) 1.12
acid solutions), better heat resistance, and significant resistance
to freeze–thaw cycles [12,15,22–24]. However, AAS formulations
have some disadvantages when compared with Portland cement Mastersizer 2000 laser granulometer, is shown in Fig. 1, where
formulations, such as a quick setting time and higher drying and D10 = 2.22 lm, D50 = 11.87 lm, and D90 = 14.99 lm.
autogenous shrinkage [9,10,25,26]. In summary, in the literature, Sodium silicate solution was used as the alkaline activator. Its
most AASC studies have been conducted to examine the mechani- specific gravity was 1.57, and its chemical composition was
cal and durability properties, but only a few have analyzed how to 16.5% Na2O, 28.5% SiO2, and 55% H2O, by weight. Thus, the silica
define the mix proportions of AASC for an established compressive modulus (the mole ratio of SiO2 to Na2O) was 1.78.
strength [13,22,27,28]. The coarse aggregate used was crushed rock granite, with a
To achieve high-strength AASC, the most effective activator is maximum size of 12.5 mm, specific gravity of 2.69, and fineness
sodium silicate solution (with adequate silica modulus and Na2O modulus of 6.13. Fine sand was used as fine aggregate with a max-
content) [25,29,30]. The blast furnace slag concrete activated with imum size of 2.4 mm, specific gravity of 2.65, and fineness modu-
sodium silicate is characterized by a predominance of C-S-H and by lus of 1.89. The particle size distribution curves of the aggregates
the volume of pores in the mesopores size range [5,26,29]. Thus, an are shown in Fig. 2.
attempt to use this type of binder to obtain a high-strength con-
crete is justified. Pu et al. [29,30] achieved compressive strengths
of up to 68 MPa at one day, 96 MPa at three days, and 117 MPa 2.2. Mix design
at 28 days with slag concrete activated with sodium silicate solu-
tion. Al-Otaibi [12], Mithun and Narasimhan [15], Bilek et al. [11] This experimental program was designed to produce HSAASC
and Li et al. [13] obtained concrete mixtures with an ultimate with a compressive strength higher than 80 MPa at 28 days. For
strength at 28 days of approximately 80 MPa in some AASC mix- the production of this concrete, the IPT/EPUSP mix design method
tures also using this activator. Accordingly, the results presented [31] was used, from the procedure shown in Fig. 3.
in the literature indicate that few studies achieved compressive The mixes wereprepared by weight.The values assigned to m were
strengths of more than 80 MPa at 28 days for AASC made with con- 2.5 (rich mix, R), 3.5 (medium mix, M), and 4.5 (poor mix, P), because
ventional mixing methods. these values provide high contents of total binder material, which are
Despite the abundance of research on AASC performance, few important for high compressive strengths.
studies have addressed the experimental mix design method and A low water/dry material ratio (H) was determined experimen-
engineering properties of high-strength alkali-activated slag con- tally to ensure low water to binder ratios (w/b), which are essential
crete (HSAASC) with compressive strength higher than 80 MPa at for the production of high-strength concretes. This ratio was set at
28 days. For this reason, the this study aimed to formulate con- 8% based on the rich mix, which had the highest binder content.
cretes by the Institute for Technological Research/Polytechnic The value defined for H was considered the minimum necessary
School of the University of São Paulo (IPT/EPUSP) mix design to guarantee good workability conditions for the HSAASC, as
method [31], achieving strengths higher than obtained in the stud- shown in Fig. 4. The liquid part of the sodium silicate solution
ies previously mentioned. Furthermore, an attempt was made to was admitted as mixing water, and the total mass of the binder
provide a more complete understanding of the mechanical proper- material was equal to the mass of the slag plus the mass of the
ties of HSAASC for design and field application purposes. Specifi- sodium silicate solution solid part. The sodium silicate solution
cally, in this study, the compressive strength, splitting tensile used had a silica modulus of 1.78 and Na2O content of 4.5% by bin-
strength, static modulus of elasticity, ultrasonic pulse velocity, der mass. Similar specifications were the ones that generated the
and dynamic modulus of elasticity of HSAASC were evaluated. highest values of mechanical properties (compressive strength
Moreover, another contribution of this article is to propose rela-
tionships with which engineers can estimate the compressive
Volume fraction (%) Cumulative volume (%)
strength of HSAASC from the definition of parameters for its mix
10 100
design.
9 Slag 90
Cumulative volume (%)
8 80
Volume fraction (%)
7 70
2. Materials and methods
6 60
5 50
2.1. Materials
4 40
3 30
Ground granulated blast furnace slag (GGBFS) was supplied by
2 20
Cimento Mizu S/A. Its chemical composition is shown in Table 1.
