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International Journal of Greenhouse Gas Control 16 (2013) 129–144

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International Journal of Greenhouse Gas Control


journal homepage: www.elsevier.com/locate/ijggc

Comparative lifecycle inventory (LCI) of greenhouse gas (GHG)


emissions of enhanced oil recovery (EOR) methods using different CO2
sources
Daniar Hussain a,b , David A. Dzombak a , Paulina Jaramillo c , Gregory V. Lowry a,∗
a
Department of Civil and Environmental Engineering, Carnegie Mellon University, 5000 Forbes Avenue, Pittsburgh, PA 15213, United States
b
HydroConfidence Inc./American Pioneer Ventures, 100 CTC Drive, Johnstown, PA 15904, United States
c
Department of Engineering and Public Policy, Carnegie Mellon University, 5000 Forbes Avenue, Pittsburgh, PA 15213, United States

a r t i c l e i n f o a b s t r a c t

Article history: This study uses a process lifecycle inventory (LCI) to compare the lifecycle greenhouse gas (GHG) emis-
Received 22 September 2012 sions of enhanced oil recovery (EOR) operations using different sources for CO2 and to non-CO2 EOR
Received in revised form 3 March 2013 methods. All EOR techniques were compared to the base case of natural-source CO2 -EOR, which had
Accepted 14 March 2013
net emissions of 0.52 ± 0.03 metric tons of CO2 -e per barrel of oil recovered (t/bbl) (85.1 ± 4.9 gCO2 -e/MJ
Available online 21 April 2013
oil (g/MJ)), the same as the net emissions of 0.52 ± 0.02 t/bbl (84.3 ± 3.0 g/MJ) when using CO2 derived
from a coal-fueled synthetic natural gas (SNG) plant. Net emissions were lowered to 0.36 ± 0.03 t/bbl
Keywords:
(58.5 ± 5.2 g/MJ) for EOR using CO2 derived from a coal-fed Integrated Gasification Combined Cycle (IGCC)
Enhanced oil recovery
CCS plant. Net emissions were further reduced to 0.18 ± 0.11 t/bbl (28.6 ± 18.7 g/MJ) using switchgrass grown
Biomass on marginal land in an IGCC plant. Similar to coal, net emissions were 0.34 ± 0.03 t/bbl (55.3 ± 5.5 g/MJ)
IGCC for EOR using CO2 derived from a Natural Gas Combined Cycle (NGCC) plant, and 0.39 ± 0.03 t/bbl
NGCC (63.3 ± 4.4 g/MJ) when using livestock manure biogas for NGCC. Net emissions of methane- and nitrogen-
Carbon credits EOR were 10–15% greater than for natural-source CO2 -EOR. For the allocations used in this study, all
sources of CO2 derived from IGCC or NGCC plants resulted in between about 25% and 60% lower net CO2 -e
emissions per barrel of oil recovered compared to natural-source CO2 -EOR, and were also approximately
25–60% lower than average domestic U.S. oil lifecycle emissions of 0.50 ± 0.02 t/bbl (82.4 ± 2.5 g/MJ).
These results suggest that coal and biomass IGCC CO2 -EOR, as well as natural gas and biogas NGCC CO2 -
EOR, may be alternatives for reducing GHG emissions associated with fossil fuel use during the slow
transition from fossil fuels to other energy sources.
© 2013 Elsevier Ltd. All rights reserved.

1. Introduction including polymer, caustic/alkaline, or surfactant chemicals (Jarrell


et al., 2002).
Tertiary oil recovery, also known as enhanced oil recovery CO2 gas injection is now the most common tertiary oil recovery
(EOR), while currently about 12% of U.S. oil production, is projected method (Koottungal, 2012b) and is a proven technology that has
to take an increasingly larger share of the U.S. oil extraction market been used by the oil industry for over 40 years (Jarrell et al., 2002).
as primary and secondary recovery continue to decline (Alvarado Further, CO2 injection is anticipated to be practiced at large scale
and Manrique, 2010; Koottungal, 2012a). Tertiary recovery tech- with CO2 capture and geologic sequestration (Esposito et al., 2011).
niques include gas injection, thermal EOR, and chemical EOR, and For the most current CO2 -EOR projects, the CO2 is obtained from
are used to increase oil recovery from mature oil fields (Alvarado natural CO2 sources (Doll et al., 2009). Because natural sources are
and Manrique, 2010; Jarrell et al., 2002). Gas injection can be done at capacity, it is being proposed that CO2 be obtained from electric
with CO2 as well as with other gases, such as nitrogen or methane. power plants that use coal, natural gas, or biomass and agricultural
Among thermal EOR techniques, high-temperature steam injection products (Kuuskraa et al., 2011; National Enhanced Oil Recovery
is the most common technique. Chemical EOR techniques involve Initiative, 2012).
injection of solutions containing various specialized chemicals, In 2012, CO2 -EOR technology practices (miscible and immisci-
ble) accounted for the recovery of 352,000 barrels of crude oil per
day, representing about 6% of all U.S. oil production, or about 46%
of all EOR production, and surpassed steam injection as the most
∗ Corresponding author. Tel.: +1 412 268 2948; fax: +1 412 268 7813. popular EOR technique used by industry (Koottungal, 2012b). From
E-mail address: glowry@cmu.edu (G.V. Lowry). 2010 to 2012, CO2 -EOR oil production increased by 35% from the

1750-5836/$ – see front matter © 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijggc.2013.03.006
130 D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144

