ACME

PROCESS SYSTEMS PVT.LTD.

Plot No ‐287, Sector ‐ 7, PCNTDA, Bhosari
Pune – 411026, email : quality@acmeprocess.net
www.acmeprocess.net

QUALITY ASSURANCE PLAN














ACME PROCESS SYSTEMS PVT.LTD.
Plot No ‐287, Sector ‐ 7, PCNTDA, Bhosari
Pune – 411026, email : quality@acmeprocess.net
www.acmeprocess.net

INSTRUMENTS CALIBRATION
CERTIFICATES

















ACME PROCESS SYSTEMS PVT.LTD.
Plot No ‐287, Sector ‐ 7, PCNTDA, Bhosari
Pune – 411026, email : quality@acmeprocess.net
www.acmeprocess.net

WPS, WPQ, PQR DOCUMENTS













 Acme Process Systems fut. Ltd.
A E Olfrce:2041205,2" Floor, Futuready Trade Tower, Morwadi, Finolex Chowk, Pimpri, Pune .41,l0.l8
a +9,| 20 69001170 & info@acmeprocess.net q-, www.icmeprocesS.net

QW-482 WELDING PROCEDURE SPECTFTCATIONS (WPS)

(Section lX, ASMI Boilerand Pressure Vessel Code)

Organization Name ACME Process Systems Pvt Ltd By RAHUL GOPHANE

welding Procedure Specification No APSP L /Ut PS / P8 -P8 / t7 - 18 / 0 1 Revision No- 0 Date 10.05.2017
Supporting PQR NO.(s) APSPL/PQR/P8-P8/17- r8/01 Revision No. 0 Date 10.05.2017
Weldinq ProcessIes) CTAW T!'DeIsl Manual
lorNTs (Qw-402)
loint Design: As per manufacruring Drawing
Root Spacing : As per manufa(tunnB Drawing
Backing[Yes/No] : YES for root run & Weld metal for ot]rer run
Backing Mate al (Tlpe) : Retainer No
(Refer to both backing and retainers)
a Metal E, Nonfusing Metal As Per Manufacturing Drawing
O NonmetallE oth a weld Metal
Sketches, Production Drawings, Weld symbols, or Written Descriphon
should show the general arrangement of the parts to be welded.Where
applicable, tlle details ofthe weld groove may be specified.

Sketches may be attached to illustrate ioint design, weld layers, and bead
sequence (e.9., for notch toughness procedures, for multiple
procedures, etc.')l
.BASE METALS(QW.4O3)

P-NO 8 Croup No. P,NO. 8 Group No.

OR

Specification and type/grade or UNS Numb€r

to SDecification and tvDe/srade or UNS Numb
OR

Ch€m. Analysis and Mech.Prop.

to Chem. Analysis a.d Mech.Prop.

15 To 20 Fillet AU sizes on all base metalthickness and alldiameter

Maximum Pass Thickness < U in. ( 13 mm) lYesl NA tN.) NA

0ther

.Filler Merals(Qw-404) CTAW

Spec. No.(SFA) 5.9

AWS No.IClass) ER 316L

F'No, 6
A-No. {:l

Size of Filler Metals Dia.2.0,2.4,3.2 mm

Filler Metal Product Form Solid Wire
Supplemental Filler Metal NA
Weld Metal
Deposited Thickness: l0 mm
Croove 20 mm (Maximuml
Fillet All sizes on all base metal tlickn€ss and all diameter
Electrode Flux[Class) NA
Flux T,?e NA
Flux Trade Name NA
Consumbale Insert No
-,-:=::'-
Other
c
oC c
k
AC
e ", ,
P.u'
U
(r' n

Works: Plot No. 287 & 311, Sector No. 7, PCNTDA, Bhosari, Pune - 411 026 t +91 20 66301802
 Acme Process Systems fut. Ltd.
E ffice:
A
201/205,

+91 20
2" Floor, Futuready Trade Tower, Morwadi, Finolex Chowk, Pimpri, Pune .11.l0.l8
69001170 g info@acmeprocess.net I www.acmeprocess.net

QW-482 (BACK)
WPS No: APSPL/WPSIPB'PB/17- 18/01 Rev. Q PaEe 2 of 2

POSTTTONS(QW-405) POSTWELD HEAT TREATMENT(QW.407)

