Professional Documents
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: 26071-203-V21A-000-00065
RE-ISSUED FOR
002 03-Oct-2020 IHSAN MUJIB AHDAN B.
CONSTRUCTION
RE-ISSUED FOR
001 22-Sep-2020 IHSAN MUJIB AHDAN B.
CONSTRUCTION
ISSUED FOR
000 05-Aug-2020 IHSAN MUJIB AHDAN B.
CONSTRUCTION
00A 29-Dec-2019 ISSUED FOR REVIEW TONI R. MUJIB AHDAN B.
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Doc. No. : 26071-203-V21A-000-00065
REVISION LOG
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Doc. No. : 26071-203-V21A-000-00065
TABLE OF CONTENTS
1. PURPOSE .............................................................................................................................................................. 4
2. SCOPE ................................................................................................................................................................... 4
3. DEFINITION ........................................................................................................................................................... 4
4. REFERENCE ......................................................................................................................................................... 5
5. WORK PREPARATION ......................................................................................................................................... 5
5.1 Safety Consideration during Welding and Tappin Application ................................................................. 5
5.2 General Safety Plan ........................................................................................................................................ 6
5.3 Site Preparation .............................................................................................................................................. 6
5.3.1 Construction Work .................................................................................................................................. 6
5.3.2 Welding Work ........................................................................................................................................... 7
6. METHOD OF EXECUTION ................................................................................................................................... 7
6.1 Shop Fabrication............................................................................................................................................. 7
6.2 Tie-In Preparation ........................................................................................................................................... 7
6.3 Pre Tie-In Work ................................................................................................................................................ 8
6.4 Tie-In Work (Flange Connection) .................................................................................................................. 8
6.5 Tie-In Work (Weld Connection) ..................................................................................................................... 9
6.6 After Tie-In Work ........................................................................................................................................... 10
7. ROLES AND RESPONSIBILITIES ..................................................................................................................... 11
7.1 Shop Fabrication........................................................................................................................................... 11
7.2 Tie-In Preparation ......................................................................................................................................... 11
7.3 Pre Tie-In ........................................................................................................................................................ 11
7.4 Tie-In Execution ............................................................................................................................................ 12
7.5 After Tie-In Execution ................................................................................................................................... 13
8. EQUIPMENT, MATERIALS, AND MANPOWER ............................................................................................... 13
8.1 Equipment Requirement .............................................................................................................................. 13
8.2 Manpower Requirement ............................................................................................................................... 13
8.2.1 Manpower Distribution ............................................................................................................................... 13
8.2.2. Personnel Responsibilities ....................................................................................................................... 14
9. TIE –IN LIST ........................................................................................................................................................ 15
10. LIST OF APENDICES ......................................................................................................................................... 15
10.1 Plot Plan and Key Plan Tie-In Location ...................................................................................................... 15
10.2 P&ID ................................................................................................................................................................ 15
10.3 Test Block Diagram ...................................................................................................................................... 15
10.4 Isometric and Spool Drawing ...................................................................................................................... 15
10.5 Marking Drain, Slip Blind Installed for Positive Isolation ........................................................................ 15
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Doc. No. : 26071-203-V21A-000-00065
1. PURPOSE
The purpose of this method statement is to describe and establish requirements from the piping tie in
procedure within the RDMP RU-V Balikpapan Project for Piping Tie-In of Early Tank Transition Lines
Work Package (Work Package No. 320-01).
Detail of each commodity, application procedure, management of reporting database and equipment,
tools to be used, shall be developed by Subcontractor and applied by all parties, subject to Contractor
approval.
2. SCOPE
This method statement covers piping tie in works within the RDMP RU-V Balikpapan Project for Piping
Tie-In of Early Tank Transition Lines Work Package (Work Package No. 320-01) and provides
problem statement or description of work.
3. DEFINITION
Project : Engineering, Procurement and Construction (EPC) Inside
Battery Limits (ISBL) and Outside Battery Limits (OSBL) for the
Refinery Development Master Plan (RDMP) Project RU V
Balikpapan
Location : Refinery Unit V Balikpapan, East Kalimantan, Indonesia.
IPMT
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Doc. No. : 26071-100-GPP-GCX-01202
4. REFERENCE
The following codes, standards and specification form an integral part of this specification.
5. WORK PREPARATION
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6. METHOD OF EXECUTION
6.1 Shop Fabrication
a. Spool fabrication as per isometric drawing is done in piping shop first prior to installation on
site.
b. Spool shall undergo NDE Test after fabrication finished. Spool that passed NDE Test shall
then undergo Pressure Test.
c. Spool sand blasting and painting shall be done prior to spool loading to site.
d. Identification of heat numbers, marking to dimension in relevance with drawing shall be ensure
before cutting.
been
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