Operation Manual: Model: DC-150

OPERATION MANUAL
Model : DC-150
Edition
Month Year
3rd August 1996
TERAOKA SEIKO CO., LTD.
13-12 Kugahara 5-chome, Ohta-ku

Tokyo 146 Japan
TEL: +81-3-3752-2131
FAX: +81-3-3752-2801
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1. SET UP

1.2 OVERALL VIEW ------------------------------------------------5
1.2a Name Of Each Parts------------------------------------------------------------- 5
1.2b Display & Keys -------------------------------------------------------------------- 6
1.3 LABEL FORMAT AND LABEL SET UP --------------- 10

1.3a Specification of Labels and Receipt --------------------------------------- 10
1.3b Standard Print Formats ------------------------------------------------------- 10
1.3c How to set paper --------------------------------------------------------------- 11
1.4 OPERATION FLOW CHART ----------------------------- 12

1.1 Specifications
1 MODEL VARIATION
Model Built-in scale I/F for External Optional I/F for
Scale peripherals
#1 #2 FB
DC-151S DC-151S-64KB 500g,1kg, 2.5kg, 5kg NO NO
DC-151S-518KB 10kg, 25kg, 50kg
DC-153SI DC-153SI-64KB (1lb, 2.5lb, 5lb, 10lb { { { YES
DC-153SI-518KB 25lb, 50lb 100lb)
DC-152D DC-152D-64KB 500g/2.5kg,500g/5kg NO NO
DC-152D-518KB 1kg/5kg, 1kg/10kg
DC-153DI DC-153DI-63KB (1lb/5lb, 1lb/10lb, { X { YES
DC-153DI-518KB 2.5lb/10lb,2.5lb/25lb)
DC-152CFX DC-152CI-64KB no scale { { { YES
DC-152CI-518KB
2 SCALE SPECIFICATIONS
* WEIGHING DEVICE : LOAD CELL
* DISPLAY DEVICE : Fluorescent Display
* INTERNAL RESOLUTION : 1/500,000
* DISPLAY RESOLUTION : 1/10,000 or 1/5,000 or 1/2,500
3 MEMORY SPECIFICATIONS
* 64kb (STANDARD) for 385 ITEM MEMORY.
* 512kb (Expand Version) for 3,080 ITEM MEMORY.

4 INTERFACE
* INTERFACES FOR PERIPHERALS
INTERFACE PURPOSE REMARKS
RS-232C-1(8PIN) MODEM, FL-1 STANDARD
TTL SERIAL I/F (8PIN) or RS-232C-2 (8PIN) BAR-CODE SCANNER
TTL OUTPUT (8PIN) or RS-422 (8PIN) SET POINT OUTPUT OPTION
KEY BOARD I/F IBM-AT COMPATIBLE
KEYBOARD
* EXTERNAL SCALE INTERFACES

INTERFACE
RS-232C FOR FORCE BALANCE
EXTERNAL SCALE INTERFACE (SCALE 1)
EXTERNAL SCALE INTERFACE (SCALE 2)
5 DISPLAY SPECIFICATION
* 20 DIGITS ( 5 X 7 DOTS) Fluorescent Display
* WEIGHT : 6 DIGITS
* UNIT WEIGHT : 5 DIGITS
* QUANTITY : 6 DIGITS
6 PRINTER
* THERMAL PRINT
* 0.135 mm x 0.135 mm (Square Dot)
* 448 Dots / Line
7 ELECTRICAL REQUIREMENT
* OPERATION VOLTAGE : 100, 117, 220, 230, 240 Vac
* OPERATING FREQUENCY : 50 or 60Hz
* POWER CONSUMPTION : 15Wz
8 ENVIRONMENT
* OPERATING TEMPERATURE : 0 ~ 40C ( -4F ~ 104F)
* OPERATING HUMIDITY : 15% TO 85%RH
9 DIMENSION
* OVERALL WIDTH x HEIGHT x DEPTH : 410(W) x 498 (D) x 158 (H) mm
16.14(W) x 16.06 (D) x 6.2 (H) inches
* TOTAL WEIGHT : 11.2kg (124.lb.)

1.2 Overall View
1.2a Name Of Each Parts
1. MAIN SWITCH 7. PORT PANEL A. MODEM /FL-1

2. SCALE 1 B. SET POINT OUTPUT
3. SCALE 2 C. PEN /REWAIND SCANNER
4. DISPLAY WINDOW D. IBM KEY BOARD
5. OPERATION KEYS E. FORCE BALANCE
6. PRINTER F. EXTERNAL SCALE I/F -1
G. EXTERNAL SCALE I/F -2

1.2b Display & Keys
INDICATORS
INDICATORS MEANINGS
ZERO Weight is zero
STABLE Weight is stable
NET Presence of a tare weight
kg Scale weighing in kg base. (available in lb. version only)
SCALE 1~3 Scale is in use
INSUFF Sample size is too small to calculate
RECOMP. Unit weight may be recalculated by pressing PIECES key.
MEMORY An accumulated total is in memory
IN Quantities being added to inventory and movement data
OUT Quantities being removed to inventory and movement data
JOB NODULE 1~8 JOB instruction is in the process of Auto job operation
(9~16) (9~16 will flash on and off)

FUNCTION OF KEYS
0 ~ 9 NUMERIC KEYS
Key numerical values into the system.
• DECIMAL POINT
I N/OUT
Enter decimal point when entering data
Toggle between receiving, shipping, Non-add operation together with
[SHIT DOWN] key in operation mode.
CLEAR
CLEAR Clear keyed-in data from display.
Delete the data in memory file.
FEED
Æ Feed paper.
MODE
MODE Toggle between modes.
Exit modes without saving data.
AUTO / MANUAL
AUTO
MANUAL Toggle between Auto Job Operation and Manual Operation in Operation mode.
Back to the precious screen in programming data.
LOT
LOT NUMBER
NO. Enter the key-in data to LOT No. in OPR mode.
RE-
RE-ZERO
ZERO Eliminate weight from the weight dispaly with no tare and causes it to show a true
zero.
TARE
TARE Enter a tare value into the system.
← Toggle the data files to program or access
Move the triangle cursor to Right.

UNIT WEIGHT
UNIT Enter weight per 1000 count of pieces.
WEIGHT
→ Toggle the data files to program or access.
Move the triangle cursor to Left.
SCALE
SCALE
Toggle between the scales, if the system is with pural scales.
PLUS
+ Weight data addition and print out.
In Maintenance mode, advantage to the next choice, when the triangle cursour is
blinking.
MINUS
_ Weight data subtraction and print out.
In Maintenance mode, moves back to the previous choice, when the triangle
cursour is blinking.
PIECES
PIECES Sample entry in counting mode to accumulate UNIT WEIGHT.
CODE
CODE
Call ITEM data from memory file.
RETRY Reprint the same label without saving inventory total in OPR. mode.
Print TEST LABEL (TOTAL LABEL) in programming FREE FORMAT.

ENTER
Print total accumulation in OPR. mode.
ENTER Enter set up choices and advantages to next choice. Then, at the end of
choices,store the data into memory files.
A ~ Z
ALPHABET / PLUS / PLUS / MINUS / SLASH
Key alphabetical data into the system.
Assign the data to ITEM FILES together with [SHIFT DOWN] key.
+ , − , /
NOTE * [Y] key is used for executing the deletion in the deletion screen.
* [N] key is used for escaping the deletion screen.
* [M] key is used for test printing (gross label) in free format setting.

SPACE
SPACE
Enter SPACE in alphabetical data entry.
lb/kg Toggle the display between pound (lb) and kirogram (kg). This function is available
in LB version.
Print TEST LABEL (ITEM LABEL) in programming FREE FORMAT
SHIFT DOWN
SHIFT Change the key functions to the lower line of Alphabet keys.
DOWN
SHIFT UP
Change the key functions to the special charactors in the upper line of Alphabet
SHIFT keys.
UP

1.3 Label format and label set up
1.3a Specification of Labels and Receipt
Outer diameter : 105mm
Inner diameter : 40mm
Width of Receipt Roll : 40mm or 66 mm
Width of label roll : 42mm or 66 mm
1.3b Standard Print Formats

DC-150 has 7 standard label formats and the memory area for 2 free label formats. The
format can be selected in PRINT SPEC in maintenance mode.
Also, 3 types of labels can be printed by the following applications in operation mode.
ITEM LABEL ...... Issued in single operation in OPERATION MODE

TOTAL LABEL ...... Issued in multiple operation in OPERATION MODE
GROSS LABEL ...... Issued in gross weight operation in OPERATION MODE
NOTE) Refer to APPENDIX Ι to see the sample of standard format.
10

1.3c How to set paper
1. Remove front panel of printer.
2. Open thermal head by pulling down the lever.
3. Open the side panel in right side of printer block.
4. Slide out label cassette from the main unit.
5. Twist the roll holder s 45 degree to clockwise and pull it out.
6. Take out the empty roll core and place a new stock roll.
7. In case of label, take several labels from the end of the label stock and run it above
the guides o and through dispenser p and set back paper on take up reel q with
paper clampr.
8. Push roll holder s to set reeln with the same direction as drawing, until it stops.
9. Set the label and receipt switch on the left side of label cassette.
[LEFT (label) ↔ RIGHT(receipt)]
10.Slide label cassette back into the main unit, along with the metal shaft under the
thermal head block.
11.Close the thermal head by pushing the top of thermal head.
12.Close the side panel and put the front panel of printer back.
13.Depress [FEED] Key to have paper tension.
14. In case of receipt, set receipt roll as the same as label stock
15. Fold the end of the receipt roll and hook the fold on dispenser p as drawing A.
16. Set the cassette into the main unit and close the thermal head as the same as label.
17. Depress [FEED] key.
DRAWING
11

1.4 Operation Flow Chart
OPERATION MODE Receiving Operation (Manual / Auto Job Operation)

Shipping Operation (Manual / Auto Job Operation)
Non-add Operation (Manual / Auto Job Operation)
PROGRAM MODE I.D. Code Setting

Date / Time Setting
Set Point Setting
Title Contents Setting (No.1 ~ No.16)
Preprinting Setting (No.1 ~ No..3)
Format Copy
Free Format Setting (Max. 2 Format)
Shelf Location Format Setting
Shelf Location Limit Setting
Address Setting
CHECK MODE Memory Contents Check

Inventory Data Check
Shelf Location No. Check
MAINTENANCE MODE SPEC Setting (Display/ Report/ Printing/ Outside

Apparatus/ Others)
Deletion of programmed data (Free format/I.D. data)
Print Adjustment
Auto job operation number setting
Saving or loading data with FL-1
Saving or loading data through Modem
Printing SPEC List
12

2. PROGRAM MODE
13

2.1 GENERAL INFORMATION -------------------------------- 17
2.1a How To Enter Program Mode ----------------------------------------------- 17
2.1b Data Files and Function List ------------------------------------------------- 18
2.1c Key Function In Program Mode -------------------------------------------- 19
2.2 I.D. CODE SETTING ---------------------------------------- 20

2.2a Item data in I.D. Code -------------------------------------------------------- 20
2.2b The maximum length of data ----------------------------------------------- 21
2.2c Programming I. D. Code. ----------------------------------------------------- 22
2.2d Delete Programmed ID code and Item Data----------------------------- 28
2.3 DATE/TIME SETTING--------------------------------------- 30
2.4 SET POINT OUTPUT SETTING ------------------------- 31
2.5 TITLE CONTENTS SETTING ----------------------------- 33

2.5a Defult data list ------------------------------------------------------------------- 33
2.5b Programming Title Contents ------------------------------------------------- 34
2.5c Delete Title Contents Data --------------------------------------------------- 35
2.6 PRE-PRINT DATA SETTING------------------------------ 36

2.6a Programming Pre-print Contents ------------------------------------------- 37
2.6b Delete Pre-Print Contents Data --------------------------------------------- 38
2.6c Print Position & Character Size of Pre-Print Data --------------------- 39
2.6d Programming Print Position & Character Size of Pre-Print Data --- 40
14

2.7 COPYING STANDARD FORMAT------------------------ 42
2.8 FREE FORMAT SETTING --------------------------------- 43

2.8a Label Size ------------------------------------------------------------------------ 43
2.8b Programmable Item Data for Each Type of Label---------------------- 44
2.8c Data Type ------------------------------------------------------------------------ 45
2.8d Printing Position---------------------------------------------------------------- 46
2.8e Label Angle And Bar-Code Angle ----------------------------------------- 47
2.8f Character Size and Magnifications ---------------------------------------- 47
(Height of Bar-code) ------------------------------------------------------------------ 47
2.8g Programming Screen ---------------------------------------------------------- 48
2.8h Function Key--------------------------------------------------------------------- 49
2.8i Programming Operation ------------------------------------------------------- 50
2.8 j Programming Procedure ----------------------------------------------------- 56
2.9 SHELF LOCATION LABEL SETTING------------------ 58

2.9a Label Size ------------------------------------------------------------------------ 58
2.9b Programmable Item Data for Shelf Location Label -------------------- 58
2.9c Data Type ------------------------------------------------------------------------ 58
2.9d Printing Position---------------------------------------------------------------- 59
2.9e Label Angle And Bar-Code Angle ----------------------------------------- 59
2.9f Character Size and Magnifications ---------------------------------------- 59
(Height of Bar-code) ------------------------------------------------------------------ 59
2.9g Programming Screen ---------------------------------------------------------- 59
15

2.9h Function Key--------------------------------------------------------------------- 59
2.8i Programming Operation ------------------------------------------------------- 59
2.9j Program Procedure ------------------------------------------------------------- 61
2.10 SHELF LOCATION LIMIT SETTING ------------------ 63

2.10a Genral Explanation for SHELF LOCATION No.----------------------- 63
2.10b Shelf Location Limit ---------------------------------------------------------- 64
2.10c Programming Operation----------------------------------------------------- 64
2.11 ADDRESS CONTENTS SETTING --------------------- 65

2.11a Programming Operation----------------------------------------------------- 65
2.6b Delete Pre-Print Contents Data --------------------------------------------- 67
16

2.1 General Information
2.1a How To Enter Program Mode
When powered on, the scale always gets into Operation Mode.
WEIGHT UNIT WEIGHT QUANTITY

0 . 0 0 0 . 0
∇∇ ∇ ∇ ∇
• • • • • • • • • • • • • • • • • • • •
ZERO NET 1 2 3 RECO IN OUT 1 2 3 4 5 6 7 8
(SCALE) JOB MODULE
STABLE KG INSUFF MEMORY
1. Change to PRG mode by depressing PROGRAM MODE

