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Roser Techanical work pack

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WP00 DOC. INDEX 1
SC05 SCOPE MEMOS 2
WP01 WP REPORT 4
PL01 PLANCARD 7
PL02 JOBS GANTT 10
ES01 ESTIMATIONS 12
WP03 T&C 18
WP04 MATERIALS 20
PIC Pictures 152_PROC_GAS_14_3D MODULE.pdf 21
P&ID P&ID 152_PROC_GAS_14 PID ( 1 ).pdf 22
P&ID P&ID 152_PROC_GAS_14 PID ( 2 ).pdf 23
CORR-LOOP Corrosion Loop documents Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 24
PLOT-PLN Marked-Up Plot Plan PLOT PLAN MARKUP FOR 152_PROC_GAS_14 CORROSSION LOOP.pdf 31

AFC DocBook Issued AFC DocBook Received


Contractor: C Contractor:
Name: Name:
Date: Date:
RF

Roser Techanical work 1/31


pack RoserSystems/TA0002/WP00_1 11/7/2019 12:24:23 PM
MEMO REPORT

Order by 'number': SCE: Scope: Show empty memos:


Scope no. Both No

1. Provide scaffolding as specified location if necessary.


2. Remove insulation or provide pockets as per attached corrosion
Description: loop technical detail sheet and marked in 3D drawing.
3. Clean the surface if required.
4. SATORP I ,, Refer to Memo.
Eqpt: 152_PROC_GAS_14 - CL, PROCESS GAS <370°C 1.25CR
PA/Unit: AA-152 / AA-152-S_
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Scope location: Area : 4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06
Location info:
Eqpt code:
Shortcode: PI - 201 - METALLIC PIPES AND FITTINGS
CBS: CL - CORROSION LOOP
OBS: AREA-04 - AREA-04
WBS: AA-152-TR2 TRAIN 2- STA - STATIC
SBS1: 483 - REACTION AND REFORMER SYSTEM
SBS2: 482 - STEAM+BFW+BDH SYSTEM
SBS3:
Test system:
Main contr:
Notification no.:
Revision no.: 0.0 Revision date:
P&ID: WPHolder: nagapasx
Scope no.: 2018554 WO no.:
AA-152-S_-
Stoppoint no.: U1520010 Functional location: PROCESS-
PROC_GAS_14

Memo
Inspection
1. Erect scaffolding on marked TML locations as per 3D Drawing.
2. Remove insulation as per “Corrosion Loop Technical Detail” sheet and as marked in 3D drawing.
3. Perform general cleaning after insulation removal.
4. SATORP Inspection will perform Visual Inspection and NDT on identified location. The extent of examination may be increased based on actual
Inspection findings.
5. Based on NDT results, Supplementary Inspection Recommendation will be issued for Repair or Replacement of any component, if required.
6. Subsequently, final clearance will be given from Inspection to re-fix the insulation and scaffolding removal.
Additional scope
1. Provide scaffolding as specified location if necessary.
2. Remove insulation or provide pockets as per attached corrosion loop technical detail sheet and marked in 3D drawing.
3. Clean the surface if required.
4. SATORP Inspection will perform NDT on identified location. The extend of examination can be increased based on actual inspection findings.
5. Fix back insulation and remove scaffolding after the clearance from the inspection.
Scope location
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area : 4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06

MEMO REPORT RoserSystems/TA0002/SC05_1 11/7/2019 12:24:11 PM 2/31


Memo
WP holder
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area : 4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06

Brief Scope of Work:

1. Erect scaffolding on marked TML locations as per 3D Drawing.


2. Remove insulation as per “Corrosion Loop Technical Detail” sheet and as marked in 3D drawing.
3. Perform general cleaning after insulation removal.
4. SATORP Inspection will perform Visual Inspection and NDT on identified location. The extent of examination may be increased based on actual
Inspection findings.
5. Based on NDT results, Supplementary Inspection Recommendation will be issued for Repair or Replacement of any component, if required.
6. Subsequently, final clearance will be given from Inspection to re-fix the insulation and scaffolding removal.
Freeze
** Frozen by Multi change **

MEMO REPORT RoserSystems/TA0002/SC05_1 11/7/2019 12:24:11 PM 3/31


WP REPORT

Resource appearance: Show job duration:


