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Tunnelling and Underground Space Technology 74 (2018) 71–81

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Tunnelling and Underground Space Technology


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Modeling the progressive failure of hard rock pillars T



H. Rafiei Renani , C.D. Martin
Department of Civil & Environmental Engineering, University of Alberta, Edmonton T6G 1H9, Canada

A R T I C L E I N F O A B S T R A C T

Keywords: An enhanced cohesion weakening and friction strengthening model is proposed to simulate the progressive
Pillar strength failure of hard rock pillars using two- and three-dimensional finite difference analysis. The documented behavior
CWFS model of 85 pillars in two mines was used for model validation. The numerical models successfully separated unstable/
Failure mechanism failed pillars from stable pillars and also captured the observed mechanism of progressive failure in hard rock
pillars. Pillar stress-strain curves indicated that while pillars with W/H < 2 exhibit strain softening, wider pillars
begin to display strain hardening. It was shown that strength of wide pillars may be overestimated by con-
ventional models using empirically estimated parameters.

1. Introduction method can take into account most of the variables and complexities
affecting pillar behavior. In addition, the complete pillar behavior, from
Estimating the strength of pillars is a necessary step in the design of initial loading to post-peak, can be captured. However, realistic mod-
underground mines. In conventional mining methods such as room and eling of pillars requires a comprehensive knowledge of material beha-
pillar operations, economic incentives point towards higher excavation vior and implementing a representative material model. Behavior of
ratios by leaving smaller pillars between the stopes while safety and rocks can be described using mechanistic models (analytically derived
stability requirements favor wider stronger pillars. In some mining from the principles of fracture and damage mechanics) or phenomen-
methods such as caving operations, optimal design of pillars is critical ological models (empirically derived to describe experimental ob-
as not only pillars too narrow can jeopardize mine safety and stability servations). Examples of mechanistic models are given in Griffith
but also pillars too wide can block the flow of ore through drawpoints. (1920, 1924), McClintock and Walsh (1962), Zhou et al. (2004, 2008),
Therefore, pillar design poses a somewhat unique challenge to rock Zhou (2004), Zhou and Yang (2007), Abou-Chakra Guery et al. (2008),
engineers where simple conservative approaches frequently used in Bui et al. (2017). Phenomenological models such as those presented in
other applications are no longer acceptable. this study are commonly used in practical design and analysis of large
The most straight-forward method for estimation of pillar strength is scale rock engineering structures.
using empirical formulas based on the analysis of large number of pil- Iannacchione (1989) and Whyatt and Board (1991) made early at-
lars in different mines. As in any empirical method, however, it is es- tempts to use strain softening models in finite difference analysis to
sential to note the conditions and ranges of variables in the data sets explore the behavior of pillars. Martin and Maybee (2000) adopted
used for developing the formulas. Many of the pillars in the empirical brittle parameters in a finite element analysis to predict the strength of
data sets have limited width to height ratios and occur at relatively rock pillars. Duncan Fama et al. (1995) and Adhikary et al. (2002) used
shallow depths in high quality rock masses (Lunder and Pakalnis, 1997; strain softening models in finite difference and finite element analyses
Martin and Maybee, 2000; Kaiser et al., 2011). Extending the applica- to explore the behavior of coal pillars. Mortazavi et al. (2009) used the
tion of empirical formulas beyond these ranges is unwarranted. In ad- finite difference method and strain softening model to capture the be-
dition, the approach is very simplified and the effect of many para- havior of hard rock pillars. Elmo and Stead (2010) used a hybrid finite
meters such as the condition of roof and floor, pillar-foundation element/discrete element method to explicitly model the fracture net-
interface and in situ stress ratio cannot be explored by the empirical work inside pillars. Kaiser et al. (2011) presented a critical review of the
formulas. Finally, these formulas only estimate the pillar strength while common models and used an s-shaped failure envelope in finite element
knowledge of the pre- and post-peak behavior is also important in analysis of rock pillars.
mining operations. The focus of this paper is to model the behavior of hard rock pillars
Another approach to pillar design is using numerical modeling. This using a Cohesion Weakening and Friction Strengthening (CWFS) model.


Corresponding author.
E-mail address: rafiaire@ualberta.ca (H. Rafiei Renani).

https://doi.org/10.1016/j.tust.2018.01.006
Received 4 July 2017; Received in revised form 1 January 2018; Accepted 5 January 2018
Available online 12 January 2018
0886-7798/ © 2018 Elsevier Ltd. All rights reserved.
H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

Table 1
Empirical formulas for hard rock pillar strength, σp (W and H are the width and height of pillar in metres, respectively, σc is the uniaxial compressive strength of intact rock and κ is the
mine pillar friction term.