PosirionIs] ofCroove All Temperature Range NA

Welding Progression Up (Vertcal) Down (N0) Time Range

Position(sl ofFillet A 0tler NA
Otier NA GAS tQW-408)
PREHEAT IQW.4O6) Percent Composition
PreheatTemperature, Min 25 Deg. C (Ambient) 6as(es) ( Mixture) Flow Rate

Inter Pass Temperature, .Mal 150 Deg. C Max- Shielding ARGON 0.9999 10-15 r.PM

Preheat Maintainance NA Trarling

0ther NA Backing ARGON 0.9999 12-15 LPM

IContinous or Special Heating,where applicable should be Specifi, Other NA NA NA

ELECTRICAL CHARECTERSTICS (QW.4O9)
Travel
FillerMetal other (e.9., Remark, Com
Culrent Energy or Volts Speed
weld Feed ments, Hot Wire Addibon,
Process Type and (Ranse) (Range) (Range)
Pass(es) Classifi- Diameter speed Technique, Torch Angle,
Polarity (Range) in
(Range) etc.)
cation mm/min
Root GTAW 2.4 DCEN 130 - 145 NA NA 14-17 50-60 NA

GTAW 2.4 DCEN 130 - 145 NA NA t4-17 90,100 NA

ER 3161
subsequent GTAW 24 DCEN 130 - 145 NA NA 14-17 r10, 115 NA

Final GTAW 2.4,3.2 DCEN 140 - 170 NA NA 14-18 100, 110 NA

Amps and volts, orpoweror energy range, should be recorded foreach electrode size, position, and thickness, etc.
Pulsing Current Not Used
Heat Input (max.l 2465l/mm
Dia.2.0to4&EWTh-2
Tungsten Electrode Size andType
[Pure Tungsten, 2010 Thoriated etc.)
NA
Mode of MetalTransfer for GMAw(FCAwl
(SprayArc,short circulatingarc,etcJ
Other None
TEcHTNQUE(QW-410)
String or Weave Bead Both
Orifice, Nozzle, or Cas Cup Size ID 10 to 1smm
Initially the material shallbe free from rust, dirt, scale etc,lnterpass cleaning
Intial and Interpass Cleaning IBrushing, Crindin&etc.)
shallbe done by Stainless steelWire Brushinh or by Crinding at start and end
Method ofBackCouging NA
Oscillation NA
Contact rube to work distance NA
Multiple or Single Pass[Per Side) Muhiple
Multiple or Single Electrodes: Single
Electrode Spacing NA
Peening Not Permitted
0ther IClose to Out Chamber & LIse ofThermal process) NA

Prepared By Approved By Reviewed By

QAC & Welding En*ii€.eqlAPSPL) QAC & Welding Managel (APSPL) TUV India Pvt Ltd.
SYS pe

t
aAC
.!
i )i Jr,,
t/
?
,l-

Works:PlotNo.287&3ll,SectorNo.T,PCNTDA,Bhosari,Pune-411026t+912066301802
 Acme Process Systems fut. Ltd.
A E 0ffice: 20U205, 2" Floor, Futuready Trade Tower, Monvadi, Finolex Chowk, Pimpri, Pune
E +9,l 20 69001170 * info@acmeprocess.net <., rYnv.acmeprocess.net
- 1ll0l8

QW.4A3 PROCEDURE QUALIFICATION RECORDS (PQR)

(Section IX,ASME Boilerand Pressurc Vessel Code)
I olZ
0rganization Name ACME Process Systems Plt Ltd
Procedure Qualification Record No. APSPL/PQR/P8-P8/17-18/01 Rev.o Dare:10.05.2017
WPS No APSPL/PwPS/P8-P8/17'18/0 Rev.0 Date:21.04.20L7
Welding Process(es) GTAW
Tlpes( Manual, Automatic or Semi-Automatic) Manual

lorNTs (Qw-402)
60 65'