[MODE] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Enter PRG mode by depressing [ENTER] PRG: ID CODE

key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select each file in Programming Mode by PRG: FREE FORMAT SET

depressing [TARE←] or [UNIT WEIGHT→] key.
* Refer to 2.1b Data files and Function List. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Enter the displayed mode by depressing F.F= FREE FORMAT 1

[ENTER] key
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
Note) Each file is changed in loop routine with [TARE←] or [UNIT WEIGHT→] key.
17

2.1b Data Files and Function List
The main data listed below is programmed in Program Mode.
Chapter # Data File Remarks

2.2 I.D. Code File Programming ID code data in Memory
2.3 Date / Time Setting the internal clock.
2.4 Set Point Output File Programming Set Point value.
2.5 Title Contents File Programming text massage (title) on formats.
2.6 Preprint data File Programming text and position of Pre-print data.
2.7 Copy Format Function Copying a standard format to Free format.
2.8 Free Format File Programming Free format.
2.9 Shelf Location Format File Programming Shelf Location Format.
2.10 Shelf Location Limit File Setting Shelf Location Limit.
2.11 Address Data File Setting Address data.
18

2.1c Key Function In Program Mode
[MODE] Key
To return to the initial screen of each modes without saving programmed data.
[AUTO/MANUAL] key
To return to the previous screen in programming.
[ENTER] key
To enter the next screen in each file.
To enter the programmed data into memory file.
[CLEAR] key
To clear mis-set data.
To enter the deletion screen of programmed data.
[TARE (←)] and [UNIT WEIGHT (→)] key

To select the headings in loop routines.
To move the cursor to left/right when there are purl cursors in a display.
[PLUS +] and [MINUS -] key

To select the data, when cursor of triangle indicator is blinking.
CURSORS
The cursors appear when programming data. The cursor shows not only the maximum
number of digits, but also the characteristic of the entering data.
1.) Light cursor ..... The numeric data should be entered with numeric keys.
2.) Blinking cursor .... The data should be selected with [ + ] or [ − ] key
19

2.2 I.D. Code Setting
2.2a Item data in I.D. Code
ID code is used as the recognize code in calling part item in OPR mode and in various
reports. ID code allows to store item data in memory though program mode. The
following data can be programmed.
I.D. Code ID code is the recognize code of item data.

Unit Weight Unit weight can be entered by using sample counting or direct key
entry when unit weight is known.
Tare Weight Tare weight can entered by one touch tare entry or direct key entry
when unit weight is known.
Parts No. Parts number is usually used as production number.
Parts Name Parts name can also be changed in operation mode temporary.
Shelf Location No. Shelf location number can be programmed. According to the
range of shelf location number, the available data to enter for each
digit are changed. (Ref. to 2.7 Setting Shelf Location Limit)
Inventory After you set up the initial quality of stock, the data is renewed
along with receiving or shipping value. The accurate quantity of
stock in your warehouse can be handled with this number.
Threshold Threshold is the ideal quantity of stock. By comparing with the
actual quantity of inventory, lack or excess of stock can be
checked.
Set Point Output Set Point Output function alerts the operator to a predetermined
weight or quantity with alarm or external equipment.
(Ref to 2.4 Setting Set Point Output)
Scale According to the value of unit weight, the applicable capacity of
scale can be selected.
Auto Job No. Auto Job Operation number programmed in maintenance mode
can be selected for receiving/ shipping/ checking operation for
each parts item independently.
If Auto Job operation number is not assigned for ID code, Auto
Job Operation number programmed in Address 04/05/06
(OTHERS SPEC) are circulated.
20

2.2b The maximum length of data
The maximum length of data will vary with each line of data from one digit to 32 digits.
Item Data Max. Length Available character

I.D. Code 16 digits Alpha-Numeric Data / Period
Unit Weight 5 Digits Numeric data / Decimal Point
Tare Weight 6 Digits Numeric data / Decimal Point
Parts No. 32 Digits Alpha-Numeric Data / Period / Space
Parts Name 32 Digits Alpha-Numeric Data / Period / Space
Shelf Location No. 8 Digits Alpha-Numeric Data
Inventory 8 Digits Numeric data and Minus
Threshold 8 Digits Numeric data
Set Point 7 Digits Numeric Data and decimal Point
Scale No. 1 Digit 0~3
Auto Job No. (Shipping) 1 Digit 1~5
Auto Job No. (Receiving) 1 Digit 1~5
Auto Job No. (Non-add) 1 Digit 1~5
21

2.2c Programming I. D. Code.
1. Select ID code file in Program Mode and ID= ENTER ID CODE
depress [ENTER] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter I.D. Code. ID= ABC-100#125

Ex.) ABC-100#125 *1
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Depress [CODE] key to enter the screen to * 0.0000 0. 0

set each data. *2 ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
PART NUMBER ENTRY

4. Enter Parts Number. (13) H2-1375E-01
Ex.) H2-1357E-01
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Depress [SHIFT DOWN] key then [A/ PART * 0.0000 0. 0

NO. ] key within 3 seconds. ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
PART NAME ENTRY

6. Enter Parts Name. (16) CAPACITER 1211E1
Ex.) Capacitor 1211E1
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
7. Depress [SHIFT DOWN] key then * 0.0000 0. 0

[B/ PART NAME ] key within 3 seconds. ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) When entering a special character above alphabet key, depress [SHIFT UP]
key then alphabet key.
Note: *2) Item data can be entered in this screen. The programming order can be
proceeded at random. It is possible to omit any item data, if these are not
necessary to enter.
22

Shelf Location no. entry
8. Enter location number. (8) 0115071E
Ex.) 01-15-07-1-E
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
9. Depress [SHIFT DOWN] key then [C * 0.0000 0. 0

LOCATION] key within 3 seconds. *1 ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Inventory entry
10. Enter Inventory data. (4) 5000
Ex.) 5000 Pcs.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
11. Depress [SHIFT DOWN] key then [D/ * 0.0000 0. 0

INVENT ] key within 3 seconds. ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Threshold Entry
12. Enter Threshold data. (4) 5100
Ex.) 5100 Pcs.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
13. Depress [SHIFT DOWN] key then [E/ * 0.0000 0. 0

TH’HOLD ] key within 3 seconds. ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) you cannot assign the data to the location number,the entered value might be
out of shelf location limit. Refer to 2.9 Setting Shelf Location Limit.
23

Set Point entry
14. Depress [SHIFT DOWN] key then [F S.P= 0 / 0
/SETPOINT] key within 3 seconds. *1 ∇∇ ∇ ∇∇∇ ∇
Ex.) Set Point 1=200 Set Point 2=250 . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
15. Enter Set Point 1 and depress then [F S.P= 200 / 0

/SETPOINT] key. ∇∇ ∇ ∇∇∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
16. Move the cursor to right by pressing S.P= 200 / 0

[UNIT WEIGHT →]. ∇∇ ∇ ∇∇∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
17. Enter Set Point 2 and depress then [F S.P= 200 / 250
/SETPOINT] key. ∇∇ ∇ ∇∇∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
18. Press [F /SETPOINT] key. * 0.0000 0. 0

∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Scale No. Entry

19. Enter Scale No. (1) 1
Ex.) Scale 1
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
20. Depress [SHIFT DOWN] key then [G/ SCALE * 0.0000 0. 0

] key within 3 seconds. ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) The setpoint value can be programmed to operate an item being weighed or
counted. Refer to 2.4 Setting Set Point Output.
24

Auto Job No. Entry
21. Enter Scale No. (1) 1
Ex.) Auto Job No. 1 for Receiving
Operation . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
22. Depress [SHIFT DOWN] key then [H/ IN ] * 0.0000 0. 0

key within 3 seconds. *1 ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Tare Entry
ONE TOUCH TARE

23. Place a container on the scale when * 0.0120 0. 0
stable. Ex.) 0.0120kg ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
24. Depress [TARE] key. *2 * 0.0000 0. 0

∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
DIGITAL TARE
23’. Enter Tare Weight value by numeric keys. (6) 0.0120
Ex.) 0.0120kg ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
24’. Depress [TARE] key. *2 * - 0.0120 0. 0

∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) Auto Job no. can be selected from 5 patterns which are programmed in
Maintenance Mode.
Auto Job no. for shipping and non-add operation can be selected with the same
operation as the receiving except using [I/OUT] or [J/NON-ADD]] key instead of [H]
key
Note: *2) To clear tare value, press [0] then [TARE] key.
25

Unit Weight Entry
DIGITAL ENTRY
25. Enter Unit Weight Value with numeric (5) 3.756
keys Ex.) 3.756kg/1000pcs.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
26. Press [UNIT WEIGHT] key. *1 * 0.0000 3.7560 0

∇∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
UNIT WEIGHT SAMPLING

25’. Place sample pieces on scale. * 0.0150 0. 0
Ex.) 0.015kg ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
26’. Enter sample number with numeric keys. (2) 15

*2 Ex) 15
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
27’. Press [PIECES] key. *3 ---ADD 12
(The number of pieces needed appears in . . . . . . . . . . . . . . . . . . . .

display.) Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
28’. Add the required pieces more and press * 0.0270 0.9970 27
[PIECES] key again. ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) The unit weight value should be Unit Weight/1,000.
Note: *2) If using a sample of 10 pcs., press PIECES key without entering a number of
sample.
Note:*3) To have accurate unit weight calculation, the sample weight must be more
than the insufficient range of the scale. (Insufficient range = 0.0% ~ 0.7 % of
scale capacity) If sample weight is less than the range, the number of pieces
required for accurate sampling would be displayed in PROCEDURE 27.
The procedure on 27 and 28 will be skipped if sample weight is sufficient.
26

29’) Add more pieces 1 to 3 times as many as * 0.0835 0.9970 84
the first sample. *1 ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
30’) Press [PIECES] key. * 0.0835 0.9917 84

∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
NOTE: *1) When the unit weight is developed though sampling, the accuracy can be
improved by increasing the sample size using recomputing feature. This
function works only when the “RECOMP” sign lit.
After you set all the item data and ID code, depress [ENTER] key to enter the data
into MEMORY FILE. The display is back to the initial screen of ID code entry.
27

2.2d Delete Programmed ID code and Item Data
Delete ID code
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter I.D. Code which is in memory file. ID= ABC-100#125

Ex.) ABC-100#125
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Depress [CODE] key. * 1 DEL ABC-100#125
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Press [Y] key to delete the data. *2 ID= ENTER ID CODE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) If the entering ID code exists on ID memory file, the deletion screen appears
automatically.
Note: *2) To escape from the deletion screen, press [N] key. The screen to set Item
data will appear.
Delete Item data on ID code

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter I.D. Code which is in memory file. ID= ABC-100#125

Ex.) ABC-100#125
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
28

3. Depress [CODE] key. * 1 DEL ABC-100#125
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Press [N] key to enter Item Setting Screen. * 0.0000 0.9917 0

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Select the item data to delete. (Depress P . N A=C A P A C I T O R 1 2 1 1 E 1

[SHIFT DOWN] then [B] key.)
Ex.) Parts Name . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
6. Press [CLEAR] key to enter the deletion DEL CAPACITOR1211E1

screen.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
7. Press [Y] key to delete. * 0.0000 0.9917 0

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
29

2.3 Date/Time Setting
The built-in clock automatically up-dates date/time once they are set. The present date
and time are printed on labels and reports.
Date (Month / Day / Year ) ----- 2 digits for each part

Time -------------------------------- 4 digits
The date format can be selected in Specification Setting.
1. Enter Program Mode. PRG: ID CODE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Select DATE/TIME file with [UNIT WEIGHT PRG: DATE/ TIME

→].
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [ENTER] key. D/T= 18- 06-96 / 20 : 30
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Enter date and time. D/T= 2007962156

Ex.) July 20, 1996 PM 19:56
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Depress [ENTER] key. PRG: DATE/ TIME
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
30

2.4 Set Point Output Setting
2 target values can be programmed for all items being weighed or counted in this file.
Beep sounds let operator know when the counting weight value is equal to ( or over) the
target value, so that operator can check the external or lack of its approach.
The setpoints can be set to each code number in programming I.D. code. (Refer to
2.2C Programming I.D. code) If no data programmed in I.D. code, the general setpoint
in this file is enabled.
The combination of Setpoint 1 and Setpoint 2 can be selected as following in

Maintenance Mode.
COMBINATION SETPOINT 1 SET POINT 2
Q’TY & % Q’TY % of SETPOINT 1
Q’TY & % (To Stop Buzzer, Q’TY % of SETPOINT 1
Recomputing Process Is Required.)
WEIGHT & % WEIGHT % of SETPOINT 1
LOW WEIGHT & HIGH WEIGHT LOW WEIGHT HIGH WEIGHT
LOW Q’TY & HIGH Q’TY LOW Q’TY HIGH Q’TY
Example) Combination is Quantity & Percentage.

