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TUNU PHASE II DEVELOPMENT PROJECT Doc No. : ID-TUN-SP-BEE- 50 7 241

BASIC ENGINEERING FOR SPU CAMP Revision : 1
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TABLE OF CONTENTS

1. REFERENCE DOCUMENTS……………………………………………………………….. 1
2. CALCULATION REFERENCES ………………………………………………………..…. 2
3. GENERAL……………………………………………………………………………………… 3
4. PRESSURE TANK CAPACITY.…..………………………………………………….……… 4
5. BUILDINGS…………………………………………………………………………….……… 5
5.1. OFFICE…………………………………………………………………………….……… 5
5.2. CLINIC…………………………………………………………………………….………. 5
5.3. WORKSHOP…………………………………………………………………….………… 6
5.4. MOSQUE…………………………………………………………………….……………. 7
5.5. WAREHOUSE……………………………………………………………….……………. 7
5.6. TECHNICAL BUILDING...………………………………………………….……………. 8
5.7. AIR TRAFFIC OFFICE & SPEED BOAT DRIVER ……………….………………….. 8
5.8. ACCOMMODATION STAFF / NON STAFF ……. ……………….………………….. 8
5.9. RESTAURANT & ASSOCIATED FACILITIES..…. ……………….………………….. 9

TUNU PHASE II DEVELOPMENT PROJECT Doc No. : ID-TUN-SP-BEE- 50 7 241

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1. REFERENCE DOCUMENTS

Standards
References Title
ASTM American Society for Testing and Materials Publications (All
codes in accordance with equipment or part of Plumbing / Piping
installation designed)
ANSI American National Standards Institute Standards
EN European Norm for with Piping / Plumbing installation design
AS/NZS : Australian / New Zealand Standard for Plumbing & Drainage
3500.1:2003

Regulation
References Title
Not applicable

Codes
References Title
Not applicable

Other Documents
References Title
Project Description - Tunu South Operating
Centre

Mechanical Kick Off Meeting for SPU Camp

Total General Specification

References Title
GS-CIV 401 Minimum requirements for Building Design & Construction
GS-CIV 405 Plumbing & Sanitary for Onshore and Offshore Installations

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2. CALCULATION REFERENCES

Refer to project description, the potable water pipe diameter shall meet this requirements
below,
- Main pipe (Galvanized Carbon Steel) : 3”
- Connection between main and users : 2”
- Copper pipe for inside buildings : 1”
- Copper pipe for Restaurant : 1½”
- Potable Water distributed at : 2 – 3 bars
- Pressure inside building minimum at : 1 bar
For flow calculation, here are minimum basic flow in lines per tap (GS-CIV 405)

No Fixtures Cold Water Flow (L/s) Hot Water Flow (L/s)

1 Lavatory 0.25 0.25
2 Sink 0.42 0.42
3 Faucet 0.17 0.17
4 Shower 0.20 0.20
5 Urinoir 0.07 0.07
6 WC Tank 0.25 0.25
7 Dishwasher 0.10 0.10

Flow calculation shall use simultaneous Flow Theory

0.8
Y = forX > 5 ; with Y = Probability of simultaneous flow coefficient
( x − 1) 0. 5
X = Number of equipment pieces

Then simultaneous flow will be = [ Total Flow (Qt) x Y ] Liter/second. This value will be
used to calculate pipe diameter inside the building and decide pressure value adjusted at
PRV (Pressure Reducing Value). Flow quantity calculated will be from PRV to the furthest
fixture. Accumulation of equipment numbers passed by the flow will be the factor of
simultaneous probability coefficient, consequently the factor of simultaneous flow. Thus
main diameter of that pipe line could be known by Hazen-Williams and Darchy-Weisbach
equations.
  1  L v2
Darcy - Weisbach : h =  0.02 +  × ×
  2000 D  D 2 g

With : h = head loss
D = Diameter
L = Pipe Length
v = velocity
g = gravitation

Hazen - Williams : Q = 1.67 × c × D2 .63 × i 0 .54 × 10000

With : Q = flow quantity

: c = velocity coefficient in copper pipe
: D = diameter
: i = hydraulic gradient

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Based on GS-CIV 202 page-26 that the supply pressure of drinking water (as well as cold
water) at building shall be between 1 bar and 1.5 bars. Based on AS/NZS 3500.1:2003,
minimum 0.5 bar of outlet pressure at furthest fixture shall be achieved. And the water
circulation speed shall be between 0.8 m/s and 1.5 m/s, or around those values. Therefore
other variables of water flow will be adjusted to maintain those pressure and velocity
values. General calculation flow chart shows below.