Description

1. Provide scaffolding as specified location if necessary.


2. Remove insulation or provide pockets as per attached corrosion
Description: loop technical detail sheet and marked in 3D drawing.
3. Clean the surface if required.
4. SATORP I ,, Refer to Memo.
Eqpt: 152_PROC_GAS_14 - CL, PROCESS GAS <370°C 1.25CR
PA/Unit: AA-152 / AA-152-S_
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Scope location: Area : 4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06
Location info:
Eqpt code:
Shortcode: PI - 201 - METALLIC PIPES AND FITTINGS
CBS: CL - CORROSION LOOP
OBS: AREA-04 - AREA-04
WBS: AA-152-TR2 TRAIN 2- STA - STATIC
SBS1: 483 - REACTION AND REFORMER SYSTEM
SBS2: 482 - STEAM+BFW+BDH SYSTEM
SBS3:
Test system:
Main contr:
Notification no.:
Revision no.: 0.0 Revision date:
P&ID: WPHolder: nagapasx
Scope no.: 2018554 WO no.:
AA-152-S_-
Stoppoint no.: U1520010 Functional location: PROCESS-
PROC_GAS_14

Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area : 4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06

Brief Scope of Work:

1. Erect scaffolding on marked TML locations as per 3D Drawing.


2. Remove insulation as per “Corrosion Loop Technical Detail” sheet and as marked in 3D drawing.
3. Perform general cleaning after insulation removal.
4. SATORP Inspection will perform Visual Inspection and NDT on identified location. The extent of examination may be increased based on actual
Inspection findings.
5. Based on NDT results, Supplementary Inspection Recommendation will be issued for Repair or Replacement of any component, if required.
6. Subsequently, final clearance will be given from Inspection to re-fix the insulation and scaffolding removal.

WP REPORT RoserSystems/TA0002/WP01_1 11/7/2019 12:24:11 PM 4/31


No. Job description / resources Job no. Lib no. Job discipline / circumstances
001 ERECT EXTERNAL SCAFFOLDING _01ES D541 SCAFFOLDING
Erect external scaffolding for TML'S piping inspection activites. Approimately Dimensions of scaffolds given below.

Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area :4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06
SL# TML's ID Scaffold Location L W H M3
1 TML_152_02721 Yes GL 4 3 5 60
2 TML_152_02722 Yes GL 4 3 5 60
3 TML_152_02802 Yes GL 3 3 12 108
4 TML_152_02803 Yes GL 3 3 12 108
5 TML_152_TML01 yes GL 3 3 10 90

6 TML_152_TML02 Yes GL 3 3 14 126


SCAFFOLDER TR-2 Scaffolding Exec. BLOCK-C/4_AYTB
Erect external scaffolding for TML'S piping inspection activites. Approimately Dimensions of scaffolds given below.

Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area :4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06
SL# TML's ID Scaffold Location L W H M3
1 TML_152_02721 Yes GL 4 3 5 60
2 TML_152_02722 Yes GL 4 3 5 60
3 TML_152_02802 Yes GL 3 3 12 108
4 TML_152_02803 Yes GL 3 3 12 108
5 TML_152_TML01 yes GL 3 3 10 90

6 TML_152_TML02 Yes GL 3 3 14 126


REMOVE INSULATION OR PROVIDE
002 _01EU H136 INSULATION
POCKETS
Remove insulation or provide pockets as per attached corrosion loop technical detail sheet and marked in 3D drawing.

INSULATOR TR-2 Insulation Exec. BLOCK-C/4_AYTB


003 OBTAIN WORK PERMIT _01ET A020 OPERATIONS
Refer to SATORP Work Permit System Procedure to apply a work permit and detailed job safety analysis JSA.
Conduct Tool-Box Talk in Work location, prior to start the job.
MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR
004 OBTAIN HOT WORK PERMIT _01EV A021 OPERATIONS
Refer to SATORP Work Permit System Procedure to apply a hot work permit and detailed job safety analysis JSA.
Conduct Tool-Box Talk in Work location, prior to start the job.
MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR
005 CLEAN THE SURFACE _01EW H138 MECHANICAL
Clean the surface as required.

PIPE
TR-2 Static Exec. BLOCK-C/4_AYTB
FABRICATOR
MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
FIRE WATCH TR-2 Static Exec. BLOCK-C/4_AYTB
006 VISUAL INSPECTION _01EX D601 INSPECTION
QA/QC Visual Inspection to be done

HP INSPECTOR TR-2 SATORP INSPECTION


007 PERFORM UT AT TML POINTS _01EY D311 INSPECTION
SATORP Inspection will perform NDT on identified location. The extent of examination can be increased based on actual inspection
findings.