Reference Pillar strength, σp σc (MPa) No. of pillars Rock mass

Hedley and Grant (1972) 133 (W 0.5/ H 0.75) 230 28 Quartzite


von Kimmelmann et al. (1984) 65 (W 0.46/ H 0.66) 94 57 Metasediments
Krauland and Soder (1987) 35.4 [0.778 + 0.222(W / H )] 100 14 Limestone
Potvin et al. (1989) 0.42σc (W / H ) – 23 Canadian shield
Sjoberg (1992) 74 [0.778 + 0.222(W / H )] 240 9 Limestone/Skarn
Lunder and Pakalnis (1997) 0.44σc (0.68 + 0.52κ ) – 178 Hard rocks

50 Determination of the critical size requires testing of very large samples.


0.33 ıc Performing such tests is very difficult and costly and the number of tests
on sufficiently large samples is very limited. The results of independent
40 large scale tests carried out by Bieniawski (1968) on coal and by Pratt
Number of pillars

et al. (1972) on diorite suggest that the critical size for these materials is
Pillar strength about 1 m.
30 In order to estimate the strength of large scale pillars, it is useful to
Mean = 75 MPa
StDev = 24 MPa find a relationship between the uniaxial compressive strength of intact
20 rock and the pillar strength. This relationship bridges the size gap be-
Intact rock strength tween the laboratory samples and large scale pillars. To this end, a
ıc = 230 MPa reference pillar, representative of large scale pillars is defined. The size
10 of the reference pillar must be no smaller than the critical size. Since the
strength of the reference pillar is compared with strength of intact la-
boratory sample, the width to height ratio of the reference pillar must
0 also be similar to that of laboratory specimen. Choosing the width of
0 25 50 75 100 125 150 175 200 1 m for the reference pillar ensures that the results will be valid for
Pillar strength (MPa) larger pillars (no size effect beyond the critical size of 1 m). In order to
avoid the introduction of shape effects in this analysis, the width to
Fig. 1. Distribution of pillar strength at the Quirke mine, after (Swan et al., 1985). height ratio of pillar is chosen as 0.5 to be similar to the diameter to
length ratio of the laboratory test sample (ASTM, 2004).
Empirical formulas and factors affecting pillar strength are reviewed. Strength of the reference pillar (W = 1 m and H = 2 m) can be es-
The merits of a CWFS model in simulating progressive failure of hard timated from the empirical formulas. The ratio of the reference pillar
rocks are illustrated. An enhanced CWFS is implemented in the finite strength to intact uniaxial compressive strength is defined as the in situ
difference code FLAC3D (Itasca Inc., 2009) to model hard rock pillars. strength factor K. Using the empirical formulas in Table 1, in situ
Documented behavior of pillars at the Elliot Lake and Selebi-Phikwe strength factor K ranges from 0.21 to 0.44 with the average value of
mines is used to evaluate the proposed modeling approach. 0.31. Based on comprehensive back analysis of pillars at the Quirke
mine, Swan (1985) also found that the ratio of mean pillar strength to
2. Strength of hard rock pillars mean intact uniaxial compressive strength is 0.33 (Fig. 1).

Following the failure of Coalbrook coal mine in 1960, extensive


research was initiated in South Africa to establish the strength of coal 2.2. Shape effect
pillars. One of the early works is due to Salamon and Munro (1967) who
analyzed 125 cases of coal pillar failure and expressed the strength of The strength of pillars is also influenced by the shape of pillar ex-
pillar as a power function of its width and height. Their findings were pressed as the width to height ratio in the empirical formulas in Table 1.
used by Hedley and Grant (1972) who analyzed 28 hard rock rib pillars The relationship between the pillar strength normalized by intact uni-
at the Elliot Lake uranium mines and proposed a similar power function axial compressive strength and width to height ratio of the pillar is
with modified exponents. Alternative pillar strength formulas were shown in Fig. 2. It can be observed that the pillar strength increases
proposed by von Kimmelmann et al. (1984), Krauland and Soder with increasing width to height ratio. This trend is similar to the one
(1987), Potvin et al. (1989) and Sjoberg (1992). Lunder and Pakalnis observed in the laboratory compression tests on specimens with dif-
(1997) later compiled perhaps the most extensive data base of 178 hard ferent diameter to length ratios (Hawkes and Mellor, 1970). As in the
rock pillars and suggested a new pillar strength formula. Table 1 case of laboratory tests, the actual factor which causes an increased
summarizes empirical formulas that have been reported for the design strength for wider pillars is the end constraints which induce higher
of hard rock pillars. As evident from Table 1 and pointed out by confinements within the pillar.
Bieniawski (1992) and Lunder and Pakalnis (1997), pillar strength is In order to explore the relationship between the width to height
influenced by size effect and shape effect. ratio and induced confinement, a series of uniaxial compression tests
were carried out on elastic rib pillars using the finite difference code
2.1. Size effect FLAC3D (Itasca Inc., 2009). Fig. 3 shows the profile of minor principal
stress (confinement) normalized by the average major principal stress
Size effect refers to the reduction of strength by increasing the size (average pillar stress) across the mid-height of pillars with different
of the test sample. It is a fundamental characteristic of heterogeneous width to height ratios. It can be observed that increasing width to
materials and is caused by the increasing number of weaker and softer height ratio significantly increases induced confinement which in turn
elements within larger samples. As suggested by Bieniawski (1968) and leads to higher pillar strength. It is also worth noting that for a pillar
Martin et al. (2012), there is a critical size above which there will be no with W/H ratio of 0.5, tensile stresses are induced within the pillar. It
further reduction of strength with increasing sample size. suggests that the behavior of very slender pillars (W/H < 0.5) is

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H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

1 propagation of cracks and gradual loss of inter- and intra-granular


Hedley & bonds. Gradual propagation and coalescence of cracks also leads to
Grant (1972)
Lunder & shear displacement on crack surfaces resisted by frictional forces and
0.8 thereby mobilization of friction angle. While cohesion exhibits a
Pakalnis (1997)
c

monotonic reduction to a residual value, friction angle reaches a peak


von Kimmelmann
Pillar strength /

et al. (1984) slightly above the ultimate value. The modest difference between peak
0.6
and ultimate friction angle is attributed to the temporary effect of crack
surface roughness and interlocking which diminishes as damage con-
0.4 tinues. More details on the experimental findings and theoretical con-
cepts regarding cohesion degradation and friction mobilization are
Krauland & given by Martin and Chandler (1994) and Martin (1997).
Sjoberg
Soder (1987)
0.2 (1992)
Potvin et
al. (1989) 3.2. In situ observations

