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IADC/SPE

IADC/SPE 19941

Wellbore Stability Analysis: A Review of Current Methods of


Analysis and Their Field Application
M.R. McLean and M.A. Addis,* British Petroleum
*SPE Member

Copyright 1990, IADC/SPE Drilling Conference.

This paper was prepared for presentation at the 1990 IADC/SPE Drilling Conference held in Houston, Texas, February 27-March 2, 1990.

This paper was selected for presentation by an IADC/SPE Program Committee following review of information contained in an abstract submitted by the author(s). Contents of the
paper, as presented, have not been reviewed by the Society of Petroleum Engineers or the International Association of Drilling Contractors and are subject to correction by the author(s).
The material, as presented, does not necessarily reflect any position of the IADC or SPE, its officers, or members. Papers presented at IADC/SPE meetings are subject to publication
review by Editorial Committees of the IADC and SPE. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. The abstract should
contain conspicuous acknowledgment of where and by-whom the paper is presented. Write Publications Manager, SPE, P.O. Box 833836, Richardson, TX 75083-3836. Telex, 730989 SPEDAL.

ABSTRACT effects are considered here. Time dependent effects


resulting from pore fluid migration (e.g. Detournay &
Hole problems during the drilling phase of operations Cheng [1]) are not considered either.
are often the consequence of mechanical wellbore
instability. This leads to higher than necessary drilling A number of publications on the subject of mechanical
costs. A number of analytical and numerical models are wellbore stability can be found in the literature; how-
available for the diagnosis and prediction of wellbore ever, only a few actually attempt to predict the stability
instability; this paper reviews the merits and pitfalls of of a field case. Most workers concentrate on specific
applying these models to field situations. Attention is aspects of an analysis, e.g. in-situ stress determination,
focused on the peak-strength criterion and constitutive stress concentrations around a borehole, rock mechan-
behaviour model. Anomalies from the incorporation of ical properties etc.. This paper reviews some of the
the intermediate principal stress into peak-strength elements which go into the development of a wellbore
criteria are highlighted.· To illustrate the reliability of stability model, and applies the model to a field case.
a number of models, their predictions are compared with
laboratory results, and with a case history of a horizontal The two main elements required in a wellbore stability
well drilled in the Cyrus Field in the North Sea. model are the failure criterion and the constitutive
behaviour model. A number of previously used criteria
and behaviour models are reviewed, and their suitability
1.0 INTRODUCTION assessed. Results are presented from a pre-spud
analysis of a horizontal well drilled in 1988 in the Cyrus
The increasing demand for wellbore stability analyses Field, North Sea. Comparisons are made between a
during the planning stage of a field arises from economic linear-elastic analysis and a Finite Element Method
considerations and the escalating use of deviated, (FEM) analysis using a constitutive model considered
extended reach and horizontal wells. Wellbore insta- more representative of the reservoir rock. The well
bility can result in lost circulation (Figure 1a) where response during drilling indicated that the predictions
tensile failure has occurred, and spalling and/or hole of the FEM were significantly more accurate than the
closure (Figure 1b) in the case of compressive failure. In linear-elastic analysis.
severe cases the hole instability can lead to stuck pipe
and eventually loss of the open hole section. The causes
of instability are often classified into either chemical or 2.0 BACKGROUND TO WELLBORE STABILITY
mechanical effects. Often, field instances of instability MODELLING
are a result of a combination of both chemical and
mechanical effects. However, only the mechanical Before a well is drilled, compressive stresses exist
within the rock formations (Figure 2). The stresses can
References and illustrations·at end of paper be resolved into a vertical or overburden stress, Svert, and

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2 WELLBORE STABILITY ANALYSIS: A REVIEW OF CURRENT METHODS OF ..... IADC/SPE 19941

two horizontal stresses, ~max (the maximum horizontal used to predict the onset of rock failure and wellbore
stress), and ~min (the minimum horizontal stress), instability. These criteria fall into one of the four
which are generally unequal. When the well is drilled, categories (A,B,C & D) shown in Table 1.
the rock stresses in the vicinity of the wellbore are
redistributed as the support originally offered by the Examples of publications which use the criteria from the
drilled out rock is replaced by the hydraulic pressure of different categories are:
the mud. The redistributed stresses are normally Category A- Woodland [7], Fuh et al[S]
referred to as the hoop stress, cr9 , which acts circum- Category B - MitChell et al [9], Hsaio [10], Aadn~~Jy &
ferentially around the wellbore wall, the radial stress, Chenevert [11], Gnirk [12]
crr, and the axial stress, crz, which acts parallel to the Category C - Bradley [13], Hottman et al [14],
wellbore axis (see Figure 6 for stress state within a Nakken et al [15], Marsden et al [16]
hollow cylinder). In deviated wells an additional shear Category D - Santarelli [17], Kwakwa et al [18]
component, 'tez, is generated.