Total No. of TML's - 6.


NDT ULTRA
TR-2 SATORP INSPECTION
SOUND (UT)
008 REVIEW NDT RESULTS _01EZ H145 INSPECTION
Review UT results to be done.

HP INSPECTOR TR-2 SATORP INSPECTION

WP REPORT RoserSystems/TA0002/WP01_1 11/7/2019 12:24:11 PM 5/31


No. Job description / resources Job no. Lib no. Job discipline / circumstances
REPAIR / REPLACEMENT OF ANY
009 _01F0 H146 MECHANICAL
COMPONENT IF REQUIRED
Based on NDT reusults, Repair or Replacement of any component if required.

PIPE
TR-2 Static Exec. BLOCK-C/4_AYTB
FABRICATOR
PIPE FITTER TR-2 Static Exec. BLOCK-C/4_AYTB
MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
WELDER
TR-2 Static Exec. BLOCK-C/4_AYTB
PIPING
FIRE WATCH TR-2 Static Exec. BLOCK-C/4_AYTB
HP INSPECTOR TR-2 SATORP INSPECTION
010 NON DESTRUCTIVE TEST (NDT) _01F1 D029 INSPECTION
Repair or Replacement of any component, to perform NDT at that weld joints.

NDT
TR-2 SATORP INSPECTION
TECHNCIAN
HP INSPECTOR TR-2 SATORP INSPECTION
FINAL QA/QC CHECKS & OBTAIN
011 _01F2 H137 INSPECTION
CLEARANCE FROM INSPECTION
Final QA/QC Checks and obtain clearance from Inspection to be done.

HP INSPECTOR TR-2 SATORP INSPECTION


012 CLOSE HOT WORK PERMIT _01F5 E049 OPERATIONS
Refer to SATORP Work Permit System Procedure & follow the close out work permit system.

MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR
013 CLOSE WORK PERMIT _01F6 E048 OPERATIONS
Refer to SATORP Work Permit System Procedure & follow the close out work permit system.

MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR
014 HOUSEKEEPING / CLEANING AREA _01F4 D277 MECHANICAL
Clean all the Area and maintain good house keeping after completion of Inspection Activity.

MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
RE-INSTATE INSULATION OR
015 _01F3 H139 INSULATION
POCKETS
Fix back insulation or pockets after the clearance from the inspection.

INSULATOR TR-2 Insulation Exec. BLOCK-C/4_AYTB


016 REMOVE EXTERNAL SCAFFOLDING _01F7 D542 SCAFFOLDING
Dismantle the scaffolding after the clearance from the inspection.

SCAFFOLDER TR-2 Scaffolding Exec. BLOCK-C/4_AYTB

WP REPORT RoserSystems/TA0002/WP01_1 11/7/2019 12:24:11 PM 6/31


PLANCARD

Show jobs:

Revision no.: 0.0 WPHolder: nagapasx


1. Provide scaffolding as specified location if necessary.
2. Remove insulation or provide pockets as per attached
corrosion loop technical detail sheet and marked in 3D
Description: CBS: CL - CORROSION LOOP
drawing.
3. Clean the surface if required.
4. SATORP I ,, Refer to Memo.
Eqpt: 152_PROC_GAS_14 - CL, PROCESS GAS <370°C 1.25CR OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S_ WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area : 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS
BOILER)
No. of TML's : 06
Location info: SBS2: 482 - STEAM+BFW+BDH SYSTEM
Eqpt code: SBS3:
Shortcode: PI - 201 - METALLIC PIPES AND FITTINGS Scope no.: 2018554
P&ID: Stoppoint no.: U1520010
WO no.: Functional location: AA-152-S_- PROCESS-PROC_GAS_14
Test system: Notification no.:
Revision date: Main contr:

