Professional Documents
Culture Documents
Preface
Manual of 2ZKK4285 Wide Deck Constrained Synchronous Linear
Vibrating Screen
Thanks for using equipments made by Anshan Heavy Duty Mining
Machinery Co., Ltd.. We would like to help users to gain the largest production
effect from new equipment and reduce cost of running and maintenance of
equipment in a long term. Anshan Heavy Duty Mining Machinery Co., Ltd.
doesn’t consider delivery as last thing of the order but beginning of our friendship
with users. Anshan Heavy Duty Mining Machinery Co., Ltd. will guarantee to
Equipment Information
P.O.No.: R05323-M-088
AS Equi.No.: 210-SN-001/101
Please contact following sections for new type of equipment, spare parts and
maintenance.
setting up the equipment. If there is any question, please contact with the
2
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
company.
In order to help customers, so far Anshan Heavy Duty Mining Co., Ltd. will
1.Timely answer problems customers run into at time of using the equipment
and send staff to field for service when necessary at price agreed upon by two
parties.
2.Offer preferential price to customers for spare parts and wear parts.
1 Use
ZKK Serial Wide Deck Constrained Synchronous Linear Vibrating Screen is
mainly used in coal preparation, ore preparation, power ect. industry. This kind
of screen is used for the classification of medium and fine size materials and
dewatering, demediumizing, desliming. Meanwhile the screen can be used for
the classification of dry and wet materials.
2 Specification And Performance
2.1 Identification of Symbols
Z
Length of Screen Deck unit: dm
Width of Screen Deck unit: dm
Feature Code: Wide Deck
Block Eccentricity
Linear Vibrating Screen
Number of Deck single deck omit
2.2 Technical Performance
Model W21-80HP-380V-4P
13 Subject Power kW 60X2
motor RPM r/min 1785
Voltage/Frequency V 380/60
Motor for Model W21-7.5HP-380V-6P
hydraulic Power kW 5.5
14
pump station RPM r/min 1765
Voltage/Frequency V 380/60
Moving speed m/s 0.1
Steel rail model QU100
Rail weight Kg/m 88.96
Rail distance mm 6000
Walking Unit Wheel diameter mm 500
15 Model W21-15HP-380V-4P
Power kW 11
Voltage/Freque V 380/60
ncy
3 Structure Features And Working Principle
3.1 Structure
2ZKK4285 Wide Deck Linear Vibrating Screen in constrained
4
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
5
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
installed on the installing beam of vibrating case , after material enters the screen,
it is vibrating mass along with screen case. Under the support of buffering spring,
all of which forms whole vibrating system, two axises of vibrator are installed
with eccentric blocks of same weight respectively. Under support of two sets of
bearings, force transmitted by motor driving unit runs the drive shaft. With a pair
of bevel gear driving in the middle, the eccentric block rotates in opposition. The
centrifugal force will be doubled and offset alternatively. When vibrating force is
A Packing List
B Operation Manual
C Product Assembly
D Product Certificate;
remove ventilation plug of exciter and replace with screw plug and comply
6
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
A. All the unpainted and machined surface should be covered with protective
and rust.
D. If the screen can’t be placed far from sunlight. Polyurethane decks and
Documents is complete, open packing case and check main body and parts
against packing list. Packing list lists contents of packing cases in detail. And
then seal the packing case to avoid loss or damage of parts in the cases. Only
when the parts are needed, the cases can be opened again. If parts or documents
please contact logistic agent and insurance company to settle the issue.
7
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
max. dynamic load at each supporting point at starting and stopping and layout
Installation Condition:
authority.
2.After construction, concrete curing must comply with civil design to reach
requirement of solidity.
8
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Planeness of
Install After walking support frame is assembled, install
travelling support
5 travelling the frame on the buffering springs and align the
frame can’t be more
support frame frame with positioning block of the springs.
than 2mm.
Install
undersize After assembly the hopper, make use of hopper
6 hopper rack to install hopper to travelling frame and the
assembly and install the lining plate of hopper.
lining plate
Install drive motor, gear box, coupling, brake etc. Install of motor and
Install
on the driving frame and install driving frame on gear box should
7 travelling
the walking support frame. Install drive and refer to their
system
driven wheel sets and couplings. operation manual.