l0 oa Thk
l.SIo: n6

1.3 Tc:J rr
Groove Design of Tcst Coupon
EASE METALS (QW,403) POSTTTON (QW-40s)
Material Spec SA 240 to SA 240 Position (s) 3G
Type/Grade or UNS Number TP 316L to TP 316L Weld Progression (Uphill,, Downhill) UphiU for Vertical
P-No. 8 Group No. 1 To P-No- I Group No. 1 0ther
Thickness of Test Coupon 10 mm PREHEAT (QW.406)
Diameter ofTest Coupon PreHert Temperatur€ 29 Deg. C [Ambient)
Maximum Pass Thickness 3mm Inter Pass Temperature 150 Deg. C lMaximum)
0ther 0ther
Filler Metals (Qw-404) GTAW POST WELD HEAT TREATMENT (QW.4O7)
SFA Specification 5.9 Temperature NA
AWS Classification ER 316L Time NA
Filler Metal F'No. 6 0ther NA
Weld Metal Analysis A'No I cAs (Qw-408)
Size of Filler Metal Dia.2.4,3.2 mm Percent Composition
Filler Metal Product Form Solid Wire GasIes) (Mixture) Flow Rate
supplemental Filler Metal NA Shielding ARCON 99.99Vo 10,15 LP[4
Electrode Flux Classification Trailing
Flux T,?e NA Backing ARCON 99.99Vo 12-15 LPM
Flux Trade Name NA 0ther
weld Metal Thickness 10 mm
Other None
ELECTRICAL CHARECTERSTICS (QW.4O9)
Process Filler Size Current Polarity Amps. (in A) volts (in v) Other
Root Dia.2.4 mm DC EN 130 - 145 t4-17
2nd Dia.2.4 mm I)C LN 130 - 145 14-17
subsequent Dia.2.4 mm DC EN 130 - 145 14-17
Final Dia.3.2 mm DC ltN t40 r?o
f14o - 170 t 74-t8
14 - 1s
Tun Electrode Size Dia. 3.2 mm & 2% Thoriated
Mode of MetalTransfer for GMAW(FCAWI NA
Heat Input 2580l/nn
0ther
TECHINQUE(QW.T1O)
Travel Speed 57 TO 113 mm/Min

String or Weave Bead Both

0srillation NA

Multiple or Single Pass(Per Side) Multiple

Single or l\4ultiple Electrodes Single ..a:.
Before start the surface is cleaned by stainless steel wire brush & we
Other ICleanin it is free fro le etc,lnrerpass cleaning done by Stainless ire
Brushin rt and end rnt

Works: Plot No. 287 & 311, Sector No. 7, PCNTDA, ne - 411 026 I +91 20 66301802
 Acme Process Systems fut. Ltd.
A E Office: 201/205, 2" Floor, Futuready Trade Tower, Morwadi, Finolex Chowk, Pimpri, Pune - 4'11018
E +91 20 69001170 E info@acmeprocess.net \-, rryww.acmeprocess.net

Qw-483 [Back)
PQR No: APSPL/PQR /PB-PB/77-78/Ol Page2of 2

Tensile Test (QW-150)

Ultimate
Thickness Ultimate Unit Stress, (psi Type ofFailure and
Specimen No. Width (mm) Area (mm'z) Total Load
(mm) or MPa) Location
(KN)
Trans-1 19 9.84 186.96 77t.2 594.78 Ductile ln Weld
Trans-2 19.04 9.94 tB9.26 113.12 597.7 Ductile In P.M.

Guide-Bend Tests (QW-160)

Type and Figure No. Result
RB. 1 [462.3(a) ] Satisfactory
RB. 2 [a62.3(a) ] Satisfactory
FB. 1 [a62.3(a) ] Satisfactory
F8.2t462.3(a')) Satisfactory
Toughness Tests IQW-170)
Impact Values
Test
Specimen No. Notch Location Specimen Size lrlils (in.) or Drop Weight Break (Y/N)
Temperature ft-lb or J 7o Shear

Comments
Fillet-Weld Test -18
Result NA
Penetration into Parent Metal NA
Macro - Results NA
Other Tests
Tyoe ofTest V!!!4l!!!pgction - Satisfactory [As per QW-194)

Deposit Analysis

WELD METAL HAZ: LHS HAZ: RHS P,M: LHS P,M: RHS
Hardness Test (HV 10)
1A8,212,215 1A1, 177, t78 174,179, t7B 165, 164, 165 766, 164, L64

Welder's Name AtulSingh

Clock No.
Stamp No. w-1
Tests Conducted bv Perfect Lab Pune
Laboratory Test No PLS.28D17 _070/1 Date : 08.05.2017
We Certify that the Statements in this record are correct and that the testwelds were prepared,welded and tested in accordance with
the requirements of Section IX ofthe ASME Boiler and Pressure Vessel Code Edition 2015.
Prepared By Certified By tn
QAC & Welding Enginee_{APSPL) QAC & Welding ManamrtAPSPL) TUV lvrEd
SYS s Y,
)
e
J"Q""" sp lio