2010 production level of 260,000 barrels per day, and could account Recent studies have also examined production of liquid fuels and
for up to 20–30% of total U.S. oil production if sufficient CO2 is avail- electricity from biomass and coal with CO2 capture and storage
able (Marshall, 2012). Among CO2 -EOR approaches, natural-source (Williams et al., 2011; Liu et al., 2011; Larson et al., 2006), but have
CO2 fields provided most of the gas injected in North American EOR not examined the comparative emissions of such fuel sources for
projects in 2010, accounting for about 85% of CO2 supply, while EOR. Here we assess the comparative emissions of utilizing coal,
13% of CO2 came from natural gas processing plants (also consid- biomass, and natural gas fueled power plants as sources of CO2
ered natural source CO2 ), with the balance coming from synthetic for CO2 -EOR operations. While the scenarios considered in this
natural gas (SNG) plants, fertilizer plants, and other hydrocarbon analysis rely on novel system integration and some immature tech-
conversion facilities with CO2 capture (Balash et al., 2012; Doll nologies that are only now beginning to reach the marketplace, the
et al., 2009). Although the vast majority of current CO2 -EOR projects analysis and assessments presented rely on data from subsystem
use natural CO2 extracted from underground reservoirs, there is processes widely studied and reported.
an increasing need for more CO2 supply which cannot be met by
natural sources. This has increased the use of anthropogenic CO2
2. Methods
from industrial processes that produce CO2 at sufficient concentra-
tions to make CO2 capture and transport cost-effective, e.g., the
2.1. Scope of study and base case
coal-fueled SNG plant providing CO2 to EOR fields in Weyburn,
Saskatchewan (Alvarado and Manrique, 2010). It is expected that
Gas injection is the most commonly used EOR technique, with
future CO2 -EOR growth will come from anthropogenic CO2 produc-
natural-source CO2 fields providing most of the gas injected in
tion, since natural CO2 supplies are already at capacity (Alvarado
North American EOR projects (Doll et al., 2009). The second most
and Manrique, 2010).
common technique, thermal EOR, is usually practiced on shallow
Despite the potential for CO2 -EOR technology to increase oil
and heavy oil reservoirs in which gas injection is not applicable
production at mature fields while utilizing CO2 from energy pro-
(Jarrell et al., 2002). Accordingly, thermal EOR was excluded from
duction, there are questions about its environmental benefits.
this comparison. Other types of thermal, chemical, and microbial
Several lifecycle inventory (LCI) studies have been performed for
EOR are insignificant contributors to the U.S. EOR mix (Koottungal,
coal-based CO2 -EOR. Jaramillo et al. (2009) found that CO2 -EOR
2012a), and were not considered.
utilizing CO2 from coal-fueled power production in Integrated
Based on the classification of EOR methods currently in use,
Gasification Combined Cycle (IGCC) power plants would have sig-
three main categories involving eight different cases were estab-
nificant net GHG emissions. However, Jaramillo et al. (2009) did
lished for comparison (Table 1). Four CO2 sources were considered
find that CO2 -EOR results in lower emissions compared to when
for alternative-source CO2 -EOR (Category 1): coal (Case 1A),
oil and electricity are produced separately, without utilizing CO2
switchgrass grown on marginal land (Case 1B), livestock manure
from electricity production for EOR, finding that full system emis-
biogas (Case 1C), and natural gas (Case 1D). These were compared
sions were lower no matter which allocation method was used
to two common currently practiced CO2 -EOR scenarios (Category
(Guinée et al., 2010; ISO, 2006a). Other studies have also found
2): natural-source CO2 -EOR (Case 2A), representing the base case,
that coal-based CO2 -EOR has lower net CO2 emissions compared
and CO2 from coal-fueled SNG plants (Case 2B). Finally, two com-
to conventional oil extraction because some of the injected CO2 is
mon non-CO2 gas EOR techniques were examined (Category 3):
sequestered (Khoo and Tan, 2006; Kuuskraa et al., 2011; Suebsiri
methane injection (Case 3A) and nitrogen injection (Case 3B), since
et al., 2006; Aycaguer et al., 2001). However, no systematic study
these are the two most common non-thermal, non-CO2 EOR tech-
has been performed on alternative sources of CO2 for CO2 -EOR, such
niques (Koottungal, 2012a,b). The LCI was conducted in accordance
as from biomass and biogas combustion.
with ISO standards for lifecycle assessment 14000–14044 (Guinée
The petroleum industry will continue to pursue tertiary oil
et al., 2010; ISO, 2006a,b).
recovery when it makes economic sense, and the tremendous
inertia in the global energy infrastructure requires examining
approaches to utilize existing fossil fuel resources while reducing 2.2. Process diagrams and system boundaries
associated GHG emissions. Accordingly, this study examined the
net lifecycle GHG emissions for several alternative CO2 sources for Process diagrams and system boundaries for Category 1 cases
CO2 -EOR to determine which can produce oil with the lowest life- are shown in Figs. 1 and 2 as examples. System boundaries for
cycle GHG emissions. This study examined CO2 from natural gas Category 2 and 3 cases are provided in Appendix A. To compare
combustion, as this is an increasingly utilized fuel given the increase GHG emissions evenly across EOR alternatives, a functional unit of
in shale gas production, as well as biomass and biogas combustion, one barrel of crude oil extracted and consumed was used in this
as these are high volume feedstocks with few other beneficial uses. study. All emissions associated with consumption of final refined
These CO2 sources were compared to traditional sources of CO2 , petroleum products (such as gasoline, diesel, and fuel oil) produced
including CO2 from coal combustion and SNG plants. from the one barrel of crude oil were counted. One barrel of crude oil
The objective of this study was to investigate lifecycle emis- was considered the most appropriate functional unit because this
sions, from extraction to consumption, of one barrel of petroleum analysis studied the lifecycle emissions of crude petroleum, not any
(including all refined products made from the barrel of petroleum) one individual refined petroleum product. For ease of comparison,
extracted via CO2 -EOR in which the CO2 is obtained from different the results are also reported in units of gCO2 -e per MJ oil (Higher
sources, and to compare the emissions to non-CO2 EOR alternatives. Heating Value, HHV). System expansion and displacement was used
Previous studies have considered CO2 -EOR emissions with the CO2 to account for the electricity or SNG generated within the system
obtained from coal-fueled power plants (i.e., Jaramillo et al., 2009; boundary in accordance with ISO standards 14040–14044 (Guinée
Khoo and Tan, 2006; Suebsiri et al., 2006; Aycaguer et al., 2001). et al., 2010; ISO, 2006a,b). Emissions of CO2 , CH4 , and N2 O were
Other previous studies examined GHG emissions associated with calculated and reported in CO2 -equivalent (CO2 -e) units using stan-
using natural gas for electricity production with CO2 capture and dard values of global warming potential (Ney and Schnoor, 2002).
storage (i.e., Rubin et al., 2007; Zapp et al., 2012), using biomass Environmental impacts other than GHG emissions were considered
for electricity production (i.e., Ney and Schnoor, 2002; Kim et al., outside the scope of this study, and have been examined elsewhere
2009; Qin et al., 2006; Rhodes, 2007), and using biomass for liquid for carbon capture technologies (i.e., Zapp et al., 2012; Khoo and
fuel production (i.e., Cherubini and Jungmeier, 2010; Tarka, 2009). Tan, 2006). Some aspects of technology feasibility, scalability, and
D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144 131

Table 1
EOR technology categories and cases analyzed.

Category 1 Category 2 Category 3


Alternative source CO2 -EOR Currently practiced CO2 -EOR Currently practiced non-CO2 EOR

1A: coal IGCC CO2 -EOR Base case 3A: methane (CH4 ) EOR
2A: natural-source CO2 -EOR
1B: switchgrass (grown on 2B: coal synthetic natural gas 3B: nitrogen (N2 ) EOR
marginal land) IGCC CO2 -EOR (SNG) plant CO2 -EOR
1C: livestock manure biogas
NGCC CO2 -EOR
1D: natural gas NGCC
CO2 -EOR

barriers to adoption are discussed in Section 4, but full examination compression; transport of the crude oil to refineries; refining opera-
of these issues was considered outside the scope of this study. tions; and combustion of the final refined petroleum products (such
The following were included within the boundaries of the sys- as gasoline, diesel, fuel oil, and all other refined products derived
tems studied (Fig. 2): GHG emissions from feedstock production from the barrel of petroleum). A cut-off criterion of 1% was used;
and transport, including feedstock losses, prior to use in the power any emissions category that had an impact of less than 1% was not
plant (“upstream emissions”); feedstock gasification and combus- included in this study. The boundaries excluded transport of refined
tion within the Integrated Gasification Combined Cycle (IGCC) or petroleum products from the refinery to the consumer since emis-
Natural Gas Combined Cycle (NGCC) plant, including losses associ- sions from transporting these products represent less than 1% of the
ated with CO2 capture, separation, and compression at the plant; lifecycle emissions (Wang, 2001). GHG emissions associated with
CO2 transport to the oil field; geologic sequestration of CO2 in the energy use in each phase of the lifecycle as well as the direct
the oil field; oil field operations including additional on-site gas emissions associated with each unit process were included. When

Fig. 1. Process diagrams of alternative source CO2 -EOR scenarios, including coal IGCC CO2 -EOR (1A), switchgrass from marginal land IGCC CO2 -EOR (1B), livestock manure
biogas NGCC CO2 -EOR (1C), and natural gas NGCC CO2 -EOR (1D).
132 D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144

System Expanded
Boundary System
Boundary

Plant
Sequestration &
Emissions Avoided MG
Electricity
MG Displacement
CO2 CO2

Feedstock Feedstock CO2


Energy Upstream IGCC / NGCC Energy
Emissions with CCS MG Emissions
Avoided
CO2

Energy
Soil MG
Sequestration,
Direct Land Use &
Indirect Land Use
Emissions Oil Field Oil & Gas
Energy CO2 Transport
(switchgrass only) Operations Reservoir

CO2

Geological
MG Sequestration
Key
Crude Oil
Carbon Dioxide Energy
CO2 Transport
Emissions

MG
Energy

Energy
Consumption
MG

MG Multiple Gas
Emissions Refinery Oil Product
(CO2, CH4, Energy
Operations Combustion
and N2O)

Fig. 2. System boundary for CO2 -EOR scenarios using CO2 derived from IGCC or NGCC electric power generation with CO2 captured for EOR; positive CO2 -e emissions are
shown as arrows pointing up, whereas negative CO2 -e emissions are shown as arrows pointing down.

compiling GHG emissions of different lifecycle stages, loss factors and Rubin, 2008; McCoy, 2008; Jaramillo et al., 2009). To pro-
were factored in to account for downstream losses (Wang, 2001). vide for a fair comparative analysis, this production ratio was kept
GHG emissions associated with electric energy use during each life- constant for all CO2 -EOR cases studied. The production ratio was
cycle process were assumed to be emissions associated with the derived by dividing the total incremental barrels of oil extracted
average U.S. electricity mix of 653 kg CO2 -e/MWh (Jaramillo et al., by the net amount of CO2 purchased (not counting the amount recy-
2009), with a range of 588–718 kg CO2 -e/MWh used during sensi- cled) over the project lifetime in the SACROC Kelly Snyder Field,
tivity analysis. Finally, the boundary for the analysis also excluded a large representative EOR field (McCoy and Rubin, 2008; McCoy,
any GHG emissions associated with the construction of the physical 2008; Jaramillo et al., 2009). That is, production of CO2 and reinjec-
infrastructure needed for the various projects, which were esti- tion (e.g., recycling of CO2 ) was not counted toward sequestration
mated to be insignificant contributors to total GHG emissions over (only net CO2 purchased was counted). During sensitivity analysis,
a power plant’s typical operating lifetime (Ruether et al., 2004). It the production ratio was varied over the range of 4.2–6.5 barrels
should be noted that not all oil reservoirs produce hydrocarbons extracted per net metric ton CO2 injected, representing the range
having the same hydrogen to carbon ratio, and hence do not have of this ratio over the other major oil fields presented in McCoy and
the same GHG emissions upon refining and combustion. Despite Rubin (2008), McCoy (2008), and Jaramillo et al. (2009), and rep-
this complication, average values for GHG emissions associated resentative of the EOR process efficiency of proposed future EOR
with oil product combustion were used (EPA, 2007; IPCC, 2006), projects (Kuuskraa et al., 2009), to determine if the model was
and sensitivity analysis was performed on realistic ranges of this sensitive to this parameter.
parameter. It should be noted that CO2 must be supplied at high pressure
Negative emissions (credits) associated with geological seques- and high purity (over 97%) to be useful at oil fields. Most of the
tration of CO2 during EOR were calculated based on an oil existing industrial sources, such as existing pulverized coal power
production ratio (representing EOR process efficiency) of 4.6 barrels plants, produce low pressure and low purity CO2 , and separation
of oil recovered per net metric ton of CO2 injected (corresponding and compression requires significant energy and associated emis-
to about 0.22 t/bbl injected) regardless of the source of CO2 (McCoy sions. Conversely, CO2 from natural sources can be produced at
D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144 133