Check spring lower
supporting seat
Install screen Fix the lower spring seat on walking support height. Height
8 case spring frame and install buffering spring on the spring differentiate of seats
support unit positioning block of lower spring seat. on the left and right
can’t be more than
3mm.
Use steel rope to lift screen case and make spring
Spring verticality
Install screen positioning parts aimed at inner rings of springs
9 can’t be more than
case at four supporting points, screen case lowers and
1mm.
springs installation finishes.
Install motor After assembly the motor frame, install it on the
10
frame walking support frame.
Motor and drive unit (see fig.5)are installed on the
motor frame. Install the frame on the anchor bolt.
Install motor Pad the supports with steel plate and adjust height
11
drive unit and verticality. Axiality between axis of drive unit
and the one of drive shaft of vibrator can’t exceed
2.5mm.
Install safety Fix motor pulley hood and eccentric blockhood
12 protective with bolts to guarantee there is 10-20mm
hood between running parts and its hood.
Install upper and lower spraying lines. Line rack
Install spray
13 should be fixed on walking support frame. And
lines
install spray head on the branch line.
Undersize hopper should be designed,
manufactured and installed by user itself. Distance
Install
between upper edge of the hopper and moving
14 undersize
parts of screen case is at least 75mm, if screen
hopper
case sinks into the hopper, there is at least 30mm
between screen case and hopper.
9
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
10
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
6.4 Acceptance Test Item, Method And Evidence After Installation And
Commissioning
Sl. Test item Unit Data Method Evidence
Half of lotus length of Specified
any point on the side value±0.25
1 Amplitude mm 4.5-5
plate measured by mm
amplitude stick.
Vibrating direction angle (°) 50 Amplitude sticker
Amplitude difference of
symmetric points of two mm 0.5 Amplitude sticker
side plates
Specified
value±2.5%
2 Vibrating frequency r/min 900
specified
value
Free load running for 4 Thermometer touches
3 hours, Max. temperature of 75 bearing house or use 75
vibrator bearing infrared thermodetector
Free load noise(excluding Measured by
4 dB(A) 89
environment noise) 89 sound-measuring meter
Seeping and leaking No seeping
5 Visual inspection
or leaking
6 Fasten fastenings No loosing Wrench fastening
Gap between moving parts Adjusting gap
7 No bumping 75
and fixing parts
11
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
1.Preparation
Open filling plug of vibrator and oil level mark plug to check if material is
failure oil level reach standard. For failure of oil, replace it. For lack of oil, fill
it. The rest grease lubrication point should be added with fresh grease.
Check if moving parts touch fixing parts and avoid bumping during test
running.
Check if there is any people or object around screen and avoid injury during
test running.
Check safety hood and avoid bumping of hood and moving parts.
Push start-up switch. Point push twice. Wait for 1-2 seconds and then push
3.Test running
12
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Make sure feeding equipment stops, meanwhile material of screen have been
screened completely. There is no material on the deck. Stop the driving motor of
Make sure feeding pump of spray system has stopped or main valve has
been shut down and stop supplying water. Loosen upper and lower flange of
general pipes of upper and lower spraying system to make it separate from
fixing pipes.
transferred. Meanwhile lock drive motor of screen to make it cut off completely
Confirm that tank of pump station is filled with hydraulic oil. Start up pump
station motor; hydraulic pump runs; piston rod of oil tank sticks out and support
the tank foundation and lift the equipment up; adjust the valves to lift the four oil
tanks at the same time. Lift the tanks so far as for walking support frame and all
the equipment on its top to separate from eight sets of buffering springs. Lock
After you confirm that the tank is ejected out and locked. Remove the buffering
springs and start up the pump station contract piston rod of oil tank to make the
wheel touch the rail and continue to contract the piston rod of oil tank till contract
it completely.
position
Confirm that wheel of walking support frame is on the rail. Confirm that
13
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Check if moving parts touch fixing parts to avoid bumping at test running.
test running.
Confirm oil level of gear box of walking system to avoid running without oil
or lack of oil.
Start up walking system motor and release the brake. Transfer the equipment
to stand-by position and stop supplying power, motor stops, brake brakes.
Check if moving parts touch fixing parts to avoid bumping at test running.
test running.