For hot water requirement and pipe sizing, calculation similar with cold water. Some of
buildings will need hot water circulation to keep water outlet at desired temperature (60-
650C). Based on GS-CIV 401, hot water requirement will be 50%-100% of total water
demand. With accumulating water volume needed at every fixture (GS-CIV 401 table.13),
hot water tank capacity can be calculated.

3. GENERAL

Refer to Project Description, these are quantity will be used for next calculation steps.
- Total Personnel On Board at SPU Camp : 153 persons
- Average Daily Consumption : 254 L / person / day
- Total Average Daily Consumption (Qt) : 39 m3 / day
- Tank Capacity (9 days consumption) : 180 m3 x (2)
- Reception Tank Capacity : 180 m3

Planned Tank Dimension

H x W x L = Volume
3 12 15 = 540 m3

With Operation Hours (T) = 8 hours and safety factor 10% (for leakage and other needs),
peak demand (all occupants use simultaneously) will be :

Qt × 110%
Qh = = 5.3 L / hour = 89 L / min
T

therefore, supply pump capacity (2 units) will be 2 x 89 L/, with minimum head approximately
26 m (with uniform max. velocity at 1.5 m/s) through :
- 310 m of 80 mm pipe
- and 51 m of 50 mm pipe to the furthest PRV at Accommodation
(refer to ID-TUN-SP-BEE-509241.DWG)

For supplying process area, 2 units of distribution pumps will be provided with
requirements :
- water demand : 40 m3/day
- distance : 200 m
- user level : 4m

Thus 2 x 12 L/min of distribution pumps with head approximately 29 m (produced from 2

2
m/s velocity and 2” distribution pipe) will be provided. Design pressure to be set at 3 barg at
B/L (Battery Limit).

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4. PRESSURE TANK CAPACITY

With assumption of Pump Operation Cycle every 2 minutes, initial tank capacity (Vt ) of
100 L and with values of :

- Pressure Tank Fluctuation : 1.50 kg /cm2

- Maximum Pressure : 4.00 kg /cm2
- Minimum Pressure : 2.50 kg /cm2
- Initial Pressure : 2.50 kg /cm2

and Volume Comparison is =

V'
× 100 =
( P'− P) × 100
V ( P'+1.033)
V = Total Volume at Pressure P (m3)
V’= Total Volume at Pressure P’ (m3)
P = Initial Pressure (kg/cm2)
= 2.5 kg/cm2
P’= Pressure at Certain State (kg/cm2)
= 4 and 2.5 kg/cm2

è Maximum Setting (V/ V’)1 = 29.8 %

Minimum Setting (V/ V’)2 = 0%

V  V 
è Effective Volume Comparison (Ve) =   −   = 29.8 %
 V ' 1  V ' 2
 Vt 
è Then Pressure Tank Volume (Vh) =   × 100 = 340 L
 Ve 

Note :

- This value produced by pressure tank which has initial pressure 2.5 kg/cm2
- This pressure tank will used for pressure switch to trigger the distribution pump

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5. BUILDINGS

Based on Simultaneous Flow Theory (GS CIV 405) and with value of X (Number of
Equipments) is known then, value of Y (Probability of Simultaneous Flow Coefficient) and
Simultaneous flow can be calculated as explained above. For maintaining the pressure inside
the building (1 to 1.5 bars) or 0.5 bar at furthest point (AS/NZS 3500.1:2003 page 16), PRV
(Pressure Reducing Valve) will be set against pressure loss inside the building.