0 Pritchard and Hedley (1993) made detailed observations of the


0 0.5 1 1.5 2 2.5 3 evolution of deformation and process of failure in hard rock pillars from
W/H the Elliot Lake region. Their observations clearly showed that minor
spalling marks the initiation of failure. Loss of the detached spalled rock
Fig. 2. The effect of shape on pillar strength based on empirical formulas. induces increased loads on the pillar causing a progressive process of
spalling and slabbing. Gradual spalling results in the loss of load car-
0.40 rying capacity of the pillar and finally leaves a narrow hourglass shaped
W/H
Confinement/Average pillar stress

0.35 pillar which is then vulnerable to shear failure along the weak struc-
4.0
0.30 3.0 tural features such as bedding planes and joints. Martin (1997) ob-
0.25 2.0 served a similar process of progressive failure around the Mine-by test
0.20 tunnel at the Underground Research Laboratory (URL) in Canada.
1.5
0.15
0.10 1.0 3.3. Numerical modeling
0.05
0.00 0.5 Hajiabdolmajid et al. (2002) observed that the conventional models
-0.05 were unable to reproduce the mechanisms of progressive failure ob-
-0.5 -0.4 -0.3 -0.2 -0.1 0 0.1 0.2 0.3 0.4 0.5 served around the Mine-by tunnel at the URL. Based on the experi-
Distance from the center/Pillar width mental and theoretical works of Martin and Chandler (1994) on pro-
gressive failure, Hajiabdolmajid et al. (2002) used a Cohesion
Fig. 3. Profiles of normalized confinement at the mid-height of elastic pillars with dif- Weakening and Friction Strengthening (CWFS) model to capture the
ferent W/H ratios. progressive failure process. In this model, both cohesion and friction
angle are expressed as functions of plastic strain ε p. Fig. 4b shows the
governed by tensile mechanisms, splitting and buckling. Analyzing evolution of cohesion and friction angle as adopted by Hajiabdolmajid
these modes of failure requires special considerations and in beyond the et al. (2002). It can be observed that this model linearly approximates
scope of this study. the trend of cohesion degradation and friction mobilization shown in
Fig. 4a. Note that the modest peak of friction angle due to temporary
interlocking effects observed in the laboratory is not relied on for in situ
3. Progressive failure and the CWFS model
stability analysis. This linear CWFS model reproduced the failure pat-
tern observed in the field reasonably well. Diederichs (2007) utilized
While empirical pillar strength formulas provide an initial estimate
analytical and micromechanical tools and Edelbro (2009) and Walton
of pillar peak strength, they are unable to capture the effect of complex
and Diederichs (2015) reported case studies to further support the ap-
geometries, in situ stress fields, and material behavior. Numerical
plication of a CWFS model for modeling brittle failure of rocks.
modeling provides a broader and more detailed insight into the pre- and
post-peak behavior of pillars. However, obtaining realistic results from
4. Numerical analysis of pillars with the CWFS model
numerical models strongly depends on the implementation of a re-
presentative material model. In order to determine a representative
In this study, behavior of typical hard rock pillars is analyzed using
material model for a specific problem, it is necessary to analyze the
continuum models. While in situ rock masses normally contain frac-
process of deformation and mechanisms of failure observed in the la-
tures and discontinuities, a continuum model with equivalent para-
boratory and in situ. Such analysis provides invaluable information for
meters can be used to model pillar behavior as long as fractures are
selecting a representative material model, which is most capable of
distributed quite randomly in different directions and their size is
capturing the observed mechanisms.
considerably smaller than the pillar. In such cases the effect of dis-
continuities can be implicitly taken into account by assigning weakened
3.1. Laboratory observations strength parameters to a continuum model (Martin and Maybee, 2000;
Adhikary et al., 2002; Mortazavi et al., 2009; Hoek and Brown, 1980;
Using a series of damage-controlled triaxial tests on Lac du Bonnet Murali Mohan et al., 2001; Dolinar and Esterhuizen, 2007; Jaiswal and
granite, Martin and Chandler (1994) showed that contrary to popular Shrivasta, 2009; Wang et al., 2011). In cases where there is a large
assumption, cohesion and friction are not mobilized simultaneously in prominent structure or fault crossing the pillar, the behavior is con-
brittle failure. They showed that as stress level increases and damage trolled by the discontinuity and a discontinuum model is more relevant.
accumulates within the material, the cohesive component of strength Such pillars, however, are normally avoided in practice due to limited
decreases and frictional component increases. The evolution of cohe- strength and are beyond the scope of this study.
sion and friction for Lac du Bonnet granite under uniaxial compression Considering the laboratory and in situ evidence for application of
is shown in Fig. 4a. Degradation of cohesion is due to initiation and the CWFS model to progressive failure, it was used to simulate the

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H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

(a) (b) Fig. 4. Evolution of cohesion and friction with da-


mage. (a) test results on Lac du Bonnet granite,

Normalized cohesion Friction angle 60 60 modified after (Martin and Chandler, 1994), and (b)
numerical model for the Mine-by tunnel, modified

