7PG11-18 Alpha Technical Manual

Reyrolle
Protection
Devices
7PG11 - 18 Alpha
Electromechanical Relays
Answers for energy.

Alpha Technical Manual Contents
Contents
Technical Manual Chapters
1. Introduction to Electromechanical Relays
2. AR – Auxiliary Relays
3. MR – Measuring Relays
4. TR – High Speed Tripping Relays
5. TR-A – High Speed Tripping Relays
6. VR – Over and Under Voltage Relays
7. XR – Interposing, Supervision and Special Purpose Relays
©2013 Siemens Protection Devices Limited

Alpha Technical Manual Contents
©2013 Siemens Protection Devices Limited

Introduction to Electromechanical Relays

Construction and Principles of Operation of Attracted Armature Relays
Document Release History
This document is issue 2013. The list of revisions up to and including this issue is:
2013 First Issue
©2013 Siemens Protection Devices Limited Chapter 1 Page 1 of 12

Contents
1 Electromechanical Relays.........................................................................................................3
1.1 The Electromagnet...............................................................................................................3
Figure 1-1 Principle elements of an Electromechanical Relay...........................................3
1.2 Simple relay elements ..........................................................................................................4
Figure 1-2 Basic Layout of an Electromagnet relay...........................................................4
Figure 1-3 Basic Layout of a typical Alpha Relay ..............................................................5
1.3 Magnetic Reluctance............................................................................................................6
Figure 1-4 Graph displaying the build up of current in a relay coil .....................................6
1.3.1 Radio Metal .............................................................................................................7
1.4 Time Lag Relays ..................................................................................................................7
1.4.1 Relay with Heel End slug Operating Condition .........................................................7
Figure 1-5 Relay with heel end slug..................................................................................7
1.4.2 Relay with Heel End slug Resetting Condition ..........................................................8
Figure 1-6 Relay with heel end slug..................................................................................8
1.4.3 Relay with Armature End slug Operating Condition ..................................................8
Figure 1-7 Relay with armature end slug ..........................................................................8
1.4.4 Relay with Armature End slug Resetting Condition...................................................9
Figure 1-8 Relay with armature end slug ..........................................................................9
1.5 Contacts...............................................................................................................................9
1.5.1 Contact Material.......................................................................................................9
1.5.2 Contact Arching .......................................................................................................9
1.5.3 Material Transfer and Material Loss .......................................................................10
1.5.4 Contact Protection .................................................................................................10
1.6 Back EMF ..........................................................................................................................10
1.6.1 Back EMF Suppression – Flywheel Diode ..............................................................11
List of Figures
Figure 1-1 Principle elements of an Electromechanical Relay ...........................................................3
Figure 1-2 Basic Layout of an Electromagnet relay...........................................................................4
Figure 1-3 Basic Layout of a typical Alpha Relay ..............................................................................5
Figure 1-4 Side and Front End view of a Tripping Relay ...................................................................5
Figure 1-4 Graph displaying the build up of current in a relay coil .....................................................6
Figure 1-5 Relay with heel end slug..................................................................................................7
Figure 1-6 Relay with heel end slug..................................................................................................8
Figure 1-7 Relay with armature end slug ..........................................................................................8
Figure 1-8 Relay with armature end slug ..........................................................................................9

1 Electromechanical Relays
A relay could be defined as an electrically operated switch for opening and closing circuits. The principle of
Electromagnets is used to operate the switch in the Alpha range of relays.
1.1 The Electromagnet

A simple example of an electromagnet is shown in Figure 1-1. A coil of wire is wound around a soft-iron core.
This iron is shaped like a horseshoe and is known as the core. A piece of soft iron, known as the armature is
located near to the core. The armature is pivoted at one end and is held away from the core by a spring. (As
shown in Figure 1-1)
Figure 1-1 Principal elements of an Electromechanical Relay
Circuit A in Figure 1-1 allows the electromagnet to become a relay. When current is flowing in the coil winding and
the un-pivoted end of the armature is attracted to the core, circuit A is completed because the Circuit A contacts
touch. The moving of the un-pivoted end of the armature to the core could be thought of as the closing of the
switch in the analogy of a relay being an electrically operated switch.

1.2 Simple relay elements
Figure 1-2 shows the basic lay out of an electromagnetic relay. This skeleton relay is of a popular style of
assembly and forms the basis for all the Alpha relays. For ease of construction and to save space the core is
made in the form of a straight bar but a magnetic circuit of horseshoe shape is obtained by means of the yoke.
Figure 1-2 Basic Layout of an Electromagnet relay
The component parts are as follows:
Core, consisting of a soft-iron rod with an enlarged end called the pole face.
Coil Winding, consisting of insulated wire round the core. *
Yoke, L shaped piece of soft iron attached at one end to the coil. (Known as the heel end.)
Armature, L shaped piece of soft iron pivoted at the front end of the yoke.
A contact stack, mounted on the yoke and operated by the moving armature.
*Complete assembly of core and the coil winding is called the coil.
When a current flows in the coil winding, a magnetic field is built up. The majority of the magnetic lines of force
(flux) follow the blue dotted line shown in Figure 1-2. The armature is therefore attracted to the core,
consequently operating the lever spring and closing the contacts. When the current is removed from the coil
winding, the magnetic field collapses and the mechanical pressure of the contact springs causes the armature
and the contacts to return to there normal (reset) positions.

Figure 1-3 Basic Layout of a typical Alpha Relay
Make Contacts
Flag
Flag Arm
Coil
Armature
Armature
Figure 1-4 Side and Front End view of an Alpha Tripping Relay

1.3 Magnetic Reluctance

The magnetic circuit is important to the correct operation and adjustment of a relay. It consists of the core, yoke,
armature and the space or air-gap between the pole-face of the core and the armature. For the relay to operate or
pick-up, the current flowing in the coil must create sufficient force to overcome the weight of the contact stack and
allow the armature to move towards the pole-face. The magnetic force produced is proportional to the current
flowing multiplied by the number of turns on the coil (the Ampere-Turns). The Ampere-Turns used, are kept as
low as possible in order to reduce the burden (amount of electrical power needed to operate the relay). The
reluctance of the magnetic circuit must also be kept low.
The magnetic reluctance is kept low by the following steps:
The core, yoke and armature are all made from “Radio metal” – this is a 48% nickel iron alloy which is
heat treated to enhance its magnetic properties.
The air-gap is kept as small as possible. The air-gap causes the greatest amount of the total reluctance
in the relay.
The pole-face may be enlarged on the end of the core. This further reduces the reluctance of the air-gap.
Rt
L
0.9 i I1 e
0.8
0.7
Build up of current (Fraction o final value) (A)
0.6
0.5
0.4
0.3
0.2
0.1
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Tim e (mS)
Figure 1-5 Graph displaying the build up of current in a relay coil
The relay coil possesses Inductance, which tends to slow the rise in current when the relay is energised. This
slows the build-up of the magnetic flux and so causes an operate delay in the relay. Figure 1-5 shows the build
up of current in a relay coil. Figure 1-5 shows that for a relay operating at 50%, the operating delay will be
typically 40ms.

1.3.1 Radio Metal
Radio metal is used for the magnetic circuit for two main reasons:
1. It can carry a high level of magnetic flux (and so has a low reluctance).
2. This material quickly loses it’s magnetic flux once the relay is switched off. This allows the
armature to release quickly and the relay has a fast reset.
The distance the armature moves is known as the travel of the relay.
This must be less than the air-gap, in order to allow the residual air-gap to be present. The residual air-gap allows
the armature release to be controlled.
1.4 Time Lag Relays
For specific tasks it is a requirement to delay the operation of the relay element or delay the resetting of the relay
element. Eddy currents are present in all relays, these tend to increase the operate and reset time of the element.
The Eddy current effect can be increased by providing a closed path of low resistance around the core. For this a
copper ‘Slug’ is fitted to the relay core, next to the coil. The magnetic effects produced by the eddy currents
depend on the position of the slug on the core.
1.4.1 Relay with Heel End slug Operating Condition
Figure 1-6 Relay with heel end slug
When the coil is energised, the rising flux induces a heavy eddy current in the slug, which in turn sets up a
magnetizing force in opposition to the main current. The flux due to the coil will tend to avoid entering the slug,
therefore it will leak across to the yoke (as shown) completing the magnetic circuit and operating the relay.
Therefore a heel-end slug will have little effect upon the operate time of a relay.

1.4.2 Relay with Heel End slug Resetting Condition
Figure 1-7 Relay with heel end slug
When the relay is switched off, the current drops to zero immediately, but the eddy currents allow the flux to be
maintained as they decay. A heel-end slug will therefore give a drop-off delay to the element. The time for which
the relay will remain operated depends upon the size of the slug and the force of the contacts tending to reset the
element.
1.4.3 Relay with Armature End slug Operating Condition
Figure 1-8 Relay with armature end slug
When the coil is energised, the rising flux induces an eddy current in the slug, which in turn sets up a magnetizing
force in opposition to the main current. The flux due to the coil will tend to avoid entering the slug, therefore it will
leak across to the yoke (as shown). The leakage flux completes the magnetic circuit, without operating the relay
as it does not pass through the armature. Once the eddy current dies down, the flux will pass through the slug
and operate the relay. Therefore an armature-end slug will effect the operate time of a relay.

1.4.4 Relay with Armature End slug Resetting Condition
Figure 1-9 Relay with armature end slug
When the relay is switched off, the current drops to zero immediately, but the eddy currents allow the flux to be
maintained as they decay. An armature-end slug will therefore give a drop-off delay to the element. The time for
which the relay will remain operated depends upon the size of the slug and the force of the contacts tending to
reset the element.
1.5 Contacts
There are three basic contact types:
1. Make (or Normally Open). A make contact pair is one which will close and carry current when the relay is
operated.
2. Break (or Normally Closed). A break contact pair is one which will open and interrupt current when the
relay is operated.
3. Changeover. A combination of the above using three contacts, in which the moving contact is common
to both circuits. When the relay is operated the moving contact will break from one fixed contact and
make with another as the armature moves.
1.5.1 Contact Material
Fine silver has the highest electrical and thermal properties of all metals. It is the best general purpose contact
material available. However, it is affected by sulphidation. This forms a film on the surface of the silver which
increases contact interface resistance. Silver and silver alloys sulphidate, therefore contact pressures must be
great enough to break through this film. (Controlled arcing will also be helpful in that it burns off the deposit and
contact over-travel wipes away the residue.)
An interface voltage of several tenths of a volt can result with fine silver contacts because of the sulphide film.
Breaking through this film generates used for low-level switching. Fine silver and silver alloy contacts are for use
in circuits of 12 volts, 0.4 ampere, or more.
1.5.2 Contact Arcing
An electrical arc occurs between the two contact tips when they change from a closed to an open state (break
arc) or from an open to a closed state (make arc). The break arc is typically more energetic and thus more
destructive. The heat energy contained in the electrical arc is very high, causing the metal on the contact to melt
& migrate with the current. The extremely high temperature of the arc breaks down the surrounding air creating
ozone, carbon monoxide, and other compounds. The arc energy slowly destroys the contact metal, causing some
material to escape into the air as fine particulate matter. This activity causes the material in the contacts to
degrade over time, ultimately resulting in device failure.
For example, a properly applied relay may have a life span of 10,000 to 100,000 operations when run under
power. This is significantly less than the mechanical life of the same device which can be in excess of a million
operations.

1.5.3 Material Transfer and Material Loss
As switch contacts begin to separate, the area of contact diminishes.

Current flowing through this increasingly constricted area generates heat which causes the contact material to
melt, then boil. The liquefied metal tends to collect on the cathode contact because that contact is cooler than the
anode contact. Material transfer also occurs during arcing. However, under this condition, material transfer is from
cathode to anode—the amount of transfer being dependent on the severity and duration of the arc, and the type
of contact material used.
Material loss is due primarily to splattering of the molten and boiling metal as contacts bounce on make. Such
loss can be significant over the course of thousands of operations, and the only practical way to minimize it is by
arc suppression. Arc suppression quickly quenches the arc, thereby holding contact temperatures lower.
1.5.4 Contact Protection
Perhaps the most popular method of quenching an arc between separating contacts is with a Resistor-Capacitor
network placed directly across the contacts. As the contacts just begin to separate and an arc ignites, load current
feeding the arc will be shunted into the capacitor through the series resistance, depriving the arc of some of its
energy. As a result, arc duration will be shortened and material loss will be minimized.
For quenching DC arcs in certain applications, relays are available that have a permanent magnet located in
close proximity to the contacts.
The magnet repels the DC arc, thereby stretching the arc and causing it to weaken and extinguish quickly.
1.6 Back EMF
Relay coils are a type of electromagnet. The relay coil will store energy when powered and will generate a “back
EMF”, or counter EMF (CEMF), when the supply is switched off. If this back EMF is not controlled or suppressed
it will generate very large voltages that in turn can:
1) Cause arcing at contacts, reducing contact life.

2) Generate Interference, which may damage electronics or cause loss of data.
A large back EMF will be generated, by the collapsing magnetic field, when the supply to a relay coil is switched
off. The disconnected relay coil acts like a current source; generating whatever voltage is necessary to try and
keep current flowing through the open contacts. Back EMF cannot be prevented but it can be controlled. In
suppressing the back EMF the objective is to prevent the very high voltages and dissipate the stored energy in a
safe way.

1.6.1 Back EMF Suppression – Flywheel Diode
The current flowing in a relay coil is very like a free spinning flywheel. When the supply voltage is turned off, the
wheel keeps turning. The flywheel diode provides a means of applying a brake to the flywheel. When the supply
voltage is connected the diode is reverse biased and is effectively out of circuit. When the switch opens flywheel
current produces a back EMF in the opposite polarity and so the diode will conduct. The diode does a very good
job of suppressing the back EMF and clamps the voltage to around a volt.
Switch -
+ Diode Current
Battery
-


AR – Auxiliary Relay
7PG11 – AR Relays
Auxiliary Relay
2013 First Issue

Contents
1 Introduction ...............................................................................................................................6
1.1 Contact Reset ......................................................................................................................8
1.1.1 Self Reset ................................................................................................................8
1.1.2 Hand Reset..............................................................................................................8
1.1.3 Electrical Reset........................................................................................................8
1.1.4 Hand and Electrical Reset........................................................................................8
1.1.5 Self and Hand Reset ................................................................................................8
1.2 Flag Reset ...........................................................................................................................8
1.2.1 Self Reset ................................................................................................................8
1.2.2 Hand Reset..............................................................................................................8
1.2.3 Self Reset Reverse Acting .......................................................................................9
1.2.4 Hand Reset Reverse Acting .....................................................................................9
1.3 Special features ...................................................................................................................9
1.3.1 Delay on Energisation/De-Energisation ....................................................................9
1.3.2 Series Break ............................................................................................................9
1.3.3 Suppression diode ...................................................................................................9
2 Description of Operation.........................................................................................................10
2.1 7PG1110-1 (AR101)...........................................................................................................10
2.1.1 7PG1110-1**0 (AR101 2 contact) 7PG1110-1**1 (AR101 4 contact) .....................10
2.1.3 7PG1110-1***0-0A*1 (AR101D) .............................................................................11
2.2 7PG1110-3 (AR103)...........................................................................................................12
2.2.2 7PG1110-3**5 (AR103 8 contact)...........................................................................13
2.2.3 7PG1110-3***0-0A*1 (AR103D) .............................................................................13
2.3 7PG1110-6 (AR106)...........................................................................................................14
2.3.2 7PG1110-6**3 (AR106 6 contact)...........................................................................15
2.3.3 7PG1110-6***0-0A*1 (AR106D) .............................................................................15
2.4 7PG1111-1 (AR111)...........................................................................................................16
2.4.3 7PG1111-1***0-0A*1 (AR111D) .............................................................................17
2.5 7PG1111-2 (AR112)...........................................................................................................18
2.5.3 7PG1111-2***0-0A*1 (AR112D) ............................................................................19
2.6 7PG1111-2***4 (AR112SB) ................................................................................................20
2.6.1 7PG1111-2**0 (AR112 2 contact (1 User available contact)) 7PG1111-2**1 (AR112
4 contact (3 User available contacts)).....................................................................20
2.6.2 7PG1111-2**3 (AR112 6 contact (5 User available contacts)) 7PG1111-2**5
(AR112 8 contact (7 User available contacts))........................................................21
2.6.3 7PG1111-2***4-0A*1 (AR112 SB D) ......................................................................21
2.7 7PG1111-3 (AR113)...........................................................................................................22
2.7.1 7PG1111-3**0 (AR113 4 contacts) 7PG1111-3**1 (AR113 6 contacts)..................22
2.7.2 7PG1111-3**5 (AR113 8 contacts).........................................................................23
2.7.3 7PG1111-3***0-0A*1 (AR113D) .............................................................................23
2.8 7PG1111-4 (AR114)...........................................................................................................24
2.8.1 7PG1111-4**1 (AR114 4 contact)...........................................................................24
2.8.2 7PG1111-4**3 (AR114 6 contact)...........................................................................25
2.8.3 7PG1111-4****-0A*1 (AR114D)..............................................................................25
2.9 7PG1112-1 (AR121)...........................................................................................................26

2.9.3 7PG1112-1***0-0A*1 (AR121D) .............................................................................27

2.10 7PG1112-4 (AR124)...........................................................................................................28
2.10.1 7PG1112-4**1 (AR124 4 contact)...........................................................................28
2.10.2 7PG1112-4**3 (AR124 6 contact)...........................................................................29
2.10.3 7PG1112-4****-0A*1 (AR124D)..............................................................................29
2.11 7PG1113-1 (AR131)...........................................................................................................30
2.11.2 7PG1113-1***0-0A*1 (AR131D) .............................................................................31
2.12 7PG1113-3 (AR133)...........................................................................................................32
2.12.2 7PG1113-3**3 (AR133 6 contact) 7PG1113-3**5 (AR133 8 contact (7 User
available contacts)) ................................................................................................33
2.12.3 7PG1113-3***0-0A*1 (AR133D) .............................................................................33
2.13 7PG1113-6 (AR136)...........................................................................................................34
2.13.2 7PG1113-6**3 (AR136 6 contact)...........................................................................35
2.13.3 7PG1113-6***0-0A*1 (AR136D) ............................................................................35
2.14 7PG1114-1 (AR141)...........................................................................................................36
2.14.2 7PG1114-1**3 (AR141 6 contact)...........................................................................37
2.14.3 7PG1114-1***0-0A*1 (AR141D) .............................................................................37
2.15 7PG1110-7AE10-0A*0 (AR 901) ........................................................................................38
2.15.1 7PG1110-7AE10-0A*0 (AR 901) ............................................................................38
3 Performance Specification......................................................................................................39
Technical Information .........................................................................................................39
3.1.1 Rated Voltage Vn (AC)...........................................................................................39
3.1.2 Rated Voltage Vn (DC) ..........................................................................................39
3.1.3 Nominal Burdens ...................................................................................................39
3.1.4 Contacts ................................................................................................................39
3.2 Environmental ....................................................................................................................40
3.3 Insulation ...........................................................................................................................40
3.4 Transient Overvoltage ........................................................................................................40
4 Installation ...............................................................................................................................41
4.1 Unpacking, Storage and Handling ......................................................................................41
4.2 Wiring ................................................................................................................................41
4.3 Front Cover........................................................................................................................41
4.4 Fixings ...............................................................................................................................41
4.4.1 Crimps...................................................................................................................41
4.4.2 Panel Fixings .........................................................................................................41
4.5 Relay Dimensions and Panel Fixings..................................................................................42
4.5.1 E2 Case Dimensions .............................................................................................42
5 Maintenance.............................................................................................................................44
5.1 Safety ................................................................................................................................44
5.2 Unpacking, Handling and Storage ......................................................................................44
5.3 Preliminary Tests ...............................................................................................................44
5.4 Mechanical Settings ...........................................................................................................44
5.5 Contacts.............................................................................................................................44
6 Applications.............................................................................................................................45
6.1 AR 101 Trip Relay Auto Reset interlocking Relay ...............................................................45
Figure 6-1 Applications Diagram: 7PG1110-1 (AR 101)..................................................45
6.2 AR 111 Intertrip Receive Trip Relay Auto Reset scheme ....................................................46

6.3 AR 901 Current Transformer Shorting Relay Scheme.........................................................47

List of Figures
Figure 2-1 Functional Diagram: 7PG1110-1**0 and 7PG1110-1**1................................................10
Figure 2-3 Functional Diagram: 7PG1110-3**1 and 7PG1110-3**3...............................................12
Figure 2-4 Functional Diagram: 7PG1110-3**5 .............................................................................13
Figure 2-6 Functional Diagram: 7PG1110-6**3 ..............................................................................15
Figure 2-11 Functional Diagram: 7PG1111-2**04 and 7PG1111-2**14 ............................................20
Figure 2-12 Functional Diagram: 7PG1111-2**34 and 7PG1111-2**54 ............................................21
Figure 2-29 Functional Diagram: 7PG1110-7AE10-0A*0 .................................................................38
Figure 6-1 Applications Diagram: 7PG1110-1 (AR 101)..................................................................45
List of Tables
Table 1-1 Numbering of Relay Features..............................................................................................7
Table 1-2 Relay Features....................................................................................................................7
Table 1-3 Delay Times on De-Energisation .........................................................................................8
Table 1-4 Delay Times on Energisation...............................................................................................8
Table 2-1 Contact Terminal Numbers (AR101) (2 contact and 4 contact)...........................................10
Table 2-4 Contact Terminal Numbers (AR103) (8 contact).................................................................13
Table 2-6 Contact Terminal Numbers (AR106) (6 contact).................................................................15
Table 2-10 Contact Terminal Numbers (AR112) (6 contact and 8 contact).........................................19
Table 2-11 Contact Terminal Numbers (AR112SB) (2 contact and 4 contact) ....................................20
Table 2-12 Contact Terminal Numbers (AR112SB) (6 contact and 8 contact) ....................................21

Table 2-14 Contact Terminal Numbers (AR113) (8 contact)...............................................................23

Table 2-19 Contact Terminal Numbers (AR124) (4 Contact)..............................................................28
Table 2-20 Contact Terminal Numbers (AR124) (6 Contact)..............................................................29

1 Introduction
This manual is applicable to the following relays:
7PG1110-1***00 (AR 101)
7PG1110-3***00 (AR 103)
7PG1110-6***00 (AR 106)
7PG1111-1***00 (AR 111)
7PG1111-2***00 (AR 112)
7PG1111-2***40 (AR 112SB)
7PG1111-3***00 (AR 113)
7PG1111-4***00 (AR 114)
7PG1112-1***00 (AR 121)
7PG1112-4***00 (AR 124)
7PG1113-1***00 (AR 131)
7PG1113-3***00 (AR 133)
7PG1113-6***00 (AR 136)
7PG1114-1***00 (AR 141)
7PG1110-1***0* (AR 101T)
7PG1112-1***0* (AR 111T)
7PG1112-3***0* (AR 112T)
7PG1113-1***0* (AR 121T)
7PG1113-3***0* (AR 131T)
7PG1114-1***0* (AR 141T)
7PG1120-1***00 (AR 201)
7PG1121-1***00 (AR 211)
7PG1121-2***00 (AR 212)
7PG1121-2***40 (AR 212SB)
7PG1122-1***00 (AR 221)
7PG1123-1***00 (AR 231)
7PG1124-1***00 (AR 241)
7PG1120-1***0* (AR 201T)
7PG1122-1***0* (AR 211T)
7PG1121-2***0* (AR 212T)
7PG1122-1***0* (AR 221T)
7PG1123-1***0* (AR 231T)
7PG1124-1***0* (AR 241T)
7PG1110-7AE10-0A*0 (AR 901)

Type AR relays are a range of electro-mechanical relays with up to 8 contacts and complying to BS142. Heavy
duty contacts are available on most models. The relays are identified by a series of numbers and letters which
define important relay features.
Table 1-1 Numbering of Relay Features