(Setpoint 1= 2,000 Pcs / Setpoint 2 = 80%)
0 80% 2000 Pcs
Intermittent Buzzer Continuous Buzzer
1. Enter Program Mode. PRG: ID CODE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Select DATE/TIME file with PRG: SET POINT

[UNIT WEIGHT →] twice.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
31

3. Press [ENTER] key. S.P= 0/ 0
∇∇∇∇∇∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Enter Setpoint value 1 and depress [F S.P= 2000/ 0

SETPOINT] key. ∇∇∇∇∇∇∇
Setpoint 1 = 2,000 Pcs. . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Move the cursor to Setpoint 2 by pressing S.P= 2000/ 0

[Unit Weight →] key. ∇∇∇∇∇∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
6. Enter Setpoint value 2 and depress [F S.P= 2000/ 80.0

SETPOINT] key. ∇∇∇∇∇∇∇
Setpoint 2 = 80% . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
7. Depress [ENTER] key. PRG: SET POINT
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
32

2.5 Title Contents Setting
The title contents is the text data (the fixed data) on label format, such as “Tare”, “QTY”
as the following table. Because the tile contents are the common with all the formats
(standard formats and Free formats), if the defult contents is changed, the text contents
in standard formats are changed, too.
Printing position and character size of title contents can be programmed in Free Format
File. (Ref. to 2.8 Setting Free Format). 16 kinds of title contents can be programmed.
The maximum digits for each contents are 16 digits.
2.5a Defult data list

CONTENTS NO. DEFAULT DATA PRINT STATUS
Item Label Total Label Gross Label
T# 1 GROSS X X {
T# 2 NET X X {
T# 3 TARE X X {
T# 4 P.NAME { { {
T# 5 P.NO. { { {
T# 6 ID CODE { { {
T# 7 LOT NO. { { {
T# 8 QTY { { X
T# 9 W/1000 { { {
T# 10 SEQ NO. { { {
T# 11 UW/ { { {
T# 12 QTY { { X
T# 13 TARE { { {
T# 14 GROSS { { {
T# 15 NET { { {
T# 16 TARE { { {
33

2.5b Programming Title Contents
1. Enter Program Mode. PRG : ID CODE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Select Title Contents with [ Unit Weight →] PRG : TITLE CONTENTS

key three times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Depress [ENTER] key. TITLE CONTENTS = NO.1

♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
♦ = Blinking Cursor
4. Select Title Contents No. with [+] and [-] TITLE CONTENTS = NO.3
key. Ex.) Title Contents No. = 3 ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Depres [ENTER] key. T3 = TARE

(The defult data appears.)
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Enter the data. T3 = UNIT WEIGHT

Ex.) Title 3 = Unit Weight
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Depress [ENTER] key to store the data into TITLE CONTENTS = NO.3
memory. ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
34

2.5c Delete Title Contents Data
1. Select Title Contents with [ Unit Weight →] PRG : TITLE CONTENTS
key three times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Depress [ENTER] key. TITLE CONTENTS = NO.1

♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Select Title Contents No. to delete. TITLE CONTENTS = NO.3

Ex.) Title Contents No. = 3 ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Depres [ENTER] key. T3 = TARE

(The defult data appears.)
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Enter the deletion screen by pressing DEL TARE

[CLEAR] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Depress [Y] to delete data. * 1 T16=
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
Note: *1) To escape from the deletion screen, press [N] key.
35

2.6 Pre-print Data Setting
The item data cannot be print on the bottom 10mm of the label for peeling the label off
smoothly.
In the area, the fixed (pre-printing) data, such as vendor name or company motto, can
be printed. The contents and the print position of preprint data should be programmed
for printing. Up to 3 contents can be printed in this area. One contents can be
programmed 32 digits at maximum.
Back paper
PREPRINTING AREA
10mm
36

2.6a Programming Pre-print Contents
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Select Title Contents with [ Unit Weight →] PRG :P R E . P R I N T E D C O N T

key four times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Depress [ENTER] key. PRE= P R I N T CONTENTS
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Depress [ENTER] key to program the Pre- CONTENTS = NO.1

print Contents. ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Select Contents No. with [+] and [-] key. CONTENTS = NO.2
Ex.) Contents No. = 2 ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Depres [ENTER] key. C2=
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Enter the data. (13) TERAOKA SEIKO

Ex.) Contents = Teraoka Seiko
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
8. Depress [ENTER] key to store the data into CONTENTS = NO.2

memory. ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
37

2.6b Delete Pre-Print Contents Data
1. Select Pre-Print Contents with [ Unit Weight PRG : P R E . P R I N T E D C O N T
→] key Four times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Depress [ENTER] key delete the Pre-print CONTENTS = NO.1

Contents. ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Select Contents No. with [+] and [-] key. CONTENTS = NO.2
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Depres [ENTER] key. C2= T E R A O K A S E I K O
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Depres [CLEAR] key to enter the deletion DEL T E R A O K A S E I K O

screen.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Depress [Y] to delete data. * 1 C2=
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
38

2.6c Print Position & Character Size of Pre-Print Data
PRINT POSITION
Printing position of preprinting data is decided with X and Y value. The X and Y value is
the interval from the fundamental point (X=0, Y=0) to where to print data. The both
values are graduated by unit “DOT”. (one dot is X=0.135mm, Y=0.135mm)
ITEM DATA AREA
x PREPRINT DATA
y X
(0,0) ⇓
Label Printing Direction
CHARACTER SIZE
Please refer to size of character and the magnification on APPENDEX II to select
Character Size.
DISPLAY OF PROGRAMMING SCREEN

C1 = X. 0. / Y. 0. / S. 0 / M. 0
* Printing position (X value, horizontal)

Numeric key entry
* Printing position (Y value, vertical)
Numeric key entry
* Character size
Selection from S.0 ~ S.5 with [+],[-] keys
* Magnification of character Size
Selection from M.0 ~ M.2 with [+],[-] keys
Note) In order not to print the data, set the printing position with 0 vale for X and Y.
39

2.6d Programming Print Position & Character Size of
Pre-Print Data
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Select Title Contents with [ Unit Weight →] PRG : P R E . P R I N T E D C O N T

key four times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Select Print Coordinate with [ Unit Weight PRE= P R I N T C O O R D I N A T E

→] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Depress [ENTER] key to program the print COORDINATE = NO.1

position & character size of Pre-print ♦♦♦♦♦
Contents. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Select Contents No. with [+] and [-] key. COORDINATE = NO.2
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Depres [ENTER] key. C2= X. 0 / Y. 0 / S.0 / M.0

∇∇∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
∇= Lits Cursor
40

8. Enter X value and depress[UNIT WEIGHT C2= X. 2 / Y. 0 / S.0 / M.0
→] key to move cursor to reight. ∇∇∇∇
Ex.) X=2 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
∇= Lits Cursor
9. Enter Y value and depress[UNIT WEIGHT C2= X. 2 / Y. 10 /S.0 / M.0

→] key to move cursor to reight. ♦♦
Ex.) Y=10 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
10. Select character size by depressing [+] or C2= X. 2 / Y. 10 /S.2 / M.0

[-] key and depress [UNIT WEIGHT] key ♦♦
to move cursor to right. . . . . . . . . . . . . . . . . . . . .
Ex.) Character Size = S2 Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
11. Select character size by depressing [+] or C2= X. 2 / Y. 10 /S.2 / M.1

[-] key. ♦♦
Ex.) Magnification = M1 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
12. Depress [ENTER] key to store data. COORDINATE = NO.2

♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
Example)
Contents #1 = TERAOKA SEIKO (X=120 / Y=33 / S.2 / M.1)
Contents #2 = TEL(81)-3-3753-2131 (X=100 / Y=16 / S.0 / M.1)
Contents #3 = OFFICE HOURS 9:00 - 17:50 (X=80 / Y= 1 / S.0 / M.1)
41

2.7 Copying Standard Format
If what label format you need to make is a similar to a standard format, you can make a
new format easily by copying the standard format then arranging print data.
When you select the standard format to be copied to, refer to the list of standard format
in APPENDEX I.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Select Title Contents with [ Unit Weight →] PRG : C O P Y F O R M A T

key five times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Depress [ENTER] key. CPY= ST NO. 1 → FR NO. 1

♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Select a standard format to be copied from CPY= ST NO. 5 → FR NO. 1

by pressing [ + ] or [ - ] key. ♦♦♦♦♦
Ex.) Format No. = 5 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Move cursor to right by pressing [ Unit CPY= ST NO. 5 → FR NO. 1

Weight →] key. ♦♦♦♦♦
Ex.) Free Format No. = 2 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6.Select Free Format No. to be copied to by CPY= ST NO. 5 → FR NO. 2

pressing [ + ] or [ - ] key. ♦♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Dpress [ENTER] key to copy the format. PRG : C O P Y F O R M A T
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
42

2.8 Free Format Setting
DC-150 has 7 types of standard format, so that the suit label format for the system can
be used. Moreover, in the case that any types of standard format is not suit for what
required, “FREE FORMAT” can create your own label (item label, total label, and gross
label) by setting up printing angle, direction and size of the print items.
Accroding to the usage of the machine, DC-150 can print 3 types of labels: ITEM
LABEL, TOTAL LABEL and GROSS LABEL. The data base of one label format has all
3 type of labels. When you make a new label format, the format data for Item, Total,
and Gross labels are saved as one data base.
In Free Format Set Up

• 2 Free Format can be programmed.
• One item label, total label and gross label are avaialble to be set for each Free
Format number.
• Label size should be pre-set in Maintenance Mode.
2.8a Label Size

You can select label size from 11 size in Address 34 (PRINT SPEC)
64 x 40, 64 x 55, 64 x 77.5, 64 x 92, 64 x 120, 40 x 23, 40 x 28, 40 x 46, 40 x 62.5, 40 x

77.5, 40 x 92
43

2.8b Programmable Item Data for Each Type of Label
This chart shows which data fields are printed on the three (3) standard types of labels.
ITEM DATA ITEM LABEL TOTAL LABEL GROSS DATA TYPE

LABEL
ID CODE | | | TYPE 1
PART NO. | | | TYPE 2
PARTS NAME | | | TYPE 2
LOT NO. | | | TYPE 2
WEIGHT | X X TYPE 1
WEIGHT UNIT (g/ LB) | X X TYPE 1
“/” MARK FOR WEIGHT | X X TYPE 1
UNIT WEIGHT | X X TYPE 1
UNIT WEIGHT UNIT (g/ lb) | X X TYPE 1
“-” MARK FOR QTY | X X TYPE 1
QUANTITY | | X TYPE 1
QUANTITY UNIT (symbol) | | X TYPE 1
DATE | | | TYPE 1
TIME | | | TYPE 1
TASK CONTENTS | | X TYPE 1
SUM TOTALING X | X TYPE 1
SUM COUNT X | X TYPE 1
GROSS WEIGHT | X X TYPE 1
GROSS UNIT (g/lb) | X X TYPE 1
NET WEIGHT | X X TYPE 1
NET UNIT (g/lb) | X X TYPE 1
TARE WEIGHT | X X TYPE 1
TARE UNIT (g/lb) | X X TYPE 1
SEQUENCE NO. DATA | | X TYPE 1
BAR-CODE (ID) | | | TYPE 3
BAR-CODE (PART NO) | | | TYPE 3
BAR-CODE (LOT NO.) | | | TYPE 3
BAR-CODE (QTY) | | X TYPE 3
BAR-CODE (TARE) | X | TYPE 3
BAR-CODE (UNIT WEIGHT) | X X TYPE 3
BAR-CODE (GROSS WEIGHT) | X | TYPE 3
BAR-CODE (NET WEIGHT) | X | TYPE 3
TITLE CONTENTS #1 ~ 3 X X | TYPE 1
TITLE CONTENTS #4 ~ 7 | | | TYPE 1
TITLE CONTENTS #8 | | X TYPE 1
- Continue -
44

- Continued -
ITEM DATA ITEM LABEL TOTAL LABEL GROSS DATA BASE
LABEL
TITLE CONTENTS #9 ~11 | | | TYPE 1
TITLE CONTENTS #12 | | X TYPE 1
TITLE CONTENTS #13 ~16 | | | TYPE 1
GROSS WEIGHT (GROSS) X X | TYPE 1
GROSS UNIT (GROSS) X X | TYPE 1
UNIT WEIGHT (GROSS) X X | TYPE 1
NET WEIGHT (GROSS) X X | TYPE 1
NET UNIT (GROSS) X X | TYPE 1
TARE WEIGHT (GROSS) X X | TYPE 1
TARE UNIT (GROSS) X X | TYPE 1
ADDRESS CONTENTS #1~ 5 | | | TYPE 1
NOTE: 1) In minus transaction, item label issued along with using [-] keys. Minus mark
is printed on label.
NOTE: 2) TASK CONTENTS is “IN”, “OUT”, “NON-ADD”.
2.8c Data Type

Every filed can have different characteristics, therefore, data can vary from label format
to label format. Three types of data can vary into accordance with the programming
parameters. By the divided types, the programming procedures are explained in 2.8
Programming Free Format.
TO SET FOR ITEM DATA TYPE 1 TYPE 2 TYPE 3

X position | | |
Y position | | |
Character size | | X
Magnification of character | | X
Line number X | X
Max. digits in the selected line X | X
Height of bar-code X X |
Print angle of bar-code X X |
| = Required X = Not Required
Note:1) Bar-code is selectable in SPEC for print.
45

2.8d Printing Position
Printing position of item data is decided with X and Y value. The X and Y value is the
interval from the fundamental point (X=0, Y=0) to print preprinting data. The both
values are graduated by one dot unit. (one dot is 0.135mm x 0.135mm)
x ITEM DATA
y
(0,0) X
10mm
PRE PRINTING AREA
⇓ label printing
direction
NOTE: 1) The item data can not be printed on the bottom 10mm of label.
NOTE: 2) The printing position of item data, which you need not to print, is to be set at
the start point where X=0 and Y=0.
46

2.8e Label Angle And Bar-Code Angle
All item data except bar-codes can be printed in 4 different angles by changing label
angle. The printing position of item data differ among the different angles as the
following. The print angle of bar-code data can be programmed independently in each
data base.
y y
x ITEM DATA
x
(0,0) y (0,0) y
TERAOKA SEIKO (PRE-PRINT) TERAOKA SEIKO (PRE-PRINT)
0 degree 90 degree
y y
x
x
y
y
(0,0) (0,0)
TERAOKA SEIKO (PRE-PRINT) TERAOKA SEIKO (PRE-PRINT)
180 degree 270 degree
(0,0)
2.8f Character Size and Magnifications

(Height of Bar-code)
• Refer to the list of character size in APPENDEX II to select the combination of
character size and magnifications for preprinting data.
• Height of bar-code can be selected from 10mm, 15mm, 20mm, 25mm, 30mm.
47

2.8g Programming Screen
Programming screen for data type 1
C1 = X. 0. / Y. 0. / S. 0 / M. 0

Numeric key entry
Numeric key entry
* Character size
Selection from S.0 ~ S.5 with [+],[-] keys
* Magnification of character Size
Selection from M.0 ~ M.2 with [+],[-] keys
Note) In order not to print the data, set the printing position with 0 vale for X and Y.

