Heshbon 4 Post Lift: Operation & Maintenance Manual

HESHBON 4 POST LIFT
Operation & Maintenance Manual
HL-42N (4.7M)
HL-42N (5.2M)
Please read this manual carefully before operation.

You must read and understand the precautions for safety
and avoid any damages and injury.
NOTE TO THE USER
Thank you for purchasing HESHBON CAR LIFT.
Please read this instruction carefully for safe and proper use of the car lift,
and keep it handy for future reference.
This Manual is for model : HL-42N

As for the assurance of safety in design and construction
of car lift, read this Manual first.
Please make sure that this manual is delivered to end users
for their implementation of safety.
Don’t use the car lift in a potentially explosive atmosphere.
ANY PART OF THIS PRINT MUST NOT BE REPRODUCED IN ANY FORM

WITHOUT PERMISSION.
THIS PRINT IS SUBJECT TO CHANGE WITHOUT NOTICE.
No : 42N160120001
Copyringht Panstar Enterprise Co.,Ltd. Design Team 2016 All rights reserved.
TABLE OF CONTENTS
Introduction 4
Introduction
Features and characteristics 4
Names of each part are described 6
Caution Sticker Layout 7
Description 8
Specification 9
Safety
Safety 10
Danger/warning/caution 10
Installaion procedures 12
Operation
Checklist before installing 12
Place of installation (layout) 13
Installation procedures 16
Operation
Mainternance
19
Check points before operation 19
Operation 20
Driving Operation 21
Maintenance 23
Appendix
Equipment maintenance and service 23
Trouble shooting 26
Check list and periodic maintenance 27
Appendix
▶This manual was prepared in January 2016 the product specifications

contained in this manual are subject to change without notice.
Introduction
Features and characteristics
Unlevel detecting
Safety lock photo sensor Rear slip plate
Wheel free jack
Introduction
Working lamp Ramp and tire stopper
■ Fallrestraint locker
▶Prevent sudden fall of platform in case of
wire rope slacked or broken during safety locker
disengaged.
■ Safety lock rail and locker

▶Safety lock rail and lockers are equipped in
each 4 posts for safety.
Safe Locker
Safe lock rail
■ Unlevel detecting photo sensor

▶Photo sensor equipped inside of wheel
free jack platform. It will stop working and
alarming
when the platform is unleveled or detecting
any obstables between platforms.
4
Introduction
■ Platform auxiliary lift

▶The efficiency of work is increased by
using auxiliary lift while performing close
maintenance and wheel alignment.
Introduction
■ Ramp and tire stopper

▶The working space is efficiently secured
by the unification of platform and
admission valve. the entrance of vehicle and
maintenance work got more convenient by
applying the variable stopper which works as
Variable tire stopper the stopper while lifting at front and behind.
■ Working lamp - option

▶Under the vehicle is dark while performing
the maintenance, but the work light has
been installed under the platform for more
convenient working environment.
■2nd descending system

(foot protection safety device)
▶1st descending stops at 150mm from
ground when descend button is pressed
and pressing the descend button again after
confirming that there are no abnormality at lift
will start to descend to ground.
■ Manual book pocket

▶The user's manual is always in place so that
operators can get and read it anytime.
5

=
Introduction
Names of each part
1 2 3
Introduction
4 5 6
7 8 9 10 11 12
No Name
1 Hydraulic power pack (inside)
2 Tire front stopper
3 Post cap
" # % $ ! " # % $
4 Platform
5 Cross beam
6 Post
7 Control panel
8 Manual book pocket
9 Step up plate for worker’s convenience
10 Wheel-free jack
11 Platform
12 Ramp and tire rear stopper
6

= [[[ [E[\
Introduction
Name Plate & Sticker Position
1 2
Introduction
3
4
5 6 7 8
No Name
1 Caution sticker 1
2 Weight (Jack)
KLM
PQRSTUV:
:;<=
>?
89
B
FG
67
DE
3 Logo sticker