1 10
Based on this composition, the basicity coefficient Kb =
0 0
(CaO + MgO)/(SiO2 + Al2O3) [32] and the hydration modulus HM 0.1 1.0 10.0 100.0
= (CaO + MgO + Al2O3)/SiO2 [33] are 1.01 and 1.55, respectively.
The specific gravity and Blaine’s fineness are 2.89 and 457.2 m2/
kg, respectively. The particle size distribution, determined by the Fig. 1. Particle size distribution of blast furnace slag.
2
N.T. Araújo Júnior, V. M.E. Lima, S.M. Torres et al. Construction and Building Materials 291 (2021) 123387
3
N.T. Araújo Júnior, V. M.E. Lima, S.M. Torres et al. Construction and Building Materials 291 (2021) 123387
Fig. 4. Workability of HSAASC rich mix with H = 6.0% (a), H = 7.0% (b), and H = 8.0% (c).
Table 2 The static modulus of elasticity was calculated using Eq. (7)
Mix proportions of HSAASC. [40].
Material (kg/m3) HSAASC R HSAASC M HSAASC P
rb 0:5 3
Ec ¼ 10 ð7Þ
Total binder 648.8 501.0 408.0 eb ea
- Slag 569.9 440.1 358.5
- Sodium silicate solution - solid 78.8 60.9 49.6 where:Ec = static modulus of elasticity (GPa);rb = stress correspond-
part
Fine aggregate (f) 532.0 671.3 759.0
ing to 30% of ultimate compressive strength (MPa);0.5 = basic stress
Coarse aggregate (c) 1089.9 1082.1 1077.2 (MPa);eb = longitudinal strain produced by stress rb; andea = longi-
Total water 181.6 180.4 179.5 tudinal strain produced by basic stress.
- Water 85.3 106.0 118.9
- Sodium silicate solution - 96.3 74.4 60.6
liquid part 3. Results and discussion
w/b 0.28 0.36 0.44
m 2.5 3.5 4.5 3.1. Properties of fresh concrete
Mass ratio (1:f:c) 1:0.82:1.68 1:1.34:2.16 1:1.86:2.64
The slump values for HSAASC, listed in Table 3, show that all
mixes produced had good workability for low w/b ratios because
the specimen. Six specimens of each age were tested for the ultra- the lowest slump obtained was 150 mm for HSAASC R, which
sonic pulse velocity and compressive strength at 1, 3, 7, and had a w/b ratio of 0.28. It is unlikely that PCC mixes can achieve
28 days. Three specimens were tested for the static modulus of these slumps without the need for a superplasticizer [17,19]. How-
elasticity and splitting tensile strength at 28 days. ever, the mixes exhibited quick slump loss, with the initial setting
The dynamic modulus of elasticity was calculated using Eq. (5) starting approximately 15 min after the mixing process finished, as
[41]. shown in Fig. 5.
It was also observed that the entrapped air content decreased
ð1 þ lÞð1 2lÞ
Ed ¼ q V 2 ð5Þ for HSAASC R, HSAASC M, and HSAASC P. Consequently, the density
ð1 lÞ
of the rich mix resulted in a lower value than the densities of the
medium and poor mixes, respectively.
where:Ed = dynamic modulus of elasticity (MPa);q = density of con-
crete (kg/m3);V = ultrasonic pulse velocity (km/s); andl = dynamic
Poisson ratio. 3.2. Compressive strength
It is accepted that l = 0.13, based on the results of Thomas and
Peethamparan [16]. Fig. 6 presents the measured average compressive strengths
The splitting tensile strength was calculated using Eq. (6) [39]. (fcm) and the sample standard deviation (s) corresponding to each
mix and age of HSAASC. The development of the compressive
2F strength of HSAASC in all specimens occurred quickly, reaching
f ct;sp ¼ ð6Þ
pdl values higher than 41 MPa at one day. Regarding the compressive
strengths obtained at 28 days, all specimens had an average value
where:fct,sp = splitting tensile strength (MPa);F = maximum force higher than 86 MPa.
obtained in the test (N);d = diameter of cylindrical specimen The high value found for the compressive strength at one day,
(mm); andl = length of cylindrical specimen. uncommon in other studies for AASCs cured with the conventional
Aggregates
End of mix Inial seng
Slag
4
N.T. Araújo Júnior, V. M.E. Lima, S.M. Torres et al. Construction and Building Materials 291 (2021) 123387
Table 3 Table 4
Properties of fresh concrete mixes. Equations for compressive strength of concrete from the w/b ratio and their R2.
