Professional Documents
Culture Documents
Assignment 1
Transportable Modular House Structure Design
Semester 1, 2020
Group Number: 27
Name Student ID
Loo Jia Jin 19220677
Ong Ee Fang 19220392
Nelson Lee Kuan Ming 19214366
STEN4003: Integrated Structural Design – ASSIGNMENT ONE Group Number: _27_
MARKING of GROUP WORK
Total
COMMENTS:_______________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
ii
Executive Summary STRUCTURAL SYSTEM
The three main components of the structural system are joists, beams,
and columns. The roof joists will transfer loading from roof to the
beam through pinned connection, then the roof beam will transfer the
loading to the supporting column. Floor joists and beams do the
similar job transferring loads from the floor to column.
INTERFACES
1. Bolt the custom steel I-beam to the foundation, or bolt at the top
column of the lower floor unit.
2. Secure the modular unit with sling and lift the unit with cranes
according to the proposed rigging system.
3. Place the volumetric on top of the foundation or stack on top of
other units, while workers need to adjust the placement of unit.
4. Bolt the steel I-beam to the bottom column of the unit
5. Check the stability of each connector before removing the rigging
system.
MATERIAL CHOICE
Timber is the material used for this project, because it can provide
roughly a 20% higher strength-to-weight ratio compare to structural
steel. This is a crucial criterion for constructing a lightweight
volumetric unit.
SUBMISSION BY:
Group27:
Nelson Lee Kuan Ming
Loo Jia Jin
Ong Ee Fang
04/05/2020
Plan view and elevated view @ 1:100 Detail of key connection/buildup @ 1:10
Table of Contents
Executive Summary................................................................................................................................ iii
1.0 Introduction ....................................................................................................................................... 1
2.0 Conceptual Design............................................................................................................................. 2
2.1 Roof Structure Design ................................................................................................................... 2
2.2 Floor Structure Design .................................................................................................................. 2
2.3 Column Design .............................................................................................................................. 2
2.4 Connections Design ....................................................................................................................... 2
2.5 Principle of Building Acoustics..................................................................................................... 3
2.6 Principle of Fire Design................................................................................................................. 3
2.7 Lifting of Module .......................................................................................................................... 3
3.0 Design Actions .................................................................................................................................. 4
3.1 Evaluation of Permanent Loads (G) .............................................................................................. 4
3.2 Evaluation of Imposed Loads (Q) ................................................................................................. 6
3.3 Evaluation of Wind Loads ............................................................................................................. 6
3.4 Design Load Combination ............................................................................................................. 9
4.0 Ultimate Strength Limit State Design ............................................................................................. 10
4.1 Design of Roof Joists................................................................................................................... 10
4.2 Design of Roof Beam .................................................................................................................. 12
4.3 Design of Floor Joists .................................................................................................................. 13
4.4 Design of Floor Beams ................................................................................................................ 14
4.5 Design of Columns ...................................................................................................................... 15
5.0 Serviceability Limit State Design .................................................................................................... 16
5.1 Serviceability Check for Roof Joist ............................................................................................. 16
5.2 Serviceability Check for Roof Beam ........................................................................................... 16
5.3 Serviceability Check for Floor Joist ............................................................................................ 16
5.4 Serviceability Check for Floor Beam .......................................................................................... 16
5.5 Serviceability Check for Column ................................................................................................ 16
6.0 Connection Design .......................................................................................................................... 17
6.1 Connection between roof and roof joists ..................................................................................... 17
6.2 Connection between Roof Joist and Roof Beam ......................................................................... 17
6.3 Connection between Roof Beam and Column ............................................................................ 17
6.4 Connection between Floor and floor joist ................................................................................... 18
6.5 Connection between Floor Joist and Floor Beam ........................................................................ 18
6.6 Connection between Floor Beam and Column ............................................................................ 19
6.7 Connection between Upper Column and Lower Column............................................................ 19
6.8 Connection between Modules ..................................................................................................... 20
7.0 Conclusion ....................................................................................................................................... 21
8.0 Detailed Drawings ........................................................................................................................... 21
