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JACKING METHODS 6

6.1 INTRODUCTION determined with flat jacks have often been


compared with those determined with the
Jacking methods are sometimes called 'stress early version of the USBM gage (e.g. Judd,
compensating' methods. The equilibrium of a 1964; Merrill, 1964).
rock mass is disturbed by cutting slots on the The use of flat jacks to measure absolute
surfaces of rock excavations (quarries, gal- stresses was first investigated in the 1950s in
leries, pillars, etc.). This in turn creates defor- France. The method called flat jack method
mations that are measured with reference pins was proposed by Mayer, Habib and Marchand
or strain gages placed on either side of the (1951) and Tincelin (1951) and was later modi-
slots. Finally, equilibrium is restored by insert- fied by Panek (1961), Panek and Stock (1964),
ing a device such as a jack in the slots. Then the Hoskins (1966), Merrill et al. (1964) and Rocha,
jack is pressurized until all deformations have Lopes and Silva (1966, 1971). Since the 1960s,
vanished. One of the most widely used jacking stress measurements with flat jacks have been
methods is the flat jack (or fla~ack) method. reported for a wide variety of rock conditions
In general, jacking methods are intended for ranging between hard rocks and weak and soft
the determination of surface or near-surface rocks and evaporitic rocks. Examples can be
rock stresses (at depths not exceeding 5-7 m). found in Wareham and Skipp (1974), Bonvallet
In many aspects they can be classified as par- and Dejean (1977), Froidevaux, Paquin and
tial surface relief methods. Jacking methods Souriau (1980), Borsetto, Guiseppetti and
can also be used for the monitoring of stress Mandfredini (1983), Faiella, Mandfredini and
changes, as discussed in Chapter 10. Rossi (1983), Heusermann and Pahl (1983),
Bertrand and Durand (1983), Tmchon (1986),
Grossman and Camara (1986), Pinto and
6.2 HISTORY Cunha (1986), Zimmerman et al. (1989), Ber-
trand (1994) and Piguet (1994). Beside a few
The flat jack method represents one of the first technological improvements, the flat jack
techniques used in rock mechanics for method used today is essentially the same as it
measuring in situ stresses in rock. Initially was 30 years ago.
proposed to characterize the deformability of In general, the flat jack method consists of
rock masses, the method gained popularity in measuring the displacement between one or
the 1950s and 1960s for measuring stresses as several sets of pins or strain gages placed on
well. Numerous records of stress measure- the surface (or near the surface) of an excava-
ments with flat jacks can be found in the tion created by cutting a nearby slot. A flat jack
literature (see for instance the Proceedings of the (consisting of two thin metal plates welded
First ISRM Congress in 1966 (Theme No.4: together) is inserted into the slot, grouted in
Residual stresses in rock masses) and those place and pressurized until the pin or strain
of the Symposium on State of Stress in the gage readings have returned to their original
Earth's Crust in 1963 Gudd, 1964)). Stresses position. This 'cancellation pressure' is used as

B. Amadei et al., Rock Stress and Its Measurement


© Chapman & Hall 1997
278 Jacking methods

3/4"
T r
a

SECTION PLAN
Fig. 6.1 Flat jack set-up used by Merrill and co-workers (1964).

an estimate of the tangential stress normal to jack up to the cancellation pressure pc brings
the jack also called 'skin stress'. Figure 6.1 the pins to their original position. Figure 6.3
shows an example of the flat jack set-up used shows an illustrative example of stress
by Merrill and co-workers (1964) in the early measurement reported by Bertrand (1994)
1960s. showing three sets of unloading-reloading
From a mechanical point of view, the path response curves similar to the theoretical
followed by the rock during a flat jack test can curve shown in Fig. 6.2. In this example the
be represented as shown in Fig. 6.2. Here it is rock shows a very good linear elastic behavior.
assumed that the rock is elastic (linear or The measurements were made with three sets
nonlinear) and is under compression in a of reference pins placed across one slot
direction perpendicular to the jack surface. 590 mm long, 190 mm deep and 5 mm thick.
The initial distance between two reference The three cancellation pressures give an aver-
pins is taken as do and the unknown normal age normal stress equal to 1.66 MPa.
stress is defined as (J (point A). As a result of Bowling (1976) proposed using a cylindrical
cutting the slot, the normal stress across the rather than a flat jack to determine the stresses
slot is reduced from (J to zero (free surface) and parallel to a rock surface. The jack consists of a
the distance between the pins is reduced by an solid steel core onto which fits a rubber sleeve.
amount 2""d (point B). Pressurization of the Eight reference pins are first grouted around
Techniques, equipment and procedures 279
perpendicular to the boreholes. A method sim-
ilar to that of Jaeger and Cook (1964) has also
been suggested by Helal (1982).