If the redistributed stress state exceeds the rock 3.1 Effect of the Intermediate Stress
strength, either in tension or compression, then insta-
bility may result (Figure 1). In order to evaluate the The question of whether the intermediate principal
potential for wellbore stability a realistic constitutive stress should or should not be incorporated into a failure
model must be used to compute the stresses and/or criterion is an old one, and one which is still apparently
strains around the wellbore. The computed stresses and unresolved, as witnessed by the continuing investiga-
strains must then be compared against a given failure tions on the subject.
criterion.
The intermediate principal stress would appear to have
some effect on rock strength as seen in true triaxial
3.0 WHICH STRENGTH CRITERION? testing (e.g. Mogi [19] and Takahashi & Koide [20]). The
variation of strength with the intermediate principal
In a purely elastic analysis the stresses are compared stress found by Takahashi & Koide was investigated for
against a peak-strength criterion normally defined in a number of rock types. In the case of the Yamaguchi
terms of the principal stresses. In an elasto-plastic marble, cr2 had the greatest influence where cr3 =20 MPa
analysis, plastic strains are developed once the stress and cr1 > cr2= 8cr3 • For this stress state the maximum
state reaches a yield criterion, which in the case of principal stress at failure was approximately 65% higher
perfect-plasticity coincides with the peak-strength cri- than the standard triaxial test strength for the same
terion. value of cr3 • The influence of cr2 on the strength was less
marked for the other rocks tested, which included three
An elasto-plastic analysis of wellbore stability is more sandstones and a shale. The results from Mogi's tests
realistic than a simple elastic analysis, since rocks rarely showed cr2 had a similar influence on strength. From
behave in a purely elastic manner up to ultimate failure. references [19] and [20] it is reasonable to expect that
However, specifying the allowable extent of the plastic the compressive strength of a rock sample tested biax-
deformation before instability occurs, is difficult and ially (where cr1=cr2 and cr3 =0) is unlikely to be more than
somewhat arbitrary (e.g. Antheunis et al [2]). twice its uniaxial strength (i.e. cr1 > 0 2 =cr3 =0).

In cases where well defined rock properties are obtained From the above discussion, it is informative to check
from laboratory testing of core, more sophisticated various strength criteria against the two stress paths
numerical analyses incorporating non-linear aniso- (i.e. uniaxial and biaxial). For strength criteria which
tropic material behaviour may be performed to evaluate fall into Categories B & D, Table 1, the uniaxial and
wellbore stability (e.g. Morita & Gray [3]). However, in biaxial strength are the same. For criteria which fall
the majority of cases, the poor definition of input para- into Categories A & C the difference is often extreme, as
meters (in-situ stresses and strengths) only justifies a shown in Figure 3, which presents strength data for a
simple elastic analysis at best. In these cases, rock Gebdykes dolomite tested by Santarelli [17]. The data
failure is determined using a peak-strength criterion. has been converted from a cr1 - cr3 stress space to a 'toct-aoct
The peak-strength criterion can be determined directly stress space (as used in references [13] & [14]), where
from laboratory testing (if core is available) or from back 'toct and aoct are defined as
analysis of hole conditions recorded from caliper and
drilling logs (bearing in mind that this assumes a 'toct = 1~ (crt- cr2)2+ (02- cr3)2+ (03- crt)2
3 (1)
knowledge of the in-situ stresses, and the likely stress
concentration around the hole).
(2)
A number of different strength criteria are commonly
Both the uniaxial and biaxial stress paths are plotted in

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IADC/SPE 19941 M.R. McLEAN, M.A. ADDIS 3

Figure 3. The biaxial strength predicted by the failure 3.2 Linear or Non-Linear?
envelope exists outside the range of the experimental
data. However, from extrapolation the predicted biaxial Restricting our attention to failure criteria grouped in
strength is likely to be around 6 times the uniaxial Categories B & D, Table 1, we now consider the question
strength, which appears excessive in the light of the of whether a linear or non-linear strength criterion is
previous discussion. required. A number of researchers go to some length to
fit a non-linear criterion to triaxial test data carried out
Nakken et al [15] and Marsden et al [16] express their over a wide range of confining pressures. Kwakwa et al
criteria in terms of the q-p stress space as used in critical [18] back-analyse field conditions to produce a Hoek-
state soil mechanics. These stress invariants are defined Brown failure criterion which is plotted for minimum
as principal stresses up to 10,000 psi (70 MPa). This is
warranted when the minimum principal stress varies
(3) considerably throughout the region ofinterest. In elastic
analyses ofwellbore stability we are concerned only with
the state of stress at the wellbore wall (in some specific
(4)
cases, e.g. underbalance drilling, it may also be
necessary to look at points just inside the wellbore wall).
For standard triaxial testing (where cr2 =cr3 ) the general In the case of a wellbore, the minimum effective stress
form of p can be expressed as is invariably the overbalance pressure (well pressure
less formation pressure), and is generally in the region
of0-1,000 psi (0-7 MPa). In extreme cases the overbal-
(5) ance pressure may be as high as 2,000 psi (14 MPa). As
such, there is no requirement to adapt criteria to fit
Figures 4 and 5 show the strength criteria given in q-p peak-strength data for confining pressures greater than
space for claystones tested by N akken et al and Marsden 2,000 psi (14 MPa). Over this small range of confining
et al (Note: These plots are actually in terms of the mean pressures a linear failure criterion is more than
effective pressure,p', since some of the tests were carried adequate for all but the weakest formations.
out with non-zero pore pressures). For this stress space,
the predicted biaxial strengths in Figures 4 & 5 are In conclusion, we consider that a linear failure criterion
approximately 10 and 20 times the uniaxial strengths, which incorporates only the maximum and minimum
respectively. principal stresses (i.e. Mohr-Coulomb) is the most
applicable in a wellbore stability analysis. For very weak
The major problem with many of the criteria which fall formations (uniaxial strength less than 1,500 psi (10
into Categories A & C, Table 1, are that they give far too MPa)) a non-linear criterion may be justified. Any
great a significance to the influence of cr2 on the strength allowance for the effect of the intermediate principal
of frictional materials than is indicated by true triaxial stress can result in gross overpredictions of strength
testing. Mogi [19] showed that if cr2 was to be incorpo- (depending on the stress path) and should be checked
rated into a failure criterion for competant rock, then thoroughly.
the 'mean' stress term, p, should be adapted to the
equation given below 4.0 WHICH CONSTITUTIVE MODEL?

