Industrial Safety

MPDMS - II
Session 7 Industrial Safety

Industrial safety Considerations in industrial safety, General safety rules, accident
prevention, protective measures for machines, Role of OSHA.
Japan Trivedi
info@effortsconsulting
www.effortsconsulting.com
Table of Content
01 Introduction …03
02 Hazard and Risk …10
03 General Safety rules ...17
04 OSHA and Risk Assessment ...18
05 Workplace safety - Garment Industry ...22
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Workplace Accidents
Loss - Pain
Accident are Pain… Not only to you.
But!!!
vH W Heinrich, a Pioneer in modern safety
philosophy has…..
Studied 75000 insurance case laws
Major Injury 1 and found 330 similar accidents
results in 300 cases no injury, 29
times minor injury and 1 case major
injury.
96% injuries are only due to unsafe

Minor Injuries 29 conditions and unsafe acts.
No Injuries 300
Destroy the foundation of pyramid by eliminating unsafe conditions and unsafe acts
required to develop a safety culture.
vAccidents are preventable…
vKnow Risk…. No Accident….
vPPE Protection… and do what you are trained
for…
vPPE Protection… and do what you are trained
for…
Hazard is anything that can cause Risk is the result of exposure of

harm, injury or ill health Hazard.
vType of Hazards…
vMechanical Hazard
Ø Situations with potential trapping between rotating parts
Ø Situation with potential trapping between parts having to and fro
motion
Ø Situation with potential trapping between parts moving up and
down
Cleaning during cycle Repairing / Adjusting during

Cleaning during cycle on
on cycle on
vFire Hazard
Ø Situations they may leads to fire accidents
Example:- storing flammable or combustible material

near open flame, high temperature, or sparking zone.
Clean Shop, Safe Shop Open container with

Flammable Monteria
vElectrical Hazard
Ø Unearthed machineries
Ø Damaged or poorly insulated wires
Ø Broken switch
Operating Equipment with damaged Unsafe wire and panel conditions

wire chances of shock control failure,
vChemical Hazard
Ø Chemical or Acid splash
Ø Storing incompatible chemical together
Ø Usage of container belonging to a different chemical
Chemical container kept open chances Chemical store without label

to spilling on floor or mixing in an air chances of wrong usage.
may result in injury to personnel.
vPhysical Hazard
Ø Ergonomical Hazard
Ø Illumination Hazard
Ø Dust, flam and mist Hazard
Ø Noise Hazard
Ø Vibration Hazard
Ø Radiation Hazard
Ø Trips and Falls
vGeneral Safety rules
1. Safety never sleep
2. Learning to be safe
3. If necessary, think twice
4. Short-cuts. Not always the fastest way
5. Safety, never out of fashion
6. Working at height ...but always safely
7. Use your head, not your hands!
8. When energy is not needed
9. No license No drive!
10. Walk with your feet...and with your
head
11. Suspended risks
12. Reporting for prevention
Occupational
Safety and OSHA
Health
Administration
“The essence of risk
management is to
avoid high risk,
manage medium
risk and live with
low risk.”
vOccupational Safety and Health
Administration (OSHA)
The purpose of the OSH Act
“assure so far as possible every working, man and woman in the nation safe and
healthful working conditions and to preserve our human resources.”
OSHA’s Mission
• Congress created OSHA to assure safe and healthful conditions for working men
and women by setting and enforcing standards and providing training, outreach,
education and compliance assistance.
• Under the OSHA law, employers are responsible for providing a safe and healthful
workplace for their workers.
Why was OSHA created?

• 14,000 employees died annually from job-related injuries and illnesses
• Nearly 2.5 million employees were disabled
• Ten times as many person-days were lost due to job-related disabilities than from
strikes
• 300,000 new cases of occupational disease
Administration (OSHA)
Benefits of Implement OSHA
• Systematic Approach
• Improve communication
• Improve safety and Health performance
• Reduction of accidents, cost, staff
• Reduction in advance publicity
• Improved insurance liability rating
• Improve production output
Administration (OSHA) I D E I M
Risk Assessment
Monitor
Implementation
Evaluate
Develop
Identify
1. What can go wrong?
2. How serious could it be?
3. How likely is it happen?
4. What should we do about it?
Identify Identify all loss exposure
Evaluate Evaluate the risk in each exposure
Develop a plan
Develop Terminate Treat OH&S Tolerate Transfer

avoid the risk loss control Acceptable Insurance or
exposure activity level of risk Non Insurance
Implement Implement the plan
Monitor Monitor (Measure, Evaluate, control and/or correct)
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MPDMS - II

Session 7 Industrial Safety

02 Hazard and Risk …10

03 General Safety rules ...17

04 OSHA and Risk Assessment ...18

05 Workplace safety - Garment Industry ...22

96% injuries are only due to unsafe

Hazard is anything that can cause Risk is the result of exposure of

Cleaning during cycle Repairing / Adjusting during

Example:- storing flammable or combustible material

Clean Shop, Safe Shop Open container with

Operating Equipment with damaged Unsafe wire and panel conditions

Chemical container kept open chances Chemical store without label

Why was OSHA created?

Identify Identify all loss exposure

Evaluate Evaluate the risk in each exposure

Develop Terminate Treat OH&S Tolerate Transfer

Implement Implement the plan

Monitor Monitor (Measure, Evaluate, control and/or correct)

TRAINING / COACHING / CONSULTING

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