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4300
Aircraft Structural Design (4 cr)
Fatigue Analyses (3/3)
M Kanerva 2016
Objective and Contents of the Module
The objective of the module is to describe (1) how aircraft fatigue
analyses are performed and (2) how fatigue is controlled during the
aircraft service
Contents
• Overview
• Lessons learned
• Load spectra
• Atmospheric turbulence
• Aircraft response to turbulence
• Aircraft fatigue loads
• Fatigue analyses
• Structural integrity programs & analyses
1 1 é 1æ y ö ù
2
p( y ) = expê- çç ÷÷ ú
2p s w êë 2 è s w ø úû
2 1 é 1 æsw ö ù
2
2 1 é 1 æsw ö ù
2
p (s w ) = exp ê- çç ÷÷ ú p (s w ) = exp ê- çç ÷÷ ú
p b1 êë 2 è b1 ø úû p b2 êë 2 è b2 ø úû
2 1 é 1 æ s ö2 ù 2 1 é æ
1 sw ö
2
ù
p (s w ) = exp ê- çç w
÷÷ ú p (s w ) = exp ê- çç ÷÷ ú
p b1 (h ) êë 2 è b1 (h ) ø úû p b2 (h ) êë 2 è b2 (h ) ø úû
P = P1 (h) P = P2 (h )
2 1 é æ
1 sw ö
2
ù 2 1 é 1 sw ù
æ ö
2
where:
• b1(h) and b2(h) are the rms values of the gust intensity sw for the
non-storm and storm turbulence patches, respectively
• P1(h) and P2(h) are the fractions of time that the aircraft flies in the
non-storm and storm turbulence, respectively
b1 and b2 [ft/s]
P1 and P2
é æ ö
2
ù
N ( y ) = N 0 exp ê- ç ÷ ú
1 y
ê 2 çs ÷ ú
êë è y ø úû
ò f 2F ( f )df
N0 = 0
¥
ò F( f )df
0
Fo ( f ) = Fi ( f ) H ( f )
2
¥ ¥
si = ò F ( f )df ; s
0
i o = ò F ( f )df
0
o
response
In case of a flexible aircraft, transfer
function is specific for each local load
of the aircraft
sy ¥ ¥
A=
sw
= òF
0
y (w )dw òF
0
w (w )dw
é 1 æ y ö2 ù é 1 æ y ö2 ù sy
N ( y ) = N 0 exp ê- ç ÷ ú = N 0 exp ê- çç ÷÷ ú A=
ç ÷
ê 2 ès y ø ú sw
êë 2 è A s w ø úû
ë û
é 1 ( y / A )2 ù
= N 0 exp ê- ú
êë 2 s 2
w úû
When the vertical motion of the aircraft is only accounted for, and a
rigid airplane is assumed, N0 can be estimated using the equation:
V
N0 = k0
pc
é 1 ( y / A )2 ù
N ( y ) = å ti N 0 exp ê- ú
s wi êë 2 s wi úû
2
¥ é 1 ( y / A )2 ù
N ( y ) = ò N 0 exp ê - ú p (s w )ds w
s w =0 êë 2 s w úû
2
N ( y) æ y/ Aö æ y/ Aö
ç
= P1 exp - ÷ + P2 expç - ÷
ç b1 ÷ø ç b ÷
N0 è è 2 ø
Note!
• the equation is derived e.g. in the
textbook of Hoblit
• on the semi log plot, each of the two
terms represents its own share
é æ y - y1g / A ö æ y - y1g / A öù
N ( y ) = N 0 ê P1 expç - ÷ + P expç - ÷ú
ê ç b1 ÷ 2
ç b2 ÷ú
ë è ø è øû
Note: The equation applies for each part of mission or flight with constant bi,
and Pi per patch
æsy ö
ydesign = s y h d = çç s w ÷÷h d = (A s w )h d = A (s wh d ) = A U s
èsw ø
where:
• hd is the design ratio of peak to rms values
• Us is the limit turbulence intensity
Note! Us is now a true airspeed gust velocity
PL = PL -1g ± U s A
Fatigue analyses
Structural integrity programs
Note! The unit time may be one flight or a set of flights representing
the aircraft use as a whole
If the actual use differs considerably from the planned use, additional
activities are needed (e.g. to take into account high number of GAG-
cycles for large aircraft used in short routes)
Task IV
Development and certification of a
structural integrity program
Task V
Structural integrity actions
s [Mpa]
0.25 s Training
S/G Data FFT &
software is used to evaluate (HOLM) Filtering
Data
Possible means:
• shot peening of the
surface (metallic parts)
• polishing of the surface
(metallic parts)
• local reinforcement
(e.g. composite patch) Figures: J. Linna MSc Thesis
Figures: Patria
sglob (t)
• load history analyses Interpolation = f (Flight Params(t))
& smoothing
s [Mpa]
Training
Development and use of fatigue life
0.25 s
Sisäsiiven etusalko
Ulkosiiven Rib, Missile Support TEF:n ja Aileronin saranakorvakkeet + TEF:n Formerit 5 & 6
0.8
0.4
n
corresponding to the actual use -0.2
0 10 20 30 40 50 60
-0.4
-0.6
1 / FH
Afrikka
Irlanti