high pressure and high purity, and therefore some of the separa- differences in GHG emissions associated with extracting coal and
tion and compression costs and related emissions can be mitigated. harvesting switchgrass were important to quantify. Emissions asso-
Emissions associated with CO2 capture, separation, and compres- ciated with switchgrass initiation, growth, harvest, and transport
sion were factored into the process efficiencies of the power plants. upstream of the biomass IGCC plant, including emissions associ-
Power plant efficiencies with CO2 capture incorporate an assump- ated with fertilizer production, transport, and application, were
tion of CO2 purity and pressure sufficient for injection into oil fields estimated (Ney and Schnoor, 2002). Similarly, emissions associated
for EOR (Rubin et al., 2007). Any difference in efficiency between a with coal mining and transport were also estimated (Jaramillo et al.,
plant with and without CO2 capture was attributed to CO2 capture, 2007). The biomass IGCC plant with CO2 capture was estimated to
separation and compression (Rubin et al., 2007). generate electricity at a median efficiency of 28% (HHV) (Rhodes
Some additional CO2 compression takes place in the pipelines and Keith, 2005; Rhodes, 2007). As with coal IGCC, it was assumed
(in the CO2 transport stage) at pressure booster stations to keep CO2 that 90% of the CO2 is captured, and that the purity and pressure of
flowing through the pipelines, and also at the oil field itself since CO2 recovered from the CO2 capture process is sufficient for EOR
pipeline pressures, while high, are not always sufficient for CO2 (Rhodes, 2007; Rubin et al., 2007).
injection at all oil field reservoir pressures. However, this compres- Although switchgrass grows readily without human influence,
sion energy is a minor contributor because once CO2 is compressed when grown under human cultivation, especially on marginal land,
to supercritical levels, further compression can be achieved using yields are considerably higher if artificial fertilizer is used (Ney
small additional energy input. Accordingly, since CO2 compression and Schnoor, 2002). Therefore, production of both CO2 and nitrous
energy is accounted for in each of these different stages of the life- oxide (N2 O) associated with fertilizer production, transport, and
cycle, there is no separate line item for CO2 compression in the application was important to factor into the model, as N2 O is a very
model presented. potent GHG (296 times the global warming potential of CO2 ). Due
Leakage of CO2 from the EOR reservoir after completion of to the high energy costs of fertilizer production as well as emissions
EOR operations and the permanence of CO2 sequestered in the oil of N2 O, this sub-process of the switchgrass production had a signifi-
reservoir are important considerations, as significant leakage could cant contribution to the switchgrass upstream emissions and offset
impact the lifecycle results presented here. Leakage of CO2 is highly some of the plant and soil sequestration associated with growing
uncertain over long time periods; however, experience with EOR switchgrass. It was estimated that 0.11 metric tons of nitrogen are
in the Weyburn field has been used to estimate cumulative leakage applied per hectare per year (t-N/hectare/year), with the excep-
of less than 0.001% over the project lifetime (Preston et al., 2005). tion of the establishment year, when no fertilizer is applied (Ney
Leakage models have estimated that leakage of up to 0.1%/year and Schnoor, 2002). Total N2 O emissions associated with fertil-
would be acceptable for GHG reduction policies (van der Zwaan izer application were estimated to be 3.1 gCO2 -e/MJ switchgrass,
and Smekens, 2009), and experience with natural gas storage has while total GHG emissions associated with fertilizer production,
shown that low leakage rates can be achieved in practice (Lewicki transport, and application were estimated to be 8.0 gCO2 -e/MJ
et al., 2006). The analysis performed here assumed an annual leak- switchgrass (Ney and Schnoor, 2002), in total offsetting about 9% of
age rate of 0.01%/year over 100 years, and sensitivity analysis was the sequestration benefit of switchgrass. If higher fertilizer applica-
performed over the range of 0.001–0.1%/year, or 0.1–10% over 100 tion rates were used to increase switchgrass yields, there would be a
years. proportional reduction in switchgrass sequestration benefit. How-
ever, since fertilizer application is a relatively small contributor to
2.3. Case 1A: coal as a source of CO2 for EOR the switchgrass upstream emissions, higher fertilizer application
rates would not impact the comparative conclusions of this study.
Case 1A is of great interest because of the widespread use of coal Since fertilizer application is a sub-process of the upstream feed-
for electricity production and because of the vast coal resources stock lifecycle stage, fertilizer-associated emissions are included in
in the U.S. and the fact that coal IGCC plants with integrated CO2 the emission factors of the switchgrass upstream emissions and are
capture are technically and economically feasible (Kuuskraa et al., not reported separately.
2009). In this model, a median plant efficiency of 32% (HHV) for GHG emissions associated with land use change (LUC) were
electricity production from a reference coal IGCC plant with CO2 another important consideration when analyzing switchgrass use.
capture was assumed (Rubin et al., 2007). It was assumed that 90% Land use change results in both direct (dLUC) and indirect LUC
of the CO2 is captured, and that the purity and pressure of CO2 (iLUC) emissions (Mullins et al., 2011). Direct LUC emissions result
recovered from the CO2 capture process is sufficient for EOR (Rubin from changing land currently used for other purposes to grow
et al., 2007). switchgrass, which potentially impacts the amount of carbon
stored in the standing biomass and could also influence the amount
2.4. Case 1B: switchgrass grown on marginal land as a CO2 stored in the soil (Mullins et al., 2011). For example, if land having
source for EOR existing biomass cover is cleared and used to grow switchgrass,
there could be a net decrease in the standing biomass that results
In Case 1B, it was assumed that switchgrass grown on marginal in net GHG emissions. Indirect LUC emissions result from the eco-
land is used in place of coal as a fuel source for an IGCC plant. GHG nomic forces that result in the relocation of agricultural land to
emission advantages of using switchgrass include plant seques- other locations when agricultural land is used to grow switchgrass.
tration associated with growing switchgrass which captures CO2 For example, if switchgrass is grown on crop land, it could poten-
from the atmosphere and transfers it into the plant matter, and soil tially replace corn that was previously grown on that land, and the
sequestration associated with the growing switchgrass which also corn would now have to be grown elsewhere, which may result in
transfers some carbon from the atmosphere into the soil (Lal and net GHG emissions (i.e., clearing of forest biomass and a decrease
Follett, 2009; Mullins et al., 2011; Ney and Schnoor, 2002; Qin et al., in forest soil carbon). For simplicity of presentation, LUC emissions
2006; Samson et al., 2000). The plant carbon later is released during are not illustrated in Figs. 1 and 2.
the biomass gasification and combustion stage, but is captured for While switchgrass may be planted on agricultural land or on
use in EOR. The soil carbon remains permanently sequestered in marginal land (Mullins et al., 2011; Ney and Schnoor, 2002),
the soil (Lal and Follett, 2009). switchgrass grown on agricultural land was excluded from this
To compare fairly the use of switchgrass from marginal land study because both direct and indirect LUC emissions resulting
(Case 1B) and coal (Case 1A) as alternative sources of CO2 , the from the production of switchgrass on agricultural land can be
134 D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144

