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PRICE ANALYSIS FOR BOTTLE PRODUCTION LINE (GLASS, PET & PP)

Glass bottle

VARIBLE COST
Raw requirement
1 Raw material for 10,000 bottle (Kg) Usage percent
a Silica sand 2341.5 42.19%
b Calcined Soda 910.7 16.41%
c Felspar powder 266.4 4.80%
d Fine calsper 339.9 6.12%
e Dolomite Lamp 350.1 6.31%
f Barite 71 1.28%
g Cullet 1232.9 22.22%
h Coal/ Carbon Powder 1.5 0.03%
i Salt cake 17.5 0.32%
k Compound clarifier 18.2 0.33%
5549.7
Raw Material Cost per Bottle

2 Utility cost

Power
Electricity price 14 TK/KWh
Power requirement 500 KW
Operation time 24 Hr
Total Electricity cost 168,000 Tk/day
No of bottle production 300,000 per day
Electricity cost 0.56 Tk per bottle

HFO HFO price 42 Tk/lit


HFO requirement 27,000 Lit/day
HFO cost 3.78 Tk/bottle

Water & Air


Water and Air cost 0.1 Tk/Bottle

3 Labour cost
No of worker 130 for 3 shift
Salary per day 400 Tk
Total worker cost 52000 per day
Labour cost 0.17 Tk per bottle
4 Maintenance cost

Additional cost 0.2 Tk per bottle

Total Production cost per glass bottle 10.00

PET Bottle
VARIBLE COST
1 Raw material
PET 220 Tk/Kg
Bottle weight 18 gm
Raw material cost 3.96 Tk per bottle

2 Utility cost
Electricity cost 0.7 Tk/bottle

3 Labour cost 0.1 Tk/bottle

4 Maintenance cost 0.15 Tk/bottle

Total Production Cost 4.91 Tk/bottle

PP Bottle
VARIBLE COST
1 Raw material
PET 90 Tk/Kg
Bottle weight 27 gm
Raw material cost 2.43 Tk per bottle

2 Utility cost
Electricity cost 0.7 Tk/bottle

3 Labour cost 0.1 Tk/bottle

4 Maintenance cost 0.15 Tk/bottle

Total Production Cost 3.38 Tk/bottle


ASS, PET & PP)

Production cost
Price, Tk per Kg for 10,000 bottle
11.17 26,163.92
23.9 21,767.55
7.4 1,971.36
-
3.18 1,113.32
8.2 582.20
-
-
13.57 237.48
-
51,835.83
w Material Cost per Bottle 5.18 TK
Taka

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