Properties HSAASC R HSAASC M HSAASC P Age of concrete (days) Abrams Quadratic equation
w/b
Slump (mm) 150 230 230 1 fc,1 = 107.15/8.32 fc,1 = 199.90 (w/b)2 + 38.96
Entrapped air (%) 2.96 1.46 0.89 R2 = 0.96 w/b + 63.20
Fresh density (kg/m3) 2374.59 2398.46 2400.06 R2 = 0.98
3 fc,3 = 107.94/3.14w/b fc,3 = 314.45 (w/b)2 + 145.37
R2 = 0.84 w/b + 61.49
R2 = 0.87
1 day 3 days 7 days 28 days 7 fc,7 = 113.99/2.43w/b fc,7 = 743.20 (w/b)2 + 462.72
120 R2 = 0.70 w/b + 15.87
R2 = 0.87
110 28 fc,28 = 214.26/7.44w/b fc,28 = 268.23 (w/b)2 + 75.19
R2 = 0.37 w/b + 105.07
100
R2 = 0.93
90
Compressive strength (MPa)
80
70 because it always generates values of R2 closer to 1. Thus, the
60 IPT/EPUSP diagram for HSAASC, in this research, was produced
through the second-degree polynomial equation, as shown in
Fig. 7. The proposed equations can be used to estimate the com-
40 pressive strength of HSAASC activated with sodium silicate solu-
30 tion (MS = 1.78) for the range of the w/b ratio between 0.28 and
20
0.44. In this diagram, the w/b ratio is inversely proportional to
the compressive strength of HSAASC.
10
0 3.3. Splitting tensile strength
HSAASC P HSAASC M HSAASC R
The results of splitting tensile strength (fct,sp) at 28 days and the
Fig. 6. Compressive strength at 1, 3, 7 and 28 days of hydration for HSAASC.
percentage ratio between fct,sp/fc,28 are shown in Table 5. The
HSAASC R and HSAASC M specimens exhibited similar values,
procedure, comes from the low water/dry-materials ratio (H) of 8%, while the HSAASC P specimen exhibited slightly higher values.
low w/b ratios (0.28, 0.36, and 0.44), appropriate proportion of Moreover, the first two concretes mentioned had a greater varia-
Na2O content, appropriate MS, and high binder content in the con- tion than the last concrete. This may be because of the higher effect
crete mix proportions. Douglas et al. [42] obtained compressive of microcracking in HSAASC R and HSAASC M owing to the high
strength results at one day of 38.9 MPa for AASC cured with the content of AAS paste [14]. Analyzing the relationship between
conventional procedure because, after casting, all the molded spec- the splitting tensile strength and compressive strength at 28 days
imens were covered with water-saturated burlap and left in the (fct,sp/fc,28) reveals that it is 4.28%, 4.57%, and 5.60% for the rich,
casting room at 23 °C ± 1.7 °C for 24 h. The activator used by the medium, and poor mixes, respectively. Thus, the higher the com-
authors was a sodium silicate solution with MS = 1.47 and Na2O pressive strength value, the lower the value of the ratio fct,sp/fc,28.
content of 3.41% by slag mass. The prepared concrete had a slag This trend was also verified by Mithun and Narasimhan [15]. They
content of 324 kg/m3 and a w/b ratio of 0.35. Comparing the stud- reported that the fct,sp/fc,28 ratio of AASC ranged from 6.5% to 7% for
ies, it appears that it is understandable that, in the present study, mixes with compressive strengths of 55.8–83.2 MPa.
the compressive strength at one day achieved values from 41.64 The splitting tensile strength of concrete can be predicted based
to 58.44 MPa. This is because a sodium silicate solution with a on its compressive strength. The standardized correlations of ACI
higher silica modulus (MS = 1.78) and a higher Na2O content 318-14 [43] and fib Model Code 2010 [44] are routinely used to
(4.5%) was used and because the slag content was higher for the predict the splitting tensile strength of PCC from the compressive
concretes made in this research. strength using Eqs. (10) and (11), respectively. Therefore, the
In the IPT/EPUSP method [31], the Abrams equation in Eq. (8) is resulting curves of these expressions are plotted in Fig. 8, along
used to relate the compressive strength of concrete to the w/b ratio. with the curve derived from Eq. (12), proposed by Lee and Lee
In this research, a regression analysis of the second-degree polyno- [45] for alkali-activated fly-ash/slag concrete, to determine
mial equation, given in Eq. (9), was also performed to verify which whether there is some connection between the experimental
of these equations generated a coefficient of determination (R2) results and the predicted values. Eqs. (10) – (12) are given by:
closer to 1. Table 4 shows the resulting equations and values qffiffiffiffiffiffiffi 0
K1
f c;i ¼ ð8Þ f
K2w=b f ct ¼ 2:12 ln 1 þ cm ðMPaÞ; for50MPa < fc 120MPa ð11Þ
10
120
110
90
28
80
7
70
3
60
4.0
m
1000
= ; = 0.9999
0.491 + 0.441 ×
6.0
7.0
Table 5 7
Splitting tensile strength and static modulus of elasticity of concrete at 28 days.