significant, and indirect land use emission estimates in particu- the same as the losses incurred during extraction of natural gas
lar are uncertain and a topic of active research (Kim et al., 2009; (Kirchgessner et al., 1997), since the processes involved are sim-
Mullins et al., 2011; Plevin et al., 2010). Because of the active debate ilar. Case 2B represents a coal-fueled synthetic natural gas (SNG)
in the switchgrass literature on agriculture-related indirect land plant with CO2 capture as a source of CO2 for use in EOR. The
use emissions, and the large uncertainty associated with growing Weyburn-Midale EOR project, a well-known full-scale CO2 -EOR
switchgrass on agricultural land (Mullins et al., 2011), switchgrass project, purchases its CO2 from an SNG plant in North Dakota, with
grown on agricultural land was excluded from the comparative the CO2 being transported by pipeline to Saskatchewan, Canada
analysis performed. For switchgrass grown on marginal land, direct where it is used for EOR, and the produced SNG is sold to the east-
LUC emissions were estimated to be approximately the same but of ern U.S. market (Alvarado and Manrique, 2010). It was assumed in
the opposite sign as the soil sequestration (Ney and Schnoor, 2002), this study that the SNG displaces the average U.S. natural gas mix
while indirect LUC emissions were estimated to be negligible since as described in Section 2.9 in relation to allocation of emissions
no crop or other agricultural product would be displaced. between system co-products.
Methane injection (Case 3A) is a common EOR technique often
2.5. Case 1C: livestock manure as a CO2 source for EOR used in locations where stranded natural gas cannot be cost-
effectively brought to market. In this study, it was assumed that
In Case 1C, livestock manure is anaerobically digested into bio- methane EOR was done entirely with stranded natural gas, and
gas containing methane for use as a fuel source in an NGCC plant, that five thousand cubic feet of methane was required to extract
with the captured CO2 used for EOR. The livestock manure case one barrel of oil (Jarrell et al., 2002). Nitrogen injection (Case 3B)
was modeled to consider an alternative biomass source that does is attractive for flooding some oil reservoirs because nitrogen is
not require dedicated land use and does not have associated land noncorrosive and can be manufactured on-site by extraction from
use emissions. Several studies have examined livestock manure for air using cryogenic separation, often at less cost than alternatives,
electricity generation (Cuéllar and Webber, 2008; Martin, 2004; such as long-distance transport of CO2 . Using an industrial nitrogen
Meisterling, 2011). Only anaerobic digestion is currently com- generator as representative, electricity consumption during nitro-
mercially feasible for handling liquid manure (Meisterling, 2011). gen EOR operations was estimated to be approximately 1 kWh per
Accordingly, Case 1C was modeled after the EPA’s proposal for han- 100 cubic feet of nitrogen generated (Praxair Corporation, 2009).
dling manure from dairy cows, which are a large source of liquid Further, it was estimated that ten thousand cubic feet of nitrogen
manure in the U.S. (Martin, 2004). Since livestock manure is an is required to extract one barrel of oil (Jarrell et al., 2002). Process
existing waste product, no land use change or methane emissions diagrams and system boundaries for Cases 2A, 2B, 3A, and 3B are
from livestock are allocated to manure (Meisterling, 2011). Hence, shown in Appendix A.
no credit was assigned for avoided methane emissions because that It should be noted that recovery by steam injection, a thermal
credit would go to the livestock, since that is the product that is EOR technique, is commonly used in heavy-oil reservoirs con-
carrying the environmental burden (Meisterling, 2011). This allo- taining oil whose high viscosity is a limiting factor for achieving
cation ensures that the waste product is handled correctly in the LCI commercial oil recovery rates. In many reservoir scenarios, the
according to ISO 14044 (ISO, 2006b); since the manure is a waste range of application for thermal EOR does not overlap with that
product, all of the emissions associated with its production get for gas injection. Thermal EOR is primarily used for shallow, heavy
credited to the main product (livestock). Accordingly, no additional oil reservoirs where sufficient pressure cannot be developed to
avoided emission benefits can be claimed for oil since all of the envi- reach minimum miscibility pressure, and the viscosity reduction
ronmental burdens are taken by the main product (livestock), and caused by heating is most important. Therefore, thermal EOR was
the livestock would get the credit for the avoided methane emis- excluded from the comparison performed in this study as the field
sions. Again, it was assumed that 90% of the CO2 is captured in the applicability is not comparable.
NGCC plant, and that the purity and pressure of CO2 recovered from
the CO2 capture process is sufficient for EOR (Rubin et al., 2007). 2.8. Displacement and allocation of emissions

2.6. Case 1D: natural gas as a CO2 source for EOR In several of the scenarios studied, electricity was produced in
addition to petroleum from system operations, so system bound-
Case 1D represents utilizing an NGCC plant with CO2 capture, ary expansion and displacement was used to allocate lifecycle GHG
with the CO2 being used for EOR. NGCC with CO2 capture process emissions between petroleum and electricity (Guinée et al., 2010;
parameters were estimated for a reference plant having a median ISO, 2006b). Allocation can potentially have a significant impact
efficiency of 44% (HHV) (Woods et al., 2007), while upstream nat- on the results because large amounts of electricity are produced in
ural gas emissions were estimated for the average U.S. natural gas several of the cases. A default allocation that reflects how displace-
mix (Jaramillo et al., 2007). Natural gas is an attractive fuel source ment would most likely occur in the actual operation of the electric
for CO2 -EOR projects because of the plentiful supply of shale gas grid was used; in addition, several alternative allocation scenarios
and the resultant low natural gas price. It was assumed that 90% of are presented to show the impact of allocation on the results. In
the CO2 is captured, and that the purity and pressure of CO2 recov- the default scenario, electricity production was accounted for by
ered from the CO2 capture process is sufficient for EOR (Rubin et al., displacement of pulverized coal (PC) plants without CO2 capture
2007). for both the coal and biomass IGCC cases because construction of
both coal and biomass IGCC plants is likely to face competition from
2.7. Category 2 and 3 cases: currently practiced CO2 -EOR and a PC plant type. Similarly, NGCC plants without CO2 capture were
non-CO2 EOR alternatives assumed to be displaced in the default scenario for the livestock
manure and natural gas NGCC cases.
Case 2A represents using natural CO2 for EOR. This technique is Three alternative allocation scenarios are also presented: (1)
currently being practiced at the large SACROC oil field in the Per- displacing like-with-like power plants without CO2 capture (e.g.,
mian Basin, where the CO2 originates from a natural CO2 reservoir displacing biomass IGCC without CO2 capture by biomass IGCC with
known as the Elk Dome field (Jaramillo et al., 2009). In this study, CO2 capture); (2) displacing coal IGCC, pulverized coal, and NGCC
CO2 extraction losses to the atmosphere associated with extraction without CO2 capture for each case; and (3) displacing the average
of natural CO2 supplies were estimated to be 3%, approximately U.S. electricity mix. Lifecycle GHG emissions for a representative
D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144 135