6.3 TECHNIQUES, EQUIPMENT AND


A PROCEDURES

Standards for determining in situ stresses with


flat jacks have been proposed by the American
Society for Testing of Materials (ASTM D
4729-87,1993) and the International Society for
Rock Mechanics (Kim and Franklin, 1987).
Figure 6.4 shows the flat jack set-up recom-
B mended by the ASTM.
do-2,id do Flat jacks consist of two plates of metal that
Distance between pins, d.
are welded together. They can operate at pres-
sures of several thousand psi (tens of MPa).
Fig. 6.2 Path followed by a rock during a flat jack They are usually square or rectangular with
test. The rock is assumed to be elastic (linear or non- widths not less than 0.6 m (2 ft). The slots can
linear) and under compression in a direction per- be cut by overlapping holes or by using a large
pendicular to the jack surface. diamond disk saw giving a smooth surface
(Rocha, Lopes and Silva, 1966). Overlapping
the circumference of a circle 250 mm in diam- holes seem to be more suitable for deep slots
eter on a rock surface. The pins form four (deeper than 1.5 m) whereas the saw is used
reference diameters spaced 45° apart. Then a for cutting slots less than 1.5 m in depth. Grout
hole 150 mm in diameter and 500 mm deep is such as mortar, epoxy resins or plaster is used
drilled at the center of the circle, as in the stress to hold the jack in place. The grout must have
relief by center hole method of Duvall (1974). similar strength and deformability as the sur-
The four diameter changes are monitored. rounding rock. Grouting of the jack may not be
Finally, a cylindrical jack is inserted into the necessary if the slots are cut with a large saw
hole and pressurized and the pin movements (Rocha, Lopes and Silva, 1966). In that case the
are measured. The principal stresses and their jack is also reusable. The method of Rocha,
orientation in the plane parallel to the rock Lopes and Silva (1966) requires the use of flat
surface, as well as the rock's Young's modulus, jacks with boundaries in the shape of an arc of
are determined from the response curves of a circle instead of the more conventional
the reference pins obtained during drilling square or rectangular jacks. The pressure is
and pressurizing. applied using hydraulic pumps and the pres-
Curved jacks have also been proposed by sure should be able to remain constant over a
Jaeger and Cook (1964) for measuring stresses period of 5 min. The reader should note that
in boreholes, at distances of 3 to 6 m into rock more than one coplanar flat jack can be in-
masses, thus eliminating the main disadvan- stalled in a slot, thus increasing the volume of
tages associated with flat jacks. Several pairs rock involved in the test.
of jacks need to be used, however. The method Rock surface deformations or strains must
is complex and requires a combination of frac- be measured in the near vicinity of the slots,
turing, pressurizing, destressing and pressure otherwise the deformations or strains would
restoration. It has the advantage of being able be too small to be measured with enough
to determine the secondary principal stresses precision. Rocha, Lopes and Silva (1966)
(a) (b) (c)
2.4 2.4 2.4

2.0 2.0 2.0

1.6 1.6
til til
Q. Q. 'i
e e e
1.2 ~ 1.2 ~
U) U) 1.21
U) U)
~ ~
Q. Q. Q.
0.8 0.8 0.8

0.4 0.4 0.4

" ' , 0 'i! I 0 'I' , 0


-250 -200 -\50 -\00 -50 o -250 -200 -\50 -\00 -50 o -250 -200 -\50 -\00 -50 o
Pin distance b1m) Pin distance (11m) Pin distance (11m)