There are many published constitutive models used to


(6)
determine the stress state around a wellbore. It is not
reasonable to list them all, thus, only those considered
where the factor n typically takes on values of around the most indicative are discussed here. Table 2 sum-
0.1. Green and Bishop [21] arrived at similar conclusions marises these models. The models assume homogeneity
based on experiments performed on sands. and isotropy unless stated.

Despite Mogi's work and the irreconcilable differences Given a strength criterion expressed in terms of cr1 and
between the predicted uniaxial and biaxial strengths, 0'3 , it is known from laboratory testing that small
researchers continue using strength criteria defined in diameter boreholes in rock (usually around 1" dia.) are
terms of q-p and 'toct-O'oct· far stronger than predicted by a linear-elastic analysis
(e.g. Santarelli [17], Guenot [27]). It is generally thought
It is our conclusion that a strength criterion expressed that wellbores are also stronger than predicted by
in terms of cr1 and cr3 is adequate for the purposes of linear-elasticity. Few publications, however, have made
wellbore stability. Although the intermediate principal the comparison between the predicted response of a well,
stress may have some influence, the effect is small based on laboratory determined rock properties, and
relative to the accuracy to which down-hole strength and actual response during drilling. One example, although
in-situ stresses can be determined. inconclusive, is presented by IGein and McLean [28].

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4 WELLBORE STABILITY ANALYSIS: A REVIEW OF CURRENT METHODS OF ..... IADC/SPE 19941

In the case oflaboratory scale wellbores, references [17] homogeneous deformation is assumed in the develop-
and [27] show that a variety of hollow cylinder rock ment of the constitutive model. Despite this, strength
samples, tested under conditions detailed in Figure 6, degradation undoubtedly occurs with continued
start to fail at outer pressures of between 2 to 8 times permanent deformation and the modelling of
the failure pressure predicted by linear-elasticity and a strain-softening should not be ruled out altogether.
Category B or D criterion (Table 1). Where the failure Perhaps the biggest problem associated with an elas-
criterion is defined in either a q-p or 'toct-O'oct space, the to-plastic model incorporating strain-softening, is the
predicted strength of the hollow cylinder is often greater robustness of the algorithm. Numerical instabilities can
than the true strength. For example the stress path be generated within the computations, which lead to
followed at the internal wall of the hollow cylinder non-uniqueness of the results, or non-convergence in the
depicted in Figure 6 is plotted in Figure 3 for the algorithm.
Gebdykes dolomite. It can be shown that the intersection
point between the failure criterion and the stress path A rigid-plastic constitutive model has been incorporated
is predicted when the pressure applied to the hollow extensively in a bifurcation analysis of borehole failure
cylinder is around 130 MPa (18,500 psi). Actual hollow (e.g. [26], [30] & [31]). The model assumes that all shear
cylinders of this rock tested by Santarelli [17] suffered strain is permanent, which is acceptable providing the
internal wall failure at an outer pressure of 52 MPa material does not attempt to unload elastically. This
(7 ,500 psi). In certain cases a 't e-O'oce criterion used in
00
constitutive model coupled with bifurcation analysis has
association with a linear-elastic constitutive model can been used in the above references to provide extremely
give accurate predictions of hollow cylinder failure, an accurate predictions of hollow cylinder failure. The
example ofwhich is given by Veeken et al [25]). However, model, although somewhat complex, has the advantage
as inferred by the authors, this is likely to be pure · of only requiring uniaxial test data for defining the
coincidence, rather than sound modelling. constitutive behaviour (see Figure 7). However, it would
be instructive to compare its predictions of triaxial
Armed with the knowledge that the use of linear-elas- response against test data to assess whether the model
ticity underpredicts hole stability (using Category B & is truely representative of rock behaviour over the range
D type criteria) the main thrust in analysis is to utilise of relevant stress states. Providing triaxial data sup-
models which are less conservative in their predictions. ports the constitutive model then it would appear to be
To this end plasticity offers an obvious, and commonly the most powerful predictive model published to date.
used, behaviour for improving predictions. Westergaard
[24] was one of the first to utilise an elasto-plastic
approach to the analysis of a wellbore; the post yield 4.1 Recent Developments
behaviour being modelled using perfect-plasticity. More
recent models still use perfect-plasticity due to its Santarelli [17], amongst others, noted that the elastic
modelling simplicity (e.g. Mitchell & Goodman [9], and modulus for rocks determined from uniaxial/triaxial
Bratli & Risnes [29]). However, rocks are rarely able to testing increased with confining pressure (e.g. Figure 8).
sustain large amounts of permanent deformation The rate of increase is particularly marked at low
without a change in strength, particularly at the rela- confining pressure. He incorporated the variation of
tively low values of minimum effective stress, o 3', elastic modulus with confining pressure into a consti-
encountered at the wall of a wellbore. Also, some limit tutive behaviour model assuming a power law rela-
to the amount of permanent deformation must be tionship between the secant modulus, E and the 8
,

assigned, which is often arbitrary in nature. In effect, minimum principal stress, o 3 , given by
a borehole can have any strength the analyst desires
depending on the chosen allowable plastic deformation. (7)