Resource Crew TmplHrs EstHrs CalcHrs ThDur Contractor PS Actual


Cal:
001 ERECT EXTERNAL SCAFFOLDING PRE-TURNAROUND GENERAL TmplDur: 2.00 PlnDur: 24.00
12TA
SCAF SCAFFOLDER 12 288.00 24.00 TR-2 Scaffolding Exec. BLOCK-C/4_AYTB
Cal:
002 REMOVE INSULATION OR PROVIDE POCKETS PRE-TURNAROUND REMOVE / PULL TmplDur: 2.00 PlnDur: 6.00
12TA
INSUL INSULATOR 2 12.00 6.00 TR-2 Insulation Exec. BLOCK-C/4_AYTB
Cal:
003 OBTAIN WORK PERMIT SCOPE EXECUTION GENERAL TmplDur: 1.00 PlnDur: 2.00
24TA
MSUP MECHANICAL SUPERVISOR 1 2.00 2.00 TR-2 Static Exec. BLOCK-C/4_AYTB

PLANCARD RoserSystems/TA0002/PL01_1 11/7/2019 12:24:12 PM 7/31


Resource Crew TmplHrs EstHrs CalcHrs ThDur Contractor PS Actual
Cal:
004 OBTAIN HOT WORK PERMIT SCOPE EXECUTION GENERAL TmplDur: 2.00 PlnDur: 2.00
24TA
MSUP MECHANICAL SUPERVISOR 1 2.00 2.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
005 CLEAN THE SURFACE SCOPE EXECUTION CLEAN / PREPARE TmplDur: 2.00 PlnDur: 4.00
24TA
PIFAB PIPE FABRICATOR 1 4.00 4.00 TR-2 Static Exec. BLOCK-C/4_AYTB
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 1 4.00 4.00 TR-2 Static Exec. BLOCK-C/4_AYTB
FRWT FIRE WATCH 1 4.00 4.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
006 VISUAL INSPECTION SCOPE EXECUTION INSPECT TmplDur: 2.00 PlnDur: 2.00
24TA
INSP INSPECTOR 1 2.00 2.00 TR-2 SATORP INSPECTION
Cal:
007 PERFORM UT AT TML POINTS SCOPE EXECUTION TEST TmplDur: 2.00 PlnDur: 6.00
24TA
NDTUT NDT ULTRA SOUND (UT) 1 6.00 6.00 TR-2 SATORP INSPECTION
Cal:
008 REVIEW NDT RESULTS SCOPE EXECUTION INSPECT TmplDur: 2.00 PlnDur: 2.00
24TA
INSP INSPECTOR 1 2.00 2.00 TR-2 SATORP INSPECTION
009 REPAIR / REPLACEMENT OF ANY COMPONENT IF INSTALL / RE-INSTATE / Cal:
SCOPE EXECUTION TmplDur: 2.00 PlnDur: 24.00
REQUIRED REPLACE 24TA
PIFAB PIPE FABRICATOR 1 24.00 24.00 TR-2 Static Exec. BLOCK-C/4_AYTB
PPFT PIPE FITTER 1 24.00 24.00 TR-2 Static Exec. BLOCK-C/4_AYTB
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 1 24.00 24.00 TR-2 Static Exec. BLOCK-C/4_AYTB
WLDP WELDER PIPING 1 24.00 24.00 TR-2 Static Exec. BLOCK-C/4_AYTB
FRWT FIRE WATCH 1 24.00 24.00 TR-2 Static Exec. BLOCK-C/4_AYTB
INSP INSPECTOR 1 2.00 2.00 TR-2 SATORP INSPECTION
Cal:
010 NON DESTRUCTIVE TEST (NDT) SCOPE EXECUTION INSPECT TmplDur: 2.00 PlnDur: 3.00
24TA
NDTC NDT TECHNCIAN 2 6.00 3.00 TR-2 SATORP INSPECTION
INSP INSPECTOR 1 2.00 2.00 TR-2 SATORP INSPECTION
011 FINAL QA/QC CHECKS & OBTAIN CLEARANCE FROM Cal:
SCOPE EXECUTION INSPECT TmplDur: 2.00 PlnDur: 2.00
INSPECTION 24TA
INSP INSPECTOR 1 2.00 2.00 TR-2 SATORP INSPECTION
Cal:
012 CLOSE HOT WORK PERMIT SCOPE EXECUTION GENERAL TmplDur: 2.00 PlnDur: 1.00
24TA
MSUP MECHANICAL SUPERVISOR 1 1.00 1.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
013 CLOSE WORK PERMIT SCOPE EXECUTION PRE-COMMISSIONING TmplDur: 2.00 PlnDur: 1.00
24TA
MSUP MECHANICAL SUPERVISOR 1 1.00 1.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
014 HOUSEKEEPING / CLEANING AREA SCOPE EXECUTION CLEAN / PREPARE TmplDur: 2.00 PlnDur: 3.00
24TA
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 1 3.00 3.00 TR-2 Static Exec. BLOCK-C/4_AYTB
INSTALL / RE-INSTATE / Cal:
015 RE-INSTATE INSULATION OR POCKETS POST-TURNAROUND TmplDur: 2.00 PlnDur: 10.00
REPLACE 12TA
INSUL INSULATOR 2 20.00 10.00 TR-2 Insulation Exec. BLOCK-C/4_AYTB