Fig. 6.3 Example of field measurements with a flat jack. Three response curves are shown here corresponding to three sets of reference pins 1,
2 and 3 placed next to each other. (a) Base pins no. 1, pc = 1.70 MPa, (b) base pins no. 2, pc = 1.70 MPa, (c) base pins no. 3, pc = 1.58 MPa. (After
Bertrand, 1994.)
Techniques, equipment and procedures 281
cancellation pressure (Goodman, 1989). For
Edge of prepared II' - ,,,' ~ ~[- - - ' ...... " , comparison, Fig. 6.5b shows a typical record
surface ~/I I~ A '\ reported by Hoskins (1966) for a flat jack
I , test carried out in a 19 X 24 X 30 inch
I ,

I
I \
,
(0.5 X 0.6 X 0.76 m) block of Wombeyan
I
I
L .-e B Flat jack
,
"
marble with do = 6 inch (152 mm). In this
I
I
U2
r
Grout
I
I
figure, it can be seen that some creep took
I .-eC I
place over a period of 6 days in between slot
I. U4 I
I 1 It min
I
I
I
cutting and slot jacking.
I,\ 1.;0--1 ~ I
" A system of three flat jacks at 45° from each
other in a given plane normal to the axis of an
, E I
, eEl
, M I underground opening can be used to deter-
\ I
mine the three components of the in situ stress
Measurement points (Typ.) "
field acting in that plane. If the complete three-
\
,, ~eF /
//
dimensional state of stress needs to be deter-
/
, I
mined with flat jacks alone, a minimum of six
" , /
jack tests need to be conducted in six different
' ..... _------
directions and at different locations around
Cancellation measurements the periphery of the opening. Any additional
measurements can serve as a measure of
Points S.C} .
O.E Fixed transducer redundancy. As an example, Fig. 6.6a shows
Point C·O Whittemore
the orientation of 16 flat jack tests conducted in
strain gage coal by Tinchon (1986). Figure 6.6b shows
Modulus measurements
another set-up recommended by Pinto and
Cunha (1986) where a total of 12 slots are cut
Points C.O
A'S] O·raI gage along the wall of an underground opening.
E.F extensometer
In general, the flat jack method has several
disadvantages that may limit its range of
Fig. 6.4 Flat jack set-up and surface measurements. applications.
(After ASTM D 4729-87, 1993. Copyright ASTM. (1) The flat jack method is limited to stress
Reprinted with permission.)
measurements near the surface of an opening
and therefore may be influenced by the dis-
suggested a distance of less than 300 mm. turbance associated with the process of exca-
According to ASTM D 4729-87, the measure- vation of the opening. This disturbance could
ment points should be installed within a dis- invalidate the stress measurements altogether.
tance, L/2 of the flat jack slot, where L is the The disturbance can however be reduced by
flat jack width. Deformation transducers must using tunnel boring machines or smooth
be located on the centerline normal to the flat blasting excavation techniques rather than
jacks and include dial gages, Whittemore-type the conventional drill and blast method. Also,
strain gages and electronic transducers such as flat jack tests should not be conducted near
LVDTs or linear potentiometers. The displace- open natural fractures and major rock
ments are usually measured with an accuracy heterogeneities.
ofO.OOlmm. (2) When using flat jacks to determine the
Figure 6.5a shows an ideal and generic vari- in-situ stresses around an underground gal-
ation of pin separation measured across a slot lery, knowledge of the stress concentrations
during a jack test, where do is the initial dis- along the wall of the opening is required in
tance between two reference pins and pc is the order to relate the measured cancellation
282 Jacking methods

Slotting

Time Jack pressure Pc


CJa = Pc
(a)

0
'2
=c::
0
:;
E 0.002
~
0

0.004

Slot cutting (in) Creep (days) Jack test (psi)

(b)

Fig. 6.5 (a) Theoretical variation of pin separation during a flat jack test. (After Goodman, 1989.) (b) Record
of a test conducted in a block of Wombeyan marble. (Source: Hoskins, E.R. Copyright 1966, with kind
permission from Elsevier Science Ltd, The Boulevard, Langford Lane, Kidlington, UK.)

