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ARTICLE IN PRESS

Renewable Energy 33 (2008) 1147–1156


www.elsevier.com/locate/renene

Performance evaluation of a vegetable oil fuelled


compression ignition engine
Deepak Agarwala, Lokesh Kumarb, Avinash Kumar Agarwalb,
a
Environmental Engineering and Management Program, Indian Institute of Technology Kanpur, Kanpur 208 016, India
b
Department of Mechanical Engineering, Indian Institute of Technology Kanpur, Kanpur 208 016, India
Received 28 June 2007; accepted 29 June 2007
Available online 6 August 2007

Abstract

Fuel crisis because of dramatic increase in vehicular population and environmental concerns have renewed interest of scientific
community to look for alternative fuels of bio-origin such as vegetable oils. Vegetable oils can be produced from forests, vegetable oil
crops, and oil bearing biomass materials. Non-edible vegetable oils such as linseed oil, mahua oil, rice bran oil, etc. are potentially
effective diesel substitute. Vegetable oils have high-energy content. This study was carried out to investigate the performance and
emission characteristics of linseed oil, mahua oil, rice bran oil and linseed oil methyl ester (LOME), in a stationary single cylinder, four-
stroke diesel engine and compare it with mineral diesel. The linseed oil, mahua oil, rice bran oil and LOME were blended with diesel in
different proportions. Baseline data for diesel fuel was collected. Engine tests were performed using all these blends of linseed, mahua,
rice bran, and LOME. Straight vegetable oils posed operational and durability problems when subjected to long-term usage in CI engine.
These problems are attributed to high viscosity, low volatility and polyunsaturated character of vegetable oils. However, these problems
were not observed for LOME blends. Hence, process of transesterification is found to be an effective method of reducing vegetable oil
viscosity and eliminating operational and durability problems. Economic analysis was also done in this study and it is found that use of
vegetable oil and its derivative as diesel fuel substitutes has almost similar cost as that of mineral diesel.
r 2007 Elsevier Ltd. All rights reserved.

Keywords: Vegetable oil; Blending; Biodiesel; Transesterification; Particulate matter

1. Introduction However, petroleum was discovered later, which replaced


vegetable oils as engine fuel due to its abundant supply.
Energy demand is increasing due to ever increasing Thus, it is highly desired in present context to direct the
number of vehicles employing internal combustion engines. research towards renewable fuels of bio-origin, which are
Also, world is presently confronted with the twin crisis of environment friendly, provide improved performance,
fossil fuel depletion and environmental degradation. Fossil while being used as diesel substitute and must not be
fuels are limited resources; hence, search for renewable harmful to human health.
fuels is becoming more and more prominent for ensuring India is producing a host of non-edible oils such as
energy security and environmental protection. For the linseed, castor, mahua, rice bran, karanji (Pongamia
developing countries of the world, fuels of bio-origin can glabra), neem (Azadirachta indica), palash (Butea mono-
provide a feasible solution to the crisis. When Rudolf sperma), kusum (Schlelchera trijuga), etc. Some of these oils
Diesel invented the diesel engine more than a century ago, produced even now are not being properly utilized, and it
he demonstrated the principle of compression ignition has been estimated that some other plant-based and forest
engine by employing peanut oil as fuel and suggested that derived oils have a much higher production potential [1].
vegetable oils would be the future fuel for diesel engines. Vegetable oils have comparable heat content, cetane
number, heat of vaporization, and stoichiometric air/fuel
Corresponding author. Tel.: +91 512 259 7982; fax: +91 512 259 7408. ratio with mineral diesel. Heat values decrease with
E-mail address: akag@iitk.ac.in (A.K. Agarwal). increasing un-saturation as a result of fewer hydrogen