PUNE E
6 rdt
* *
n

Works: Plot No. 287 &311, Sector No. 7, PCNTDA, Bhosari, Pune ' 411 026 t +91 20 66301802
42. Acme Process Systems Pvt. Ltd.
Office: 204/205, 2'd Floor, Futuready Trade Tower, Morwadi, Finolex Chowk, Pimpri, Pune - 41'10'18
B +9,| 20 69001170 & info@acmeprocess.net \!., www.acmeprocess.net

QW.482 WELDING PROCEDURE SPECIFICATIONS IWPS)

(Section IX, ASMI Boilerand Pressure Vessel Code)
\ of 2
Organization Name ACME Process Systems Pvt l,td By RTIHUL G0PHANE

Welding Procedure Specification No APSPL/WPS/P1,P8/17 18/0s Revision No.0 Date \0_05.2017

Supportins PQR No.(s) APSPL/PQR/P1,P8l17-18/0S Date 10.05.2017
weldins Process(esl Type(s) lvlanual

lorNrs (Qw-402)
Ioint Design: As per nanulacturing Drawing

Rootspa.ing As permanufa.turing Drawing

Backins[Yes/Nol |YES lor mot mn &Weld metallor other run

Eackins Material [Type] | Retainer No

(Refer to both ba.kingand retainers)

I Metal E NontusingMetal As Per Manufacturing Drawing

E Nonmetallic Orher I weld Mebl
Sketcher Production Drawi.gs, Weld symbols, or Wntten Description
should show the generalarangementofthe parts to be welded Where
applic.ble, the details of the weld groove may be specified.

Sketches may b€ attlched to illusratejoint design, weld layers, and bead

seqDence (e.&, ior notch tougi'ness procedures, ior multiple

*BASE METALS[QW.403]

P NO, I PNO

OR

Spe.incatjon dnd type/gradeor UNS Number

to Specjlication and tyDe/sradeor UNS Nunrber

OR

chem. Analysis and M.ch.Prop.

to chem. AnalYsis and Mech.ProD.

l*""," 15 2A Allsiz€s on allbase metal thickness and alldiameter

Maximum Pass Thjckness < y, in. (1 3 m ml (Y-l !a (No) NA

*riller Metals(Qw 404) GTAW

spec. No.tsFA) 5.9

Aws No.(Class) ER 3OgL

Dia.2.0,2.4,3.2 mm
Filler Metal Product Form Solid Wire

Supplemental Filler l\.1etal NA

Deposited Thickness l0 mm
20 mm IMaximum)

Fiilet Allsizes on allbase mealthickness and alldiamet.r

Electrode- FluxICl:]ss)
Flux Type

/.r=:\ -.1i"I)r
Other

e
pe{re
s7e fffv ;
o * *
PU N
()

Works: Plot No. 287 & 311 , Sector No. 7, PCNTDA, Bhosari, Pune - 411 026 t +91 20 66301802
 Acme Process Systems Pvt. Ltd.
-fi
A@VIE Office: 204/205, 2"'Floor, Futuready Trade Tower, Morwadi, Finoler Chowk, Pimpri, Pune - 41'10'18
A +91 20 69001170 & info@acmeprocess,net <-, www.acmeprocess.net

QW-482 (BACK)
WPS Nor APSPL/WPS/P1-P8/17-18/05 Rev. e Page 2 of Z

POSITIONSTQW-4051 POSTIiVEI,D HIAT TREATMENT(QW.407)

Posit,on(s) ofCroove: All NA

Weldinq Proqression up (vertcall Down tNo) Time Range

Posirion(s) ofFillet 0thcr
NA GAS (QW-408)
PREHEAT tOW.406) Percent Composition

Preheat Tempe ratu.e, Min 2s Des. C (Ambientl casGs) I Mixture]

Inter Pass Temperatu re, . Max: 150 DeA C Max. Shielding AROON 99.99d/o 10,15 LPI\4

Preheat Maintainance T.ailing

Other Backins ARCON 99.99% 12 15 LPM
(continous or Special H eatin&Whe re applicable should be Spec,fiedl 0ther NA NA
ELECTRICAL CHARECTERSTICS (QW.409)

Filler Travel 0th€r (e.g., Remarks,

I\4eta1 EnerS/or
Speed Com ments, HotWire
(Ransel IRan8e)
PassG, (Ranse) in Addition, Tech njque,
Chss,n' (Ranse) tRange)
Torch Angle, etc.)

