Professional Documents
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Instruction Manual
[120V, 220-240V]
DECLARATION OF CONFORMITY
DUPLO CORPORATION, located at 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declares that the following product,
Regulation : Machinery Directive 98 / 37 / EC under EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001),
EN60204-1 (1997).
Low Voltage Directive 73 / 23 / EEC under IEC60950 (1999) including EN60950 (2000) deviations.
Electromagnetic Compatibility Directive 89 / 336 / EEC under EN61000-3-2 (2000) , EN61000-3-3 (1995 ) + A1 : 2001.
EN61000-6-2 (2001).EN61000-6-4 (2001).
En
ÜBEREINSTIMMUNGSERKLÄRUNG
Die DUPLO CORPORATION mit Sitz in 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, versichert, daß das folgende
produkt,
Entspricht den Bestimmungen, wie sie durch die unten aufgeführten Vorschriften definiert sind.
Vorschriften : Maschinenrichtlinie 98 / 37 / EC nach EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1
(1997).
EWG-Niederspannungsrichtlinie 73 / 23 / EWG unter IEC60950 (1999) und EN60950 (2000).Abweichungen
Richtlinie über die elektromagnetische Verträglichkeit 89 / 336 / EWG unter EN61000-3-2 (2000) EN61000-3-3 (1995)
+ A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001).
Ge
DECLARATION DE CONFORMITE
DUPLO CORPORATION, située à 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japon, déclare que le produit suivant ;
Réglementations : Directive sur les machines 98 / 37 / EC en application de EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4
(2001), EN60204-1 (1997).
Directive sur la basse tension 73 / 23 / EEC en application de IEC60950 (1999) et EN60950 (2000) derogations.
Directive de compatibilité électromagnétique 89 / 336 / EEC d’après EN61000-3-2 (2000) EN61000-3-3 (1995)
+ A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001).
Fr
DICHIARAZIONE DI CONFORMITÁ
DUPLO COPRORATION sita a 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, dichiara che il seguente prodotto,
Direttiva Bassa Tensione : Direttiva sui macchinari 98 / 37 / CE in base a EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4
(2001), EN60204-1 (1997).
Direttiva relativa alle apparecchiature a bassa tensione 73 / 23 / CEE in base a IEC60950 (1999) incluso EN60950
(2000) deviazioni.
Direttiva EMC 89 / 336 / CEE in base a EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2
(2001).EN61000-6-4 (2001).
It
DECLARACIÓN DE CONFORMIDAD
DUPLO CORPORATION, con domicilio en 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declara que el producto
siguiente,
Reglamentaciones : Directiva 98 / 37 / CE sobre máquinas bajo EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001),
EN60204-1 (1997).
Directiva sobre baja tensión 73 / 23 / CEE bajo IEC60950 (1999) incluyendo las derogaciones EN60950 (2000).
Directiva sobre CEM89 / 336 / CEE bajo EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2
(2001).EN61000-6-4 (2001).
Sp
The aim of this instruction manual is to ensure safe and proper use of the equipment.
For this reason, do not attempt to remodel, modify or adapt this equipment or to use it for any other
purpose than that intended by the manufacturer.
After reading, please keep this instruction manual handy for future reference.