9.0 References ....................................................................................................................................... 21
10.0 Appendix ....................................................................................................................................... 22
List of Figure:
Figure A1 Rigging system to lift the modular at site (Hercules SLR n.d.) ........................................... 22
Figure E2.1 Bending moment diagram with load combination of 1.35G.............................................. 29
Figure E1.3 Bending moment diagram with load combination of 1.2G + 1.5Q ................................... 29
Figure E1.4 Bending moment diagram with load combination of 1.2G + 1.5ψlQ ................................ 29
Figure E1.5 Bending moment diagram with load combination of 1.2G + Wu + ψcQ .......................... 30
Figure E1.6 Bending moment diagram with load combination of 0.9G + Wu...................................... 30
Figure E1.7 Shear force diagram with load combination of 1.35G ....................................................... 30
Figure E1.8 Shear force diagram with load combination of 1.2G + 1.5Q ............................................. 31
Figure E1.9 Shear force diagram with load combination of 1.2G + 1.5ψlQ ......................................... 31
Figure E1.10 Shear force diagram with load combination of 1.2G + Wu + ψcQ ................................. 31
Figure E1.11 Shear force diagram with load combination of 0.9G + Wu ............................................. 32
Figure E2.12Bending moment diagram with load combination of 1.35G ............................................ 32
Figure 13 Bending moment diagram with load combination of 1.2G + 1.5Q ....................................... 32
Figure 14 Bending moment diagram with load combination of 1.2G + 1.5ψlQ ................................... 33
Figure 15 Bending moment diagram with load combination of 1.2G + Wu + ψcQ.............................. 33
Figure 16 Bending moment diagram with load combination of 0.9G + Wu ......................................... 33
Figure 17 Shear Force diagram with load combination of 1.35G ......................................................... 34
Figure 18 Shear Force diagram with load combination of 1.2G + 1.5Q ............................................... 34
Figure 19 Shear Force diagram with load combination of 1.2G + 1.5ψlQ ............................................ 34
Figure 20 Shear Force diagram with load combination of 1.2G + Wu + ψcQ ...................................... 35
Figure 21 Shear Force diagram with load combination of 0.9G + Wu ................................................. 35
Figure 22 Bending moment diagram with load combination of 1.35G ................................................. 35
Figure 23 Bending moment diagram with load combination of 1.2G + 1.5Q ....................................... 36
Figure 24 Bending moment diagram with load combination of 1.2G + 1.5ψlQ ................................... 36
Figure 25 Bending moment diagram with load combination of 1.2G + Wu + ψcQ.............................. 36
Figure 26 Bending moment diagram with load combination of 0.9G + Wu ......................................... 37
Figure 27 Shear Force diagram with load combination of 1.35G ......................................................... 37
Figure 28 Shear Force diagram with load combination of 1.2G + 1.5Q ............................................... 37
Figure 29 Shear Force diagram with load combination of 1.2G + 1.5ψlQ ............................................ 38
Figure 30 Shear Force diagram with load combination of 1.2G + Wu + ψcQ ...................................... 38
Figure 31 Shear Force diagram with load combination of 0.9G + Wu ................................................. 38
Figure 32Bending moment diagram with load combination of 1.35G .................................................. 39
Figure 33 Bending moment diagram with load combination of 1.2G + 1.5Q ....................................... 39
Figure 34 Bending moment diagram with load combination of 1.2G + 1.5ψlQ ................................... 39
Figure 35 Bending moment diagram with load combination of 1.2G + Wu + ψcQ.............................. 40
Figure 36 Bending moment diagram with load combination of 0.9G + Wu ......................................... 40
Figure 37 Shear Force diagram with load combination of 1.35G ......................................................... 40
Figure 38 Shear Force diagram with load combination of 1.2G + 1.5Q ............................................... 41
Figure 39 Shear Force diagram with load combination of 1.2G + 1.5ψlQ ............................................ 41
Figure 40 Shear Force diagram with load combination of 1.2G + Wu + ψcQ ...................................... 41
Figure 41 Shear Force diagram with load combination of 0.9G + Wu ................................................. 42
Figure 42 Bending moment diagram with load combination of 1.35G ................................................. 42
Figure 43 Bending moment diagram with load combination of 1.2G + 1.5Q ....................................... 42
Figure 44 Bending moment diagram with load combination of 1.2G + 1.5ψlQ ................................... 43
Figure 45 Bending moment diagram with load combination of 1.2G + Wu + ψcQ.............................. 43
Figure 46 Bending moment diagram with load combination of 0.9G + Wu ......................................... 43
Figure 47 Axial Force diagram with load combination of 1.35G.......................................................... 44
Figure 48 Axial Force diagram with load combination of 1.2G + 1.5Q ............................................... 44
Figure 49 Axial Force diagram with load combination of 1.2G + 1.5ψlQ ............................................ 44
Figure 50 Axial Force diagram with load combination of 1.2G + Wu + ψcQ ...................................... 45
Figure 51 Axial Force diagram with load combination of 0.9G + Wu.................................................. 45
Figure 52 Deflection diagram of roof joists .......................................................................................... 46
Figure 53 Deflection diagram of roof beam .......................................................................................... 46
Figure 54 Deflection diagram of floor joists ......................................................................................... 47
Figure 55 Deflection diagram of floor beam ......................................................................................... 47
Figure 56 Deflection diagram of columns ............................................................................................. 48
