UNIT CODE L177

EUROPE 06/2005

BRAKE LINKAGE (Figure 8-1)

SINGLE PEDAL
DRY BRAKE

8-2 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

BRAKE LINKAGE
SINGLE PEDAL
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2

2 1531567 Bracket (Inching Sensor) ............................................................................................. 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1586627 Capscrew..................................................................................................................... 2
6 1500912 Clip .............................................................................................................................. 1
7 1564526 Clip .............................................................................................................................. 1
8 1570290 Bracket......................................................................................................................... 1
9 1529366 Capscrew..................................................................................................................... 1
10 1514429 Nut (Flange)................................................................................................................. 1
11 1527879 Capscrew..................................................................................................................... 6
12 1510126 Capscrew (Button Head) ............................................................................................. 1
13 2021353 Bracket......................................................................................................................... 1
14 2314223 Reservoir Assembly..................................................................................................... 1
14 2021341 Cap.......................................................................................................................... 1
14 2077604 Tank and Switch ...................................................................................................... 1
14 2021343 Packing.................................................................................................................... 1
15 1527879 Capscrew..................................................................................................................... 4
15 2059937 Hose (Brake)................................................................................................................ 1
16 1585575 Bushing........................................................................................................................ 2
17 1568075 Spring (RH).................................................................................................................. 1
18 1543698 Clamp (Swivel)............................................................................................................. 1
19 1543842 Base (Clamp)............................................................................................................... 1
20 1502003 Clamp .......................................................................................................................... 2
21 1583611 Capscrew..................................................................................................................... 2
22 1531569 Hose (Brake Feed) ...................................................................................................... 1
23 1556475 Bumper ........................................................................................................................ 1
24 239503 Nut ............................................................................................................................... 1
25 1534871 Bolt .............................................................................................................................. 1
26 1530485 Transducer ................................................................................................................... 1
27 1527881 Capscrew..................................................................................................................... 2
28 1375391 Pin (Rod End) .............................................................................................................. 1
29 1351689 Cotter Pin..................................................................................................................... 1
30 1530243 Insert............................................................................................................................ 2
31 1544153 Lock Nut....................................................................................................................... 2
32 1570298 Rubber Pad.................................................................................................................. 1
33 1536724 Master Cylinder ........................................................................................................... 1
33 1566141 Push Rod................................................................................................................. 1
33 2041520 Yoke......................................................................................................................... 1
33 1566142 Nut........................................................................................................................... 2
33 1566143 Fitting....................................................................................................................... 1
33 1566144 Gasket ..................................................................................................................... 1
33 1566131 Repair Kit................................................................................................................. 1
34 1568243 Bracket (Pedal) ............................................................................................................ 1

©2005 HYSTER COMPANY See Service Manual 8-3

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

BRAKE LINKAGE (Figure 8-2)

DUAL PEDAL
DRY BRAKE

8-4 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2

2 1531567 Bracket (Inching Sensor) ............................................................................................. 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1586627 Capscrew..................................................................................................................... 2
6 1500912 Clip (Connector) .......................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 1564526 Clip (Key Hole)............................................................................................................. 1
9 1570290 Bracket......................................................................................................................... 1
10 1556475 Bumper ........................................................................................................................ 1
11 1530485 Transducer ................................................................................................................... 1
12 1529366 Capscrew..................................................................................................................... 1
13 1514429 Nut (Flange)................................................................................................................. 1
14 1527879 Capscrew..................................................................................................................... 6
15 1510126 Capscrew (Button Head) ............................................................................................. 1
16 2021353 Bracket......................................................................................................................... 1
17 2314223 Reservoir Assembly..................................................................................................... 1
17 2021341 Cap.......................................................................................................................... 1
17 2077604 Tank and Switch ...................................................................................................... 1
17 2021343 Packing.................................................................................................................... 1
18 1543698 Clamp (Swivel)............................................................................................................. 1
19 1543842 Base (Clamp)............................................................................................................... 1
20 1534871 Bolt .............................................................................................................................. 1
21 1568253 Crank ........................................................................................................................... 1
22 1502003 Clamp .......................................................................................................................... 2
23 206 Woodruff Key ............................................................................................................... 1
24 12929 Snap Ring.................................................................................................................... 1
25 2059937 Hose (Brake)................................................................................................................ 1
26 1585575 Bushing........................................................................................................................ 2
27 1568076 Spring (RH).................................................................................................................. 1
28 1568077 Spring (LH) .................................................................................................................. 1
29 244540 Bushing........................................................................................................................ 2
30 1531569 Hose (Brake Feed) ...................................................................................................... 1
31 239503 Nut ............................................................................................................................... 1
32 1568256 Brake Pedal (RH)......................................................................................................... 1
33 1570300 Pad .............................................................................................................................. 2
34 1568245 Brake Pedal (LH) ......................................................................................................... 1
35 1375391 Pin (Rod End) .............................................................................................................. 1
36 1351689 Cotter Pin..................................................................................................................... 1
37 1530243 Insert............................................................................................................................ 2
38 1544153 Lock Nut....................................................................................................................... 2
39 1527881 Capscrew..................................................................................................................... 2
40 1536724 Master Cylinder ........................................................................................................... 1
40 1566141 Push Rod................................................................................................................. 1
40 2041520 Yoke......................................................................................................................... 1
40 1566142 Nut........................................................................................................................... 2
40 1566144 Gasket ..................................................................................................................... 1
40 1566143 Fitting....................................................................................................................... 1
40 1566131 Repair Kit................................................................................................................. 1

