Mando Final 336 PDF

336D L Excavators M4T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP5387 ...
Page 1 of 18
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D L EXCAVATOR M4T
Configuration: 336D L Excavators M4T00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly

330D, 336D, 336D2, 340D and
340D2 Excavators and 336D MHPU
Mobile Hydraulic Power Unit Machine Systems
Media Number -RENR8648-18 Publication Date -01/03/2014 Date Updated -06/03/2014
i03993872
Final Drive - Assemble - Type-Two

SMCS - 4050-016
S/N - B6H568-UP
S/N - DTS1-UP
S/N - EAH1-UP
S/N - EDX1-UP
S/N - EFT1-UP
S/N - ERN275-UP
S/N - FAR1-UP
S/N - FFK1-UP
S/N - GGE1-UP
S/N - HHK1-UP
S/N - J2F1-UP
S/N - JBT1-UP
S/N - JLP299-UP
S/N - JTN1-UP
https://127.0.0.1:444/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 22/09/2020
336D L Excavators M4T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP5387 ... Page 2 of 18
S/N - JWR1-UP
S/N - KDJ1-UP
S/N - KKT1-UP
S/N - LMG1-UP
S/N - LRM1-UP
S/N - M3M1-UP
S/N - M3N1-UP
S/N - M4T1-UP
S/N - MDS1-UP
S/N - MEY179-UP
S/N - MPL1-UP
S/N - MWP1-UP
S/N - MYG1-UP
S/N - MYP1-UP
S/N - NBD169-UP
S/N - PGW1-UP
S/N - PPN1-UP
S/N - PRF1-UP
S/N - PTB1-UP
S/N - RAS573-UP
S/N - T2Y226-UP
S/N - THJ1-UP
S/N - TLY1-UP
S/N - W3K1-UP
S/N - WDC1-UP
S/N - WET1-UP
S/N - WRK1-UP
S/N - XBH1-UP
S/N - YCF1-UP
S/N - ZCT1-UP
S/N - ZML1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 138-7574 Link Bracket 2
8T-9206 Duo-Cone Seal Installer As 1
D
169-0503 Installation Kit 1
E 1U-9895 Crossblock 1
F 4C-5599 Anti-Seize Compound -
G 9S-3263 Thread Lock Compound -
H 8C-8422 Sealant -
J FT-2770 Leak Down Test Tool 1
K 6V-2012 Depth Micrometer 1
L 6V-7059 Micrometer 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris prior
to assembly. Check the condition of all O-ring seals that are used in the final drive. If any of the
seals are damaged, use new parts for replacement.
Illustration 1 g02153370
2. Use Tooling (D) to install Duo-Cone seal (44) .
3. Apply Tooling (F) to the surface of dowels (45) . Install dowels (45) .
4. Raise the temperature of lower bearing cone (43) . Install lower bearing cone (43) on motor
housing (47) .
5. Lower the temperature of bearing cups (43) . Install bearing cups (43) in sprocket housing (41) .
6. Use Tooling (D) to install Duo-Cone seal (46) .
7. Attach Tooling (B) and a suitable lifting device to sprocket housing (38) . The weight of
sprocket housing (38) is approximately 110 kg (243 lb). Install sprocket housing (38) .
8. Raise the temperature of upper bearing cone (42) . Install upper bearing cone (42) .
(47) Motor housing
9. Use Tooling (E) and a suitable press in order to apply force to upper bearing cone (42) . Apply
a force of 4000 kg (8818 lb) to the top of Tooling (E) . Rotate sprocket housing (38) in order to
seat the roller bearings.
10. Reduce the force on top of Tooling (E) to 3000 ± 300 kg (6614 ± 661 lb). Use Tooling (K) in
order to measure Dimension (X) . Record Dimension (X) .
11. Remove Tooling (E) .
12. Use Tooling (K) in order to measure Dimension (W) on coupling gear (40) . Record Dimension
(W) .
13. Subtract Dimension (X) from Dimension (W) and record the difference as Dimension (V) . The
correct shim thickness is Dimension (V) . Use Tooling (L) in order to measure the correct
thickness of shims (41) . The tolerance of Dimension (V) is 0 ± 0.05 mm (0.0 ± 0.002 inch).
Note: Use a maximum of two shims (41) . If two shims (41) are used to achieve the proper
dimension, install the thinner of the two shims toward coupling gear (40) .
14. Install shims (41) .
15. Apply Tooling (G) to the threads of bolts (39) . Install coupling gear (40) and bolts (39) .
Tighten bolts (39) to a torque of 900 ± 100 N·m (665 ± 75 lb ft).
16. Install O-ring seal (37) in sprocket housing (38) .
17. Thoroughly clean the mating surface of sprocket housing (38) that makes contact with ring gear
(36) .
18. Attach Tooling (A) and a suitable lifting device to ring gear (36) . Put ring gear (36) in position
on sprocket housing (38) . The weight of ring gear (36) is approximately 65 kg (143 lb). Make
sure that the alignment marks on sprocket housing (38) and ring gear (36) are lined up with
each other.
336D L Excavators M4T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP53... Page 10 of 18
19. Install roller bearings (33) in planetary gear assembly (29) .
20. Install washer (32) and washer (35) , and install planetary gear (34) in planetary gear assembly
(29) .
21. Install planetary shaft (31) in carrier assembly (29) .
22. Drive spring pin (30) into planetary shaft (31) .
The stake mark is at position (S) .
23. Orient the split in spring pin (30) vertically to the carrier. Align the split in the spring pin to the
top or to the bottom. Make a stake mark on each side of the spring pin hole in the carrier. Each
stake mark should be approximately 1.5 mm (0.06 inch) from the outside diameter of the spring
pin hole.
24. Repeat Steps 19 through 23 in order to install the other two planetary gears in the carrier
assembly.
25. Use Tooling (A) and a suitable lifting device to install planetary gear assembly (29) . The
weight of planetary gear assembly (29) is approximately 38 kg (85 lb).
26. Position sun gear (28) in planetary gear assembly (19) and install retaining ring (23) .
27. Install roller bearing (25) in planetary gear (26) .
28. Install washer (24) and washer (27) , and install planetary gear (26) in planetary gear assembly
(19) .
29. Install planetary shaft (22) in planetary gear assembly (19) .
30. Drive spring pin (21) into planetary shaft (22) .
The stake mark is at position (S) .
31. Orient the split in spring pin (21) vertically to the carrier. Align the split in the spring pin to the
top or to the bottom. Make a stake mark on each side of the spring pin hole in the carrier. Each
stake mark should be approximately 1.5 mm (0.06 inch) from the outside diameter of the spring
pin hole.
32. Repeat Steps 27 through 31 in order to install the other two planetary gears in the carrier.
33. Install spacer (20) .
34. Use Tooling (A) and a suitable lifting device to install planetary gear assembly (19) . The
weight of planetary gear assembly (19) is approximately 48 kg (105 lb).
Note: Make sure that the oil passages in the shafts are oriented toward the center of carrier
assembly (17) .
35. Raise the temperature of carrier assembly (17) . Lower the temperature of the shafts. Install the
shafts into carrier assembly (17) until the groove of the shafts is at Dimension (A) . Dimension
(A) equals 25.00 ± 0.10 mm (0.984 ± 0.004 inch).
36. Make eight stake marks at distance of Dimension (C) from each shaft. Dimension (C) equals
2.0 ± 1.0 mm (0.08 ± 0.04 inch). The width of each stake mark should be equal to Dimension
(B) . Dimension (B) equals 4.0 ± 1.0 mm (0.16 ± 0.04 inch).
37. Install sun gear (18) and retaining ring (14) .
38. Install washer (16) and roller bearing (15) . Install planetary gear (13) and washer (12) . Install
retaining ring (11) .
39. Repeat Step 38 for the other two planetary gears.
40. Install planetary gear assembly (10) , spacer (9) and sun gear (8) .
41. Install O-ring seals (7) on plugs (4) .
42. Install plugs (4) in cover (2) . Tighten plugs (4) to a torque of 80 ± 10 N·m (59 ± 7 lb ft). Install
plate (6) in cover (2) . Position gear (5) and install bolts (3) .
43. Place a piece of solder in the center of gear (8) .
Note: You may need to apply some grease to the solder in order to keep the solder in position
on gear (8) .
44. Use Tooling (A) and a suitable lifting device to install cover (2) . The weight of cover (2) is
approximately 32 kg (70 lb).
45. Install four bolts (1) at 90 degrees from each other.
46. Remove bolts (1) .
47. Use Tooling (A) and a suitable lifting device to remove cover (2) .
48. Use a micrometer to measure the thickness of the solder. Record this measurement in order to
determine the thickness of the shims for plate (6) . Adjust the shims in order to obtain a
clearance of 1.000 + 1.000 mm (0.0394 + 0.0394 inch) between plate (6) and gear (8) .
49. Apply Tooling (H) to the mating surfaces of cover (2) and the housing.
50. Use Tooling (A) and a suitable lifting device to Install cover (2) .
51. Install bolts (1) . Tighten bolts (1) to a torque of 900 ± 100 N·m (664 ± 74 lb ft).
52. Remove plug (5) (not shown) from cover (2) . Attach Tooling (J) to cover (2) . Reduce the air
pressure at the source to 103 kPa (15 psi). Apply air pressure to Tooling (J) . This air will test
the Duo-Cone seals.
53. Use the ball valve on Tooling (J) to eliminate the air pressure to the final drive. A pressure of
98 kPa (14.2 psi) must be maintained for 30 seconds.
54. Remove Tooling (J) . Install plug (5) . Torque plug (5) to 80 ± 10 N·m (59 ± 7 lb ft).
End By: Install the final drive and the travel motor.
Copyright 1993 - 2020 Caterpillar Inc. Tue Sep 22 15:50:37 CDT 2020
All Rights Reserved.
Private Network For SIS Licensees.