List of Table:
Table 1 Details for Roof Structure Design .............................................................................................. 2
Table 2 Details for Floor Structure Design ............................................................................................. 2
Table 3 Details for Column Design ......................................................................................................... 2
Table 4 Details for Connection Design ................................................................................................... 2
Table 5 Internal Pressure Calculation Details ......................................................................................... 7
Table 6 External Pressure Calculation Details ........................................................................................ 8
Table 7 Aerodynamic Shape Factor for External Pressure ...................................................................... 8
Table 8 Combined Values of Cfig ............................................................................................................ 8
Table 9 Design Wind Pressure ................................................................................................................ 9
Table 10 Details for Combination of Action for Serviceability Limit State ........................................... 9
Table 11 Details for Combinations of Actions for Ultimate Strength Limit State ................................ 10
Table 12 Details for Bending Strength Design Capacity....................................................................... 11
Table 13 Details for Flexural Sear Strength .......................................................................................... 11
Table 14 Bending Strength Design Capaity for Roof Beam ................................................................. 12
Table 15 Flexural Shear Strength for Rood Beam ................................................................................ 13
Table 16 Bearing Capacity for Roof Beam ........................................................................................... 13
Table 17 Bending Strength Design Capacity for Joists ......................................................................... 13
Table 18 Flexural Shear Strength for Joists........................................................................................... 14
Table 19 bendin Strength Design Capacity for Floor Beams ................................................................ 14
Table 20 Flexural Shear Strength for Floor Beams ............................................................................... 14
Table 21 Bearing Capacity for Floor Beams ......................................................................................... 15
Table 22 Compressive Strength Design for Columns ........................................................................... 16
Table 23 Design Capacity for Connection between Roof Beam and Column ...................................... 18
Table 24 Design Capacity for Connection between Floor Beam and Column...................................... 19
Table 25 Design Capacity for Connection between Upper Column and Lowwer Column................... 20
Table 26 Design Capacity for Connection between Modules ............................................................... 20
1.0 Introduction
This design report outlines the analysis of structural timber design for the superstructure of the
transportable housing project, according to a provided architectural design. The prefabricated volumetric
units are designed with sufficient robustness for transportation, lifting and handling. The units dimension
proposed by our project are 10.95m x 5.4m and 3.65m x 5.4m, with height of 3.9m, satisfying the
maximum loading dimensions for transportation of units above road. Timber is used as the main
structural material in this project, as the strength-to-weight ratio of timber products are roughly 20%
higher than of using steel design. Lightweight volumetric units are preferred for this project.
The architectural design of the modular house is inspired by the Shigeruban Furniture House, where
furniture such as wardrobes and cupboards act as part of the structural member for the structure to
minimize usage of space. Thus, the design of the modular house’s columns in this project is relatively
small to accommodate the size of furniture. Each unit are able to stack up on one another provided that
the columns are connected accordingly to the design of this report, with a maximum of four storey being
stacked together.
Few studs of 150mm x 150mm were added at the side of the unit, which is not part of any furniture, to
improve the stability of the modular house. Other engineering consideration include the local
performance requirements such as the acoustics and fire protection.
Other design specifications are taken from the technical data sheets provided by manufacturer:
Laminated Veneer Lumber (LVL) – Wesbeam
Cross-Laminated Timber (CLT) – Woodworks, Crosslamtimber
Connections- Rothoblaas, Pryda
The structural analysis for load path of the structure are designed by using the SPACEGASS software.
1
2.0 Conceptual Design
2.1 Roof Structure Design
Structural Elements Materials Specifications
Maximum span length: 3000mm
Roof LVL Maximum span width: 1200mm
Thickness: 28mm
Height: 140mm
Joists LVL
Width: 35mm
Height: 270mm
Beam GLT
Width: 65mm
Table 1 Details for Roof Structure Design
2
2.5 Principle of Building Acoustics
Building Code of Australia (BCA) set the acoustic ratings for residential buildings to follow. Polyester
insulation of 50mm thick are inserted above the ceiling and below the floor for sound insulations
between each unit. The purpose of sound insulation is to reduce the transmission of sound energy from
one unit to another unit, improving the accommodating tolerance when units are stacked up. Design
properties of the acoustic design may refer to GTEKTM with acoustic system tested by CSIRO
(Manufacturing & Infrastructure Technology) that complies with the requirement of BCA. On-site
insulation rating should be tested for a more accurate data.
Safe work loading under general conditions [AS1353.2- 1997] <Table 1>
Two synthetic slings with 5 tonnes capacity each is used together to stabilise the module while lifting.
Two Dura-Lite adjustable lifting beam with standard capacity of 5 tonnes and a Modulift MOD70
Spreader beam with a maximum capacity of 70 tonnes & 14 m length are used together with the slings
to provide a 90o lifting angle to prevent the module from being damaged through the lifting process. The
spacing between slings are 6m, symmetrically 3 m away from the centre of gravity of the module.
3
3.0 Design Actions
The loading of the roof is transferred to the main columns supporting the beams through the roof joists.