C

" # % $ ! " # % $
4 Locking Point sticker
5 Control sticker / PL sticker
6 Name plate
7 Weight (Main)
8 Logo sticker
7
Introduction
Description
■ HL - 42N Electronical panel
(1) Work lamp ON/OFF switch
Introduction (2) Power cam switch - It is to supply or disconnect power to the lift.
(3) Main descent button - Descents the main platform.
(4) Main ascent button - Ascents the main platform.
(5) Lock button - Used to fix the motion of platform.
(6) Jack descent button - Descents the jack.
(7) Jack ascent button - Ascents the jack.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Name Plate & Position
HL-42N
CAPACITY 4,000 Kg
MOTOR 2.2 kW
MAX/MIN HEIGHT 1,857 mm / 217 mm
LIFTING TIME Approx. 45 ~ 50 sec
LOWERING TIME Approx. 45 ~ 60 sec.
POWER 400V x 3ph x 50/60Hz
230V x 3ph x 50/60Hz
NET.WEIGHT 2,300 kg
8 Main Post
Introduction
Specification
Model No. HL - 42N (4.7M)
Capacity Main Lift: 4,000 Kg / JACK: 3,000 Kg
Max/Min Height Main Lift: 1,857 mm / JACK: 385 mm

Introduction
Max/Min Height 217 mm
Lifting Time Main Lift: 45 ~ 50 sec. / JACK: 10 ~ 30 sec.
Lowering Time Main Lift: 45 ~ 60 sec. / JACK: 10 ~ 40 sec.
Motor 2.2 kW
Power 400V x 3ph x 50/60Hz / 230V x 3ph x 50/60Hz
Net.Weight 2,300 kg
Dimension 6,428(L) × 3,415(W) ×2,242(H) mm
Model No. HL - 42N (5.2M)
Capacity Main Lift: 4,000 Kg / JACK: 3,000 Kg
Max/Min Height Main Lift: 1,857 mm / JACK: 385 mm
Max/Min Height 217 mm
Lifting Time Main Lift: 45 ~ 50 sec. / JACK: 10 ~ 30 sec.
Lowering Time Main Lift: 45 ~ 60 sec. / JACK: 10 ~ 40 sec.

Motor 2.2 kW
Power 400V x 3ph x 50/60Hz / 230V x 3ph x 50/60Hz
Net.Weight 2,380 kg
Dimension 6,948(L) × 3,415(W) ×2,242(H) mm
Lockout / Tagout
WARNING
HAZARDOUS VOLTAGE.
Contact may cause
electric shock or burn.
TURN OFF and LOCKOUT
power before servicing.
▶HAZARDOUS VOLTAGE.
Contact may cause electric shock or burn.
TURN OFF and LOCKOUT power before servicing. 9
Precautions for
safety
Danger/Warning/Caution
Rules for illustrations Make sure you follow the instructions,

in the Manual.
otherwise critical injury or death can occur.
These are the rules for Make sure you follow the instructions,
the illustrations in the otherwise critical injury or damage can occur.
manual. Make sure
that you read them Make sure you follow the instructions;
and understand them. otherwise, injury or damage can occur
The rules are applied
only to the manuals of The terms are described to enhance the
Heshbon. understanding of the equipment.
Safety Information to use the equipment

efficiently.
Precautions or check points for the use of

the equipment.
Please refer to the page
Do not come Evacuate to a safe Do not overload the Do not modify

under the vehicle place instantly in rated capacity. and remove the
during operation. the event that the ▶ This can cause stopper.
▶ This can cause vehicle tips. injury or death. ▶ This can cause
injury or death. ▶ This can cause injury or death.
injury or death.
Warning before using the equipment
Only trained personnel Position the vehicle Do not operate After that a vehicle
may operate the to make sure that damaged equipment(a is placed on the lift
equipment. it is balanced front critical accident could make sure that the
Inexperience can cause and rear, right and occur - contact your hand brake is applied.
accidents. left(otherwise the Heshbon supplier) Passenger transport is
vehicle may fall off). forbidden.
10
Precautions for
safety
Warning while operating
Allow no Before lowering When the vehicle Do not lift a vehicle

unauthorized persons the lift, check is lifted, do not using one pair of
in the work area. that there are no rock it as this may arms only.
obstructions under dislodge it.
the vehicle or the
lift arms.
Safety
Warning while operating
To avoid injury, keep Before going To avoid being Do not modify

