Roser Techanical work pack

Code Description Filename Page

WP00 DOC. INDEX 1
SC05 SCOPE MEMOS 2
WP01 WP REPORT 3
PL01 PLANCARD 5
PL02 JOBS GANTT 7
ES01 ESTIMATIONS 8
WP03 T&C 12
WP04 MATERIALS 13
PIC Pictures 152PI0040 Root valve (2).JPG 14
PIC Pictures 152PI0040 Root valve (3).JPG 15
PIC Pictures 152PI0040 Root valve.JPG 16
P&ID P&ID 152PI0040 both root valves passing- 10167468.pdf 17
M-T Material Attachment U1520237-152PI0040.pdf 18
DATA Data Sheets 152PI0040 DS.pdf 19
DRA-ISO Isometric drawings 152PI0040 both root valves passing- 10167468 ISO.pdf 21

AFC DocBook Issued AFC DocBook Received

Contractor: Contractor:
C
Name: Name:
Date: Date:
RF

Roser Techanical work 1/21

pack RoserSystems/TA0002/WP00_1 11/7/2019 1:13:35 PM
MEMO REPORT

Order by 'number': SCE: Scope: Show empty memos:

Scope no. Both No

Description: To service both isolation valves

Eqpt: 152PI0040 - PG, REACTOR 152R0003A OUT
PA/Unit: AA-152 / AA-152-S0
Plant : HPU
Area - 4
Scope location:
Unit - 152
Elevation : 1.5 mtr from ground level.
Location info:
Eqpt code:
Shortcode: PT - 1613 - PRESSURE MEASUREMENT DEVICES
CBS: VL - VALVE
OBS: AREA-04 - AREA-04
WBS: AA-152-TR2 TRAIN 2- STA - STATIC
SBS1: 483 - REACTION AND REFORMER SYSTEM
SBS2:
SBS3:
Test system:
Main contr:
Notification no.: 10167468
Revision no.: 0.0 Revision date:
P&ID: WPHolder: nagapasx
Scope no.: 2020384 WO no.:
AA-152-S0- R0003-
Stoppoint no.: U1520237 Functional location:
PI0040

Memo
Scope location
Plant : HPU
Area - 4
Unit - 152
Elevation : 1.5 mtr from ground level.
WP holder
No of valves : 2
Size of the valves : 2" x 600#

Scope of work :
Remove insrumentation
Remove the valve
Replace the valve
Reconnect Instrumentation.
Freeze
** Frozen by Multi change **

MEMO REPORT RoserSystems/TA0002/SC05_1 11/7/2019 1:13:27 PM 2/21

WP REPORT

Resource appearance: Show job duration:

Description

Description: To service both isolation valves

Eqpt: 152PI0040 - PG, REACTOR 152R0003A OUT
PA/Unit: AA-152 / AA-152-S0
Plant : HPU
Area - 4
Scope location:
Unit - 152
Elevation : 1.5 mtr from ground level.
Location info:
Eqpt code:
Shortcode: PT - 1613 - PRESSURE MEASUREMENT DEVICES
CBS: VL - VALVE
OBS: AREA-04 - AREA-04
WBS: AA-152-TR2 TRAIN 2- STA - STATIC
SBS1: 483 - REACTION AND REFORMER SYSTEM
SBS2:
SBS3:
Test system:
Main contr:
Notification no.: 10167468
Revision no.: 0.0 Revision date:
P&ID: WPHolder: nagapasx
Scope no.: 2020384 WO no.:
AA-152-S0- R0003-
Stoppoint no.: U1520237 Functional location:
PI0040

No of valves : 2
Size of the valves : 2" x 600#

Scope of work :
Remove insrumentation
Remove the valve
Replace the valve
Reconnect Instrumentation.