PC plant of 807 kg CO2 -e/MWh, for a representative IGCC plant of et al., 2009). Next, an amount of electricity produced that was
773 kg CO2 -e/MWh, for a representative NGCC plant of 370 kg CO2 - needed to generate the quantity of CO2 required for EOR was calcu-
e/MWh, and for average U.S. electricity mix of 653 kg CO2 -e/MWh lated for each process based on each plant’s process efficiency on a
were used (Rubin et al., 2007; Woods et al., 2007; Jaramillo et al., Higher Heating Value (HHV) basis (Table 2). Based on the amount
2009). Displacing average U.S. electricity mix was considered the of electricity produced, an amount of feedstock consumed in the
least appropriate allocation scenario because power plant con- process was calculated. The amount of feedstock consumed was
struction is likely to face a choice between power plants of the used to determine the associated upstream feedstock emissions,
same fuel type with and without CO2 capture. Similarly, displace- while the amount of electricity produced was used to calculate the
ment of renewable energy sources such as solar and wind was total amount of electricity displaced by the system, representing
ruled out because these intermittent sources cannot be relied on emissions credits.
for baseload power like the power plant types considered in this
analysis. Similarly, because of the political issues associated with
nuclear power, it is unlikely that displacement of a nuclear plant 3. Results
would be a realistic alternative to the power plant types considered
here. Finally, hydropower and geothermal electricity production The metric tons of CO2 -equivalent emissions per barrel of crude
were also excluded from displacement consideration because such oil extracted (t/bbl) for each process step as well as net GHG emis-
plant types are site-specific and tied to specific geographic energy sions for all eight cases are presented in Table 3, results for each of
sources. the allocation scenarios are presented in Table 4, net lifecycle CO2 -e
Displacement of SNG produced in the SNG case did not pose emissions with sensitivity bars are shown in Fig. 3, and sensitivity
any similar complications because natural gas pipelines do not analysis is presented in Fig. 4. The base case of natural-source CO2 -
have the same issues as electricity, and because comparatively EOR was found to have net GHG emissions of 0.52 ± 0.03 t/bbl. This
small amounts of additional emissions are associated with dis- was found to be approximately the same as the net GHG emissions
placed natural gas. Therefore, SNG production was accounted for associated with the coal SNG case of 0.52 ± 0.02 t/bbl, and about
by displacement of the average U.S. natural gas mix (Jaramillo et al., the same as the average domestic U.S. oil lifecycle emissions factor
2007). of 0.50 ± 0.02 t/bbl (Mangmeechai, 2009; Venkatesh et al., 2011).
These three cases have similar GHG emissions because the major-
2.9. Detailed description of lifecycle inventory (LCI) model ity of the emissions are from combustion of the refined petroleum
products, and natural-source CO2 -EOR does not sequester any net
Appendix A includes a flowchart of the model developed to esti- CO2 because the CO2 used was already stored underground before
mate the lifecycle GHG emissions for the various cases studied. extraction for use in EOR. Since average domestic oil has about
Input parameters were estimated from the literature; wherever the same GHG emissions as natural-source CO2 -EOR, any emission
possible, multiple sources were consulted for each input param- reduction estimates relative to natural-source CO2 -EOR would be
eter. Since an important objective of this study was to determine essentially the same if average domestic oil was used as the base
which model assumptions and input parameters had the largest case. For each of the EOR cases presented in Table 3, bolded numbers
impact on net lifecycle GHG emissions, a sensitivity analysis for indicate process steps with the greatest impact on GHG emissions
each parameter was performed using Palisade’s TopRank software relative to the base case. The results suggest that several of the alter-
(Palisade Corporation, 2012). Key input parameters are listed in native sources of CO2 for EOR evaluated here could offer significant
Table 2, and details of all input parameters and ranges used in GHG emission reductions.
sensitivity analysis are presented in Appendix A. Table 3 also indicates that GHG emissions associated with CO2
Emissions associated with oil field operations were calculated transport, crude oil transport, and refinery operations all had a
based on a baseline emissions value of 0.055 ton CO2 -e per bar- small contribution to the net GHG emissions, representing only 5%
rel associated with primary oil recovery operations (McCann and of net emissions of the base case value. Similarly, oil field operations
Magee, 1999), which was increased accordingly for the increased only had a small impact on net GHG emissions, representing 12%
emissions associated with the increased energy demands associ- of net emissions of the base case value for the CO2 -EOR cases. Oil
ated with CO2 -EOR of 0.0011 ton CO2 -e per barrel (Khoo and Tan, field operation emissions were a more significant contribution to
2006), methane EOR of 0.086 ton CO2 -e per barrel, and nitrogen EOR non-CO2 EOR, representing about 22% of net emissions of methane
of 0.064 ton CO2 -e per barrel (Praxair Corporation, 2009). Emissions and nitrogen EOR, which is a result of the energy required for gen-
associated with crude oil transport were obtained from Gerdes and eration and compression of the gas streams used for non-CO2 EOR
Skone (2009) and were estimated to be 0.0024 ton CO2 -e per bar- (i.e., cryodistillation of air to produce N2 , which is more energy
rel. Emissions associated with refinery operations were obtained intensive than compression of CO2 because CO2 has a lower super-
from Wang (2008), Wang et al. (2004), and Schuette et al. (2006), critical pressure and a significantly lower miscibility pressure). In
and were estimated to be 0.026 ton CO2 -e per barrel of crude oil all cases, GHG emissions associated with combustion of the final
refined. Emissions associated with refined petroleum product com- refined crude oil products were large, representing about 80% of
bustion were estimated to be 0.43 tons CO2 -e per barrel (t/bbl) (EPA, the net emissions. However, these emissions did not impact the
2007; IPCC, 2006). Although this number is not considered to be comparative analysis of the different cases presented here since
uncertain, sensitivity analysis was used to determine if variations refined product emissions were identical for all cases. Likewise,
of this parameter within the range of 0.42–0.44 t/bbl had apprecia- emissions associated with CO2 capture and sequestration, outside
ble impact on the results. Negative emissions (credits) associated of the impact on plant efficiencies for electricity generation, were
with CO2 injection and geological sequestration of the CO2 dur- the same for all cases in which CO2 was captured and sequestered,
ing EOR could be calculated directly from the input parameters, and did not impact the comparison of alternative CO2 sources.
as described in Section 2.2. Based on the amount of CO2 injected As can be seen from Table 4, the allocation choice did not affect
into an oil field to extract one barrel of oil, an amount of CO2 that the comparative analysis or conclusions of the study. Bolded num-
was required from the IGCC/NGCC plant was calculated based on bers in Table 4 indicate a significant deviation from the default
a CO2 capture efficiency of 90% (Jaramillo et al., 2009). The GHG allocation scenario. First, it should be noted that the allocation
emissions associated with transporting the required volume of CO2 choice had no impact on the lifecycle emissions of the non-CO2
were estimated at 0.001 ton CO2 -e per barrel extracted (Jaramillo EOR cases, since these cases did not generate any electricity. When
136 D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144

Table 2
Summary of key input parameters utilized in the model.

Input parameter Parameter value Range used for sensitivity analysis

Oil production ratio/EOR process efficiency 4.6 bbl/t CO2 (McCoy and Rubin, 2008) 4.2–6.5 bbl/t CO2 (McCoy and Rubin, 2008)
(barrels oil extracted per net metric ton CO2
injected)
Refined oil product combustion emissions 0.43 t/bbl (EPA, 2007; IPCC, 2006) 0.42–0.44 t/bbl (EPA, 2007; IPCC, 2006)
Coal IGCC with CO2 capture efficiency (HHV) 32% (Rubin et al., 2007) 29–35% (Rubin et al., 2007; Woods et al., 2007)
Biomass IGCC with CO2 capture efficiency 28% (Rhodes and Keith, 2005) 25–31% (Rhodes and Keith, 2005; Rhodes,
(HHV) 2007)
NGCC with CO2 capture efficiency (HHV) 44% (Woods et al., 2007) 42–45% (Woods et al., 2007; Rubin et al., 2007)
CO2 capture efficiency 90% (McCoy and Rubin, 2008) 81–99% (McCoy and Rubin, 2008)
CO2 leakage rate 0.01%/year (van der Zwaan and Smekens, 2009) 0.001–0.1%/year (van der Zwaan and Smekens,
2009; Preston et al., 2005)
PC plant w/o CO2 capture emissions factor 807 kg CO2 -e/MWh (Rubin et al., 2007) 736–811 kg CO2 -e/MWh (Rubin et al., 2007;
Woods et al., 2007)
IGCC plant w/o CO2 capture emissions factor 773 kg CO2 -e/MWh (Rubin et al., 2007) 682–846 kg CO2 -e/MWh (Rubin et al., 2007;
Woods et al., 2007)
NGCC plant w/o CO2 capture emissions factor 370 kg CO2 -e/MWh (Rubin et al., 2007) 344–379 kg CO2 -e/MWh (Rubin et al., 2007;
Woods et al., 2007)
Average U.S. electricity mix emissions factor 653 kg CO2 -e/MWh (Jaramillo et al., 2007) 588–718 kg CO2 -e/MWh (Jaramillo et al., 2007)
Switchgrass soil sequestration 106 kg CO2 -e/MWh (Mullins et al., 2011) 6–540 kg CO2 -e/MWh (Mullins et al., 2011;
Ney and Schnoor, 2002; Qin et al., 2006;
Samson et al., 2000)
Switchgrass direct land use emissions (dLUC) 109 kg CO2 -e/MWh (Mullins et al., 2011) 0–610 kg CO2 -e/MWh (Mullins et al., 2011;
Kim et al., 2009)

displacing like-with-like rather than the default allocation, the only that in all displacement scenarios, including displacing the average
case which was impacted was the switchgrass case, since displacing U.S. electricity mix, although the absolute reduction amounts are
a biomass IGCC plant rather than a coal PC plant reduced, but did not impacted, all alternative CO2 sources for CO2 -EOR still had lower
eliminate, the emission reductions of the switchgrass case, mak- lifecycle emissions than the base case or any of the other non-CO2
ing it more comparable to the other cases. Displacing either coal EOR cases.
IGCC or coal PC plants without CO2 capture had little impact on the
results of the coal and switchgrass cases because both plant types 4. Discussion
had approximately the same emissions factors (Table 2). However,
displacing a coal IGCC or coal PC plant greatly increased the emis- 4.1. Comparing coal, switchgrass from marginal land, livestock
sion reductions of the natural gas and livestock manure biogas manure, and natural gas as CO2 sources for EOR relative to other
NGCC cases since the emission factors of coal IGCC/PC plants are EOR alternatives
significantly greater than those for NGCC plants (Table 2), and the
electricity generated in the NGCC cases was significant. Conversely, Coal IGCC CO2 -EOR greenhouse gas emissions were estimated
displacing an NGCC plant greatly reduced the emission reduc- to be 0.36 ± 0.03 t/bbl, or 31% lower than natural-source CO2 -
tions of the coal and switchgrass cases. Finally it should be noted EOR, which is similar to the ranges reported by others (Jaramillo

Fig. 3. Lifecycle GHG emissions per barrel of oil extracted using different methods of EOR with sensitivity bars.
Table 3
Lifecycle GHG emissions and inputs/outputs for EOR (metric tons of CO2 -e per barrel of oil extracted).