CONTENTS
1. SAFETY PRECAUTIONS ................................ 2 9. VARIOUS SETTINGS .................................... 49
9-1. Fine Adjustment Menu .................................. 49
2. USAGE PRECAUTIONS ................................. 5
9-2. Option Menus ................................................ 54
2-1. Power Supply .................................................. 5
9-3. Accessory Menus .......................................... 56
2-2. Operating Environment ................................... 5
9-4. Adjusting the Press Pressure and Conveyance
2-3. Storage Conditions ......................................... 5
Pressure ........................................................ 59
3. NAMES AND FUNCTIONS ............................. 6 9-5. Adjusting the Saddle Stitching Guide/Side
3-1. External Parts ................................................. 6 Stitching Guide .............................................. 59
3-2. Internal Parts ................................................... 8 10. ERROR MESSAGES ..................................... 60
3-3. Downstream Unit (Optional) .......................... 11 10-1. Emergency Stop ........................................... 60
3-4. Accessories ................................................... 11 10-2. Covers ........................................................... 60
4. NAMES AND FUNCTIONS OF CONTROL 10-3. Paper Jam ..................................................... 61
PANEL (MAIN MENU) ................................... 12 10-4. Wire Feed Detection ..................................... 61
10-5. Paper Tray Full ............................................. 61
5. PREPARING FOR BINDING ......................... 14
10-6. Motor Error .................................................... 62
5-1. Power ON ..................................................... 14
10-7. Service Person Error ..................................... 62
5-2. Binding Procedure ........................................ 15
10-8. Shutter .......................................................... 62
5-3. Binding Settings ............................................ 19
11. CORRECTING PAPER JAMS ...................... 63
6. SADDLE STITCHING BINDING
PROCEDURE ................................................ 26 12. STITCHER HEAD .......................................... 64
6-1. Binding Settings ............................................ 26 12-1. Names and Functions ................................... 64
6-2. Changing Size ............................................... 29 12-2. Wire ............................................................... 65
6-3. Adjustments Using the Step Mode ................ 29 12-3. Feeding the Wire ........................................... 66
6-4. Checking the Bound State ............................ 32 12-4. Stitching Tests .............................................. 68
12-5. Removing Wire ............................................. 69
7. SIDE STITCHING/CORNER STITCHING
12-6. Adjustments .................................................. 70
BINDING PROCEDURE ................................ 34
12-7. Maintenance ................................................. 71
7-1. Binding Settings ............................................ 34
7-2. Changing Size ............................................... 37 13. TROUBLESHOOTING .................................. 72
7-3. Adjustments Using the Step Mode ................ 38 14. CLEANING .................................................... 74
7-4. Checking the Bound State ............................ 41
15. SPECIFICATIONS ......................................... 75
8. NO-STITCHING FOLDING BINDING
PROCEDURE ................................................ 42
8-1. Binding Settings ............................................ 42
8-2. Changing Size ............................................... 44
8-3. Adjustments Using the Step Mode ................ 45
8-4. Checking the Bound State ............................ 47
1
1. SAFETY PRECAUTIONS
Always observe the cautions and warnings given below to prevent personal injury or property
damage.
The degree of danger and damage that could occur is indicated on two levels by the
following marks.
WARNING: Ignoring this mark could result in the possibility of serious injury
or even death.
CAUTION: Ignoring this mark could result in the possibility of injury or
physical damage.
The following graphic symbols indicate the various types of action to be performed
or avoided.
WARNING:
Do not place metal objects or vessels containing liquids on top of the unit. The entry of
any metal object or liquid could result in a fire or an electrical shock.
Do not insert any metal or easily-combustible object inside this unit. This could result in
a fire or an electrical shock.
Do not touch or insert foreign objects into any rotating part during operation. This could
result in injury.
Do not remove the cover or back panel. This unit contains high-voltage components that
could cause an electrical shock.
Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock
or injury. Contact your dealer when repairs are necessary.
Use only the power supply voltage specified on the main nameplate. Using other
voltages could result in a fire or an electrical shock.
Keep this unit and the power cord away from heaters and heater vents. Excessive heat
could melt the cover or power cord covering, and result in a fire or an electrical shock.
2
1. SAFETY PRECAUTIONS
Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the
unit).
Such flammable gas or solvent may ignite and cause a fire or combustion.
Make sure that the combined power consumption of the appliances to be connected
does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding
the capacity rating could cause the power outlets, plug receptacles, or power extension
cords to overheat and catch a fire.
Remove any dust that accumulates on the power plug prongs and the surface of the plug
from which the prongs extend. Accumulated dust could result in a fire.