your feet clear of the under the lift, electrocuted, the control panel
arms and carriages. make sure that the disconnect the or the safety
main power before
safety pawls are functions as this
opening the control
engaged. panel. may impair their
function.
Warning when
operatingoperating Warning before using the equipment
Do not rock the Read and fully Check the safety If the lift is idle for a
vehicle when lifted. understand the devices to see that long time, disconnect
Do not use a high manual before they are clean and the main power
pressure cleaner as using the lift operable. supply. In the event
of thunder storm.
the vehicle lower disconnect the main
part. power supply.
11
Installation
The lift should be installed by skilled engineers either from Heshbon or from
Heshbon's appointed representatives. Failure to observe this makes the
lift warranty invalid. If the lift is to be moved to another site at a later date,
it must be reinstalled by skilled engineers either from Heshbon or from
Heshbon's appointed representatives.
Checklist before installing
Installation site
The site must be Surface load under the To maintain the warranty,
flat and horizontal. posts must be minimum the lift is intended for indoor
The floor must have 25N/㎟. installation only. In the event
minimum 160mm that it is installed outside it
depth of reinforced should be protected from snow
concrete. and rain. Outdoor installation
makes the warranty invalid.
Installation
Installation site
Ambient temperature Vehicle access to the There must be a safe

-10℃ to 50℃. Do not lift must be safe and working distance
operate under freezing easy. of minimum 1m
conditions. between the lift and
the wall or any fixed
object.
Installation site
To ensure that the Skilled engineers of -Hoist to be installed in

anchor is secure, the Heshbon or its sale dry location.
hole for an anchor representative agency -If hoist is installed in a
bolt must be more shall install the lift, Pit sufficient drainage
than 2/3 of the bolt otherwise a failure may should be allowed to
length. occur. keep hoist dry.
-If hoist gets does
get wet make sure all
electrical wiring is dried
before operation as
could cause electric
shock or damage to
PCB.
12
Installation
Place of installation (Lay out)
Checkpoints before selecting the place of installation

① Distance from the wall or any fixed object
② Drive-on direction
③ Position of power post and slave posts
④ Ceiling height
Lay out (4.7m platform)
3264
Installation
230 2804 230
1484
1030
7.9°
340
2038
522
6428
4945
4265
4605
4680
5175
1490
385
50
1151
340
MIM.536~MAX.790
1640 217
620 MIN.610~MAX864 620
1857
580~834 MIN.1850~MAX.2104 735
2213
3415 2242
13
14
Installation
5465
340 4785 340
5125
230
580~834
Installation
620
Lay out (5.2m platform)
1484
2804
3264
3415
MIM.536~MAX.840
MIN.610~MAX914
MIN.1850~MAX.2154
620
1799 224 1
732
230
5695
6948
363 5200 1030

1216 1490 2494
522
224
50
385
223 223 1815
WHEEL BASE (2) 4200
2242
2213
1857
1640
WHEEL BASE (1) 2400
7.9°
217
5623
15
3415
2213
735 MIN.1850~MAX.2104 580~834
1857
620 MIN.610~MAX864 620
217 1640
MIM.536~MAX.790
340
5175
4680
4605
4265
4945
6428
340
7.9°
Installation 1030
1484
230 2804 230
3264
Lay out (Flat type platform)
Installation
Installation
Installation procedures
■ Placing lift on the installation location

▶Place the main parts on the appropriate position in reference
to the following outline diagram.
1 Order of part placement

① Post
a. Master(1) - Place the posts standing against the wall on
the appropriate position of (1) on the outline diagram.
b. Slave (3) - Place the posts lying on the appropriate
position of (2) of the outline diagram.
② Jack (2) - Move a jack by two people to the
designated position.
③ Support beam for plate - Place support of drop plate on
065-*/&."1 (3) , and support for front stopper on (4) .
Installation
④ Place lockrail, ramp, drop plate and stopper.
⑤ Plate - Place drive (driver's seat) plate on (5) and driven
(next to driver's seat) plate on (6).
※ Make the interval of 900mm between plates in
consideration of width of the jack.
(1) Make sure to put plate on wooden bar. (Size of
wooden bar : 120×120×700(H)) n order to provide
convenience of the work, pull out the jack hydraulic hose
from drive plate, place it on the main body.
■ Wire connection
▶Please refer to this diagram for connecting the wire.
♣The upper side of pulley is exterior of the product.
Platform (Slave)
Platform (Master)
Main post
16
Installation
▶Put the lower wire to the wire pulley of

front support beam, and the upper wire to
the wire pulley of rear support beam.
■Assembling post 1
▶Assemble the post with support beam
1 Assembling lockrail
Put the lockrails to support beam for plate
Installation
2 Assemble the lock rail 2 - (upside)