The loading from the floor is transferred to the main columns supporting the beams through the floor
joists. To determine the suitable sizing of timber to be used for each structural element, the design actions
need to be calculated. The load path from the highest point of the structure working all the way until the
bottom of footing are analysed using SPACEGASS software. Three design actions acting on the
structures are the permanent loads, imposed loads, and wind loads.
4
3.1.4 Glass Wall
Density = 15 kg/m2 (Double R Glass & Roofing Systems Ltd, 2020)
Thickness = 6mm
Height = 2500m
15𝑥9.81
Line load = 1000
𝑥2.5 = 0.368 kN/m
Calculation of loading for the rest of the beam are shown in Appendix B1.
Calculation of loading for the rest of the column are shown in Appendix B3
5
3.2 Evaluation of Imposed Loads (Q)
The imposed loading actions are calculated according to Australian Standard/New Zealand Standard
(AS/NZS 1170.1:2002) unless otherwise stated.
The load path of imposed load from roof and floor joists to other structural members of the module are
analysed using SPACEGASS software. The final imposed loads acting on those members is shown in
figures from Appendix E.
6
3.3.2 Design Wind Pressure:
3.3.3 Aerodynamic Shape Factor, Cfig for Largest Opening on Windward Wall (Transverse
Wind Case)
Internal Pressure
External Pressure
Cp,e (Windward wall) = 0.8 (h ≤ 25m, elevated building) <Table 5.2 (A)>
Cp,e (Leeward wall) = -0.5 (α<10, d/b ≤ 1) <Table 5.2 (B)>
Cp,e (Side wall) = -0.65 (0 to 3m from leeward wall)
= -0.5 (3 to 5.4m from leeward wall) <Table 5.2 (C)>
Cp,e (Roof) = -0.9, -0.4 (0 to 1.5m from leeward wall, h/d ≤ 0.5)
7
Area Reduction Factor, Ka <Clause 5.4.2>:
8
Design Wind Pressure = 0.666Cfig (kN/m2)
3.3.4 Aerodynamic Shape Factor, Cfig for Largest Opening on Side Wall (Longitudinal Wind
Case)
This wind load case is proven not critical, calculation shown in Appendix C.
9
3.4.2 Combinations of Actions for Ultimate Strength Limit State
10
ρbS1 = 1.0653 × 9 = 9.5877 ≤ 10
k12 = 1.0 <Clause 3.2.4 (a)>
Bending strength, f’b = 59 MPa (Wesbeam)
𝑏𝑥 𝑑 2 35 𝑥 1402
Section modulus, Z = = =114.33 x 103 mm3
6 6
11
4.2 Design of Roof Beam
Glued-laminated timber is used for the roof beam. The stress grade is GL18 with size of 270×65 mm
and the spacing as below. The reason that choosing 270mm for the beam depth is to provide the enough
space for the wiring and piping on ceiling. Load analysis taken from SPACEGASS shown in Appendix
E2.
12
Load k1 k4 k6 f’s As (mm2) ϕVd (kN) V* (kN)
Combination (MPa)
1.35G 0.57 1 1 5 11700 31.678 3.09
1.2G + 1.5Q 0.94 1 1 5 11700 52.241 5.93
1.2G + 1.5ψlQ 0.57 1 1 5 11700 31.678 2.75
1.2G + Wu + ψcQ 1 1 1 5 11700 55.575 3.29
0.9G + Wu 1 1 1 5 11700 55.575 2.56
Table 15 Flexural Shear Strength for Rood Beam
ϕNd,p = ϕ k1 k4 k6 k7 f’p Ap
ϕ = 0.95 (Glue-Laminated Timber – Category 1) <Table 2.1>
Duration of load factor, k1 from [AS1720.1-2010] <Table G1>
Partial seasoning factor, k4 = 1.0 (Equilibrium moisture content ≤ 15%) <Table 8.1>
Temperature factor, k6 = 1.0 <Clause 2.4.3>
Length of bearing factor, k7 = 1.0 (length of bearing member > 150) <Table 2.6>
Bearing strength, f’p = 19 MPa
Bearing area, Ap = 65×35 = 2275 mm2
13
4.3.2 Flexural Shear Strength
14
4.4.3 Bearing Capacity
ϕ = 0.90 (All other timber & stress grade – Category 1) <Table 2.1>
Duration of load factor, k1 from [AS1720.1-2010] <Table G1>
Partial seasoning factor, k4 = 1.0 (Equilibrium moisture content ≤ 15%) <Table 8.1>
Temperature factor, k6 = 1.0 <Clause 2.4.3>
Stability factor, k12 = 1.5-0.05 ρc S3 = 0.82 <Clause 3.3.3>
Slenderness coefficient for buckling about the major axis <Clause 3.3.2.2(a)>
𝐿𝑎𝑥 𝑔13 𝐿
S3 = lesser of 𝑑
or 𝑑
3900
= 150
= 26
ρc S3 = 26 x 0.524 = 10 ≤ 13.624≤ 20
15
Load Combination k1 k4 k6 k9 k12 f’c Ac ϕNd,c Nc*
(MPa) (mm2) (kN) (kN)
1.35G 0.57 1 1 1 0.82 21 22500 220.85 45.25
1.2G + 1.5Q 0.94 1 1 1 0.82 21 22500 364.20 156.41
1.2G + 1.5ψlQ 0.57 1 1 1 0.82 21 22500 220.85 79.90
1.2G + Wu + ψcQ 1 1 1 1 0.82 21 22500 387.45 69.58
0.9G + Wu 1 1 1 1 0.82 21 22500 387.45 6.97
Table 22 Compressive Strength Design for Columns
ϕNd,c > Nc* [OK]
16
6.0 Connection Design
The design capacity of joints shown below is according to AS 1720.1-2010 Clause 4.0 unless otherwise
stated. The more detailed analysis on the joints’ dimension selection and their relative spacing is shown
in Appendix G. Detailed drawings of each connector are shown in Appendix H.