If any foreign object such as metal or liquid should enter this unit, immediately turn the
unit off at the power switch and disconnect the power plug from the power outlet. Failure
to do so could result in a fire or an electrical shock. Contact your dealer immediately.
Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or
place heavy objects on the power cord or power plug.)
This could result in damage, a fire or an electrical shock.
Always grip the plug when disconnecting the power plug from the power outlet. Forcibly
pulling on the power cord could cause damage, resulting in a fire or an electrical shock.
Do not touch the power plug or power switch with wet hands. This could result in an
electrical shock.
Before cleaning this unit, turn the unit off at the power switch and disconnect the power
plug from the power outlet. Accidental operation of the unit during cleaning could result
in injury.
3
1. SAFETY PRECAUTIONS
Safety
The following shows the location of the safety devices and warning/Caution label.
Shutter
Labels are pasted to ensure the safety of users. Do not remove nor change them.
Note If a label becomes dirty or missing, be sure to contact your dealer for a new one.
The actual control panel and emergency stop switch of this machine may be located opposite to the locations shown
in the above figure.
4
2. USAGE PRECAUTIONS
2-1. Power Supply
• This equipment shall be installed near the socket-outlet where the plug on the power
supply cord is easily accessible.
• Make sure the power supply used is always within the following range.
220-240V AC 50Hz/120V AC 60H
• When you power other appliances from the same AC outlet, make sure that the combined
power consumption does not exceed the power supply capacity.
Rated power of this equipment : 3.8A/6.5A
5
3. NAMES AND FUNCTIONS
3-1. External Parts
In this manual, the left side of the paper conveyance direction is indicated as L side and the right side as R side.
4 Paper direction
L side
3
2
R side
bl
bm
6
7
8
1 9
bk 5
No. Name Function
2 Emergency stop button Press to stop the machine in emergency. Paper being fed will stop halfway. To resume
operations, remove this paper. To stop the machine normally, use the [Stop Key] on
the upstream unit or this machine.
To release this switch, rotate it to the right.
6 E port connector-1 Connects the E port cable from the upstream unit.
8 D port connector-1 Connects the D port cable from the upstream unit.
6
3. NAMES AND FUNCTIONS
bn
bo
ck
R side
L side
bt bp
cl
cm
Paper direction
bs
br
cp cp
cn
bq co
bp Folding stopper adjustment dial Adjusts the angle of the folding stopper to correct folding misalignment.
br Side stitching stacker Receives booklets which are side stitched (corner stitched).
bs Stacker plate Receives booklets which are saddle stitched, and folded.
When stacked poor due to small booklet size, use it at upper position.
bt Belt stacker Sends booklets folded into two to the stacker plate.
Connect the power cord plug of the Belt Stacker Unit to the outlet of the DBM-500
ck Paper guide wheel Holds paper sent to the stacker and feeds to the stacker plate.
cm Handle Used to remove jammed paper and clean the folding stopper
cn Side stitching stopper Stops booklets which have been side stitched (corner stitched).
co Side stitching stopper adjustment Adjusts the position of the side stitching stopper.
knob
7
3. NAMES AND FUNCTIONS
Paper direction
3 3 1 1 4
2 2
5 6
5
7
When the conveyance roller open
3 Side stitching stopper Rises during side stitching (corner stitching) to stop paper.
4 Side stitching guide Prevents paper from curling during side stitching (corner stitching).
6 Conveyance driven roller Helps to convey paper to the paper alignment section.
7 Conveyance roller lifting handle Lift to remove paper jammed at the paper alignment section.
8
3. NAMES AND FUNCTIONS
Paper direction
bl bn
bl
bm
bk
9
bm
No. Name Function
bl Saddle stitching guide Prevents paper from curling during saddle stitching.
The height can be adjusted. ( Refer to page 59.)