L.4 / D.08 / X. 467 / M. 0
* Line Number
Selection from L.1 ~ L.4 with [+] or [-]
key
* The number of digits in the line
Numeric key entry (0~8)
* Horizontal / Vertical Selection
Selection with [+] or [-] key. (X or Y)
* Printing position (X value or Y value)
Numeric key entry
* Character size / Magnification Selection
Selection with [+],[-] keys. (S or M)
* Character Size or Magnification Size
Selection with [+],[-] keys.
(S.=S.0~S.5/M.= M.0~M.2)
48

C1 = X. 0. / Y. 0. / H. 4 / A. 3

Numeric key entry
Numeric key entry
* Height of bar-code
Selection (H.0~H.4) with [+],[-] keys
* Printing angle of bar-code
Selection (A.0 ~ A.3)with [+],[-] keys
Note: 1) Selection of height of bar-code

H.0 = 10mm, H.1 = 15mm, H.2 = 20mm, H.3 = 25mm, H.4 = 30mm)
Note: 2) Selection of printing angle of bar-code
A.0 = 0 degree, A.1 = 90 degree, A-2 =180 degree, A.3 = 270 degree
2.8h Function Key

[UNIT WEIGHT←] key and [TARE→] key
To select item data in loop routine
To move the cursor in a display
[PLUS + ] and [MINUS - ] key

To select data when cursor of triangle indicator is blinking
[AUTO /MANUAL] key

To move back to the previous screen.
49

2.8i Programming Operation
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Select Free Formats with [ Unit Weight →] PRG : FREE FORMAT SET
key six times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Depress [ENTER] key. F. F = FREE FORMAT 1
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Select FREE FORMAT # by depressing F.F = FREE FORMAT 2

[UNIT WEIGHT←] or [TARE→] key.
Ex.) Format = no.2 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Depres [ENTER] key. FM2 = PRINT ANGLE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Depress [ENTER] key. FM2 = ANGLE (°) 0
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Select label angle by depressing FM2 = ANGLE (°) 0

[ + ] or [ - ] key..
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
50

8. Depress [ENTER] key. FM2 = ID CODE
(Ready for setting the print positions for
Item data) . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
9. Select item data by depressing FM2 = PART NAME

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
Set Print Items in the procedure in 2.8I Item setting.
10. Store the data to F2 by pressing [ENTER] F.F = FREE FORMAT 2

key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
Note:) While programming print data, the programmed data may be printed in test label.
With uins this function, you can check if the print position is proper and adjust the
data accordingly.
In the selection screen for item data such as the screen in procedure 9, press the
following keys for test printing.
♦ [ SP kg/lb ] key ...... Test Printing of Item Label

♦ [ PEICES ] key ...... Test Printing of Item Label (on Minus transaction)
♦ [ CODE ] key ...... Test Printing of Total Label
♦ [M NET/GROSS] key ...... Test Printing of Gross Label
51

Start for A. ITEM DATA SETTING ( DATA TYPE 1)
1. Select Print Item. FM2 = ID CODE
Ex.) ID code
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Press [ENTER] key. ID= X. 0 /Y. 0. / S.0 / M.0

∇∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Enter X value and press [U.W.→] key to ID= X. 52 /Y. 0. / S.0 / M.0
move the cursor to right. ∇∇∇
Ex.) X value= 52 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Enter Y value and press [U.W.→] key to ID= X. 52 /Y. 15. / S.0 / M.0
move the cursor to right. ♦♦
Ex.) Y value= 15 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Select character size by depressing [+] or [-] ID= X. 52 /Y. 15. / S.2 / M.0
key and depress [U.W.→] key to move the ♦♦
cursor to right. Ex.) S=2 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Select Magnification by depressing [+] or [-] ID= X. 52 /Y. 15. / S.2 / M.0
key. ♦♦
Ex.) M=0 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Depress [ENTER] key to enter the data into FM2 = PART NO

the memory file.
(Ready for setting the next item data) . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
52

Repaet for B. ITEM DATA SETTING ( DATA TYPE 2)
1. Select Print Item. FM2 = PART NO
Ex.) Part No.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Press [ENTER] key. P.N.O.= L.1 / D. 0 / X. 0/ S.0

♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Select Line no. by pressing [+] or [-] key P.N.O.= L.1 / D. 0 / X. 0/ S.0
and press [U.W.→] key. ∇∇∇
Ex.) Line No.=1 . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Enter the number of digits for the selected P.N.O.= L.1 / D. 8 / X. 0/ S.0
line and press [U.W.→] key twice. ∇∇∇
Ex.) The number of Digits = 8 . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Enter X value and press [TARE ←] key to P.N.O.= L.1 / D. 8 / X. 64/ S.0
move the cursor to left. ♦
Ex.) X value= 64 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Press [+] or [-] key for Y value entry and P.N.O.= L.1 / D. 8 / Y. 123/ S.0
press [U.W.→] key to move the cursor to ∇∇∇
left. Ex.) Y value = 123 . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Enter Y value and press [U.W.→] key twice P.N.O.= L.1 / D. 8 / Y. 123/ S.0
to move the cursor to right. ♦
Ex.) Y value= 15 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
8. Select character size by depressing [+] or [-] P.N.O.= L.1 / D. 8 / Y. 123/ S.2
key and depress [TARE ←] key to move the ♦
cursor to left. Ex.) S=2 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
- Continue -
53

- Continue- Item data setting (data type 2)
9. Press [+] or [-] key for M value entry and P.N.O.= L.1 / D. 8 / Y. 123/ M.0
press [U.W.→] key to move the cursor. ♦
Ex.) M=0 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
10. Select Magnification value. P.N.O.= L.1 / D. 8 / Y. 123/ M.2

Ex.) M.=2 ♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
If you need to set the data for line 2 ~ 4, press [TARE ←] key to move cursor to line
no. selection and set the data as the same program procedure.
11. Depress [ENTER] key to enter the data FM2 = PART NAME
into the memory file.
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
54

Repaet for C. ITEM DATA SETTING ( DATA TYPE 3)
1. Select Item Data. FM2 = BAR CODE (ID)
Ex.) Bar-code (ID)
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Press [ENTER] key. ID= X. 0 /Y. 0. / H.0 / A.0

∇∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Enter X value and press [U.W.→] key to ID= X. 85 /Y. 0. / H.0 / A.0
move the cursor to right. ∇∇∇
Ex.) X value= 85 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Enter Y value and press [U.W.→] key to ID= X. 85 /Y. 236. / H.0 / A.0
move the cursor to right. ♦♦
Ex.) Y value= 236 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Select height of bar-code by depressing [+] ID= X. 85 /Y. 236. / H.2 / A.0
or [-] key and depress [U.W.→] key to move
♦♦
the cursor to right. Ex.) Height= 2 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Select angle of barcode by depressing [+] or ID= X. 85 /Y. 236. / H.2 / A.0
[-] key.
♦♦
Ex.) Angle of bar-code = 0 degree (0) . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Depress [ENTER] key to enter the data into FM2 = BAR CODE (PART NO)
the memory file.
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
55

2.8 j Programming Procedure
A. List up the print data.
B. Set up the label size in maintenance mode.
C. Copy the standard format in “copy of format” in program mode.
D. Change the format in “Free Format Program” in program mode.
A. LABEL FORMAT
⇒
Standard format #2 Free format #1
56

B. THE LIST OF LABEL FORMAT TO CHANGE
DATA ACTION Digits no. X Y position Ssiz Msiz

position e e
ID CODE DELETE 0⇒ 0 162 ⇒ 0 S1 M2
P. NO. DELETE 32 0⇒ 0 210 ⇒ 0 S1 M1
(L1)
LOT NO. (L1) DELETE 32 0⇒ 0 134 ⇒ 0 S1 M1
PART NAME(L1) CHANGE 32 ⇒ 16 0 ⇒ 0 238 ⇒ 275 S1 M1
ADD 0 ⇒ 16 0 ⇒ 0 0 ⇒ 230 S1 M1
(L2)
BARCODE(ID) ADD 0⇒ 0 ⇒ 150 H0 A0
100
TEXT 6 ADD 0⇒ 0 0 ⇒ 150 S1 M1
C. SET UP THE LABEL SIZE

Set “64mm x55mm” on address 34 (size of label format) in PRINT SPEC in
MAINTENANCE MODE. Refer to 3.3 METHOD OF PROGRAM.
D. COPY THE STANDARD FORMAT

Copy the standard format #2 to free format #1. Refer to 2.7 COPY OF STANDARD
FORMAT.
E. CHANGE THE FORMAT

Change the print data of label format data. Refer to 2.8 FREE FORMAT SETING.
E-1 Select free format ............... No.1.

E-2 Set angle of label format ...... 0 degree
E-3 Change the print position for ID code at (X=0, Y=0) to delete.
E-4 Change the print position for part no. at ( X=0, Y=0) to delete.
E-5 Change the print position for lot no at ( X=0,Y=0) to delete.
E-6 Change the data for part name. (L1/ D=16, X=0, Y=275, S1, M1)
(L2/ D=16, X=0, Y=230, S1, M1)
E-7 Change the data for barcode of ID code. ( X=100, Y=150, H=0, A=0)
E-8 Change the data for text 6. (X=0, Y=150, S1, M1)
NOTE) After changing each print data, we recommend, you would check with the
test print if the print position and character size are fit for the layout. If they
are not, adjust the print position in programming step.
57

2.9 Shelf Location Label Setting
To konw the location of stock, each item code can be assigned shelf location number.
DC-150 can print the shelf location label for each item code in CHECK MODE to put on
the shelves where the stock is stored.
DC-150 has no standard format, use one free format for this shelf location label. The
label format is to be developed with the same programming steps as free format.
2.9a Label Size

You can select label size from 11 size in Address 34, which is in common with label size
of free format. (Ref. to 2.8.a Label Size in Free Format Setting)
2.9b Programmable Item Data for Shelf Location Label

This chart shows the data type in setting each Item data.
PRINTING FACTORS DATA BASE

ID CODE TYPE 1
PARTS NO. TYPE 2
PARTS NAME TYPE 2
UNIT WEIGHT TYPE 1
LOCATION NO. TYPE 1
THRESHOLD TYPE 1
DATE TYPE 1
TIME TYPE 1
BAR-CODE (ID) TYPE 3
BAR-CODE (PARTS NO.) TYPE 3
TITLE CONTENTS NO.1 ~ 16 TYPE 1
2.9c Data Type

The data type of item data on shelf location label is the same as free format.
(Refer to 2.8.c Data Type in Free Format Setting)
58

2.9d Printing Position
The printing position of item data on shelf location label is the same as on free format.
(Ref. to 2.8d Printing Postion in Free Format Setting.)
2.9e Label Angle And Bar-Code Angle

Shelf location label and bar-code can be printed in 4 different angles in the same as free
format. (Ref. to 2.8e Label Angle and Bar-code Angle in Free Format Setting.)
2.9f Character Size and Magnifications

(Height of Bar-code)
Character size and magnification value in shelf location label is the same as in free
format. (Refer to 2.8f Character size and magnifications in Free Format Setting)
2.9g Programming Screen

The programming screens for item data are the same as free format.
(Refer to 2.8g Programming screen in Free Format Program)
2.9h Function Key

The function keys in programming Shelf Location Label are the same as free format.
(Refer to 2.8 Function Key in Free Format Program)
2.8i Programming Operation

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Select S.Location Label with [ Unit Weight PRG : S. LOCATION LABEL

→] key seven times.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
59

3. Depress [ENTER] key. S.L = PRINT ANGLE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Depress [ENTER] key. S.L = ANGLE (°) 0
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Select label angle by depressing S.L = ANGLE (°) 0

[ + ] or [ - ] key.
Ex.) Angle = 0 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Depress [ENTER] key. S.L = ID CODE

(Ready for setting the print positions for item
data) . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Select item data by depressing S.L = PART NAME

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
Set Print Items in the procedure in 2.8I Item setting in Free Format Setting.
8. Store the data by pressing [ENTER] key. PRG : S. LOCATION LABEL
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
Note:) While programming print data, the programmed data may be printed in test label.
With uins this function, you can check if the print position is proper and adjust the
data accordingly.
♦ [ SP kg/lb ] key ...... Test Printing of Shelf Location Label
60

2.9j Program Procedure
A. List up what print data would be required for shelf location label. Then, decide the
layout of the label roughly.
B. Set up the label size in maintenance mode.
C. Set the format in “Free Format Program” in program mode.
A. SAMPLE LABEL FORMAT
B. THE LIST OF LABEL FORMAT TO THE SAMPLE LABEL

DATA Digits no. X position Y position Ssiz Msize
e
ID CODE 200 545 S2 M2
P. NO. (L1) 32 50 650 S1 M1
P NAME (L1) 32 100 650 S1 M1
LOCATION NO. 380 686 S1 M2
BARCODE(ID) 280 750 H0 A3
TEXT 4 100 750 S1 M2
TEXT 5 50 750 S1 M1
TEXT 6 200 50 S1 M2
Print angle = 270
61

C. SET UP LABEL SIZE
Set “64mm x120mm” on address 34 (size of label format) in PRINT SPEC in
MAINTENANCE MODE. Refer to 3.3 METHOD OF PROGRAM.
D. SET ITEM DATA

Change the print data of label format data. Refer to 2.8 Free Format Setting.
E-1 Set angle of label format 270 degree

E-2 Set the data for ID code. (X=200, Y=200, S2, M2)
E-3 Set the data for part code. (L1/ D=32, X=50, Y=650, S1, M1)
E-4 Set the data for part name. (L1/ D=32,X=100, Y=650, S1,M1)
E-5 Set the data for location no. (X=380, Y=686, S1, M2)
E-6 Set the data for barocode of ID code ( X=280, Y=750, H0, A3)
E-7 Set the data for text 4. ( X=100, Y=750, S1, M2)
E-8 Set the data for text 5. (X=50, Y=750, S1, M1)
E-9 Set the data for text 6. (X=200, Y=50, S1, M1)
NOTE) After changing each print data, we recommend, you would check with the
test print if the print position and character size are fit for the layout. If they
are not, adjust the print position in programming step.
SAMPLE OF TEST LABEL
62

2.10 Shelf Location Limit Setting
2.10a Genral Explanation for SHELF LOCATION No.
The shelf location number for each item can be programmed into DC-150 and can be
printed on tages for each shelf location. (Refer to 2.2 ID code setting.)
The location of parts can be discriminated by 8 digits. The first 2 digits are to be fiexed
for scale no. (The first 2 digits are printed on reports as scale no.)
The remaining 6 digits identify the following;
0 1 - 0 2 - 0 2 - 5 - E
SCALE - ROW - RACK - SHELF - BIN
1 2 3 4
A B C
D E F
Note: 1) The same shelf location number cannot be assigned in any other part.
63

2.10b Shelf Location Limit
The maximum available character or number for each digit of shelf location number can
be set, according to your definition and the stock room.
By setting up the maximum limit of each digits which are composed of shelf location
number, when you miss-set the shelf location data which dose not exsit in your
definition, the erroe buzzer notice the miss-entry and the incalid data cannot be entered
in the momoey of ID data.
Programmable character and the available characters

Programmable available characters for a set
characters
0 0
1 0, 1
9 0, 1, 2, 3, 4, 5 , 6, 7, 8, 9
A 0, 1, 2, 3, 4, 5, 6, 7, 8 , 9, A
Z 0, 1, 2, 3, 4, 5, 6, 7, 8 , 9, A ~ Z
2.10c Programming Operation

1. Enter Program Mode and select SHELF PRG : S. LOCATION LABEL
LOCATION LIMIT.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Depress [ENTER] key. LIMIT = 00 - 00 - 00 - 0 - 0
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Enter the data with numeric keys. LIMIT = 011509AZ
Ex.) 01-15-09-A-Z
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Depress [ENTER] key to store the data. PRG : S. LOCATION LABEL
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
64