Design of nails are shown in Appendix G1, detailed drawings are shown in Appendix H: Drawing 03.
Design capacity for type 2 joint ϕNd,j = ϕk13 Ip n Qk <4.2.3.4>
ϕ = 0.85 (Nails conforming to AS2334 – Category 1) <Table 2.2>
k13 = 0.6 (withdrawal from end grain for skew driven nails)
Depth of nail penetration, Ip = 22mm
Characteristic capacity, Qk = 13N/mm penetration of nail (Nail diameter 2.5mm) <Table 4.2(B)>
ϕNd,j = 0.85 x 0.6 x 22 x 1 x 13 = 0.146kN
ϕNd,j (0.146kN) > N* (0.084kN) [OK]
Joint type = Type 2 joint (Fastener subject to axial loads where the fastener into the side or end
grain of connected members) <Clause 4.1.3>, <Figure 4.4(c)>
Design of nails are shown in Appendix G2, detailed drawings are shown in Appendix H: Drawing 04.
Design capacity for type 2 joint ϕNd,j = ϕk13 Ip n Qk <4.2.3.4>
ϕ = 0.85 (Nails conforming to AS2334 – Category 1) <Table 2.2>
k13 = 0.6 (withdrawal from end grain for skew driven nails)
Depth of nail penetration, Ip = 53.5mm
Total number of nails in the joint, n = 4
Characteristic capacity, Qk = 16N/mm penetration of nail (Nail diameter 3.15mm) <Table 4.2(B)>
ϕNd,j = 0.85 x 0.6 x 53.5 x 4 x 16 = 1.746kN
Design of bolts are shown in Appendix G3, detailed drawings are shown in Appendix H: Drawing 05.
Design capacity of bolted joints <Clause 4.4.3>
Design capacity for type 1 joint ϕNd,j = ϕ k1 k16 k17 n Qsk
ϕ = 0.85 (Bolts conforming to AS1111.1: M16 and smaller – Category 1) <Table 2.2>
Factor for duration of load for fasteners, k1 taken from <Table G1>
k16 = 1.0 (otherwise)
Factor for multiple bolted joint, k17 = 1.0 (Seasoned timber) <Table 4.12>
Number of bolts, n = 2
17
Characteristic capacity for bolted joint system, Qk = 3.75kN
(system load perpendicular to grain; seasoned timber; beff 150mm; M6) <Table 4.10(C)>
Design of nails are shown in Appendix G4, detailed drawings are shown in Appendix H: Drawing 06.
Design capacity for type 2 joint ϕNd,j = ϕk13 Ip n Qk <4.2.3.4>
ϕ = 0.85 (Nails conforming to AS2334 – Category 1) <Table 2.2>
k13 = 0.6 (withdrawal from end grain for skew driven nails)
Depth of nail penetration, Ip = 45mm
Characteristic capacity, Qk = 16N/mm penetration of nail (Nail diameter 3.15mm) <Table 4.2(B)>
Design of screw are shown in Appendix G5, detailed drawings are shown in Appendix H: Drawing 07.
Design capacity for type 2 joint ϕNd,j = lesser [ϕk13 Ip n Qk or nNd,s] <4.3.3.4>
ϕ = 0.85 (Screw conforming to AS3566 series – Category 1) <Table 2.2>
k13 = 1.0 (withdrawal from side grain)
Depth of screw penetration, Ip = 72.03mm
Total number of screws in the joint, n = 4
Characteristic capacity, Qk = 48N/mm penetration of thread (Shank diameter 5mm) <Table 4.6(B)>
18
6.6 Connection between Floor Beam and Column
Joint group for connector design = JD3 <Table H2.3>
Joint type = Type 1 joint (Fastener subject to shear loads where the fastener is into the side or end
grain of connected members) <Clause 4.1.3>
Design of bolts are shown in Appendix G6, detailed drawings are shown in Appendix H: Drawing 08.