More realistic attempts to model plastic behaviour (8)


around boreholes by incorporating both strain-harden-
ing and strain-softening are made by a number of where E 0 is the uniaxial modulus and A and b are
researchers, notably Morita & Gray [3] and Veeken et constants.
al [25]. Morita and Gray only presented an analysis,
while Veeken et al went one step further and compared The minimum principal effective stress, o3', is assumed
their predictions against hollow cylinder tests for which when non-zero pore pressures are present, where
they found good agreement. However, they used a effective stress is defined by total stress minus pore fluid
Drucker-Prager criterion (scribed within the pressure.
Mohr-Coulomb equivalent) and the plastic deformation
at which failure is deemed to occur is somewhat arbit- In addition to the elastic modulus variation, Santarelli
rary. The use of strain-softening behaviour is also open incorporated pre-peak yielding into the constitutive
to criticism, since it is normally associated with localised model to predict the stress state developed within hollow
deformation of uniaxial and triaxial samples, whereas a cylinders and obtained an improved prediction of the

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IADC/SPE 19941 M.R. McLEAN, M.A. ADDIS 5

failure pressure for three rock types (see Table 3). The the effect of scale. To correctly judge the quantitative
analysis assumed that failure occurred when a stress predictions of consititutive models and failure criteria
point at the wall of the hollow cylinder reached its we need to have a better understanding of any scale
uniaxial peak-strength. effects inherent in laboratory testing. Two constitutive
models which appear to improve predictions of hollow
Santarelli's model provides better predictions of failure cylinder failure relative to a linear-elastic analysis are
compared to linear-elasticity and simple elasto-plastic those presented by Sulem and Vardoulakis [26] and
analyses, although it still underestimates the pressure Santarelli [17]. In the field application given in the
at which failure is initiated within the hollow cylinders. following section, the model proposed by Santarelli is
It is easy to assign the difference between the actual used. A brief description of how the model is incorpo-
failure and true failure to the influence of the inter- rated into an FEM analysis is given by Duncan-Fama
mediate principal stress. However, another factor which and Brown [33]. A full description is found in [34].
has received attention recently, and may account for the
'abnormal' strength of hollow cylinders is the effect of
scale. 5.0 FIELD APPLICATION: CASE HISTORY

Laboratory testing showing the effects of scale on the 5.1 Background


failure around a circular opening are presented by
Antheunis et al [2] and Haimson and Herrick [32]. The Cyrus Field in the UK Continental Shelf (UKCS),
Antheunis showed some scale effect, but the limitation Block 16/28, will be developed using the Single Well Oil
of the testing equipment made the results inconclusive. Production System (SWOPS). Development will be from
However, Haimson and Herrick's tests on a Alabama two horizontal wells drilled from a single location. The
limestone showed a very consistent trend over a range first well was drilled in 1988, and the second in 1989.
ofhole sizes (Figure 9b). These tests indicate that beyond
a certain hole size (in this case around 6 em) a Prior to drilling the first horizontal well a study was
linear-elastic analysis coupled with a simple failure carried out to assess the stability of the 8 1/2", 600m long
criterion is perfectly adequate for predicting the onset horizontal section through the reservoir. Figure 10
failure of the borehole wall. Below this hole size, scale shows the lithology, planned well profile and casing
effects may enhance the strength of the opening con- programme.
siderably. Therefore, it should be considered dangerous
to make quantitative predictions of the stability of full Previous exploration and appraisal wells were success-
scale wellbores based on laboratory simulations, which fully drilled through the reservoir with a 1.15 S.G.
are often carried out on holes of 1" diameter or less, density mud. In order to limit the potential for formation
unless the effect of scale can be quantified. damage it was considered necessary to restrict the mud
weights while drilling the reservoir section of the hori-
Despite the evidence presented by Haimson and Herrick zontal wells to a similar mud density. The rock mech-
suggesting that, in the case of full scale wellbores, anics study was performed to determine whether mud
linear-elasticity gives an adequate description of the weights of around 1.15 S.G. would be sufficient to
stress state, their test results do not contradict the use prevent spalling of the wellbore wall.
of Santarelli's model which utilises a confining pressure
dependent modulus. This is due to the stress path
adopted within their test samples. The circular holes 5.2 Approach
were formed within blocks which were loaded in one
direction only (see Figure 9a). Under these conditions The use of numerical/analytical models to predict the
the minimum principal stress is either zero or tensile mechanical behaviour of a wellbore requires a number
throughout the sample. In this case, assuming a of input parameters to be defined or assessed. The input
modulus variation given by equations (7) and (8), E 8 is parameters required to fully utilise the models used in
constant throughout the sample and equivalent to this study are the in-situ stress state (magnitudes and
linear-elasticity. Thus, Santarelli's model and directions), the orientation of the wellbore with respect
linear-elasticity are equivalent for this loading path. (It to the in-situ stresses, the formation pressure and the
may be argued that Es is less than E 0 for tensile values mechanical properties of the formation (elastic, plastic
of 0'3 • However, the rate of change of modulus must and strength).
quickly reduce in the tensile region, otherwise Es would
become zero or negative.)
5.3 In-Situ Stress State
In conclusion, it is difficult to assess the quality of a
constitutive model in its application to wellbore stability Knowledge of the in-situ stress state in the Cyrus
analysis due to a number of uncertainties, in particular Field is limited. It was therefore necessary to per-
form a stability analysis using a range of assumed but