CTAW 2 DCEN 110 - 125 NA NA t4-17 43-50 NA

2nd CTAW 2 DCEN 130, 145 NA 14-\7 50 60

ER 309L
CTAW 2.4 DCEN 130 145 14-17 50 60

Final GTAW 2.1 DCEN 140 - 150 NA 14,18 55-60 NA

Amps and volts, or powerorener$/ ranse, should be recorded foreach elecrrode size, posilion, and lhickness, etc

PulsingCurrent
Heatlnput [max.] 27oal/mm
Dia.2.0to4&EWTh-2
Tungsten Electrode size and Type
(Pure Tu ngsten, 2% Thoriated etc.l

NA
Mode of MetalTransfer for GMAW(FCAWI
(spray Arc, short circulating arc,etcl
Other None
TECHTNQUE[QW-410)
Slring or Weave Bead Both
Orifice, Nozzle, orGas Cup Size lD 10 to 15mm
Initially the material shallbe free from rust, dirt, scale etc,lnterpass cleaningshall be done
Intial and lnterpass Cleaning (Brush,ng, Crind,ng,etc.)
by SS Wire Brushins o. by Grind i.g at srart and end poinl
Method ofBack cougins NA

Oscillation
Contact tube to work distance NA

I\4ulli Multr
Multiple or Sinsle Eleclrodes SinAlc
Electrode SDacinq

Othcr [Ciosc to Out Chambcr & Use olThcrma] p.ocessl NA

Prepared By Approved By Reviewed By

ffi
QAC & Welding Engineer (aPSPL) QAC & Welding Manager (APSPL) TUV India Pvt Ltd
svs
s
dg
e
q
QAC N l(}",, r,!
UNE
>ir{"

Works: Plot No. 287 & 31'1, Sector No. 7, PCNTDA, Bhosari, Pune - 411 0261 +91 20 66301802
 Acme Process Systems Pvt. Ltd.
A E 0ffice: 204/205,
E +91 20
2'o Floor, Futuready Trade Tower, Morwadi, Finolex Chowk, Pimpri, Pune - 4'l'1018
69001170 E info@acmeprocess.net q-., www.acmeprocess.net

QW.483 PROCEDURE QUALIFICATION RECORDS (PQR)

(Section IX, ASMI Boiler and Pressure Vessel Code)
I olZ
Organization Name ACME Process Systems Plt Ltd
Procedure Qualincation Record No. APSPL/PQR/P1-P8/17'18/05 Rev.0 Dare : 10 05 2017
WPS No APSPL/PwPS/P1-PB/17-18l05 Rev.0 Date :21.04.2017
Welding Process[es) GTAW
Tlpes( Manual, Automatic or Semi AutomaticJ Manual

lorNTs tQw-402)
60'n5'
I
l0 6r! Ihk
l.5lol au

1,5 f. :.S 6!r

-T-
Groove Desim ofTest Coupon
BASE METALS (QW.4O3) POSTTTON (QW,405)
Material Spec SA 516 to SA 240 Position [s) 3G

Tr?e/Grade or UNS Number GR.70 to TP 316L Weld Progression (Uphill,, Downh Uphill for Vertical
P-No. 1 Croup No.2 To P-No.8 Group No. 1 Other
Thickness of Test Coupon 10 mm PREHEAT (QW-406)
Diameter ofTest Coupon PreHeat Temperature 25 Deg. C [Ambient)
L{aximum Pass Thi.kness 3mm Inter Pass Temperature 150 Deg. C [Maximum)
0ther other
tiUer Metals [0w-404) GTAW POST WELD HEAT TREATMf,NT (QW.4O7)
SFA Specification 5.9 Temperature NA
AWS Classification ER 3O9L Time NA
Filler Metal F'No 6 Other NA
weld Metal Analysis A No I GAS (Qw-408)
Size of Filler Metal Dia.2.4,3.2 nm Percent Composition
Filler Metal Product Form Solid Wire GasIes) (Mixture) Flow Rate
Supplemental Filler Metal NA Shielding ARGON 99.99o/o 10 15 LPM
Electrode Flux Classification NA Trailing
Flux T,?e NA Backing ARGON 99.99o/o 12-15 LPM
Flux Trade Name NA 0ther
weld Merrl Thickness 10 mm
0tIer None
ELICTRTCAL CHARECTERSTTCS (QW-409)
Process Filler Size Current Polarity Amps. (in A) Volts (in V) Other
Root Dia.2.0 mm DC EN 105,110 15 17
2nd Dia.2.0 mm DC EN 125 - 145 18 19
subsequent Dia.2.4 mm DC EN 135 145 14-18
Final Dia.2.4 mm DC EN 130 - 150 14-19
Tungsten Electrode Size Dia.3.2 mm & 2% Tho ated
Mode of MetalTransfer for GMAW FCA NA
Heat lnDut fMax) 3103 J/mm
0lher
TECHINQUE(QW-410)
Travel Speed [Ranse) 43 TO 60 mm/Min