ⓐ 55~60mm Fasten two ① nuts (16mm). As shown in the
ⓑ 3mm
figure, fasten the upper nut clockwise and
the lower nut counterclockwise, maintaining
the space to the lockrail for 55mm~60mm.
Fasten two ② nuts (11.5mm), each to opposite
direction, maintaining 2~3 threads (3mm)
between the nuts. Fix ③ nut tight to the lockrail.
3 Assemble the lock rail 3 - (4 post)

55~60mm Set up 4 posts, maintaining the space of
55~60mm
55~60mm
55~60mm 55~60mm between fixing plate of the top of
the post and lockrail upper bracket.
4 Make leveling of 4 post

Based on the lower part of the top hole of the
lockrail (No.1) of the reference post (the highest
post), measure the height of the remaining 3 posts
(No. 2, 3 and 4), and measure the length.
※ It is required to match the heights of the 4 posts.
17
Installation
■Fixation horizon of the base

▶After adjusts horizon of the product precisely,
ⓐWater level ⓑWeight ⓒLiner fix up using anchor bolt.
1 Adjustment the horizon of the base.

After measure the horizontal status, lay down the
lie. (in case of precise adjustment, use 'a'bolt.)
2 Fixation of base (anchor)

After adjusts horizon, fix up the base platform
using anchor.
Anchor bolt installation

(1)Drill a hole (d: hole depth)
(2)Clean the inside of the hole
(3)Put the anchor bolt into the hole and hammer in
Installation until it reaches the bottom of the hole
(4)Tighten the bolt with a spanner.
(a:35~45mm)
■Connection of oil pressure hose

▶Connect oil pressure hose by referring oil pressure line
diagram. (Refer to part list oil pressure circuit)
■Connection of oil pressure hose

18 ▶Connect oil pressure hose by referring oil pressure line diagram.
(Refer to part list oil pressure circuit)
Operation
Check points before operation
Before operate the lift, check the following

points.
■ Test operation
▶Operate ascent and descent 2~3 times
without load.
■ Switch operation
▶Check the ascent and descent push buttons
are working correctly.
■ Hydraulic check
▶Check if there are no hydraulic leaks from
either cylinders, pipes, or hose joins.
Operation
■ Mechanical check
▶Check the tightness of all nuts, bolts, etc.
■ Exterior check
▶Check the exterior of the lift to ensure that
there is no obvious damage.
■ Cleanliness
▶Check every day that the lift is clean and that
the work area is clean and free from debris or
obstructions.
Inspect the lift everyday to operate the lift

safely for a long time.
19
Operation
Operation
1 Prior to use
Check that the platforms are parked at floor
level by using the descent button. Check that
the auxiliary lift is at the down position.
2 Prior to vehicle entry

Check that the position of the righthand
(movable) platform is suitable for the majority
of the vehicles to be lifted. Fix the platform at
this position with the bolts provided.
-After you drive into the lift, hold the side

break.
-After you drive into the lift, get out of the car.
Operation
3 Ascent
Operate the ascent button until platforms reach
the chosen work height. park on the relevant
ratchet holes.
4 Auxiliary lift operation

Raise the auxiliary lift app. 50mm to allow
adjustment of the rear extensions. Position the
rubber blocks provided under the vehicle pick-up
points. Again,operate the auxiliary lift ascent button
to raise the vehicle to the required work height.
5 Vehicle repair
Perform the necessary repairs and/or maintenance
on the vehicle. After completion,lower the auxiliary
lift. As soon as the vehicle load is firmly on the
platforms,stop the descent of the auxiliary lift,
remove the rubber pads, push in the extensions,
and lower to bottom position.Lower main lift.
20
Operation
Operation procedures of each part
1 Adjusting jack level

▶Fill jack (axuiliary lift) cylinder with pressure (oil) and
operate main platform after installation is completed.
2 Performing the trial operation of jack

▶ Jack (auxiliary) operation button (ascent and descent
button) ascent and descent jack for 2~3 times.
3 Adjusting level while ascending

Pressing jack ascent button while pressing pressure
compensation will cause slave platform jack to ascent first
for level adjustment. Operation
-Used for delayed ascent of slave platform.
Appearance from
vehicle entry side
4 Adjusting level while descending

Pressing jack descent button while pressing pressure
compensation will cause slave platform jack to descent first
for level adjustment.
-Used for delayed descent of slave platform.
Appearance from
vehicle entry side
The jack (auxiliary) level adjustment is

done within 2nd safe descent range.
(150mm from ground)
- Only when 2nd descent function is available
21
Operation
5 Main lift operation