100 Friction angle after (Hajiabdolmajid et al., 2002).


50 50
Normalized cohesion (%) /

Friction angle (Deg)


Cohesion (MPa)
80 40 40
Friction angle (deg)

60 30 30

40 20 Cohesion 20

20 10 10

0 0 0
0.0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1
Normalized plastic strain Plastic shear strain (%)

behavior of hard rock pillars. The CWFS model was implemented in the mobilization are illustrated in Fig. 5a using an example. It can be ob-
finite difference code FLAC3D (Itasca Inc., 2009) which allows auto- served that increasing damage and plastic strain causes a gradual loss of
matic adjustment of cohesion and friction angle at each calculation time cohesion and mobilization of friction. Compared to Fig. 4, it is evident
step to follow any specified trend of cohesion degradation and friction that the smooth and nonlinear cohesion degradation and friction mo-
mobilization. The CWFS model was enhanced to respect the nonlinear bilization model specified by Eqs. (1) and (2) capture the experimental
nature of damage and to avoid sharp changes in the rate of cohesion results more closely than a linear model with sharp changes. As shown
degradation and friction mobilization. The following empirical equa- in Fig. 5b, the proposed model also leads to realistic stress-strain curves
tions are proposed to describe cohesion degradation and friction mo- and captures the fundamental behavior of transition from strain soft-
bilization of rock mass as smooth functions of plastic strain: ening to strain hardening behavior with increasing confinement.
Aside from using the enhanced CWFS model, the numerical mod-
⎛ ⎞ eling framework adopted in this study follows the typical procedure for
2
c = cult + (cini−cult ) ⎜2− ⎟ obtaining the complete stress-strain curves of pillars (Iannacchione,
⎝ εc
p
⎜ 1 + exp −3.66 εp ∗
( ) ⎟
⎠ (1) 1989; Adhikary et al., 2002; Murali Mohan et al., 2001; Dolinar and
Esterhuizen, 2007; Jaiswal and Shrivasta, 2009; Wang et al., 2011). The
geometric boundaries of the pillar model were chosen to minimize the
⎛ ⎞
⎜ 2 undesirable boundary effects. The vertical extent of the model was 15
φ = φini + (φult −φini ) −1⎟
⎜ εp ⎟ times the height of the pillar. The distance between horizontal
⎜ 1 + exp ⎛− 3.66 ⎞ ⎟
εφp ∗ (2) boundaries was 3 times the width of the pillar representing a road way
⎝ ⎝ ⎠ ⎠
twice as wide as the pillar. The boundary conditions of the model
where cini and cult are the initial and ultimate (degraded) values of co- consisted of fixed horizontal displacement in the sides, fixed vertical
hesion (cini ⩾ cult ), φini and φult are the initial and ultimate (mobilized) displacement at the bottom, and constant velocity on the top inducing
values of friction angle (φini ⩽ φult ), and εcp ∗ and εφp ∗ are plastic strains at compression within the pillar. The behavior of pillars at the Elliot Lake
which cohesion and friction angle are within 5% of their ultimate va- and Selebi-Phikwe mines was analyzed under plane strain condition
lues, respectively. typical in long pillars (Martin and Maybee, 2000; Kaiser et al., 2011;
Note that Eqs. (1) and (2) are purely empirical and are not derived Iannacchione, 1989; Whyatt and Board, 1991; Adhikary et al., 2002;
from any analytical models. They were chosen through a process of trial Mortazavi et al., 2009). A uniform mesh with square elements was used
and error with many different forms of equations to describe the desired throughout those models with 30 elements across the width of the
evolution of cohesion and friction angle during brittle failure. Im- pillar. A three-dimensional model with similar boundary conditions was
plications of Eqs. (1) and (2) on cohesion degradation and friction

(a) (b) Fig. 5. CWFS model for the rock mass at the Elliot Lake
mine: (a) cohesion loss and friction mobilization, and (b)
40 40 180 stress-strain curves under uniaxial and triaxial compres-
3= 40 MPa sion.
35 35 160
30 Friction angle 30 140 30 MPa
Friction angle (Deg)

Axial stress (MPa)


Cohesion (MPa)

120
25 25
100 20 MPa
20 20
80
15 15 10 MPa
60
10 10 40
Cohesion
5 5 20 0 MPa
0 0 0
0 0.2 0.4 0.6 0.8 1 0 0.1 0.2 0.3 0.4 0.5
Plastic shear strain (%) Axial strain (%)

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H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