PLANCARD RoserSystems/TA0002/PL01_1 11/7/2019 12:24:12 PM 8/31


Resource Crew TmplHrs EstHrs CalcHrs ThDur Contractor PS Actual
Cal:
016 REMOVE EXTERNAL SCAFFOLDING POST-TURNAROUND GENERAL TmplDur: 2.00 PlnDur: 16.00
12TA
SCAF SCAFFOLDER 12 192.00 16.00 TR-2 Scaffolding Exec. BLOCK-C/4_AYTB

PLANCARD RoserSystems/TA0002/PL01_1 11/7/2019 12:24:12 PM 9/31


1. PROVIDE SCAFFOLDING AS SPECIFIED LOCATION IF NEC...

1. PROVIDE SCAFFOLDING AS 10/31


SPECIFIED LOCATION IF NECESSARY.2.
REMOVE INSULATION OR PROVIDE
POCKETS AS PER ATTACHED
CORROSION LOOP TECHNICAL DETAIL RoserSystems/TA0002/PL02_1 11/7/2019 12:24:19 PM
SHEET AND MARKED IN 3D
DRAWING.3. CLEAN THE SURFACE IF
REQUIRED. 4. SATORP I ,, REFER TO
MEMO.
JOBNR CAL DUR DESCR

SCOPE:
24H - 0:00 System Isolation Complete / Ready For Mainten
24H - 0:00 System Isolation Complete / Ready For Mainten
24H - 0:00 A4-Scope Execution Start PAU_AA-152-S_ - COR
24H - 0:00 U152-Scope Execution Start PAU_AA-152-S_ - C
24H - 0:00 A4-Pre-Turnaround Start PAU_AA-152-S_ - CORR
24H - 0:00 A4-Post TurnAround Start PAU_AA-152-S_ - COR
24H - 0:00 A4-Pre-Turnaround Finish PAU_AA-152-S_ - COR
24H - 0:00 System Hand Over Complete / Ready For Commi
24H - 0:00 System Hand Over Complete / Ready For Commi
24H - 0:00 A4-Scope Execution Finish PAU_AA-152-S_ - COR
24H - 0:00 U152-Scope Execution Finish PAU_AA-152-S_ - C
24H - 0:00 A4-Post TurnAround Finish PAU_AA-152-S_ - CO
SCOPE: 2018554 - 1. Provide scaffolding as specified location if necessa
_01ES 12TA - 24:00 ERECT EXTERNAL SCAFFOLDING
_01EU 12TA - 6:00 REMOVE INSULATION OR PROVIDE POCKETS
_01ET 24TA - 2:00 OBTAIN WORK PERMIT
_01EV 24TA - 2:00 OBTAIN HOT WORK PERMIT
_01EW 24TA - 4:00 CLEAN THE SURFACE
_01EX 24TA - 2:00 VISUAL INSPECTION
_01EY 24TA - 6:00 PERFORM UT AT TML POINTS
_01EZ 24TA - 2:00 REVIEW NDT RESULTS
_01F0 24TA - 24:00 REPAIR / REPLACEMENT OF ANY COMPONENT IF
_01F1 24TA - 3:00 NON DESTRUCTIVE TEST (NDT)
_01F2 24TA - 2:00 FINAL QA/QC CHECKS & OBTAIN CLEARANCE FR
_01F4 24TA - 3:00 HOUSEKEEPING / CLEANING AREA
_01F5 24TA - 1:00 CLOSE HOT WORK PERMIT
_01F6 24TA - 1:00 CLOSE WORK PERMIT
_01F3 12TA - 10:00 RE-INSTATE INSULATION OR POCKETS
_01F7 12TA - 16:00 REMOVE EXTERNAL SCAFFOLDING

1. PROVIDE SCAFFOLDING AS 11/31


SPECIFIED LOCATION IF NECESSARY.2.
REMOVE INSULATION OR PROVIDE
POCKETS AS PER ATTACHED
CORROSION LOOP TECHNICAL DETAIL RoserSystems/TA0002/PL02_1 11/7/2019 12:24:19 PM
SHEET AND MARKED IN 3D
DRAWING.3. CLEAN THE SURFACE IF
REQUIRED. 4. SATORP I ,, REFER TO
MEMO.
ESTIMATIONS
NOTICE: material, tools and consumables cost may not be included.