First Digit Second Digit – Type of Flag Third Digit – Type of contact reset
0 No Flag 1 Self
Number of 1 Hand reset 2 Hand
Identical 2 Hand reset reverse acting 3 Electrical & Hand
Elements 3 Self reset 4 Hand & Self
4 Self reset reverse acting 6 Electrical
AR relays have been developed for use as ‘instantaneous’ or delayed, self or hand-reset a.c. or d.c. operated
repeat contactors with or without mechanical flag indication. The burden on the operate coil is generally small
(less than 10 watts) it is for that reason possible to have AR relays continuously rated. An exception to this is the
AR 112SB and the AR 212SB.
The operate coil in an AR relay is only powerful enough to drive a maximum of 8 contacts. In order to increase the
numbers of user available contacts two elements (two operate coils) are used to double the contact availability.
Table 1-2 Relay Features
MLFB Code Relay Type Number of user available Contact Reset Delay on Case Size
Contacts Arrangement Energisation/De-
Energisation
7PG1110-1***00 AR 101 2, 4, 6 or 8 Self N.A. E2
7PG1110-3***00 AR 103 4, 6 or 8 Hand & Electrical N.A. E2
7PG1110-6***00 AR 106 2, 4 or 6 Electrical N.A. E2
7PG1111-1***00 AR 111 2, 4, 6 or 8 Self N.A. E2
7PG1111-2***00 AR 112 2, 4, 6 or 8 Hand N.A. E2
7PG1111-2***40 AR 112SB 1, 3, 5 or 7 Hand N.A. E2
7PG1111-3***00 AR 113 4, 6 or 8 Hand & Electrical N.A. E2
7PG1111-4***00 AR 114 4 or 6 Hand & Self N.A. E2
7PG1112-1***00 AR 121 2, 4, 6 or 8 Self N.A. E2
7PG1112-4***00 AR 124 4 or 6 Hand & Self N.A. E2
7PG1113-1***00 AR 131 2, 4 or 6 Self N.A. E2
7PG1113-3***00 AR 133 2, 4, 6 or 7 Hand & Electrical N.A. E2
7PG1113-6***00 AR 136 2, 4 or 6 Electrical N.A. E2
7PG1114-1***00 AR 141 2, 4 or 6 Self N.A. E2
7PG1110-1***0* AR 101T 2, 4 or 6 Self T1, T2, T3, T4 E2
7PG1112-3***0* AR 112T 2, 4 or 6 Hand T6 E2
7PG1113-3***0* AR 131T 2 or 4 Self T1, T2, T3 E2
7PG1114-1***0* AR 141T 2 or 4 Self T1, T2, T3 E2
MLFB Code Relay Type User available contacts Contact Reset Delay on Case Size
per element / total Arrangement Energisation/De-
number of user available Energisation
contacts
7PG1120-1***00 AR 201 2, 4 or 6 / 4,8 or 12 Self N.A. E2/E4
7PG1121-2***00 AR 212 2, 4 or 6 / 4,8 or 12 Hand N.A. E2/E4
7PG1121-2***40 AR 212SB 1, 3 or 5 / 2,6 or 10 Hand N.A. E4
7PG1123-1***00 AR 231 2 or 4 / 4 or 8 Self N.A. E2/E4
7PG1124-1***00 AR 241 2 or 4 / 4 or 8 Self N.A. E2/E4
7PG1120-1***0* AR 201T 2, 4 or 6 / 4,8 or 12 Self T1, T2, T3, T4 E2/E4
7PG1122-1***0* AR 211T 2 or 4 / 4 or 8 Self T1, T2, T3, T4 E2/E4
7PG1121-2***0* AR 212T 2 or 4 / 4 or 8 Hand T6 E4
7PG1122-1***0* AR 221T 2, 4 or 6 / 4,8 or 12 Self T1, T2, T3, T4 E2/E4
7PG1123-1***0* AR 231T 2 or 4 / 4 or 8 Self T1, T2, T3 E2/E4
7PG1124-1***0* AR 241T 2 or 4 / 4 or 8 Self T1, T2, T3 E2/E4

Table 1-3 Delay Times on De-Energisation

Nominal Time Maximum Number of contacts available
AR101T, AR111T, AR121T AR131T AR141T
AR201T, AR211T, AR221T AR231T AR241T
T1 Up to 100ms 6 4
T2 101 to 200ms 6 4
T3 201 to 300ms 4 2
T4 301 to 400ms 2 N.A.
Table 1-4 Delay Times on Energisation

Nominal Time Maximum Number of contacts available
AR112T, AR212T
T6 50ms 6
Relays are set within the range of 80% to 100% of nominal time.
1.1 Contact Reset

1.1.1 Self Reset
The output contacts of self reset relays are held in the operate position whilst the relay operate coil is energised.
1.1.2 Hand Reset

The contacts of hand reset relays are held in the operated position by a mechanical latch which is released by the
reset mechanism.
1.1.3 Electrical Reset

The contacts of electrically reset relays are held in the operated position by a mechanical latch which is released
by energising the reset coil.
1.1.4 Hand and Electrical Reset

Hand and electrical reset models can have the main contacts reset either by hand from a mechanical latch on
front cover or electrically via the reset coil.
1.1.5 Self and Hand Reset

Self and Hand reset models can have the main contacts reset either by hand from a push button on front cover or
via the self reset option discussed in 1.2.1.
1.2 Flag Reset
1.2.1 Self Reset
While the relay operate coil is energised a flag indicator is displayed.
1.2.2 Hand Reset

When the relay operate coil is energised, the flag indicator is displayed. The indicator remains visible until it is
reset by a mechanical lever operated by hand from the front cover of the relay.

1.2.3 Self Reset Reverse Acting
The relay operate coil is normally energised, while the coil de-energises the flag indicator is displayed.
1.2.4 Hand Reset Reverse Acting

The relay operate coil is normally energised, when the operate coil de-energises the flag indicator is displayed.
The indicator remains visible until it is reset by a mechanical lever operated by hand from the front cover of the
relay.
1.3 Special features
1.3.1 Delay on Energisation/De-Energisation
The suffix T indicates time delayed relays. The time delay is created by applying a slug to the coil of the relay.
The slug fitted at the armature end of the coil causes a delay on Energisation and a slug fitted at the heel end of
the slug causes a delay on De-Energisation. Table 1-2 and Table 1-3 show the range of AR relays that have
these delays applied and the delay times.
1.3.2 Series Break

The suffix SB identifies a relay with a series break contact to cut-off the operating coil, thus the relay burden
becomes zero after operation of this contact. Only available with AR relays which have hand reset contacts.
1.3.3 Suppression diode

The Suffix D indicates a relay fitted with a suppression diode across the coil to reduce the effects of back EMF on
switch off. Most of the DC operated Auxiliary relay range can be supplied with a suppression diode.

2 Description of Operation
2.1 7PG1110-1 (AR101)
This Auxiliary Relay can be specified with 2, 4, 6 or 8 user available contacts. The Relay can be powered from
either a DC or AC supply. For AC applications the supply to the operating coil is converted to DC by a full bridge
rectifier (This configuration is shown in Figure 2-1and Figure 2-2).
The relay is operated by the protection contact PR. The contacts are held in the operate position until RL1 is de-
energised, after this they return to there normal position. (Self Reset) An applications diagram and explanation
can be found in Applications 6.1.
There is no flag indicator on the front of the relay.
This relay is also available with 2 elements therefore doubling the number of user available contacts, the
7PG11201 (AR 201) is supplied with 4, 8 or 12 user available contacts.
This relay is also available with a delay on de-energisation, 7PG1110-1***0-*A** (AR101T) / 7PG1120-1***0-****
(AR201T). The AR 101T relay can be specified with 2, 4 or 6 user available contacts. The AR 201T relay can be
specified with 4, 8 or 12 user available contacts. The AR 101T / 201T can only be powered from a DC supply.
2.1.1 7PG1110-1**0 (AR101 2 contact) 7PG1110-1**1 (AR101 4 contact)
Figure 2-1 Functional Diagram: 7PG1110-1**0 and 7PG1110-1**1
Table 2-1 Contact Terminal Numbers (AR101) (2 contact and 4 contact)
Relay Type AR 101 (Max Terminal Numbers

Relay Type Number of B contacts) (2 Contact) (4 Contact)
1-3 2-4 1-3 2-4 5-7 6-8
7PG1110-1*A0/1 0 M M M M M M
7PG1110-1*B0/1 1 M B M B M M
7PG1110-1*C0/1 2 B B B B M M
7PG1110-1*D1 3 B B M B
7PG1110-1*E1 4 B B B B
Abbreviations:
B (Break), location of normally closed contact.
M (Make), location of normally open contact.

Relay Type (6 Contact) Terminal Numbers (8 Contact) Terminal Numbers

Relay Type AR 101 (Max 1-3 2-4 5-7 6-8 9-11 10-12 1-3 2-4 5-7 6-8 15-17 16-18 19-21 20-
Number of B 22
contacts)
7PG1110-1*A3/5 0 M M M M M M M M M M M M M M
7PG1110-1*B3/5 1 M B M M M M M M M M M B M M
7PG1110-1*C3/5 2 B B M M M M M B M M M B M M
7PG1110-1*D3/5 3 B B M B M M M B M M B B M M
7PG1110-1*E3/5 4 B B B B M M B B M M B B M M
7PG1110-1*F3/5 5 B B B B M B B B M M B B M B
7PG1110-1*G3/5 6 B B B B B B B B M B B B M B
7PG1110-1*H5 7 B B M B B B B B
7PG1110-1*J5 8 B B M B B B B B
Abbreviations:
Note: Contact pairing 5-7 on the 7PG1110-1**5 is always a make contact, it is therefore shown this way on
Figure 2-2.
2.1.3 7PG1110-1***0-0A*1 (AR101D)

This relay has the option of a back EMF suppression diode, available only when the Voltage rating (Vn) is DC.
The diagram below shows how the operation coil (RL1) is protected by the diode and a varistor.
Example of the back EMF supression diode.

2.2 7PG1110-3 (AR103)
This Auxiliary Relay can be specified with 4, 6 or 8 user available contacts. The Relay can be powered from either
a DC or AC supply. For AC applications the supply to the operating coil and reset coil is converted to DC by a full
bridge rectifier (This configuration is shown in Figure 2-3 and Figure 2-4).
The relay is operated by the protection contact PR. The relay can be reset either by hand or electrically by
operating the reset solenoid.
Relay Type AR 103 (Max

1-3 2-4 5-7 6-8 1-3 2-4 5-7 6-8 9-11 10-12
7PG1110-3*A1/3 0 M M M M M M M M M M
7PG1110-3*B1/3 1 M B M M M B M M M M
7PG1110-3*C1/3 2 B B M M B B M M M M
7PG1110-3*D1/3 3 B B M B B B M B M M
7PG1110-3*E1/3 4 B B B B B B B B M M
7PG1110-3*E3 5 B B B B M B
7PG1110-3*E3 6 B B B B B B
Abbreviations:

2.2.2 7PG1110-3**5 (AR103 8 contact)
7PG1110-3 (AR103)
2 8 1
4 Contact 3
6 5
8 7
10 9
12 11
16 15
18 17
20 19
22 21
24 23
26 25
PR +ve
13
RL1 - ve
14
+ve RESET
R1 -ve
27 28
SOLENOID
13 14
RL1 AC
Applications
27
Only
RESET 28
SOLENOID R1
Figure 2-4 Functional Diagram: 7PG1110-3**5
Table 2-4 Contact Terminal Numbers (AR103) (8 contact)

Relay Type Relay Type AR 103 (Max Number of B contacts) (8 Contact) Terminal Numbers
1-3 2-4 5-7 6-8 15-17 16-18 19-21 20-22
7PG1110-3*A5 0 M M M M M M M M
7PG1110-3*B5 1 M M M M M B M M
7PG1110-3*C5 2 M B M M M B M M
7PG1110-3*D5 3 M B M M B B M M
7PG1110-3*E5 4 B B M M B B M M
7PG1110-3*F5 5 B B M M B B M B
7PG1110-3*G5 6 B B M B B B M B
7PG1110-3*H5 7 B B M B B B B B
7PG1110-3*J5 8 B B M B B B B B
Abbreviations:
2.2.3 7PG1110-3***0-0A*1 (AR103D)


2.3 7PG1110-6 (AR106)
The relay is operated by the protection contact PR. The relay is reset electrically by operating the reset solenoid.
The relay has the option of a back EMF suppression diode available for the 6 contact relay only when the Voltage
rating (Vn) is DC.
Relay Type AR 106 (Max Number Terminal Numbers

Relay Type of B contacts) (2 Contact) (4 Contact)
1-3 2-4 1-3 2-4 5-7 6-8
7PG1110-6*A0/1 0 M M M M M M
7PG1110-6*B0/1 1 M B M B M M
7PG1110-6*C0/1 2 B B B B M M
7PG1110-6*D0/1 3 B B M B
7PG1110-6*E0/1 4 B B B B
Abbreviations:

2.3.2 7PG1110-6**3 (AR106 6 contact)
Relay Type Relay Type AR 106 (Max Number of B (6 Contact) Terminal Numbers
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1110-6*A3 0 M M M M M M
7PG1110-6*B3 1 M B M M M M
7PG1110-6*C3 2 B B M M M M
7PG1110-6*D3 3 B B M B M M
7PG1110-6*E3 4 B B B B M M
7PG1110-6*F3 5 B B B B M B
7PG1110-6*G3 6 B B B B B B
Abbreviations:
2.3.3 7PG1110-6***0-0A*1 (AR106D)


2.4 7PG1111-1 (AR111)
rectifier (This configuration is shown in Figure 2-7 and Figure 2-8).
energised, after this they return to there normal position. This is the relay operating as a self reset. An
applications diagram and explanation can be found in Applications 6.2.
The flag on the front of the relay is reset by hand.
This relay is also available with a delay on de-energisation, 7PG1111-1***0-**** (AR111T) / 7PG11211***0-****
(AR211T). The AR 111T relay can be specified with 2, 4 or 6 user available contacts. The AR 211T relay can be
specified with 4 or 8 user available contacts. The AR 111T / 211T can only be powered from a DC supply.

1-3 2-4 1-3 2-4 5-7 6-8
7PG1111-1*A0/1 0 M M M M M M
7PG1111-1*B0/1 1 M B M B M M
7PG1111-1*C0/1 2 B B B B M M
7PG1111-1*D1 3 B B M B
7PG1111-1*E1 4 B B B B
Abbreviations:

Relay Type AR 111 (6 Contact) Terminal Numbers (8 Contact) Terminal Numbers

Relay Type (Max Number of B 1-3 2-4 5-7 6-8 9-11 10-12 1-3 2-4 5-7 6-8 15-17 16-18 19-21 20-
contacts) 22
7PG1111-1*H5 7 B B M B B B B B
7PG1111-1*J5 8 B B M B B B B B
Abbreviations:
Figure 2-8.
2.4.3 7PG1111-1***0-0A*1 (AR111D)


2.5 7PG1111-2 (AR112)
The relay is operated by the protection contact PR. The contacts are held in the operate position by a mechanical
latch. The relay is reset by moving a lever on the front of the relay.
This relay is also available with a delay on de-energisation, 7PG1111-2***0-**** (AR 112T) / 7PG1121-2***0-****
(AR 212T). The AR 112T relay can be specified with 2, 4 or 6 user available contacts. The AR 212T relay can be

1-3 2-4 1-3 2-4 5-7 6-8
7PG1111-2*A0/1 0 M M M M M M
7PG1111-2*B0/1 1 M B M B M M
7PG1111-2*C0/1 2 B B B B M M
7PG1111-2*D1 3 B B M B
7PG1111-2*E1 4 B B B B
Abbreviations:


contacts) 22
7PG1111-2*H5 7 B B M B B B B B
7PG1111-2*J5 8 B B M B B B B B
Abbreviations:
Figure 2-10.
2.5.3 7PG1111-2***0-0A*1 (AR112D)


2.6 7PG1111-2***4 (AR112SB)
This Auxiliary Relay can be specified with 1, 3, 5 or 7 user available contacts†. The Relay can be powered from
rectifier (see Figure 2-11 and Figure 2-12).
The contacts are held in the operate position by a mechanical latch. The relay is reset by pressing a lever on the
front of the relay.
Operation of Protection Relay (PR) contact causes RL1 to operate. The operation of RL1 causes SB (Series
Break) contact to open therefore removing the supply to RL1 and reducing its burden to zero.
7PG11212***4 (AR 212SB) is supplied with 2, 6 or 10 user available contacts††.
†The MLFB code quotes the total number of contacts i.e. 2, 4, 6 or 8 contacts, this is correct but there are 1, 3, 5 or 7 user
available contacts, the extra contact is used as the SB (Series Break).
††The MLFB code quotes 2, 4, or 6 contacts per element (4, 8, or 12 in total) providing 1, 3, or 5 contacts per element (2, 6 or
10 in total) user available contacts, the extra contact pairings are used as the SB (Series Break) in each element.
2.6.1 7PG1111-2**0 (AR112 2 contact (1 User available contact)) 7PG1111-2**1

(AR112 4 contact (3 User available contacts))
Table 2-11 Contact Terminal Numbers (AR112SB) (2 contact and 4 contact)
Relay Type AR 112SB (Max Terminal Numbers

1-3 2-4 1-3 2-4 5-7 6-8
7PG1111-2*A04/14 0 SB M SB M M M
7PG1111-2*B04/14 1 SB B SB B M M
7PG1111-2*C14 2 SB B M B
7PG1111-2*D14 3 SB B B B
Abbreviations:

2.6.2 7PG1111-2**3 (AR112 6 contact (5 User available contacts)) 7PG1111-2**5

(AR112 8 contact (7 User available contacts))
Table 2-12 Contact Terminal Numbers (AR112SB) (6 contact and 8 contact)

Relay Type (Max Number of B 1-3 2-4 5-7 6-8 9-11 10-12 1-3 2-4 5-7 6-8 15-17 16-18 19-21 20-22
contacts)
7PG1111-2*A34/54 0 SB M M M M M SB M M M M M M M
7PG1111-2*B34/54 1 SB B M M M M SB M M M M B M M
7PG1111-2*C34/54 2 SB B M B M M SB B M M M B M M
7PG1111-2*D34/54 3 SB B B B M M SB B M M B B M M
7PG1111-2*E34/54 4 SB B B B M B SB B M M B B M B
7PG1111-2*F34/54 5 SB B B B B B SB B M B B B M B
7PG1111-2*G54 6 SB B M B B B B B
7PG1111-2*H54 7 SB B B B B B B B
Abbreviations:
Note: Contact pairing 5-7 on the 7PG1110-1**5 is always a make contact, it is therefore shown this way on Figure
2-2.
2.6.3 7PG1111-2***4-0A*1 (AR112 SB D)


2.7 7PG1111-3 (AR113)
The relay is operated by the protection contact PR. The relay can be reset either by hand or electrically by
operating the reset solenoid.
2.7.1 7PG1111-3**0 (AR113 4 contacts) 7PG1111-3**1 (AR113 6 contacts)
Relay Type AR 113 (Max

1-3 2-4 5-7 6-8 1-3 2-4 5-7 6-8 9-11 10-12
7PG1111-3*A1/3 0 M M M M M M M M M M
7PG1111-3*B1/3 1 M B M M M B M M M M
7PG1111-3*C1/3 2 B B M M B B M M M M
7PG1111-3*D1/3 3 B B M B B B M B M M
7PG1111-3*E1/3 4 B B B B B B B B M M
7PG1111-3*E3 5 B B B B M B
7PG1111-3*E3 6 B B B B B B
Abbreviations:

2.7.2 7PG1111-3**5 (AR113 8 contacts)
7PG1111-3 (AR113)
2 8 1
4 Contact 3
6 5
8 7
10 9
12 11
16 15
18 17
20 19
22 21
24 23
26 25
PR +ve
13
RL1 - ve
14
+ve RESET
R1 -ve
27 28
SOLENOID
13 14
RL1 AC
Applications
27
Only
RESET 28
SOLENOID R1

Relay Type Relay Type AR 113 (Max Number of B contacts) (8 Contact) Terminal Numbers
1-3 2-4 5-7 6-8 15-17 16-18 19-21 20-22
7PG1111-3*A5 0 M M M M M M M M
7PG1111-3*B5 1 M M M M M B M M
7PG1111-3*C5 2 M B M M M B M M
7PG1111-3*D5 3 M B M M B B M M
7PG1111-3*E5 4 B B M M B B M M
7PG1111-3*F5 5 B B M M B B M B
7PG1111-3*G5 6 B B M B B B M B
7PG1111-3*H5 7 B B M B B B B B
7PG1111-3*J5 8 B B M B B B B B
Abbreviations:
2-5.
2.7.3 7PG1111-3***0-0A*1 (AR113D)


2.8 7PG1111-4 (AR114)
This Auxiliary Relay can be specified with 4 or 6 user available contacts. The Relay can be powered from either a
DC or AC supply. For AC applications the supply to the operating coil is converted to DC by a full bridge rectifier
(This configuration is shown in Figure 2-15 and Figure 2-16).
The relay is normally energised. The relay operates when RL1 is de-energised, the SR (self reset) contacts are
held in the operate position until RL1 is energised, after this they return to there normal position. The HR (hand
reset) contacts are held in the operate position while RL1 is energised, after this they are held in the operated
position by a mechanical latch which is released by a reset mechanism on the front of the relay.
2.8.1 7PG1111-4**1 (AR114 4 contact)
Contact Configuration
Relay Type
HR SR 1-3 2-4 5-7 6-8
7PG1111-4CC12 2M 2M M M M M
7PG1111-4CC12 2M 1M 1B M B M M
7PG1111-4CC12 2M 2B B B M M
7PG1111-4CC11 2B 2M M M B B
7PG1111-4CC11 2B 1M 1B M B B B
7PG1111-4CC11 2B 2B B B B B
Abbreviations:
SR, Self Reset contacts
HR, Hand Reset contacts.

2.8.2 7PG1111-4**3 (AR114 6 contact)
Relay Type
HR SR 1-3 2-4 5-7 6-8 9-11 10-12
7PG1111-4GA32 2M 4M M M M M M M
7PG1111-4FB32 2M 3M 1B M B M M M M
7PG1111-4EC32 2M 2M 2B B B M M M M
7PG1111-4EC32 2M 1M 3B B B M B M M
7PG1111-4CE32 2M 4B B B B B M M
7PG1111-4FB33 1M 1B 4M M M M M B M
7PG1111-4DD33 1M 1B 2M 2B B B M M B B
7PG1111-4EC31 2B 4M M M M M B B
7PG1111-4DD31 2B 3M 1B M B M M B B
7PG1111-4CE31 2B 2M 2B B B M M B B
7PG1111-4BF31 2B 1M 3B B B M B B B
7PG1111-4AG31 2B 4B B B B B B B
Abbreviations:
2.8.3 7PG1111-4****-0A*1 (AR114D)


2.9 7PG1112-1 (AR121)
The relay is normally energised. The relay operates when RL1 is de-energised. When the relay is energised the
contacts return to there normal position. This is the relay operating as a self reset.
The flag on the front of the relay is reset by hand and is reverse acting (indicates that RL1 Is de-energised).
This relay is also available with a delay on de-energisation, 7PG1112-1***0-**** (AR121T) / 7PG1122-1***0-****
(AR 221T). The AR 121T relay can be specified with 2, 4 or 6 user available contacts. The AR 221T relay can be
specified with 4, 8 or 12 user available contacts. The AR 121T / AR 221T can only be powered from a DC supply.

1-3 2-4 1-3 2-4 5-7 6-8
7PG1112-1*A0/1 0 M M M M M M
7PG1112-1*B0/1 1 M B M B M M
7PG1112-1*C0/1 2 B B B B M M
7PG1112-1*D1 3 B B M B
7PG1112-1*E1 4 B B B B
Abbreviations:


contacts) 22
7PG1112-1*H5 7 B B M B B B B B
7PG1112-1*J5 8 B B M B B B B B
Abbreviations:
2-2.
2.9.3 7PG1112-1***0-0A*1 (AR121D)


2.10 7PG1112-4 (AR124)
This Auxiliary Relay can be specified with 4 or 6 user available contacts. The Relay can be powered from either a
DC or AC supply. For AC applications the supply to the operating coil is converted to DC by a full bridge rectifier
(This configuration is shown in Figure 2-19 and Figure 2-20).
The relay is normally energised. The relay operates when RL1 is de-energised, the SR (self reset) contacts are
held in the operate position until RL1 resets (is energised), after this they return to there normal position. The HR
(hand reset) contacts are held in the operate position while RL1 is un-energised. If the relay Rests (is energised)
the hand reset contacts remain in the operate state. The hand reset contacts are reset by the flag mechanism on
the front of the relay.
The flag on the front of the relay is reset by hand and is reverse acting (indicates that RL1 has de-energised
(operated)).
2.10.1 7PG1112-4**1 (AR124 4 contact)
Table 2-19 Contact Terminal Numbers (AR124) (4 Contact)
Relay Type
HR SR 1-3 2-4 5-7 6-8
7PG1112-4CC12 2M 2M M M M M
7PG1112-4CC12 2M 1M 1B M B M M
7PG1112-4CC12 2M 2B B B M M
7PG1112-4CC11 2B 2M M M B B
7PG1112-4CC11 2B 1M 1B M B B B
7PG1112-4CC11 2B 2B B B B B
Abbreviations:

2.10.2 7PG1112-4**3 (AR124 6 contact)
Table 2-20 Contact Terminal Numbers (AR124) (6 Contact)
Relay Type
HR SR 1-3 2-4 5-7 6-8 9-11 10-12
7PG1112-4GA32 2M 4M M M M M M M
7PG1112-4FB32 2M 3M 1B M B M M M M
7PG1112-4EC32 2M 2M 2B B B M M M M
7PG1112-4EC32 2M 1M 3B B B M B M M
7PG1112-4CE32 2M 4B B B B B M M
7PG1112-4FB33 1M 1B 4M M M M M B M
7PG1112-4DD33 1M 1B 2M 2B B B M M B B
7PG1112-4EC31 2B 4M M M M M B B
7PG1112-4DD31 2B 3M 1B M B M M B B
7PG1112-4CE31 2B 2M 2B B B M M B B
7PG1112-4BF31 2B 1M 3B B B M B B B
7PG1112-4AG31 2B 4B B B B B B B
Abbreviations:
2.10.3 7PG1112-4****-0A*1 (AR124D)


2.11 7PG1113-1 (AR131)
rectifier (This configuration is shown in Figure 2-21and Figure 2-22).
energised, after this they return to there normal position. This is the relay operating as a self reset.
The flag on the front of the relay is self reset.
7PG11231 (AR 231) is supplied with 4 or 8 user available contacts.
This relay is also available with a delay on de-energisation, 7PG1113-1aan0-nAan (AR131T) / 7PG1123-1***0-
*A** (AR231T). The AR 131T relay can be specified with 2 or 4 user available contacts. The AR 231T relay can
be specified with 4 or 8 user available contacts. The AR 131 / AR 231 can only be powered from a DC supply.