2.11 Address Contents Setting
Address data can be printed on a label which have printing area for address contents.
The data can be called in Operation Mode from the different data base from ID coode.
Address Contents can be programmed up to 10 (files) patterns. Also, the data base of
one file has 5 lines (32 characters/line) You can select address file no. on calling ID
code in OPR mode.
2.11a Programming Operation

1. Enter Program Mode and select Address PRG : ADDRESS CONTENTS
Contents.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Depress [ENTER] key. A.C = FILE NO. 1

♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Select file no. by pressing [ + ] or [ - ] key. A.C = FILE NO. 3
Ex.) File No. = 3 ♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
4. Press [ENTER] key. F3 = ADDRESS NO. 1
♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
5. Select address no. by pressing [ + ] or [ - ] F3 = ADDRESS NO. 1
key. Ex.) Address no. = 1 ♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Press [ENTER] key. 3.1 =
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
65

7. Enter the data. 3.1=
Ex.) 13-12 Kugahara 5-Chome Ohta-ku
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
8. Enter the data. (23) O K A S E I K O C O . , L T D

Ex.) TERAOKA SEIKO CO., LTD.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8

♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
Program address data with the same procedure as above.
11. Enter the data into memory file. F3 = ADDRESS NO. 1
♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
12. Press [ENTER] key. A.C = FILE NO. 1

♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
66

2.6b Delete Pre-Print Contents Data
1. Enter Program Mode and select Address PRG : ADDRESS CONTENTS
Contents.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
2. Depress [ENTER] key. A.C = FILE NO. 1

♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
3. Select file no. by pressing [ + ] or [ - ] key. A.C = FILE NO. 3
Ex.) File No. = 3 ♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
6. Enter the data. (23) T E R A O K A SEIKO CO
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
7. Depres [CLEAR] key to enter the deletion DEL T E R A O K A S E I K O CO

screen.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
8. Depress [Y] to delete data. * 1 C2=
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O1 2 3 4 5 6 7 8
67

3. MAINTENANCE MODE
68

3.1 GENERAL INFORMATION -------------------------------- 71
3.1a How To Enter Maintenance Mode------------------------------------------ 71
3.1b Key Function In Maintenance Mode --------------------------------------- 72
3.2 METHOD PROGRAM -------------------------------------- 73

3.2a Programming Screen for Specification Setting-------------------------- 73
3.2b Programming SPECs---------------------------------------------------------- 73
3.3 MEMORY DELETE------------------------------------------ 92

3.3a Deleting Memory File ---------------------------------------------------------- 93
3.4 PRINT ADJUSTMENT-------------------------------------- 94

3.4a Feed Value Program----------------------------------------------------------- 94
3.4b Detection Level Programming----------------------------------------------- 95
3.4c Print Contrast Program-------------------------------------------------------- 96
3.5 AUTO JOB OPERATION PROGRAM ------------------ 99

3.5a Programmable task ------------------------------------------------------------ 99
3.5b Default Setting ------------------------------------------------------------------ 99
3.5c Programming Screen for Task Order -------------------------------------100
3.5d Programming Task Order ---------------------------------------------------100
3.6 FL-1 COMMUNICATION--------------------------------- 102

3.6a Data Back up -------------------------------------------------------------------102
69

3.7 MODEM COMMUNICATION --------------------------- 103
3.7a Data Transmission Procedure (Access Side) --------------------------103
3.7b Data Transmission Procedure (Awaiting Side)-------------------------106
3.8 SPEC LIST PRINTING ----------------------------------- 107
70

3.1a How To Enter Maintenance Mode

0 . 0 0 0 . 0
∇∇ ∇ ∇ ∇
• • • • • • • • • • • • • • • • • • • •
(SCALE) JOB MODULE
1. Change to Maintenance mode by MAINTENANCE MODE

depressing [MODE] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Enter Maintenance mode by depressing MEN: METHOD PROGRAM

[ENTER] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select each file in Maintenance Mode by MEN: MEMORY DELETE

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Enter the displayed mode by depressing DEL = ALL MEMORY

[ENTER] key
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
71

3.1b Key Function In Maintenance Mode
[MODE] Key
[AUTO/MANUAL] key
[ENTER] key
To enter the programmed data into memory file.
Execute the data transaction.
Print SPEC report.

Select the headings in loop routines.
Move the cursor to left/right when there are purl cursors in a display.
[PLUS +] and [MINUS -] key

To select the data, when cursor of triangle indicator is blinking.
CURSORS
The cursors appear when setting data. The cursor shows not only the maximum
number of digits, but also the characteristic of the entering data.
1.) Light cursor ..... The numeric data should be entered with numeric keys.
2.) Blinking cursor .... The data should be selected with [ + ] or [ − ] key
72

3.2 Method Program
You can set up the various specifications of scale. By the functions of the SPECs,
these are divided into 4 groups, DISPLAY, REPORT, PRINT, OUTSIDE APPARATUS,
and OTHERS.
3.2a Programming Screen for Specification Setting
00 : ITEM / PART NO. = Y

♦♦ ♦
ADDRESS NO.
Depress [+] key to go forth.
Depress [-] key to go back.
CLAUSE OF SPEC
SELECTION ITEM
Make selection with [+] or [-]
keys.
Note) [TARE] or [UNITE WEIGHT] keys work for moving cursor.

Note) [ENTER] key works for entering the data into the memory.
3.2b Programming SPECs

1. Enter Maintenance mode by depressing MEN: METHOD PROGRAM
[ENTER] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Enter Method Program by depressing MTP=DISPLAY

[ENTER] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
73

3. Select a group of the SPECs by pressing MTP= REPORT
[TARE←] or [UNIT WEIGHT→] keys.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Depress [ENTER] key. 00 : ITM/ CONTENT = Y

♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Change the SPEC address by depressing 06 : ITM /THRESHOLD = Y

[+] key 6 times. ♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
6. Move the cursor by depressing 06 : ITM /THRESHOLD = Y

[UNIT WEIGHT→] key. ♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
7. Change the SPEC by depressing [+] key. 06 : ITM /THRESHOLD = N

♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
8. Enter the data to Memory by pressing 07 : ITM /OUT = N

[ENTER] key. ♦
(Ready for entering the next address.) . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
Note) After you change all the SPECs, depress [AUTO/MANUAL] key to escape the
programming screen of SPECs.
Note) OUTSIDE APPARATUS SPEC is divided into scanner, force balance, RS-232C,
PC communication, MODEM communication and others. You can select each
SPECs with [UNIT WEIGHT←] and [TARE→] keys.
74

DISPLAY SPECS
SPEC 00: Cancellation of Sub Total Display
(This SPEC actives only when SPEC 22 of PRINT is set to “NO”)
AUTO: Auto Cancellation
MANUAL: Manual Cancellation
REPORT SPECS
SPEC 00: Print Items in Item Report
ALL: All Items

SELECT: Selected Items
SPEC 01: Print Parts No. on Item Report

(This SPEC actives only when SPEC 00 of REPORT SPEC is set to “SELECT”)
Y: Allow
N: Inhibit
SPEC 02: Print Parts Name on Item Report

Y: Allow
N: Inhibit
SPEC 03: Print Unit Weight on Item Report

Y: Allow
N: Inhibit
SPEC 04: Print Shelf Location no. on Item Report

Y: Allow
N: Inhibit
SPEC 05: Print Inventory on Item Report

Y: Allow
N: Inhibit
75

SPEC 06: Print Threshold on Item Report
Y: Allow
N: Inhibit
SPEC 07: Print Out-Count (shipping) on Item Report

Y: Allow
N: Inhibit
SPEC 08: Print In-Count (Receiving) on Item Report

Y: Allow
N: Inhibit
SPEC 09: Print Tare Weight on Item Report

Y: Allow
N: Inhibit
SPEC 10: Print Set Point on Item Report

Y: Allow
N: Inhibit
SPEC 11: Print Selected scale no. on Item Report

Y: Allow
N: Inhibit
SPEC 12: Print Auto Job No. for shipping operation on Item Report
Y: Allow
N: Inhibit
SPEC 13: Print Auto Job No. for receiving operation on Item Report
Y: Allow
N: Inhibit
76

SPEC 14: Print Auto Job No. for Non-add operation on Item Report
Y: Allow
N: Inhibit
SPEC 15: Print Items in Today’s Movement Report
ALL: All Items

SPEC 16: Print Parts No. on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 17: Print Parts Name on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 18: Print Unit Weight on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 19: Print Shelf Location no. on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 20: Print Inventory on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 21: Print Threshold on Today’s Movement Report

Y: Allow
N: Inhibit
77

SPEC 22: Print Out-Count (shipping) on Today’s Movement Report
Y: Allow
N: Inhibit
SPEC 23: Print In-Count (Receiving) on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 24: Print Tare Weight on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 25: Print Set Point on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 26: Print Selected scale no. on Today’s Movement Report

Y: Allow
N: Inhibit
SPEC 27: Print Auto Job No. for shipping operation on Today’s Movement Report
Y: Allow
N: Inhibit
SPEC 28: Print Auto Job No. for receiving operation on Today’s Movement Report
Y: Allow
N: Inhibit
SPEC 29: Print Auto Job No. for Non-add operation on Today’s Movement Report
Y: Allow
N: Inhibit
78

SPEC 30: Print Items in Threshold Report
ALL: All Items

SPEC 31: Print Parts No. on Threshold Report

Y: Allow
N: Inhibit
SPEC 32: Print Parts Name on Threshold Report

Y: Allow
N: Inhibit
SPEC 33: Print Unit Weight on Threshold Report

Y: Allow
N: Inhibit
SPEC 34: Print Shelf Location no. on Threshold Report

Y: Allow
N: Inhibit
SPEC 35: Print Inventory on Threshold Report

Y: Allow
N: Inhibit
SPEC 36: Print Threshold on Threshold Report

Y: Allow
N: Inhibit
SPEC 37: Print Out-Count (shipping) on Threshold Report

Y: Allow
N: Inhibit
79

SPEC 38: Print In-Count (Receiving) on Threshold Report
Y: Allow
N: Inhibit
SPEC 39: Print Tare Weight on Threshold Report

Y: Allow
N: Inhibit
SPEC 40: Print Set Point on Threshold Report

Y: Allow
N: Inhibit
SPEC 41: Print Selected scale no. on Threshold Report

Y: Allow
N: Inhibit
SPEC 42: Print Auto Job No. for shipping operation on Threshold Report
Y: Allow
N: Inhibit
SPEC 43: Print Auto Job No. for receiving operation on Threshold Report
Y: Allow
N: Inhibit
SPEC 44: Print Auto Job No. for Non-add operation on Threshold Report
Y: Allow
N: Inhibit
80

PRINT SPECS
SPEC 00: Print Bar-code of ID code
Y: Allow
N: Inhibit
SPEC 01: The first digit of ID code data on bar-code
0 L ~ 16L 0L ~ 16 L
SPEC 02: The last digit of ID code data on bar-code
0L ~ 16L 0L ~ 16 L
SPEC 03: Print Human readable number under bar-code (ID code)
Y: Allow
N: Inhibit
SPEC 04: Print Bar-code of Parts No.
Y: Allow
N: Inhibit
SPEC 05: The first digit of Parts No. data on bar-code
0L ~ 16L 0L ~ 16L
SPEC 06: The last digit of Parts No. data on bar-code
0L ~ 16L 0L ~ 16L
SPEC 07: Print Human readable number under bar-code (Parts No.)
Y: Allow
N: Inhibit
SPEC 08: Print bar-code of lot no.
Y: Allow
N: Inhibit
81

SPEC 09: The first digit of Lot No. data on bar-code
0L ~ 16L 0L ~ 16L
SPEC 10: The last digit of Lot No. data on bar-code
0L ~ 16L 0L ~ 16L
SPEC 11: Print Human readable number under bar-code (Lot No.)
Y: Allow
N: Inhibit
SPEC 12: Print bar-code of quantity
Y: Allow
N: Inhibit
SPEC 13: Print Human Readable number under bar-code (Q’ty)
Y: Allow
N: Inhibit
SPEC 14: Print bar-code of unit weight
Y: Allow
N: Inhibit
SPEC 15: Print Human Readable number under bar-code (Unit Weight)
ALL: All Items

SPEC 16: Print bar-code of tare
Y: Allow
N: Inhibit
82

SPEC 17: Print Human Readable number under bar-code (Tare Weight)
Y: Allow
N: Inhibit
SPEC 18: Print bar-code of gross weight
Y: Allow
N: Inhibit
SPEC 19: Print Human Readable number under bar-code (gross weight)
Y: Allow
N: Inhibit
SPEC 20: Print bar-code of net weight
Y: Allow
N: Inhibit
SPEC 21: Print Human Readable number under bar-code (net weight)
Y: Allow
N: Inhibit
SPEC 22: Label Print
ALL All operation

OUT Shipping Operation
IN Receiving Operation
N/A Non-add Operation
I&O Receiving and Shipping Operations
NON No Printing
SPEC 23: Print Title of task
Y: Allow
N: Inhibit
83

SPEC 24: Print Pre-print data
Y: Allow
N: Inhibit
SPEC 25: Print quantity symbol
PCS: Pcs
M: m
CM: cm
NONE: No Print
SPEC 26: Print “/” for weight when weight is 0.
Y: Allow
N: Inhibit
SPEC 27: Width of receipt paper
66MM: 66mm
40MM: 40mm
SPEC 28: Type of sum total receipt issued in multiple transaction
LONG: Long
SHORT Short
SPEC 29: Print the current time
Y: Allow
N: Inhibit
SPEC 30: Print the current date
Y: Allow
N: Inhibit
SPEC 31: Free Format
Y: Allow
N: Inhibit
SPEC 32: Free Format No.
84

No.1 No.1
No.2 No.2
SPEC 33: Standard Format No.
No.1 ~ No.7 No.1 ~ No.7
SPEC 34: Label Size of Free Format
40 x 28, 40 x 46, 40 x 62.5, 40 x 77.5, 40 x 92, 64 x 40, 64 x 55, 64 x 77.5, 64 x 92,

64 x 120
SPEC 35: Type of bar-code
CODE39: Code 39
UPC-A: UPC-A
SPEC 36: Type of UPC bar-code
13 13 Digits
8 8 Digits
SPEC 37: Number system character (NS) of UPC bar-code
0~9: 0~9
SPEC 38: Print header code on bar-code (Code 39 only)
Y: Allow
N: Inhibit
SPEC 39: Feed label after printing the last label in continuous printing
Y: Allow
N: Inhibit
85