Emergent work type: Show correction factors: Show memo:


Yes Yes

Revision no.: 0.0 WPHolder: nagapasx


1. Provide scaffolding as specified location if necessary.
2. Remove insulation or provide pockets as per attached
corrosion loop technical detail sheet and marked in 3D
Description: CBS: CL - CORROSION LOOP
drawing.
3. Clean the surface if required.
4. SATORP I ,, Refer to Memo.
Eqpt: 152_PROC_GAS_14 - CL, PROCESS GAS <370°C 1.25CR OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S_ WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area : 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS
BOILER)
No. of TML's : 06
Location info: SBS2: 482 - STEAM+BFW+BDH SYSTEM
Eqpt code: SBS3:
Shortcode: PI - 201 - METALLIC PIPES AND FITTINGS Scope no.: 2018554
P&ID: Stoppoint no.: U1520010
WO no.: Functional location: AA-152-S_- PROCESS-PROC_GAS_14
Test system: Notification no.:
Revision date: Main contr:

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 12:24:19 PM 12/31


Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Scope: 2018554 - 152_PROC_GAS_14
Job: 001 ERECT EXTERNAL SCAFFOLDING
Erect external scaffolding for TML'S piping inspection activites. Approimately Dimensions of scaffolds given below.

Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area :4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06
SL# TML's ID Scaffold Location L W H M3
1 TML_152_02721 Yes GL 4 3 5 60
2 TML_152_02722 Yes GL 4 3 5 60
3 TML_152_02802 Yes GL 3 3 12 108
4 TML_152_02803 Yes GL 3 3 12 108
5 TML_152_TML01 yes GL 3 3 10 90
6 TML_152_TML02 Yes GL 3 3 14 126
SCAF - SCAFFOLDER
Erect external scaffolding for TML'S piping inspection activites. Approimately Dimensions of scaffolds given below.

Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area :4
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS BOILER)
No. of TML's : 06
SL# TML's ID Scaffold Location L W H M3
1 TML_152_02721 Yes GL 4 3 5 60
2 TML_152_02722 Yes GL 4 3 5 60
3 TML_152_02802 Yes GL 3 3 12 108
4 TML_152_02803 Yes GL 3 3 12 108
5 TML_152_TML01 yes GL 3 3 10 90
6 TML_152_TML02 Yes GL 3 3 14 126
20190711.197 TR-2 Scaffolding Exec. BLOCK-C/4_AYTB /
(H)288.00*(C)1*(R)
FIELD E (H)288.00*(C)1
0.00
288.00

0.00 288.00 0.00 0.00 0.00

Job: 002 REMOVE INSULATION OR PROVIDE POCKETS


Remove insulation or provide pockets as per attached corrosion loop technical detail sheet and marked in 3D drawing.
INSUL - INSULATOR
20190711.203 TR-2 Insulation Exec. BLOCK-C/4_AYTB /
(H)12.00*(C)1*(R)
FIELD E (H)12.00*(C)1
0.00
12.00

0.00 12.00 0.00 0.00 0.00

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 12:24:19 PM 13/31


Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Job: 003 OBTAIN WORK PERMIT
Refer to SATORP Work Permit System Procedure to apply a work permit and detailed job safety analysis JSA.
Conduct Tool-Box Talk in Work location, prior to start the job.
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 2.00 0.00 0.00 0.00

Job: 004 OBTAIN HOT WORK PERMIT


Refer to SATORP Work Permit System Procedure to apply a hot work permit and detailed job safety analysis JSA.
Conduct Tool-Box Talk in Work location, prior to start the job.
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 2.00 0.00 0.00 0.00

Job: 005 CLEAN THE SURFACE


Clean the surface as required.
PIFAB - PIPE FABRICATOR
20190711.133 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)4.00*(C)1 (H)4.00*(C)1*(R)0.00 4.00
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)4.00*(C)1 (H)4.00*(C)1*(R)0.00 4.00
FRWT - FIRE WATCH
20191003.265 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)4.00*(C)1 (H)4.00*(C)1*(R)0.00 4.00
0.00 12.00 0.00 0.00 0.00

Job: 006 VISUAL INSPECTION


QA/QC Visual Inspection to be done
INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 2.00 0.00 0.00 0.00

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 12:24:19 PM 14/31


Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Job: 007 PERFORM UT AT TML POINTS
SATORP Inspection will perform NDT on identified location. The extent of examination can be increased based on actual inspection findings.