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6 WELLBORE STABILITY ANALYSIS: A REVIEW OF CURRENT METHODS OF ..... IADC/SPE 19941

reasonable values for the in-situ stresses. The following testing the samples were saturated under vacuum with
assumptions were made: water. However, no pore fluid pressures were applied
during testing.
1. Principal stresses are vertical and horizontally
oriented. This is a reasonable assumption in relatively The strengths of the plugs tested as a function of
simple sedimentary basins away from salt domes, faults confining pressures are plotted in Figure 11. To these
and folds. results a Mohr-Coulomb criterion is fitted, giving a
failure envelope defined by
2. The overburden or vertical stress gradient can be CJ/ = 4000 + 5.5 x CJ3' (psi)
approximated to the weight of overlying rock. A value
of 1 psilft (0.023 MPalm) is reasonable in sedimentary CJ/ = 28 + 5.5 X CJ3' (MPa)
basins below depths of around 2,000m.
The values of the tangent modulus at 50% strength, E 50 ,
are plotted against confining pressure in Figure 12. A
3. No Instantaneous Shut in Pressures (!SIP's) from
linear relationship between the elastic modulus and
hydraulic fracturing were available from nearby wells.
minimum principal effective stress was assumed for the
However, !SIP's carried out in other reservoirs
throughout the UKCS, show that the minimum hori.;. FEM analysis, given by
zontal stress gradient in normally pressured reservoirs E = 1.3 X 106 + 490 X CJ3' (psi)
invariably resides between 0.6-0.9 psilft (0.014-0.021
MPalm). E= 9.0 X 103 + 490 X CJ3' (MPa)

There was no apparent relationship between Poisson's


4. Little information is available on the magnitude of
ratio and confining pressure; a constant value of0.2 was
the maximum horizontal stress. However, ifit is greater
assumed for the analysis.
than the vertical stress, then a horizontal well will be
more stable than a vertical well (assuming isotropic rock
properties). Thus, the maximum horizontal stress is
taken to be no greater than 1 psilft (0.023 MPalm), since 5.5 Results
values in excess of this do not constitute a problem.
Figure 13 shows the computed maximum effective hoop
stress, CJ8', at the wellbore wall as a function of mud
5. The direction of the maximum and minimum hori-
density using both linear-elasticity and the FEM
zontalprincipal stresses are determined routinely using
analysis. Also shown is the maximum allowable hoop
breakout analysis (e.g. IOein and Barr [35]). In the
stress as determined by the Mohr-Coulomb failure
Cyrus Field no consistent elongation trends were found
criterion.
in the exploration and appraisal wells, indicating that
the two horizontal stresses are similar in magnitude.
Using linear-elasticity, a minimum mud density of 1.24
S.G. is predicted for prevention of compressive failure
6. From Drill String Tests (DST's) the formation had
been established to be normally pressured; equivalent assuming the most favourable horizontal stress gradient
(1.0 psilft). This compares with a minimum mud density
to 0.45 psilft (0.10 MPalm).
of 1.07 S.G. predicted by the FEM assuming the same
horizontal in-situ stress state. If we assume the least
From the above considerations, the wellbore stability favourable horizontal stress gradient (0.6 psilft), the
analysis was carried out assuming a vertical in-situ minimum mud density requirement predicted by the
stress gradient of 1.0 psilft (0.023 MPalm), and a range FEM is 1.18 S.G. (Note: The mud weights predicted
ofisotropic horizontal stress gradients equal to 0.6, 0.7 neglect the effects of swab and surge pressures).
and 1.0 psilft (0.014, 0.016 and 0.023 MPa/m); a
horizontal stress gradient of 0. 7 psilft (0.016 MPalm) On the basis of the FEM, it was considered that a 1.18
being considered the most probable. S.G. mud would be sufficient to support the wellbore,
provided swab and surge pressures were minimised and
good fluid loss characteristics were maintained to pro-
5.4 Rock Material Properties vide an effective mud cake. Although, swab pressures
will reduce the effective mud weight below 1.18 S.G. this
A series ofinstrumented triaxial and uniaxial tests were was not considered a problem as the recommendations
carried out on plugs taken from reservoir core from an were based on the least favourable stress state and
offset well to determine the mechanical properties of the plasticity effects had not been allowed for in the analysis,
rock anticipated in the horizontal section of the Cyrus which would mean the results are of a conservative
production wells. The rock testing was carried out in nature.
accordance with ISRM recommendations [36]. Prior to

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IADC/SPE 19941 M.R. McLEAN, M.A. ADDIS 7

5.6 Actual Well Response in order to improve the predictions of wellbore stability
models.
The reservoir section of the first Cyrus horizontal well
was actually drilled with a 1.17 S.G. mud. It is not
possible to state whether the hole suffered any com-
pressive failure, since no calipers were run in the 8 1/2" NOMENCLATURE
hole. However, during drilling of this section the hole
appeared to be in perfect condition. No excessive (Compression assumed positive throughout)
overpulls while tripping out nor drag while tripping in
were encountered and drilling proceeded without inci- E Elastic modulus (secant modulus assumed)
dent. In addition, good agreement between the predicted
E0 Elastic modulus for uniaxial loading
and actual torque while drilling (Child and Cocking [37])
suggests an in-gauge hole. This response suggests that Ea Secant modulus
the linear-elastic analysis carried out was extremely
conservative. However, it is not possible to determine q Maximum deviator stress
the accuracy of the FEM analysis, since even lower mud
p Mean pressure
weights may have proved successful.
p' Mean effective pressure (mean pressure
minus pore pressure)
6.0 CONCLUSIONS
Svert Vertical/Overburden stress
1. Careful consideration should be given to the type of ~max Maximum horizontal in-situ stress
strength criterion used. Those criteria which incorpor-
ate the intermediate principal stress may lead to ~min Minimum horizontal in~situ stress
unacceptable overpredictions of formation strength
resulting in optimistic predictions of hole stability. ar,O'a,O'z Radial, circumferential and axial stresses
Criteria which do not consider the influence of the a11a2,a3 Maximum, intermediate and minimum
intermediate principal stress are likely to be conserva- principal stresses
tive in nature, particularly where used in association
with linear-elasticity. a' Effective stress (total stress minus pore
pressure)
2. Fitting of peak-strength criteria should be directed 'toct Octahedral shear stress
towards the appropriate confining pressure range,
which in most downhole instances is unlikely to include O'oct Octahedral normal stress
confining pressures greater than 2000 psi (14 MPa).