No. Job description / resources Job no. Lib no. Job discipline / circumstances
001 OBTAIN WORK PERMIT _AH0 D818 OPERATIONS
Refer to SATORP Work Permit System Procedure to apply a work permit and detailed job safety analysis JSA.
Conduct Tool Box talk in Work location, prior to start the job.
MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR
DISCONNECT/REMOVE ASSOCIATED
002 _AGY D009 INSTRUMENTATION
INSTRUMENTATION
Disconnect the associated instrument prior to the replacement of isolation valve

152 PI 0040

Dis connect the pressure gauge 152-PI-0040 with diaphragm and capillary,

Clean the iaphragm

Kept at safe place

INSTRUMENT
TR-2 Instrumentation Exec. all blocks JAL INT'L
TECHNICIAN
INSTRUMENT
TR-2 Instrumentation Exec. all blocks JAL INT'L
HELPER
003 REMOVAL OF VALVE _AGX D145 FITTINGS OVERHAUL
Remove both the isolation valves from the location

PIPE FITTER TR-2 Static Exec. BLOCK-C/4_AYTB

WP REPORT RoserSystems/TA0002/WP01_1 11/7/2019 1:13:27 PM 3/21

No. Job description / resources Job no. Lib no. Job discipline / circumstances
MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
TRANSPORT NEW VALVE FROM
004 _AH3 H302 MECHANICAL
WAREHOUSE TO SITE
Keep the valve ready for transport & Reinstallation.

BOOM
TRUCK/HIAB TR-2 Lifting & Transp Exec. BLOCK-C/4_AYTB
OPERATOR
FORKLIFT
TR-2 Lifting & Transp Exec. BLOCK-C/4_AYTB
OPERATOR
005 REPLACEMENT OF VALVE _AH1 H247 VALVE
Replace the 051-PI-0040 isolation valves with the new gasket
No of valves : 2
Size of the valves : 2" x 600#
PIPE FITTER TR-2 Static Exec. BLOCK-C/4_AYTB
MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
006 QA/QC CHECKS _AH4 D167 INSPECTION
Reviewing to be carried out after the valve installation.

HP INSPECTOR TR-2 SATORP INSPECTION

CONNECT / RE-INSTATE ASSOCIATED
007 _AGZ D083 INSTRUMENTATION
INSTRUMENTATION

Connect the pressure gauge 152-PI-0040 with diaphragm.

INSTRUMENT
TR-2 Instrumentation Exec. all blocks JAL INT'L
TECHNICIAN
INSTRUMENT
TR-2 Instrumentation Exec. all blocks JAL INT'L
HELPER
008 HOUSEKEEPING / CLEANING AREA _AJI D277 MECHANICAL
Clean All the Area and Maintain Good Housekeeping after completion of all the activities.

MECHANICAL
HELPER/IND
TR-2 Static Exec. BLOCK-C/4_AYTB
CLEANER/LAB
OR
009 CLOSE WORK PERMIT _AH2 D819 OPERATIONS
Refer to SATORP Work Permit System Procedure to close a work permit

MECHANICAL
TR-2 Static Exec. BLOCK-C/4_AYTB
SUPERVISOR

WP REPORT RoserSystems/TA0002/WP01_1 11/7/2019 1:13:27 PM 4/21

PLANCARD

Show jobs:

Revision no.: 0.0 WPHolder: nagapasx

Description: To service both isolation valves CBS: VL - VALVE
Eqpt: 152PI0040 - PG, REACTOR 152R0003A OUT OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S0 WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Plant : HPU
Area - 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit - 152
Elevation : 1.5 mtr from ground level.
Location info: SBS2:
Eqpt code: SBS3:
Shortcode: PT - 1613 - PRESSURE MEASUREMENT DEVICES Scope no.: 2020384
P&ID: Stoppoint no.: U1520237
WO no.: Functional location: AA-152-S0- R0003-PI0040
Test system: Notification no.: 10167468
Revision date: Main contr:

Resource Crew TmplHrs EstHrs CalcHrs ThDur Contractor PS Actual

Cal:
001 OBTAIN WORK PERMIT SCOPE EXECUTION GENERAL TmplDur: 1.00 PlnDur: 1.00
24TA
MSUP MECHANICAL SUPERVISOR 1 1.00 1.00 TR-2 Static Exec. BLOCK-C/4_AYTB
002 DISCONNECT/REMOVE ASSOCIATED Cal:
SCOPE EXECUTION OPEN / DISCONNECT TmplDur: 2.00 PlnDur: 1.00
INSTRUMENTATION 24TA
TR-2 Instrumentation Exec. all blocks JAL
ITTC INSTRUMENT TECHNICIAN 1 2.00 1.00 1.00
INT'L
TR-2 Instrumentation Exec. all blocks JAL
IHLP INSTRUMENT HELPER 1 1.00 1.00
INT'L
Cal:
003 REMOVAL OF VALVE SCOPE EXECUTION OPEN / DISCONNECT TmplDur: 2.00 PlnDur: 3.00
24TA
PPFT PIPE FITTER 1 3.00 3.00 TR-2 Static Exec. BLOCK-C/4_AYTB
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 1 3.00 3.00 TR-2 Static Exec. BLOCK-C/4_AYTB
INSTALL / RE-INSTATE / Cal:
004 TRANSPORT NEW VALVE FROM WAREHOUSE TO SITE SCOPE EXECUTION TmplDur: 2.00 PlnDur: 2.00
REPLACE 24TA
TR-2 Lifting & Transp Exec. BLOCK-
BMOP BOOM TRUCK/HIAB OPERATOR 1 2.00 2.00
C/4_AYTB

PLANCARD RoserSystems/TA0002/PL01_1 11/7/2019 1:13:27 PM 5/21

Resource Crew TmplHrs EstHrs CalcHrs ThDur Contractor PS Actual
TR-2 Lifting & Transp Exec. BLOCK-
FLOP FORKLIFT OPERATOR 1 2.00 2.00
C/4_AYTB
INSTALL / RE-INSTATE / Cal:
005 REPLACEMENT OF VALVE SCOPE EXECUTION TmplDur: 2.00 PlnDur: 3.00
REPLACE 24TA
PPFT PIPE FITTER 1 3.00 3.00 TR-2 Static Exec. BLOCK-C/4_AYTB
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 1 3.00 3.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
006 QA/QC CHECKS SCOPE EXECUTION INSPECT TmplDur: 2.00 PlnDur: 1.00
24TA
INSP INSPECTOR 1 2.00 1.00 1.00 TR-2 SATORP INSPECTION
007 CONNECT / RE-INSTATE ASSOCIATED INSTALL / RE-INSTATE / Cal:
SCOPE EXECUTION TmplDur: 2.00 PlnDur: 1.00
INSTRUMENTATION REPLACE 24TA
TR-2 Instrumentation Exec. all blocks JAL
ITTC INSTRUMENT TECHNICIAN 1 2.00 1.00 1.00
INT'L
TR-2 Instrumentation Exec. all blocks JAL
IHLP INSTRUMENT HELPER 1 1.00 1.00
INT'L
Cal:
008 HOUSEKEEPING / CLEANING AREA SCOPE EXECUTION CLEAN / PREPARE TmplDur: 2.00 PlnDur: 1.00
24TA
MHLP MECHANICAL HELPER/IND CLEANER/LABOR 1 2.00 1.00 1.00 TR-2 Static Exec. BLOCK-C/4_AYTB
Cal:
009 CLOSE WORK PERMIT SCOPE EXECUTION GENERAL TmplDur: 1.00 PlnDur: 1.00
24TA
MSUP MECHANICAL SUPERVISOR 1 1.00 1.00 TR-2 Static Exec. BLOCK-C/4_AYTB

PLANCARD RoserSystems/TA0002/PL01_1 11/7/2019 1:13:27 PM 6/21

TO SERVICE BOTH ISOLATION VALVES

JOBNR CAL DUR DESCR

SCOPE:
24H - 0:00 System Isolation Complete / Ready For Mainten
24H - 0:00 U152-Scope Execution Start PAU_AA-152-S0 - H
24H - 0:00 A4-Scope Execution Start PAU_AA-152-S0 - HYD
24H - 0:00 System Hand Over Complete / Ready For Commi
24H - 0:00 U152-Scope Execution Finish PAU_AA-152-S0 - H
24H - 0:00 A4-Scope Execution Finish PAU_AA-152-S0 - HYD
SCOPE: 2020384 - To service both isolation valves
_AH0 24TA - 1:00 OBTAIN WORK PERMIT
_AGY 24TA - 1:00 DISCONNECT/REMOVE ASSOCIATED INSTRUMEN
_AGX 24TA - 3:00 REMOVAL OF VALVE
_AH3 24TA - 2:00 TRANSPORT NEW VALVE FROM WAREHOUSE TO
_AH1 24TA - 3:00 REPLACEMENT OF VALVE
_AH4 24TA - 1:00 QA/QC CHECKS
_AGZ 24TA - 1:00 CONNECT / RE-INSTATE ASSOCIATED INSTRUME
_AJI 24TA - 1:00 HOUSEKEEPING / CLEANING AREA
_AH2 24TA - 1:00 CLOSE WORK PERMIT

TO SERVICE BOTH ISOLATION VALVES RoserSystems/TA0002/PL02_1 11/7/2019 1:13:33 PM 7/21

ESTIMATIONS
NOTICE: material, tools and consumables cost may not be included.