Total No. of TML's - 6.


NDTUT - NDT ULTRA SOUND (UT)
20190715.244 TR-2 SATORP INSPECTION /
FIELD E (H)6.00*(C)1 (H)6.00*(C)1*(R)0.00 6.00
0.00 6.00 0.00 0.00 0.00

Job: 008 REVIEW NDT RESULTS


Review UT results to be done.
INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 2.00 0.00 0.00 0.00

Job: 009 REPAIR / REPLACEMENT OF ANY COMPONENT IF REQUIRED


Based on NDT reusults, Repair or Replacement of any component if required.
PIFAB - PIPE FABRICATOR
20190711.133 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)24.00*(C)1*(R)
FIELD E (H)24.00*(C)1
0.00
24.00

PPFT - PIPE FITTER


20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)24.00*(C)1*(R)
FIELD E (H)24.00*(C)1
0.00
24.00

MHLP - MECHANICAL HELPER/IND CLEANER/LABOR


20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)24.00*(C)1*(R)
FIELD E (H)24.00*(C)1
0.00
24.00

WLDP - WELDER PIPING


20190711.133 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)24.00*(C)1*(R)
FIELD E (H)24.00*(C)1
0.00
24.00

FRWT - FIRE WATCH


20191003.265 TR-2 Static Exec. BLOCK-C/4_AYTB /
(H)24.00*(C)1*(R)
FIELD E (H)24.00*(C)1
0.00
24.00

INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 122.00 0.00 0.00 0.00

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 12:24:19 PM 15/31


Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Job: 010 NON DESTRUCTIVE TEST (NDT)
Repair or Replacement of any component, to perform NDT at that weld joints.
NDTC - NDT TECHNCIAN
20190715.244 TR-2 SATORP INSPECTION /
FIELD E (H)6.00*(C)1 (H)6.00*(C)1*(R)0.00 6.00
INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 8.00 0.00 0.00 0.00

Job: 011 FINAL QA/QC CHECKS & OBTAIN CLEARANCE FROM INSPECTION
Final QA/QC Checks and obtain clearance from Inspection to be done.
INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 2.00 0.00 0.00 0.00

Job: 012 CLOSE HOT WORK PERMIT


Refer to SATORP Work Permit System Procedure & follow the close out work permit system.
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

Job: 013 CLOSE WORK PERMIT


Refer to SATORP Work Permit System Procedure & follow the close out work permit system.
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

Job: 014 HOUSEKEEPING / CLEANING AREA


Clean all the Area and maintain good house keeping after completion of Inspection Activity.
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)3.00*(C)1 (H)3.00*(C)1*(R)0.00 3.00
0.00 3.00 0.00 0.00 0.00

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 12:24:19 PM 16/31


Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Job: 015 RE-INSTATE INSULATION OR POCKETS
Fix back insulation or pockets after the clearance from the inspection.

INSUL - INSULATOR
20190711.203 TR-2 Insulation Exec. BLOCK-C/4_AYTB /
(H)20.00*(C)1*(R)
FIELD E (H)20.00*(C)1
0.00
20.00

0.00 20.00 0.00 0.00 0.00

Job: 016 REMOVE EXTERNAL SCAFFOLDING


Dismantle the scaffolding after the clearance from the inspection.
SCAF - SCAFFOLDER
20190711.197 TR-2 Scaffolding Exec. BLOCK-C/4_AYTB /
(H)192.00*(C)1*(R)
FIELD E (H)192.00*(C)1
0.00
192.00