3. Incorporation of a stress dependent elastic modulus


determined from triaxial and uniaxial testing appears ACKNOWLEDGEMENTS
to improve the predictions of elastic and elasto-plastic
models. However, the main basis for this assumption The authors wish to thank the British Petroleum
are hollow cylinder test results, which may be subject to Company for permission and encouragement to publish
scale effects relative to full scale wellbores. The this paper. Further we wish to thank Bob Klein and
importance (or otherwise) of the scale effect should be Marc Greenway for assistance with the analysis and
quantified before any degree of confidence can be testing.
assigned to models validated against hollow cylinder test
results.
REFERENCES
4. Application of a FEM incorporating a stress
dependent modulus has been applied to a horizontal
well drilled in the North Sea. The actual well response 1. Detournay, E. and Cheng, A.H. (1988). Poroelastic
implies that the FEM analysis gives much improved response of a borehole in a non-hydrostatic stress
predictions of hole stability relative to a linear-elastic field. Int. J. Rock Mech. Min. Sci. & Geomech. Abstr.. ,
approach. No.25, pp.171-182.

5. The problems and costs of wellbore instability con- 2. Antheunis, D., Vriezen, P.B., Schipper, B.A. and van
tinue to be a major cost factor in drilling wells. To reduce der Vlis, A. C. (1976). Perforation collapse: Failure
these costs continued R&D effort needs to be directed of perforated friable sandstones. Proc. SPE-Euro-
towards a better understanding of rock behaviour pean Meeting, Amsterdam, April. SPE 5750.
around circular openings in both the laboratory and field

267
8 WELLBORE STABILITY ANALYSIS: A REVIEW OF CURRENT METHODS OF ..... IADC/SPE 19941

3. Morita, N. and Gray, K.E. (1980). A constitutive high stress levels for wellbore stability applications.
equation for non linear stress-strain curves in rocks Proc. Int. Symp. ISRM-SPE, Pau, France, Aug.,
and its application to stress analysis around a pp.141-148.
borehole during drilling. 55th Annual Fall Tech.
Con{. and Exhib. of SPE, Dallas, Sept. SPE 9328. 16. Marsden,J.R., Wu, B., Hudson,J.A. andArcher,J.S.
(1989). Investigation of peak rock strength behav-
4. Drucker, D.C. and Prager, W.J. (1952). Soil mech- iour for wellbore stability application. Proc. Int.
anics and plastic analysis or limit design. Quat. of Symp. ISRM-SPE, Pau, France, Aug., pp.753-760.
Appl. Math., Vol.10, pp.157-165.
17. Santarelli, F.J. (1987). Theoretical and Experi-
5. Pariseau, W.G. (1968). Plasticity theory for aniso- mental Investigation of the Stability of the Axisym-
tropic rocks and soils. Proc.lOth U.S. Symp. onRock metric Wellbore. PhD Thesis, University ofLondon.
Mech., Austin, Tx, pp.267 -295.
18. Kwakwa, K.A., Batchelor, A.S. and Clark, R. (1989).
6. Hoek, E. and Brown, E.T. (1980). Underground An assessment of the mechanical behaviour of
Excavations in Rock. The Institute of Mining and high-angle wells in Block 22/11. Proc. Offshore
Metallurgy, London, pp.131-182. Europe 89, Aberdeen, Sept. SPE 19240.

7. Woodland, D.C. (1988). Borehole instability in the 19. Mogi, K. (1967). Effect of the intermediate principal
Western Canadian overthrust belt. SPE Rocky stress on rock failure. J. Geophys. Res., Vol.72.
Mountain Regional Meeting, Casper, Wy, May, pp.5117-5131.
pp.319-331. SPE 17508.
20. Takahashi, M. and Koide, H. (1989). Effect of the
8. Fuh, G.F .. Whitfill,D.L. and Schuh, P.R. (1988). Use intermediate principal stress on strength deforma-
of borehole stability for successful drilling of high- tion behaviour of sedimentary rocks at the depth
angle hole. IADC I SPE Drilling Con{., Dallas, Tx, shallower than 2000m. Proc. Int. Symp. ISRM-SPE,
Feb. pp.483-491. IADC/SPE 17235. Pau, France, Aug., pp.19-26.