Emergent work type: Show correction factors: Show memo:

Yes Yes

Revision no.: 0.0 WPHolder: nagapasx

Description: To service both isolation valves CBS: VL - VALVE
Eqpt: 152PI0040 - PG, REACTOR 152R0003A OUT OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S0 WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Plant : HPU
Area - 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit - 152
Elevation : 1.5 mtr from ground level.
Location info: SBS2:
Eqpt code: SBS3:
Shortcode: PT - 1613 - PRESSURE MEASUREMENT DEVICES Scope no.: 2020384
P&ID: Stoppoint no.: U1520237
WO no.: Functional location: AA-152-S0- R0003-PI0040
Test system: Notification no.: 10167468
Revision date: Main contr:

Main group Sub group Contract / pricelist Description

Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Scope: 2020384 - 152PI0040
Job: 001 OBTAIN WORK PERMIT
Refer to SATORP Work Permit System Procedure to apply a work permit and detailed job safety analysis JSA.
Conduct Tool Box talk in Work location, prior to start the job.
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 1:13:33 PM 8/21

Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Job: 002 DISCONNECT/REMOVE ASSOCIATED INSTRUMENTATION
Disconnect the associated instrument prior to the replacement of isolation valve

152 PI 0040

Dis connect the pressure gauge 152-PI-0040 with diaphragm and capillary,

Clean the iaphragm

Kept at safe place

ITTC - INSTRUMENT TECHNICIAN
20190711.172 TR-2 Instrumentation Exec. all blocks JAL INT'L /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
IHLP - INSTRUMENT HELPER
20190711.172 TR-2 Instrumentation Exec. all blocks JAL INT'L /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 2.00 0.00 0.00 0.00

Job: 003 REMOVAL OF VALVE

Remove both the isolation valves from the location
PPFT - PIPE FITTER
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)3.00*(C)1 (H)3.00*(C)1*(R)0.00 3.00
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)3.00*(C)1 (H)3.00*(C)1*(R)0.00 3.00
0.00 6.00 0.00 0.00 0.00

Job: 004 TRANSPORT NEW VALVE FROM WAREHOUSE TO SITE

Keep the valve ready for transport & Reinstallation.
BMOP - BOOM TRUCK/HIAB OPERATOR
20190711.209 TR-2 Lifting & Transp Exec. BLOCK-C/4_AYTB /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
FLOP - FORKLIFT OPERATOR
20190711.209 TR-2 Lifting & Transp Exec. BLOCK-C/4_AYTB /
FIELD E (H)2.00*(C)1 (H)2.00*(C)1*(R)0.00 2.00
0.00 4.00 0.00 0.00 0.00

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 1:13:33 PM 9/21

Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Job: 005 REPLACEMENT OF VALVE
Replace the 051-PI-0040 isolation valves with the new gasket
No of valves : 2
Size of the valves : 2" x 600#
PPFT - PIPE FITTER
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)3.00*(C)1 (H)3.00*(C)1*(R)0.00 3.00
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)3.00*(C)1 (H)3.00*(C)1*(R)0.00 3.00
0.00 6.00 0.00 0.00 0.00

Job: 006 QA/QC CHECKS

Reviewing to be carried out after the valve installation.
INSP - INSPECTOR
20190715.243 TR-2 SATORP INSPECTION /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

Job: 007 CONNECT / RE-INSTATE ASSOCIATED INSTRUMENTATION

Connect the pressure gauge 152-PI-0040 with diaphragm.