Experimental results
Mixes Ec ± s (GPa) fct,sp ± s (MPa) fct,sp/fc,28 (%)
ACI 318-14 [43]
HSAASC R 33.80 ± 0.79 4.50 ± 0.40 4.28 fib Model Code 2010 [44]
Spling tensile strength (MPa)
HSAASC M 33.90 ± 0.62 4.45 ± 0.87 4.57 6 Lee and Lee [45]
HSAASC P 33.90 ± 0.36 4.83 ± 0.12 5.60
the equation proposed by Lee and Lee [45] is the one that best fits
the experimental results because most points plotted in the image
present higher values than those estimated by this equation. How-
ever, further research on the tensile strength of HSAASC is neces-
sary to propose a general relationship between compressive 4
strength and splitting tensile strength, because only a small num-
ber of specimens were used in the present study.
3
3.4. Static modulus of elasticity 60 70 80 90 100 110 120
Compressive strength (MPa)
Table 5 shows the average values of the static modulus of elas-
ticity (Ec) and the sample standard deviation (s) of different Fig. 8. Comparison between experimental and predicted splitting tensile strength
HSAASC mixes at 28 days. The results of the different concrete of HSAASC at 28 days.
Lee and Lee [45] lus of elasticity (Ec,d) are shown in Table 6. The average values are
44 presented with their respective sample standard deviations (s). The
40 results obtained for the ultrasonic pulse velocity at 7 and 28 days
presented values higher than 4500 m/s. According to the Interna-
36 tional Atomic Energy Agency [46], the quality of concrete with V
higher than 4500 m/s is rated excellent, as shown in Table 7.
32
When the dynamic modulus of elasticity (Ec,d) is related to the
28 static modulus of elasticity (Ec) of the HSAASC R, HSAASC M, and
HSAASC P specimens at 28 days, Ec,d is 41.2%, 43.2%, and 43.3%
24 higher than Ec, respectively. Thus, the results obtained for Ec,d were,
on average, 42.6% higher than those of Ec.
20
The results shown in Table 6 are presented graphically in Fig. 10
16 to illustrate the development of the ultrasonic pulse velocity and
60 70 80 90 100 110 120 the dynamic modulus of elasticity over time. As expected, V and
Compressive strength (MPa) Ec,d increase with age. This observation corroborates the results
presented by Al-Otaibi [47] and Farhan et al. [48], who performed
Fig. 9. Comparison between experimental and predicted static modulus of elastic-
tests with slag concrete activated with sodium silicate. However,
ity of HSAASC at 28 days.
the HSAASC R specimens with w/b ratio of 0.28 from seven days
had lower values for V and Ec,d than other specimens with a higher
demonstrated in this type of concrete [14], which may be increas- w/b ratio. Generally, the lower the w/b ratio in pastes or concretes,
ingly critical as the compressive strength increases. the greater the values of V and, consequently, of Ec,d [49,50]. This
Fig. 9 shows the measured modulus of elasticity of AASC. This atypical performance may have occurred because of the higher
figure also shows the standardized correlations for the modulus porosity of the HSAASC R specimens compared with the others
of elasticity of PCC, defined by ACI 318–14 [43] and fib Model Code [51] because the HSAASC R specimens had an entrapped air con-
2010 [44], presented in Eqs. (13) and (14), respectively. In addition, tent approximately twice as high as that of the HSAASC M speci-
it presents the resulting curve of Eq. (15) proposed by Lee and Lee mens and three times greater than that of the HSAASC P
[45] for alkali-activated fly-ash/slag concrete. specimens, as seen in Table 3. Another possibility is that these
results are caused by the more critical shrinkage cracks formed
qffiffiffiffi in the HSAASC R matrix because of its higher AAS content [14].