OUTSIDE APPARATUS SPECS
SCANNER
SPEC 00: Scanner Connection
CONNECT Connected
NOT Not Connected
SPEC 01: Type of Scanner
WAND: Wand Type

PEN: Pen Type
SPEC 02: Communication level (Interface) for scanner connection
TTL: TTL Serial

232C: RS-232C
SPEC 03: Bit Length (Scanner)
7: 7 bit
8: 8 bit
SPEC 04: Parity bit (Scanner)
NONE: None
ODD: Odd
EVEN: Even
SPEC 05: Bit Length (Scanner)
1200, 2400, 4800, 9600, 19200
SPEC 06: Stop Bit (Scanner)
1: 1 bit
2: 2 bit
SPEC 07: Refer to scanning data as ID code
Y: Allow
N: Inhibit
SPEC 08: Ignore spaces in bar-code (SPACE DATA)
86

Y: Allow
N: Inhibit
FORCE BALANCE SPEC

SPEC 00: DATA INPUT FROM F/B
I.COUNT Internal Count

WEIGHT Weight data
SPEC 01: Bit Length (F/B)
7: 7 bit
8: 8 bit
SPEC 02: Parity bit (F/B)
NONE: None
ODD: Odd
NONE: None
SPEC 03: Communication Speed (F/B)
2400: 2400 BPS

4800: 4800 BPS
9600:
SPEC 04: STOP BIT (F/B)
1: 1
2: 2
87

RS-232C SPEC
SPEC 00: Bit Length (RS232)
7: 7 bit
8: 8 bit
SPEC 01: Parity bit (RS-232)
NONE: None
ODD: Odd
EVEN: Even
SPEC 02: Communication Speed (RS-232)
1200: 1200 BPS

2400: 2400 BPS
4800: 4800 BPS
9600: 9600 BPS
19200: 19200 BPS
SPEC 03: STOP BIT (RS-232)
1: 1
2: 2
SPEC 04: Timing of RS-232C Output
NOT: No Output
CA.: by calculation
[ * ]: by [ENTER] key
C/*: by calculation and [ENTER] key.
SPEC 05: RS-232C INPUT
Y: Allow
N: Inhibit
SPEC 06: RS-232C input field delimiter
CR: Carriage Feed

LF: Line Feed
88

MODEM SPEC
SPEC 00: Connection of MODEM
NOT: Not connected

CONNECT: Connected
SPEC 01: Dial type of telephone
PULSE: Pulse dial

TONE: Tone dial
OTHER SPEC
SPEC 00: Read Header data on bar-code
Y: Allow
N: Inhibit
SPEC 01: Connection of IBM Keyboard
NOT: Not connected

CONNECT: Connected
89

OTHER SPECS
SPEC 00: Set Point Function
NONE: Inhibit
ALL In all items
E-CODE In ID Items
N-CODE In Non-ID Items
SPEC 01: Type of Set point function
RESULT%: Quantity & %

RES.MIN&MAX: Minimum Quantity & Maximum Quantity
WEIGHT%: Weight & %
WT.MIN&MAX Minimum Weight & Maximum Weight
RECOMP.COU% Quantity & % after recomputing Unit Weight
SPEC 02: Keep Lot No.
Y: Allow
N: Inhibit
SPEC 03: Renew the inventory data when counting item in Non-add Operation
Y: Allow
N: Inhibit
SPEC 04: Auto Job No. for a whole Items (shipping)
PAT1~5 Pattern 1 ~ Pattern 5
SPEC 05: Auto Job No. for a whole Items (receiving)
SPEC 06: Auto Job No. for a whole Items (Non-add)
SPEC 07: Prohibit to use Power Save Function
Y: Allow
N: Inhibit
90

SPEC 08: Prohibit to enter CHECK Mode.
Y: Allow
N: Inhibit
SPEC 09: Prohibit to enter PROGRAM Mode.
Y: Allow
N: Inhibit
SPEC 10: Prohibit to enter MAINTENANCE Mode.
Y: Allow
N: Inhibit
SPEC 11: Warn when operation will result in an inventory less than threshold level.
Y: Allow
N: Inhibit
SPEC 12: Date Format
D/M/Y: DD/MM/YY
M/D/Y MM/DD/YY
Y/M/D YY/MM/DD
SPEC 13: Calling ID code in Auto Job Operation
Y: Allow
N: Inhibit
SPEC 14: Prohibit to count Non-ID code Item
Y: Allow
N: Inhibit
SPEC 15: Memory Size
385: 385 Items

3080: 3,080 Items
91

3.3 Memory Delete
The deletion of the programmed data can be executed by each file collectively. All or a
part of file to delete can be selected as showing in the following table.
INDEX MEMORY FILES TO DELETE

ALL ITEM FILE All Item File
ITEM MEMORY FILE PART NO. Part no. data of all items
PART NAME Part name data of all items
UNIT WEIGHT Unit weight of all items
SHELF LOCATION NO. Shelf location no. of all items
INVENTORY Inventory data of all items
THRESHOLD Threshold data of all items
DAILY OUT-COUNT Today’s shipping record of all
items
DAILY IN-COUNT Today’s receiving record of all
items
TARE VALUE Tare values of all items
SET POINT VALUE Set point values of all items
SELECTED SCALE NO. Selected scale no. of all items
AUTO JOB NO. FOR Auto job no for shipping operation
SHIPPING OPERATION of all items
AUTO JOB NO. FOR Auto job no. for receiving
RECEIVING operation of all items
OPERATION
AUTO JOB NO. FOR Auto job no. for counting operation
COUNTING OPERATION of all items
PRINT FORMAT FILE PRINT FORMAT Free format, pre-print, S. location
label , Title contents
SEQ NO. SEQ NO.
92

3.3a Deleting Memory File
1. Select Memory Delete Mode in Maintenance MEN: MEMORY DELETE
Mode by depressing
[TARE←] or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Enter Memory Delete Mode by depressing DEL ALL ITEM MEMORY

[ENTER]key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select the memory file to delete by DEL = ITEM MEMORY

depressing[TARE←] or [U.W→] keys.
Ex) ITEM MEMORY FILE . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Depress [ENTER] key. ITM = PART NO.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Select Item Data to delete by ITM = INVENTORY

depressing[TARE←] or [U.W→] keys.
Ex) INVENTORY Data . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
6. Press [ENTER] key. INVENTRY DEL ? Y/N
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
7. Depress [Y] key to delete the data. DEL = ITEM MEMORY

[N] key works to escape the deletion mode.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
93

3.4 Print Adjustment
These options in this mode may control print performance. In most cases, these values
will not be needed to be changed at customer side.
Print performance can be controlled by setting Feed Value, Level of Detection, and Print
Contrast.
3.4a Feed Value Program

This measurement is factory set to 0, if the correct label size are set at PRINT SPEC.
However, if the print position is not proper, use this option to adjust the label present to
the proper value for printing.
FEED VALUE=
0
♦ ♦ ♦ ♦
• • • • • • • • • • • • • • • • • • • •
Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
Key Functions : [ + ] key is used for the increment of the feed value. (Max = +127)
[ - ] key is used for the decrement of the feed value. (Max = -127)
[→ (feed )] key is used for feeding label to check the proper feed value.
Programming Feed Value
1. Select Print Adjustment Mode in MEN: PRINT ADJUSTMENT

Maintenance Mode by depressing [TARE←]
or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Depress [ENTER] key. ADJ = FEED VALUE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Enter FEED VALUE setting Mode by FEED VALUE = 0

♦♦♦♦
94

pressing [ENTER] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Adjust the feed value with [ + ] and [ - ] key. FEED VALUE = + 2
Ex) + 2 ♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Exit the FEED VALUE setting Mode by ADJ = FEED VALUE

pressing [AUTO/MANUAL] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3.4b Detection Level Programming

This option is to control the sensitivity of the gap sensor, which is used to locate the
space between labels. The value will be adjusted automatically on feeding label out.
If the sensor cannot detect the gap between labels, use this option to adjust the label
present to the proper value for printing.
LEVEL ( 2 8) = 0
♦ ♦ ♦ ♦
• • • • • • • • • • • • • • • • • • • •
Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
Detection level
Key Functions : [ + ] key is used for the increment of detection level. (Max = +127)
[ - ] key is used for the decrement of detection level. (Max = -127)
[→ (feed )] key is used for feeding label to check the proper value.
Programming Detection Level

or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
95

8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select LABEL DETECTION Setting Mode ADJ= DETECTION OF LEV
by pressing [TARE←] or [U.W→] keys
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Depress [ENTER] key. LEVEL ( 7 ) = 0

♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Adjust the detection level with [ + ] and [ - ] FEED VALUE = - 2

key. - 2 ♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
6. Exit the Print Adjustment setting Mode by ADJ = FEED VALUE

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3.4c Print Contrast Program

This option is to control the heart of the thermal head when printing. The higher the
number, the hotter the head and the darker the print will be. This is set to 0 at factory
default. Since the thermal head may be damaged when setting higher value, we
recommend to set the value at the default setting.
CONTRAST =
0
♦ ♦ ♦ ♦
• • • • • • • • • • • • • • • • • • • •
Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
Key Functions : [ + ] key is used for the increment of Contrast Value. (Max = +127)
96

[ - ] key is used for the decrement of Contrast Value. (Max = -127)
[→ (feed )] key is used for feeding label to check the proper value.
Programming Detection Level

or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select PRINT CONTRAST Setting Mode by ADJ= PRINT CONTRAST

pressing [TARE←] or [U.W→] keys
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Depress [ENTER] key. CONTRAST = 0

♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Adjust the print contrast with [ + ] and [ - ] CONTRAST = +1

key. Ex) +1 ♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
6. Exit the Print Adjustment setting Mode by ADJ= PRINT CONTRAST

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
97

98

3.5 Auto Job Operation Program
This function is to show operator the next task in counting operation. Operator can
complete the counting operation along with display indication with this function.
The remarkable merits of this function are;
• Operator can execute each task by pressing [ENTER] key.

• All operator can complete counting operation without skipping required tasks.
• Operation process can be programmed up to 5 patterns. And, a pattern can be
assigned to each of shipping, receiving, non-add operations of each ID code.
3.5a Programmable task

Ref. # Tasks
A Lot No. Entry by pressing Numeric keys or scanning.
B Parts No. Entry by pressing Alpha-numeric keys or scanning.
C Tare Entry by pressing Numeric keys, scanning, or one touch tare
D Unit Weight Entry by sampling.
E Unit Weight Entry by Pressing Numeric keys.
F Counting task.
G Quantity Entry by pressing Numeric keys.
H Label Printing.
I Escaping from Auto Job Operation Mode
J Back to the 1st task in Auto Job Operation.
3.5b Default Setting

Pattern No. Task Reference #.
A B C D E F G H I J
1 { { { { { { {
2 { { { { { { {
3 { { { { {
4 { { { { {
5 { { { { {
Note 1) The last step of each operations should be “I” or “J”
99

3.5c Programming Screen for Task Order
1. OV = A B C D F H J
∇
• • • • • • • • • • • • • • • • • • • •
Z S T K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
Auto Job Operation No.

Selection of how to enter data
(OV=overwrite, IN=insert)
Combination and order of operations
Key functions [ + ] and [ - ] key are used for change the method of data entry. (OV / IN)
[TARE←] and [UNIT WEIGHT→] keys are sued for moving cursor
3.5d Programming Task Order

1. Select Auto Job Setting Mode in MEN: AUTO JOB SET
or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Depress [ENTER] key. AUTO JOB SET = NO. 1

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select Pattern No. by pressing [ + ] or [ - ] AUTO JOB SET = NO. 3

keys
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Depress [ENTER] key. 3.OV=CEFHJ
∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Move Cursor. 3.OV=CEFHJ
100

∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
6. Change Task order by depressing [D] key. 3.OV=CDFHJ

Ex) Pattern 3 =CDFHJ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
7. Store the data by pressing [ENTER] key. AUTO JOB SET = NO. 3

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
101

3.6 FL-1 Communication
FL-1 is FD loader manufactured by Teraoka. With connecting to FL-1, the data of DC-
150 can be back up onto Floppy Disk. The following data file can be loaded, saved,
and verified in this mode.
• Method Program (SPEC) data • Task Order of Auto Job Operation

• Print Format Data • All Item Data
• Address Contents Data •
3.6a Data Back up

1. Select Auto Data Back Up Mode in MEN: FL-1 (MEMORY)
or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Depress [ENTER] key. FL1= METHOD PROGRAM
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select Data File to back up by pressing FL1= PRINT FORMAT

[TARE←] or [U.W→] keys
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Depress [ENTER] key. PRINT FORMAT = READ

♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Select Load/ Save / Verify by pressing PRINT FORMAT = WRITE

[ + ] or [ - ] keys ♦♦♦♦
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
6. Start the data transfer by depress [ENTER] WRITING ...
102

key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3.7 Modem Communication

This function is to transmit the programmed data in long distance via Modem. The
following data file can be download or up-load between two machines. One machine
should be set as awaiting side and the other should be set as access side.
MODEM MODEM DC-150

DC-150
Access Side Awaiting Side
• SPEC FILE • TASK ORDER OF AUTO JOB OPERATION

• PRINT FORMAT FILE • All ITEM DATA
3.7a Data Transmission Procedure (Access Side)

1. Select Data Transmission Mode in MEN: MODEM COMM.
or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Depress [ENTER] key. MDM=MODEM (MANUAL)
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Depress [ENTER] key. MAN : ENTER TELEPHONE #
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Enter telephone number by depressing (13) 00119043456789
numeric key.
* [R] key works for redial. . . . . . . . . . . . . . . . . . . . .
103

Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Depress [ENTER] key. MAN : MODEM (SEND)
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
6. Select download or upload depressing MAN : MODEM (RECEIVE)
[TARE←] or [U.W→] keys.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
7. Depress [ENTER] key. RCV=METHOD PROG ? Y/N
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
8. Select if transmitting SPEC data with RCV= PRINT FORMAT Y/N

[Y]=yes or [N] = No key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
9. Select if transmitting Print Format data with RCV= AUTO JOB ? Y/N
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
10. Select if transmitting Auto Job Data with RCV= ALL ITEM ? Y/N
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
11. Select if transmitting Item Data with RCV = START Y/N

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
12. Depress [Y] key to start the data XXXXXXXX SENDING

transmission.
. . . . . . . . . . . . . . . . . . . .
104

Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
NOTE) The data on addressee side is to be overwritten on the existing data.
105

3.7b Data Transmission Procedure (Awaiting Side)
1. Select Data Transmission Mode in MEN: MODEM COMM.
or [U.W→] keys. . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Depress [ENTER] key. MDM=MODEM (MANUAL)
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Select awaiting (AUTO) side by pressing MDM=MODEM (AUTO)

[TARE←] or [U.W→] keys.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Depress [ENTER] key. WAITE . . .
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
106

3.8 Spec List Printing
The list of SPEC can be printed on a receipt paper in this mode.
1. Change to Maintenance mode by

depressing [MODE] key.
MAINTENANCE MODE
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Maintenance mode by

depressing [ENTER] key.
MEN: METHOD PROGRAM
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Select SPEC List Print Mode by

depressing [TARE←] or [U.W→] keys.
MEN: SPEC LIST
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Depress [ENTER] key to print SPEC LIST.