0960-1481/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.renene.2007.06.017
ARTICLE IN PRESS
1148 D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156

atoms in their molecular structure. The structure of typical modifications. In addition, biodiesel is a superior fuel than
vegetable oil molecule is given below: diesel because of lower sulfur content, higher flash point
and lower aromatic content. Biodiesel fuelled engine emits
O
fewer pollutants. Biodiesel can be used in its pure form or
CH2 –O--C—R1 as a blend with diesel. It can also be used as a diesel fuel
O additive to improve its properties. Even a low percent
CH—O—C—R2 blend, such as 2% biodiesel will provide sufficient lubricity
O for low sulfur diesel [11].
Saka and Kusdiana [2] prepared biodiesel using rapeseed
CH2—O—C—R3
oil and supercritical methanol to investigate the possibility
of converting the triglycerides of the rapeseed oil to
Here R1, R2 and R3 represent straight chain alkyl rapeseed oil methyl esters (ROME). Murayama et al. [3]
groups. Free fatty acids are also found in vegetable oils. evaluated waste vegetable oils as a feedstock for biodiesel
The large molecular sizes of the triglycerides results in the production. This research was focused on the engine
oils having higher viscosity and low volatility compared to performance and emission characteristics of esterified
mineral diesel. Proportion and location of double bonds vegetable oil, when used in a diesel engine. When blends
affects cetane number of vegetable oils [1]. of biodiesel and diesel are used in diesel engines, a
Problems associated with vegetable oils during engine significant reduction in hydrocarbons (HC) and particulate
tests can be classified into two broad groups, namely, matter (PM) are observed but NOx emissions are found to
operational and durability problems. Operational pro- have increased. In general, engine performance and power
blems are related to starting ability, ignition, combustion remains unchanged [1,4–7,12]. Akasaka et al. [4] found that
and performance. Durability problems are related to under partial load conditions, soybean methyl ester (SME)
deposit formation, carbonization of injector tip, ring addition increases PM emissions.
sticking and lubricating oil dilution. It has been observed Agarwal [1,6,7] observed significant improvement in
that the straight vegetable oils when used for long hours engine performance and emission characteristics for the
tend to choke the fuel filter because of high viscosity and biodiesel-fuelled engine compared to diesel-fuelled engine.
insoluble present in the straight vegetable oils. The high Thermal efficiency of the engine improved, brake specific
viscosity, polyunsaturated character, and extremely low energy consumption reduced and a considerable reduction
volatility of vegetable oils are responsible for the opera- in the exhaust smoke opacity was observed. Prasad et al.
tional and durability problems associated with its utiliza- [13] used non-edible oils such as Pongamia and Jatropha
tion as fuels in diesel engines. High viscosity of vegetable oils in low heat rejection (LHR) diesel engine. Esterifica-
oils causes poor fuel atomization, large droplet size and tion, preheating and increase in injection pressure have
thus high spray jet penetration. The jet tends to be a solid been tried for utilization of vegetable oils in diesel engines.
stream instead of a spray of small droplets. As a result, the The emission of smoke and NOx has been found to
fuel is not distributed or mixed with the air required for increase.
burning in the combustion chamber. This result in poor
combustion accompanied by loss of power and economy. 2. Blending
Blending, cracking/pyrolysis, emulsification or transes-
terification of vegetable oils may overcome these problems. Undoubtedly, transesterification is well-accepted and
Heating and blending of vegetable oils reduce the viscosity best method of utilizing vegetable oils in CI engine with-
and improve volatility of vegetable oils but its molecular out any long-term operational and durability problems.
structure remains unchanged hence polyunsaturated char- However, this adds to the cost of production because
acter remains. Blending of vegetable oils with diesel, of the chemical process involved. In rural and remote
however, reduces the viscosity drastically (depending on areas of developing countries, where grid power is not
level of blending) and the fuel handling system of engine available, vegetable oils can play a vital role in decen-
can handle the vegetable oil-diesel blends without any tralized power generation for irrigation and electrification
problems. On the basis of experimental investigations, it is purposes. In these remote areas, different types of
found that converting vegetable oils into simple esters is an vegetable oils are available locally but it may not be
effective way to overcome all the problems associated with possible to chemically process them due to logistics
the vegetable oils. Most of the conventional production problems. Hence, using blended vegetable oils is an
methods for biodiesel use basic or acidic catalyst. A attractive alternative. Keeping these facts in mind, a set
reaction time of 45 min to 1 h and reaction temperature of of engine experiments were conducted using different
55–65 1C are required for completion of reaction and typical oils available in rural areas on a type of engine,
formation of respective esters [1–10]. which is very frequently used for agricultural, irriga-
Biodiesel consists of alkyl ester of fatty acids pro- tion and electricity generation purposes. The engine
duced by the transesterification of vegetable oils. The use performance is also compared with the transesterified
of biodiesel in diesel engines require no hardware fuel.
ARTICLE IN PRESS
D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156 1149