©2005 HYSTER COMPANY See Service Manual 8-5

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

BRAKE LINKAGE (Figure 8-3)

SINGLE PEDAL
WET BRAKE

8-6 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

BRAKE LINKAGE
SINGLE PEDAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2

2 1531567 Bracket......................................................................................................................... 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1528482 Capscrew..................................................................................................................... 2
6 1500912 Clip .............................................................................................................................. 1
7 1564526 Clip .............................................................................................................................. 1
8 1574153 Bracket......................................................................................................................... 1
9 1529366 Capscrew..................................................................................................................... 1
10 1514429 Nut (Flange)................................................................................................................. 1
11 1527879 Capscrew..................................................................................................................... 6
12 1510126 Capscrew (Button Head) ............................................................................................. 1
13 2021353 Bracket......................................................................................................................... 1
14 1569211 Reservoir Assembly..................................................................................................... 1
14 1606006 Brake Reservoir Kit ................................................................................................. 1
15 1579026 Crank ........................................................................................................................... 1
16 1531568 Bushing........................................................................................................................ 2
17 1568075 Spring (RH).................................................................................................................. 1
18 1543698 Clamp (Swivel)............................................................................................................. 1
19 1543842 Base (Clamp)............................................................................................................... 1
20 1502003 Clamp .......................................................................................................................... 2
21 1583611 Capscrew..................................................................................................................... 2
22 211882 Hose (Brake Feed) ...................................................................................................... 1
23 1556475 Bumper ........................................................................................................................ 1
24 239503 Nut ............................................................................................................................... 1
25 1534871 Bolt .............................................................................................................................. 1
26 1573675 Master Cylinder ........................................................................................................... 1
26 1596179 Repair Kit (Major) .................................................................................................... 1
27 1530485 Transducer ................................................................................................................... 1
28 1375391 Pin (Rod End) .............................................................................................................. 1
29 1351689 Cotter Pin..................................................................................................................... 1
30 1530243 Insert............................................................................................................................ 2
31 1527880 Capscrew..................................................................................................................... 4
32 1579027 Pedal............................................................................................................................ 1
33 2076656 Hose (Brake)................................................................................................................ 1
34 1570298 Rubber Pad.................................................................................................................. 1

©2005 HYSTER COMPANY See Service Manual 8-7

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

BRAKE LINKAGE (Figure 8-4)

DUAL PEDAL
WET BRAKE

8-8 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

BRAKE LINKAGE
DUAL PEDAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 302398 Nut ............................................................................................................................... 2