String or Weave Bead Both

0scillation NA

Multiple or Single PassIPer Side) Multiple

Single or Multiple Electrodes Single
Beiore start the surface ls cleaned bv sLdinless sleel wrre brush & We
Other IClean
6> fulat
?i#(64\int"'.
it rs tree tro, ,rr,,dioiaa!" a,.. lnterpdss.leanrng
'r""t wix6egBcdDr\ c',ndrnq ar srdn dnd
o
oAc c
TiN ., ( a
&y
Works: Plot No. 287 & 3 , Sector No. 7, PCNTDA, ri, Pune - 411 20 66301802
 Acme Process Systems fut. Ltd.
A E ffice:
a
20rl/205,

+91 20
2" Floor, Futuready Trade Tower, Monvadi, Finolex Chowk, Pimpri, Pune
69001'170 & info@acmeprocess.net t., www.itcheProcess.lr€t
.1ll0l8

Qw-aB3 (Back)
PQR No: APSPL/PQR /PI-PL / 17 -18/06 PaEe2of 2

Tensile Test (QW-150)

Ultimate
Thickness Ultimate Unit Stress, (psi Type ofFailure and
Specimen No, width (mm) (mm)
Area (mm2) Total Load
Location
or MPa)
(KN)
Trans-1 19.06 10.18 194.03 116 597.85 Ductile In P.M
Trans-2 79.02 1.0.27 195.34 116.32 595.47 Ductile In P.M

Guide-Bend Tests (QW-160)

Type and Figure No, Result
RB.1[a62.3[a]l Satisfactorv
RB.2[462.3(a)] Satisfactory
FB. 1 [462.3[a] l Satisfactory
FB.2|462.3(a)I Satisfactory
Toughness Tests (QW-170)
lmpact Values
Test
Specimen No. Notch Location specimen Size Mils (in.) or Drop Weight Break (Y/N)
Temperaturc ft-lb or, 7o Shear
mm

Comments
Fillet-Weld Test (OW-180)
Resuit NA
Penetration into Parent Metal NA
Macro - Results NA
Other Tests

Type ofTest Visual Inspection - Satisfactory (As per 0W-194)

Deposit Analysis
WELD METAL HAZ: LHS HAZ: RHS P.M: LHS P.Mr RHS
Hardness Test IHV 10)
141,192,290 780,202,206 272,2L6,225 159, 160, 159 154, 153, 157

Welder's Name Sanjay Sharma

Clock No
Stamp No. w,5
Tests Conducted by Perfect Lab Pune
Laboratory Test No PLS-24D17 _072/1 Date : 08.05.2017
We Certify that the Statements in this record are correct and that the test welds were prepared,welded and tested in accordance with
the requirements of Section Ix of the ASME Boiler and Pressure Vessel Code Edition 2015.
Prepared By Certified By Witnessed By
QAC & Welding Engineer{&PL) QAc & I{eldins Ma|j a#tSPL) TIIIJndia Pvt Ltd
pec

@swffi u.l
q
:l
,l

* *
n

Works: Plot No. 287 & 311, Sector No. 7, PCNTDA, Bhosari, Pune - 411 026 8 +91 20 66301802
 Acme Process Systems kt. Ltd.
A E ffice:
A
204i205, 2'o Floor, Futuready Trade Tower, Morwadi, Finolex Chowk, Pimpri, Pune - 411018
+91 20 69001170 H info@acmeprocess.net .o,, www.acmeprocess.net