3. Transesterification in water, which was separated. Moisture was removed from


this purified ester using silica gel crystals. The ester was
The formation of methyl esters by transesterification of then blended with mineral diesel in various concentrations
vegetable oils requires 3 moles of alcohol stoichiometri- for preparing biodiesel blends to be used in CI engine for
cally. However, transesterification is an equilibrium reac- conducting various engine tests. The process of transester-
tion in which excess alcohol is required to drive the ification brings about a drastic change in the density of
reaction close to completion. The vegetable oil was linseed oil and the linseed oil methyl ester (LOME) has
chemically reacted with an alcohol in presence of a catalyst almost similar density as that of mineral diesel.
to produce vegetable oil esters. Glycerol was produced
as a by-product of transesterification reaction. The 4. Economic analysis
chemical reaction of the transesterification process is
shown below: The cost of making biodiesel from linseed oil is shown in
Table 1. However cost of different vegetable oils keeps
O O
fluctuating since the markets are small. The costs of
CH2 —O—C—R1 CH2 — OH R 4 –O—C—R1 different fuels assumed in this study are given in Table 2.
O Catalyst O For diesel, cost was taken as the 2007 fuel price in
2 4 4
CH—O—C—R + 3 R OH CH — OH + R –O—C—R2 India.
O O The cost of vegetable oils is slightly higher than diesel
CH2—O—C—R3 CH 2 —OH R4 –O—C—R3 because of the fragmented nature of vegetable oil market.
There are several middle-men involved which increase the
Triglyceride Alcohol Glycerol Esters
cost of vegetable oils. The cost of diesel is relatively lower
because of the cross-subsidy offered by administered price
The mixture was stirred continuously and then allowed mechanism of the government. If same subsidy is given to
to settle under gravity in a separating funnel. Two distinct vegetable oils to be used as substitute fuel then it can be
layers form after gravity settling for 24 h. The upper layer seen from Table 2 that its cost comes near to that of
was of ester and lower layer was of glycerol. The lower mineral diesel. Table 2 also shows that cost of vegetable
layer was separated out. The separated ester was mixed oils per kilogram is lower than diesel but calorific value of
with some warm water (around 10% volume of ester) to vegetable oil is also lower than diesel hence cost per unit of
remove the catalyst present in ester and allowed to settle energy produced is almost same for the vegetable oils and
under gravity for another 24 h. The catalyst gets dissolved diesel. Therefore, use of vegetable oil or biodiesel in diesel

Table 1
Cost of biodiesel produced from linseed oil

Biodiesel from linseed oil Cost (Rs/l)

Linseed oil (98% yield of ester) 38.75


Methanol 4.05
Reagents 0.85
Electricity 0.20
Purification 0.35
Labor 1.20
Sub total 45.4
Revenue from by-product (glycerol) sales 4.35
Total (cost less revenue) 41.05
Cost in USD/l 0.933

Table 2
Cost of different CI engine fuels

Diesel Linseed oil Mahua oil Rice bran oil Linseed oil methyl ester (LOME)

Cost (USD/l) 0.787 0.866 0.844 0.977 0.933


Cost after subsidy (USD/l) 0.787 (already included) 0.735 0.713 0.846 0.802
Density (kg/l) 0.842 0.8945 0.9040 0.9163 0.874
Cost (USD/kg) 0.935 0.822 0.789 0.923 0.918
Calorific value (MJ/kg) 45.343 39.75 38.863 39.5 40.37
Cost (USD/MJ) 0.0206 0.0207 0.0203 0.0234 0.0227
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Table 3
Fuel properties