0 0
Ec ¼ 4:7 f c ðGPaÞ; forf c 17:2MPað2500psiÞ ð13Þ Fig. 11 shows a graph relating the average values of ultrasonic
pulse velocity (V) and compressive strength (fcm), and Table 8
1=3 shows the equations relating these properties. The limits for these
f cm equations refer to the range of compressive strength that was
Ec ¼ 21:5 ðGPaÞ; for12MPa fc 120MPa ð14Þ
10 obtained for each mixture. Satisfactory correlations are obtained
when each concrete mix design is evaluated individually because
qffiffiffiffi determination coefficients (R2) higher than 0.90 were obtained
3 0
Ec ¼ 5:3 f c ðGPaÞ ð15Þ for the established equations. In addition, the compressive strength
of concrete tends to have a higher percentage growth than the
Fig. 9 shows that the modulus of elasticity of HSAASC predicted
ultrasonic pulse velocity because there is a 1- to 28-days percent-
using the standardized correlations of ACI 318-14 [43] and fib
age increase of 44.4%–51.7% and 4.5%–7.8% in fcm and V, respec-
Model Code 2010 [44] were higher than measured values in this
tively, considering the results at 28 days as 100%. Therefore,
study, while the modulus of elasticity of concrete calculated by
when the compressive strength and dynamic modulus of elasticity
the equation proposed by Lee and Lee [45] was lower than the
of each concrete mix design are compared individually, as shown
experimental results. Therefore, new correlations between the
in Fig. 11 and Table 8, satisfactory determination coefficients are
modulus of elasticity and the compressive strength should be
also observed for the established equations because Ec,d varies
established so that the experimental results of HSAASC can be pre-
according to V2.
dicted accurately.
Table 6
Development of ultrasonic pulse velocity, density, and dynamic modulus of elasticity over time.
Mixes Age of concrete (days) Velocity ± s (m/s) qsat ± s (kg/m3) Ec,d ± s (GPa)
HSAASC R (w/b = 0.28) 1 4365.9 ± 43.4 2371.2 ± 17.7 43.45 ± 1.01
3 4503.8 ± 33.4 2372.9 ± 17.6 46.27 ± 0.89
7 4516.4 ± 40.4 2373.2 ± 17.7 46.53 ± 0.78
28 4569.7 ± 71.5 2377.9 ± 17.6 47.73 ± 1.38
HSAASC M (w/b = 0.36) 1 4367.1 ± 25.0 2373.8 ± 30.4 43.51 ± 0.53
3 4488.0 ± 65.6 2376.0 ± 30.6 46.00 ± 1.14
7 4586.4 ± 71.9 2377.4 ± 30.6 48.07 ± 1.26
28 4607.5 ± 55.3 2380.0 ± 30.7 48.56 ± 0.87
HSAASC P (w/b = 0.44) 1 4237.8 ± 52.8 2390.3 ± 23.1 41.26 ± 1.02
3 4404.2 ± 58.2 2391.6 ± 23.1 44.59 ± 1.12
7 4529.0 ± 59.0 2392.6 ± 22.9 47.18 ± 1.21
28 4594.3 ± 42.6 2395.2 ± 23.3 48.59 ± 0.84
7
N.T. Araújo Júnior, V. M.E. Lima, S.M. Torres et al. Construction and Building Materials 291 (2021) 123387
Table 7
Classification of the quality of concrete based on ultrasonic pulse velocity [46].
Table 8
Equations for ultrasonic pulse velocity and dynamic modulus of elasticity from the compressive strength and their R2.
w/b = 0.28 w/b = 0.36 w/b = 0.44 w/b = 0.28 w/b = 0.36 w/b = 0.44
49
Dynamic modulus of elascity (GPa)
4600 48
Ultrasonic pulse velocity (m/s)
47
46
4400 44
43
4300 42
41
4200 40
0 10 20 30 0 10 20 30
Age of concrete (days) Age of concrete (days)
(a) (b)
Fig. 10. Development over time of (a) the ultrasonic pulse velocity and (b) the dynamic modulus of elasticity of the HSAASC.
w/b =0.28 w/b = 0.36 w/b = 0.44 w/b = 0.28 w/b = 0.36 w/b = 0.44
4700
Dynamic modulus of elascity (GPa)
Ultrasonic pulse velocity (m/s)
4600
48
4400 46
4300 44
4200 42
4100 40
4000 38
Fig. 11. Relationship between the compressive strength and a) ultrasonic pulse velocity and b) dynamic modulus of elasticity.
8
N.T. Araújo Júnior, V. M.E. Lima, S.M. Torres et al. Construction and Building Materials 291 (2021) 123387
4. Conclusions References
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