You are on page 1of 1

They test the material - local lab and then accept it.

75% + 25% water


Computerised - by weight goes to mixtures
Via conveyer belt to hopper (14 tons per hr)
Grind - continuous process
Underground tank for material - 24 tanks
550 degree
2.2 & 2 mm nozzles spray dryer + wastage also goes out - This liquid has 5.6%
moisture.
Now powder is ready for pressing.
Powder through conveyor to moulds
Control room for pressing
Maintainence gets planned dept wise + record is kept even for a single bearing -
changed part gets recorded in a computer
Entire plant never shuts down
22 hrs + 2 hrs stopping daily.
Sliders - slides the powder into a die
575 ml - mould needs to be changed for a different size - 3 tiles
400sq meter per hr (4 machines) - can be changed speed and moulds
Switch between machines
After pressing - goes to dryer
One dryer - 5 lines (up/down)
Not direct flame-hot air Temp-230 degree -25 min cycle (1person works here)

Glaze line - 2 lines - 8 people - 7 mins


Warm tile - then water - then poutine like to fill the pores (engobe) - line 1-2
temp 80-85 temp // check after every hour - otherwise inform supervisor
Cooling machine for the safety - before digital printing machine.
Digital printing machine (20,000sq meter is capacity but they run it under that)
Ink gets imported - 1 person stays here
Then it depends on the plan - that say they were running one line for matt and one
for glossing - hard material was applied on matt line.

You might also like