2 1531567 Bracket......................................................................................................................... 1
3 1553897 Capscrew..................................................................................................................... 2
4 1547849 Sensor ......................................................................................................................... 1
5 1528482 Capscrew..................................................................................................................... 2
6 1500912 Clip (Connector) .......................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 1564526 Clip (Key Hole)............................................................................................................. 1
9 1574153 Bracket......................................................................................................................... 1
10 1556475 Bumper ........................................................................................................................ 1
11 1530485 Transducer ................................................................................................................... 1
12 1529366 Capscrew..................................................................................................................... 1
13 1514429 Nut (Flange)................................................................................................................. 1
14 1527879 Capscrew..................................................................................................................... 6
15 1510126 Capscrew (Button Head) ............................................................................................. 1
16 2021353 Bracket......................................................................................................................... 1
17 1569211 Reservoir Assembly..................................................................................................... 1
17 1606006 Brake Reservoir Kit ................................................................................................. 1
18 1543698 Clamp (Swivel)............................................................................................................. 1
19 1543842 Base (Clamp)............................................................................................................... 1
20 1534871 Bolt .............................................................................................................................. 1
21 1579028 Crank ........................................................................................................................... 1
22 1502003 Clamp .......................................................................................................................... 2
23 206 Woodruff Key ............................................................................................................... 1
24 12929 Snap Ring.................................................................................................................... 1
25 1573675 Master Cylinder ........................................................................................................... 1
25 1596179 Repair Kit................................................................................................................. 1
26 1531568 Bushing........................................................................................................................ 2
27 1568076 Spring (RH).................................................................................................................. 1
28 1568077 Spring (LH) .................................................................................................................. 1
29 244540 Bushing........................................................................................................................ 2
30 211882 Hose (Brake Feed) ...................................................................................................... 1
31 239503 Nut ............................................................................................................................... 1
32 1568256 Brake Pedal (RH)......................................................................................................... 1
33 1570300 Pad .............................................................................................................................. 2
34 1568245 Brake Pedal (LH) ......................................................................................................... 1
35 1375391 Pin (Rod End) .............................................................................................................. 1
36 1351689 Cotter Pin..................................................................................................................... 1
37 1530243 Insert............................................................................................................................ 2
38 2076656 Hose (Brake)................................................................................................................ 1
39 1527880 Capscrew..................................................................................................................... 4

©2005 HYSTER COMPANY See Service Manual 8-9

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

BRAKE ASSEMBLY (Figure 8-5)

DRY BRAKE

8-10 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

BRAKE ASSEMBLY
DRY BRAKE

KEY:
A: RH
B: LH

QTY
ITEM PART NO. DESCRIPTION A B

1579455 Brake Assembly (With Cable and Dust Shield).................................................... 1 ..

1579454 Brake Assembly (With Cable and Dust Shield).................................................... .. 1
1606086 Brake Assembly (Without Cable)..................................................................... 1 ..
1606085 Brake Assembly (Without Cable)..................................................................... .. 1
1 1606088 Backing Plate .............................................................................................. 1 ..
1 1606087 Backing Plate .............................................................................................. .. 1
2 1565290 Wheel Cylinder Assembly ........................................................................... 1 1
2 1334647 Repair Kit ................................................................................................ 1 1
3 1361503 Bleeder Screw ........................................................................................ 1 1
4 1361504 Bleeder Cap............................................................................................ 1 1
5 1334642 Cover........................................................................................................... 1 1
6 1565303 Bolt.............................................................................................................. 2 2
7 2037343 Guide .......................................................................................................... 1 1
8 1360796 Strut ............................................................................................................ 1 ..
8 1361507 Strut ............................................................................................................ .. 1
9 1360797 Spring.......................................................................................................... 1 1
10 .. . . . Spring.......................................................................................................... 1 1
11 .. . . . Nut .............................................................................................................. 1 1
12 1565314 Shoe and Lining Kit..................................................................................... 1 ..
12 1565313 Shoe and Lining Kit..................................................................................... .. 1
13 .. . . . Pin............................................................................................................... 1 1
14 1334644 Sheave ........................................................................................................ 1 1
15 1361500 Washer........................................................................................................ 1 1
16 .. . . . Cable and Spring Assembly........................................................................ 1 1
17 2037518 Lever ........................................................................................................... 1 ..
17 2037517 Lever ........................................................................................................... .. 1
18 .. . . . Spring.......................................................................................................... 1 1
19 2037340 Spring.......................................................................................................... 1 1
20 1600492 Adjuster....................................................................................................... 1 ..
20 1600491 Adjuster....................................................................................................... .. 1
21 2037323 Pin............................................................................................................... 1 1
22 2037341 Cup ............................................................................................................. 1 1
23 .. . . . Spring.......................................................................................................... 1 1
24 1338916 Retainer ...................................................................................................... 1 1
25 1338917 Washer........................................................................................................ 1 1
26 .. . . . Park Brake Lever......................................................................................... 1 1
27 1565305 Cable........................................................................................................... 1 ..
27 1600493 Cable........................................................................................................... .. 1
28 1361502 Snap Ring ................................................................................................... 1 1