9. Mitchell, R.F., Goodman, M.A. and Wood, E.T. 21. Green, G.E. and Bishop, A.W. (1969). A note on the
(1987). Borehole Stresses: Plasticity and the drilled drained strength of sand under generalised strain
hole effect. SPE I IADC Drilling Conf., New Orleans, conditions. Geotechnique, Vol.19, pp.144-149.
La, Mar., pp.43-49. SPE/IADC 16053.
22. Paslay, P.R. and Cheatham, J.B. (1963). Rock
10. Hsiao, C. (1988). Growth of plastic zone in porous stresses induced by flow of fluids into boreholes. Soc.
medium around a wellbore. 20th Annual OTC Conf., Petrol. Engrs. J., Vol.3, No.1, March, pp.85-91.
Houston, Tx, May, pp.439-448. OTC 5858.
23. AadD~Jy, B.S. (1987). Continuum mechanics analy-
11. Aadnc;Jy, B.S. and Chenevert, M.E. (1987). Stability sis of stability of inclined boreholes in anisotropic
of highly inclined boreholes. SPE I IADC Drilling rock formations. Ph.D Thesis, Norwegian Institute
Con{., New Orleans, La, Mar., pp.25-41, SPE/IADC of Technology, University of Trondheim.
16052.
24. Westergaard, H.M. (1940). Plastic state of stress
12. Gnirk, P.F. (1972). The mechanical behaviour of around a deep well. J. Boston Soc. of Civ. Engrs.,
uncased wellbores situated in elastic/plastic media Vol.27, No.1, Jan., pp.1-5.
under hydrostatic stress. SPE J., Feb., pp.49-59.
SPE 3224. 25. Veeken, C.A.M., Walters, J.V., Kenter, C.J. and
Davies, D.R. (1989) Use of plasticity models for
13. Bradley, W.B. (1979). Mathematical stress cloud - predicting borehole stability. Proc. Int. Symp.
stress cloud can predict borehole failure. Oil & Gas ISRM-SPE, Pau, France, Aug., pp.835-844.
J., Vol.77, No.8, Feb., pp.92-102.
26. Sulem, J. and Vardoulakis, I. (1988). A new
14. Hottman, C.E., Smith,J.H. and Purcell, W.R. (1978). approach to borehole stability based on bifurcation
Relationship among earth stresses, pore pressure, theory. Proc. 6th Int. Conf. Num. Meth. Geomech.,
and drilling problems offshore Gulf of Alaska. 53rd Innsbruck, pp.1929-1935.
Annual Tech. Con{. & Exhib. of SPE, Houston, Oct.
SPE 7051. 27. Guenot, A. (1987). Contraintes et ruptures autor
des forages petroliers. Proc. 6th ISRM Congr., Rot-
15. Nakken, S.J., Christensen, T.L., Marsden, J.R. and terdam, pp.109-118.
Holt, R.M. (1989). Mechanical behaviour of clays at

268
IADC/SPE 19941 M.R. McLEAN, M.A. ADDIS 9

28. Klein, R.J. and McLean, M.R. (1988). ·Application 33. Duncan Fama, M.E. and Brown, E.T. (1989).
of wellbore stability to a horizontal UK land well. Influence of stress dependent elastic moduli on
Con{. on Applied Rock Engng., Newcastle, Jan., plane strain solutions for boreholes. Proc. Int. Symp.
pp.117-126. ISRM-SPE, Pau, France, Aug., pp.819-826.

29. Bratli, R.K. and Risnes, R. (1981). Stability and 34. McLean, M.R. (1988). Analysis ofwellbore stability.
failure of sand arches. Soc. Petrol. Engrs. J., Vo.21, Ph.D Thesis, University of London.
No.3, April, pp.236-248.
35. Klein, R.J. and Barr, M.V. (1986). Regional state of
30. Vardoulakis, I., Sulem, J. and Guenot, A. (1988). stress in Western Europe. Proc. Int. Con{. on Rock
Borehole instability as bifurcation phenomena. Int. Stress and Rock Stress Measurements, Stockholm,
J. Rock Mech. Min. Sci. & Geomech. Abrst., No.25, Sept., pp.33-44.
pp.159-170.
36. Brown, E.T. (1981). Rock characterisation testing
31. Sulem, J. and Vardoulakis, I. (1989). Simplified and monitoring. ISRM Suggested Methods. Perga-
bifurcation analysis of deep boreholes in rocks with mon, Oxford.
microstructure. Proc. Int. Symp. ISRM-SPE, Pau,
France, Aug., pp.845-852. 37. Child, A.J. and Cocking, D.A. (1989). Drilling
simulator improves drilling performance. Oil & Gas
32. Haimson, B.C. and Herrick, C.G. (1989). Borehole J., Aug. 28, pp.41-47.
breakouts and in-situ stress. Proc. 12th Ann.
ETCE-ASME Drilling Symp., Houston, pp.17 -22.

TABLE 1 Categorization of Peak-Strength Criterion.

Function of 0"1, cr2 & 0"3 Function of 0"1 & 0"3 only

Category A Category B
Linear Criterion
e.g. Drucker-Prager [4] e.g. Mohr-Coulomb
Category C Category D
Non-Linear Criterion
e.g. Pariseau [5] e.g. Hoek-Brown [6]

TABLE 2 Selection of Published Wellbore Stability Models.

Source Basic Model Behaviour Additional Features

Bradley [13] Linear Elasticity


Paslay & Cheatham [22] Linear Elastic Allowance for fluid flow
Aadnfl)y [23] Linear Elastic Allowance for elastic aniso-
tropy
Westergaard [24] Elasto-plastic
Veeken et al [25] Elasto-plastic Incmporates hardening and
softening behaviour
Sulem & Vardoulakis [26] Rigid-plastic, strain-harden-
ing
Santarelli [17] Stress dependent elasticity Includes pre-peak yielding

269
SPE 19 94 1'

TABLE 3 Predicted and Actual Failure Pressures of Hollow Cylinders (after


Santarelli [17]).