Fuel Properties

Specific Calorific value Carbon residue Ash content Pour point Flash point Water content Kinematic viscosity (cSt at
gravity (MJ/kg) (%) (%) (1C) (1C) (%) 40 1C)

Mahua oil 0.9040 38.863 0.4215 0.021 15 238 Trace 37.18


Linseed oil 0.8645 39.75 0.4222 0.034 5 108 Trace 16.23
Rice bran 0.9163 39.5 – – – – Trace 44.52
oil
Diesel 0.842 45.343 0.0337 0.006 o 5 47 Trace 2.44

Table 4
Specifications of the compression ignition engine

Manufacture Kirloskar, India


Engine type Single cylinder, four stroke, water cooled, diesel engine
Bore/stroke (mm) 87.5/110
Displacement volume (l) 0.662
Rated speed (rpm) 1500
Rated power (kW) 4
Nozzle pressure (bar) 200
Inlet valve opens/inlet valve closes 4.51 BTDC/35.51 ABDC
Exhaust valve opens/exhaust valve closes 35.51 BBDC/4.51 ATDC

engine costs almost same as mineral diesel. If the vegetable oil and LOME were blended with diesel in different
oil crop cultivation program is implemented under a proportions.
cooperative structure, the use of vegetable oils to partially Considering the specific features of diesel engine, a
substitute mineral diesel will also make economic sense. typical engine that is widely used in agricultural sector,
Various researchers have also shown that use of vegetable was selected for present investigation. Technical specifi-
oils and their derivatives is economical and comparable to cations of the engine are given in Table 4. The engine was
mineral diesel [14–17]. coupled to an electrical generator (Fig. 1). The major
pollutants in the exhaust of a diesel engine are smoke and
5. Experimental setup oxides of nitrogen. AVL 437 smoke meter was used to
measure the smoke density of the exhaust from diesel
The present study was carried out to investigate the engine. It works on the light extinction principle. Light
performance and emission characteristics of linseed oil, from a source is passed through a standard tube contain-
mahua oil, rice bran oil and LOME in a stationary single ing the exhaust gas sample from the engine. A photovol-
cylinder four-stroke diesel engine and compare it with taic device measures intensity of transmitted light at its
baseline data of diesel fuel. Specific gravity of different other end.
fuels was measured using a precision hydrometer. Kine- The engine was operated on diesel first and then on
matic viscosity was measured using kinematic viscometer vegetable oils and LOME blends. The different fuel blends
(Setavis, UK). Calorific value and flash point were and mineral diesel were subjected to performance and
measured using bomb calorimeter and pensky marten’s emission tests on the engine. The performance data were
closed cup flash point apparatus respectively. Karl then analyzed from the graphs recording thermal efficiency,
fischer titrator was used to measure water content. Carbon brake-specific energy consumption, and smoke density for
residue was measured using Conradson carbon residue all fuels. The optimum condition was found out from the
tester. To measure ash content, 10 g sample of fuel was graphs based on maximum thermal efficiency and smoke
taken in a crucible and heated at 600 1C for 2 h. Ash density considerations.
formed after heating and combustion was weighed to The brake-specific fuel consumption is not a very reliable
determine ash content of the fuel. Cloud and pour point parameter to compare different fuels, as the calorific values
apparatus was used to measure pour point of dif- and the densities are different. Hence, brake-specific energy
ferent fuels. Fuel properties of these oils and diesel are consumption (BSEC) is a more reliable parameter for
compared in Table 3. The linseed oil, mahua oil, rice bran comparison. Based on thermal efficiency, BSEC, and
ARTICLE IN PRESS
D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156 1151

Fuel Burette
Fuel
Tank Fuel Valve

Orifice Meter Exhaust


Temperature
Exhaust Gas
Air Box

To Smoke Opacity Meter

U-Tube Water
Manometer

AC Load
I
Generator Bank
V

Fig. 1. Schematic diagram of experimental setup.