1565316 Spring Kit (Includes Item 10) ........................................................................... 1 1

1565310 Auto Adjuster Kit (RH) (Includes Items 16-19) ................................................ 1 ..
1565309 Auto Adjuster Kit (LH) (Includes Items 16-19) ................................................. .. 1
1565311 Park Brake Kit (LH) (Includes Items 8-9, 24-26).............................................. .. 1
1565312 Park Brake Kit (RH) (Includes Items 8-9, 24-26) ............................................. 1 ..
1565315 Shoe Hold Down Kit (Includes Items 21-23) ................................................... 1 1

©2005 HYSTER COMPANY See Service Manual 8-11

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

PARK BRAKE ASSEMBLY (Figure 8-6)

8-12 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

PARK BRAKE ASSEMBLY

KEY:
A: Without Cab - Dry Brakes
B: With Cab - Dry Brakes
C: Without Cab - Wet Brakes
D: With Cab - Wet Brakes

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1544466 Park Brake Assembly..................................................................... 1 .. .. ..

1 1548181 Park Brake Assembly..................................................................... .. 1 .. ..
1 1551493 Park Brake Assembly..................................................................... .. .. 1 ..
1 1551494 Park Brake Assembly..................................................................... .. .. .. 1
2 1547849 Sensor ....................................................................................... 1 1 1 1
3 1500912 Clip ............................................................................................ 1 1 1 1
4 1564526 Clip ............................................................................................ 1 1 1 1
5 296378 Washer ...................................................................................... 2 2 2 2
6 1553897 Capscrew .................................................................................. 2 2 2 2
7 2072905 Cable ......................................................................................... .. .. 2 2
7 1600493 Cable (LH) ................................................................................. 1 1 .. ..
7 1565305 Cable (RH) ................................................................................ 1 1 .. ..
8 1529366 Capscrew....................................................................................... 4 4 4 4
133683 Pin (Not Illustrated) ........................................................................ .. .. 1 1
1530010 Cotter Pin (Not Illustrated) ............................................................. .. .. 1 1

©2005 HYSTER COMPANY See Service Manual 8-13

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

BRAKE COOLING SYSTEM (Figure 8-7)

SINGLE AND DUAL PEDAL
WET BRAKE

8-14 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

BRAKE COOLING SYSTEM

SINGLE AND DUAL PEDAL
WET BRAKE

ITEM PART NO. DESCRIPTION QTY

1 2076656 Hose ............................................................................................................................ 1

2 222512 Fitting........................................................................................................................... 1
2 16485 O-Ring ..................................................................................................................... 1
3 265731 O-Ring ......................................................................................................................... 1
4 1502008 Clamp .......................................................................................................................... 2
5 1473887 Fitting........................................................................................................................... 2
5 16484 O-Ring ..................................................................................................................... 2
5 265787 O-Ring ..................................................................................................................... 2
6 2076635 Hose ............................................................................................................................ 1
7 1487058 Fitting........................................................................................................................... 2
7 16481 O-Ring ..................................................................................................................... 2
7 1527813 O-Ring ..................................................................................................................... 2
8 2072899 Hose ............................................................................................................................ 1
9 1580683 Bracket......................................................................................................................... 1
10 1562648 Clip .............................................................................................................................. 2
11 1480237 Clip Nut ........................................................................................................................ 3
12 1527880 Capscrew..................................................................................................................... 1
13 1527879 Capscrew..................................................................................................................... 4
14 17758 Fitting........................................................................................................................... 2
14 16486 O-Ring ..................................................................................................................... 2
15 2072897 Hose ............................................................................................................................ 1
16 1502009 Clamp .......................................................................................................................... 2
17 17775 Fitting........................................................................................................................... 2
17 16486 O-Ring ..................................................................................................................... 2
18 1588577 Bracket......................................................................................................................... 1
19 2072809 Manifold ....................................................................................................................... 1
20 16483 O-Ring ..................................................................................................................... 1
21 222443 Fitting....................................................................................................................... 1
22 1486740 Fitting........................................................................................................................... 1
22 1527813 O-Ring ..................................................................................................................... 1
22 265787 O-Ring ..................................................................................................................... 1
23 2072901 Hose ............................................................................................................................ 1
24 2072900 Hose ............................................................................................................................ 1
25 1531557 Insert............................................................................................................................ 1
26 1510116 Capscrew..................................................................................................................... 2
27 1487063 Fitting........................................................................................................................... 1
27 1527813 O-Ring ..................................................................................................................... 1
27 265787 O-Ring ..................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 8-15

for service procedures.