Design capacity of bolted joints <Clause 4.4.3>
Design capacity for type 1 joint ϕNd,j = ϕ k1 k16 k17 n Qsk
ϕ = 0.85 (Bolts conforming to AS1111.1: M16 and smaller – Category 1) <Table 2.2>
Factor for duration of load for fasteners, k1 taken from <Table G1>
k16 = 1.0 (otherwise)
Factor for multiple bolted joint, k17 = 1.0 (Seasoned timber) <Table 4.12>
Number of bolts, n = 2
Characteristic capacity for bolted joint system, Qk = 20.4kN
(system load perpendicular to grain; seasoned timber; beff 150mm; M20) <Table 4.10(C)>
Design of bolts are shown in Appendix G7, detailed drawings are shown in Appendix H: Drawing 09.
The design is a three members shear-plate joint with steel side plates
Use plate with steel grade 250.
Design capacity for bolted type 1 joint ϕNd,j = ϕ k1 k16 k17 n Qsk <4.4.3.2>
ϕ = 0.85 (Bolts conforming to AS1111.1; M16 and smaller – Category 1) <Table 2.2>
Factor for duration of load for fasteners, k1 taken from <Table G1>
k16 = 1.2 (bolts that transfer load through metal side plates
k17 = 1.0 (seasoned timber) <Table 4.12>
Assumed usage of M8 bolts with 150mm length.
Number of bolts, n = 2
Qsk > 3870N (beff = 150mm, seasoned timber) <Table 4.10(C)>
19
Load Combination ϕ k1 k16 k17 n Qsk ϕNd,j N*
(kN) (kN) (kN)
1.35G 0.85 0.57 1.2 1.0 2 3.87 4.50 3.09
1.2G + 1.5Q 0.85 0.94 1.2 1.0 2 3.87 7.42 5.93
1.2G + 1.5ψlQ 0.85 0.57 1.2 1.0 2 3.87 4.50 2.75
1.2G + Wu + ψcQ 0.85 1 1.2 1.0 2 3.87 7.89 3.29
0.9G + Wu 0.85 1 1.2 1.0 2 3.87 7.89 2.56
Table 25 Design Capacity for Connection between Upper Column and Lowwer Column
Design of bolts are shown in Appendix G8, detailed drawings are shown in Appendix H: Drawing 10.
Design capacity for bolted type 1 joint ϕNd,j = ϕ k1 k16 k17 n Qsk <4.4.3.2>
ϕ = 0.85 (Bolts conforming to AS1111.1; M16 and smaller – Category 1) <Table 2.2>
Factor for duration of load for fasteners, k1 taken from <Table G1>
k16 = 1.0 (otherwise)
k17 = 1.0 (seasoned timber) <Table 4.12>
Assumed usage of M10 bolts with 320mm length.
Number of bolts, n = 2
Qsk > 5400N (beff = 150mm, seasoned timber) <Table 4.10(C)>
20
7.0 Conclusion
In conclusion, all the members size and connections proposed in this report are analysed and calculated
to have complied with the design capacity in accordance to AS 1720.1-2010. Thus, the members are
confident to be used as the design of structural system for the modular house.
9.0 References
Wesbeam. 2018. Wesbeam e-beam+ [F17] LVL Characteristic Values & Design Criteria.
https://wesbeam.com/Wesbeam/media/Documents/WESB0229_Design-Criteria-%E2%80%93-e-
beam-_WEB.pdf
WoodWorks, Wood Product Council. n.d. CLT Floor Design: Strength, Deflection and Vibrations.
https://www.woodworks.org/design-and-tools/building-systems/#tabs-1-2
21
10.0 Appendix
Appendix A: Conceptual Design Drawings
Figure A1 Rigging system to lift the modular at site (Hercules SLR n.d.)