smoke density, all the curves were compared to base-line efficient. Fig. 6 shows that 30% mahua oil blend shows
diesel curve in order to optimize blend concentration. marginally better BSEC than other blends. However, it can
be observed that BSEC is better at lower loads and it is
6. Results and discussion near to BSEC for diesel at higher loads. Fig. 7 shows that
smoke density is higher for mahua blends compared to
Different blends of linseed oil (10, 20, 30, and 50%, v/v), diesel at lower loads. Smoke density increased with
mahua oil (10, 20, and 30%, v/v), rice bran oil (10, 20, and proportion of mahua oil in diesel.
30%, v/v) and LOME (10, 20, 30, 50, and 100%, v/v) with
mineral diesel were prepared. Engine experiments were 6.3. Performance and emission characteristics for rice bran
conducted at a constant speed of 1500 rpm at different oil blends
loads.
The characteristics curves for rice bran oil blends are
6.1. Performance and emission characteristics for linseed oil shown in Figs. 8–10. Fig. 8 shows almost similar thermal
blends efficiency for all rice bran oil blends. Similarly, in Fig. 9,
20% rice bran oil blend showed minimum BSEC than
All linseed oil blends showed almost similar thermal other blends. In Fig. 10, 20% rice bran oil showed an
efficiency at lower loads (as shown in Fig. 2). Fifty percent improved performance as far as smoke density is con-
linseed oil blend is found more efficient than other blends cerned. Smoke density first decreases with addition of rice
with maximum thermal efficiency. BSEC is also almost bran oil in diesel and then increases with further addition
similar for all blends (as shown in Fig. 3). BSEC is also of rice bran oil in diesel.
found lowest for 50% linseed oil blend. However, in Fig. 4,
smoke density is higher for 50% blend compared to all 6.4. Performance and emission characteristics for LOME
other linseed oil blends. blends

6.2. Performance and emission characteristics for mahua oil The trend of the thermal efficiency curve (Fig. 11)
blends generally improved by mixing biodiesel in mineral diesel.
The thermal efficiency of the engine is found to improve by
It can be observed in Fig. 5 that all mahua oil blends increasing concentration of biodiesel in the blend. Twenty
have almost similar thermal efficiency. Compared to all percent biodiesel blend showed maximum thermal effi-
blends, 30% mahua oil blend is found to be most thermally ciency. However, thermal efficiency decreased with further
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1152 D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156

35

Thermal Efficiency (%)


30
25
20 Diesel
15 10% Linseed
20% Linseed
10
30% Linseed
5
50% Linseed
0
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 2. Thermal efficiency for diesel and different blends of linseed oil.

40
Diesel
BSEC (kJ/hr/kWx103)

35
10% Linseed
30 20% Linseed
30% Linseed
25 50% Linseed

20

15

10
0 5 10 15 20 25 30 35 40 45 50
2x104)
B.M.E.P. (N/m

Fig. 3. BSEC for diesel and different blends of linseed oil.

90
Diesel
75
Smoke Density (%)

10% Linseed
60 20% Linseed
30% Linseed
45 50% Linssed

30

15

0
0 5 10 15 20 25 30 35 40 45 50
2x104)
B.M.E.P. (N/m

Fig. 4. Smoke density for diesel and different blends of linseed oil.

addition of biodiesel to mineral diesel. An important combustion and results in complete combustion. In Fig. 12,
observation is that all biodiesel blends have thermal BSEC also shows similar trends. It decreased with
efficiency higher than mineral diesel. The possible reason increasing concentration of biodiesel in mineral diesel.
for improved thermal efficiency may be more complete BSEC is found minimum for 20% biodiesel blend.
combustion, and additional lubricity of biodiesel [18]. The However, BSFC is slightly higher for biodiesel blends than
molecule of biodiesel has some oxygen that takes part in mineral diesel. The reason for higher BSFC is lower
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D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156 1153

35

Thermal Efficiency (%)


30
25
20
15 Diesel
10% Mahua
10 20% Mahua
5 30% Mahua

0
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 5. Thermal efficiency for diesel and different blends of mahua oil.