pressure to the virgin stresses at infinity. In measurements in six different directions are
general, the stress concentration factors required to determine the complete stress
depend on the shape of the opening as well as tensor. The rock mass must have similar
the rock's constitutive behavior. mechanical characteristics in the volume
(3) The results of flat jack tests may be encompassing those measurements.
disturbed by atmospheric conditions (humid- (5) The pressure may not be entirely trans-
ity and temperature) and dust (Fidler, 1964). mitted over the whole surface of the jack, in
(4) Many jack tests are necessary to deter- particular in the vicinity of the jack welded
mine the complete in situ state of stress acting edges. The contact area may change during
at infinity. Theoretically, a minimum of six loading. Differences between applied pressure
Techniques, equipment and procedures 283
and actual overall pressure acting against the not be uniform, as is often assumed. This is
rock surfaces as large as 18% were reported by particularly problematic when using large flat
Rocha, Lopes and Silva (1966). Jaeger and jacks (Grossman and Camara, 1986). Indeed,
Cook (1976) suggested that a region of the using flat jacks (in particular large flat jacks)
order of 0.25 inches (6.3 mm) wide is inoper- in areas of high stress gradients or in
ative around the periphery of a jack due to the sections of underground openings that have
welding joint. Another problem with flat been disturbed may yield erroneous stress
jacks is that the stresses across the jacks may measurements.

(a)

V'
V .)03 ~/
78) ~~~
~ l5<: 196--f~
(220) ./
./

(b)

Fig. 6.6 (a) Orientation of 16 flat jack tests in coal. (After Tinchon, 1986.) (b) Orientation of flat jack tests
recommended by Pinto and Cunha (1986). In both cases, the three-dimensional stress field can be
determined from the test results.
284 Jacking methods
(6) When conducting flat jack tests in soft al., 1989). The relative displacement of the two
rocks, or in swelling or flaking media, the slot surfaces is measured using deformation
water used for the mortar or plaster to grout sensors or transducers embedded in the jacks
the jacks in place may soften the rock and give or in direct contact with the slot surfaces.
incoherent stress results. Mayer and Bernede Equations for the determination of the rock's
(1966) identified that problem in chalk and modulus of deformation can be found in
clay shales and suggested using special pre- Rocha and Da Silva (1970) and Loureiro-Pinto
cautions (such as plastic bags in the slot) in (1986).
order to avoid the problem.
(7) Some creep may take place following
6.4 THEORY
cutting of the slot (Heusermann and PaW,
1983; Hoskins, 1966; Panek and Stock, 1964). The analysis of flat jack tests is based on
This phenomenon may occur in soft and weak several major assumptions.
rocks as well as in evaporitic rocks such as (1) The pressure in the jack at cancellation is
rock salt and potash. If creep is allowed to equal to the tangential stress in the rock
occur over a long period of time, the cancella- (before the slot was cut) normal to the plane of
tion pressure will give an overestimate of the the jack. This assumes that the stress before the
tangential stress. slot was cut was uniform. The effect of stress
On the other hand, the flat jack method has gradients across the jack surface is therefore
several advantages. The first and foremost neglected.
advantage is that the elastic constants of the (2) The rock is elastic (linear or nonlinear)
rock do not have to be known in order to and therefore the stress relief process is
determine the tangential stress at points in the assumed to be completely reversible. No creep
walls of an excavation. Second, the stresses are is assumed to occur. This may be of limited
measured directly. Third, the equipment used value in weak and soft rocks, and in rocks
in flat jack tests is rugged and stable. Fourth, that show plastic and/or time-dependent
the measured stress is an average over an deformation.
area (Panek, 1961). Fifth, relatively large rock (3) The rock is isotropic. No anisotropic
volumes can be tested (0.5-2 m 3 ), especially solution has been derived for the analysis of
when one or several coplanar large flat jacks flat jack tests. Anisotropy should have some
are used. Finally, as pointed out by Rocha, effect on the displacement or strain measure-
Lopes and Silva (1971), the flat jack method ments if the planes of rock anisotropy are
creates only a partial relief of the rock mass, neither parallel to the rock surface nor strike
thus less disturbance to the mechanical parallel or perpendicular to the jack surface.
properties of the rock is induced compared Shear stresses could be generated in the rock
with other methods. This aspect is particularly near the slot if the anisotropy strikes at an
important when dealing with weak rock angle to the jack surface.
masses. (4) Flat jacks are assumed to be aligned with
In addition to measuring in situ stresses, flat the principal stresses on the surface of the
jacks can also be used to determine the opening. Shear stresses cannot be measured
modulus of deformation of the rock by with flat jacks. The presence of shear stresses
measuring displacements which occur when can however be detected by measuring varia-
the slot is cut or by relating the applied pres- tion in diagonal lengths between different sets
sure to displacements during the pressurizing of surface pins. The effect of the rock stress
phase (e.g. Hoskins, 1966; Jaeger and Cook, parallel to the slot is usually assumed to be
1976; Rocha, Lopes and Silva, 1966; Vogler, negligible. Bonvallet and Dejean (1977) con-
Deffur and Bieniawski, 1976; Zimmerman et cluded that the effect of that stress component
Theory 285
could be disregarded for magnitudes up to
5 MPa and that neglecting the effect of the
shear stresses could cause an error of 9%.
Alexander (1960) presented a more complex
theory which relates the cancellation pressure
to the rock stresses normal and parallel to the
jack. The stress parallel to the jack was found
to have a negligible effect.
(5) Flat jacks are assumed to be 100%
efficient over their surfaces.
(6) Flat jacks are mostly used to measure
compressive stresses. However, the method
could also be used to measure tensile stresses
(Bernede, 1974; R.E. Goodman, personal com- Distance between pins, d
munication, 1982). If the rock is under a tensile
stress, a, before cutting the slot (point A), the
response shown in Fig. 6.2 is replaced by that
shown in Fig. 6.7. Instead of getting closer, the (J