▶Ascent
- Main lift ascents when button no.7 is pressed.
▶Descent
- Main lift descents. (Descents on 1st and 2nd)
- 1st descent : Descents to 150mm from
ground when button no.8 is pressed
- 2nd descent : Descents again. (Buzzer sounds)
▶2nd descent is optional feature.
- Ascent and descent of main platform.
1차 2차
6 Buzzer operation
1) Sounds on 2nd descent range of main lift.
(150mm from ground)
2) Sounds on whole descent range of auxiliary lift.
3) Sounds when main and auxili lift is imbalanced
(Heights of left and right of platform are diffrernt)
- When the declination of platform is more
Operation than 60mm.
4) Sounds when photo sensor of auxiliary lift
platform is covered.
▶The buzzer sounds when possibility

of trouble is high.
▶Above diagram is to help understanding.
7 Main platform locker

▶Used for maintaining level and safety of main lift while
vehicle maintenance work.
8 Side slip locker

▶Operated to fix the movement of rear side slip for
alignment.
22
Maintenance
Equipment maintenance and service
■ Lubrication
▶Grease or oil should be applied every
2 or 3 months to the parts shown below.
1 Injecting grease
▶Inject enough grease at shaft of auxiliary
lift and roller. (2~3 month period)
▶Auxiliary lift slide rubbing surface
2 Injecting oil
▶Location of injecting lubricating oil
- Put the lubricant oil to the rubbing
surface, base platform every 2~3 month.
■ Cleaning
▶Keep clean lift and working area.

Check any bolts or nuts are loosen or missing.
Take necessary repair service if required.
▶Safety devices
Keep clean and remove any obstacle Maintenance
around safety device.
■ Level adjusting method

(Alignment wire controlling method)
▶Leveling method of platform and 4 pillars

① Press lock switch to 4th hole of safety
lock rail from ground with lock position
of platform prop to level.
② Pull the center of wire ropes which are
assembled to 4 pillars to balance and then
tighten the wires by closing the wire rope
fixing bolts using wrench.
■Wire rope
1) Tensile strength : 185Kg/㎟ 2) Breaking strength : 7,200 kgs
23
Maintenance
■How to check the panel(powerpack)
1 How to descend the lift manually in emergency

Disables
main locker It is necessary
▶When a blackout or the hydraulic circuit
failure occers.
▶When the lift cannot descend as specified
in the troubleshooting
Preparation before operating

▶Remove any obstacles under the lift.
▶Turn off the main power switch and panel
power switch.
▶Manually release the locker. In case of locking
state, release the locker while another hydraulic
device is lifting the locker 30mm high.
Disables jack locker
▶42N manually disable jack locker.
This situation is potentially very dangerous.

This operation should not be undertaken by
unskilled staff. Therefore, if in any doubt, call
your lift supplier immediately for after sales
service.
Maintenance
Operation procedure of manual desceding
*Remove the cover of the powerpack.

Remove the solenoid valve hexagon cap (19mm)
in the middle of the pump manifold.
Turn the emergency cock lever (a) very slowly
anti-clockwise. Too much movement will increase
descent speed too much.
Turn the emergency cock lever very slowly

to ensure that descent speed is slow and
safe, especially if there is a vehicle on the lift.
Steps after completing the operation
Turn the lever clockwise and lock it securely when

the lift reaches bottom position.
Replace and refit the hexagon cap. Request after
sales service to check the lift.
24
Maintenance
2 Powerpack pressure
The pressure is set by the factory. The lift may be damaged if the operator increases the pressure.
If the equipment does not lift the rated capacity,contact your lift supplier for engineer assistance.
Information for the authorized service engineer only

Open the control panel and install a pressure gauge in the pump
manifold as shown. The pressure adjusting screw (a) is sealed by
the factory.
Remove the seal and adjust the pressure with a screwdriver. This
should be done while pressing the ascent button at the same
time.
3 Oil change
Oil should be changed 3 months after installation and thereafter
annually.
Oil change procedure

① Remove the cover of the hydraulic unit.
② Remove the oil filter cap and dipstick.Carefully remove the oil
drain plug and allow the oil to discharge into a suitable container.
③ Refit the drain plug and tighten.
④ Refill the oil tank with new oil.
⑤ Check with the dipstick that the level is correct,raise and lower
the lift and recheck that the level is still correct.
ⓐ Cap of the oil tank ① Oil injection