also analyzed to evaluate the applicability of the findings to pillars with the unconfined rock mass strength of 76 MPa from the CWFS model is
complex geometries. about 1/3 of the intact uniaxial compressive strength which is in
The overall deformation behavior of the pillar was quantified using keeping with empirical evidence presented in Section 2.1.
total vertical strain across the height of the pillar. Average pillar stress
was recorded by averaging the major principal stress over elements 5.2. The Selebi-Phikwe mine
within a narrow range of the mid-height of the pillar. The strength of
the pillar is determined as the peak value of average pillar stress during The Selebi-Phikwe deposits of nickel and copper are located in
compression. The stresses at the core of the pillar (central element Botswana, Southern Africa. The strata-bound sulphide orebody is
within the pillar) were also monitored to provide a more detailed de- hosted in highly deformed metasediments of Archaean age. Open
scription of stress distribution. stoping and cut-and-fill stoping methods were used to extract the ore-
body to a depth of 500 m. Laboratory tests indicated that uniaxial
5. Application cases compressive of intact rock is 94 MPa. In situ rock mass characteriza-
tions showed that average rock mass rating (RMR) in the Selebi-Phikwe
To illustrate the application of the new enhanced CWFS model, mine is 85 (von Kimmelmann et al., 1984; Nareetsile, 1998). According
behavior of pillars in two hard rock mines was analyzed and the results to the relationship proposed by Hoek and Brown (1997), a GSI value of
were compared with documented in situ observations. The parameters 80 is estimated for the sulphide rock mass at the Selebi-Phikwe mine.
of a CWFS model can be obtained using the results of damage-con- The parameters of the CWFS model estimated based on the laboratory
trolled tests (Martin and Chandler, 1994) at different levels of confining and in situ data for the pillars at the Selebi-Phikwe mine are given in
stress. However, such tests have been carried out only on intact samples Table 2. The trend of cohesion degradation and friction mobilization
of few rock types. Hence, direct determination of parameters of a CWFS and also transition from strain softening to strain hardening is similar to
model for large scale rock masses is currently impractical. The CWFS those at the Elliot Lake mine (Fig. 5).
parameters are typically estimated using accumulated experience from
case studies and back analyses (Hajiabdolmajid et al., 2002; Diederichs, 6. Results
2007; Edelbro, 2009; Walton and Diederichs, 2015).
Martin and Chandler (1994) and Hajiabdolmajid et al. (2002) pre- The average stress-strain curves for pillars at the Elliot Lake mine
sented experimental and numerical evidence for initial friction angle of and the Selebi-Phikwe mine are shown in Fig. 6. The width to height
zero which was adopted in this study. The classic Mohr-Coulomb re- ratio of analyzed pillars ranges from 0.5 to 3. It can be observed that
lationship between strength, cohesion and friction angle requires that pillars with W/H values of 0.5 and 1 show very similar stress-strain
initial cohesion be 1/2 rock mass uniaxial compressive strength when curves. For pillars with W/H ratios of 2, there is a slight reduction of
friction angle is zero (Martin and Chandler, 1994). For good quality stresses after the peak. On the other hand, pillars with W/H ratios of 3
rock masses with Geological Strength Index, GSI of 80 typically found in show a significant strain hardening behavior up to vertical strains of
hard rock pillars, the Hoek-Brown criterion (Hoek et al., 2002) predicts about 1%.
rock mass uniaxial compressive strength to be 1/3 of intact rock uni- In order to explore the effect of the CWFS model on the evolution of
axial compressive strength. This is in keeping with empirical evidence stresses inside pillars, stress path at the core for pillars with W/H ratios
presented in Section 2.1. Hence, initial cohesion equal to 1/6 of intact of 1 and 2 at the Elliot Lake mine are shown in Fig. 7. The initial co-
rock uniaxial compressive strength has been adopted in this study. hesion dominated strength envelope (corresponding to the initial values
Ultimate cohesion is considerably lower than the initial cohesion. of cohesion and friction angle) and the ultimate friction dominated
Edelbro (2009) used ultimate cohesion to initial cohesion ratios of strength envelope (corresponding to the ultimate values of cohesion
7–14% with 10% being adopted in this study. Ultimate friction angle is and friction angle) are also shown. For the pillar with W/H ratio of 1,
mobilized after significant plastic strain and cohesion degradation major principal stress at the core drops after reaching the initial co-
which corresponds to the residual friction angle obtained from standard hesion strength envelope whereas it continues to increase along the
triaxial or direct shear tests. Hence, typical residual friction angles re- frictional strength envelope for the pillar with W/H ratio of 2.
ported by Barton and Choubey (1977) have been used in this study as Contours of plastic zone in the pillar models were monitored during
ultimate friction angle. Hajiabdolmajid et al. (2002) and Diederichs loading to examine the simulated mechanism of failure. As an example,
(2007) and Walton and Diederichs (2015) used mobilization plastic Fig. 8 shows the development of plastic zone in a pillar model with W/H
strains of 0.2–0.5% with 0.5% being adopted in this study. ratio of 1 along with the photo of a crushed pillar. It can be observed
that the model indicates a progressive mechanism of failure starting at
5.1. The Elliot Lake mine the corners, developing inside towards the core and eventually crossing
through the pillar.
The Elliot Lake uranium orebody is located in Ontario, Canada. Fig. 9a shows the condition of 28 pillars at the Elliot Lake mine
Tabular deposits of uranium bearing conglomerates were separated by documented by Hedley and Grant (1972)). It is worth noting that only 2
massive quantize beds with thickness of 3–30 m. The orebody was pillars were classed as unstable (partially failed) and 3 pillars were
mined using room-and-pillar and stope-and-pillar methods to a depth of failed. The Elliot Lake pillars were analyzed using the CWFS model. The
1 km. Uniaxial compressive strength of intact quartzite measured in the results of the numerical analysis using the CWFS model and the pillar
laboratory was 230 MPa. In situ characterizations using the Q-system strength formula developed by Hedley and Grant (1972) for the Elliot
and seismic wave velocity measurements indicated that pillars were Lake mine are also shown in Fig. 9a. It can be observed from Fig. 9a that
excavated in “good” to “very good” quality rock masses (Hedley and the CWFS model separates stable pillars from failed pillars just as well
Grant, 1972; Coates and Gyenge, 1981). Martin and Maybee (2000) as the Hedley and Grant (1972) empirical formula developed specifi-
assigned a GSI value of 80 to the quartzite rock mass at the Elliot Lake cally from the Elliot Lake mine data. The slight difference is that the
mine. empirical formula puts unstable pillars on the same side as stable pillars
Based on the measured strength in the laboratory and in situ rock where the CWFS model treats unstable pillars similar to failed pillars.
mass characterizations, the estimated parameters of the CWFS model In the case of Selebi-Phikwe mine, a total of 57 pillars were docu-
for the pillars at the Elliot Lake mine are given in Table 2 where E and υ mented among which 20 were noted as unstable and 22 were reported
are rock mass modulus and Poisson’s ratio, respectively. The variation as failed. Fig. 9b shows the reported condition of pillars at the Selebi-
of cohesion and friction and the corresponding stress-strain curves Phikwe mine, the empirical pillar strength curve proposed by von
under uniaxial and triaxial compression are shown in Fig. 5. Note that Kimmelmann et al. (1984) for the Selebi-Phikwe mine, and the results

