Winch Power & Performance

Variables Sheet

Input Name Output Unit Comment

Date "03-Apr-2012" Customer: Insituform

_2 Description: 2x540 with standard 12.3 CIR gear motors -
7/8" cable
_3 Project Number: 12459
_4 Analyst: JY
*** Winch Specifications - Hydraulic ***
***PRELIMINARY***
1. Nc Number of Cables
50,000. Pl lb Line Pull per Cable on Designated Layer
Sl 125.14 fpm Line Speed on Designated Layer
10. Lnt Designated Layer for Line Pull
5. Lns Designated Layer for Line Speed
10. n Number of Layers
5. Wd Number of Dead Wraps (on Layer 1)
*** Cable ***
0.875 Dc in Cable Diameter (nominal)
S_Cable 79,702. lb Estimated Cable Strength (6x19 EIPS [1960
N/mm^2])
Cable_fact 1.6 Cable Factor ( ECS / Line Pull)
Lc 3,920. ft Length of EACH Cable
La 3,880. ft Length of Active EACH Cable
S_time 30.08 min Time to Haul In Active Cable
V_avg 128.98 fpm Average Line Speed
*** Drum***
24.00 Db in "A" Barrel Diameter [Root Dia. of Grooving]
48.00 Df in "B" Flange Diameter
40.00 Fw in "C" Width Between Flanges (EACH Cable)
n Grv Spiral Grooved Drum ('y,'n) LeBus ('L)
CDd 28.43 D:d Ratio of Layer 1 Pitch Dia to Cable Dia
Ff 3.25 in Free Flange
Ff_Cable 3.71 Free Flange in Cable Diameters
Wt 45.71 Total Number of Wraps
Dcm 0.875 in Cable Diameter (used for calculations)
Pc 0.875 in Cable Pitch/Groove Pitch
_
1.50 Af deg *Fleet Angle MAXIMUM
0.50 Af_MIN deg *Fleet Angle MINIMUM
Dist 62. ft MINIMUM Distance to 1st Fixed Sheave

Page 1 of 3 April 23, 2012 8:45:07 AM

Winch Power & Performance
Input Name Output Unit Comment

Dist_MAX 187. ft MAXIMUM Distance to 1st Fixed Sheave

_
*** Drive Specifications ***
To 1,015,625. lb-in Drum Torque
No 14.996 rpm Drum Speed
HPo 241.65 HP Drum Power
_
*** Winch Drive ***
2. Im Number of Drives
139.372 Rr Reduction Ratio (X:1)
3. Rno Number of Reductions per Drive
0.975 Reff Mechanical Efficiency per Reduction
_
*** Input Power ***
Tm 3,931. lb-in Drive Input Torque (each)
2,090. Nm rpm Drive Input Speed
HPm 130.36 HP Drive Input Power (each)
_
**** Hydraulic Motor ***
'Gear Type Motor Type
12.30 Disp in^3 Motor Displacement
0.93 Ev Motor Volumetric Efficiency
Mvl 8. GPM Motor Volumetric Loss (gpm)
0.75 Ets Motor Torque Efficiency (Start)
0.84 Etr Motor Torque Efficiency (Run)
_
*** Hydraulic Power ***
Ps 2,677. psi Hydraulic Pressure Across Motor (Start)
Pr 2,391. psi Hydraulic Pressure Across Motor (Run)
HP_Hydr 166.90 HP Hydraulic Power per Motor (Run)
Flow 119.7 GPM Flow Rate per Motor
Flow_Sys 239.3 GPM Winch Hydraulic Flow required
HP_Hyd_Sys 333.80 HP Winch Hydraulic Power (Run)
_
_
_
_

Page 2 of 3 April 23, 2012 8:45:07 AM

Winch Power & Performance
Input Name Output Unit Comment

*LANTEC Hydraulic Power &

Performance

Table: Drum
Layer Speed_fpm Pull_Lb Cable/lyr_ft Total Cable PD_in
Cable_ft
1 97.7 81,658. 298. 298. 24.88
2 104.5 76,291. 319. 616. 26.63
3 111.4 71,586. 340. 956. 28.38
4 118.3 67,427. 361. 1,316. 30.13
5 125.1 63,725. 381. 1,698. 31.88
6 132.0 60,409. 402. 2,100. 33.63
7 138.9 57,420. 423. 2,524. 35.38
8 145.7 54,714. 444. 2,968. 37.13
9 152.6 52,251. 465. 3,433. 38.88
10 159.5 50,000. 486. 3,920. 40.63

Table: Drum_Metric
Layer Speed Pull (tonne) Cable/lyr (m) Total Cable Cable PD
(mpm) (m) (mm)
1 29.8 37.04 91. 91. 632.
2 31.9 34.61 97. 188. 676.
3 34.0 32.47 104. 291. 721.
4 36.0 30.58 110. 401. 765.
5 38.1 28.91 116. 518. 810.
6 40.2 27.40 123. 640. 854.
7 42.3 26.05 129. 769. 899.
8 44.4 24.82 135. 905. 943.
9 46.5 23.70 142. 1,046. 987.
10 48.6 22.68 148. 1,195. 1,032.

Page 3 of 3 April 23, 2012 8:45:07 AM