ⓑ Oil tank ② Oil discharge At the annual oil change, after having drained the oil tank, Maintenance
ⓒ Cover of the hydraulic unit remove the oil tank from the pump and check the condition of
ⓓ Oil nozzle cap the pump filter. Clean or replace as necessary.
ⓔ Pump filter Replace tank and follow the above procedure.
4 How to check the regulator
1) Oil injection
Inject oil frequently after checking the pressure. Open the cock
and inject oil.
(Caution : Inject oil while air is blocked.)
2) Remove moisture
Remove the moisture when the moisture window is wet.
Remove the moisture by twisting the cock right and left.
3) Maintaining the pressure

Adjust the pressure when it drops below 6kg/㎠.
Turn the top cap and adjust the pressure. 25
Maintenance
Trouble Shooting
SFMJGQSFTTVSF CBS
Maintenance
26
Maintenance
Check list and periodic maintenance
Maintenance
27
APPENDIX
PART LIST
HYDRAULIC CIRCUIT
ELECTRIC CIRCUIT
AIR LINE
MODEL
HL-42N
This installation manual is prepared

as of January 2016. This manual is
subject to change without prior notice
if the lift specificaion is changed.
01. All - 4.7M platform PART LIST
2
6
5 11
MAIN POST
PLATFORM (R)
4
9
1
3
10
AC
CE
S S
PLATFORM (L)
8
RAMP
8
NO. PART NAME Q'TY PART NO.
1 Main platform(L) 1 42N01000
2 Main platform(R) 1 42N11000
3 Post(L) 1 42N02000
4 Post(R) 3 42N04000
5 Main platform support 2 42N41000
6 Tire stopper(L 1 42N82000
7 Tire stopper(R) 1 42N82000
8 Attached ramp 2 42N83000
9 Side slip plate 2 52N53900
10 Jack platform(L) 1 52N55110
11 Jack platform(R) 1 52N55210

PART LIST All - 5.2M platform
&
!
#
/+
.

0
0
++
%
.
*
%

! "
# $ $ %
& $ $ %
% '($) %
* +)$ $
,'- !!!
,'- !!!
02. Platform 4.7M(master 1/2) PART LIST
35
39
45
19
41
20
36
46 42
32 18 37
5
42
24 43 1 40
42 36
38
20 21
17
32
18 19
OPTION 18 32
19
OPTION
20 21
2
33 OPTION
5 47 41 32
23
4 5
24
3
48
31 19
20
44
18
29
5
9 28
30 6
8 22
22
9
24
9
8 5
11
16
23
27 10
7 15
14
26
25 34
5 19
12
26
20
13
18
SHEET 1
1 FEET STEP 1 L5BAB200
2 MAIN PLATFORM(L) 1 42N01000
3 SET SCREW 4 MWBM0810
4 WRENCH BOLT 2 WBHM1080
5 SPRING WASHER 15 WSM10
7 Wire pulley(single) 2 33J44100
8 DU BEARING 2 DU3025
9 DU TRUSS WASHER 8 DUN30
10 WIRE PULLEY(DOUBLE) 3 33J03100
12 WIRE SIEVE SHAFT1 1 42N00010
13 GREASE NIPPLE 4 GN-1/8S
14 WIRE SIEVE SHAFT 1 1 42N00030
17 FLEXIBLE HOSE GUIDER 1 42N01080
18 WRENCH BOLT 19 WBM0815
19 PLATE WASHER 19 WPM08
21 LAMP 2 42F96000
22 WIRE GLOVES 2 42N00060
PART LIST 02. Platform 4.7M(master 2/2)
35
39
45
19
41
20
36
46 42
32 18 37
5
42
24 43 1 40
42 36
38
20 21
17
32
18 19
OPTION 18 32
19
OPTION
20 21
2
33 OPTION
5 47 41 32
23
4 5
24
3
48
31 19
20
44
18
29
9
30 5
28
8 22
6
9
24
22
8 5
9
23
27 11
7 16
14 10
15
25 34
26
5 19
12
26
20
13
18
SHEET 2
25 WIRE SIEVE SHAFT STOPPER 4 42N00080
27 WIRE SIEVE KARA(1) 1 42N00020
28 WIRE SIEVE KARA(2) 1 42N00040
29 WIRE SIEVE KARA 2 1 42N00021
30 WIRE SIEVE KARA 3 1 42N00022
31 JACK CYLINDER PROTECTION GUIDE 2 42N00110
32 LAMP GUIDER 4 42N00090
33 JACK EXTENSION STOPPER 1 42N01130
34 REAR CYLINDER GUIDE 1 52N53950
35 OIL BLOCK 1 42N01150
36 STEAL NIPPLE(EL) 2 PT1/4x1/2-20UNFxEL
37 STEAL NIPPLE 2 PT1/4x1/2x20UNFxST
38 OIL BLOCK BRACKET 1 42N01155
39 2-WAY CHECK VALVE 1 52F00230
41 SECONDARY TBORD 2 42N00140
42 ASSISTANT BOARD 1 3 52N53165
44 CYLINDER 1 42F05000
45 TIRE STOPPER 2 42N82000
47 SIDE SLIP 1 52N53900
48 TRUSS HEAD TAPPING BOLT 8 TRTBM0513
02. Platform 5.2M(master 1/2) PART LIST