1-3 2-4 1-3 2-4 5-7 6-8
7PG1113-1*A0/1 0 M M M M M M
7PG1113-1*B0/1 1 M B M B M M
7PG1113-1*C0/1 2 B B B B M M
7PG1113-1*D1 3 B B M B
7PG1113-1*E1 4 B B B B
Abbreviations:

2.11.1.1 7PG1113-1**3 (AR131 6 contact)
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1113-1*A3 0 M M M M M M
7PG1113-1*B3 1 M B M M M M
7PG1113-1*C3 2 B B M M M M
7PG1113-1*D3 3 B B M B M M
7PG1113-1*E3 4 B B B B M M
7PG1113-1*F3 5 B B B B M B
7PG1113-1*G3 6 B B B B B B
Abbreviations:
2.11.2 7PG1113-1***0-0A*1 (AR131D)


2.12 7PG1113-3 (AR133)
The relay is operated by the protection contact PR. The Operation of RL1 causes RL1-A to close, therefore
allowing the reset solenoid to be operated if the supply voltage is applied between pin 27 and pin 28. The relay
can also be reset by hand.

1-3 2-4 1-3 2-4 5-7 6-8
7PG1113-3*A0/1 0 M M M M M M
7PG1113-3*B0/1 1 M B M B M M
7PG1113-3*C0/1 2 B B B B M M
7PG1113-3*D1 3 B B M B
7PG1113-3*E1 4 B B B B
Abbreviations:

2.12.2 7PG1113-3**3 (AR133 6 contact) 7PG1113-3**5 (AR133 8 contact (7 User

available contacts))

Relay Type (Max Number of B 1-3 2-4 5-7 6-8 9-11 10-12 1-3 2-4 5-7 6-8 15-17 16-18 20-22
contacts)
7PG1113-3*A3/5 0 M M M M M M M M M M M M M
7PG1113-3*B3/5 1 M B M M M M M M M M M B M
7PG1113-3*C3/5 2 B B M M M M M B M M M B M
7PG1113-3*D3/5 3 B B M B M M M B M M B B M
7PG1113-3*E3/5 4 B B B B M M B B M M B B M
7PG1113-3*F3/5 5 B B B B M B B B M M B B B
7PG1113-3*G3/5 6 B B B B B B B B M B B B B
7PG1113-3*H5 7 B B B B B B B
Abbreviations:
2.12.3 7PG1113-3***0-0A*1 (AR133D)


2.13 7PG1113-6 (AR136)
The relay is operated by the protection contact PR. The relay is reset electrically by operating the reset solenoid.
The relay has the option of a back EMF suppression diode available for the 6 contact relay only when the Voltage
rating (Vn) is DC.
Relay Type AR 136 (Max Number Terminal Numbers

Relay Type of B contacts) (2 Contact) (4 Contact)
1-3 2-4 1-3 2-4 5-7 6-8
7PG1113-6*A0/1 0 M M M M M M
7PG1113-6*B0/1 1 M B M B M M
7PG1113-6*C0/1 2 B B B B M M
7PG1113-6*D0/1 3 B B M B
7PG1113-6*E0/1 4 B B B B
Abbreviations:

2.13.2 7PG1113-6**3 (AR136 6 contact)
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1113-6*A3 0 M M M M M M
7PG1113-6*B3 1 M B M M M M
7PG1113-6*C3 2 B B M M M M
7PG1113-6*D3 3 B B M B M M
7PG1113-6*E3 4 B B B B M M
7PG1113-6*F3 5 B B B B M B
7PG1113-6*G3 6 B B B B B B
Abbreviations:
2.13.3 7PG1113-6***0-0A*1 (AR136D)


2.14 7PG1114-1 (AR141)
energised, after this they return to there normal position. This is the relay operating as a self reset.
7PG11241 (AR 241) is supplied with 4 or 8 user available contacts.
This relay is also available with a delay on de-energisation, 7PG1114-1***0-*A** (AR 141T) / 7PG1124-1***0-*A**
(AR 241T). The AR 141 relay can be specified with 2 or 4 user available contacts. The AR 241 relay can be

1-3 2-4 1-3 2-4 5-7 6-8
7PG1114-1*A0/1 0 M M M M M M
7PG1114-1*B0/1 1 M B M B M M
7PG1114-1*C0/1 2 B B B B M M
7PG1114-1*D1 3 B B M B
7PG1114-1*E1 4 B B B B
Abbreviations:

2.14.2 7PG1114-1**3 (AR141 6 contact)
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1114-1*A3 0 M M M M M M
7PG1114-1*B3 1 M B M M M M
7PG1114-1*C3 2 B B M M M M
7PG1114-1*D3 3 B B M B M M
7PG1114-1*E3 4 B B B B M M
7PG1114-1*F3 5 B B B B M B
7PG1114-1*G3 6 B B B B B B
Abbreviations:
2.14.3 7PG1114-1***0-0A*1 (AR141D)


2.15 7PG1110-7AE10-0A*0 (AR 901)
This Auxiliary Relay has 4 user available contacts, it has been designed for a specific function to be used in
conjunction with the 7SR23 DAD relay to act as a CT shorting Relay. The Relay is powered from a DC supply.
After initial operation of RL1 due to the closing of the PR the supply to RL1 is cut by the break contact RL1-A. The
output contacts break and are held in this position by a mechanical latch. This is the normal state of the relay and
contacts.
Energisation of the Reset solenoid causes the relay to operate and the output contacts to make (short out
connected CTs). An applications diagram and explanation can be found in Applications 6.3.
The relay is reset electrically by operating RL1.
2.15.1 7PG1110-7AE10-0A*0 (AR 901)
Figure 2-29 Functional Diagram: 7PG1110-7AE10-0A*0
Table 2-29 Contact Terminal Numbers (AR901)
AR 901 Number of B contacts Terminal Numbers

Relay Type 1-2 3-4 5-6 7-8
7PG1110-7AE10-0A*0 4 B B B B
Note: The unconventional contact numbering.
Abbreviations:

3 Performance Specification
Technical Information
3.1.1 Rated Voltage Vn (AC)
Rated Voltage Vn (AC) Operating range

63.5 V
110 V 80% to 110% of Vn
220 V
240 V
3.1.2 Rated Voltage Vn (DC)
Rated Voltage Vn (DC) Operating range

12 V
24 V
30 V 70% to 115% of Vn
50 V
125 V
240 V
3.1.3 Nominal Burdens

AR relays have a nominal burden of 3 to 5 W/VA depending upon rating. Rectified A.C. relays nominal power
factor = 0.96.
3.1.4 Contacts
Attribute Value
Make and Carry continuously 1250VAa.c. or 1250Wd.c. within limits of 660V and 5A
Make and carry for 3 seconds 7500VAa.c. or 7500Wd.c. within limits of 660V and 30A
Break 1250VAa.c. or 100W (resistive) d.c. or 50W (inductive) d.c. within limits of 250V and 5A
Minimum recommended load 0.5 Watt limits 10mA or 5V
Minimum number of operations 10,000 operations, within the maximum contact loading specified.

3.2 Environmental
Temperature Humidity Vibration Shock and bump
IEC68-2-1/2 and BS2011(1977) IEC 68-2-3
Operating -10°C to +55°C 56 days at 95% RH and 40°C IEC 255-21-1 Class l. IEC 255-21-2 and BS142, 1.5.2
(1989)
Storage -25°C to +70°C Relays meet the requirements with

respect to shock and bump testing
for Class 1 severity.
3.3 Insulation
IEC 60255-5 RMS levels for 1 minute

Between Contacts to earth and to the coil 2.0KV
Between any case terminal and earth 2.0KV
Between case terminals of independent circuits 2.0KV
Across normally open contacts 1.0KV
3.4 Transient Overvoltage

IEC 60255-5
Between all terminals and earth or between any two independent 5 Kv 1.2/50 s 0.5J
circuits without damage or flashover.

4 Installation
4.1 Unpacking, Storage and Handling
On receipt remove the relay from the container in which it was received and inspect it for obvious damage. It is
recommended that the relay not be removed from its case.
If damage has been sustained a claim should be immediately be made against the carrier, also inform Siemens
Protection Devices Limited, and the nearest Siemens agent.
When not required for immediate use, the relay should be returned to its original carton and stored in a clean, dry
place.
The relay contains static sensitive devices, which are susceptible to damage due to static discharge. The relay’s
electronic circuits are protected from damage by static discharge when the relay is housed in its case.
There can be no requirement to disassemble any relay, since there are no user serviceable parts in the relay. If
any modules have been tampered with, then the guarantee will be invalidated. Siemens Protection Devices
Limited reserves the right to charge for any subsequent repairs.
4.2 Wiring
The product should be wired according to the scheme requirements, with reference to the appropriate wiring
diagram.
4.3 Front Cover

The front cover provides additional securing of the relay element within the case. The relay cover should be in
place during normal operating conditions.
4.4 Fixings
4.4.1 Crimps
Ring tongued crimps with 90 bend are recommended.
4.4.2 Panel Fixings

Typical mounting screw kit per Relay consists of:
4 M4x10mm Screws
4 M4 Nuts
4 M4 Lock Washers
Typical rear terminal block fixing kit (1kit per terminal block fitted to relay) Consists of:
28 M4, 8mm Screws
28 M4 Lock Washer

4.5 Relay Dimensions and Panel Fixings
Relays are supplied in either the E2 or E4 epsilon cases.
4.5.1 E2 Case Dimensions
221.5 mm
150 mm
13.5
mm
44 mm
51.5 mm
151.5 177 mm
150 mm
mm
Side view of E2 case Front view of E2 case Front view of E2 front cover
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
Side view of E2 case with front cover attached E2 Terminal Numbering Viewed from Rear

221.5 mm
13.5
150 mm
mm
96 mm
103.5 mm
151.5 177 mm
150 mm
mm
RH-element LH-element
1 2 1 2
3 4 3 4
5 6 5 6
7 8 7 8
9 10 9 10
11 12 11 12
13 14 13 14
15 16 15 16
17 18 17 18
19 20 19 20
21 22 21 22
23 24 23 24
25 26 25 26
27 28 27 28

5 Maintenance
5.1 Safety
The commissioning and future maintenance of this equipment should only be carried out by skilled personnel
trained in protective relay operation and capable of observing all the necessary safety precautions and regulations
appropriate to this equipment and also the associated primary plant.
Equipment should be isolated from auxiliary supplies and the circuit breaker trip circuit prior to commencing any
work on an installed product.
5.2 Unpacking, Handling and Storage

On receipt unpack the relay and inspect for any obvious damage.
If damage has been sustained a claim should immediately be made against the carrier, also inform Siemens and
the nearest Siemens agent.
When not immediately required, return the relay to it’s carton and store in a clean, dry place.
5.3 Preliminary Tests

Check that the relay operating voltage (and reset voltage if a reset coil is fitted) are correct for the auxiliary
voltage to be used. In some instances relays are to be used with the coil in a series with a voltage dropper
resistor, this is advised on the Order Acknowledgement and shown on the relay label as “+Ext R”, suitable
resistors are supplied with the relay, ensure that such resistors are mounted vertical, and secure and wired to the
correct relay coil.
Isolate from the auxiliary supply(s) by removing fuses and line as necessary.
Physically check the wiring to the relay terminals for security and prove that it is wired correctly to the circuit
schematic wiring diagrams.
5.4 Mechanical Settings

It should not be necessary to adjust settings during routine tests unless parts have been replaced or other repairs
carried out. Adjustment of one setting will often influence another, therefore all settings must be checked after the
final adjustment.
5.5 Contacts
Contact tips are fine silver on copper and should only be burnished if any pitting has occurred. Contact pressures
are set by gentle pressure with contact setting pliers near to the contact stack assembly, during this operation
avoid putting any stress on the contact actuating comb. Contact pressures should be measured using an
accurate gram gauge at the tip of the contact leaf.

6 Applications
6.1 AR 101 Trip Relay Auto Reset interlocking Relay
Figure 6-1 Applications Diagram: 7PG1110-1 (AR 101)
Figure 6-1 shows the AR 101 used as a Trip Relay Auxiliary Relay in a Trip Relay Auto Reset Scheme. The AR
101 is a self reset relay; Figure 6-1 shows the scheme in it de-energised state, the AR101 is a normally de-
energised relay.
The operation of the Protection Relay contact will cause the Protection Trip Relay to operate and latch. The
AR101 Relay will also operate for as long as the Protection Relay remains operated, when the fault has been
cleared the Protection will reset, allowing this AR101 to reset and complete the connection to the Trip Relay
Reset Coil.
Once the associated timer has expired (TD10 when the line isolator is closed, TD120 when the line isolator is
open) the trip relay will be reset.
If the operation of the Trip Relay (and circuit breaker) fails to clear the fault, the protection remains operated, the
AR101 energised and the TR Reset Coil is isolated from the timer outputs. This prevents the resetting of the Trip
Relay until the fault is cleared.

6.2 AR 111 Intertrip Receive Trip Relay Auto Reset scheme
Figure 6-2 shows the AR 111 used as a Trip Relay Auxiliary Relay in a Trip Relay Auto Reset Scheme. The AR
111 is a self reset relay; Figure 6-2 shows the scheme in it de-energised state, the AR111 is a normally de-
energised relay.
The AR 111 is used in this application instead of the AR 101 because of its flag indicator. A Flag is required to
show an Intertrip signal is still being received from the remote end of the scheme and therefore the Intertrip
Receive Trip Relay (TR231) can’t be reset.
The operation of the intertripping unit will cause the Intertrip Receive Trip Relay to operate and latch. The AR111
Relay will also operate for as long as the Intertrip Receive Trip Relay remains operated, when the fault has been
cleared the intertripping unit will reset, allowing this AR111 to reset and complete the connection to the Trip Relay
Reset Coil.
Once the associated timer has expired (TD10 when the line isolator is closed, TD120 when the line isolator is
open) the trip relay will be reset.
If the operation of the Trip Relay (and circuit breaker) fails to clear the fault, the protection remains operated, the
AR111 energised and the TR Reset Coil is isolated from the timer outputs. This prevents the resetting of the Trip
Relay until the fault is cleared.

6.3 AR 901 Current Transformer Shorting Relay Scheme
Figure 6-3 shows the AR 901 in a CT Shorting scheme. Figure 6-3 shows the AR 901 and its associated
contacts in there un-energised state. The AR 901 is electrically reset.
When the protection healthy is ‘on’ and the zone switch out is ‘off’, RL1 is energised causing the output contacts
of the AR 901 to break meaning the current transformers are in service (not shorted) the output contacts are held
in this position by a mechanical latch. The supply to RL1 breaks (RL1-A breaks) and a path from the protection
relay to the reset coil of the AR 901 is made (RL1-B makes). (This is the AR 901 in its normal state).
If the zone switch out changes state to ‘on’ and the protection healthy remains ‘on’ the reset coil will be operated,
this will cause the output contacts to make (Short the CT). The supply to the reset coil is then cut by RL1-B
breaking. The connection from the protection relay to RL1, is made By RL1-A making. (This is the AR 901
operating). The relay will also operate if the protection healthy changes state to ‘off’ (after RL1 has been
energised).


MR – Measuring Relay
7PG13 – MR Relays
Measuring Relay
2013 First Issue

Contents
1 Introduction ...............................................................................................................................4
1.1 Contact Reset: Self Reset ....................................................................................................5
2 Description of Operation...........................................................................................................6
2.1 7PG1310-1 (MR101) ............................................................................................................6
2.1.1 7PG1310-1**0 (MR101 2 contact) 7PG1310-1**1 (MR101 4 contact) ......................6
2.2 7PG1311-1 (MR111) ............................................................................................................7
2.2.1 7PG1311-1**0 (MR111 2 contact) 7PG1311-1**1 (MR111 4 contact) ......................7
2.3 7PG1310-2 (MR102) ............................................................................................................8
2.3.1 7PG1310-2**0 (MR102 2 contact) 7PG13110-2**1 (MR102 4 contact) ....................8
2.4 7PG1311-2 (MR112) ............................................................................................................9
2.4.1 7PG1311-2**0 (MR112 2 contact) 7PG13111-2**1 (MR112 4 contact) ....................9
3.1 Contacts.............................................................................................................................10
3.2 Indication ...........................................................................................................................10
3.3 Environmental ....................................................................................................................10
3.4 Insulation ...........................................................................................................................10
4 Installation ...............................................................................................................................11
4.2 Wiring ................................................................................................................................11
4.3 Front Cover........................................................................................................................11
4.4 Fixings ...............................................................................................................................11
4.4.1 Crimps...................................................................................................................11
4.4.2 Panel Fixings .........................................................................................................11
5 Maintenance.............................................................................................................................13
5.1 Safety ................................................................................................................................13
5.4 Contacts.............................................................................................................................13
6 Applications.............................................................................................................................14
6.1 MR AC Measuring Relay ....................................................................................................14
Figure 6-1 Applications Diagram: MR AC Measuring Relay ............................................14
List of Figures
Figure 2-1 Functional Diagram: 7PG1310-1aa0 and 7PG1310-1aa1................................................6
Figure 6-1 Applications Diagram: MR AC Measuring Relay ............................................................14

List of Tables
Table 2-1 Contact Terminal Numbers (MR101) ...................................................................................6
Table 2-2 Contact Terminal Numbers (MR111) ...................................................................................7
Table 2-3 Contact Terminal Numbers (MR 102) ..................................................................................8
Table 2-3 Contact Terminal Numbers (MR 112) ..................................................................................9

1 Introduction
7PG1310-1 (MR101)
7PG1311-1 (MR111)
7PG1310-2 (MR102)
7PG1311-2 (MR112)
Type MR relays are a range of electro-mechanical relays complying to BS142. They can be supplied with either 2
or 4 user available self reset contacts. This range of relays use the same electro-mechanical assemblies as type
AR family of relays with a specific operating point. MR relays have a consistent positive action and a long service
life.

First Digit Second Digit – Type of Flag Third Digit – Setting Type
Number of 0 No Flag 1 Fixed
Identical
Elements 1 Hand reset 2 Variable with plug bridge
Type MR relays are intended for use where a precise level of a.c. current is required to operate the relay. Type
MR relays are robust and reliable in operation, suitable for instantaneous overcurrent or earth fault protection
and/or in conjunction with other protection systems or plant. MR relays are used entirely for AC applications and
are therefore fitted with an AC core.
Fixed setting relays (MR101, MR111) are factory-set to a specific operating point from the following list:
0.1 A
0.2 A
0.25 A to 0.33 A
0.4 A to 0.5 A
0.8 A to 1.0 A
2.0 A to 2.5 A
5.0 A
Note: Where a range is shown this indicates the relay coil operating range. A customer can select a single setting
within this range.
Variable setting relays (MR102, MR112) have an adjustable setting selected by a 7step plug bridge. The variable
settings options are:
0.1 A to 0.4 A (0.10 A, 0.15 A, 0.2 A, 0.25 A, 0.30 A, 0.35 A, 0.40 A)
0.5 A to 2.0 A (0.5 A, 0.75 A, 1.0 A, 1.25 A, 1.50 A, 1.75 A, 2.0 A)
1.0 A to 4.0 A (1.0 A, 1.5 A, 2.0 A, 2.5 A, 3.0 A, 3.5 A, 4.0 A)

MLFB Code Relay Number of user Flag Reset Contact Reset Setting Case Size
Type available Contacts Arrangement Arrangement Type
7PG1310-1***0-0A*0 MR 101 2 or 4 No Flag Self Fixed E2
7PG1310-1***0-0A*0 MR 111 2 or 4 Hand reset flag Self Fixed E2
7PG1310-2***0-0A*0 MR 102 2 or 4 No Flag Self Variable E2
7PG1310-2***0-0A*0 MR 112 2 or 4 Hand reset flag Self Variable E2
MR101 and MR111 can be specified with any combination of make and break contacts.
MR102 and MR112 can be specified with either 2 make contacts and 2 break contacts or 4 make contacts.
1.1 Contact Reset: Self Reset


2.1 7PG1310-1 (MR101)
This MR Relay can be specified with 2 or 4 user available contacts. The Relay is powered from an AC supply.
The AC current level at which the relay coil operates can be specified from a list of options in the MLFB code. The
relay is normally de-energised.
The relay is operated (energised) when the AC current flowing exceeds the current setting of RL1. The user
available output contacts are held in the operate position until RL1 is de-energised, after this they return to there
normal position.
2.1.1 7PG1310-1**0 (MR101 2 contact) 7PG1310-1**1 (MR101 4 contact)
Table 2-1 Contact Terminal Numbers (MR101)
Relay Type MR 101 (Max Terminal Numbers

1-3 2-4 1-3 2-4 5-7 6-8
7PG1310-1*A0/1 0 M M M M M M
7PG1310-1*B0/1 1 M B M B M M
7PG1310-1*C0/1 2 B B B B M M
7PG1310-1BD1 3 B B M B
7PG1310-1AE1 4 B B B B
Abbreviations:

2.2 7PG1311-1 (MR111)
The AC current level at which the relay coil operates can be specified from a list of options in the MLFB code. The
relay is normally de-energised.
The relay is operated (energised) when the AC current flowing exceeds the current setting of RL1. The user
available output contacts are held in the operate position until RL1 is de-energised, after this they return to there
normal position.
There is a flag indicator on the front of the relay. The flag is reset by hand.
Table 2-2 Contact Terminal Numbers (MR111)

1-3 2-4 1-3 2-4 5-7 6-8
7PG1311-1*A0/1 0 M M M M M M
7PG1311-1*B0/1 1 M B M B M M
7PG1311-1*C0/1 2 B B B B M M
7PG1311-1BD1 3 B B M B
7PG1311-1AE1 4 B B B B
Abbreviations:

2.3 7PG1310-2 (MR102)
The AC current level at which the relay coil operates is selected using the 7 step plug bridge. The relay is
normally de-energised.
The relay is operated (energised) when the AC current flowing in the RL1 exceeds the current setting of RL1. The
user available output contacts are held in the operate position until RL1 is de-energised, after this they return to
there normal position.
Table 2-3 Contact Terminal Numbers (MR 102)

1-3 2-4 1-3 2-4 5-7 6-8
7PG1310-2*A*A* 0 M M M M M M
7PG1310-2CC10A* 2 B B M M
Abbreviations:

2.4 7PG1311-2 (MR112)
The AC current level at which the relay coil operates is selected using the 7 step plug bridge. The relay is
normally de-energised.
The relay is operated (energised) when the AC current flowing in the RL1 exceeds the current setting of RL1. The
user available output contacts are held in the operate position until RL1 is de-energised, after this they return to
there normal position.
There is a flag indicator on the front of the relay. The flag is reset by hand.
Table 2-4 Contact Terminal Numbers (MR 112)

1-3 2-4 1-3 2-4 5-7 6-8
7PG1311-2*A*A* 0 M M M M M M
7PG1311-2CC10A* 2 B B M M
Abbreviations:

3.1 Contacts
Attribute Value
1250VAa.c. or 100W (resistive) d.c. or 50W (inductive) (L/R = 0.04) d.c. within limits of 250V
Break
and 5A
3.2 Indication
7PG13111 (MR111) are fitted with a hand reset mechanical flag indicator.
7PG13112 (MR112) are fitted with a hand reset mechanical flag indicator.
3.3 Environmental
IEC68-2-1/2 and BS2011(1977) IEC 68-2-3
(1989)

3.4 Insulation
7PG13 Relays will withstand:

5kV 1.2/50µs waveform as IEC 255-4
2kV rms 50Hz for 1minute (2.5kV for 1s) between all terminals and earth
1kV rms 50Hz for 1 minute across normally open contacts to IEC 255-5 and BS142

4 Installation
place.
4.2 Wiring
diagram.
4.3 Front Cover

4.4 Fixings
4.4.1 Crimps
4.4.2 Panel Fixings

4 M4x10mm Screws
4 M4 Nuts
4 M4 Lock Washers
28 M4, 8mm Screws
28 M4 Lock Washer

Relays are supplied in the E2 Epsilon case.
221.5 mm
150 mm
13.5
mm
44 mm
51.5 mm
151.5 177 mm
150 mm
mm

5 Maintenance
5.1 Safety

correct relay coil.

final adjustment.
5.4 Contacts

6 Applications
6.1 MR AC MEASURING RELAY
Figure 6-1 Applications Diagram: MR AC Measuring Relay

All of the MR relays are manufactured with an AC operating coil (RL1), this allows the relay to be connected
directly to the secondary of a current transformer. Figure 6-1 shows a MR relay connected to provide phase
unbalance indication on a 3-phase circuit.