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H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

Table 2
Estimated parameters of the CWFS model for pillars at the Elliot Lake and Selebi-Phikwe mines.

Mine σc (MPa) E (GPa) υ cini (MPa) cult (MPa) εcp ∗ (%) φini (deg) φult (deg) εφp ∗ (%)

Elliot Lake 230 75 0.25 38.0 3.8 0.5 0 35 0.5


Selebi-Phikwe 94 71 0.25 15.7 1.6 0.5 0 34 0.5

of the numerical analysis using the CWFS model. The total number of curves for the Selebi-Phikwe mine. Obviously, strength and deform-
documented pillars and also the percentage of unstable/failed pillars at ability of coal and hard rocks are very different and a direct comparison
the Selebi-Phikwe mine are significantly higher than those at the Elliot of absolute values of stress and strain is not warranted. However, the
Lake mine. However, there is also more scatter in this data set and the overall trend of measured and simulated stress-strain curves compare
boundary between stable and unstable/failed pillars is not as well de- reasonably well. Both measured and simulated data show that pillars
fined as that of the Elliot Lake mine. It can be seen from Fig. 9b that all with W/H = 2 are about 37% stronger and exhibit a slower post-peak
stable pillars are below the empirical pillar strength curve proposed by strength reduction compared to pillars with W/H = 1.
von Kimmelmann et al. (1984). However, not all failed pillars are above Fig. 7 illustrates one of the most important aspects of the CWFS
the empirical curve and unstable pillars are evenly distributed above model applicable to hard rock pillars. For a pillars with W/H = 1, the
and below the curve. On the other hand, all the failed pillars and almost stress path at the core reaches the initial cohesive strength envelope and
all unstable pillars are above the CWFS-based pillar strength curve but then relaxes and follows the ultimate frictional strength envelope cor-
not all stable pillars are below the curve. responding to ultimate values of cohesion and friction angle. This stress
path confirms strain softening behavior at the core of narrow pillars
under relatively low confinement. When pillar W/H is increased to 2,
7. Discussion on the other hand, the stress path moves up consistently passing the
initial cohesive envelope and moving along the ultimate strength en-
The results of the numerical analysis using the CWFS model pre- velope. This clearly captures the strain hardening behavior at the core
sented in Fig. 6 capture the fact that wider pillars have higher strength of wide pillars under high confinements.
than narrow pillars. In addition, it illustrates that the post-peak strength Fig. 8 indicates that when average pillar stress in the model reaches
of narrow pillars (W/H ≤ 1) is significantly lower than the peak about 70% of the peak stress, initial signs of failure are observed at the
strength implying that failure of such pillars can be potentially violent. corners of the pillar. This is in keeping with the observations of Wagner
On the other hand, wider pillars with W/H > 2 can maintain their (1974) who reported the initiation of nonlinear behavior of pillars at
strength and even exhibit strain hardening behavior after initial 70% of peak stress. As loading continues, the process of failure pro-
yielding. It suggests that the failure of such pillars tend to be more pagates inside the pillar towards the core. At about 95% of the peak
gradual and less violent. In terms of displacements, Fig. 6 shows that stress, the upper and lower failed zones coalesce and form two distinct
narrow pillars may lose their load bearing capacity at axial strains as break outs on both sides of the pillar. In reality, the two failed zones
low as 0.1% whereas wide pillars can sustain strains of up to 1% before detach from the pillar leaving an hourglass shaped pillar. Very slight
losing their capacity. It supports the importance of accurate displace- increase in loading after this point causes the two failed zones in both
ment monitoring for narrow pillars. sides to connect and form a through-going shear band. The simulated
While the stress-strain response of pillars at the Elliot Lake and mechanism of failure i.e., initiation of slabbing at the corners, con-
Selebi-Phikwe mines is not recorded and direct quantitative comparison tinued spalling and formation of hourglass shaped pillars and finally
with model results is not possible, it is useful to qualitatively validate shear failure of the pillar, are in agreement with the observations of
the overall trend of simulated stress-strain curves. Wagner (1974) re- Pritchard and Hedley (1993) on failure of hard rock pillars.
corded stress-strain curves of coal pillars by installing hydraulic jacks It can be concluded from Fig. 9 that both the CWFS model and
into cut slots at the mid-height of pillars and applying uniform dis- empirical formulas specifically developed for the mines are reasonably
placements. The hydraulic jacks were pre-loaded before starting the successful in separating stable pillars from failed pillars. The CWFS
tests to take up any surface irregularities and ensure uniform loading model gives a more conservative estimate of strength for pillars with
contact. More details on the testing procedure are given by Wagner W/H ≤ 2.0 and puts unstable pillars on the same side as failed pillars
(1974). Fig. 10a shows the recorded stress-strain curves of coal pillars but that it not the case with empirical formulas. This difference is not
with W/H ratios of 1 and 2 and Fig. 10b shows the simulated stress