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03. Platform 4.7M (slave) PART LIST
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23
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24 6
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1 FEET STEP 1 L5BAB200
2 LAMP GUIDER 2 42N00090
3 LAMP 2 42F96000
4 JACK EXTENSION STOPPER 1 42N01130
8 JACK CYLINDER PROTECTION GUIDE 2 42N00110
9 SECONDARY TBORD 2 42N00140
15 SIDE SLIP 1 52N53900
16 PLATFORM(R) 1 42N11000
17 SET SCREW 2 MWBM0810
18 TIRE STOPPER-R 1 42N82000
21 AIR BLOCK 2 52N53107
22 ONT TOUCH AIR NIPPLE(EL) 1 EC4108-EL
23 ONE TOUCH AIR NIPPLE 4 EC4108
24 RUSS HEAD TAPPING BOLT 4 TRTBM0415
25 STOP PLUG 2 MWBU1-4

PART LIST 03. Platform 5.2M (slave)

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PART LIST 08. Wheel free jack (master 1/2)
7 JACK MAIN BOARD(L)
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MASTER CYLINDER
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SHEET 1
1 AUX. LIFT BOARD(R) 1 52N55110
2 ROUND HEAD BOLT 2 RHCBM0815
5 AUX. LIFT LINK1 BOTTOM 2 52NV18A
6 SNAP RING 8 SN-CS25
7 PHOTO SENSOR 1 52N54080
8 PHOTO SENSOR BRACKET 1 52F07540
9 HEX BOLT 2 HEXM0425
10 AUX. LIFT BASEMENT BODY(R) 1 42N06500
12 AUX. BASE PIN FIXER 2(1R/1L) 52N55137
13 SET BOLT 6 MWBM0815
16 APPROACH SENSOR BRACKET 1 52N55138
17 CYLINDER BOTTOM PIN 1 42N00310
18 ROLLER GUIDER 2 52F08055

08. Wheel free jack (master 2/2) PART LIST
7 JACK MAIN BOARD(L)
8
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4 MASTER CYLINDER
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SHEET 2
19 ROUND HEAD WRENCH BOLT 2 WRBM0820
20 AUX. LIFT LINK2 BODY(R) 1 52N55150
22 DU BEARING 2 DU2520F
23 PIN 2 52N55156
24 AUX. LIFT CENTER PIN 1 52F09045
25 AUX. LIFT LINK1 UPPER ROLLER 2 52F09055
27 ROLLER GUIDER 2 52F08055
28 AUX. LIFT LINK2 BODY(L) 1 52N55170
29 SNAP RING 1 SN-CS20
30 AUX. CYLINDER UPPER PIN 1 52N55177
31 AUX. BOTTOM ROLLER 2 52F00655
33 MASTER CYLINDER 1 42N09000
34 PROXIMITY SENSOR 1 52N54090
35 EXTENSION BOARD 1 52N55320

PART LIST 09. Wheel free jack (slave 1/2)
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PART LIST 10. Rear slip plate 4.7M (1/2)

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PART LIST 11. Jack master cylinder