pins move further apart from each other by an A


amount 2Ad upon cutting the slot (point B).
Further pressurization of the jack increases the
distance between the pins. Using the tangent Fig. 6.7 Measuring tensile normal stresses with flat
to the pressure-displacement curve at point B, jacks.
the tensile stress a can be estimated.
In view of the above assumptions, the analy-
sis of flat jack tests is not as straightforward as
Let a (J1, a 02 and a 03 be three tangential stresses
initially thought. A correct analysis requires
measured with three flat jacks in the wall of an
several correction factors (Alexander, 1960)
underground opening subjected to a two-
which are often overlooked in practice. Since dimensional in situ stress field with
many of the problems with flat jacks cannot be
components a xo , a yo and Txyo. The three flat
quantified, the cancellation pressure pc is often jacks are oriented parallel to the axis of the
used as a direct measurement of the normal
opening and are perpendicular to the x, y
stress acting across the slots. plane. If the rock is elastic and isotropic, the
Jaeger and Cook (1976) proposed a simple three tangential stresses will be linearly
correction factor to account for the fact that the related to the in situ stress components in a
cancellation pressure does not act over the general form as follows:
whole slot area or even over the whole jack
area (edge effect). If 2c and 2cj are the widths of
the slot and the jack, respectively and if e is the
distance along the edge of the jack (of the
order of 0.25 inches (6.3mm) wide) that is not
[:::J [2: 2: 2:J. [::: J
a03
=
/31 /32 /33 Txyo
(6.2)

operative due to the welding joint, the normal


stress an is related to the cancellation stress pc where the coefficients fij (i,j = 1,3) depend on
as follows: the geometry of the excavation. Then equation
(6.2) can be solved for the three in situ stress
(Co - e) components. For a circular opening with the
an =Pc--
l - (6.1)
C geometry of Fig. 6.8, equation (6.2) becomes
286 Jacking methods

-
(JOlll1 - COS2{)1 1 + COS2{)1 -4Sin2{)ll factors associated with the shape of the exca-
vation. The in situ stress components are then
l (J02 = 1 - COS2{)2 1 + COS2{)2 -4sin2{)2

l:::-
determined by solving a system of six equa-
(J03 1 - COS2{)3 1 + COS2{)3 -4sin2{)3 _ tions and six unknowns based on six measure-
ments. If more measurements are available, a
multilinear regression analysis or optimiza-
. (6.3) tion approach can be carried out on the
<xyo measurements (e.g. Pinto and Cunha, 1986).
Since the stress concentrations are themselves
where {)i (i = 1,2,3) is the angle defining the functions of the in situ stresses and can have
location of the ith flat jack test from the x-axis complex expressions (in particular for open-
of Fig. 6.8. ings with complex geometries), determination
In the more general case when the slots are of the three-dimensional in situ stress field can
cut at an angle to the axes of the underground be carried out in an iterative manner by coup-
excavation of interest, each cancellation pres- ling a numerical model for stress determina-
sure can be related to the six components of tion and an optimization model (Piguet, 1994;
the in situ stress field by knowing the orienta- Tinchon, 1986). In doing so, any rock con-
tion of each slot and the stress concentration stitutive behavior can be introduced.