(a) (b) Fig. 6. Average vertical stress-strain curves for pillars at


(a) the Elliot Lake mine, and (b) the Selebi-Phikwe mine.
250 90
80
200 70
Pillar stress (MPa)

Pillar stress (MPa)

W/H = 3.0 60 W/H = 3.0


150
W/H = 2.5 50 W/H = 2.5
W/H = 2.0 40 W/H = 2.0
100
W/H = 1.5 30 W/H = 1.5
50 W/H = 1.0 20 W/H = 1.0
W/H = 0.5 10 W/H = 0.5
0 0
0 0.5 1 1.5 2 0 0.5 1 1.5
Pillar strain (%) Pillar strain (%)

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H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

(a) (b) Fig. 7. Stress path at the core of pillars at the Elliot Lake
mine with (a) W/H = 1, and (b) W/H = 2.
150 Ultimate 300
frictional
(MPa)

(MPa)
strength
125 250 Ultimate
Initial frictional
1

1
100 cohesive 200 strength
Major principal stress,

Major principal stress,


strength
75 150 Initial
cohesive
50 100 strength

25 50

0 0
0 10 20 30 40 50 0 20 40 60 80 100
Minor principal stress, 3 (MPa) Minor principal stress, 3 (MPa)

necessarily a disadvantage to empirical formulas and may reflect a sole average vertical stress across the mid-height of pillar) and peak major
focus on separating stable and failed pillars and relative neutrality to- principal stress at the core of pillars with different W/H ratios. It can be
wards unstable pillars when developing the empirical equations. De- observed that the peak major principal stress at the core is always
pending on the severity and consequence of pillar instability, past ex- higher than the overall pillar strength because the confinement and
perience and engineering judgment should be exercised in practice to thereby strength at the core is higher than that at the walls of the pillar.
establish acceptable range of pillar behavior. As the width to height ratio of pillars increases, the difference between
It is also worth noting that the major principal stress at the core of the pillar strength and peak stress at the core becomes more pro-
pillars can reach much higher values than the overall average pillar nounced. It is the result of higher induced confinements inside wide
strength. Fig. 11 shows the comparison between pillar strength (peak pillars which involves higher potential for strain hardening behavior at

Fig. 8. Development of plastic zone in a pillar model


with W/H = 1 at the Elliot Lake mine and photo of a
crushed pillar, courtesy of Mr. C. Pritchard.

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H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

(a) (b) Fig. 9. Pillar behavior and predicted strength at (a) the
Elliot Lake mine and (b) the Selebi-Phikwe mine.
300 Stable Unstable Failed 100 Stable Unstable Failed

250
80 von Kimmelmann et al. (1984)

Pillar stress (MPa)


Pillar stress (MPa)

CWFS model
200
60
150 Hedley & Grant (1972)
CWFS model
40
100

20
50

0 0
0 0.5 1 1.5 2 2.5 3 0 0.5 1 1.5 2 2.5 3
W/H W/H

the core. GSI. According to the empirical equation proposed by Cai et al. (2007),
The numerical analysis of pillars at the Elliot Lake and Selebi- residual GSI of 27 was obtained for the rock mass which was used to
Phikwe mines was carried out under plane strain condition typical in estimate residual strength parameters. More details on empirical
long pillars. However, the geometry and loading condition of pillars in guidelines for estimating rock mass strength are given by Hoek et al.
mining operations can be more complex. It is also instructive to com- (2002) and Cai et al. (2007).
pare the results of the CWFS models with other well-established ma- Stress-strain curves for the three-dimensional pillar using different
terial models. In order to examine the effect of complex geometries and models are shown in Fig. 12b. For comparison, pillar strength based on
different material models, a three-dimensional model of a typical block the empirical Lunder and Pakalnis formula (Lunder and Pakalnis, 1997)
caving pillar at a depth of 1 km was analyzed. The horizontal cross and the stress-strain curve from the previous two-dimensional analysis
section of the pillar is a parallelogram with a width of 10 m and length for the closest W/H ratio of 2.5 are also shown. The CWFS model gives a
of 32 m at an angle of 60°. The access drifts are 4.3 m wide and 3.8 m pillar strength value of 181 MPa which is in reasonable agreement with
high with horseshoe vertical cross sections (Fig. 12a). the empirical estimate and results of two-dimensional plane strain
The CWFS model along with perfectly plastic and strain softening analysis. Perfectly plastic and strain softening models, on the other
models were used for the three-dimensional analysis. For this example, hand, show no finite strength even after 800 MPa. This is clearly un-
material parameters representative of rock mass at the Elliot Lake mine realistic and inconsistent with empirical evidence. Note that this is due
were determined for each model (Table 3). The parameters for the to the combined effect of the implemented models as well as associated
CWFS model are the same as those given in Table 2 and used in pre- parameters. Obviously, using a different set of parameters would lead to
vious analyses. Existing empirical guidelines and equations were used different results. The guidelines used in this example for determining
to estimate the parameters of the perfectly plastic and strain softening parameters of the perfectly plastic and strain softening models, how-
models based on the available laboratory and in situ data presented in ever, represent the most recent empirical developments in estimating
Section 5.1. Parameters for the perfectly plastic model were obtained rock mass strength. This example illustrates that well-established
using the latest guidelines by Hoek et al. (2002) as implemented in the models and frequently-used empirical guidelines for estimating rock
RocLab software (RocScience Inc., 2007). For the strain softening mass strength may grossly overestimate the strength of wide pillars.
model, similar guidelines were used to estimate initial and residual This highlights the importance of using a representative model in nu-
strength parameters. Initial strength parameters are identical to those merical analysis of hard rock pillars.
obtained for the perfectly plastic model based on rock mass GSI of 80. Fig. 13 shows the development of plastic zone and vertical stress
Residual strength parameters can be estimated using a residual value of across a horizontal cross section at the mid-height of the pillar using the