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14. Control pannel PART LIST
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6
22 15
23
24
24 7 18 20 19 17 16
1 CONTROL PANEL 1 42N05130
2 ELECTRIC PLATE 1 42N05040
4 ELECTRIC BOTTOM BOX 1 42N05050
6 COVER BRACKET 2(1R/1L) 42N05080
7 PCB COVER 1 42N05090
8 EARTH PLATE 1 42F80090
9 BUZZER 1 31S80060
10 SEE-SAW SW 1 DJR602-4215(DPST
11 CONTROL PANEL UPPER PLATE 1 42N05060
12 TERMINAL BLOCK 1 52F00730
13 TRANSFORMER 1 TR4002110050
14 RELAY+SOCKET 1 42F90140
15 CIRCUIT BREAKER 1 56H51170
16 FUSE HOLDER 1 90000015
17 FUSE 3 F-250V1A
18 PCB 1 42F06580
19 MAGNET SWITCH 1 MC-12B
20 OCR 1 OCRMT-32
21 CABLE LOCKER 1 NEC-01-16A
22 BUTTON SWITCH(GREEN) 1 KP5BRRFG10S
23 BUTTON SWITCH(WHITE) 2 KP5BRRFW10S
24 BUTTON SWITCH(BLACK) 3 KP5BRRFBK10S
25 CAM SWITCH 1 90000150

PART LIST 15. Hydraulic unit (1/2)

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HYDRAULIC DIAGRAM

ELECTRIC CIRCUIT
AIR LINE
Panstar Enterprise Co.,Ltd. / Heshbon Division
108, Robot land-ro 249beon-gil, Seo-gu, Incheon 22756, KOREA
TEL:+82-1577-3520(Representative) / +82-32-585-3570(Overseas sales)
FAX:+82-32-585-3535 http://www.heshbon.com e-mail:export@heshbon.com

Heshbon 4 Post Lift: Operation & Maintenance Manual

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Heshbon 4 Post Lift: Operation & Maintenance Manual

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HESHBON 4 POST LIFT

Operation & Maintenance Manual

Please read this manual carefully before operation.

This Manual is for model : HL-42N

ANY PART OF THIS PRINT MUST NOT BE REPRODUCED IN ANY FORM

▶This manual was prepared in January 2016 the product specifications

Features and characteristics

Wheel free jack

Working lamp Ramp and tire stopper

■ Safety lock rail and locker

■ Unlevel detecting photo sensor

■ Platform auxiliary lift

■ Ramp and tire stopper

■ Working lamp - option

■2nd descending system

■ Manual book pocket

Names of each part

Name Plate & Sticker Position

■ HL - 42N Electronical panel

(1) Work lamp ON/OFF switch

(3) Main descent button - Descents the main platform.

(4) Main ascent button - Ascents the main platform.

(5) Lock button - Used to fix the motion of platform.

(6) Jack descent button - Descents the jack.

(7) Jack ascent button - Ascents the jack.

Name Plate & Position

Model No. HL - 42N (4.7M)

Capacity Main Lift: 4,000 Kg / JACK: 3,000 Kg

Max/Min Height Main Lift: 1,857 mm / JACK: 385 mm

Lifting Time Main Lift: 45 ~ 50 sec. / JACK: 10 ~ 30 sec.

Lowering Time Main Lift: 45 ~ 60 sec. / JACK: 10 ~ 40 sec.

Power 400V x 3ph x 50/60Hz / 230V x 3ph x 50/60Hz

Dimension 6,428(L) × 3,415(W) ×2,242(H) mm

Model No. HL - 42N (5.2M)

Capacity Main Lift: 4,000 Kg / JACK: 3,000 Kg

Max/Min Height Main Lift: 1,857 mm / JACK: 385 mm

Max/Min Height 217 mm

Lifting Time Main Lift: 45 ~ 50 sec. / JACK: 10 ~ 30 sec.

Lowering Time Main Lift: 45 ~ 60 sec. / JACK: 10 ~ 40 sec.

Power 400V x 3ph x 50/60Hz / 230V x 3ph x 50/60Hz

Dimension 6,948(L) × 3,415(W) ×2,242(H) mm

Rules for illustrations Make sure you follow the instructions,

Safety Information to use the equipment

Precautions or check points for the use of

Please refer to the page

Do not come Evacuate to a safe Do not overload the Do not modify

Warning before using the equipment

Warning while operating

Allow no Before lowering When the vehicle Do not lift a vehicle

Warning while operating

To avoid injury, keep Before going To avoid being Do not modify

Checklist before installing

Ambient temperature Vehicle access to the There must be a safe

To ensure that the Skilled engineers of -Hoist to be installed in

Place of installation (Lay out)

Checkpoints before selecting the place of installation

Lay out (4.7m platform)

363 5200 1030

WHEEL BASE (2) 4200

■ Placing lift on the installation location

1 Order of part placement

♣The upper side of pulley is exterior of the product.

▶Put the lower wire to the wire pulley of

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