TR – High Speed Tripping Relay
7PG15 – TR Relays
High Speed Tripping Relay
2013 First Issue

Contents
1 Introduction ...............................................................................................................................5
1.1 Burden .................................................................................................................................6
1.1.1 Low Burden 7PG151 (TR1) series............................................................................6
1.1.2 High Burden 7PG152 (TR2) series...........................................................................6
1.2 TR range relay features........................................................................................................6
1.3 TR-A (20 Contact High Burden Relays) ................................................................................7
1.4 Contact Reset ......................................................................................................................7
1.4.1 Self Reset ................................................................................................................7
1.4.2 Hand Reset..............................................................................................................7
1.5 Operate Coil Cut Off.............................................................................................................7
1.5.1 Economy .................................................................................................................7
1.5.2 Instantaneous ..........................................................................................................7
1.5.3 Time Delay Cut Off ..................................................................................................7
2.1 Low Burden Relays ..............................................................................................................8
2.1.1 7PG1511-2 (TR112) ................................................................................................8
2.1.2 7PG1512-1 (TR121) ..............................................................................................10
2.1.3 7PG1513-1 (TR131) ..............................................................................................12
2.1.4 7PG1514-1 (TR141) ..............................................................................................14
Table 2-5: Contact Terminal Numbers (10 contact).............................................................15
2.2 High Burden relays.............................................................................................................16
2.2.1 7PG1521-2 (TR212) ..............................................................................................16
2.2.2 7PG1521-2 (TR212 E2 Case, late break contact)...................................................16
2.2.3 7PG1521-2 (TR212 E2 case 6 contact, E4 case 10 contact) ..................................18
2.2.4 7PG1521-4 (TR214) ..............................................................................................20
2.2.5 7PG1522-1 (TR221) ..............................................................................................22
2.2.6 7PG1522-3 (TR223) ..............................................................................................24
2.2.7 7PG1523-1 (TR231) ..............................................................................................26
2.2.8 7PG1523-3 (TR233) ..............................................................................................28
2.2.9 7PG1524-1 (TR241) ..............................................................................................30
2.2.10 7PG1524-3 TR243.................................................................................................32
2.3 Specific Variant Relays.......................................................................................................34
2.3.1 7PG1543-1 (TR431) ..............................................................................................34
2.3.2 7PG1563-1 (TR901) ..............................................................................................36
3.1.1 7PG151 (TR1) .......................................................................................................37
3.1.2 7PG152 (TR2) .......................................................................................................37
3.1.3 Nominal Burdens ...................................................................................................37
Table 3-1: Nominal Burdens ...............................................................................................37
3.1.4 Contacts ................................................................................................................38
3.1.5 Indication ...............................................................................................................38
3.2 Environmental ....................................................................................................................38
3.3 Insulation ...........................................................................................................................38
4 Installation ...............................................................................................................................39
4.2 Wiring ................................................................................................................................39
4.3 Front Cover........................................................................................................................39
4.4 Fixings ...............................................................................................................................39
4.4.1 Crimps...................................................................................................................39
4.4.2 Panel Fixings .........................................................................................................39


5 Maintenance.............................................................................................................................42
5.1 Safety ................................................................................................................................42
5.2 Unpacking, Handling and Storage ......................................................................................42
5.5 Contacts.............................................................................................................................42
6 Applications.............................................................................................................................43
6.1 D.C. Circuit Diagram 400KV Mesh Substation ....................................................................43
Figure 6-1 Applications Diagram: 400 KV Mesh Substation ............................................43
6.2 TR 901 Plant Follower scheme...........................................................................................44
Figure 6-2 Applications Diagram: 7PG1563-1 (TR 901) ..................................................44
6.3 TR 231 400 KV Mesh Substation Scheme..........................................................................45
Figure 6-3 Applications Diagram: 7PG1523-1 (TR 231) ..................................................45
List of Figures
Figure 2-1 functional Diagram: 7PG1511-2**4 (TR112) .......................................................................8
Figure 2-2 functional Diagram: 7PG1511-2**7(TR112) ........................................................................9
Figure 2-3 functional Diagram: 7PG1512-1**4 (TR121) .....................................................................10
Figure 2-10 functional Diagram: 7PG1521-2**6 (TR212) ...................................................................17
Figure 2-27 functional Diagram: 7PG1543-1**403CN (TR431) ..........................................................34
Figure 2-28 functional Diagram: 7PG1543-1**403CN (TR431) ..........................................................35
Figure 2-29 functional Diagram: 7PG1563-1**603A* (TR901)............................................................36
Figure 6-1 Applications Diagram: 400 KV Mesh Substation ............................................................43
Figure 6-2 Applications Diagram: 7PG1563-1 (TR 901) ..................................................................44
Figure 6-3 Applications Diagram: 7PG1523-1 (TR 231) ..................................................................45

List of Tables
Table 1-1 Break Down of Low and High Burden Relays.......................................................................5
Table 1-3 Relay Burden Features........................................................................................................6
Table 2-1 Contact Terminal Numbers (7 contact) ................................................................................8
Table 2-2 Contact Terminal Numbers (11 contact)...............................................................................9
Table 2-3 Contact Terminal Numbers (7 contact) ..............................................................................10
Table 2-4 Contact Terminal Numbers (11 contact).............................................................................11
Table 2-11 Contact Terminal Numbers (10 contact)...........................................................................19

1 Introduction
7PG1511-2 (TR112)
7PG1512-1 (TR121)
7PG1513-1 (TR131)
7PG1514-1 (TR141)
7PG1521-2 (TR212)
7PG1521-4 (TR214)
7PG1522-1 (TR221)
7PG1522-3 (TR223)
7PG1523-1 (TR231)
7PG1523-3 (TR233)
7PG1524-1 (TR241)
7PG1524-3 (TR243)
7PG1531-2 (TR312)
7PG1543-1 (TR431)
7PG1590-1 (TR901)
Type 7PG15 relays are a range of multi-contact attracted armature relays designed to comply with both IEC
60255 and to BS142. A wide range of models are available to meet the requirements of the electric supply
industry. These high speed, positive action relays can be supplied in a modular and draw out type case. The
cases are of a robust design for a long, reliable service life. Tripping relays incorporate a hand reset operation
indicator flag.
The majority of the 7PG15 range of relays can be separated in to 2 categories: High Burden relays and Low
Burden relays. Definitions of the burden levels are provided in the following standard.
Table 1-1 Break Down of Low and High Burden Relays

Standard Relay
Low Burden ESI 48-4 EB1 & NGTS 3.6.15, ESI 1 7PG1511-2, 7PG1512-1, 7PG1513-1,
7PG1514-1.
High Burden ESI 48-4 EB2 & NGTS 3.6.15, ESI 2 7PG1521-2, 7PG1521-4, 7PG1522-1,
7PG1522-3, 7PG1523-1, 7PG1523-3,
7PG1524-1, 7PG1524-3.

First Digit Second Digit – Type of Reset Third Digit – Operating Coil Cut Off
1 Low Burden 1 Self Reset 1 Instantaneous
2 High Burden 2 Hand reset 2 Economy
3 Electrical Reset 3 Time delay
4 Hand and Electrical Reset 4 Time delay economy
Aside from the 2 categories above, there are also specific variant application 7PG15 relays details of these relays
are provided in the appendices.
7PG1531-2 (TR312) NGC (CEGB) P15. (low burden trip relay)

7PG1543-1 (TR431) NGC (CEGB) TDM 5/11. (Control relay)
7PG1563-1 (TR901) (high burden repeat relay)

1.1 Burden
1.1.1 Low Burden 7PG151 (TR1) series
A Low Burden TR relay is normally utilised for tripping applications with double pole switched trip initiations. A
Low Burden TR relay must comply with the requirements specified in Table 1-3 Relay Burden Features.
Type 7PG151 (TR1) relays are suitable for application for tripping and auxiliary duties where immunity to
capacitance discharge and high minimum operation currents are not required. These relays are not intended for
use with current operated series follower relays.
1.1.2 High Burden 7PG152 (TR2) series
A High Burden TR relay is normally utilised for tripping applications with single pole switched trip initiations. A
High Burden TR relay must comply with the requirements specified in Table 1-3 Relay Burden Features.
Type 7PG152 (TR2) have a high burden, this ensures immunity to capacitance discharge currents. The
capacitance discharge currents can arise on substation battery circuits if an earth fault occurs on the battery
wiring. They are also suitable for certain applications where they are remote from the initiation signal.
A high burden also permits reliable operation of current operated series repeat relays. After operation of the relay
the high burden is automatically either switched out or reduced to a low economy level. This switch out can be
either instantaneous or time delayed. (This is displayed in Table 1-4 Relay Features.)
Table 1-3 Relay Burden Features

Rating Class High Burden Low Burden
Power Consumption < 150W and within 30 ms after operation <20W < 100W
Minimum Operating Current > 50mA >25mA
Minimum Operating Current for 48V & 30V 20mA 10mA
Relays
Capacitive Discharge Immunity Only required on 110V and 48V TR relays Not required
1.2 TR range relay features

MLFB Code Relay Number of Contact Reset Operating Coil Cut-off Specification Burden Modular
Type Contacts Arrangement level Case
Size
7PG1511-2 TR 112 7 or 11 Self Economy EB1 Low E4
7PG1512-1 TR 121 7 or 11 Hand Instantaneous EB1 Low E2
7PG1513-1 TR 131 6 or 10 Electrical Instantaneous EB1 Low E2
7PG1514-1 TR 141 6 or 10 Hand & Electrical Instantaneous EB1 Low E2
7PG1521-2 TR 212 6 or 10 Self Economy EB2 High E2/E4
7PG1521-4 TR 214 6 or 10 Self (2s Delay) Economy 2s relay EB2 High E4
reset delay
7PG1522-1 TR 221 7 or 11 Hand Instantaneous EB2 High E2
7PG1522-3 TR 223 7 or 11 Hand 40/60ms delay EB2 High E4
7PG1523-1 TR 231 6 or 10 Electrical Instantaneous EB2 High E2
7PG1523-3 TR 233 6 or 10 Electrical 40/60ms delay EB2 High E4
7PG1524-1 TR 241 6 or 10 Hand & Electrical Instantaneous EB2 High E2
7PG1524-3 TR 243 6 or 10 Hand & Electrical 40/60ms delay EB2 High E4

1.3 TR-A (20 Contact High Burden Relays)

The High Burden relays available in the TR range are also available with 20 output contacts. These 20 contact
relays are named the TR-A range, a separate chapter covering the specifics of the TR-A range can be found in
chapter 5.
1.4 Contact Reset

1.4.1 Self Reset
1.4.2 Hand Reset

cover mounted reset.


Hand and electrical reset models can have the main contacts reset either by hand as explained in 1.4.2 or
electrically as explained in 1.4.3.
1.5 Operate Coil Cut Off

1.5.1 Economy
After initial operation the burden of the relay automatically reduced to a low economy level.
1.5.2 Instantaneous
After initial operation the burden of the relay automatically switches out. An internal heavy duty contact is
arranged to open circuit the operate coil when operated.
1.5.3 Time Delay Cut Off

Where instantaneous cut-off relays are utilised a normally closed contact opens the operating coil circuit and so
the burden is reduced to zero instantaneously. A time delay circuit has been introduced on various 7PG15
variants for occasions where another series operating element requires a longer operating time.

2.1 Low Burden Relays
2.1.1 7PG1511-2 (TR112)

This low burden self reset economy relay can be specified with either 7 or 11 user available contacts.
When RL1 is operated by the protection contact PR, the contact RL1-A closes this energises the auxiliary relay
RL2. RL2 has two break contacts (One of which isn’t connected), when energised the contacts cause R1 to be
connected in series with RL1. The moving of R1 in to series with the main relay (RL1) reduces the burden on RL1
(This is the economy function of the relay operating).
2.1.1.1 7PG1511-2**4 (TR112 7 contact)
7PG1511-2 (TR112) R1 Values

2 7 1 VDC R1
4 Contact 3
6 5
24 2 x 180R in parallel =90
8 7 30 2 x 68R in series =136
10 9
12 11
14 13 60 2 x 1000R in parallel =500
16 15
18 17
125 2 x 3900R in parallel =1950
20 19 240 2 x 3900R in series =7800
22 21
24 23
26 25
RL1-A
R1
RL1
PR +ve
27 RL1-A - ve
28
RL2
Figure 2-1 functional Diagram: 7PG1511-2**4 (TR112)
Table 2-1 Contact Terminal Numbers (7 contact)

Relay Type TR 112
Relay type (Max No of B Epsilon Case Terminal Numbers
contacts) 1-3 2-4 5-7 6-8 9-11 10-12 13-15
7PG1511-2*A4 0 M M M M M M M
7PG1511-2*B4 1 M B M M M M M
7PG1511-2*C4 2 B B M M M M M
7PG1511-2*D4 3 B B M B M M M
7PG1511-2*E4 4 B B B B M M M
7PG1511-2*F4 5 B B B B M B M
7PG1511-2*G4 6 B B B B B B M
Abbreviations:
Note: Contact pairing 13-15 is always a make contact, it is therefore shown this way on Figure 2-1.

2.1.1.2 7PG1511-2**7 (TR112 11 contact)

2 11 1
VDC R1
4 Contact 3
6 5 24 2 x 180R in parallel =90

8 7
30 2 x 68R in series =136
10 9
12 11
14 13
16 15
18 17
125 2 x 3900R in parallel =1950
20 19 240 2 x 3900R in series =7800
22 21
24 23
26 25
RL1-A
R1
RL1
PR +ve
27 RL1-A - ve
28
RL2
Figure 2-2 functional Diagram: 7PG1511-2**7(TR112)

Relay Type TR Epsilon Case Terminal Numbers
Relay Type 112 (Max No of 1-3 2-4 5-7 6-8 9-11 10-12 13-15 14-16 17-19 18-20 21-23
B contacts)
7PG1511-2*A7 0 M M M M M M M M M M M
7PG1511-2*B7 1 M B M M M M M M M M M
7PG1511-2*C7 2 B B M M M M M M M M M
7PG1511-2*D7 3 B B M B M M M M M M M
7PG1511-2*E7 4 B B B B M M M M M M M
7PG1511-2*F7 5 B B B B M B M M M M M
7PG1511-2*G7 6 B B M B M M B B B M M
7PG1511-2*H7 7 B B B B M M B B B M M
7PG1511-2*J7 8 B B B B M B B B B M M
7PG1511-2*K7 9 B B B B M B B B B B M
Abbreviations:
Note: Contact pairings 9-11 and 21-23 are always make contacts, they are therefore shown this way on Figure 2-
2.

2.1.2 7PG1512-1 (TR121)

This is a low burden latching trip relay which is instantaneously cut off and reset by hand. This relay can be
specified with either 7 or 11 user available contacts.
Operation of protection contact ‘PR’ causes RL1 to operate. The operation of RL1 causes RL1-A to break
therefore removing the supply to RL1 instantaneously.
2.1.2.1 7PG1512-1**4 (TR121 7 contact)
7PG1512-1 (TR 121)

2 7 1
4 Contact 3
6 5
8 7
10 9
12 11
14 13
16 15
18 17
20 19
22 21
24 23
26 25
RL1-A
PR +ve RL1 -A
27
RL1 - ve
28

Relay Type TR 121
contacts) 1-3 2-4 5-7 6-8 9-11 10-12 13-15
7PG1512-1*A4 0 M M M M M M M
7PG1512-1*B4 1 M B M M M M M
7PG1512-1*C4 2 B B M M M M M
7PG1512-1*D4 3 B B M B M M M
7PG1512-1*E4 4 B B B B M M M
7PG1512-1*F4 5 B B B B B M M
Abbreviations:
Note: Contact pairings 10-12 and 13-15 are always make contacts, they are therefore shown this way on Figure
2-3.

2.1.2.2 7PG1512-1**7 (TR121 11 contact)
7PG1512-1 (TR 121)

2 11 1
4 Contact 3
6 5
8 7
10 9
12 11
14 13
16 15
18 17
20 19
22 21
24 23
26 25
RL1-A
PR +ve RL1 -A
27
RL1 - ve
28

B contacts)
7PG1512-1*A7 0 M M M M M M M M M M M
7PG1512-1*B7 1 M B M M M M M M M M M
7PG1512-1*C7 2 B B M M M M M M M M M
7PG1512-1*D7 3 B B M B M M M M M M M
7PG1512-1*E7 4 B B B B M M M M M M M
7PG1512-1*F7 5 B B B B M B M M M M M
7PG1512-1*G7 6 B B M B M M B B B M M
7PG1512-1*H7 7 B B B B M M B B B M M
7PG1512-1*J7 8 B B B B M B B B B M M
7PG1512-1*K7 9 B B B B M B B B B B M
Abbreviations:
4.

2.1.3 7PG1513-1 (TR131)

This is a low burden latching trip relay which is instantaneously cut off and reset electrically. This relay can be
therefore removing the supply to RL1 instantaneously. The operation of RL1 also causes RL1-B to make. The
relay is reset by applying volts across terminals 22 and 21 (6 Contact) or 25 and 26 (10 Contact). RL1-B will be
closed from the operation of RL1, hence creating a path to energise the Reset Solenoid.
2.1.3.1 7PG1513-1**3 (TR131 6 contact)
7PG1513-1 (TR 131) R1 Values

2 6 1
VDC R1
4 Contact 3
6 5 24 Not fitted
8 7
30 68
10 9
12 11
50 18
14 13
60 27
16 15
18 17
125 Not Fitted
20 19
240 470
24 23
26 25
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 - ve
28
RESET
RESET +ve RL1-B R1 - ve
21 22
SOLENOID

Relay Type TR 131
contacts) 1-3 2-4 5-7 6-8 9-11 13-15
7PG1513-1*A3 0 M M M M M M
7PG1513-1*B3 1 M B M M M M
7PG1513-1*C3 2 B B M M M M
7PG1513-1*D3 3 B B M B M M
7PG1513-1*E3 4 B B B B M M
7PG1513-1*F3 5 B B B B B M
Abbreviations:
Note: Contact pairings 5-7 and 13-15 are always make contacts, they are therefore shown this way on Figure 2-5.

2.1.3.2 7PG1513-1**6 (TR131 10 contact)
7PG1513-1 (TR 131) R1 Values

2 10 1
4 Contact 3
VDC R1
6 5 24 Not fitted
8 7
10 9
30 68
12 11 50 18
14
16
13
15
60 27
18 17 125 Not Fitted
20
22
19
21
240 470
24 23
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 - ve
28
RESET
25 26
SOLENOID

Relay Type 231 (Max No of 1-3 2-4 5-7 6-8 9-11 10-12 13-15 14-16 17-19 21-23
B contacts)
7PG1523-1*A6 0 M M M M M M M M M M
7PG1523-1*B6 1 M B M M M M M M M M
7PG1523-1*C6 2 B B M M M M M M M M
7PG1523-1*D6 3 B B M B M M M M M M
7PG1523-1*E6 4 B B B B M M M M M M
7PG1523-1*F6 5 B B B B M B M M M M
7PG1523-1*G6 6 B B M B M M B B B M
7PG1523-1*H6 7 B B B B M M B B B M
7PG1523-1*J6 8 B B B B M B B B B M
Abbreviations:
6.

2.1.4 7PG1514-1 (TR141)

This is a low burden latching trip relay which is instantaneously cut off and reset either electrically or by hand.
This relay can be specified with either 6 or 10 user available contacts.
therefore removing the supply to RL1 instantaneously. The relay is reset by applying volts across terminals 22
and 21 (6 Contact) or 25 and 26 (10 Contact). RL1-B will be closed from the operation of RL1, hence creating a
path to energise the Reset Solenoid.
2.1.4.1 7PG1514-1**3 (TR141 6 contact)
7PG1514-1 (TR 141) R1 Values

2 6 1
4 Contact 3
VDC R1
6 5
24 Not fitted
8 7
10 9
30 68
12 11 50 18
14 13
16 15
60 27
18 17 125 Not fitted
20 19
240 470
24 23
26 25
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 - ve
28
RESET
21 22
SOLENOID

Relay Type TR 141
contacts) 1-3 2-4 5-7 6-8 9-11 13-15
7PG1514-1*A3 0 M M M M M M
7PG1514-1*B3 1 M B M M M M
7PG1514-1*C3 2 B B M M M M
7PG1514-1*D3 3 B B M B M M
7PG1514-1*E3 4 B B B B M M
7PG1514-1*F3 5 B B B B B M
Abbreviations:

2.1.4.2 7PG1514-1**6 (TR141 10 contact)

2 10 1
VDC R1
4 Contact 3
6 5 24 Not fitted
8 7
30 68
10 9
12 11 50 18
14 13
60 27
16 15
18 17
125 Not fitted
20 19
240 470
22 21
24 23
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 - ve
28
RESET
25 26
SOLENOID
Table 2-5: Contact Terminal Numbers (10 contact)

B contacts)
7PG1514-1*A6 0 M M M M M M M M M M
7PG1514-1*B6 1 M B M M M M M M M M
7PG1514-1*C6 2 B B M M M M M M M M
7PG1514-1*D6 3 B B M B M M M M M M
7PG1514-1*E6 4 B B B B M M M M M M
7PG1514-1*F6 5 B B B B M B M M M M
7PG1514-1*G6 6 B B M B M M B B B M
7PG1514-1*H6 7 B B B B M M B B B M
7PG1514-1*J6 8 B B B B M B B B B M
Abbreviations:

2.2 High Burden relays
2.2.1 7PG1521-2 (TR212)

This high burden self reset economy relay can be specified with either 6 or 10 user available contacts. The relay
has an option of two different circuits. One containing two elements used to switch in the economy circuit. The
other circuit option uses a late break contact to switch in the economy circuit, this allows this relay to be provided
in an E2 case for both the 6 contact and 10 contact variant (the two element circuit is provided in a E2 case for
the 6 contact variant and a E4 case for the 10 contact variant.)
Note: The TR-A 20 contact version of the TR212 is constructed with two elements used to provide the high
burden economy function.
2.2.2 7PG1521-2 (TR212 E2 Case, late break contact)

When RL1 is operated by the protection contact PR, the contact RL1-A breaks which removes the high burden
part of the circuit (R1). RL1-B is a late break contact, it will take longer to open than RL1-A meaning that the
economy circuit (R3/1 and R3/2) will be switched in after the high burden circuit (R1) has been removed thus
reducing the burden on the relay.
2.2.2.1 7PG1521-2**3 (TR212 6 contact)
7PG1521-2 (TR212)
2 6 1
4 Contact 3
6 5
8 7
10 9 R3/1, R3/2, R3/3 and R3 Values

12 11
14 13
VDC R3/1 R3/2 R3/3 R1
16 15 24 180 180 12 NA
18 17
50 820 820 100 390
20 19
22 21
125 3900 3900 270 100
24 23 240 2200 4700 270 470
26 25
RL1-B RL1-A
PR +ve R3/1 R3/3

27
RL1 - ve
R3/2 28
RL1-B RL1-A R1

Relay Type TR 212
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1521-2*A3 0 M M M M M M
7PG1521-2*B3 1 M B M M M M
7PG1521-2*C3 2 B B M M M M
7PG1521-2*D3 3 B B M B M M
7PG1521-2*E3 4 B B B B M M
7PG1521-2*F3 5 B B B B M B
Abbreviations:

2.2.2.2 7PG1521-2**6 (TR212 10 contact)
R3/1, R3/2, R3/3 and R3 Values

VDC R3/1 R3/2 R3/3 R1
24 180 180 12 NA
30 68 NA NA NA
50 820 820 100 390
125 3900 3900 270 100
240 2200 4700 270 470

Relay Type 212 (Max No of B 1-3 2-4 5-7 6-8 9-11 10-12 13-15 14-16 17-19 21-23
contacts)
7PG1521-2*A6 0 M M M M M M M M M M
7PG1521-2*B6 1 M B M M M M M M M M
7PG1521-2*C6 2 B B M M M M M M M M
7PG1521-2*D6 3 B B M B M M M M M M
7PG1521-2*E6 4 B B B B M M M M M M
7PG1521-2*F6 5 B B B B M B M M M M
7PG1521-2*G6 6 B B M B M M B B B M
7PG1521-2*H6 7 B B B B M M B B B M
7PG1521-2*J6 8 B B B B M B B B B M
Abbreviations:
10.