22
Appendix B: Permanent load
At beam 2:
Tributary length of joists on beam = (3650/2) + (3225/2) = 3438mm
Point load acting on beam at 600 centres = (0.141 x 3.438) = 0.485kN
At beam 3:
Tributary length of joist on beam = 3225/2 = 1613mm
Point load acting on beam at 600 centres = (0.141 x 1.613) = 0.227kN
Point load acting on beam at edge = 0.086 x 1.613 = 0.139kN
At beam 4:
Tributary length of joist on beam = (2175/2) + (3225/2) = 2700mm
Point load acting on beam at 600 centres = (0.141 x 2.7) = 0.381kN
Point load acting on beam at edge = 0.086 x 2.7 = 0.232kN
At beam 5:
Tributary length of joist on beam = 2175/2 = 1088mm
Point load acting on beam at 600 centres = (0.141 x 1.088) = 0.153kN
Point load acting on beam at edge = 0.086 x 1.088 = 0.094kN
At beam 2:
Tributary length of joists on beam = (3650/2) + (3225/2) = 3438mm
Point load acting on beam at 600 centres = (0.218 x 3.438) = 0.749kN
At beam 3:
Tributary length of joist on beam = 3225/2 = 1613mm
Point load acting on beam at 600 centres (Floor joists with glass wall at side)
= (0.218 x 1.613) + (0.368 x 0.6) = 0.572kN
Point load acting on beam at edge =(0.372 x 1.613) + (0.368 x 0.3) = 0.710kN
At beam 4:
Tributary length of joist on beam = (2175/2) + (3225/2) = 2700mm
Point load acting on beam at 600 centres = (0.218 x 2.7) = 0.589kN
Point load acting on beam at edge = 0.372 x 2.7 = 1.004kN
At beam 5:
Tributary length of joist on beam = 2175/2 = 1088mm
Point load acting on beam at 600 centres (Floor joists with glass wall at side)
= (0.218 x 1.088) + (0.368 x 0.6) = 0.458kN
Point load acting on beam at edge =(0.372 x 1.088) + (0.368 x 0.3) = 0.515kN
23
B3: Permanent load acting on column
Aerodynamic shape factor, Cfig for largest opening on side wall (Longitudinal Wind Case)
Internal Pressure
Cp,i = -0.3, 0.0 (Largest opening on windward wall) <Table 5.1(B)>
The design is expected to be enclosed except for the door opening at the main door and the balcony.
2𝑥(0.925 𝑥 3)
Ratio of opening on windward wall to total area = 10.95 𝑥 3
= 0.169 > 0.5%
Ratio of area of opening on one surface to the sum of total open area = 1.0
Largest opening on side wall
Kc,i = 0.8 <Table 5.5>
External Pressure
Cp,e (Windward wall) = 0.8 (h ≤ 25m, elevated building) <Table 5.2 (A)>
Cp,e (Leeward wall) = -0.3 (α<10, d/b = 2.0) <Table 5.2 (B)>
Cp,e (Side wall) = -0.65 (0 to 3m)
= -0.5 (3 to 6m)
= -0.3 (6 to 9m)
= -0.2 (9 to 10.95m) <Table 5.2 (C)>
Cp,e (Roof) = -0.9, -0.4 (0 to 1.5m from leeward wall, h/d ≤ 0.5)
= -0.9, -0.4 (1.5 to 3m from leeward wall)
= -0.5, 0 (3 to 6m from leeward wall)
= -0.3, 0.1 (6 to 9m from leeward wall)
= -0.2, 0.2 (9 to 10.95m from leeward wall) <Table 5.3 (A)>
24
Action Combination factors Kc,e and Kc,i <Table 5.5>
Local Pressure factor, K𝓵 for cladding = 1.0 <Table 5.6>
Local Permeable cladding reduction factor, Kp = 1.0 (assume impermeable) <Table 5.8>
25
Location Downward wind Uplift wind Downward wind Uplift wind
(most negative (most positive Cfig,i (kN/m2) (kN/m2)
Cfig,i + most + most negative
positive Cfig,e) Cfig,e)
Windward 0.93 -0.69 0.619 0.288
Leeward -0.192 0.432 -0.128 0
Side
-0.281 0.521 -0.187 0.347
-0.161 0.401 -0.107 0.267
0 0.240 0 0.160
0.08 0.160 0.053 0.107
Roof
-0.408 0.288 -0.272 0.192
-0.408 0.288 -0.272 0.192
-0.12 0 -0.080 0
0.024 -0.072 0.016 -0.048
0.096 -0.144 0.064 -0.096
26
D1.2: Flexural Shear Strength
27
D2.3: Bearing Capacity
ϕNd,p = ϕ k1 k4 k6 k7 f’p Ap
ϕ = 0.95 (Glue-Laminated Timber – Category 1) <Table 2.1>
Duration of load factor, k1 from [AS1720.1-2010] <Table G1>
Partial seasoning factor, k4 = 1.0 (Equilibrium moisture content ≤ 15%) <Table 8.1>
Temperature factor, k6 = 1.0 [AS1720.1-2010] <2.4.3>
Length of bearing factor, k7 = 1.0 (length of bearing member > 150) <Table 2.6>
Bearing strength, f’p = 19 MPa
Bearing area, Ap = 65×35 = 2275 mm2
28
Appendix E: Design Load Effect from SPACEGASS
E1: Analysis on roof joists
Figure E1.3 Bending moment diagram with load combination of 1.2G + 1.5Q
Figure E1.4 Bending moment diagram with load combination of 1.2G + 1.5ψlQ
29
Figure E1.5 Bending moment diagram with load combination of 1.2G + Wu + ψcQ
30
Figure E1.8 Shear force diagram with load combination of 1.2G + 1.5Q
Figure E1.9 Shear force diagram with load combination of 1.2G + 1.5ψlQ
Figure E1.10 Shear force diagram with load combination of 1.2G + Wu + ψcQ
31
Figure E1.11 Shear force diagram with load combination of 0.9G + Wu
32
Figure 14 Bending moment diagram with load combination of 1.2G + 1.5ψlQ
33
Figure 17 Shear Force diagram with load combination of 1.35G
34
Figure 20 Shear Force diagram with load combination of 1.2G + Wu + ψcQ
35
Figure 23 Bending moment diagram with load combination of 1.2G + 1.5Q
36
Figure 26 Bending moment diagram with load combination of 0.9G + Wu
37
Figure 29 Shear Force diagram with load combination of 1.2G + 1.5ψlQ
38
E4: Analysis on floor beam
39
Figure 35 Bending moment diagram with load combination of 1.2G + Wu + ψcQ
40
Figure 38 Shear Force diagram with load combination of 1.2G + 1.5Q
41
Figure 41 Shear Force diagram with load combination of 0.9G + Wu
42
Figure 44 Bending moment diagram with load combination of 1.2G + 1.5ψlQ
43
Figure 47 Axial Force diagram with load combination of 1.35G
44
Figure 50 Axial Force diagram with load combination of 1.2G + Wu + ψcQ
45
Appendix F: Serviceability Deflection of Member from SPACEGASS
46
Figure 54 Deflection diagram of floor joists
47
Figure 56 Deflection diagram of columns
48
Appendix G: Connection Design
The design of connections is according to AS 1720.1-2010 Clause 4.0 unless otherwise stated.