Confirm oil level of gear box of walking system to avoid running without oil
or lack of oil.
Start up walking system motor and release brake, move the equipment to
operation position and then stop supplying power. Motor stops running, brake
Confirm the equipment is moved to operation position and aim the position
blocks of buffering springs. Start up pump station motor and hydraulic pump
14
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
runs. Piston rod of oil tank sticks out and supports on the oil tank foundation. It
lifts the whole machine up. Lift the valves to make the four oil tank rise at the
same time. Make walking support frame and all the equipments on the top and
sets of wheel leave rail and rise to the highest. Lock the valve of pump station
Confirm oil tank is ejected out and locked. Install buffering springs and start
up pump station. Contract piston rod of oil tank to make walking support frame
positioning block aim at buffering spring and insert it. Continue to contract the
4. Connection
centre. Meanwhile lock pump station motor and walking system motor from
15
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
4 Push button
16
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
The fault analysis and recovery of motor, gear box, hydraulic system,
9 Maintenance
Check the operating condition of the material on the screen deck when the
machine in normal operation. Especially clear iron wire, iron stick, wood etc..
cloth. If there is any abnormal thing, please report and solve timely.
17
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
instruction.
9.2 Lubrication
40hours after normal running, replace oil. After that, replacing period
should be complied to in the following form.
Parts Lubrication Filling capacity
Standard No. GB5903-1995
proj Nam
/L-CKC or Shell Omala Oil cycl Each
ect Part name Inject method e
Environment e capacity
Class
temperature
Host 1.open the oil filler Environment
mac plug, oil pointer temperature
N150
hine plug, drain plug -25
part make the vibrator
Anti
s empty Each
Replace oil -pres
2.tighten the drain vibrator
in vibrator sure 600h
plug about
screen box Environment gear
3.fill oil until the oil 5-5.5l
temperature N220 oil
pointer plug filling,
25 -35
seal the oil filler
plug and oil pointer
plug
1.universal Put the lubricating Extr
GB/T7631.8-90 30-50g
coupling grease in the gun and or ISO eme
No. 3 each
2.transmissi aim at the inlet and 6743/9-1987 press 300h
inlet
on inject ure
lithi 50-100g
um 300h each
lubri inlet
catin
18
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
300-400
600h g each
inlet
3.walking
wheel
motor Please refer to the manual
Gear box Please refer to the manual
conducted.
2. Monthly test: In principle, every other month. Check the screen box,
screen plate, beam side plate and the wear condition of screen cloth. In addition
machine, replace the wear parts, check the vibrator and screen box.
Overflow from oil level plug means being enough. For the first time it is used,
oil should be replaced after 40 hours running. Carefully check if there is remnant
like iron chips in the oil. If there is, you should clean the vibrator. And thereafter,
schedule.
Disassembly parts of shaft like bearing, gear etc. puller must be used. If
bearing is locking, air cutting can be used. But don’t hurt surface of shaft and
19
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Before assembly vibrator, clean the inner side of case body to make sure
there is no remnant and iron chips. You can use magnet. In addition, clean all
cutting to avoid change of crystal lattice inside gear and affect performance.
Install gear and bearing by jack. Marks of the two gears should be aligned.
After vibrator is assembly, eccentric block can swing freely. And there is no
1. Check numbers and names of parts you need in the attached drawings
3. List the screen’s model, name, production code, ex-work code, ex-work
date and fig. numbers and names of spare parts and wear parts to buy and
See spare parts and wear parts in the form below. Detailed operation position
10 Overhaul
The overhaul of the equipment is divided into two classes. whichever it is,
the user must be in strict accordance with the seventh, eighth and ninth items.
training.
20
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
manual and training material, check amplitude and bearing temperature and
replace vibrator bearing and refer to the eighth regulation, settle daily failure.
11 Additional Drawings
Mounting beam
21
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached I
22
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Lower Deck
DZKT06-02 Wedge 30
DZKT06-08 Rail support 42
23
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached II
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached III
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached IV
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached V
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached VI
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached VII
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached. VIII
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached IX
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached X
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached XI
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3
Attached XII
P.O.No. R05323-M-088 Vendor Ref.No. 2ZKK4285 AS Equi.No. 210-SN-001/101 Rev. 3