Process Alternative source CO2 -EOR Current CO2 -EOR Current non-CO2 EOR
inputs/outputs

1A 1B 1C 1D 2A 2B 3A 3C
Coal IGCC CO2 -EOR Swg. IGCC CO2 -EOR Manure biogas NGCC Natural gas NGCC CO2 -EOR Natural-source CO2 -EOR Coal SNG plant CO2 -EOR Methane CH4 -EOR Nitrogen N2 -EOR
(marginal land) CO2 -EOR (base case)

Feedstock used (t) 0.11 0.16 0.12 0.08 0 0.19 0 0

D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144


Electricity 0.24 0.24 0.41 0.54 0 0 0 0
generated
(MWh)
SNG manufactured 0 0 0 0 0 0.05 0 0
(t)

CO2 -e emissions (t/bbl)


Upstream 0.01 0.07 0 0.0003 0.22 0.02 0 0
emissions
Plant sequestration 0 −0.24 0 0 0 0 0 0
Soil sequestration 0 −0.03 0 0 0 0 0 0
Feedstock 0.24 0.24 0.24 0.24 0 0.24 0 0
gas./combustion
CO2 transport 0.001 0.001 0.001 0.001 0.001 0.001 0 0
Oil field operations 0.06 0.06 0.06 0.06 0.06 0.06 0.14 0.12
Geological −0.22 −0.22 −0.22 −0.22 −0.22 −0.22 0 0
sequestration
CO2 leakage (100 0.002 0.002 0.002 0.002 0.002 0.002 0 0
years)
Crude oil transport 0.002 0.002 0.002 0.002 0.002 0.002 0.002 0.002
Refinery operations 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
Oil product 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.43
combustion
Electricity/CH4 −0.19 −0.20 −0.15 −0.20 0 −0.04 0 0
Displacement
Land use emissions 0 0.03 0 0 0 0 0 0

Total (t/bbl) 0.36 0.18 0.39 0.34 0.52 0.52 0.60 0.58

Sensitivity value 0.03 0.11 0.03 0.03 0.03 0.02 0.03 0.03
(t/bbl)

Total (gCO2 -e/MJ 58.5 28.6 63.3 55.3 85.1 84.3 97.5 94.0
oil)
Sensitivity 5.2 18.7 4.4 5.5 4.9 3.0 5.1 4.2
(gCO2 -e/MJ oil)

137
138
Table 4
Lifecycle GHG emissions by allocation scenario (metric tons of CO2 -e per barrel of oil extracted).

D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144


Lifecycle emissions Alternative source CO2 -EOR Current CO2 -EOR Current non-CO2 EOR
(t CO2 -e/Bbl)

1A 1B 1C 1D 2A 2B 3A 3B
Coal IGCC CO2 -EOR Swg. IGCC CO2 -EOR Manure biogas NGCC Natural gas Natural-source CO2 EOR Coal SNG plant Methane (CH4 ) EOR Nitrogen (N2 ) EOR
(marginal land) CO2 -EOR NGCC CO2 EOR (base case) CO2 -EOR

All lifecycle stages except oil 0.12 −0.06 0.11 0.11 0.09 0.13 0.17 0.15
product combustion and
displacement
Oil product combustion 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.43
Subtotal before displacement 0.55 0.37 0.54 0.54 0.52 0.56 0.60 0.58

Default displacement −0.19 −0.20 −0.15 −0.20 0 −0.04 0 0


Total 0.36 0.18 0.39 0.34 0.52 0.52 0.60 0.58

Like-displaces-like −0.18 −0.06 −0.15 −0.20 0 −0.04 0 0


Total 0.37 0.31 0.39 0.34 0.52 0.52 0.60 0.58

Coal IGCC w/o CCS displaced −0.18 −0.19 −0.31 −0.42 0 −0.04 0 0
Total 0.37 0.18 0.22 0.12 0.52 0.52 0.60 0.58

Coal PC w/o CCS displaced −0.19 −0.20 −0.33 −0.44 0 −0.04 0 0


Total 0.36 0.18 0.21 0.10 0.52 0.52 0.60 0.58

NGCC w/o CCS displaced −0.09 −0.09 −0.15 −0.20 0 −0.04 0 0


Total 0.46 0.28 0.39 0.34 0.52 0.52 0.60 0.58

Average U.S. mix displaced −0.15 −0.16 −0.27 −0.35 0 −0.04 0 0


Total 0.39 0.21 0.27 0.19 0.52 0.52 0.60 0.58

Sensitivity value (t/bbl) 0.03 0.11 0.03 0.03 0.03 0.02 0.03 0.03
D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144 139

Fig. 4. Sensitivity graphs for (top to bottom): coal IGCC CO2 -EOR, natural gas NGCC CO2 -EOR, livestock manure biogas NGCC CO2 -EOR, and switchgrass grown on marginal
land IGCC CO2 -EOR (note different horizontal scale for switchgrass).

et al., 2009; Suebsiri et al., 2006) when using comparable system CO2 -EOR as the price of oil increases, will increase net CO2 injected
boundaries and assumptions about oil production ratios. The small per bbl of oil extracted, suggesting that this study’s estimates are
differences between these results and results in other studies (less conservative. Conversely, higher process efficiencies, for example
than 10% in each emissions category) can be attributed to slightly due to advances in CO2 foams or thickening agents (both topics
different input parameters taken from different sources in the liter- of active research), would increase the oil production ratio and
ature, and are well within the expected uncertainty of an LCI (ISO, hence actually result in lower net sequestration rates. However,
2006a). since EOR process efficiency would impact all of the CO2 -EOR cases
In general, the maximum sensitivity in the coal IGCC case equally, while it would increase the uncertainties reported for net
was 0.03 t/bbl, or about 8% of the net emissions of this case. Net emissions for these cases, the EOR process efficiency would not
emissions were most sensitive to the oil production ratio. The impact the comparative analysis performed among CO2 sources.
oil production ratio had the largest impact on net emissions for This study was a comparative assessment of CO2 sources on com-
all cases studied because of the large variability in the process parable fields and how the source of the CO2 would impact net
efficiency of CO2 -EOR in different oil fields. In fact it should be emissions; this study was not designed to compare different EOR
recognized that the oil production ratio is dependent on various injection strategies.
field characteristics including reservoir pressure and rock proper- Data from current CO2 -EOR operations likely provide a lower
ties as well as residual oil saturation and miscibility of the CO2 bound estimate of emission reductions of future CO2 -EOR opera-
in oil, which are variable with field characteristics. This result tions in a carbon-constrained world. Current CO2 -EOR operations
implies that the EOR process efficiency (oil production ratio) is must purchase CO2 , and therefore structure the injection regime to
the main driving force behind net emissions of CO2 -EOR, and is minimize the quantity of CO2 purchased per barrel of oil extracted.
the primary parameter that needs to be measured and monitored If disposal of CO2 had economic value (i.e., due to a carbon tax),
during CO2 -EOR operations to accurately quantify net sequestra- there would be incentive to optimize the injection process to
tion. increase the quantity of CO2 injected and stored per barrel of oil
This study compared process efficiencies of five large EOR extracted. Assessing this economic shift was considered outside
projects, having a range of EOR process efficiencies of 4.2–6.5 bbl/t the scope of this study, as co-optimization of CO2 injection and
CO2 injected. EOR process efficiencies predicted by the DOE for oil production is a complicated economic tradeoff with many
future CO2 -EOR fields were estimated to have a slightly larger range economic factors involved that are beyond the scope of this study.
of 3.7–7.2 bbl/t CO2 injected (Kuuskraa et al., 2009). Lower process Other authors have examined co-optimization of the storage of
efficiency, for example from marginal fields that are considered for CO2 with enhanced oil recovery (Leach et al., 2011; Asghari and
140 D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144