ROCK TYPE FAILURE PRESSURE


Linear-Elastic Santarelli [17] Test Results
Carboniferous 45MPa 108MPa 127MPa
Sandstone
Doddington Sand- 24MPa 34MPa 57MPa
stone
Gebdykes 26MPa 38MPa 52MPa
Dolomite

LOST
CIRCULATION

(a)

HOLE
CLOSURE

Figure 1. Types of Stress Induced Figure 2. In-Situ Stress Field.


Wellbore Instability.

270
. ' SPE 1994 1

Biaxial Stresal
Unear Elastic Hollow Path /
Cylinder Stress Path /
/
120
-Blfx1ir~~~n~h----~-----------~~~~ 50 /~
6 /
/
Uniaxial Stresi / / " ,./
'i' Path / //I / l "
a.
/
. /
I
I
/
/ ~40
!. I I / c:r
,n
/ I .i
u;!!= 80 /
/
1 ,/'
I /Biaxial
Stress Path us~ 30
1
m / I / ()
•t:
.c / I ,. 0
en / I /
~ / I / i
i.c / I / ~ 20
/ I/
CCI / I,/ Peak Strength Data
u 40 / 1.-/ x Drained Triaxial Tests
0 ' I,/
1/ 10
Uniaxial.
6 Undrained Triaxial Tests
Strength -- I/
/ 1/
/ 1,/ Data Points From Santarelli (1987) Uniaxial
/ /#'
,
Strength-L---~--~--..----..-----..---
10 20 30 40 50
40 80 120 160 Mean Effective Stress, p' (MPa)
Octahedral Normal Stress (MPa)

Figure 3. Peak-Strength Data for a Figure 4. Peak-Strength Data for Weald


Gebdykes Dolomite (after Santarelli Clay (after Nakken et al [15]).
[17]).

(.Biaxial
1 Stress Path
40 /
0/ 0 #
Ci' Predicted el
D. 8TaX:TaTsfreng1t1 __ _
::::E
;: 30 Linear-elastic stresses
0 Unlaxla~ at internal wall
Fitted Strength
~
Stress; Or :0
Path i Criteria
c;; i Oe =2.13 P
() 20
i:
i Oz =1.07 P
i p __.
~ I
·~ o =Test Data
c 10

Uniaxial
Strength [._--..,.-----,...-----,,------..------,
10 20 30 40 50
Mean Effective Stress, p' (MPa)

Figure 5. Peak-Strength Data for Weald Figure 6. Typical Loading Adopted in


Clay (after Marsden et al [16]). Hollow Cylinder Testing.

271
SPE 19 94' f

0.5 1.0 1.5 300


Shear Strain (%)

0.5 • .__ _ _ 50

lc
·e
Ci)
----20
.g
-
Cl)
E
::s
0 --r---,-----r--~:....,__~-
' - - - - 1 0 (Confining Pressure
in MPa)
;g oL--~~--~--~--~
0 1.0 2.0 3.0 4.0
-0.5
Axial Strain (%)

Figure 7. Model Calibration using Figure 8. Triaxial Test Data for a Car-
Uniaxial Test Results (after Sulem & boniferous Sandstone (after Santarelli
Vardoulakis [26]). [17]).

12

• Test Results

2o~~-~-~~-~
0 2.5 5.0 7.5 10.0 12.5
Diameter (em)

(a) (b)

Figure 9. Effect of Borehole Diameter on Breakout Initiation


Stress (after Haimson & Herrick [32]).

272
SPE. 1994 1

0.0 ROTARY TABLE


0
25m SEA LEVEL
140m

BUILD AT 1.5,30m

\ 18 5/8", 1f, SOOm TVD,


502m MD

13 3/8", 2t, 1300m TVD,


~\,. 1357m MD

CYRU5-1

§§§::= BALDER Fm 9 5/8", 78.t, 2557m TV0,29&6m MD


SELFm
~
ANDREW BUILD AT 3"30m
FORMATION / TD, 2575m TVD, 3726m MD
9cf,2575m TVD,3126m MD
3000 L-..-----.-~-.....,.....-----,----..-----,

0 400 800 1200 1600 2000

Figure 10. Cyrus Well Trajectory and Geological Profile.

140
21
120
Ci 'ii'
~ 19
!_100
"'o

= E 11
! 80 Cit
u; .a:I 15
ca so "0

~ 40
::2
Cit
13
~g' 11
20 :I
:. 9

5 10 15 20 7
Confining Pressure (MPa) 0 5 10 15 20 25 30 35
Confining Pressure (MPa)

Figure 11.Peak-StrengthData for Cyrus Figure 12. Variation ofYoung's Modulus


Reservoir Sandstone. with Confining Pressure.

273
SPE 19 94 1

-
(U
D.
~
100
Assumed horizontal
a; 90 stress gradient
3: ~
e0 80
:e
~ 70
I~ Unur Elastic

--
Cl)
.c Analysis
60
(U
U)

-
>
U)
e 50
en
a. 40
0
0
J: FEM Anolyslo
Cl) 30
>
=u
:!w 20
E 10
::I
E
·;c
(U
::::E
0.9 1.0 1.1 1.181'.2 1.3
Mud Density (S.G.)

Figure 13. Variation of the Maximum Effective Hoop Stress, a 9', with Mud
Density.

274

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