5.1. OFFICE

No Fixtures Q (L/s) Number Q cold (L/s)

1 Wash Basin / Lavatory 0.20 5 1
2 Kitchen Sink 0.20 1 0.2
3 Jet Washer / Bidet 0.20 6 1.2
4 Urinoir 0.15 5 0.75
5 WC tank 0.12 5 0.6
SUM 22 3.75
With value of :

è X = 22
è Y = 0.175
è Simultaneous Flow = 0.655 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Section Material Equip. c d (m) i (m/m) Q (Lt/s)
Numbers (constant)
Longest Copper 22 140 0.025 0.003 0.655

Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Section Material d (m) l (m) v (m/s) h (m) P (bar)
Pressure sett. at 1.00
PRV=>
Longest Copper 0.025 18.4 1.29 1.255 0.87

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

5.2. CLINIC

No Fixtures Q (L/s) Number Q cold (L/s)

1 Wash Basin / Lavatory 0.20 3 0.6
2 Jet Washer / Bidet 0.20 2 0.4
3 Shower 0.20 2 0.4
4 WC tank 0.12 2 0.24
SUM 9 1.64

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For hot water supply, there will be 50 Liter of Electric Water Heater attached near the
toilet. With value of :

èX=9
è Y = 0.283
è Simultaneous Flow = 0.464 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Material Equip. c (constant) d (m) i (m/m) Q (Lt/s)
Section Numbers
Longest Copper 9 140 0.025 0.048 0.464

Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Material d (m) l (m) v (m/s) h (m) P (bar)
Section
Pressure sett. at PRV=> 1.00
Longest Copper 0.025 11 1.96 1.731 0.83

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

5.3. WORKSHOP

No Fixtures Q (Lt/s) Number Q (Lt/s)

1 Wash Basin / Lavatory 0.20 2 0.40
2 Kitchen Sink 0.20 1 0.20
3 Jet Washer / Bidet 0.20 1 0.20
4 Shower 0.20 1 0.20
5 Urinoir 0.15 3 0.45
6 WC Tank 0.12 1 0.12
SUM 9 1.57
With value of :

èX=9
è Y = 0.283
è Simultaneous Flow = 0.44 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Material Equip. c (constant) d (m) i (m/m) Q (Lt/s)
Section Numbers
Longest Copper 9 140 0.025 0.045 0.444

TUNU PHASE II DEVELOPMENT PROJECT Doc No. : ID-TUN-SP-BEE- 50 7 241

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Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Material d (m) l (m) v (m/s) h (m) P (bar)
Section
Pressure sett. at PRV=> 1.00
Longest Copper 0.025 26.5 1.48 2.38 0.76

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

5.4. MOSQUE

No Fixtures Q (Lt/s) Number Q (Lt/s)

1 Wash Basin / Lavatory 0.20 2 0.40
2 Jet Washer / Bidet 0.20 4 0.80
3 Urinoir 0.15 1 0.15
4 WC Tank 0.12 1 0.12
SUM 8 1.47
With value of :

èX=8
è Y = 0.302
è Simultaneous Flow = 0.44 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Material Equip. c (constant) d (m) i (m/m) Q (Lt/s)
Section Numbers
Longest Copper 8 140 0.025 0.045 0.444

Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Material d (m) l (m) v (m/s) h (m) P (bar)
Section
Pressure sett. at PRV=> 1.00
Longest Copper 0.025 7 2.3 1.512 0.85

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

5.5. WAREHOUSE

Cold water supply for eye washer only = 0.2 Lt/s and PRV (Pressure Reducing Valve)
will be set at about 1 bar. For maintaining the pressure inside the building (1 to 1.5 bars)
or 0.5 bar at furthest point (AS/NZS 3500.1:2003 page 16), PRV (Pressure Reducing
Valve) will be set at about 1 bar.

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5.6. TECHNICAL BUILDING

No Fixtures Q (Lt/s) Number Q (Lt/s)

1 Wash Basin / Lavatory 0.20 1 0.20
2 Jet Washer / Bidet 0.20 1 0.20
SUM 2 0.40

Cold water supply for eye washer only = 0.4 Lt/s and PRV (Pressure Reducing Valve)
will be set at about 1 bar. For maintaining the pressure inside the building (1 to 1.5 bars)
or 0.5 bar at furthest point (AS/NZS 3500.1:2003 page 16), PRV (Pressure Reducing
Valve) will be set at about 1 bar.