0.00 192.00 0.00 0.00 0.00

Subtotal: 0 675 0 0 0
Total: 675 0

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 12:24:19 PM 17/31


T&C
Revision no.: 0.0 WPHolder: nagapasx
1. Provide scaffolding as specified location if necessary.
2. Remove insulation or provide pockets as per attached
corrosion loop technical detail sheet and marked in 3D
Description: CBS: CL - CORROSION LOOP
drawing.
3. Clean the surface if required.
4. SATORP I ,, Refer to Memo.
Eqpt: 152_PROC_GAS_14 - CL, PROCESS GAS <370°C 1.25CR OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S_ WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area : 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS
BOILER)
No. of TML's : 06
Location info: SBS2: 482 - STEAM+BFW+BDH SYSTEM
Eqpt code: SBS3:
Shortcode: PI - 201 - METALLIC PIPES AND FITTINGS Scope no.: 2018554
P&ID: Stoppoint no.: U1520010
WO no.: Functional location: AA-152-S_- PROCESS-PROC_GAS_14
Test system: Notification no.:
Revision date: Main contr:

Rescode Description Capacity Extra SW NM Notes


Vendor Main Tools and consumables group Sub Tools and consumables group Article no. Qty Price (SAR)
005 CLEAN THE SURFACE
PIFAB PIPE FABRICATOR
INSTR. TOOLS & CONSUMABLES INSTRUMENTATION INSTR. HAND TOOLS 693 1.00 EA 1.00
009 REPAIR / REPLACEMENT OF ANY COMPONENT IF REQUIRED
PIFAB PIPE FABRICATOR
MECHANICAL TOOLS &
MECHANICAL GRINDING 75 1.00 EA 1.00
CONSUMABLES
PIFAB PIPE FABRICATOR
MECHANICAL TOOLS &
MECHANICAL GRINDING 76 1.00 EA 1.00
CONSUMABLES
WLDP WELDER PIPING
MECHANICAL TOOLS &
MECHANICAL MOBILE EQPT 798 1.00 EA 1.00
CONSUMABLES

T&C RoserSystems/TA0002/WP03_1 11/7/2019 12:24:20 PM 18/31


Rescode Description Capacity Extra SW NM Notes
Vendor Main Tools and consumables group Sub Tools and consumables group Article no. Qty Price (SAR)
WLDP WELDER PIPING
MECHANICAL TOOLS &
MECHANICAL W/SHOP EQPT 415 1.00 EA 1.00
CONSUMABLES

T&C RoserSystems/TA0002/WP03_1 11/7/2019 12:24:20 PM 19/31


MATERIALS
Revision no.: 0.0 WPHolder: nagapasx
1. Provide scaffolding as specified location if necessary.
2. Remove insulation or provide pockets as per attached
corrosion loop technical detail sheet and marked in 3D
Description: CBS: CL - CORROSION LOOP
drawing.
3. Clean the surface if required.
4. SATORP I ,, Refer to Memo.
Eqpt: 152_PROC_GAS_14 - CL, PROCESS GAS <370°C 1.25CR OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S_ WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Corrosion Loop No. : 152_PROC_GAS_14

Plant : Hydrogen Production


Area : 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit : 152
Nearby Equipment : 152-B-0001 (PROCESS GAS
BOILER)
No. of TML's : 06
Location info: SBS2: 482 - STEAM+BFW+BDH SYSTEM
Eqpt code: SBS3:
Shortcode: PI - 201 - METALLIC PIPES AND FITTINGS Scope no.: 2018554
P&ID: Stoppoint no.: U1520010
WO no.: Functional location: AA-152-S_- PROCESS-PROC_GAS_14
Test system: Notification no.:
Revision date: Main contr:

Resource Type Qty Unit Article no. Article description Legacy art. no. 1 Legacy art. no. 2

MATERIALS RoserSystems/TA0002/WP04_1 11/7/2019 12:24:20 PM 20/31


Pictures - 152_PROC_GAS_14_3D MODULE.pdf 21/31
P&ID - 152_PROC_GAS_14 PID ( 1 ).pdf 22/31
P&ID - 152_PROC_GAS_14 PID ( 2 ).pdf 23/31
Corrosion Loop documents - Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 24/31
Corrosion Loop documents - Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 25/31
Corrosion Loop documents - Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 26/31
Corrosion Loop documents - Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 27/31
Corrosion Loop documents - Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 28/31
Corrosion Loop documents - Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 29/31
Corrosion Loop documents - Inspection Plan 152_PROC_GAS_14 Rev 0.pdf 30/31
Marked-Up Plot Plan - PLOT PLAN MARKUP FOR 152_PROC_GAS_14 CORROSSION LOOP.pdf 31/31

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