Al-Dliwe, 2005). The analysis presented assumes that producers in the default scenario compensated for this difference (i.e., dis-
will want to minimize the amount of CO2 injected per barrel of placement of pulverized coal plants without CO2 capture for the
oil produced, since that is the current economic incentive. The coal and switchgrass cases, and displacement of NGCC plants with-
possibility of a carbon tax or credit is factored in the analysis by out CO2 capture for the livestock manure biogas and natural gas
examining the lower oil production ratio of 3.7 bbl/t CO2 injected, cases). Given the extensive experience with separation and han-
but this did not have a significant impact on our results. In a dling of natural gas at oil fields, and the increasing availability of
scenario in which more CO2 is injected per barrel recovered, the shale-derived natural gas, this analysis suggests that natural gas
amount of CO2 sequestered per barrel would increase and make may be a promising CO2 source for CO2 -EOR from a GHG emissions
these cases look more even attractive. Thus institution of a carbon reduction perspective. Preliminary pilot plant data provided by Pio-
tax or penalty would have the effect of increasing net sequestration neer Energy, a company developing a portable natural gas-powered
for all CO2 -EOR cases studied. CO2 -EOR system (Zubrin, 2013), indicate that net emissions of
The results show that the use of switchgrass-derived CO2 to approximately 0.39 ± 0.06 t CO2 -e/bbl would be achieved in the
extract oil has the greatest potential to decrease net emissions field assuming an average EOR process efficiency of 4.6 bbl/t CO2
when marginal land is used to grow switchgrass. Extracting crude injected.
oil in a IGCC CO2 -EOR system combusting switchgrass grown on
marginal land was found to release between 0.07 and 0.29 t/bbl, or 4.2. Barriers to adoption of lower GHG oil production methods
between 44 and 86% lower emissions than conventional CO2 -EOR.
This suggests that when marginal land is used to grow switch- From a policy perspective, because of the urgent need to increase
grass, low lifecycle GHG emissions are possible, even approaching oil production while doing so in an environmentally friendly man-
“carbon-neutral” oil extraction under some circumstances. The ner, being able to increase domestic oil production while also
switchgrass case has the largest uncertainty in associated lifecy- reducing CO2 emissions associated with oil use is particularly
cle emissions of all cases studied, which is consistent with large attractive. The rapid growth in CO2 -EOR makes it a particularly
uncertainties associated with both soil sequestration and land use attractive commercially viable sink for CO2 emissions (Saqib, 2012).
emissions identified by others when using switchgrass for biofuel As alternative sources of CO2 for EOR show the promise of increas-
production (Mullins et al., 2011). The switchgrass case is most sen- ing oil recovery at mature fields, while reducing the GHG emissions
sitive to the soil sequestration and direct land use parameters, and associated with oil use, these techniques clearly are candidates to
it is believed that soil types and soil conditions will greatly influence be considered as part of a broad public policy mix of GHG reduc-
soil sequestration as well as direct land use emission rates. A further tion strategies. It is therefore natural to ask why the lower GHG
complication is the likely correlation between soil sequestration emission scenarios have not yet been adopted at any significant
and direct land use emission rates, which was considered outside scale by industry. There are several technical and policy considera-
the scope of this study and is being investigated by the switch- tions for using alternative sources of CO2 for EOR, including pipeline
grass research community (Mullins et al., 2011). Like all cases, availability, scalability and maturity of the technology, sufficient
the net GHG emissions were also sensitive to the oil production availability of feedstocks necessary to meet the growing demands
ratio. of CO2 for EOR, as well as economic considerations, which are each
It is worth noting that although aggregate GHG emissions discussed in turn.
upstream of the switchgrass IGCC plant were negative, emissions Any novel oil recovery technology needs to be scalable in order
from harvesting and transporting switchgrass were significant. to be widely deployed. There are some concerns about the scala-
These emissions offset about 25% of the CO2 stored by the switch- bility of CO2 -EOR for purposes of large-scale sequestration, since
grass in the plant matter and in the soil, and were about seven times it requires a CO2 pipeline network to carry the CO2 from power
larger than the emissions associated with coal mining and trans- plants to oil fields. Existing pipeline networks are currently lim-
port. This finding was due to the large feedstock volumes required ited to a few states and do not have the capacity for the large
to meet the CO2 demand for EOR due to the lower carbon con- amounts of CO2 emissions associated with electricity production in
tent of switchgrass, as well as the energy-intensive methods of the U.S., but national pipeline networks are under study (Kuuskraa,
switchgrass harvesting, including emissions associated with fer- 2010). However, new technologies reaching the marketplace, such
tilizer application. as those using on-site CO2 generation for EOR utilizing biomass,
Livestock manure biogas NGCC CO2 -EOR was found to release natural gas, and coal feedstocks (Zubrin et al., 2010; Zubrin, 2013),
0.39 ± 0.03 t/bbl, or about 26% lower emissions than natural-source may eliminate the need for CO2 pipelines and provide access to
CO2 -EOR. Like the other cases, net emissions for the livestock many more oil fields on a much shorter timescale. Scalability in this
manure case were most sensitive to the oil production ratio. Current case would occur via a manufacturing process, which has associated
farming practices often store manure in lagoons and tanks, where economies of scale, rather than a pipeline construction process,
bacteria break down the organic matter (Meisterling, 2011), so uti- which is slow and expensive. Sourcing and distributing sufficient
lizing livestock manure for CO2 -EOR would help to alleviate some quantities of biomass to meet the requirements of CO2 -EOR on a
of these other environmental problems associated with disposal of large scale is a concern associated with using biomass-derived CO2
manure, but quantifying these other environmental benefits was for EOR. Ultimately, it may be more feasible to source biomass for
considered outside the scope of this study and have been examined distributed CO2 -EOR systems rather than centralized biomass IGCC
elsewhere (Martin, 2004). power plants. A distributed CO2 -EOR system may be located near
Natural Gas Combined Cycle (NGCC) CO2 -EOR was found to those oil fields that also have readily accessible biomass supplies,
have net lifecycle GHG emissions of 0.34 ± 0.03 t/bbl, or about 35% minimizing the costs associated with collecting and transporting
lower emissions than conventional CO2 -EOR, which is compara- biomass.
ble to the emission reductions associated with using coal as the The average large EOR field, representative of five large EOR
feedstock. Like the other cases, net emissions for the natural gas fields studied in the literature, produces about 7 million barrels
case were most sensitive to the oil production ratio. It is worth of oil per year (McCoy and Rubin, 2008; McCoy, 2008; Jaramillo
noting that the natural gas case generated substantially more elec- et al., 2009). This oil production rate corresponds to about 1.5 mil-
tricity than the coal and switchgrass cases, and about the same as lion net metric tons of CO2 injected per year, which corresponds to
the livestock manure case. This did not impact the comparative about one 600 MW coal or switchgrass IGCC power plant, about a
analysis, however, as the way in which allocation was performed 750 MW biogas NGCC plant, or a 980 MW natural gas NGCC plant
D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144 141