40

35 Diesel
BSEC (kJ/hr/kWx103)

10% Mahua
30 20% Mahua
30% Mahua
25

20

15

10
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 6. BSEC for diesel and different blends of mahua oil.

75
Diesel
60
Smoke Density (%)

10% Mahua
20% Mahua
45
30% Mahua

30

15

0
0 5 10 15 20 25 30 35 40 45 50
2x104)
B.M.E.P. (N/m

Fig. 7. Smoke density for diesel and different blends of mahua oil.

calorific value of biodiesel compared to mineral diesel. It lower smoke density for biodiesel blend may be better and
can be observed in Fig. 13 that smoke density for biodiesel complete combustion of fuel due to oxygen atom present in
blends is generally lower than that of diesel. Twenty the molecule of biodiesel itself.
percent LOME showed improved smoke emission perfor-
mance than other blends. However, at lower loads, 100% 7. Conclusions
LOME showed slightly higher smoke density than other
blends. At higher loads, all blends of LOME showed better The prospects for large-scale vegetable oil-based fuel
emission performance than that of diesel. The reason for production are very attractive for developing countries like
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1154 D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156

35

30

Thermal Efficiency (%)


25

20

15 Diesel
10% Rice bran
10 20% Rice bran
30% Rice bran
5

0
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 8. Thermal efficiency for diesel and different blends of rice bran oil.

40
Diesel
BSEC (kJ/hr/kWx103)

35
10% Rice bran
30 20% Rice bran
30% Rice bran
25

20

15

10
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 9. BSEC for diesel and different blends of rice bran oil.

75
Diesel
60
Smoke Density (%)

10% Rice bran


20% Rice bran
45 30% Rice bran

30

15

0
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 10. Smoke density for diesel and different blends of rice bran oil.

India. In the present investigation, a host of blends of found to be lower than diesel. Vegetable oil blends showed
different vegetable oils, ester with mineral diesel oil were performance characteristics close to diesel. Therefore,
prepared and tested on a single-cylinder constant speed vegetable oil blends can be used in compression ignition
diesel engine for its performance and emission. The engines in rural areas for agriculture, irrigation and
performance and emission parameter for different fuel electricity generation. Economic analysis was also con-
blends were found to be very close to diesel. Smoke density ducted to find out cost of biodiesel after transesterification.
and BSFC were slightly higher for vegetable oil blends Comparative study of cost for different vegetable oils,
compared to diesel. However, BSEC for all oil blends was biodiesel and mineral diesel shows that cost per unit energy
ARTICLE IN PRESS
D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156 1155

35

Thermal Efficiency (%)


30
25
Diesel
20 10% LOME
15 20% LOME
30% LOME
10
50% LOME
5 100% LOME
0
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 11. Thermal efficiency for diesel and different blends of LOME.

40
Diesel
BSEC (kJ/hr/kWx103)

35
10% LOME
30
20% LOME
25 30% LOME
50% LOME
20
100% LOME
15

10
0 5 10 15 20 25 30 35 40 45 50
B.M.E.P. (N/m2x104)

Fig. 12. BSEC for diesel and different blends of LOME.

75
Diesel
Smoke Density (%)

60 10% LOME
20% LOME
45
30% LOME
50% LOME
30
100% LOME
15

0
0 5 10 15 20 25 30 35 40 45 50
2x104)
B.M.E.P. (N/m

Fig. 13. Smoke density for diesel and different blends of LOME.

produced is almost similar for all fuels. Modified main- hardware modifications. Twenty percent LOME blend
tenance schedule may be adopted to control carbon was found to be the optimum concentration, which
deposits formed during long-term usage of vegetable oil improved the thermal efficiency of the engine, reduced
blends. Esterification is a process, which changes molecular the smoke density and BSEC. Using primary ester of
structure of the vegetable oil molecules thus reduces vegetable oil also eliminates the durability problems
viscosity and unsaturation. A diesel engine can perform associated with the vegetable oil thus making it a safe
satisfactorily on biodiesel blends without any engine and suitable fuel for long-term usage in CI engine.
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1156 D. Agarwal et al. / Renewable Energy 33 (2008) 1147–1156

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