2.2.3 7PG1521-2 (TR212 E2 case 6 contact, E4 case 10 contact)

When RL1 is operated by the protection contact PR, the contact RL1-A closes and the contact RL1-B opens. The
closing of RL1-A energises the auxiliary relay RL2 and the opening of RL1-B removes the shunt Resistor R1 from
the circuit. RL2 has two break contacts (One of which isn’t connected), when energised the contacts cause R3 to
be connected in series with RL1. The moving of R3 in to series with the main relay (RL1) reduces the burden on
RL1 (This is the economy function of the relay operating). The value of R1 and R3 can be found in table 2-3.
2.2.3.1 7PG1521-2**3 (TR212 6 contact)
7PG1521-2 (TR212) R1 and R3 Values

2 6 1
4 Contact 3 VDC R1 R3
6 5
24 Not Fitted 2 x 180 in parallel =
8 7
10 9
90
12 11 30 Not Fitted 2 x 68 in series =
14 13
16 15
136
18 17 50 390 2 x 820 in parallel =
20
22
19
21
410
24 23 125 2 x 100R in series 2 x 3K9 in parallel =
26 25 =200 1950
240 470 6800
RL1-B RL1-A
R3
RL1
PR +ve
27 RL1-A RL1-B R1
- ve
28
RL2

Relay Type TR 212
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1521-2*A3 0 M M M M M M
7PG1521-2*B3 1 M B M M M M
7PG1521-2*C3 2 B B M M M M
7PG1521-2*D3 3 B B M B M M
7PG1521-2*E3 4 B B B B M M
7PG1521-2*F3 5 B B B B M B
Abbreviations:

2.2.3.2 7PG1521-2**6 (TR212 10 contact)
7PG1521-2 (TR212)
2 10 1
R1 and R3 Values
6
8
5
7
24 Not Fitted 2 x 180 in parallel =
10 9
90
12 11 30 Not Fitted 2 x 68 in series =
14 13
16 15
136
18 17 50 390 2 x 820 in parallel =
20 19
22 21
410
24 23 125 2 x 100R in series 2 x 3K9 in parallel =
26 25
=200 1950
240 470 6800
RL1-B RL1-A
R3
RL1
PR +ve
27 RL1-A RL1-B R1
- ve
28
RL2

contacts)
7PG1521-2*A6 0 M M M M M M M M M M
7PG1521-2*B6 1 M B M M M M M M M M
7PG1521-2*C6 2 B B M M M M M M M M
7PG1521-2*D6 3 B B M B M M M M M M
7PG1521-2*E6 4 B B B B M M M M M M
7PG1521-2*F6 5 B B B B M B M M M M
7PG1521-2*G6 6 B B M B M M B B B M
7PG1521-2*H6 7 B B B B M M B B B M
7PG1521-2*J6 8 B B B B M B B B B M
Abbreviations:
10.

2.2.4 7PG1521-4 (TR214)

This is a high burden latching trip which is switched to economy after operation. The relay has a 2 second
delayed drop off. This Relay can be specified with either 6 or 10 user available contacts.
Operation of protection contact ‘PR’ causes RL1 and RL3 to operate. Operation of RL3 causes RL1 to be
switched to economy mode (Supplied via R4). When PR resets RL3 is de-energised. RL3 has a 2 second time
delayed reset characteristic so RL1 resets after elapse of this 2 second delay.
2.2.4.1 7PG1521-4**3 (TR214 6 contact)
7PG1521-4 (TR214) R1 – R5, V1, C1 and D1 Values

2 6 1 VDC R1 R2 R3 R4 R5 V1 C1 D1
4 Contact 3
24 Not Not 90 136 Not Not 200µF Not
6 5 Fitted Fitted Fitted Fitted Fitted
8 7 30 Not Not 136 Not Not 200µF Not
10 9 Fitted Fitted 136 Fitted Fitted Fitted
12 11 50 390 Not 410 410 390 Not 200µF Not
14 13 Fitted Fitted Fitted
16 15 125 200 330 1950 1950 200 Z15L6 100µF 1N4007
18 17 81
20 19 240 Not Not Not Not Not Not Not Not
22 21 Fitted Fitted Fitted Fitted Fitted Fitted Fitted Fitted
24 23
26 25
RL1 A RL2/3A
R4 RL1 A
RL1
25 R5 RL2/3A
+VE RL 3 T.D.D.O C1 - ve
RL2
D1 28
R1 R2 R3 V1 V
PR +ve
27

Relay Type TR 214
contacts) 1-3 2-4 5-7 6-8 9-11 13-15
7PG1521-4*A3 0 M M M M M M
7PG1521-4*B3 1 M B M M M M
7PG1521-4*C3 2 B B M M M M
7PG1521-4*D3 3 B B B M M M
7PG1521-4*E3 4 B B B M B M
Abbreviations:
11.

2.2.4.2 7PG1521-4**6 (TR214 10 contact)
7PG1521-4 (TR214) R1 – R5, V1, C1 and D1 Values

2 10 1 VDC R1 R2 R3 R4 R5 V1 C1 D1
4 Contact 3
24 Not Not 90 136 Not Not 200µF Not
6 5 Fitted Fitted Fitted Fitted Fitted
8 7 30 Not Not 136 Not Not 200µF Not
10 9 Fitted Fitted 136 Fitted Fitted Fitted
12 11 50 390 Not 410 410 390 Not 200µF Not
14 13 Fitted Fitted Fitted
16 15 125 200 330 1950 1950 200 Z15L6 100µF 1N4007
18 17 81
20 19 240 Not Not Not Not Not Not Not Not
22 21 Fitted Fitted Fitted Fitted Fitted Fitted Fitted Fitted
24 23
26 25
RL1 A RL2/3A
R4 RL1 A
RL1
25 R5 RL2/3A
+VE RL3 T.D.D.O C1 - ve

RL2
D1 28
R1 R2 R3 V1 V
PR +ve
27

contacts)
7PG1521-4*A6 0 M M M M M M M M M M
7PG1521-4*B6 1 M B M M M M M M M M
7PG1521-4*C6 2 B B M M M M M M M M
7PG1521-4*D6 3 B B M B M M M M M M
7PG1521-4*E6 4 B B B B M M M M M M
7PG1521-4*F6 5 B B B B M B M M M M
7PG1521-4*G6 6 B B M B M M B B B M
7PG1521-4*H6 7 B B B B M M B B B M
7PG1521-4*J6 8 B B B B M B B B B M
Abbreviations:
12.

2.2.5 7PG1522-1 (TR221)

This is a high burden latching trip relay which is instantaneously cut off and reset by hand. This relay can be
therefore removing the supply to RL1 instantaneously.
2.2.5.1 7PG1522-1**4 (TR221 7 contact)
7PG1522-1 (TR 221)

R1 Values
2 7 1
VDC R1
4 Contact 3
24 Not fitted
6 5
8 7
30 Not fitted
10 9 50 390
12 11
14 13
125 2 x 100R in series
16 15 =200
18 17
20 19
240 470
22 21
24 23
26 25
RL1-A
PR +ve RL1 -A
27
RL1 - ve
R1 28

Relay Type TR 221
contacts) 1-3 2-4 5-7 6-8 9-11 10-12 13-15
7PG1522-1*A4 0 M M M M M M M
7PG1522-1*B4 1 M B M M M M M
7PG1522-1*C4 2 B B M M M M M
7PG1522-1*D4 3 B B M B M M M
7PG1522-1*E4 4 B B M B B M M
Abbreviations:
Note: Contact pairings 5-7, 10-12 and 13-15 are always make contacts, they are therefore shown this way on
Figure 2-13.

2.2.5.2 7PG1522-1**7 (TR221 11 contact)
R1 Values
7PG1522-1 (TR221)
2 11 1
VDC R1
4 Contact 3 24 Not fitted
6 5
8 7
30 Not fitted
10 9 50 390
12 11
14 13
16 15 =200
18
20
17
19
240 470
22 21
24 23
26 25
RL1-A
PR +ve RL1 -A
27
RL1 - ve
R1 28

B contacts)
7PG1522-1*A7 0 M M M M M M M M M M M
7PG1522-1*B7 1 M B M M M M M M M M M
7PG1522-1*C7 2 B B M M M M M M M M M
7PG1522-1*D7 3 B B M B M M M M M M M
7PG1522-1*E7 4 B B B B M M M M M M M
7PG1522-1*F7 5 B B B B M B M M M M M
7PG1522-1*G7 6 B B M B M M B B B M M
7PG1522-1*H7 7 B B B B M M B B B M M
7PG1522-1*J7 8 B B B B M B B B B M M
Abbreviations:
Figure 2-14.

2.2.6 7PG1522-3 (TR223)

This is a high burden latching trip relay with a 40/60ms delay before cut off. It is reset by hand. This relay can be
RL1 and RL2 are energised together (in series) when the +ve is applied to terminal 27. The NO contact of RL2
closes providing an alternative supply path to RL1. The break contact of RL1 opens causing the DC supply to be
interrupted to RL2. RL2 has a time delayed (40/60ms) drop-off time. After this time delay has elapsed its NO
contact re-opens and removes the supply from RL1.
2.2.6.1 7PG1522-3**4 (TR223 7 contact)
R1 Values
7PG1522-3 (TR223) VDC R1
2 7 1
24 Not fitted
4 Contact 3
6 5 30 Not fitted
8
10
7
50 390
9
12 11 125 2 x 100R in series

14 13
=200
16 15
18 17 240 Not fitted

20 19
22 21
24 23
26 25
RL1 A
-ve
28
RL1 R1
RL1 A
RL2 T.D.D.O
PR +ve
27

Relay Type TR 223
contacts) 1-3 2-4 5-7 6-8 9-11 10-12 13-15
7PG1522-3*A4 0 M M M M M M M
7PG1522-3*B4 1 M B B M M M M
7PG1522-3*C4 2 B B B M M M M
7PG1522-3*D4 3 B B B M M M M
7PG1522-3*E4 4 B B B M B M M
Abbreviations:
Figure 2-15.

2.2.6.2 7PG1522-3**7 (TR223 11 contact)
7PG1522-3 (TR223)
R1 Values
2 11 1 VDC R1
4 Contact 3
24 Not fitted
6 5
8 7 30 Not fitted
10 9 50 390
12 11
14 13
16 15 =200
18 17
20 19
240 Not fitted
22 21
24 23
26 25
RL1 A
- ve
28
RL1 R1
RL1 A
RL2 T.D.D.O
PR +ve
27

B contacts)
7PG1522-3*A7 0 M M M M M M M M M M M
7PG1522-3*B7 1 M B M M M M M M M M M
7PG1522-3*C7 2 B B M M M M M M M M M
7PG1522-3*D7 3 B B M B M M M M M M M
7PG1522-3*E7 4 B B B B M M M M M M M
7PG1522-3*F7 5 B B B B M B M M M M M
7PG1522-3*G7 6 B B M B M M B B B M M
7PG1522-3*H7 7 B B B B M M B B B M M
7PG1522-3*J7 8 B B B B M B B B B M M
Abbreviations:
Figure 2-16.

2.2.7 7PG1523-1 (TR231)

This is a high burden trip relay which is instantaneously cut off and reset electrically. This relay can be specified
with either 6 or 10 user available contacts.
2.2.7.1 7PG1523-1**3 (TR231 6 contact)

2 6 1
4 Contact 3
VDC R1 R2
6 5 24 Not fitted Not fitted
8 7
10 9
30 Not fitted 68
12 11 50 390 Not fitted
14 13
16 15
125 2 x 100R in series Not fitted
18 17 =200
20 19
240 470 470
24 23
26 25
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 - ve
R1 28
RESET
21 22
SOLENOID

Relay Type TR 231
contacts) 1-3 2-4 5-7 6-8 9-11 13-15
7PG1523-1*A3 0 M M M M M M
7PG1523-1*B3 1 M B M M M M
7PG1523-1*C3 2 B B M M M M
7PG1523-1*D3 3 B B M B M M
7PG1523-1*E3 4 B B M B B M
Abbreviations:
17.

2.2.7.2 7PG1523-1**6 (TR231 10 contact)

2 10 1 VDC R1 R2
4 Contact 3
6 5
24 Not fitted Not fitted
8 7 30 Not fitted 68
10 9
12 11
50 390 Not fitted
14 13 125 2 x 100R in series Not fitted
16 15
18 17
=200
20 19 240 470 470
22 21
24 23
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 - ve
R1 28
RESET
25 26
SOLENOID

B contacts)
7PG1523-1*A6 0 M M M M M M M M M M
7PG1523-1*B6 1 M B M M M M M M M M
7PG1523-1*C6 2 B B M M M M M M M M
7PG1523-1*D6 3 B B M B M M M M M M
7PG1523-1*E6 4 B B B B M M M M M M
7PG1523-1*F6 5 B B B B M B M M M M
7PG1523-1*G6 6 B B M B M M B B B M
7PG1523-1*H6 7 B B B B M M B B B M
7PG1523-1*J6 8 B B B B M B B B B M
Abbreviations:
18.

2.2.8 7PG1523-3 (TR233)

This is a high burden trip relay with a 40/60ms delay before cut off. It is reset electrically. This relay can be
closes providing an alternative supply path to RL1. The break contact of RL1 (RL1 A) opens causing the DC
supply to be interrupted to RL2. RL2 has a time delayed (40/60ms) drop-off time. After this time delay has
elapsed its NO contact re-opens and removes the supply from RL1.
The relay is reset by applying volts across terminals pair 22 and 21 (6 Contact) or 25 and 26 (10 Contact). RL1-B
will be closed from the operation of RL1, hence creating a path to energise the Reset Solenoid.
2.2.8.1 7PG1523-3**3 (TR233 6 contact)

2 6 1
6 5
8 7
10 9
30 Not fitted 68
12 11 50 390 Not fitted
14 13
16 15
18 17 =200
20 19
24 23
26 25
RL1 A RL1-B
- ve
28
RL1 R1
RL1 A
RL2 T.D.D.O
PR + ve
27
RESET
RESET RL1-B R2
21 22
SOLENOID

Relay Type TR 223
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1523-3*A3 0 M M M M M M
7PG1523-3*B3 1 M B M M M M
7PG1523-3*C3 2 B B M M M M
7PG1523-3*D3 3 B B B M M M
7PG1523-3*E3 4 B B B M B M
Abbreviations:
19.

2.2.8.2 7PG1523-3**6 (TR233 10 contact)
7PG1523-3 (TR 233)

2 10 1
Table 2-4: R1 and R3 Values
6 5
8 7
12
14
11
13
50 390 Not fitted
18 17
=200
20 19
22 21
24 23
RL1 A RL1-B
- ve
28
RL1 R1
RL1 A
RL2 T.D.D.O
PR +ve
27
RESET
25 26
SOLENOID

B contacts)
7PG1523-3*A6 0 M M M M M M M M M M
7PG1523-3*B6 1 M B M M M M M M M M
7PG1523-3*C6 2 B B M M M M M M M M
7PG1523-3*D6 3 B B M B M M M M M M
7PG1523-3*E6 4 B B B B M M M M M M
7PG1523-3*F6 5 B B B B M B M M M M
7PG1523-3*G6 6 B B M B M M B B B M
7PG1523-3*H6 7 B B B B M M B B B M
7PG1523-3*J6 8 B B B B M B B B B M
Abbreviations:
20.

2.2.9 7PG1524-1 (TR241)

This is a high burden trip relay which is instantaneously cut off and reset either electrically or by hand. This relay
can be specified with either 6 or 10 user available contacts.
2.2.9.1 7PG1524-1**3 (TR241 6 contact)
7PG1524-1 (TR241)
2 6 1
4 Contact 3
6 5 Table 2-4: R1 and R3 Values

8 7
10
VDC R1 R2
9
12 11
16 15
50 390 18
18 17
20 19
=200
24 23 240 470 470
26 25
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 -ve
R1 28
RESET
RESET +ve RL1-B R2 -ve
21 22
SOLENOID

Relay Type TR 241
contacts) 1-3 2-4 5-7 6-8 9-11 13-15
7PG1524-1*A3 0 M M M M M M
7PG1524-1*B3 1 M B M M M M
7PG1524-1*C3 2 B B M M M M
7PG1524-1*D3 3 B B M B M M
7PG1524-1*E3 4 B B M B B M
Abbreviations:
21.

2.2.9.2 7PG1524-1**6 (TR241 10 contact)
7PG1524-1 (TR241) Table 2-4: R1 and R3 Values

2 10 1
VDC R1 R2
4 Contact 3
6 5
8 7
30 Not fitted 68
10 9
12 11
50 390 18
16 15
18 17
=200
20 19 240 470 470
22 21
24 23
RL1-A RL1-B
PR +ve RL1 -A
27
RL1 - ve
R1 28
RESET
25 26
SOLENOID

B contacts)
7PG1524-1*A6 0 M M M M M M M M M M
7PG1524-1*B6 1 M B M M M M M M M M
7PG1524-1*C6 2 B B M M M M M M M M
7PG1524-1*D6 3 B B M B M M M M M M
7PG1524-1*E6 4 B B B B M M M M M M
7PG1524-1*F6 5 B B B B M B M M M M
7PG1524-1*G6 6 B B M B M M B B B M
7PG1524-1*H6 7 B B B B M M B B B M
7PG1524-1*J6 8 B B B B M B B B B M
Abbreviations:
Note: Contact pairing 9-11 and 18-20 are is always make a contact, it is therefore shown this way on Figure 2-22.

2.2.10 7PG1524-3 TR243

This is a high burden trip relay with a 40/60ms delay before cut off. It is reset either electrically or by hand. This
relay can be specified with either 6 or 10 user available contacts.
closes providing an alternative supply path to RL1. The break contact of RL1 opens causing the DC supply to be
interrupted to RL2. RL2 has a time delayed (40/60ms) drop-off time. After this time delay has elapsed its NO
contact re-opens and removes the supply from RL1.
The relay is reset by applying volts across terminals 22 and 21 (6 Contact) or 25 and 26 (10 Contact). RL1-B will
be closed from the operation of RL1, hence creating a path to energise the Reset Solenoid.
2.2.10.1 7PG1524-3**3 (TR243 6 contact)
7PG1524-3 (TR 243)

2 6 1
R1 and R3 Values
6
8
5
7
10 9
30 Not fitted 68
12 11
50 390 Not fitted
14 13
16 15
18 17 =200
20 19
24 23
26 25
RL1 A RL1-B
- ve
28
RL1 R1
RL1 A
RL2 T.D.D.O
PR +ve
27
RESET
RESET RL1-B R2
21 22
SOLENOID

Relay Type TR 243
contacts) 1-3 2-4 5-7 6-8 9-11 10-12
7PG1524-3*A3 0 M M M M M M
7PG1524-3*B3 1 M B M M M M
7PG1524-3*C3 2 B B M M M M
7PG1524-3*D3 3 B B B M M M
7PG1524-3*E3 4 B B B M B M
Abbreviations:
23.

2.2.10.2 7PG1524-3**6 (TR243 10 contact)
7PG1524-3 (TR 243) R1 and R3 Values

2 10 1
6 5
8 7
10 9
30 Not fitted 68
12 11 50 390 Not fitted
14 13
16 15
18 17 =200
20 19
22 21
24 23
RL1 A RL1-B
- ve
28
RL1 R1
RL1 A
RL2 T.D.D.O
PR +ve
27
RESET - ve
RESET +ve RL1-B R2
25 26
SOLENOID

B contacts)
7PG1524-3*A6 0 M M M M M M M M M M
7PG1524-3*B6 1 M B M M M M M M M M
7PG1524-3*C6 2 B B M M M M M M M M
7PG1524-3*D6 3 B B M B M M M M M M
7PG1524-3*E6 4 B B B B M M M M M M
7PG1524-3*F6 5 B B B B M B M M M M
7PG1524-3*G6 6 B B M B M M B B B M
7PG1524-3*H6 7 B B B B M M B B B M
7PG1524-3*J6 8 B B B B M B B B B M
Abbreviations:
24.

2.3 Specific Variant Relays
2.3.1 7PG1543-1 (TR431)

This is a low burden switching relay with an instantaneous cut off. It is reset electrically. This relay can be
specified with either 7 or 8 user available contacts. The relay is powered by a 50V DC / 125V DC supply. Output
connection 28 and 26 are used with R5 and R6 to allow for a 50V supply, as shown in Figure 2-27. Output
connection 24 and 22 are used to allow for a 125V supply. The flag displays a label reading ‘Out’ when RL1 is
energised and ‘In’ when RL1 is reset.
RL1 operates when the ‘out’ contact makes, this causes the output contacts to change state and RL1-A to break
and RL1-B to make. When RL1-A breaks the operating coil is cut off. When RL1-B makes, this allows the output
contacts to be reset when the ‘in’ contact makes.
The relay is used to switch in and out Protection and Auto Reclose circuits. It is AC immune to allow
use with long cross site cables.
2.3.1.1 7PG1543-1**403CN (TR431 7 contact)

TR 431 Resistor
values
R1 150
R2 1K
R3 220
R4 820
R5 3K7
R6 2K3
Figure 2-27 functional Diagram: 7PG1543-1**403CN (TR431)

Relay Type TR 431
contacts) 1-3 2-4 5-7 6-8 13-15 14-16 17-19
7PG1543-1HA40-3CN0 0 M M M M M M M
7PG1543-1GB40-3CN0 1 M B M M M M M
7PG1543-1FC40-3CN0 2 B B M M M M M
7PG1543-1ED40-3CN0 3 B B M B M M M
7PG1543-1DE40-3CN0 4 B B B B M M M
7PG1543-1CF40-3CN0 5 B B M M B B B
7PG1543-1BG40-3CN0 6 B B M B B B B
7PG1543-1AH40-3CN0 7 B B B B B B B
Abbreviations:

2.3.1.2 7PG1543-1**503CN (TR431 8 contact)

TR 431 Resistor
values
R1 150
R2 1K
R3 220
R4 820
R5 3K7
R6 2K3
Figure 2-28 functional Diagram: 7PG1543-1**403CN (TR431)

Relay Type TR
Relay type 431 (Max No of B Epsilon Case Terminal Numbers
contacts) 1-3 2-4 5-7 6-8 13-15 14-16 17-19 18-20
7PG1543-1JA503CN 0 M M M M M M M M
7PG1543-1HB503CN 1 M B M M M M M M
7PG1543-1GC503CN 2 B B M M M M M M
7PG1543-1FD503CN 3 B B M B M M M M
7PG1543-1EE503CN 4 B B B B M M M B
7PG1543-1DF503CN 5 B B M M B B B M
7PG1543-1CG503CN 6 B B M B B B B M
7PG1543-1BH503CN 7 B B B B B B B M
Abbreviations:

2.3.2 7PG1563-1 (TR901)

This is a high burden plant follower relay with an instantaneous cut off. It is reset electrically. This relay is
specified with 10 user available contacts. The relay is powered from either a 50V DC or 125V DC supply. The flag
displays a label reading ‘closed’ when RL1 operates and ‘open’ when RL1 is reset.
RL1 operates when the protection contact makes, this causes the output contacts to change state and RL1-A to
break and RL1-B to make. When RL1-A breaks the operating coil is cut off. When RL1-B makes, this allows the
output contacts to be reset when the reset contact makes.
The relay is used to provide additional contacts for items of plant with insufficient auxiliary contacts.
2.3.2.1 7PG1563-1**603A* (TR901 10 contact)
TR 901 Resistor values

Supply Voltage R1 R2
50V DC 390 18
125V DC 200 N/A
Figure 2-29 functional Diagram: 7PG1563-1**603A* (TR901)

Relay type Relay Type Epsilon Case Terminal Numbers
TR 901 (Max 1-3 2-4 5-7 6-8 9-11 10-12 13-15 14-16 17-19 18-20
No of B
contacts)
7PG1563-1LA603A* 0 M M M M M M M M M M
7PG1563-1KB603A* 1 M B M M M M M M M M
7PG1563-1JC603A* 2 B B M M M M M M M M
7PG1563-1HD603A* 3 B B M B M M M M M M
7PG1563-1GE603A* 4 B B B B M M M M M M
7PG1563-1FF603A* 5 B B B B M B M M M M
7PG1563-1EG603A* 6 B B M B M M B B B M
7PG1563-1DH603A* 7 B B B B M M B B B M
7PG1563-1CJ603A* 8 B B B B M B B B B M
Abbreviations:

3.1.1 7PG151 (TR1)
Rated Voltage Vn (DC) Operating range Operating time

24 V
30 V
50 V 50% to 120% of Vn 10ms at Vn
60 V
125 V
240 V
Note: 24V and 240V ratings are not part of ESI 48-4
3.1.2 7PG152 (TR2)

24 V
30 V
50 V 50% to 120% of Vn 10ms at Vn
125 V
240 V
Operating coils of self-reset and economy cut-off relays are rated at 120% of rated voltage. All other operate and
reset coils are short time rated well in excess of the operating time of their cut-off contacts. Self-reset relays will
reset at not less than 5% rated voltage.
Table 3-1: Nominal Burdens

Rated Voltage (V DC) Nominal Burden to Operate (W) Self Reset relays only, Burden (W)
after operation of economy circuit
TR1 series TR2 series
30 43 43 7
48 46 52 7
125 47 127 7.5
Reset Coil 50 50 Nominal Burden
Note: Other ratings have proportionally similar burdens.