PRINTING ...
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note) Set the receipt in the label cassette
107

4. CHECK MODE
106

4.1 GENERAL INFORMATION ------------------------------ 108
4.1a How To Enter Check Mode -----------------------------------------------108
4.1b Key Function In Check Mode -------------------------------------------109
4.2 MEMORY CONTENTS ----------------------------------- 110

4.2a All Item Report ----------------------------------------------------------------110
4.2b One Item Report--------------------------------------------------------------111
4.2c Group Report------------------------------------------------------------------112
4.3 INVENTORY REPORT ------------------------------------ 113

4.3a In / Out Reprt -----------------------------------------------------------------113
4.3b Threshold Reprt --------------------------------------------------------------114
4.4 SHELF LOCATION LABEL PRINT ------------------- 115
107

4.1a How To Enter Check Mode

0 . 0 0 0 . 0
∇∇ ∇ ∇ ∇
• • • • • • • • • • • • • • • • • • • •
(SCALE) JOB MODULE
1. Change to Check mode by depressing CHECK MODE

[MODE] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
2. Enter CHK mode by depressing [ENTER] ITM=180 REST= 205

key.
* The number of ID code exsiting and . . . . . . . . . . . . . . . . . . . .
remaining are displayed. Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
3. Dpress ENTER key. CHK : MEMORY CONTENTS
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
4. Select each file in Check Mode by CHK : INVENTRY

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
5. Enter the displayed mode by depressing INV = IN/OUT

[ENTER] key
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
108

4.1b Key Function In Check Mode
[MODE] Key
[AUTO/MANUAL] key
[ENTER] key
To print report or label.
[CLEAR] key
To clear mis-set data.

To select the headings in loop routines.
109

4.2 Memory Contents
The Item data on memory can be printed on a receipt. All item, One Item, and Group
Item Report can be printed in this mode.
ALL ITEM REPORT ... Data of All programmed item in I.D. file
ONE ITEM REPORT ... Data of One item data
ONE GROUP ITEM REPORT ... Data of grouped item
4.2a All Item Report

1. Select item Report Mode in Check Mode by CHK : MEMORY CONTENTS
depressing [←TARE] or [U.W.→] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Report Mode. MEM= ALL ITEMS
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Print All Item Report by depressing [ENTER] ITEM PRINTING = XXX

key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: ) Set Receipt roll when printing item report.
Note: ) Press [FEED key] to stop printing reports.
110

4.2b One Item Report
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Select one item report by depressing MEM=1 ITEM (ENTER ID)

[←TARE] or [U.W.→] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Enter ID code. 1IT= ABC100

Ex) ABC100
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Print 1 Item Report by depressing [ENTER] MEM=1 ITEM (ENTER ID)

key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: ) Set Receipt roll when printing item report.
111

4.2c Group Report
By eterning the common digits of item codes and the length of item data with filling
question mark, item data are grouped. The grouped item data are printed in a group
report in this mode.
ABC-???????? ABC-100-???? ABC-100-CP01

ABC-100-CP02
ABC-200-???? ABC-200-CP01
ABC-200-CP04
ABC-200-CP25

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Select Group item report by depressing MEM=ACCORDING GROUP

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Enter Group code. GRP= ABC????????

Ex) ABC????????
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Print Group Item Report by depressing MEM=ACCORDING GROUP

[ENTER] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: ) [SPACE] key is used to enter ? (question) data in setting group data.
Note: ) [ → ] Key is used to stop printing reports
112

4.3 INVENTORY REPORT
This function is to print two kind of Inventory transaction report for analysis and
checking the stock status against thrshold. The reports which can be printed in this
mode are;
In / Out Movement Report

All items which are shipped or received in a term are searched and printed in IN/OUT
Movement Report. After printing, the movement data can be cleared for the next term.
Threshold Report
All items which of stock are lack or excess are searched and printed in Threshold
report. The percentage of lack (or excess) stock against threshold can be entered and
all items over (below) the item are printed. By checking stock level, operator can
prevemt item from being over-stock or less-stock.
4.3a In / Out Reprt

1. Select Inventory Report in Check Mode by CHK : INVENTORY
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Invenotry Report Mode. INV = IN / OUT
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Print In/Out Report by pressing [ENTER] SEARCHING ....

key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Select to delete In/Out Data by pressing [Y] CHK : INVERNTORY

(yes) or [N] (No) key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
NOTE :) [ → ] key is used to stop printing the report.
113

4.3b Threshold Reprt
1. Select Inventory Report in Check Mode by CHK : INVENTORY
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Invenotry Report Mode. INV = IN / OUT
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Select Threshold Report by depressing INV = THRESHOLD (%)

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Enter the percentage of excess (or lack) THRESHOLD (%) = 30

range by pressing numeric key.
Ex.) 30 % . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Select excess or lack range of stock by INV = THRESHOLD (%)

pressing [+] (excess) or [-] (lack) keys.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
NOTE :) [ → ] key is used to stop printing the report.
114

4.4 SHELF LOCATION LABEL PRINT
This function to print Shelf Location Label which will be used as a tag.
1. Select Stock Location in Check Mode by CHK : STOCK LOCATION

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Shelf Location Label Print Mode by S.L =LABEL

pressing [ENTER] key.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Enter ID code to print. LAB = ABC-100
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Press [ENTER] key twice. ID = ABC-100
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Escape by press [AUTO/MANUAL] key. S.L = LABEL
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
115

5. OPERATION MODE
116

5.1 Key Function In Operation Mode..........................118
4.2 Unit Weight Entry ..................................................119
4.2a Unit Weight Entry by sampling ......................................................................... 119
4.2 b Unit Weight Entry by numeric keys ................................................................. 120
4.3 Tare Weight Entry .................................................121
4.3 b One Touch Tare Entry..................................................................................... 121
4.3 b Tare Entry by Numeric keys............................................................................ 121
4.4 Part No. Entry ........................................................122
4.5 Lot No. Entry..........................................................122
4.6 Sequence No. Entry ...............................................123
4.7 ID code Entry ..........................................................123
4.8 Parts Counting Operation .....................................124
4.8a Single Transaction ........................................................................................... 124
4.8b Maltipule Transaction ....................................................................................... 125
4.9 Continuous Label Print..........................................126
4.10 Adress Data Entry ................................................127
4.11 Gross Weight Display ..........................................127
4.12 Auto Job Operation Mode ..................................128
117

5.1 Key Function In Operation Mode
DC-150 Keyboard
z REZERO Key : Reset weight display to zero. z Numeric Keys : Enter number values.
z TARE Key : Enter or clear tare value. z MODE Key : Toggle between mode routines.
z UNIT WEIGHT Key : Enter UW using number keys. z LOT NO. Key : Enter a lot number for printing.
z PIECES Key : Calculate Unit Weight z SHIFT DOWN Key : Shift down to other functions.
z SCALE Key : Toggle between platforms z FEED Key : Advance label or paper
z PLUS Key : Add parts in accumulation. z AUTO/ MANUAL Key : Toggle Modes / Undo last entry
z MINUS Key : Subtract parts in accumulation. z SHIFT UP Key : Shift up for symbol characters entry.
z CODE Key : Recall Item Code. z A to Z Keys : Enter Alphabetical data.
z ENTER Key : Print single or total accumulation.
z CLEAR Key : Clear keyed in data.
z DECIMAL Key : Enter the decimal point.
DC-150 Indicator Lamps
n ZERO Lamp : Zero point is set t MEMORY Lamp : An accumulated total is in memory.
o STABLE Lamp : Weight is stable. u “IN” Lamp * : Quantities being added to inventory
p NET Lamp : Net weight is displayed. v “OUT” Lamp * : Quantities being removed from inventory.
q SCALE 1/ 2/ 3 Lamp : Platform in use. w “JOB” Lamps : Indicates the job module number
r INSUFFICIENT Lamp : Sample size is too small

s RECOMP : Unit Weight may be * When both of IN and OUT lamp are off, quantities are not
Lamp recalculated changed.
118

4.2 Unit Weight Entry
4.2a Unit Weight Entry by sampling
1. Place sample pieces on scale. 0.0150 0. 0
Ex.) 0.015kg ∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter sample number with numeric keys. (2) 15

*1 Ex) 15
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [PIECES] key. *2 ---ADD 12
(The number of pieces needed appears in . . . . . . . . . . . . . . . . . . . .

display.) Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Add the required pieces more and press 0.0270 0.9970 27

[PIECES] key again. ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Add more pieces 1 to 3 times as many as 0.0835 0.9970 84

the first sample. *3 ∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
6. Press [PIECES] key. 0.0835 0.9917 84

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) If using a sample of 10 pcs., press PIECES key without entering a number of
sample.
Note:*2) To have accurate unit weight calculation, the sample weight must be more
than the insufficient range of the scale. (Insufficient range = 0.0% ~ 0.7 % of
scale capacity) If sample weight is less than the range, the number of pieces
required for accurate sampling would be displayed in PROCEDURE 3.
NOTE: *3) When the unit weight is developed though sampling, the accuracy can be
improved by increasing the sample size using recomputing feature. This
function works only when the “RECOMP” sign lit.
119

4.2 b Unit Weight Entry by numeric keys
1. Stand-by Status 0.0000 0. 0
∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Unit Weight Value with numeric keys (5) 3.756

Ex.) 3.756kg/1000pcs.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [UNIT WEIGHT] key. *1 0.0000 3.7560 0

∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note: *1) The unit weight value should be Unit Weight/1,000.
Note: 2) To clear unit weight, press [0] and [UNIT WEIGHT] key.
120

4.3 Tare Weight Entry
4.3 b One Touch Tare Entry

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Place tare weight on platter 0.0335 0. 0

Ex.) 0.0335kg ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [TARE] key. 0.0000 0. 0

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
ZS N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note ) To clear tare weight, enter [0] and [TARE] key.
4.3 b Tare Entry by Numeric keys

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Tare Weight Value with numeric keys (6) 0.0275

Ex.) 0.0275
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [TARE] key. -0.0275 0. 0

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7
8
Note ) To clear tare weight, enter [0] and [TARE] key.
121

4.4 Part No. Entry
∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Part No. (13) CAPACITOR #1233

Ex.) Capacitor #1233
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [A PARTNO.] key. 0.0000 0.0 0

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note ) The parts no. may be cleared automaticaly by entering antother item data.
4.5 Lot No. Entry

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Lot No. (13) CWNIC0124

Ex.) CWNICO124
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [LOT NO.] key. 0.0000 0.0 0

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note ) Lot no. may be cleared automaticaly by entering another Item Code.
122

4.6 Sequence No. Entry
∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Sequence No. (3) 123

Ex.) 123
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [P] key then press [SHIFT DOWN] SEQ NO. 123
within 3 seconds.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Press [CLEAR] key to escape. 0.0000 0.0 0

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note ) Sequence no. increses automaticaly by issuing a label.
Note ) When seuqence no. is set to 0, it is not printed and incresed.
4.7 ID code Entry

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter ID code. (11) ABC-100#125

Ex) ABC-100#125
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [CODE] key. * 0.0000 0.1230 0

∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
123

4.8 Parts Counting Operation
4.8a Single Transaction
1. After entering unit weight by any method. 0.0000 0.1233 0
∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Change task (IN/OUT/NON-ADD) by 0.0000 0.1233 0

pressing [SHIFT DOWN] then [DECIMAL] ∇∇ ∇ ∇
key within 3 seconds. *1 . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Place parts on platter. 0.3195 0.1233 2590

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Print labels by pressing [ENTER] key. 0.3195 0.1233 2590

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note *1) Quantities received IN or shipped OUT of inventory are receoored for each ID
code. So, when counting item in ID code file, change the task on procerure 2.
Note 2) When both of IN and OUT lamps are off, the quantities do not reflect Inventory.
Note 3) To print label without counting, enter the number of parts and press ENTER
key.
124

4.8b Maltipule Transaction
∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8

key within 3 seconds. *1 . . . . . . . . . . . . . . . . . . . .

Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Place parts on platter. (Box1) 0.3195 0.1233 2590

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Store the quantity in Memory by pressing [+] 0.3195 0.1233 2590

key. *2 ∇ ∇ ∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Place parts on platter. (Box2) 0.0240 0.1233 194

∇ ∇ ∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
6. Delete the quantity in Memory by pressing 0.0240 0.1233 194

[-] key. *2 ∇ ∇ ∇∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
7. Print total accumulation label and clear 0.0240 0.1233 194

memory. *3 ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note *1) Quantities received IN or shipped OUT of inventory are receoored for each ID
code. So, when counting item in ID code file, change the task on procerure 2.
Note *2) Each transaction label will be printed by pressing [+] and [-] keys.
Note *3) Grand total label will be printed by pressing [ENTER] key.
Note 4) When both of IN and OUT lamps are off, the quantities do not reflect Inventory.
Note 5) To print label without counting, enter the number of parts and press ENTER
125

4.9 Continuous Label Print
∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter the quantities label to print. (1) 3

Ex) 3
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [SHIFT DOWN] then [O] key within 3 CONTINUOUS PRT = 3

seconds.
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
4. Press [CLEAR] key to escape. 0.0000 0.1233 0

∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
6. Print labels by pressing [ENTER] key. *1 0.3195 0.1233 2590

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note 1*) The number of labels entered in procedure 2 are printed. The quantities are
receoored for each ID code, by printing a label.
126

4.10 Adress Data Entry
∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter Address No. by numeric keys. 3

Ex.) 3
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [SHIFT DOWN] then [N ADDRSS] key 0.0000 0. 0

within 3 seconds. ∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
ZS N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note1) A maximum of 10 files with 5 lines can be stored in Address file. When using
label format with the print area for address data, these would be printed on label.
4.11 Gross Weight Display

1. After entering unit weight and tare weight 0.0000 0.1233 0
by any method. ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8

Ex) 0.3195kg ∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Press [SHIFT DOWN] then [M NET/GROSS] key 3.650

within 3 seconds to enter Gross Weight ∇∇ ∇ ∇
Mode. *1 . . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
6. Print labels by pressing [ENTER] key. *2 3.650

∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
Note *1) Display changes to Gross Weight Mode.
Note *2) Gross label will be printed out.
Note 3) To be back to counting screen, press [SHIFT DOWN] then [M NET/GROSS] key within 3
seconds again.
127

4.12 Auto Job Operation Mode
This mode is to show operator the next task in counting operation. Operator can
complete the counting operation by using only [ENTER] key.
Operation process can be programmed up to 5 patterns. And, a pattern can be

assigned to each of shipping, receiving, non-add operations of each ID code.
I.e. The programmed procedure; Lot No. Entry → Counting → Print Label → Operation End.
∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
2. Enter ID code. ABC-100#125

Ex.) ABC-100#125
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
3. Press [CODE] key. * 0.0000 0.1230 0

∇∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8

. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
5. Press [AUTO/ Manual] key. *1 0.0000 0.1230 0

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
6. Enter Lot No. (15) CAPACITOR 118E5

Ex.) CAPACITOR 118E5
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
7. Press [ENTER] key. 0.0000 0.1230 0

∇∇ ∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
128

8. Place parts on platter. * 0.0240 0.1230 193
∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
9. Press [ENTER] key. * 0.0240 0.1230 193

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
10. Press [ENTER] key to print. * 0.0240 0.1230 193

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
11. Press [ENTER] key. * 0.0240 0.1230 193

∇ ∇ ∇
. . . . . . . . . . . . . . . . . . . .
Z S N K 1 2 3 I R M I O 1 2 3 4 5 6 7 8
129

Appendix

APPENDIX I
STANDARD FORMAT NO. 1
(64mm x 40mm PRINT ANGLE= 0)
# DATA X Y S M
1 ID CODE 0 134 S1 M2
2 WEIGHT 116 96 S2 M1
3 WEIGHT UNIT 225 96 S1 M0
4 “/” MARK 268 96 S2 M1
5 UNIT WEIGHT 300 96 S2 M1
UNIT
7 “-” MARK 200 8 S5 M1
8 QUANTITY 230 8 S5 M1
9 QTY UNIT 424 8 S1 M0
10 DATE 0 8 S1 M1
11 TIME 120 8 S1 M1
12 TASK CONTENTS 0 70 D2 M1
13 SUM TOTAL 146 40 S2 M1
14 SUM COUNT 90 40 S2 M1
15 TITLE 1 227 8 S2 M1
15 TITLE 2 0 76 S2 M1
16 TITLE 3 242 76 S2 M1
17 GROSS WT(G) 316 8 S2 M1
18 UNIT W.T (G) 424 8 S1 M0
19 NET W.T (G) 54 76 S2 M1
20 NET UNIT (G) 178 76 S1 M0
21 TARE W.T (G) 316 76 S2 M1
22 TARE UNIT(G) 424 76 S1 M0
II

(64mm x 55mm PRINT ANGLE =0)
# DATA X Y S M
1 ID CODE 0 162 S1 M2
2 PART NO (L1) 0 210 S1 M1
3 PART NA(L1) 0 238 S1 M1
4 WEIGHT 116 96 S2 M1
6 “/” MARK 268 96 S2 M1
UNIT
9 “-” MARK 200 8 S5 M1
11 QTY UNIT 424 8 S1 M0
12 DATE 0 8 S1 M1
13 TIME 120 8 S1 M1
14 TASK CONTENTS 0 70 D2 M1
17 TITLE 1 227 8 S2 M1
18 TITLE 2 0 76 S2 M1
19 TITLE 3 242 76 S2 M1
20 GROSS WT(G) 316 8 S2 M1
21 UNIT W.T (G) 424 8 S1 M0
22 NET W.T (G) 54 76 S2 M1
23 NET UNIT (G) 178 76 S1 M0
24 TARE W.T (G) 316 76 S2 M1
25 TARE UNIT(G) 424 76 S1 M0
III

( 64mm x 77.5mm PRINT ANGLE =0)
# DATA X Y S M
1 ID CODE 0 162 S1 M2
2 PART NO (L1) 0 210 S1 M1
3 PART NA(L1) 0 238 S1 M1
4 LOT NO.(1L) 0 134 S1 M1
5 WEIGHT 116 96 S2 M1
7 “/” MARK 268 96 S2 M1
UNIT
10 “-” MARK 200 8 S5 M1
12 QTY UNIT 424 8 S1 M0
13 DATE 0 8 S1 M1
14 TIME 120 8 S1 M1
15 TASK CONTENTS 0 70 S2 M1
18 BARCODE (ID 12 354 H0 A0
19 TITLE 1 227 8 S2 M1
20 TITLE 2 0 76 S2 M1
21 TITLE 3 242 76 S2 M1
22 GROSS WT(G) 316 8 S2 M1
23 UNIT W.T (G) 424 8 S1 M0
24 NET W.T (G) 54 76 S2 M1
25 NET UNIT (G) 178 76 S1 M0
26 TARE W.T (G) 316 76 S2 M1
27 TARE UNIT(G) 424 76 S1 M0
IV

(64mm x 120mm PRINT ANGLE = 270)
# DATA X Y S M
1 ID CODE 180 514 S1 M2
2 PART NO (L1) 228 514 S5 M0
3 PART NA(L1) 274 514 S5 M0
4 WEIGHT 96 368 S2 M1
6 “/” MARK 96 200 S2 M1
UNIT
9 “-” MARK 8 288 S5 M1
11 QTY UNIT 8 44 S1 M0
12 DATE 8 514 S1 M1
13 TIME 8 372 S1 M1
14 TASK CONTENTS 70 514 S2 M1
17 BARCODE(ID) 370 680 H0 A3
18 TITLE 1 8 263 S2 M1
19 TITLE 2 76 514 S2 M1
20 TITLE 3 76 263 S2 M1
21 GROSS WT(G) 8 174 S2 M1
22 UNIT W.T (G) 8 23 S1 M0
23 NET W.T (G) 76 474 S3 M1
24 NET UNIT (G) 76 300 S1 M0
25 TARE W.T (G) 76 174 S3 M1
26 TARE UNIT(G) 76 23 S1 M0

(64mm x 92mm PRINT ANGLE =0)
# DATA X Y S M
1 ID CODE 192 214 S3 M1
2 PART NO (L1) 192 294 S3 M1
(L2) 192 258 S3 M1
3 PART NA(L1) 192 374 S3 M1
(L2) 192 338 S3 M1
4 LOT NO. (1L) 192 170 S3 M1
(2L) 192 134 S3 M1
5 WEIGHT 116 96 S2 M1
7 “/” MARK 268 96 S2 M1
UNIT
10 “-” MARK 200 8 S5 M1
12 QTY UNIT 424 8 S1 M0
13 DATE 0 8 S1 M1
14 TIME 120 8 S1 M1
15 TASK 0 70 S2 M1
CONTENTS
18 BARCODE (ID 14 448 H0 A0
19 TITLE 1 222 8 S2 M1
20 TITLE 2 0 76 S2 M1
21 TITLE 3 222 76 S2 M1
22 TITLE 4 20 374 S2 M1
23 TITLE 5 20 294 S2 M1
24 TITLE 6 20 214 S2 M1
25 TITLE 7 20 170 S2 M1
26 GROSS WT(G) 316 8 S2 M1
27 UNIT W.T (G) 424 8 S1 M0
28 NET W.T (G) 50 76 S2 M1
29 NET UNIT (G) 178 76 S1 M0
30 TARE W.T (G) 316 76 S2 M1
31 TARE UNIT(G) 424 76 S1 M0
VI

# DATA X Y S M
1 ID CODE 323 444 S1 M2
2 PART NO (L1) 30 577 S2 M1
3 LOT NO. (L1) 3 577 S2 M1
5 “-” MARK 256 560 S4 M1
11 DATE 60 680 S1 M1
12 TIME 60 577 S1 M1
13 SUM TOTAL 256 570 S1 M1
16 SUM COUNT 256 614 S1 M1
17 GROSS WEIGHT 187 566 S3 M1
18 GROSS UNIT 187 444 S1 M0
19 NET WEIGHT 152 582 S3 M1
20 NET UNIT 152 444 S1 M0
21 TARE WEIGHT 117 566 S3 M1
22 TARE UNIT 117 444 S1 M1
23 SEQUENCE NO 85 577 S2 M1
24 BARCODE(ID) 370 680 H0 A3
25 BARCODE (QTY) 227 278 H0 A3
26 BARCODE (TARE) 25 278 H0 A3
27 BARCODE(UNIT ) 125 278 H0 A3
28 TITLE 1 187 680 S2 M1
29 TITLE 2 152 680 S2 M1
30 TITLE 3 117 680 S2 M1
31 TITLE 5 30 680 S0 M1
32 TITLE 6 323 680 S3 M1
33 TITLE 7 3 680 S0 M1
34 TITLE 8 256 680 S3 M1
35 TITLE 9 220 680 S2 M1
36 TITLE 10 85 680 S0 M1
37 TITLE 11 150 370 S2 M1
38 TITLE 12 252 370 S2 M1
39 TITLE 13 47 370 S2 M1
40 TITLE 14 187 680 S2 M1
41 TITLE 15 152 680 S2 M1
42 TITLE 16 117 680 S2 M1
31 GROSS WT(G) 187 444 S1 M0
32 UNIT W.T (G) 187 582 S3 M1
33 NET W.T (G) 152 444 S1 M0
34 NET UNIT (G) 152 444 S1 M0
35 TARE W.T (G) 117 566 S3 M1
36 TARE UNIT(G) 117 444 S1 M0
VII

# DATA X Y S M
1 ID CODE 323 444 S1 M2
2 “-” MARK 256 560 S4 M1
6 BARCODE(ID) 370 680 H0 A3
7 BARCODE (QTY) 241 278 H0 A3
8 TITLE 1 261 680 S2 M1
9 TITLE 2 261 433 S2 M1
10 TITLE 3 261 220 S2 M1
11 TITLE 6 323 680 S3 M1
12 TITLE 8 256 680 S3 M1
13 TITLE 12 252 370 S2 M1
22 GROSS WT(G) 261 584 S3 M1
23 UNIT W.T (G) 261 470 S1 M0
33 NET W.T (G) 261 383 S3 M1
34 NET UNIT (G) 261 250 S1 M0
35 TARE W.T (G) 261 141 S3 M1
36 TARE UNIT(G) 261 29 S1 M0
37 ADDRESS 1 180 610 S3 M1
38 ADDRESS 2 140 610 S3 M1
39 ADDRESS 3 100 610 S3 M1
40 ADDRESS 4 60 610 S3 M1
41 ADDRESS 5 20 610 S3 M1
VIII

APPENDIX II
(CHARACTER SIZE)
S-0 (5 x 7 dots)
STANDARD 2x 4x
S-1 (6 x 10 dots)
STANDARD 2x 4x
S-2 (7 x 12 dots)
STANDARD 2x 4x
S-3 ( 7 x 16 dots)
STANDARD 2x 4x
S-4 ( 9 x 22 dots)
STANDARD 2x 4x
S-5 (14 x 22 dots)

STANDARD 2x 4x
IX

APPENDIX III
(REPORT SAMPLE)
ALL ITEM ONE ITEM GROUP ITEM

APPENDIX IV
INVENTORY REPORTS
TODAY’S MOVEMENT REPORT THRESHOLD REPORT
XI

Operation Manual: Model: DC-150

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OPERATION MANUAL

TERAOKA SEIKO CO., LTD.

13-12 Kugahara 5-chome, Ohta-ku

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1.2b Display & Keys -------------------------------------------------------------------- 6

1.3 LABEL FORMAT AND LABEL SET UP --------------- 10

1.3b Standard Print Formats ------------------------------------------------------- 10

1.3c How to set paper --------------------------------------------------------------- 11

1.4 OPERATION FLOW CHART ----------------------------- 12

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* EXTERNAL SCALE INTERFACES

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1. MAIN SWITCH 7. PORT PANEL A. MODEM /FL-1

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1.3b Standard Print Formats

ITEM LABEL ...... Issued in single operation in OPERATION MODE

NOTE) Refer to APPENDIX Ι to see the sample of standard format.

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OPERATION MODE Receiving Operation (Manual / Auto Job Operation)

PROGRAM MODE I.D. Code Setting

CHECK MODE Memory Contents Check

MAINTENANCE MODE SPEC Setting (Display/ Report/ Printing/ Outside

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2.1b Data Files and Function List ------------------------------------------------- 18

2.1c Key Function In Program Mode -------------------------------------------- 19

2.2 I.D. CODE SETTING ---------------------------------------- 20

2.2b The maximum length of data ----------------------------------------------- 21

2.2c Programming I. D. Code. ----------------------------------------------------- 22

2.2d Delete Programmed ID code and Item Data----------------------------- 28

2.3 DATE/TIME SETTING--------------------------------------- 30

2.4 SET POINT OUTPUT SETTING ------------------------- 31

2.5 TITLE CONTENTS SETTING ----------------------------- 33

2.5b Programming Title Contents ------------------------------------------------- 34

2.5c Delete Title Contents Data --------------------------------------------------- 35

2.6 PRE-PRINT DATA SETTING------------------------------ 36

2.6b Delete Pre-Print Contents Data --------------------------------------------- 38

2.6c Print Position & Character Size of Pre-Print Data --------------------- 39

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2.8 FREE FORMAT SETTING --------------------------------- 43

2.8b Programmable Item Data for Each Type of Label---------------------- 44

2.8c Data Type ------------------------------------------------------------------------ 45

2.8d Printing Position---------------------------------------------------------------- 46

2.8e Label Angle And Bar-Code Angle ----------------------------------------- 47

2.8f Character Size and Magnifications ---------------------------------------- 47

(Height of Bar-code) ------------------------------------------------------------------ 47

2.8g Programming Screen ---------------------------------------------------------- 48

2.8h Function Key--------------------------------------------------------------------- 49

2.8i Programming Operation ------------------------------------------------------- 50

2.8 j Programming Procedure ----------------------------------------------------- 56

2.9 SHELF LOCATION LABEL SETTING------------------ 58

2.9b Programmable Item Data for Shelf Location Label -------------------- 58

2.9c Data Type ------------------------------------------------------------------------ 58

2.9d Printing Position---------------------------------------------------------------- 59

2.9e Label Angle And Bar-Code Angle ----------------------------------------- 59

2.9f Character Size and Magnifications ---------------------------------------- 59

24. Depress [TARE] key. 2 0.0000 0. 0

24’. Depress [TARE] key. 2 - 0.0120 0. 0

26. Press [UNIT WEIGHT] key. 1 0.0000 3.7560 0