Housekeeping Schedule

Station/Bldg. LATHE MACHINE

WORKSHOP
Area/Section Lathe Machine Workshop In-Charged Perez Lemuel E.

ACTIVITES RESPONSIBLE Schedule for the month of:

PERSON

Every Every
ACTIVITES RESPONSIBLE Daily Other Weekly 15th Monthly Remarks
PERSON day Day

1. Clean and check Operator Should be

lathe equipment done after
and accessories Housekeeping Operation
from dust, rust,
personnel X or usage
and metal scraps.

2. Clean and Should be

remove Housekeeping done after
unnecessary Personnel and before
material from X operation
the lathe and usage
workshop.

3. Clean and Operator All should

Check/maintain be done
the condition of Technician before
the Lathe machine X operation
and usage

4. Disposal of Operator Should be

waste material X done after
after the Housekeeping operation
operation Personnel and usage
 HOUSEKEEPING ISNPECTION CHECKLIST

SECTION/AREA LATHE MACHINE WORKSHOP

IN-CHARGE

YES NO INSPECTION ITEM

1. Are the equipment and accessories being clean

X and stored in right place?
2. Are the equipment and accessories are sorted
X out and in a proper location with visible tag
names and marking and arrange properly?
3. Is the workshop cleaned? And surrounding area
X cleared from any kind of waste material?

4. Are the lathe machine turned off and set to a

X good state?

5. Are the waste materials cleaned ang segregated

X and ready for disposal?

Inspected by: Date:

 EQUIPMENT RECORD WITH CPDE AND DRAWING/ILLUSTRATION

# Location Eqpt No. Qty. Tittle Description PO No. Drawing/illustration ref.

LATHE The machine

1 MACHINE GGF-01 4 Lathe that is are 0023-
WORK Machine used on the REG
SHOP workshop

The machine
that are
LATHE used to
MACHINE GGS-02 3 Pedestal remove 153-
2 WORK Grinder excess REG
SHOP materials on
a work piece
 EQUIPMENT MAINTENANCE SCHEDULE
EQUIPMENT TYPE LATHE MACHINE
EQUIPMENT CODE TOYO mffGE TE-seires CAR, 223
LOCATION LATHE machine Workshop
ACTIVITIES MANPOWER Schedule for the month of

DAILY EVERY WEEKLY MONTHLY REMARKS

OTHER
DAY

1. Check for Operator Should be

abnormal done
noise or X during
vibration operation

2. Check/clean Operator Should be

auger filler done
Technician after/before
X operation

3. Check O- Technician Should be

ring, metal done before
bushing, operation
guide pins X
replace in
necessary
4. Clean ship Operator Should be
from the done
machine before/after
X operation

5. Check voltage Technician Should be

cables if it’s done before
still intact operation
X
 EQUIPMENT MAINTENANCE INSPECTION CHECKLIST

Equipment Type : Lathe Machine

Property Code/Number : TOYO mffGE TE-seires CAR, 223 (Machine
3)
Location : Lathe machine Workshop
Person In Charge :
Inspected By :
Date of Inspection :

YES NO INSPECTED ITEMS

1. Are the Mechanism in good conditions?

2. Are there loose bolts, nuts, Levers?

3. Does the machine overheat?

4. Are the Part of the machine still in a good Condition?

5. Are the inner parts of the machine is still good and nothing should
be replaced?

Inspected by: Date:

 WORK REQUEST

UNIT NO.
GGF-01 Description: Lathe Machine

Date Reported:
Observation/s:
Overheated Motor Reported by:

Activity: Date Complete:

Motor should be replaced

Spared part used:

New motor

Inspection report before repair Activity

INSPECTION REPORT

Area/Section Lathe machine Workshop

In-Charge:

FACILITY TYPE / INCIDENT ACTION TAKEN PROGRESS/

EQUIPMENT TYPE REMARKS

Lathe machine 2 Overheated Reported to the For Repair

(GGF-01) Maintenance

Reported by: Date:

 INSPECTION REPORT

Area/Section Lathe machine Workshop

In-Charge:

FACILITY TYPE / INCIDENT ACTION TAKEN PROGRESS/

EQUIPMENT TYPE REMARKS

PEDESTAL GRINDER Sadden stop Reported to the For Repair

1 Maintenance
(GGS-02)
Reported by: Date:

Inspection Repair after Activity

INSPECTION REPORT

Property ID Number 153-REG

Property Name PEDESTAL GRINDER 1

Location Lathe machine workshop Area

Findings: Recommendation: Equipment

Primary Motor has overheated cannot be is out of order Replace a new
repaired unit

Inspected by: Reported to:

Date: Date:
Inspection Repair after Activity

INSPECTION REPORT

Property ID Number 0023-REG

Property Name Lathe machine 2

Location Lathe machine workshop Area

Findings: Recommendation:
Motor that been overheated has been replaced and 003-REG is ready for operation use.
ready to be used

Inspected by: Reported to:

Date: Date:
 BREAKDOWN / REPAIR REPORT

Property ID Number 0023-REG

Property Name Lathe machine 2

Location Lathe machine workshop Area

Findings: Recommendation:
Defective motor Replacement of Motor

Inspected by: Reported to:

Date: Date:

Subsequent Action Taken: Recommendation:

Inspection of Equipment Replacement of Motor

By: Reported to:

Date: Date:
 BREAKDOWN / REPAIR REPORT

Property ID Number 153-REG

Property Name PEDESTAL GRINDER 1

Location Lathe machine workshop Area

Findings: Recommendation:
Defective of equipment To be decommission in operation

Inspected by: Reported to:

Date: Date:

Subsequent Action Taken: Recommendation:

Inspection of the Equipment New unit should be Replaced

By: Reported to:

Date: Date:
 WASTE SEGREGATION LIST

Area / Location : LATHE MACHINE WORKSHOP

In-Charge :

WASTE SEGREGATION METHOD

GENERATED / ACCUMULATED WASTE
Recycle Compost Dispose

Metal chips / metal scrap X

Cutting Fluid X

Rugs / cleaning materials X

Used wrappers X

Broken Equipment’s X

Defective Cutting Tools X

Torn out working gloves X

Scrap Paper X

Broken Utilities X
 OPERATIONAL PROCEDIRE

Equipment Type Lathe Machine

Equipment Code Lathe machine

Location Lathe Machine Workshop Area

Operation Procedure:

1. Check workspaces and walkways to ensure no slip/trip hazards are present.

2. Locate and ensure you are familiar with the operation of the ON/OFF starter and E-Stop.
3. Ensure all guards are in place.
4. Check that the job is clamped tight in the chuck.
5. Remove all tools from the bed and slides of the machine.
6. Ensure correct speed for machining process is selected.
7. Remove the chuck key before starting the lathe.
8. Do not try to lift chucks or face plates that are too heavy for you.
9. Faulty equipment must not be used. Immediately report suspect machinery.
10. Never leave the lathe running unattended.
11. Before making adjustments or measurements switch off and bring the machine to a complete standstill.
12. Do not attempt to slow/stop the chuck or revolving work by hand.
13. Avoid letting swarf build up on the tool or job. Stop the machine and remove it.
14. Always remove the chuck key from the chuck.
15. Do not store tools and parts on top of the machine.
15. Switch off the machine and reset all guards to a fully closed position.
17. Leave the machine in a safe, clean and tidy state.