3.1.4 Contacts
Attribute Value
Contact Operate / Release Time 7ms / 3ms
3.1.5 Indication
7PG151 (TR1) and 7PG152 (TR2) relays have a hand reset mechanical flag indicator.
3.2 Environmental
IEC68-2-1/2 and BS2011(1977) IEC 68-2-3
(1989)

3.3 Insulation
7PG151 and 7PG152 Relays will withstand:


4 Installation
place.
4.2 Wiring
diagram.
4.3 Front Cover

4.4 Fixings
4.4.1 Crimps
4.4.2 Panel Fixings

4 M4x10mm Screws
4 M4 Nuts
4 M4 Lock Washers
28 M4, 8mm Screws
28 M4 Lock Washer

Relays are supplied in either the E2 or E4 epsilon cases.
221.5 mm
150 mm
13.5
mm
44 mm
51.5 mm
151.5 177 mm
150 mm
mm
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28

221.5 mm
13.5
mm
150 mm
103.5 mm
96 mm
151.5 177 mm
150 mm
mm
1 2 1 2
3 4 3 4
5 6 5 6
7 8 7 8
9 10 9 10
11 12 11 12
13 14 13 14
15 16 15 16
17 18 17 18
19 20 19 20
21 22 21 22
23 24 23 24
25 26 25 26
27 28 27 28

5 Maintenance
5.1 Safety
5.2 Unpacking, Handling and Storage

On receipt unpack the relay and inspect for any obvious damage.
If damage has been sustained a claim should immediately be made against the carrier, also inform Siemens and
the nearest Siemens agent.
When not immediately required, return the relay to it’s carton and store in a clean, dry place.

correct relay coil.

final adjustment.
5.5 Contacts

6 Applications
6.1 D.C. Circuit Diagram 400KV Mesh Substation

TR 231
27 28
RL1
User Available
DC SUPPLY +VE Output
Over Current Over Current HV Transformer Contacts DC SUPPLY -VE
TR 231
Inverse Time Protection Relay Disconnector
Protection Relay
27 28
RL1
10 Sec User Available

Timing
Output
Relay Contacts
System Back-Up Protection
First Main Feeder Protection
First Intertrip Recieve

LV Transformer
Mesh Corner Protection Zone 1 Disconnector
HV Relay Panel
LV Relay Panel
XR 152
RL1 14
13 14 TR 212
27 28
User Available
RL1
Output
Contacts
User Available
Output
LV Contacts
Busbar Protection
Figure 6-1 Applications Diagram: 400 KV Mesh Substation
Figure 6-1 shows an over current protection relay in a 400KV mesh substation scheme. There are various alpha
relays incorporated in this scheme. The XR 152 is used to provide DC supply supervision. The two TR 231 relays
are used to send signals relating to the HV side of the scheme. The TR 212 is used to send signals relating to the
LV side of the scheme.

6.2 TR 901 Plant Follower scheme
Figure 6-2 Applications Diagram: 7PG1563-1 (TR 901)
Figure 6-2 shows the TR 901 in a plant follower scheme. The TR 901 is used to produce additional contacts for
items of plant where insufficient contacts exist.

6.3 TR 231 400 KV Mesh Substation Scheme
XR 152
RL1
13 14
TR 231
DC SUPPLY +VE DC SUPPLY -VE
MESH CORNER
PROTECTION
RL1
27 28
FIRST INTERTRIP SEND
SECOND INTERTRIP SEND
ACCEL OR UNSTABLE FIRST MAIN FEEDER PROTECTION
ACCEL OR UNSTABLE SECOND MAIN FEEDER PROTECTION
ALARM SUPPLY +VE

TRIP RELAY AUTO RESET
*
FAULT RECORDER
FEEDER END PROTECTION TRIP RELAY
FEEDER END PROTECTION

EVENT LOGGING
MESSAGES
FEEDER END PROTECTION DC SUPPLY FAIL
Figure 6-3 Applications Diagram: 7PG1523-1 (TR 231)
Figure 6-3 shows a TR 231 in use with a mesh corner protection relay, the relay is used to send messages and
initiate other parts of the mesh protection.
* The TR 231 is an electrically reset relay. A trip relay auto reset scheme and description can be found in the AR
chapter 6.1.
The XR 152 is used to provide supply supervision, a scheme and description can be found in the XR manual
section chapter 6.2


TR-A High Speed Tripping Relay
7PG18 – TR-A Relays

High Speed Tripping Relay
2013 First Issue

Contents
1 Introduction ...............................................................................................................................4
1.1 High Burden, 7PG182 (TR2) series ......................................................................................4
1.2 Contact Reset ......................................................................................................................5
1.2.1 Self Reset ................................................................................................................5
1.2.2 Hand Reset..............................................................................................................5
1.3 Flag Reset ...........................................................................................................................5
1.3.1 Hand Reset..............................................................................................................5
1.4 Operate Coil Cut Off.............................................................................................................5
1.4.1 Economy .................................................................................................................5
1.4.2 Instantaneous ..........................................................................................................5
1.4.3 Time Delay Cut Off ..................................................................................................6
2 Description ................................................................................................................................7
2.1.1 7PG1821-2 (TR-A212).............................................................................................7
2.1.2 7PG1821-4 (TR-A214).............................................................................................7
2.1.3 7PG1822-1 (TR-A221).............................................................................................7
2.1.4 7PG1822-3 (TR-A223).............................................................................................7
2.1.5 7PG1823-1 (TR-A231).............................................................................................8
2.1.6 7PG1823-3 (TR-A233).............................................................................................8
2.1.7 7PG1824-1 (TR-A241).............................................................................................8
2.1.8 7PG1824-3 (TR-A243).............................................................................................8
3 Performance Specification........................................................................................................9
Technical Information ...........................................................................................................9
3.1.1 7PG182 (TR2) .........................................................................................................9
3.1.2 Nominal Burdens .....................................................................................................9
Table 3-1: Nominal Burdens .................................................................................................9
3.1.3 Contacts ..................................................................................................................9
3.1.4 Indication .................................................................................................................9
3.2 Environmental ....................................................................................................................10
3.3 Insulation ...........................................................................................................................10
4 Installation ...............................................................................................................................11
4.2 Wiring ................................................................................................................................11
4.3 Front Cover........................................................................................................................11
4.4 Fixings ...............................................................................................................................11
4.4.1 Crimps...................................................................................................................11
4.4.2 Panel Fixings .........................................................................................................11
4.5.1 E4 TR-A Case Dimensions ....................................................................................12
5 Maintenance.............................................................................................................................13
5.1 Safety ................................................................................................................................13
5.4 Contacts.............................................................................................................................13
6 Applications.............................................................................................................................13

List of Tables
Table 1-2 Relay Burden Features........................................................................................................4

1 Introduction
7PG1821-2 (TR-A 212)
7PG1821-4 (TR-A 214)
7PG1822-1 (TR-A 221)
7PG1822-3 (TR-A 223)
7PG1823-1 (TR-A 231)
7PG1823-3 (TR-A 233)
7PG1824-1 (TR-A 241)
7PG1824-3 (TR-A 243)
Type 7PG18 relays are a range of 20 contact attracted armature, high burden relays. They are designed to
comply with both IEC 60255 and to BS142.
A wide range of models are available to meet the requirements of the electric supply industry. These high speed,
positive action relays are supplied in an epsilon case.
The relays incorporate a hand reset operation indicator flag.

First Digit Second Digit – Type of Reset Third Digit – Operating Coil Cut Off
2 High Burden 1 Self Reset 1 Instantaneous
2 Hand reset 2 Economy
3 Electrical Reset 3 Time delay
4 Hand and Electrical Reset 4 Time delay economy
1.1 High Burden, 7PG182 (TR2) series

A High Burden TR relay is normally utilised for tripping applications with single pole switched trip initiations. A
High Burden TR relay must comply with the requirements specified in Table 1-2 Relay Burden Features.
Type 7PG152 (TR2) have a high burden, this ensures immunity to capacitance discharge currents. The
capacitance discharge currents can arise on substation battery circuits if an earth fault occurs on the battery
wiring. They are also suitable for certain applications where they are remote from the initiation signal.
A high burden also permits reliable operation of current operated series repeat relays. After operation of the relay
the high burden is automatically either switched out or reduced to a low economy level. This switch out can be
either instantaneous or time delayed. (This is displayed in Table 1-3 Relay Features.)
Table 1-2 Relay Burden Features

Rating Class High Burden Low Burden
Power Consumption < 150W and within 30 ms after operation <20W < 100W
Minimum Operating Current > 50mA >25mA
Minimum Operating Current for 48V & 30V 20mA 10mA
Relays
Capacitive Discharge Immunity Only required on 110V and 48V TR relays Not required


MLFB Code Relay Number Contact Reset Operating Coil Cut-off Specification Burden Modular
Type of Arrangement level Case
Contacts Size
7PG1821-2 TR-A 212 20 Self Economy EB2 High E4
7PG1821-4 TR-A 214 20 Self (2s Delay) Economy 2s relay EB2 High E4
reset delay
7PG1822-1 TR-A 221 20 Hand Instantaneous EB2 High E4
7PG1822-3 TR-A 223 20 Hand 40/60ms delay EB2 High E4
7PG1823-1 TR-A 231 20 Electrical Instantaneous EB2 High E4
7PG1823-3 TR-A 233 20 Electrical 40/60ms delay EB2 High E4
7PG1824-1 TR-A 241 20 Hand & Electrical Instantaneous EB2 High E4
7PG1824-3 TR-A 243 20 Hand & Electrical 40/60ms delay EB2 High E4
1.2 Contact Reset

1.2.1 Self Reset
1.2.2 Hand Reset

cover mounted reset.


Hand and electrical reset models can have the main contacts reset either by hand as explained in 1.4.2 or
electrically as explained in 1.4.3.
1.3 Flag Reset

1.3.1 Hand Reset
When the relay operate coil is energised, the flag indicator is displayed. The indicator remains visible until it is
reset by a mechanical lever operated by hand from the front cover of the relay.
1.4 Operate Coil Cut Off

1.4.1 Economy
After initial operation the burden of the relay automatically reduced to a low economy level.
1.4.2 Instantaneous
After initial operation the burden of the relay automatically switches out. An internal heavy duty contact is
arranged to open circuit the operate coil when operated.

1.4.3 Time Delay Cut Off

Where instantaneous cut-off relays are utilised a normally closed contact opens the operating coil circuit and so
the burden is reduced to zero instantaneously. A time delay circuit has been introduced on various 7PG18
variants for occasions where another series operating element requires a longer operating time.

2 Description
2.1.1 7PG1821-2 (TR-A212)

This relay performs electrically in exactly the same way as the 7PG1521-2 (TR 212). The 7PG1821-2 (TR-A 212)
provides 20 output contacts.
The relay incorporates a hand reset operation indicator flag.
The 20 output contacts can be specified in any variation of Break (Normally Closed) and Make (Normally Open)
For a description of operation see 2.2.3 in the TR chapter of the manual.
2.1.2 7PG1821-4 (TR-A214)

2.1.3 7PG1822-1 (TR-A221)

The output contacts of the relay are reset by hand.
2.1.4 7PG1822-3 (TR-A223)

The output contacts of the relay are reset by hand.

2.1.5 7PG1823-1 (TR-A231)

The output contacts of the relay are electrically reset.
2.1.6 7PG1823-3 (TR-A233)

The output contacts of the relay are electrically reset.
2.1.7 7PG1824-1 (TR-A241)

The output contacts of the relay are electrically reset and hand reset.
2.1.8 7PG1824-3 (TR-A243)

The output contacts of the relay are electrically reset and hand reset.

3.1.1 7PG182 (TR2)

24 V
30 V
50 V 50% to 120% of Vn 12.5ms at Vn
125 V
240 V
Operating coils of self-reset and economy cut-off relays are rated at 120% of rated voltage. All other operate and
reset coils are short time rated well in excess of the operating time of their cut-off contacts. Self-reset relays will
reset at not less than 5% rated voltage.
Table 3-1: Nominal Burdens

Rated Voltage (V DC) Nominal Burden to Operate (W) Self Reset relays only, Burden (W)
after operation of economy circuit
TR-A2 series
30 43 14
48 52 14
125 <150 15
Reset Coil 50 Nominal Burden
Note: Other ratings have proportionally similar burdens.
3.1.3 Contacts
Attribute Value
Contact Operate / Release Time 7ms / 3ms
3.1.4 Indication
7PG182 (TR-A2) relays have a hand reset mechanical flag indicator.

3.2 Environmental
IEC68-2-1/2 and BS2011(1977) IEC 68-2-3
(1989)

3.3 Insulation
7PG151 and 7PG152 Relays will withstand:


4 Installation
place.
4.2 Wiring
diagram.
4.3 Front Cover

4.4 Fixings
4.4.1 Crimps
4.4.2 Panel Fixings

4 M4x10mm Screws
4 M4 Nuts
4 M4 Lock Washers
28 M4, 8mm Screws
28 M4 Lock Washer

Relays are supplied in epsilon E4 case.
4.5.1 E4 TR-A Case Dimensions
221.5 mm
13.5
mm
150 mm
96 mm 103.5 mm
151.5 177 mm
150 mm
mm
Side view of E4 TR-A case Front view of E4 TR-A case Front view of E4 TR-A front cover
1 2 29 30
3 4 31 32
5 6 33 34
7 8 35 36
9 10 37 38
11 12 39 40
13 14 41 42
15 16 43 44
17 18 45 46
19 20 47 48
21 22 49 50
23 24 51 52
25 26 53 54
27 28 55 56
Side view of E4 TR-A case with front cover attached E4 TR-A Terminal Numbering Viewed from Rear

5 Maintenance
5.1 Safety

correct relay coil.
Isolate from the auxiliary supply(s) by removing fuses and links as necessary.

final adjustment.
5.4 Contacts
Contact tips are fine silver on copper and should only be burnished if any pitting has occurred.
Contact pressures are set by gentle pressure with contact setting pliers near to the contact stack
assembly, during this operation avoid putting any stress on the contact actuating comb. Contact
pressures should be measured using an accurate gram gauge at the tip of the contact leaf.
6 Applications
See the applications section of the TR chapter.


VR – Over and Under Voltage Relays
7PG16 – VR Relays
Over and Under Voltage Relays
2013/4 First Issue

Contents
1 Introduction ...............................................................................................................................4
1.1 Voltage Rating .....................................................................................................................4
1.1.1 Nominal voltage Vn..................................................................................................4
1.1.2 Auxiliary voltage Vx..................................................................................................4
1.1.3 Setting Voltage Vs ...................................................................................................5
1.1.4 Relay Numbering .....................................................................................................5
1.2 Contact Reset: Self Reset ....................................................................................................5
2.1 VR 115.................................................................................................................................6
2.1.1 VR115 (2 Contact) ...................................................................................................6
2.1.2 Figure 2-1 Functional Diagram: VR115 (2 Contact) .................................................6
2.2 VR 116.................................................................................................................................7
2.2.1 VR116 (6 Contact) ...................................................................................................7
2.3 VR 121.................................................................................................................................8
2.3.1 VR121 (2 Contact) ...................................................................................................8
2.4 VR 122.................................................................................................................................9
2.4.1 VR122 (6 Contact) ...................................................................................................9
2.5 VR 123...............................................................................................................................10
2.5.1 VR123 (2 Contact and 4 Contact)...........................................................................10
2.5.2 Figure 2-5 Functional Diagram: VR123 (2 Contact and 4 Contact).........................10
3.1 Contacts.............................................................................................................................11
3.2 Indication ...........................................................................................................................11
3.3 Environmental ....................................................................................................................11
3.4 Insulation ...........................................................................................................................11
3.5 Thermal Withstand (Continuous) ........................................................................................11
3.6 Operating Time ..................................................................................................................11
4 Installation ...............................................................................................................................12
4.2 Wiring ................................................................................................................................12
4.3 Front Cover........................................................................................................................12
4.4 Fixings ...............................................................................................................................12
4.4.1 Crimps...................................................................................................................12
4.4.2 Panel Fixings .........................................................................................................12
5 Maintenance.............................................................................................................................15
5.1 Safety ................................................................................................................................15
5.4 Contacts.............................................................................................................................15
6 Applications.............................................................................................................................16
6.1 VR 121/123 Nominal Supply under Voltage Relay ..............................................................16
Figure 6-1 Applications Diagram: VR 121/3 ....................................................................16

6.2 VR 115 Nominal Supply over voltage Relay........................................................................16

Figure 6-2 Applications Diagram: VR 115.......................................................................16
6.3 VR 122 Dual Supply under Voltage Relay...........................................................................17
6.4 VR 116 Dual Supply over Voltage Relay.............................................................................17
List of Figures
Figure 2-1 Functional Diagram: VR115 (2 Contact) ............................................................................6
Figure 2-5 Functional Diagram: VR123 (2 Contact and 4 Contact)....................................................10
Figure 6-1 Applications Diagram: VR 121/3 ....................................................................................16
Figure 6-2 Applications Diagram: VR 115 .......................................................................................16
List of Tables
Table 1-1 Model range and characteristics ..........................................................................................5
Table 2-1 Contact Terminal Numbers (VR115) ....................................................................................6
Table 2-5 Contact Terminal Numbers (VR123) ..................................................................................10

1 Introduction
(VR115)
(VR116)
(VR121)
(VR122)
(VR123)
Type VR relays use the same electro-mechanical assemblies as type AR relays but with the settings required for
specific under/over voltage applications. Type VR relays have a consistent, positive action, a long service life and
complies with BS 142. VR relays provide instantaneous under and over voltage detection for A.C. and D.C.
operation. They are suitable for under and over voltage protection in conjunction with protection systems or other
plant. They provide reliable operation and cover a wide range of settings.
1.1 Voltage Rating

1.1.1 Nominal voltage Vn
Vn is the voltage at which the operate coil in the relay is rated at.
A.C. Ranges 50Hz or 60Hz D.C. Ranges

63.5V to 69.2V 24V to 27V
110V to 125V 30V to 34V
220V to 250V 48V to 54V
380V to 440V 110V to 125V
220V to 250V
1.1.2 Auxiliary voltage Vx

An Auxiliary voltage is required for the VR116 and the VR122. The operating range is 80% to 125% of the
nominal voltage. This voltage is required to operate a second element used to provide more user available
contacts.
D.C. Auxiliary A.C. Auxiliary

Voltage Voltage
24V 19V to 31V
30V 24V to 38V
48V 37V to 60V
110V 87V to 138V
220V 175V to 225V

1.1.3 Setting Voltage Vs

The VR 123 is a variable setting relays, it has a plug bridge permitting selection drop-off voltage in 7 steps
between 30% of Vn and 60% of Vn.
Fixed setting relays have a factory-set operating voltage within the stated range. Vs is a percentage of Vn. For
under voltage relays Vs will be a smaller value than Vn.
Table 1-1 Model range and characteristics
Model User Available Setting Vs % Steps Burden at Vn Resetting Vs% Pick-up

contacts (Vn) No Value (W or VA) (Vn) drop-off ratio
VR115 E2 Case 2 120% - 150% 0 Fixed 0.8 - 4.8 < 50% <50%
VR116 E4 Case 6 120% -150% 0 Fixed 0.1 - 0.7 108% - 135% 90%
VR121 E2 Case 2 30% - 63% 0 Fixed 1.3 - 3.7 85% - 90% 33% - 74%
VR122 E4 Case 6 62% - 81% 0 Fixed 0.26 - 0.7 68.8% - 90% 90%
VR123 E4 Case 2 or 4 30% - 60% 7 5% 4-6 85% - 90% 33% - 74%
1.1.4 Relay Numbering
These relays are identified by the product designation “VR” and three numbers which define important relay
features as follows:
Note: The VR range of relays are not included in the MLFB ordering code.
First digit Number of identical elements.

Second digit Duty: 1= over voltage, 2= under voltage.
Third digit Identifies specific models.
1.2 Contact Reset: Self Reset

The VR range of relays all contain self reset contacts. Once the applied voltage rises above or falls below Vs
(depending on over voltage relay or under voltage relay) the contacts change to there operate position. When the
relay is reset (due to Vs becoming a certain percentage of Vn) the contacts return to there de-energised position.

2.1 VR 115
This VR Relay is specified with 2 user available contacts. The Relay can be powered from either an AC or DC
supply (Vn). The range of Vn values available is listed in 1.1.1.
The VR 115 is an over voltage relay. RL1 is normally de-energised. When the voltage between pins 27 and 28
rises to 120% - 150% of Vn the coil is energised, the relay operates and the contacts change state. The contacts
are held in this position until the voltage between pins 27 and 28 drops below 50% of Vn at which point they
return to there normally de-energised state. An Applications diagram and explanation can be found in Applications
6.12.
There is a hand reset flag indicator on the front of the relay. It indicates upon energisation of RL1.
2.1.1 VR115 (2 Contact)
VR 115
2 2 1
4 Contact 3
6 5
8 7
10 9
12 11
14 13
16 15
18 17
20 19
22 21
24 23
26 25
RL1
C2
C1
28 Vn
Link D2 D2
V1
R2 A
D2 D2 Link
Vn R1
27
RT
1
V2
2.1.2 Figure 2-1 Functional Diagram: VR115 (2 Contact)

Note: Figure 2-1 shows the VR115 wired for A.C. applications. For D.C. applications C1, C2, D2*4, V1A and V2
are removed. Two wired links are added, they are shown as dotted lines in Figure 2-1. Figure 2-1 shows the
VR115 in its de-energised state.
Table 2-1 Contact Terminal Numbers (VR115)
Relay Type VR 115 (Max

Relay Type Number of B contacts) 1-3 2-4
VR115 2M 0 M M
VR115 1M 1B 1 M B
Abbreviations:
Note: Contact paring 1-3 is always a make contact, it is therefore shown this way on Figure 2-1.

2.2 VR 116
supply (Vn). The relay also requires an auxiliary supply (Vx) to drive the majority of the output contacts. The range
of Vn values available is listed in 1.1.1. The range of Vx values available is listed in 1.1.2.
The VR 116 is an over voltage relay. RL1 and RL2 are normally de-energised. When the voltage between pins 27
and 28 rises to 120% - 150% of Vn, RL1 operates and contact paring 10-12 and RL1A make. When RL1A makes
this switches in the auxiliary voltage which operates RL2 making the rest of the user available contacts change
state. Operation of RL2 causes RL2A to open thus switching in RT1 and reducing the burden on RL1. The
contacts are held in the operate position until the voltage between pins 27 and 28 drops to 108% - 135% of Vn. At
which point RL1A and contact paring 10-12 open, this causes the 5 user available contacts that are operated by
RL2 to return to there normally de-energised state. An Applications diagram and explanation can be found in
Applications 6.14.
There is a hand reset flag indicator on the front of the relay. It indicates upon energisation of RL2.
2.2.1 VR116 (6 Contact)
VR 116
2 6 1
4 Contact 3
6 5
8 7
11
16 15
18 17
20 19
22 21
24 23
10 26 25
RL1A
12
RL2A
RL1
C2
C1
28 RL2
D2 D2
V3 14
V2
D1 D1
RT1 RT2 R1 D2 D2
27 V1
D1 D1 RL1A 13
RL2A

Note: Figure 2-2 shows the VR116 wired for both A.C. and D.C. applications. (There are no components
removed or wired links added for the VR116). Figure 2-2 shows the VR116 in its de-energised state.

Relay Type VR
Relay type 116 (Max Number 1-3 2-4 5-7 6-8 9-11 10-12
of B contacts)
VR 116 6M 0 M M M M M M
VR 116 1B 5M 1 B M M M M M
VR 116 2B 4M 2 B B M M M M
VR 116 3B 3M 3 B B B M M M
VR 116 4B 2M 4 B B B B M M
VR 116 5B 1M 5 B B B B B M
Abbreviations:

2.3 VR 121
supply (Vn). The range of Vn values available is listed in 1.1.1.
The VR 121 is an under voltage relay. RL1 is a normally energised. When the voltage between pins 27 and 28
falls to 30% - 63% of Vn, RL1 is de-energised and contact parings 1-3 and 2-4 change state. These contacts
remain in this position until the voltage between pins 27 and 28 rises to 85% - 90% of Vn. At which point RL1 is
energised again and the contact parings 1-3 and 2-4 return to there normal state. An Applications diagram and
explanation can be found in Applications 6.11.
There is a hand reset flag indicator on the front of the relay. It indicates upon de-energisation of RL1.
2.3.1 VR121 (2 Contact)

Relay Type VR 121 ( Max

Relay Type Number of B contacts ) 1-3 2-4
VR121 2M 0 M M
VR121 1M 1B 1 M B
Abbreviations:
Note: Contact paring 1-3 is always a make contact, it is therefore shown this way on Figure 2-3.