Minimum spacing, edge and end distance for nails: <Table 4.4>
End distance = 20D = 20 x 2.5 = 50mm (adopt 65mm)
Edge distance = 5D = 5 x 2.5 = 12.5 (adopt 16mm)
Spacing between nails = 20D = 20 x 3.15 = 63mm (adopt 200mm)
Thickness of first member = 28mm
Depth of penetration of nail into second member = 22mm
Minimum spacing, edge and end distance for nails: <Table 4.4>
End distance = 20D = 20 x 3.15 = 63mm
Edge distance = 5D = 5 x 3.15 = 15.75 (adopt 16mm)
Spacing between nails = 10D = 10 x 3.15 = 31.5 (adopt 33mm)
Minimum spacing, edge and end distance for bolted joints: <Figure 4.9 (b)>
End distance = 5D = 5 x 6 = 30mm
Edge distance = 4D = 4 x 6= 24mm (adopt 80mm)
Spacing between bolt (vertically) = 5D = 30mm (adopt 100mm)
Spacing between bolt (horizontally),a = 5D = 30mm (adopt 100mm) <Clause 4.4.4.3>
b/D = 150/6 = 7.5 > 6
Minimum spacing, edge and end distance for nails: <Table 4.4>
End distance = 20D = 20 x 3.15 = 63mm (adopt 65mm)
Edge distance = 5D = 5 x 3.15 = 15.75 (adopt 16mm)
Spacing between nails = 20D = 20 x 3.15 = 63mm (adopt 200mm)
Thickness of first member, t1 > 10D = 10 x 3.15 = 31.5mm (adopt 45mm)
Depth of penetration of nail into second member, tp > 31.5mm (adopt 45mm)
49
G5: Connection between Floor Joist and Floor Beam
Minimum spacing, edge and end distance for screws: <Table 4.8>
End distance = 10D = 10 x 5 = 50mm
Edge distance = 5D = 5 x 5 = 25mm
Spacing between screws = 3D = 3 x 5 = 15mm
Minimum spacing, edge and end distance for bolted joints: <Figure 4.9 (b)>
End distance = 5D = 5 x 20 = 100mm
Edge distance = 4D = 4 x 20 = 80mm
Spacing between bolt (vertically) = 5D = 100mm
Spacing between bolt (horizontally),a = 5D = 100mm <Clause 4.4.4.3>
b/D = 150/20 = 7.5 > 6
50
Appendix H: Detailed Drawing
Front view
Side view
Plan view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Detail of Module 1 Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 01
51
Front view
Side view
Plan view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Detail of Module 2 Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 02
52
Plan view Side view
Front view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Roof and Roof Joist Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 03
1
Front view Plan view Side view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Roof Joist and Roof Beam Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 04
2
Front view Plan view
Side view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Roof Beam and Column Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 05
3
Plan view
Front view Side view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Floor and Floor Joist Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 06
4
Front view
Side view
Plan view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Floor Joist and Floor Beam Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 07
5
Front view Plan view
Side view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Floor Beam and Column Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 08
6
Side view Front view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Upper Column and Lower Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Column Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 09
7
Side view
Front view
UNIT: DRAWING TITLE: DESIGN BY: DRAWN BY: Nelson Lee Kuan Ming
STEN4003 Integrated Structural Design Connection between Modules Nelson Lee Kuan Ming CHECK BY: Loo Jia Jin
Loo Jia Jin Ong Ee Fang
PROJECT: Ong Ee Fang DATE: 01/05/2020
Transportable Modular House DRAWING NO.: 10