9
3. NAMES AND FUNCTIONS
Paper direction
bp
bp bo bs
“Roller attaching position”
bo
br
br bq
bq
bt
bp
ck
ck
br Conveyance pressure adjustment Switches the conveyance pressure of booklets folded into two.
hook
bt Folding back guide lifting handle Lift to remove booklets when paper jams at the folding unit.
10
3. NAMES AND FUNCTIONS
DBM-500T (Optional)
This machine
DBM-K (Optional)
DBM-LSI (Optional)
3-4. Accessories
11
4. NAMES AND FUNCTIONS OF CONTROL
PANEL (MAIN MENU)
The control panel is composed of the touch panel and numerical pad.
The following describes the main menu which is the standard screen displayed normally, and the numerical pad.
1 5 2 6 3 7 4 bq br
9 bp bm bn bk bl bo 8 bs ck cl bt
[Touch Panel] [Numerical Pad]
2 Fine adjustment menu tab Displays fine adjustment menus. ( Refer to page 49.)
5 Stitch setting display Displays the stitch setting of the memory number currently selected.
6 Fold setting display Displays the fold setting of the memory number currently selected.
12
4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU)
7 Trim setting display Displays the trim setting of the memory number currently selected.
Note: This is not displayed when not connected with the DBM-500T, or when “Fold Off”
is selected.
8 Sheet size display Displays the paper size of the memory number currently selected in the following
format.
length x width finished length after trimming
Note: “Finished length after trimming” is not displayed when not connected with the
DBM-500T, or when “Trim Off” is selected.
9 Memory number display Displays the memory number of the binding mode currently selected.
bl Setting key Displays the setting menu of the memory number of the binding mode currently
selected.
bm Processed number display Displays the number of sets processed by this machine.
bo Size change key Changes the settings of the memory number currently selected.
Press for more than 1 second.
13
5. PREPARING FOR BINDING
5. PREPARING FOR BINDING
5-1. Power ON
This machine has a power switch and remote switch.
Turn On the power switch, and set the remote switch to
“ ”.
As the power of this machine is turned On/Off together
with the power switch of the upstream unit by the remote Remote switch
function, there is no need to turn On and Off these two
switches for this machine.
Power switch
14
5. PREPARING FOR BINDING
Processed Processed Message Return key Start key Stop key Jog key
number display number clear key
❊ Memory No.
The memory number consists of 1 to 12 for registering binding setting (binding mode) such as paper size, stitching, and
folding to each memory.
Default settings at shipment are as follows.
Settings of the previously selected memory number are not updated so that the original settings can be selected again.
15
5. PREPARING FOR BINDING
❊ Size change
Size change is the process of returning guides to their standard points once, and then moving them to the positions set
according to the settings of the memory number selected. Pressing the [Size Change key] changes the size.
This process is required after the power is turned on, and after the memory number is changed. When the message display
shows “Perform paper size change” and the [Size Change key] blinks, size change is also required. Normally, the stitcher
will not return to its standard point.
But pressing the [Size Change key] while pressing the [Clear key] returns the stitcher to its standard position and moves it
to the set position.
While “Perform paper size change” is displayed, this machine will not operate.
Note
❊ Starting/stopping processing
Pressing the [Start key] of this machine or the upstream machine starts processing. Pressing the [Stop key] ejects all
paper being processed, after which this machine stops. If an error occurs during processing, this machine will stop according
to the situation. If an error of the emergency stop switch, top cover, or shutter occurs during processing, the machine will
also stop immediately.
❊ Step-ejection
Pressing the [Jog key] binds paper left in the machine and ejects them.
Perform the following procedure using the [Jog key].
1. This machine will keep running while the [Jog key] is held down.
2. When the [Jog key] is released, paper inside the machine will to be stitched or folded, and move to next step. The
machine will then wait for the next jog key operation.
When paper jams inside the machine, a paper jam message appears and the machine stops. However, visually check the
machine because the machine will stop due to paper jam without displaying the paper jam message in some cases. In
such cases, open the top cover and remove the paper.