txyo

- - - t - - -.... t xyo

Fig. 6.8 Circular opening in which flat jack test i (i = 1,2,3) is conducted.
References 287

6.5 TECHNICAL INFORMATION Duvall, W.I. (1974) Stress relief by center hole.
Appendix in US Bureau of Mines Report of Inves-
Additional information about flat jacks, large tigation RI 7894.
flat jacks and associated equipment can be Faiella, D., Manfredini, G. and Rossi, P.P. (1983) In
obtained by contacting directly the following situ flat jack test: analysis of results and critical
groups: assessment, in Froc. Int. Symp. on Soil and Rock
Investigations by In-Situ Testing, Paris, Vol. 2, pp.
1. INTERFELS GMbH, DeilmanstrafSe 5, 507-12.
D-48455 Bad Bentheim, Germany. Fidler, I. (1964) Discussion of the paper by Merrill,
2. Laboratorio Nacional de Engenharia Civil in Froc. Int. Conf. on State of Stress in the Earth's
(LNEC), 101 Avenida do Brasil, P-1799 Crust, Santa Monica, Elsevier, New York, pp.
375-6.
Lisboa (Lisbon) Codex, Portugal. Froidevaux, C, Paquin, C and Souriau, M. (1980)
3. ROCTEST, 665 Pine Street, St Lambert, Tectonic stresses in France: in-situ measurements
Quebec, Canada J4P 2P4. with a flatjack. J. Geophys. Res., 85, 6342-6.
Goodman, RE. (1989) Introduction to Rock
Mechanics, 2nd edn, Wiley.
REFERENCES Grossman, N.F. and Camara, RJ.C (1986) About the
Alexander, L.G. (1960) Field and laboratory tests rock stress measurement using the LFJ (large flat
in rock mechanics, in Froc. 3rd Australia-New jack) technique, in Froc. Int. Symp. on Rock Stress
Zealand Conf. on Soil Mechanics, pp. 161-8. and Rock Stress Measurements, Stockholm, Centek
ASTM D 4729-87 (1993) Standard test method for Publ., Lulea, pp. 375-83.
in-situ stress and modulus of deformation using Helal, H.M. (1982) Etude et developpement d'une
the flatjack method, in 1993 Annual Book of ASTM methode de mesure des contraintes par surcar-
Standards, Vol. 04-08. ottage, unpublished PhD Thesis, Ecole des
Bernede, I. (1974) New developments in the flat jack Mines, Nancy (France).
test, in Froc. 3rd Congo Int. Soc. Rock Mech. (ISRM), Heusermann, S. and Pahl, A. (1983) Stress measure-
Denver, National Academy of Sciences, Wash- ments in underground openings by the over-
ington, DC, Vol. 2A, pp. 433-8. coring method and by the flatjack method with
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par la methode du verin plat, in Froc. Seminaire Measurements in Geomechanics, Zurich, Balkema,
Formation: Mesure des sollicitations et des contraintes Rotterdam, pp. 1033-45.
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Mines, Nancy, Sept. 12-16. method of measuring rock stress. Int. J. Rock
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in Froc. Int. Symp. on Soil and Rock Investigations by application of curved jacks for measurement of
In-Situ Testing, Paris, Vol. 2, pp. 449-70. stresses, in Froc. Int. Conf. on State of Stress in the
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pp.361-74. London.
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Civil, Lisbon, Vol. 2, pp. 41-4. (ISRM), Lisbon, Lab. Nac. de Eng. Civil, Lisbon,
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Underground rock pressure testing, in Proc. Int. Rocha, M., Lopes, J.J.B. and Silva, J.N. (1971) A new
Con! Rock Pressure and Support in the Workings, technique for applying the method of the flatjack
Liege, pp. 217-21. in the determination of stresses inside rock
Merrill, RH. (1964) In-situ determination of stress masses, in Proc. Int. Symp. on the Determination of
by relief techniques, in Proc. Int. Con! on State of Stresses in Rock Masses, Lab. Nac. de Eng. Civil,
Stress in the Earth's Crust, Santa Monica, Elsevier, Lisbon, pp. 431-50.
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