2.4 VR 122
supply (Vn). The relay also requires an auxiliary supply (Vx) to drive the majority of the output contacts. The range
of Vn values available is listed in 1.1.1. The range of Vx values available is listed in 1.1.2.
The VR 122 is an under voltage relay. RL1 and RL2 are normally energised. When the voltage between pins 27
and 28 falls to 62% - 81% of Vn, RL1 is de-energised and contact paring 10-12 and RL1A break. This removes Vx
from RL2 (thus de-energising RL2) causing the contacts to change state and RL2A to make. When RL2A makes
this switches out RT1 and increases the burden on RL1. When the voltage between pins 27 and 28 rises to
68.8% - 90% of Vn the relay resets, RL1 becomes energised causing the user available contacts to return to there
normal state and RT1 is switched in to reduce the burden on RL1. An Applications diagram and explanation can
be found in Applications 6.13.
2.4.1 VR122 (6 Contact)
VR 122
2 6 1
4 Contact 3
6 5
8 7
11
16 15
18 17
20 19
22 21
24 23
10 26 25
RL1A
12
RL2A
RL1
C2
C1
28 RL2
D2 D2
V3 14
V2
D1 D1
RT 1 RT 2 R1 D2 D2
27 V1
D1 D1 RL1A 13
RL2A


Relay Type VR
Relay type 122 (Max Number 1-3 2-4 5-7 6-8 9-11 10-12
of B contacts)
VR 122 6M 0 M M M M M M
VR 122 1B 5M 1 B M M M M M
VR 122 2B 4M 2 B B M M M M
VR 122 3B 3M 3 B B B M M M
VR 122 4B 2M 4 B B B B M M
VR 122 5B 1M 5 B B B B B M
Abbreviations:

2.5 VR 123
This VR Relay is specified with either 2 or 4 user available contacts. The Relay can be powered from either an AC
or DC supply (Vn). The range of Vn values available is listed in 1.1.1.
The VR 123 is an under voltage relay. RL1 is normally energised. The Vs value can be determined using a plug
bridge. There are 7 steps between 30% of Vn and 60% of Vn.
When the voltage between pins 27 and 28 falls to the Vs level, RL1 is de-energised and user available contacts
change state. When the voltage between pins 27 and 28 rises to 68.8% - 90% of Vn the relay rests, RL1 becomes
energised causing the user available contacts to return to there normal state. An Applications diagram and
explanation can be found in Applications 6.11.
2.5.1 VR123 (2 Contact and 4 Contact)
2.5.2 Figure 2-5 Functional Diagram: VR123 (2 Contact and 4 Contact)


Relay Type VR 123 (Max
Relay type Number of B contacts) 2 Contact 4 Contact
1-3 2-4 5-13 6-14
VR 123 (2 Contact) 2M 0 M M
VR 123 (2 Contact) 1B 1M 1 M B
VR 123 (4Contact) 1B 3M 2 M B M M
Abbreviations:
.

3.1 Contacts
Attribute Value
Break
and 5A
3.2 Indication
A hand reset flag indicator is provided. For under voltage it indicates on de-energiseation, for over voltage it
indicates on energisation. Where an auxiliary element is used it also operates the flag.
3.3 Environmental
IEC68-2-1/2 and BS2011(1977) IEC 68-2-3
(1989)

3.4 Insulation

3.5 Thermal Withstand (Continuous)

Under voltage 12Vn
Over voltage 1.5Vn or 12Vs whichever is the greater
Auxiliary supply 1.25Vx
3.6 Operating Time

Under voltage relays Typically less than 40ms from Vn to switch-off
Over voltage relays Typically less than 90ms, 110ms with follower relay at 1.1 Vn.

4 Installation
place.
4.2 Wiring
diagram.
4.3 Front Cover

4.4 Fixings
4.4.1 Crimps
4.4.2 Panel Fixings

4 M4x10mm Screws
4 M4 Nuts
4 M4 Lock Washers
28 M4, 8mm Screws
28 M4 Lock Washer

Relays are supplied in either the E2 or E4 Epsilon case.
221.5 mm
150 mm
13.5
mm
44 mm
51.5 mm
151.5 177 mm
150 mm
mm

221.5 mm
13.5
150 mm
mm
96 mm
103.5 mm
151.5 177 mm
150 mm
mm

5 Maintenance
5.1 Safety

correct relay coil.

final adjustment.
5.4 Contacts

6 Applications
6.1 VR 121/123 Nominal Supply under Voltage Relay
Figure 6-1 Applications Diagram: VR 121/3
The VR 121/3 are normally energised Relays, Figure 6-1 shows the VR 121/3 in a under voltage scheme. This
scheme shows the relays and there associated contacts in there de-energised states.
If the supply voltage between pins 27 and 28 falls to 30% - 63% of Vn (VR121) / 30% - 60% Vn (VR123), RL1
operates (de-energises) and the output contacts change state. These contacts remain in this position until the
voltage between pins 27 and 28 rises to 85% - 90% Vn (VR 121) / 68.8% - 90% Vn (VR 123). At which point RL1
is energised again and the output contacts return to there normal state.
The VR 123 is available with 2 or 4 user available contacts, contacts parings 5-7 and 6-8 are shown in a dotted
line to represent this.
The value at which the VR123 operates (30%-60% of Vn) is termed the voltage setting Vs and can be determined
using a plug bridge.
6.2 VR 115 Nominal Supply over voltage Relay
Figure 6-2 Applications Diagram: VR 115
The VR 115 is a normally de-energised Relay, Figure 6-2 shows the VR 115 in a over voltage scheme. This
scheme shows the relay and its associated contacts in there de-energised state.
If the supply voltage between pins 27 and 28 rises to 120% - 150% of Vn the coil is energised, the relay operates
and the contacts change state. The contacts are held in this position until the voltage between pins 27 and 28
drops below 50% of Vn at which point they are returned to there normally de-energised state.

6.3 VR 122 Dual Supply under Voltage Relay
The VR 122 is a under voltage Relay, Figure 6-3 shows an applications diagram of the VR 122 in a under
voltage scheme with an auxiliary supply used to power the output contacts. RL1 and RL2 are normally energised.
This scheme shows RL1 and RL2 and there associated contacts in there de-energised state.
If the voltage between pins 27 and 28 falls to 62% - 81% of Vn, RL1 is de-energised (operates) and contact
paring 10-12 and RL1 A break. When RL1 A breaks, RL2 de-energises (operates) causing the contacts
associated with RL2 to change state. When the voltage between pins 27 and 28 rises to 68.8% - 90% of Vn, RL1
resets, causing RL1A to make which causes RL2 and the associated contacts to reset.
6.4 VR 116 Dual Supply over Voltage Relay
The VR 116 is a over voltage Relay, Figure 6-4 shows an applications diagram of the VR 116 in a over voltage
scheme with an auxiliary supply used to power the output contacts. RL1 and RL2 are normally de-energised. This
scheme shows RL1 and RL2 and there associated contacts in there de-energised state.
If the voltage between pins 27 and 28 rises to 120% - 150% of Vn, RL1 operates and contact paring 10-12 and
RL1 A make. When RL1-A Makes, RL2 energises (operates) causing the contacts associated with RL2 to change
state. When the voltage between pins 27 and 28 falls to 108% - 135% of Vn, RL1 resets, causing RL1 A to break
causing RL2 and its associated contacts to reset.


XR – Interposing, Supervision and Special Purpose Relays
7PG17 – XR Relays
Interposing, Supervision and Special Purpose Relays
2013 First Issue

Contents
1 Introduction ...............................................................................................................................5
1.1 Relay Description .................................................................................................................5
1.1.1 Interposing Relay.....................................................................................................5
1.1.2 Trip Relay Supervision Relay ...................................................................................5
1.1.3 Supply Supervision Relay ........................................................................................6
1.1.4 Special Purpose Relay.............................................................................................6
1.2 Relay Features.....................................................................................................................6
1.3 Type of Flag Description.......................................................................................................6
1.3.1 Self Reset ................................................................................................................6
1.3.2 Hand Reset..............................................................................................................6
1.4 Heavy Duty Contacts............................................................................................................7
Figure 1-1 Heavy Duty Contact Rating Curves .................................................................7
2.1 7PG1731-0 (XR 105)............................................................................................................8
2.1.1 7PG1731-0**0 (XR105 2 Contact)............................................................................8
Figure 2-1 Functional Diagram: 7PG1731-0**0 (XR105 2 Contact) ...................................8
2.1.2 7PG1731-0**1 (XR105 4 Contact)............................................................................9
Figure 2-2 Functional Diagram: 7PG1731-0**1 XR105 (4 Contact) ...................................9
2.2 7PG1731-1 (XR 106)..........................................................................................................10
2.2.1 7PG1731-1**0 (XR106 2 Contact)..........................................................................10
Figure 2-3 Functional Diagram: 7PG1731-1**0 (XR106 2 Contact) .................................10
2.2.2 7PG1731-1**1 (XR106 4 Contact)..........................................................................11
Figure 2-4 Functional Diagram: 7PG1731-1**1 XR106 (4 Contact) .................................11
2.3 7PG1751-* XR 151 ............................................................................................................12
2.3.1 7PG1751-***1 (XR151 4 Contact) ..........................................................................12
Figure 2-5 Functional Diagram: 7PG1751-***1 XR151 (4 Contact)..................................12
2.4 7PG1741-3 (XR 152)..........................................................................................................12
2.4.1 7PG1741-3**1 (XR152 4 Contact)..........................................................................13
2.5 7PG1741-1 (XR 153)..........................................................................................................13
2.5.1 7PG1741-1**1 (XR153 4 Contact)..........................................................................14
2.6 7PG1732-0 (XR 205)..........................................................................................................14
2.6.1 7PG1732-0**0 (XR 205 4 Contact).........................................................................15
Figure 2-8 Functional Diagram: 7PG1732-0**0 (XR205 4 Contact) .................................15
2.6.2 7PG1732-0**1 (XR205 8 Contact)..........................................................................16
2.7 7PG1732-1 (XR 206 4 Contact)..........................................................................................16
2.7.1 7PG1732-1**0 (XR 206 4 Contact).........................................................................17
Figure 2-10 Functional Diagram: 7PG1732-1**0 (XR206 4 Contact) ...............................17
2.7.2 7PG1732-1**1 (XR206 8 Contact)..........................................................................18
Figure 2-11 Functional Diagram: 7PG1732-1**1 XR206 (8 Contact) ...............................18
2.8 7PG1752-3 (XR 250)..........................................................................................................19
2.8.1 7PG1752-3**1 (XR250 4 Contact)..........................................................................19
2.9 7PG1752-1 (XR 251)..........................................................................................................20
2.9.1 7PG1752-1** (XR251 4 Contact)............................................................................20
2.10 7PG1753-3 (XR 350)..........................................................................................................21
2.10.1 7PG1753-3**1 (XR350 4 Contact)..........................................................................21
2.11 7PG1753-1 (XR 351)..........................................................................................................22
2.11.1 7PG1753-1**1 (XR351 4 Contact)..........................................................................22


2.12 7PG1763-0BA00-4CA0 (XR 309) .......................................................................................23
Figure 2-16 Functional Diagram: 7PG1763-0BA00-4CA0 (XR309) .................................23
2.12.1 Technical Information.............................................................................................23
3.1 Standard Contacts .............................................................................................................24
3.2 Operating Time ..................................................................................................................24
3.2.1 Operating Time......................................................................................................24
3.2.2 Typical Burden.......................................................................................................24
3.3 Environmental ....................................................................................................................25
3.4 Insulation ...........................................................................................................................25
3.5 Thermal Withstand (Continuous) ........................................................................................25
3.6 Operating Time ..................................................................................................................25
4 Installation ...............................................................................................................................26
4.2 Wiring ................................................................................................................................26
4.3 Front Cover........................................................................................................................26
4.4 Fixings ...............................................................................................................................26
4.4.1 Crimps...................................................................................................................26
4.4.2 Panel Fixings .........................................................................................................26
5 Maintenance.............................................................................................................................30
5.1 Safety ................................................................................................................................30
5.4 Contacts.............................................................................................................................30
6 Applications.............................................................................................................................31
6.1 XR 151 Trip Relay Supervision Relay.................................................................................31
Figure 6-1 Applications Diagram: 7PG1751-* (XR 151) ..................................................31
6.2 XR 152/3 D.C. Supply Supervision Relay ...........................................................................32
Figure 6-2 Applications Diagram: 7PG1741-* (XR 152/3)................................................32
6.3 XR 250/1 Trip Relay Supervision Application......................................................................33
Figure 6-3 Applications Diagram: 7PG1752-* (XR 250/1) Trip Relay Supervision
Application.............................................................................................................33
6.4 XR 350/1 Trip Circuit Supervision Relay .............................................................................35
Figure 6-4 Applications Diagram: 7PG1753-* (XR 350/1)................................................35
6.5 XR 309 Ferro Resonance Detector.....................................................................................36
Figure 6-5 Applications Diagram: 7PG1763-0BA00-4CA0 (XR 309)................................36
List of Figures
Figure 1-1 Heavy Duty Contact Rating Curves .................................................................................7
Figure 2-1 Functional Diagram: 7PG1731-0**0 (XR105 2 Contact) ...................................................8
Figure 2-2 Functional Diagram: 7PG1731-0**1 XR105 (4 Contact) ...................................................9
Figure 2-3 Functional Diagram: 7PG1731-1**0 (XR106 2 Contact) .................................................10
Figure 2-4 Functional Diagram: 7PG1731-1**1 XR106 (4 Contact) .................................................11
Figure 2-5 Functional Diagram: 7PG1751-***1 XR151 (4 Contact)..................................................12


Figure 2-16 Functional Diagram: 7PG1763-0BA00-4CA0 (XR309) ...................................................23
Figure 6-1 Applications Diagram: 7PG1751-* (XR 151)...................................................................31
Figure 6-2 Applications Diagram: 7PG1741-* (XR 152/3)................................................................32
Application ....................................................................................................................33
Figure 6-4 Applications Diagram: 7PG1753-* (XR 350/1)................................................................35
Figure 6-5 Applications Diagram: 7PG1763-0BA00-4CA0 (XR 309)................................................36
List of Tables
Table 2-1 Contact Terminal Numbers (XR105 2 Contact) ....................................................................8
Table 2-2 Contact Terminal Numbers (XR105 4 Contact) ....................................................................9
Table 2-3 Contact Terminal Numbers (XR106 2 Contact) ..................................................................10
Table 2-9 Contact Terminal Numbers (XR205 8 Conatct) ..................................................................16
Table 2-10 Contact Terminal Numbers (XR206 4 Contact) ................................................................17

1 Introduction
7PG1731-0 (XR105)
7PG1731-1 (XR106)
7PG1751-* (XR151)
7PG1741-3 (XR152)
7PG1741-1 (XR153)
7PG1732-0 (XR205)
7PG1732-1 (XR206)
7PG1752-3 (XR250)
7PG1752-1 (XR251)
7PG1753-3 (XR350)
7PG1753-1 (XR351)
7PG1763-0 (XR309)
Type XR relays are developments for specific applications from AR relay range. They are electro-mechanical
relays with a consistent positive action, a long service life and comply with BS142.
The XR range is used as Interposing, Supervision or Special Purpose Relays.
1.1 Relay Description

1.1.1 Interposing Relay
XR105
XR106
XR205
XR206
Types XR105, XR106, XR205 and XR206 are intended for the remote control of switchgear and associated
equipment over pilot wires with a maximum resistance of 200 ohms. These relays are designed so that they are
not susceptible to certain A.C. voltage levels which may be induced on to the pilot wires.
1.1.2 Trip Relay Supervision Relay

XR151
XR250
XR251
XR350
XR351
Trip relay supervision relays have a low operating current, specific settings and time delayed drop-off. This latter
feature is to keep the relay in the operated condition during temporary reductions in the battery voltage, such as
those which occur just prior to a fuse blowing or during a busbar fault when many trip relays operate
simultaneously.

1.1.3 Supply Supervision Relay

XR152
XR153
Types XR152 and XR153 relays are designed to comply with CEGB and other specification for protection
supervision requirements and the monitoring of D.C. voltage supplies. These applications require relays with a
low operating current, visual indication and the ability to initiate a remote alarm.
1.1.4 Special Purpose Relay

XR309
This relay provides ferro-resonance detection as required by NGTS 3.15.2. Three attracted armature elements
are connected phase-to-phase via full bridge rectifiers. Under normal healthy conditions, with the system
energised or de-energised, all the relay elements will be in unison and either operated or reset. No output is
given.
On supergrid systems the phenomenon of ferro-resonance may be experienced following the de-energisation of a
directly connected transformer, and the ferro-resonance may be sustained by the induction from an energised
parallel circuit. Re-energising the transformer whilst in a ferro-resonant state can risk severe switching
overvoltages, therefore where there is a risk, a ferro-resonance detector relay is essential.
1.2 Relay Features

MLFB Code Relay Number of Number of Type of Flag Product description Modular
Type Elements Contacts/ Specification Case
Element Size
7PG1731-0 XR105 1 2 or 4 No Flag Interposing control relay E2
7PG1731-1 XR106 1 2 or 4 Hand Reset Interposing control relay E2
7PG1751-* XR151 1 4 Hand/Self Reset Trip Relay Supervision Relay E2
(Show on de-
energisation)
7PG1741-3 XR152 1 4 Self Reset (Show on D.C. supply supervision relay E2
de-energisation)
7PG1741-1 XR153 1 4 Self Reset (Show on D.C. supply supervision relay E2
de-energisation)
7PG1732-0 XR205 2 2 or 4 No Flag Interposing Control Relay E2/E4
7PG1732-1 XR206 2 2 or 4 Hand Reset Interposing Control Relay E2
7PG1752-3 XR250 2 4 Self Reset Trip circuit supervision relay E3
7PG1752-1 XR251 2 4 Hand Reset Trip circuit supervision relay E3
7PG1753-3 XR350 3 4 Self Reset Trip circuit supervision relay E3
7PG1753-1 XR351 3 4 Hand Reset Trip circuit supervision relay E3
7PG1763-0 XR309 3 2 No Flag Ferro-resonance detector E4
relay
1.3 Type of Flag Description

1.3.1 Self Reset
The flag shows whilst the relay is operated. (For normally energised relays the flag shows on de-energisation)
1.3.2 Hand Reset

The flag is held in the operated position by a mechanical latch which is released by the cover mounted reset.

1.4 Heavy Duty Contacts
Heavy duty output contacts are available with some of the XR relays (see Description of Operation for specific
relays that have a heavy duty output contact option). The contacts become polarity conscious due to the addition
of the blow out magnet which is fitted to aid arc extinction. The Heavy Duty contacts have a larger break duty
compared to standard duty contacts. The make and carry of a heavy duty contact is the same as the standard
duty contacts.
50
10
25
00
00
00
W
W
W
50
0
W
25
0
W
10
0
W
50
W
25
W
Figure 1-1 Heavy Duty Contact Rating Curves

2.1 7PG1731-0 (XR 105)
This XR Relay is specified with either 2 or 4 user available contacts. These contacts can either be heavy duty or
standard contacts. The Relay is powered from a rated voltage DC supply.
The XR 105 is an interposing control relay. RL1 is normally de-energised. The relay is operated by the protection
contact PR. The output contacts of the relay are held in the operate position whilst the relay operate coil is
energised. The relay has an option of heavy duty output contacts.
2.1.1 7PG1731-0**0 (XR105 2 Contact)
Figure 2-1 Functional Diagram: 7PG1731-0**0 (XR105 2 Contact)
Table 2-1 Contact Terminal Numbers (XR105 2 Contact)

Relay Type XR 105 Max No of B Terminal Numbers
Relay Type Contacts (2 Contact)
1-3 2-4
7PG1731-0CA0 0 M M
7PG1731-0BB0 1 M B
7PG1731-0AC0 2 B B
XR105 2M (HD) Heavy Duty contact arrangement is M+ M+

XR105 1B (HD), 1M (STD) specified in the non-MLFB listing. +B M
XR105 1B (STD), 1M (HD) B M+
XR105 1B (HD), 1M (HD) Heavy duty contacts are fitted with +B M+
XR105 1M (STD), 1M (HD) blowout magnets and are polarity M M+
XR105 2B (HD) conscious. +B +B
Abbreviations:
HD (Heavy duty), location of heavy duty contact.
STD (Standard), location of Standard contact.

2.1.2 7PG1731-0**1 (XR105 4 Contact)
Figure 2-2 Functional Diagram: 7PG1731-0**1 XR105 (4 Contact)
Relay Type XR 105 Max No of B Contacts Terminal Numbers

Relay Type (4 Contact)
1-3 2-4 5-7 6-8
7PG1731-0CA1 0 M M M M
7PG1731-0BB1 1 M B M M
7PG1731-0AC1 2 B B M M
7PG1731-0BD1 3 B B M B
7PG1731-0AE1 4 B B B B
XR105 4M (HD) Heavy Duty contact arrangement is M+ M+ M+ M+

XR105 3M (HD) 1B (HD) specified in the non-MLFB listing. M+ M+ M+ +B
XR105 2M (HD) 2B (HD) M+ M+ +B +B
XR105 1B (HD) 3M (HD) M+ +B +B +B
XR105 4B (HD) +B +B +B +B
XR105 2M (HD) 2M (STD) Heavy duty contacts are fitted with blowout M+ M+ M M
XR105 2M (HD) 2B (STD) magnets and are polarity conscious. M+ M+ B B
Abbreviations:

2.2 7PG1731-1 (XR 106)
This XR Relay is specified with either 2 or 4 user available contacts. These contacts can either be heavy duty or
standard contacts. The Relay is powered from a rated voltage DC supply.
The XR 105 is an interposing control relay. RL1 is normally de-energised. The relay is operated by the protection
contact PR. The output contacts of the relay are held in the operate position whilst the relay operate coil is
energised. The relay has an option of heavy duty output contacts.
There is a hand reset flag indicator on the front of the relay. The flag indicates upon energisation of RL1.
2.2.1 7PG1731-1**0 (XR106 2 Contact)

1-3 2-4
7PG1731-1CA0 0 M M
7PG1731-1BB0 1 M B
7PG1731-1AC0 2 B B
XR106 2M (HD) Heavy Duty contact arrangement is M+ M+

XR106 1B (HD), 1M (STD) specified in the non-MLFB listing. +B M
XR106 1B (STD), 1M (HD) B M+
XR106 1B (HD), 1M (HD) Heavy duty contacts are fitted with +B M+
XR106 1M (STD), 1M (HD) blowout magnets and are polarity M M+
XR106 2B (HD) conscious. +B +B
Abbreviations:
HD (Heavy Duty), location of heavy duty contact.

2.2.2 7PG1731-1**1 (XR106 4 Contact)
Relay Type XR 106 Max No of B Contacts Terminal Numbers

Relay Type (4 Contact)
1-3 2-4 5-7 6-8
7PG1731-1CA1 0 M M M M
7PG1731-1BB1 1 M B M M
7PG1731-1AC1 2 B B M M
7PG1731-1BD1 3 B B M B
7PG1731-1AE1 4 B B B B
XR106 4M (HD) Heavy Duty contact arrangement is M+ M+ M+ M+

XR106 3M (HD) 1B (HD) specified in the non-MLFB listing. M+ M+ M+ +B
XR106 2M (HD) 2B (HD) M+ M+ +B +B
XR106 1B (HD) 3M (HD) M+ +B +B +B
XR106 4B (HD) +B +B +B +B
XR106 2M (HD) 2M (STD) Heavy duty contacts are fitted with blowout M+ M+ M M
XR106 2M (HD) 2B (STD) magnets and are polarity conscious. M+ M+ B B
Abbreviations:

2.3 7PG1751-* XR 151
This XR Relay is specified with 4 user available contacts. The Relay is powered from a rated voltage 125V DC
supply.
The XR151 is designed to allow the supervision of a trip relay operating coil. RL1 is normally energised. When the
supply voltage reduces to the drop-off value (not less than 26% of Vn) the output contacts change state. The
contacts are held in this position until the supply voltage increases to the pick up value (70% of Vn). The two –ve
terminals (14 and 16) are required for applications of trip relay supervision. An example of this can be found in
Applications 6.1.
There is a flag indicator on the front of the relay, it can be specified as either a hand reset or a self reset. The flag
indicates upon de-energisation of RL1.
2.3.1 7PG1751-***1 (XR151 4 Contact)
7PG1751-* (XR151)
2 4 1
4 Contact 3
6 5
8 7
10 9
12 11
15
18 17
20 19
22 21
24 23
26 25
28 27
- ve R1
14
RL1 +ve
- ve R2 13
16
Figure 2-5 Functional Diagram: 7PG1751-***1 XR151 (4 Contact)

Note: R1 and R2 are both 5K6 .

Relay Type Relay Type XR151(Max (4 Contact)
No of B Contacts) 1-3 2-4 5-7 6-8
7PG1751-*EA10-4**0 0 M M M M
7PG1751-*DB10-4**0 1 M B M M
7PG1751-*CC10-4**0 2 B B M M
7PG1751-*BD10-4**0 3 B B M B
7PG1751-*AE10-4**0 4 B B B B
Abbreviations:
2.4 7PG1741-3 (XR 152)

This XR Relay is specified with 4 user available contacts. The Relay is powered from a rated DC Voltage supply.
The XR152 is designed to allow the supervision of a D.C. voltage supply. RL1 is normally energised. When the
contacts are held in this position until the supply voltage increases to the pick up value (70% of Vn). The relay has
an option of heavy duty output contacts. An applications diagram and description can be found in Applications
6.2.
There is a self reset flag indicator on the front of the relay, the flag indicates upon de-energisation of RL1.
2.4.1 7PG1741-3**1 (XR152 4 Contact)

No of B Contacts) 1-3 2-4 5-7 6-8
7PG1741-3EA10-nAA0 0 M M M M
7PG1741-3DB10-nAA0 1 M B M M
7PG1741-3CC10-nAA0 2 B B M M
7PG1741-3BD10-nAA0 3 B B M B
7PG1741-3AE10-nAA0 4 B B B B
XR152 4M (HD) Heavy Duty contact M+ M+ M+ M+

XR152 3M (HD) 1B (HD) arrangement is specified M+ M+ M+ +B
XR152 2M (HD) 2B (HD) in the non-MLFB listing. M+ M+ +B +B
XR152 1M (HD) 3B (HD) M+ +B +B +B
XR152 4B (HD) Heavy duty contacts are +B +B +B +B
XR152 2M (HD) 2M(STD) fitted with blowout M+ M+ M M
XR152 2M (HD) 2B(STD) magnets and are polarity M+ M+ B B
XR152 2M (HD) 2B(STD) conscious. M M +B +B
Abbreviations:
2.5 7PG1741-1 (XR 153)
This XR Relay is specified with 4 user available contacts. The Relay is powered from a rated DC Voltage supply.