3. When conveyance is being carried out continuously, press the [Jog key] several time to execute stitching or folding, and
eject the processed sets.
If paper is forcibly ejected by the upstream unit, this machine will also perform conveyance motion.
Note The paper will stop at the stitching area but this machine will not advance the paper fed.
Open the top cover and remove the paper conveyed to this machine.
16
5. PREPARING FOR BINDING
❊ Stitching range
Saddle stitching
Stitching is carried out at the positions indicated by the
pointer.
Normally, stitching is done at two positions. Pointer
* This can be increased to four positions by factory Stitching position label
options.
180 (7.09)
When less than 140 mm/5.51 inch, the stitching width is Unit: mm (inch)
70 mm/2.76 inch (minimum stitching width).
17
5. PREPARING FOR BINDING
(0.59)
15
The stitching width cannot be within 70 mm/2.76 inch.
Stitching position
(2.76) (2.76)
Paper conveyance direction
120 to 356
35 35
Stitching position
(0.59)
15
Center line of paper width
Unstitchable area
Unit: mm (inch)
Paper width
vertically.
The stitching position along the width of the paper is the Paper conveyance direction
same as saddle stitching.
18
5. PREPARING FOR BINDING
There is a need to enter values for “processed sheets” and “number of jogs” on the control panel.
( Refer to “Option Menu 2” on page 54 for “number of jogs” and “Option Menu 3” on page 55 for “processed sheets”.)
Set the number of jogs to two or three times, and increase this number if paper alignment is poor.
19
5. PREPARING FOR BINDING
20
5. PREPARING FOR BINDING
After entering the paper size, press the [Forth key] to proceed to the next step.
When the binding mode is set to “Trim On”, the “Set Trimming Position” screen will appear. If set to “Trim Off”, the [Confirm
Settings] screen will appear.
As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size
entered is not appropriate.
Pressing the [Back key] returns to the <Select Binding Mode> screen.
21
5. PREPARING FOR BINDING
❊ Setting the trimming position (When DBM-500T is connected and [Trim On] is selected)
Range of input: 75.0 to 250.0 mm/2.95 to 9.84 inch Back key Return key
(Trimming width should be within 75 mm/2.95 inch) <Set Trimming Position> Screen
After entering the trimming position, press the [Forth key]
to proceed to the <Confirm settings> screen.
Pressing the [Back key] returns the <Enter paper size>
screen.
❊ Confirming settings
Make sure that the values entered are all correct, and then
press the [Return key] on the touch panel.
Pressing the [Return key] saves the settings of the
memory number and returns to the “Main Menu” screen.
Pressing the [Return key] returns to the Setting the
trimming position screen when “Trim On” is set, and
returns to the <Enter Paper Size> screen when “Trim Off”
420. 0 x 297 . 0 207. 0
is set.
❊ Adjusting the position of the paper guide wheel when the trimmer is not connected
Stacker Outlet
30 mm (1.18 inch)
22
5. PREPARING FOR BINDING
❊ Size change
Press the [Size Change key] for more than one second to
MAINMENU ADJUST OPTION ACCESSOR
change the size.
When size change completes, a beep sounds.
After changing the size, perform fine adjustments of each function in the step mode.
When the step mode completes, the newly adjusted value is saved as the new setting of the memory number.
Load actually bound paper into the upstream unit, and prepare to start adjustments.
Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also
Note
in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same.
They show values originally entered.
To terminate the step mode halfway through, press the Side jogger Side jogger
[Stop key] of this machine.
Open the top cover and remove the paper remaining
Paper
inside the machine.
Conveyance roller
lifting handle
Back jogger
Back jogger
blStitch key 6 8 79
<Stitcher Adjustment> Screen
1 Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch.
2 Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch.
3 Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch.
4 Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch.
6 Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch.
7 Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch.
8 Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch.
9 Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch.
bl Stitch key Stitches the set. The booklet is conveyed to the folding stopper and stops.