that would be required to supply enough CO2 for such a large oil of U.S. oil production came from CO2 -EOR (Marshall, 2012) using
field. Scaling the fuel requirements from Table 1 results in a fuel alternative-source CO2 , then total emission reductions could rise
requirement of about 800,000 tons of coal a year, 1.1 million tons of to 80–100 million metric tons of CO2 -e, representing about 1.5% of
switchgrass a year, 800,000 tons of manure a year, or 600,000 tons total U.S. emissions in 2012. These emission reductions would be
of natural gas a year (30 BCF/year). The coal and natural gas cases even larger if switchgrass grown on marginal lands were used in
are the simplest logistically, because an extensive distribution net- place of coal or natural gas, although at a price of a greater uncer-
work exists for coal and natural gas, and in many cases natural gas tainty in the emission reductions.
may be available directly at or near the oil sites. This study suggests that CO2 -EOR can potentially serve as a car-
If switchgrass were used as the fuel source, about 85,000 ha bon capture, utilization, and storage technology if it is designed
of land would be needed to grow this much switchgrass. Recent with CO2 sequestration in mind. In order to incentivize seques-
research suggests that there may be more marginal land available tration design, carbon credit policies must be flexible enough to
for switchgrass production than previously thought, as much as account for the entire lifecycle of EOR projects. For example, as
43–127 million ha of marginal land suitable for switchgrass pro- shown in this work, significant emission reductions can occur
duction in the United States alone (Cai et al., 2011), which has a upstream of a switchgrass CO2 -EOR project in the form of both
total land area of about 980 million ha. If all of this marginal land plant and soil sequestration. These upstream emissions need to
were utilized for switchgrass production, there would be enough be factored in when designing carbon sequestration incentives.
CO2 generated to supply over 1000 such large EOR fields, which Additionally, traditional power plants look at CO2 emissions very
is more than all such oil fields in the United States. Lal and Follett differently from EOR operators. For example, traditional CO2 -EOR
(2009) also estimated that 144–432 million tons of carbon can be operators are used to working under EPA Class 2 injection well reg-
sequestered by switchgrass in soil per year in the United States, and ulations, while CO2 injection wells need to be classified under EPA
EOR could serve as an economic driver for such switchgrass produc- Class 6 in order to earn GHG reduction credits. The regulatory com-
tion. Logistics of producing, harvesting, and distributing such large pliance and permitting processes are different for these classes of
quantities of switchgrass was considered outside the scope of this wells. A careful coordination of all stakeholders in the project life-
work, and is being investigated by others (Sokhansanj et al., 2009). cycle needs to be considered by policy makers in order to most
Co-gasification of switchgrass with coal may be a useful strategy efficiently incentivize GHG reductions associated with oil recovery.
for reducing land requirements for switchgrass utilization (Morrow
et al., 2008). Coal-switchgrass co-gasification represents a compro- 4.3. Study limitations and suggested future work
mise between the low cost of coal and the environmental benefits
of biomass. The ability to co-gasify coal and switchgrass allows As the scenarios considered in this analysis involve some
the possibility to either defer or significantly alleviate the issues immature technologies that are only now beginning to reach the
associated with land-use impacts, scalability, and biomass supply marketplace, the analysis and assessments presented in this study
uncertainty. While coal-switchgrass co-gasification has potentially are necessarily preliminary and further analysis, including field
higher efficiency than pure coal gasification due to catalytic effects testing, is necessary to validate the conclusions. Further analysis
of biomass on coal gasification (Brown et al., 2000), it can be is needed of the individual sub-processes of the systems studied,
assumed that the efficiencies would be approximately the same as as well as field tests with the various feedstocks in order to validate
coal gasification (Sami et al., 2001) in order to obtain a conservative the results presented here. It is clear from this work that the most
estimate. If a 30% switchgrass, 70% coal composition is co-gasified, important field parameter to measure during CO2 -EOR operations
net GHG emissions are 0.31 ± 0.06 t/bbl, or about 40% lower emis- is the oil production ratio as this will drive the net sequestration.
sions than the base case. Ultimately, it may be more feasible to In this analysis, it was assumed that either new power plants
co-gasify switchgrass with coal, as smaller quantities of switch- would be built or existing power plants would be retrofitted for CO2
grass are needed, while still obtaining the greater GHG emission capture as policy or tax incentives force CO2 capture. The build-
reductions associated with using 100% switchgrass. ing of these plants depends on a variety of social and economic
If livestock manure were used as the fuel source, manure pro- factors. As the price of oil increases, there will be increased eco-
duction from about 400,000 cows would be needed. There are about nomic incentive to retrofit existing power plants for CO2 capture
10 million dairy cows in the United States, and about 100 million for use in EOR regardless of decisions to build new power plants.
dairy and beef cattle combined (Meisterling, 2011). It has been esti- Additionally, although the allocation choice had little impact on
mated that there is enough animal manure produced on farms in the comparative conclusions of this study, a detailed study of elec-
the United States to generate about 5400 MW of electric capacity, tricity displacement and allocation from CO2 -EOR projects merits
or about 1% of present electricity generation (Meisterling, 2011). If further study. In this study, IGCC and NGCC with integrated CO2
all of this dairy cattle manure were digested into biogas and uti- capture were the only electricity generation technologies consid-
lized in NGCC power plants, there would be enough CO2 generated ered (rather than post-combustion capture or oxy-combustion)
to supply about half of all current U.S. CO2 -EOR consumption. because they are considered to be the most economical electric-
In 2012, the U.S. produced about 128 million barrels of oil per ity generation technologies when CO2 capture is factored in (Zapp
year using CO2 -EOR (Koottungal, 2012a). If just 25% of this CO2 et al., 2012). Future work will consider examining other electricity
for EOR came from a natural gas NGCC or coal IGCC power plant generation and CO2 capture technologies.
with CO2 capture instead of a natural CO2 source, which is not For purposes of comparison it was assumed in this study that
an unreasonable assumption given the rapid growth in CO2 -EOR all CO2 -EOR techniques would displace natural-source CO2 -EOR,
and associated demand for anthropogenic CO2 (Koottungal, 2012a; which served as the base case. Although such complete displace-
Marshall, 2012), then approximately 5–6 million metric tons of ment would not occur in practice, natural-source CO2 -EOR and
CO2 -e would be avoided and sequestered per year. For compari- average domestic oil recovery provide good benchmarks against
son, the total estimated U.S. GHG emissions in 2012 were about which the proposed alternatives can be assessed. Oil displacement
5260 million metric tons CO2 -e (EIA, 2012), so this modest use is a complex factor of market forces, and incremental production
of alternative-source CO2 for EOR represents about a 0.1% reduc- from CO2 -EOR in the U.S. may be in direct economic competi-
tion in total U.S. greenhouse gas emissions. This figure would rise tion with other alternatives to primary oil production, such as oil
accordingly as more CO2 -EOR fields become economical to exploit sands or thermal EOR. Canadian bituminous oil sands and thermal
as oil prices increase (McCoy and Rubin, 2009). For example, if 20% EOR both have higher average lifecycle emissions (Bergerson et al.,
142 D. Hussain et al. / International Journal of Greenhouse Gas Control 16 (2013) 129–144

2012; Brandt and Unnasch, 2010). This implies that if the frame 5. Conclusions
of comparison (the base case) was changed to either oil sands or
thermal EOR, CO2 -EOR could compare more favorably with respect This study compared the lifecycle greenhouse gas emissions
to lifecycle emissions. Therefore, a consequential LCA (Earles and of several proposed alternative enhanced oil recovery techniques
Halog, 2011) of oil displacement dynamics, although outside the against the base case of natural-source CO2 -EOR. Coal IGCC CO2 -
scope of the present work, merits further study. EOR, switchgrass IGCC CO2 -EOR in which the switchgrass is grown
In future work, an analysis of the variability in oil field charac- on marginal land, natural gas NGCC CO2 -EOR, and livestock manure
teristics could be performed to quantify the associated uncertainty biogas NGCC CO2 -EOR were all found to have about 25–60% lower
in GHG emissions as a function of the oil field characteristics and lifecycle GHG emissions than natural-source CO2 -EOR. Meanwhile,
implied oil production ratio. An average value was used for the oil net emissions of methane and nitrogen EOR were estimated to be
production ratio (and associated CO2 injection ratio) in this study. 10–15% greater than the base case. These results suggest that coal
Additionally, an average oil field reservoir pressure and associated and biomass IGCC CO2 -EOR, as well as natural gas and biogas NGCC
on-site CO2 compression energy were assumed, as these parame- CO2 -EOR, may be attractive alternatives for reducing GHG emis-
ters had only a small contribution to net emissions. In future work, sions associated with fossil fuel use during the slow transition from
a more granular analysis could be conducted to account for the fossil fuels to other energy sources. Further research is warranted
relationship between CO2 supply pressures and oil field injection to validate the results of this study, including field tests with the
pressures. various feedstocks considered.
In this study, a single parameter, deterministic sensitivity anal-
ysis was performed. Recent studies by Venkatesh et al. (2011) Disclosure statement and role of the funding source
indicate that such an approach tends to underestimate uncertain-
ties of LCIs. A stochastic Monte Carlo uncertainty analysis could be Financial support for this study was provided by American Pio-
performed in future work. Although sensitivity analysis was per- neer Ventures, a firm founded by author Daniar Hussain and advisor
formed independently for each parameter, only soil sequestration Steven Malliaris. APV does consulting for and invests in compa-
and direct land use emissions are likely to be correlated. Since direct nies developing advanced energy technologies, including Pioneer
land use emissions exhibited a small impact on the comparative Energy, which is developing portable EOR technology using some of
results of the study, any correlation between direct land use emis- the fuel sources examined in this research. The study sponsor was
sions and soil sequestration would not impact the conclusions of not involved in study design, in the collection, analysis, or inter-
this study. However, a more granular multi-parameter sensitivity pretation of data, in the writing of the report, or in the decision to
analysis may yield useful insights. submit the paper for publication.
Additionally, recent research by Johnson and Coderre (2011,
2012a,b) suggests that flaring and venting emissions can exceed Acknowledgements
all other upstream production emissions. Upstream flares can be
much less efficient in practice than commonly assumed, and small The authors thank the anonymous reviewers for their valuable
changes in flare efficiency can have large impacts due to CH4 global feedback, Andrew S. Erridge of the University of Southern California
warming potential. Furthermore, emissions likely vary significantly for assistance with the model, Steven Malliaris of Yale University
with operator practice and local conditions. These emissions are for many insightful discussions, and Robert M. Zubrin of Pioneer
currently poorly understood and could increase the uncertainties Energy for providing the perspective that CO2 may be obtained
of lifecycle emissions presented here, and warrant further study. from alternative fuel sources. The authors acknowledge Pioneer
There is significant uncertainty in lifecycle emissions associated Energy for providing access to their technology development and
with switchgrass use. In particular, uncertainty associated with preliminary pilot plant data.
indirect land use emissions for switchgrass grown on agricultural
land (Mullins et al., 2011) prevented the inclusion of this case in the Appendix A. Supplementary data
study. Soil sequestration and direct land use emissions, although
not as uncertain as indirect land use emissions, also give rise to large Supplementary data associated with this article can be
uncertainty in the switchgrass case. A more granular investigation found, in the online version, at http://dx.doi.org/10.1016/
of switchgrass land availability and location, soil types, proximity j.ijggc.2013.03.006.
to oil fields, and agricultural crop displacement dynamics merits
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