(a) (b) Fig. 10. Average vertical stress-strain curves (a) recorded
in situ for coal pillars, modified after Wagner (1974) and
20 W/H = 2 60 W/H = 2 (b) simulated for hard rock pillars at the Selebi-Phikwe
mine.
W/H = 1 W/H = 1
50
15
Pillar stress (MPa)

Pillar stress (MPa)

40

10 30

20
5
10

0 0
0 0.5 1 1.5 0 0.05 0.1 0.15 0.2 0.25
Pillar strain (%) Pillar strain (%)

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H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

(a) (b) Fig. 11. Overall pillar strength and peak major prin-
cipal stress at the core of pillars at (a) the Elliot Lake
700 Pillar strength 250 Pillar strength mine and (b) the Selebi-Phikwe mine.

600 Peak stress at the core Peak stress at the core


200
500
Stress (MPa)

Stress (MPa)
400 150

300 100
200
50
100

0 0
0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3
W/H W/H

(a) (b) Fig. 12. (a) Three-dimensional mesh of the block caving
pillar and (b) stress-strain curves using different models.
800
700
Perfectly plastic
600
Pillar stress (MPa)

Strain softening
500
CWFS
400
CWFS (2D)
300
Lunder & Pakalnis
200 (1997)
100
0
0 0.5 1 1.5 2
Pillar strain (%)

Table 3 friction with increasing damage. The behavior of pillars at the Elliot
Parameters and results of different models used in the three-dimensional analysis. Lake and Selebi-Phikwe mines was used to evaluate the merits of the
proposed modeling approach for hard rock pillars.
Model cini (MPa) cult (MPa) φini (deg) φult (deg) Pillar strength
(MPa) In both cases, the numerical models were able to successfully se-
parate unstable/failed pillars from stable pillars. The numerical models
CWFS 38.0 3.8 0 35 181 also captured the mechanism of progressive failure observed in hard
Perfectly plastic 11.4 11.4 56 56 N/A rock pillars. The overall pillar stress-strain curves indicated that while
Strain softening 11.4 3.5 56 42 N/A
pillars with W/H < 2 exhibit strain softening behavior at relatively low
strains, those with W/H > 2 show strain hardening behavior and con-
CWFS model. As expected, failure starts at the corners and propagates tinue to carry higher loads up to much higher strain levels. Monitoring
towards the center of pillar. Before reaching average pillar stress of the stress path at the core of pillars showed that for pillars with W/
135 MPa, all elements across the mid-height of the pillar have reached H ≤ 1 peak major principal stress at the core drops after reaching the
the initial cohesive strength envelope (Fig. 7). Hence, elements near the initial cohesive strength envelope while it continues to increase and
boundary of the pillar experience strain softening due to low confine- follow along the ultimate frictional strength envelope for pillars with
ment while central elements experience strain hardening due to ele- W/H ≥ 2.
vated confining stresses (Fig. 5b). Inspection of vertical stresses also Finally, a typical block caving pillar was analyzed using the
confirms the transfer of load from the boundary to the core as loading common perfectly plastic and strain softening models and empirical
continues. The observed process of load transfer is in keeping with in guidelines for estimating rock mass strength. It was shown that such
situ measurements of Wagner (1974) and numerical results of Jaiswal conventional models with empirically estimated rock mass strength
and Shrivasta (2009). parameters can lead to significant overestimation of strength and un-
safe design of wide hard rock pillars. Further work is required to clearly
identify the scope and limits of existing models and guidelines in terms
8. Conclusions
of pillar depth, shape, and rock mass characteristics.
The effect of size on pillar strength was quantified using empirical
evidence while numerical analysis was carried out to explore the effect Acknowledgement
of shape and induced confinement on pillar strength. An enhanced
CWFS model was implemented in numerical analysis to explore the pre- Swedish Nuclear Fuel and Waste Management Co. (SKB) Sweden,
and post-peak behavior of hard rock pillars. Equations were proposed to the Canadian Nuclear Waste Management Organization (NWMO) and
describe the gradual degradation of cohesion and mobilization of the Natural Sciences and Engineering Research Council of Canada

79
H. Rafiei Renani, C.D. Martin Tunnelling and Underground Space Technology 74 (2018) 71–81

Fig. 13. Development of plastic zone and vertical


stress across the mid-height of the block caving pillar
Pillar stress of 60 MPa

using the CWFS model.


Pillar stress of 75 MPa
Pillar stress of 90 MPa
Pillar stress of 135 MPa
Pillar stress of 181 MPa

provided funding for this work. Bieniawski, Z.T., 1992. A method revisited: coal pillar strength formula based on field
investigations. In: Proceedings of the Workshop on the Coal Pillar Mechanics and
Design, Bureau of Mines, pp. 158–165.
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