QW'4844 WELDER PERFORMANCE QUALIFICATIONS IWPQ}

ISection IX, ASME Boi]er and Pressure Vessel Code)
wPQ No. APSPL/WPQ/1.7 -18/w-5 Datet t0los l2ot7
Welder's Name : Saniay Sharma IdentificationNo. 11/-5
Test Description
Identification of WPS followed : APSPL/WPS/P7-PA/77 -lBI05 -l
Rev.0
Test Coupon :& Production Weld a

Specification and type/grade or UNS Number of

SA 516 Gr.70 + SA 240 TP 3161 Thickness : 10 mm
base metal[s)
Testing Variables and Qualification Limits
Welding Variables (QW-350] Actual Values Range Qualified
Welding Process(es) GTAW GTAW
Type (ie.; manual, semi-automatic)used Manual Manual
Backing (with/without) With Backing With Backing
& Plate :,--lPipe lenter diameter if pipe or tube] Plate 10 mm Plate & Pipe 0D > 73mm

Base metal P-Number to P-Number P-No.1 To P-No.B P-No.1To P-No.8

Filler metal or electrode specification(s) (SFA) (info. only) 5.9 5.9

Filler metal or electrode classification(s) [info. only) ER 3O9L ER 3O9L
Filler metal-F-Number(sl 6 AllF- NO.6
Consumable insert IGTAW or PAW)
Filler Metal Product Form (solid/metal or flux cored/powderJ
Solid Solid
IGTAW or PAWI
Deposit thickness for each process
Groove: Upto 20 mm to be welded
Process 1 (,lAw I lavers mrnlmum 5 YES iiNo 10 Fillet: All sizes on all base metal thicklesses and
on all diameter
Process 2 3 layers minimum i....ll YES r. No
Position qualified [ 2G, 6G, 3F, etc.] Groove : F, V

3G
IFor Plate & Pipe > 61omm OD)
Pipe:F[<610mm0D)
Fillet : F,H,V
Vertical progression (uphill or downhill) Uphil1 Uphill
Type offuel gas [OFw] NA NA
Inertsas backins (GTAW, PAW GMAWI Argon 99.9Vo Atgon 99 .990/0
Transfer mode (Spray/globular or pulse to short circuit GMAWI NA NA
Current typelpolarity (AC, DCEP, DCEN) DCEN D CEN
RESTILTS
Visual Examination of Com leted Weld w-302.4
Transverse face and root bands[QW-462.3 (a)] ; Loneitudinal bendsIQw 462.3(b]l J-1de bends (Qw-462.2)

Pipe bend specimen, corrosion-resistant weld metal overlay{Qw 462.5[c]] Pipe specimen, marco test for fusion {QW-62.5[bJ]
.,: Plate bend Specimen, corrosion-resistant overlay{Qw 462 5(dll ' I Plate sp.ci men, macro test for fusion (QW-462.5[e]]

Tvpe Result Tvpe Result e Result

R,B, 1 Satisfactory F.8.1 Satisfactory

R,8,2 Satisfactory F,B 2 Satisfactory

Altemative Voiumetric Examination Resuls [QW-191) : NA RT rX or UT
Fillet weld - Fracture test w-787.2 NA l,en and ercent ofdefects : NA
: I Fillet welds in plate [Qw-462.4(b)] Fillet welds in pipe [QW-462.4 (c)l
Macro examination (QW-184): NA Filiet size (in.l : NA Concaviw/Convexiw [in.J : NA
Other tests : NA
Films evaluated bv: U.M. Sawant Company : Unique NDT Services IUNS/RT/17'lA/274 DT:26-04.2077\
Mechanical Tests conducted by : Perfect Laboratory Services ( PLS-2AD77 -O7Z/7 Dt:08.05.20171 Company : ACME Process Systems Pvt
Welding supervised by : Rahul Gqphre\
We certify that the statements correct and that the test coup ons were prepared, welded, and tested in acc
r uirenrenrs ot Section IX o MBB NI] PRESSURE VESSEL CODE
Prepared Approved By Certifie 419-.=..-9\
AC eldin En i.r^c&g')F) QAC & Welding Manager(APSPL) A.:\ .TUV India dG'rtfr?fi/ 5l

Works: Plot No. 287 &311, Sector No. 7, PCNTDA, Bhosari, Pune - 411 026 7 +91 20 66301