When set to “Fold Off” for side stitching (corner stitching), the booklet is ejected to the side
stitching stacker, and the step mode ends.
Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size
Note
entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case,
enter the correct paper size again, and perform the size change.
24
5. PREPARING FOR BINDING
blFold key 68 79
<Folder Adjustment> Screen
1 Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch.
2 Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm / 0.008 inch.
3 Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch.
4 Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm/0.008 inch.
5 Folding side guide operations Activates the folding side guide once.
6 Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm/0.004 inch.
7 Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm/0.04 inch.
8 Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm/0.004 inch.
9 Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm/0.04 inch.
bk Folding back guide operations Activates the folding back guide once.
bl Fold key Booklets are ejected after folding, and the step mode ends.
25
6. SADDLE STITCHING BINDING PROCEDURE
6-1. Binding Settings
Select the memory number whose settings are to be Memory number selection key
changed using the [Memory number selection key] and
press the [Setting key]. The “Select Binding Mode” MAINMENU ADJUST OPTION ACCESSOR
screen appears.
Step
1 Selecting the binding mode
After setting the binding mode, press the [Forth key] and
Trim On key Trim Off key Cancel key Forth key
proceed to the <Enter Paper Size> screen.
Pressing the [Cancel key] cancels the values entered and <Select Binding Mode> Screen
returns to the main menu.
26
6. SADDLE STITCHING BINDING PROCEDURE
Step
2 Entering the paper size
Enter the paper length and width. Standard values for the stitching/folding position and stitching width are displayed
according to the paper size entered.
Pressing inside the box showing a value resets the value to 0.
Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm. Pressing
the box again before pressing the [Return key] returns the original value.
2 1 5
420. 0
297. 0
148. 5
210. 0
210. 0
27
6. SADDLE STITCHING BINDING PROCEDURE
When adjusting the stitching width, avoid the stitching prohibited areas.
Note
To change the value, press the box 5, and enter the desired value.
Range of input: From 70.0/2.76 (Paper width –30.0 mm/1.18 inch)
Press the [Return key] to confirm the value.
After entering the paper size, press the [Forth key] and proceed to the <Set Trimming Position> screen.
As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size
entered is not appropriate.
Pressing the [Back key] returns to the <Select Binding Mode> screen.
Step
3 Setting the trimming position
28
6. SADDLE STITCHING BINDING PROCEDURE
Step
4 Confirming settings
Make sure that the values entered are all corect, and then
press the [Return key] on the touch panel.
Pressing the [Return key] saves the settings of the
memory number and returns to the <Main Menu> screen.
Pressing the [Back key] returns to the <Set Trimming
Position> screen.
420. 0 x 297 . 0 207. 0
Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also
Note
in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same.
They show values originally entered.
29
6. SADDLE STITCHING BINDING PROCEDURE
Adjust the positions of the side jogger and back jogger for 1 2 3 4 5 bk
aligning paper using the [Fine adjustment key].
Adjust the position using keys 1 to 4 and 6 to 9.
Perform jogging using keys 5 and bk.
Adjust so that the joggers touch the paper edges lightly.
After adjusting, press the bl [Stitch key].
Stitching is perfomed, and the booklet advances to the
folding stopper.
bl Stitch key 6 8 7 9
<Stitcher Adjustment> Screen
30
6. SADDLE STITCHING BINDING PROCEDURE
1 Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch.
2 Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch.
3 Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch.
4 Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch.
6 Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch.
7 Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch.
8 Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch.
9 Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch.
bl Stitch key Stitches the set. The booklet is conveyed to the folding stopper and stops.
Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size
Note
entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case,
enter the correct paper size again, and perform the size change.
If ON is selected using the [Trim On/Off key] at the start of the step mode, booklets are trimmed and ejected.
blFold key 68 79
<Folder Adjustment> Screen
“Opened state of folding back guide”
31
6. SADDLE STITCHING BINDING PROCEDURE
1 Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch.