ITTC - INSTRUMENT TECHNICIAN

20190711.172 TR-2 Instrumentation Exec. all blocks JAL INT'L /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
IHLP - INSTRUMENT HELPER
20190711.172 TR-2 Instrumentation Exec. all blocks JAL INT'L /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 2.00 0.00 0.00 0.00

Job: 008 HOUSEKEEPING / CLEANING AREA

Clean All the Area and Maintain Good Housekeeping after completion of all the activities.
MHLP - MECHANICAL HELPER/IND CLEANER/LABOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 1:13:33 PM 10/21

Main group Sub group Contract / pricelist Description
Est price Calc price Fixed price
Location Type DN PN DIA LBS Schedule WT Hrs Info Price Info CalcHrs EstHrs
(SAR) (SAR) (SAR)
Job: 009 CLOSE WORK PERMIT
Refer to SATORP Work Permit System Procedure to close a work permit
MSUP - MECHANICAL SUPERVISOR
20190711.132 TR-2 Static Exec. BLOCK-C/4_AYTB /
FIELD E (H)1.00*(C)1 (H)1.00*(C)1*(R)0.00 1.00
0.00 1.00 0.00 0.00 0.00

Subtotal: 0 24 0 0 0
Total: 24 0

ESTIMATIONS RoserSystems/TA0002/ES01_1 11/7/2019 1:13:33 PM 11/21

T&C
Revision no.: 0.0 WPHolder: nagapasx
Description: To service both isolation valves CBS: VL - VALVE
Eqpt: 152PI0040 - PG, REACTOR 152R0003A OUT OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S0 WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Plant : HPU
Area - 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit - 152
Elevation : 1.5 mtr from ground level.
Location info: SBS2:
Eqpt code: SBS3:
Shortcode: PT - 1613 - PRESSURE MEASUREMENT DEVICES Scope no.: 2020384
P&ID: Stoppoint no.: U1520237
WO no.: Functional location: AA-152-S0- R0003-PI0040
Test system: Notification no.: 10167468
Revision date: Main contr:

Rescode Description Capacity Extra SW NM Notes

Vendor Main Tools and consumables group Sub Tools and consumables group Article no. Qty Price (SAR)
004 TRANSPORT NEW VALVE FROM WAREHOUSE TO SITE
BMOP BOOM TRUCK/HIAB OPERATOR
MECHANICAL TOOLS &
MECHANICAL LIFTING 856 1.00 EA 1.00
CONSUMABLES
FLOP FORKLIFT OPERATOR
MECHANICAL TOOLS &
MECHANICAL LIFTING 838 1.00 EA 1.00
CONSUMABLES

T&C RoserSystems/TA0002/WP03_1 11/7/2019 1:13:33 PM 12/21

MATERIALS
Revision no.: 0.0 WPHolder: nagapasx
Description: To service both isolation valves CBS: VL - VALVE
Eqpt: 152PI0040 - PG, REACTOR 152R0003A OUT OBS: AREA-04 - AREA-04
PA/Unit: AA-152 / AA-152-S0 WBS: AA-152-TR2 TRAIN 2- STA - STATIC
Plant : HPU
Area - 4
Scope location: SBS1: 483 - REACTION AND REFORMER SYSTEM
Unit - 152
Elevation : 1.5 mtr from ground level.
Location info: SBS2:
Eqpt code: SBS3:
Shortcode: PT - 1613 - PRESSURE MEASUREMENT DEVICES Scope no.: 2020384
P&ID: Stoppoint no.: U1520237
WO no.: Functional location: AA-152-S0- R0003-PI0040
Test system: Notification no.: 10167468
Revision date: Main contr:

Resource Type Qty Unit Article no. Article description Legacy art. no. 1 Legacy art. no. 2

MATERIALS RoserSystems/TA0002/WP04_1 11/7/2019 1:13:34 PM 13/21

Pictures - 152PI0040 Root valve (2).JPG 14/21
Pictures - 152PI0040 Root valve (3).JPG 15/21
Pictures - 152PI0040 Root valve.JPG 16/21
P&ID - 152PI0040 both root valves passing- 10167468.pdf 17/21
Material Attachment - U1520237-152PI0040.pdf 18/21
Data Sheets - 152PI0040 DS.pdf 19/21
Data Sheets - 152PI0040 DS.pdf 20/21
Isometric drawings - 152PI0040 both root valves passing- 10167468 ISO.pdf 21/21