The XR153 is designed to allow the supervision of a D.C. voltage supply. RL1 is normally energised. When the
contacts are held in this position until the supply voltage increases to the pick up value (70% of Vn). The relay has
an option of heavy duty output contacts. An applications diagram and description can be found in Applications
6.2.
There is a hand reset flag indicator on the front of the relay, the flag indicates upon de-energisation of RL1.
2.5.1 7PG1741-1**1 (XR153 4 Contact)

No of B Contacts) 1-3 2-4 5-7 6-8
7PG1741-1EA10-*AA0 0 M M M M
7PG1741-1DB10-*AA0 1 M B M M
7PG1741-1CC10-*AA0 2 B B M M
7PG1741-1BD10-*AA0 3 B B M B
7PG1741-1AE10-*AA0 4 B B B B
XR153 4M (HD) Heavy Duty contact M+ M+ M+ M+

XR153 3M (HD) 1B (HD) arrangement is specified M+ M+ M+ +B
XR153 2M (HD) 2B (HD) in the non-MLFB listing. M+ M+ +B +B
XR153 1M (HD) 3B (HD) M+ +B +B +B
XR153 4B (HD) Heavy duty contacts are +B +B +B +B
XR153 2M (HD) 2M(STD) fitted with blowout M+ M+ M M
XR153 2M (HD) 2B(STD) magnets and are polarity M+ M+ B B
XR153 2M (HD) 2B(STD) conscious. M M +B +B
Abbreviations:
2.6 7PG1732-0 (XR 205)
This relay is the two element version of the XR 105, it is specified with either 4 or 8 user available contacts. These
contacts can either be heavy duty or standard contacts. The Relay is powered from a rated voltage DC supply.

The XR 205 is an interposing control relay. RL1 and RL2 are normally de-energised. RL1 and Rl2 are operated by
the protection contacts PR1 and PR2. The output contacts of the relay are held in the operate position whilst the
relay operate coil is energised. The relay has an option of heavy duty output contacts.
2.6.1 7PG1732-0**0 (XR 205 4 Contact)

Relay Type XR 205 Max No of B Contacts Terminal
Relay Type Numbers
(4 Contact)
1-3 2-4
15-17 16-18
7PG1732-0CA0 0 M M
7PG1732-0BB0 1 M B
7PG1732-0AC0 2 B B
XR205 2M (HD) M+ M+
Heavy Duty contact arrangement is specified
in the non-MLFB listing. Heavy duty contacts
XR205 1M (HD), 1M (STD) are fitted with blowout magnets and are M+ M
polarity conscious.
Abbreviations:

2.6.2 7PG1732-0**1 (XR205 8 Contact)
Table 2-9 Contact Terminal Numbers (XR205 8 Conatct)

1-3 2-4 5-7 6-8
15-17 16-18 19-21 20-22
7PG1732-0CA1 0 M M M M
7PG1732-0BB1 1 M B M M
7PG1732-0AC1 2 B B M M
7PG1732-0BD1 3 B B M B
7PG1732-0AE1 4 B B B B
XR205 4M (HD) M+ M+ M+ M+
XR205 2M (HD) 2M Heavy Duty contact arrangement is M+ M+ M M
XR205 2M (HD) 2B (STD) specified in the non-MLFB listing. M+ M+ B B
XR205 2M (HD) 1M 1B (STD) M+ M+ M B
XR205 2M (HD) 2B (HD) M+ M+ +B +B
XR205 3M (HD) 1B (HD) M+ M+ M+ B
XR205 1M (HD) 2M 1B (STD) Heavy duty contacts are fitted with M+ M+ B B
XR205 1M (HD) 3M 0B (STD) blowout magnets and are polarity M+ M M M
conscious.
XR205 2M (STD) 2B (HD) M M +B +B
Abbreviations:
2.7 7PG1732-1 (XR 206 4 CONTACT)

This relay is the two element version of the XR 106, it is specified with either 4 or 8 user available contacts. These
contacts can either be heavy duty or standard contacts. The Relay is powered from a rated voltage DC supply.
The XR 206 is an interposing control relay. RL1 and RL2 are normally de-energised. RL1 and Rl2 are operated by
the protection contacts PR1 and PR2. The output contacts of the relay are held in the operate position whilst the
relay operate coil is energised. The relay has the option of heavy duty output contacts.
There are two hand reset flag indicators on the front of the relay. The flags indicate upon energisation of RL1 and
RL2.
2.7.1 7PG1732-1**0 (XR 206 4 Contact)

Relay Type XR 206 Max No of B Contacts Terminal
Relay Type Numbers
(4 Contact)
1-3 2-4
15-17 16-18
7PG1732-1CA0 0 M M
7PG1732-1BB0 1 M B
7PG1732-1AC0 2 B B
XR206 2M (HD) M+ M+
Heavy Duty contact arrangement is specified
in the non-MLFB listing. Heavy duty contacts
XR206 1M (HD), 1M (STD) are fitted with blowout magnets and are M+ M
polarity conscious.
Abbreviations:

2.7.2 7PG1732-1**1 (XR206 8 Contact)

1-3 2-4 5-7 6-8
15-17 16-18 19-21 20-22
7PG1732-1CA1 0 M M M M
7PG1732-1BB1 1 M B M M
7PG1732-1AC1 2 B B M M
7PG1732-1BD1 3 B B M B
7PG1732-1AE1 4 B B B B
XR206 4M (HD) M+ M+ M+ M+
XR206 2M (HD) 2M Heavy Duty contact arrangement is M+ M+ M M
XR206 2M (HD) 2B (STD) specified in the non-MLFB listing. M+ M+ B B
XR206 2M (HD) 1M 1B (STD) M+ M+ M B
XR206 2M (HD) 2B (HD) M+ M+ +B +B
XR206 3M (HD) 1B (HD) M+ M+ M+ B
XR206 1M (HD) 2M 1B (STD) Heavy duty contacts are fitted with M+ M+ B B
XR206 1M (HD) 3M 0B (STD) blowout magnets and are polarity M+ M M M
conscious.
XR206 2M (STD) 2B (HD) M M +B +B
Abbreviations:

2.8 7PG1752-3 (XR 250)
This XR Relay is specified with 4 user available contacts (contact 10-12 is an additional contact used as a special
purpose ‘pre closing supervision’ contact). The XR 250 contains 2 elements (RL1 and RL3). RL1 and RL3 are
powered from two separate D.C. Supply’s. RL1 is powered from a Trip D.C. supply. RL3 is powered from an
alarm D.C. supply.
The XR250 is designed to allow the supervision of a trip relay circuit. RL1 and RL3 are normally energised.
Figure 2-12 shows the relay in the de-energised state. An applications diagram and description of the XR250
2.8.1 7PG1752-3**1 (XR250 4 Contact)
7PG1752-3 (XR250)
2 4 1
4 Contact 3
6 5
8 7
10 9
RL1 B
12 11
14 13
16 15
18 17
20 19
24 23
25
26
RL3 -ve
RL1 B
RL1 A
27
+ve
28
+ve
21
RL1 -ve
22

Relay Type Note: Contact 10-12 is always a make (5 Contact)
contact. It is not documented in the 1-3 2-4 5-7 6-8 10-12
7PG1752-3EA10-nBa0 MLFB code because it is operated by M M M M M
7PG1752-3DB10-nBa0 a separate element (RL1). The MLFB M B M M M
7PG1752-3CC10-nBa0 code describes the 4 contacts B B M M M
7PG1752-3BD10-nBa0 operated by RL3. Contact 10-12 is B B M B M
7PG1752-3AE10-nBa0 used as a special purpose ‘pre closing B B B B M
supervision’ contact
Abbreviations:

2.9 7PG1752-1 (XR 251)
purpose ‘pre closing supervision’ contact). The XR 251 contains 2 elements (RL1 and RL3). RL1 and RL3 are
powered from two separate D.C. Supply’s. RL1 is powered from a Trip D.C. supply. RL3 is powered from an
alarm D.C. supply.
The XR251 is designed to allow the supervision of a trip relay circuit. RL1 and RL3 are normally energised.
There is a hand reset flag indicator on the front of the relay, the flag indicates upon de-energisation of RL3.
2.9.1 7PG1752-1** (XR251 4 Contact)
7PG1752-1 (XR251)
2 4 1
4 Contact 3
6 5
8 7
10 9
RL1 B
12 11
14 13
16 15
18 17
20 19
24 23
25
26
RL3 -ve
RL1 B
RL1 A
27
+ve
28
+ve
21
RL1 -ve
22

7PG1752-1EA10-nBa0 MLFB code because it is operated by M M M M M
7PG1752-1DB10-nBa0 a separate element (RL1). The MLFB M B M M M
7PG1752-1CC10-nBa0 code describes the 4 contacts B B M M M
7PG1752-1BD10-nBa0 operated by RL3. Contact 10-12 is B B M B M
7PG1752-1AE10-nBa0 used as a special purpose ‘pre closing B B B B M
Abbreviations:

2.10 7PG1753-3 (XR 350)
purpose ‘pre closing supervision’ contact). The XR 350 contains 3 elements (RL1, RL2 and RL3). RL1 and RL2
are powered from a Trip D.C. supply. RL3 is powered from an alarm D.C. supply.
The XR350 is designed to allow the supervision of a trip relay circuit. RL1, RL2 and RL3 are normally energised.
2.10.1 7PG1753-3**1 (XR350 4 Contact)

7PG1753-3EA10-*B*0 MLFB code because it is operated by M M M M M
7PG1753-3DB10-*B*0 a separate element (RL1). The MLFB M B M M M
7PG1753-3CC10-*B*0 code describes the 4 contacts B B M M M
7PG1753-3BD10-*B*0 operated by RL3. Contact 10-12 is B B M B M
7PG1753-3AE10-*B*0 used as a special purpose ‘pre closing B B B B M
Abbreviations:

2.11 7PG1753-1 (XR 351)
purpose ‘pre closing supervision’ contact). The XR 351 contains 3 elements (RL1, RL2 and RL3). RL1 and RL2
are powered from a Trip D.C. supply. RL3 is powered from an alarm D.C. supply.
The XR351 is designed to allow the supervision of a trip relay circuit. RL1, RL2 and RL3 are normally energised.
2.11.1 7PG1753-1**1 (XR351 4 Contact)

7PG1735-1EA10-*B*0 MLFB code because it is operated by M M M M M
7PG1735-1DB10-*B*0 a separate element (RL1). The MLFB M B M M M
7PG1735-1CC10-*B*0 code describes the 4 contacts B B M M M
7PG1735-1BD10-*B*0 operated by RL3. Contact 10-12 is B B M B M
7PG1735-1AE10-*B*0 used as a special purpose ‘pre closing B B B B M
Abbreviations:

2.12 7PG1763-0BA00-4CA0 (XR 309)
This XR Relay provides ferro-resonance detection. The relay has a voltage rating of 110V A.C. Figure 2-16
shows the relay in its de-energised state. Pins 23, 25 and 27 are used as inputs from the secondary winding of a
3 phase transformer. When the 3 phase system is balanced RL1, RL2 and RL3 are all energised. On system de-
energisation, the secondary voltage falls below the reset level and all 3 elements drop-off. In this situation there is
no output at pin 3.
In the event of ferro-resonance occurring two out of three elements will remain energised, this produces an output
at pin3. This output can be used to initiate either an alarm timer or an external suppression circuit.
If ferro-resonance is induced onto a de-energised system the relay will only respond if the amplitude of ferro-
resonance is above the relay element pick up level 40V A.C.
Figure 2-16 Functional Diagram: 7PG1763-0BA00-4CA0 (XR309)
2.12.1 Technical Information

Frequency 50HZ
Rating 110V A.C.
Continuous Rating 127V A.C.

3.1 Standard Contacts
Attribute Value
Break
and 5A
3.2 Operating Time

3.2.1 Operating Time
XR 105, XR 106, XR 205, XR 206: typically 30ms, with 200 pilot resistance less than 80ms.
XR 151: Reset time is no less than 100ms when supply is switched from 100% to 26% of Vn.
XR 152/153: Reset time is no less than 100ms when supply is switched from 100% to 26% of Vn.
XR 250, XR 251, XR 350, XR 351: Reset time is 400ms when supply is switched from Vn to off.
3.2.2 Typical Burden
XR 105, XR 106, XR 205, XR 206: Typically 3.7W for a relay with 4 M contacts.
XR151: less than 2.5W
XR 152/153: 0.4W at 24V D.C. 125W at 125V D.C.
XR 250, XR 251, XR 350, XR 351:
Rated Trip Circuit Condition Alarm

Voltage Circuit
C.B. Open C.B. Closed
50V D.C. - - 2W
125V D.C. 1W 2W 4W
240V D.C. 2W 4W 9W
XR 309: Approximately 3VA per element.

3.3 Environmental
IEC68-2-1/2 and BS2011(1977) IEC 68-2-3
(1989)

3.4 Insulation

3.5 Thermal Withstand (Continuous)

Normally De- 12Vn
Energised Relays
Normally Energised 1.5Vn or 12Vs whichever is the greater
Relays
Auxiliary supply 1.25Vx
3.6 Operating Time

Normally De- Typically less than 40ms from Vn to switch-off
Energised Relays
Normally Energised Typically less than 90ms, 110ms with follower relay at 1.1 Vn.
Relays

4 Installation
place.
4.2 Wiring
diagram.
4.3 Front Cover

4.4 Fixings
4.4.1 Crimps
4.4.2 Panel Fixings

4 M4x10mm Screws
4 M4 Nuts
4 M4 Lock Washers
28 M4, 8mm Screws
28 M4 Lock Washer

Relays are supplied in either the E2, E3 or E4 epsilon cases.
221.5 mm
150 mm
13.5
mm
44 mm
51.5 mm
151.5 177 mm
150 mm
mm

221.5 mm
1 50 m m
13.5
mm
68 m m
7 7.5 m m
151.5 177 m m
150 mm
mm

221.5 mm
13.5
mm 150 mm
96 mm
103.5 mm
151.5 177 mm
150 mm
mm

5 Maintenance
5.1 Safety

correct relay coil.

final adjustment.
5.4 Contacts

6 Applications
6.1 XR 151 Trip Relay Supervision Relay
Figure 6-1 Applications Diagram: 7PG1751-* (XR 151)
The XR 151 is normally energised, Figure 6-1 shows the XR 151 in two trip relay supervision schemes. The top
diagram in Figure 6-1 incorporates a Hand/electrical reset trip relay. The bottom diagram in Figure 6-1
incorporates a self reset trip relay. These schemes show the relays and there associated contacts in an de-
energised state.
A small amount or current passes through the operate coil of RL1 maintaining the relays normally energised state.
This then flows through the operate coil of the tripping relay. R1 ensures that this current isn’t large enough to
operate the tripping Relay.
When the protection relay contact closes this causes the trip relay to operate thus switching in pin 16 on the XR
151 to the –ve of the trip D.C. supply. This process maintains the XR 151 in its normally energised state.
If the trip relay doesn’t trip (when the protection relay contact closes) or there is an open circuit on the Trip D.C.
supply the XR 151 will de-energise (operate) hence initiating the alarm.

6.2 XR 152/3 D.C. Supply Supervision Relay
Figure 6-2 Applications Diagram: 7PG1741-* (XR 152/3)
The XR 152/3 is normally energised, Figure 6-2 shows the XR 152/3 in a D.C. supply supervision scheme. This
scheme shows the relay and its associated contacts in its de-energised state.
If there is an open circuit on the D.C. supply the XR 152/3 will de-energise (operate) hence initiating the alarm.

6.3 XR 250/1 Trip Relay Supervision Application
Application
The XR 250/1 contains two normally energised elements. Figure 6-3 shows the XR 250/1 in two trip circuit
supervision schemes. The top diagram in Figure 6-3 incorporates a Hand/electrical reset trip relay. The bottom
diagram in Figure 6-3 incorporates a self reset trip relay. These schemes shows the relays and associated
contacts in there de-energised state.
A small amount or current passes through the operate coil of RL1 maintaining the elements normally energised
state. This then flows through the operate coil of the tripping relay. R1 and R2 ensure that this current isn’t large
enough to operate the tripping Relay. (Note R1 and R2 are the same value)

When either or both of the protection relay contacts close the trip relay is operated. This switches in a path from
the negative pin (22) of RL1 to the –ve of the trip DC supply thus maintaining the normally energised state of RL1.
If the trip relay doesn’t trip (when the protection relay contact closes) or there is an open circuit on the Trip D.C.
supply, RL1 will de-energise (operate) which will cause RL1 A to open. When RL1 A opens RL3 will de-energise
(operate). The operation of RL3 initiates the alarm. If there is an open circuit on the alarm D.C. supply, RL3 will
de-energise (operate) and initiate the alarm.

6.4 XR 350/1 Trip Circuit Supervision Relay
Figure 6-4 Applications Diagram: 7PG1753-* (XR 350/1)
The XR 350/1 contains three normally energised elements. Figure 6-4 shows the XR 350/1 in a trip circuit
supervision scheme. This scheme shows the relays and there associated contacts in there de-energised state.
The Circuit breaker is shown as being open.
A small amount of current passes through the operate coil of RL1 and RL2 maintaining the elements normally
energised states. This then flows through the operate coil of the CB. R1 and R2 ensure that this current isn’t large
enough to operate the CB trip coil.
If there is an open circuit anywhere along the Trip DC supply both RL1 and RL2 will operate (de-energise) thus
opening contacts RL1 A and RL2 A which will cause RL3 to operate and trigger the alarm.
When either or both of the protection relay contacts close a large current flows in order to close the CB. (R2
protects the operate coil of RL2) The closing of the protection relay contact causes RL1 to be switched out of the
circuit which in turn causes RL1 A to open.
The circuit breaker will close for about 60ms, during this time the contacts associated with the circuit breaker will
change state and RL2 will de-energise. There is a delay on drop off provided by a slug to the three elements
within the XR 350/1. The total delay is 400ms. Providing the Circuit Breaker re-opens again within the 400ms
(typically reopens in 60ms) RL2 will energise again meaning that RL3 will not operate and the alarm contacts
won’t be operated.
If the Circuit Breaker doesn’t re-open (and the associated contacts don’t change state), RL2 will operate thus
opening RL2 A which will cause RL3 to operate (RL1 A will already be open due to the protection relay contacts
being closed) this completes the trip alarm circuit.
If there is a break in the Alarm DC supply RL3 will operate and the alarm circuit will be completed.

6.5 XR 309 Ferro Resonance Detector
Figure 6-5 Applications Diagram: 7PG1763-0BA00-4CA0 (XR 309)
The XR 309 contains three normally energised elements. Figure 6-5 shows the XR 309 ferro-resonance
detection scheme. This scheme shows the relays in there de-energised mode.
In the event of ferro-resonance occurring two out of three elements will remain energised, this produces an output
at pin3. A time delay relay is then used with a typical delay of 2 seconds. The time delay relay is used to initiate
either a ferro-reseonace alarm, a DAR (Delayed Auto Reclose) lockout or ferro-resonace suppression.

Siemens Protection Devices Limited
P.O. Box 8, North Farm Road
Hebburn, Tyne & Wear
NE31 1TZ
United Kingdom
Phone: +44 (0)191 401 7901
Fax: +44 (0)191 401 5575
Email: marketing.spdl.gb@siemens.com
For more information, please contact our

Customer Support Center.
Phone: +49 180/524 70 00
Fax: +49 180/524 24 71(Charges depending on provider)
E-mail: support.energy@siemens.com
EMEA-T10073-00-76GB
May 2013
www. siemens.com/energy
Siemens Protection Devices Limited 2

7PG11-18 Alpha Technical Manual

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7PG11-18 Alpha Technical Manual

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Reyrolle

Answers for energy.

Technical Manual Chapters

1. Introduction to Electromechanical Relays

4. TR – High Speed Tripping Relays

5. TR-A – High Speed Tripping Relays

6. VR – Over and Under Voltage Relays

7. XR – Interposing, Supervision and Special Purpose Relays

©2013 Siemens Protection Devices Limited

©2013 Siemens Protection Devices Limited

Introduction to Electromechanical Relays

Document Release History

2013 First Issue

©2013 Siemens Protection Devices Limited Chapter 1 Page 1 of 12

©2013 Siemens Protection Devices Limited Chapter 1 Page 2 of 12

1.1 The Electromagnet

Figure 1-1 Principal elements of an Electromechanical Relay

©2013 Siemens Protection Devices Limited Chapter 1 Page 3 of 12

1.2 Simple relay elements

Figure 1-2 Basic Layout of an Electromagnet relay

The component parts are as follows:

Coil Winding, consisting of insulated wire round the core. *

©2013 Siemens Protection Devices Limited Chapter 1 Page 4 of 12

Figure 1-3 Basic Layout of a typical Alpha Relay

©2013 Siemens Protection Devices Limited Chapter 1 Page 5 of 12

1.3 Magnetic Reluctance

Figure 1-5 Graph displaying the build up of current in a relay coil

©2013 Siemens Protection Devices Limited Chapter 1 Page 6 of 12

1.3.1 Radio Metal

1.4 Time Lag Relays

1.4.1 Relay with Heel End slug Operating Condition

Figure 1-6 Relay with heel end slug

©2013 Siemens Protection Devices Limited Chapter 1 Page 7 of 12

1.4.2 Relay with Heel End slug Resetting Condition

Figure 1-7 Relay with heel end slug

1.4.3 Relay with Armature End slug Operating Condition

Figure 1-8 Relay with armature end slug

©2013 Siemens Protection Devices Limited Chapter 1 Page 8 of 12

1.4.4 Relay with Armature End slug Resetting Condition

Figure 1-9 Relay with armature end slug

1.5.1 Contact Material

1.5.2 Contact Arcing

©2013 Siemens Protection Devices Limited Chapter 1 Page 9 of 12

1.5.3 Material Transfer and Material Loss

As switch contacts begin to separate, the area of contact diminishes.

1.5.4 Contact Protection

1.6 Back EMF

1) Cause arcing at contacts, reducing contact life.

©2013 Siemens Protection Devices Limited Chapter 1 Page 10 of 12

1.6.1 Back EMF Suppression – Flywheel Diode

©2013 Siemens Protection Devices Limited Chapter 1 Page 11 of 12

©2013 Siemens Protection Devices Limited Chapter 1 Page 12 of 12

Document Release History

2013 First Issue

©2013 Siemens Protection Devices Limited Chapter 2 Page 1 of 48

©2013 Siemens Protection Devices Limited Chapter 2 Page 2 of 48

2.9.3 7PG1112-1***0-0A*1 (AR121D) .............................................................................27

©2013 Siemens Protection Devices Limited Chapter 2 Page 3 of 48

6.3 AR 901 Current Transformer Shorting Relay Scheme.........................................................47

©2013 Siemens Protection Devices Limited Chapter 2 Page 4 of 48

Table 2-14 Contact Terminal Numbers (AR113) (8 contact)...............................................................23

©2013 Siemens Protection Devices Limited Chapter 2 Page 5 of 48

©2013 Siemens Protection Devices Limited Chapter 2 Page 6 of 48

2.1.1 7PG1110-10 (AR101 2 contact) 7PG1110-11 (AR101 4 contact)

Figure 2-1 Functional Diagram: 7PG1110-10 and 7PG1110-11

2.1.2 7PG1110-13 (AR101 6 contact) 7PG1110-15 (AR101 8 contact)

Figure 2-2 Functional Diagram: 7PG1110-13 and 7PG1110-15

2.2.1 7PG1110-30 (AR103 4 contact) 7PG1110-31 (AR103 6 contact)

Figure 2-3 Functional Diagram: 7PG1110-31 and 7PG1110-33

2.3.1 7PG1110-60 (AR106 2 contact) 7PG1110-61 (AR106 4 contact)

Figure 2-5 Functional Diagram: 7PG1110-60 and 7PG1110-61

2.4.1 7PG1111-10 (AR111 2 contact) 7PG1111-11 (AR111 4 contact)

Figure 2-7 Functional Diagram: 7PG1111-10 and 7PG1111-11

2.4.2 7PG1111-13 (AR111 6 contact) 7PG1111-15 (AR111 8 contact)

Figure 2-8 Functional Diagram: 7PG1111-13 and 7PG1111-15