5.7. AIR TRAFFIC OFFICE & SPEED BOAT DRIVER SHELTER

No Fixtures Q (Lt/s) Number Q (Lt/s)

1 Wash Basin / Lavatory 0.20 4 0.80
2 Jet Washer / Bidet 0.20 4 0.80
3 Urinoir 0.15 2 0.30
4 WC Tank 0.12 4 0.48
SUM 14 2.38
With value of :

è X = 14
è Y = 0.22
è Simultaneous Flow = 0.528 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Material Equip. c (constant) d (m) i (m/m) Q (Lt/s)
Section Numbers
Longest Copper 14 140 0.025 0.061 0.528

Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Material d (m) l (m) v (m/s) h (m) P (bar)
Section
Pressure sett. at PRV=> 1.00
Longest Copper 0.025 23 1.67 2.611 0.74

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

5.8. ACCOMMODATION STAFF / NON STAFF (WORST CASE)

No Fixtures Q (L/s) Number Q cold (L/s)

1 Wash Basin / Lavatory 0.20 18 3.6
2 Jet Washer / Bidet 0.20 18 3.6
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3 Shower 0.20 18 3.6

4 WC tank 0.12 18 2.16
SUM 72 12.96
For hot water supply, there will be 50 Liter of Electric Water Heater serving every 4 – 6
rooms. With value of :

è X = 72
è Y = 0.095
è Simultaneous Flow = 1.23 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Material Equip. c (constant) d (m) i (m/m) Q (Lt/s)
Section Numbers
Longest Copper 72 140 0.04 0.03 1.23

Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Material d (m) l (m) v (m/s) h (m) P (bar)
Section
Pressure sett. at PRV=> 1.00
Longest Copper 0.04 51 1.44 2.719 0.73

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

5.9. RESTAURANT & ASSOCIATED FACILITIES

5.9.1. East Side (see ID-TUN-SP-BEE-509461.dwg)

No Fixtures Q (L/s) Number Q cold (L/s)

1 Wash Basin / Lavatory 0.20 1 0.2
2 Hose Tap for Washing 0.20 6 1.2
3 Jet Washer / Bidet 0.20 1 0.2
4 Urinoir 0.15 1 0.15
5 WC tank 0.12 1 0.12
SUM 10 1.87
With value of :

è X = 10
è Y = 0.267
è Simultaneous Flow = 0.499 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Material Equip. c (constant) d (m) i (m/m) Q (Lt/s)
Section Numbers
Longest Copper 10 140 0.025 0.055 0.499
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Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Material d (m) l (m) v (m/s) h (m) P (bar)
Section
Pressure sett. at PRV=> 1.00
Longest Copper 0.025 13.3 1.89 1.934 0.81

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

5.9.2. West Side (see ID-TUN-SP-BEE-509461.dwg)

No Fixtures Q (L/s) Number Q cold (L/s)

1 Wash Basin / Lavatory 0.20 10 2
2 Kitchen Sink / Basin 0.20 8 1.6
3 Jet Washer / Bidet 0.20 8 1.6
4 Dishwasher 0.20 1 0.2
5 Urinoir 0.15 5 0.75
6 WC tank 0.12 8 0.96
SUM 40 7.11
With value of :

è X = 40
è Y = 0.128
è Simultaneous Flow = 0.911 L/s

Here are all the variables involved.

Based on Hazen - Williams : Q = 1.67 x c x (d^2.63) x (I^0.54) x 10000

Pipe Material Equip. c (constant) d (m) i (m/m) Q (Lt/s)
Section Numbers
Longest Copper 40 140 0.025 0.168 0.911

Based on Darcy - Weisbach : h = (0.02+(1/2000xd)) x (l/d) x (v^2/2g)

Pipe Material d (m) l (m) v (m/s) h (m) P (bar)
Section
Pressure sett. at PRV=> 1.00
Longest Copper 0.025 41.4 2.2 8.17 0.68

Notes :
c : Velocity Constant for Copper l : Pipe length
d : Diameter v : Velocity
i : Hydraulic Gradient (h/l) h : Head loss

TUNU PHASE II DEVELOPMENT PROJECT Doc No. : ID-TUN-SP-BEE- 50 7 241

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