Mando Final 336 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mando Final 336 PDF

Uploaded by

Copyright:

Available Formats

336D L Excavators M4T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP5387 ...

Disassembly and Assembly

Final Drive - Assemble - Type-Two

2. Use Tooling (D) to install Duo-Cone seal (44) .

6. Use Tooling (D) to install Duo-Cone seal (46) .

(47) Motor housing

11. Remove Tooling (E) .

14. Install shims (41) .

16. Install O-ring seal (37) in sprocket housing (38) .

19. Install roller bearings (33) in planetary gear assembly (29) .

21. Install planetary shaft (31) in carrier assembly (29) .

22. Drive spring pin (30) into planetary shaft (31) .

The stake mark is at position (S) .

27. Install roller bearing (25) in planetary gear (26) .

29. Install planetary shaft (22) in planetary gear assembly (19) .

30. Drive spring pin (21) into planetary shaft (22) .

The stake mark is at position (S) .

33. Install spacer (20) .

37. Install sun gear (18) and retaining ring (14) .

39. Repeat Step 38 for the other two planetary gears.

41. Install O-ring seals (7) on plugs (4) .

43. Place a piece of solder in the center of gear (8) .

45. Install four bolts (1) at 90 degrees from each other.

46. Remove bolts (1) .

You might also like