2 Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm/0.008 inch.
3 Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch.
4 Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm/0.008 inch.
5 Folding side guide operations Activates the folding side guide once.
6 Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm/0.004 inch.
7 Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm/0.04 inch.
8 Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm/0.004 inch.
9 Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm/0.04 inch.
bk Folding back guide operations Activates the folding back guide once.
bl Fold key Booklets are ejected after folding, and the step mode ends.
When the stitching position and folding position match, and both are to be moved
Adjust the position using the [Stitch Position Fine Adjustment key] and [Fold Position Fine Adjustment key].
( Refer to page 51.)
Rotate clockwise
Rotate counterclockwise
32
6. SADDLE STITCHING BINDING PROCEDURE
Knobscrew
Lock nut
Booklet
Trail edge
Knobscrew
Locknut
33
7. SIDE STITCHING/CORNER
STITCHING BINDING PROCEDURE
7-1. Binding Settings
Select the memory number whose settings are to be Memory number selection key
changed using the [Memory number selection key] and
press the [Setting key]. The <Select Binding Mode> MAINMENU ADJUST OPTION ACCESSOR
screen appears.
Step
1 Selecting the binding mode
1
Front
Back
After setting the binding mode, press the [Forth key] and
proceed to the <Enter Paper Size> screen .
Pressing the [Cancel key] cancels the values entered and
returns to the main menu.
34
7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE
Step
2 Entering the paper size
Enter the paper length and width. Standard values for stitching width are displayed according to the paper size entered.
Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and
press the [Return key] on the numerical pad to confirm.
Pressing the box again before pressing the [Return key] returns the original value.
2 3 1
210. 0
297. 0 148. 5
To change the value, press the box 4, and enter the <Fold On> Screen
desired value.
Press the [Return key] to confirm the value.
35
7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE
After entering the paper size, press the [Forth key] and proceed to the <Confirm Settings> screen.
If set to “Trim On”, proceed to the “Set Trimming Position” screen.
As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size
entered is not appropriate.
Pressing the [Back key] returns to the <Select Binding Mode> screen.
Step
3 Setting the trimming position (When set to [Trim On])
Step
4 Confirming settings
Make sure that the values entered are all correct, and then
press the [Return key] on the touch panel.
Pressing the [Return key] saves the settings of the
memory number and returns to the <Main Menu> screen.
Pressing the [Back key] returns to the <Set Trimming
Position> screen if set to “Trim On”, and returns to the 210. 0 x 297 . 0
<Enter Paper Size> screen if set to “Trim Off”.
❊ Corner-stitching
L side
37
7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE
Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also
Note
in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same.
They show values originally entered.
If the DBM-500T is connected, select whether to trim sets Step mode key Trim On/Off key
bound in the step mode using the [Trim On/Off key].
MAINMENU ADJUST OPTION ACCESSOR
ON: Trims. Set to trim booklets.
OFF: No trimming. Set to check stitching and folding
positions.
Pressing the [Start key] of the upstream unit or this <Fine Adjustment Menu> Screen
machine conveys one set of paper from the upstream unit
to the side stitching stopper.
38
7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE
Adjust the positions of the side jogger and back jogger for
1 2 3 4 5 bk
aligning paper using the [Fine Adjustment key].
Adjust the position using keys 1 to 4 and 6 to 9.
Perform jogging using keys 5 and bk.
Adjust so that the joggers touch the paper edges lightly.
After adjusting, press the bl [Stitch key].
Stitching is performed, and the booklet advances to the
folding stopper.
blStitch key 6 8 79
<Stitcher Adjustment> Screen
1 Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch.
2 Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch.
3 Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch.
4 Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch.
6 Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch.
7 Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch.
8 Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch.
9 Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch.
bl Stitch key Paper is stitched, ejected, and the step mode ends.
When set to “Fold On”, the paper is conveyed to the folding stopper after stitching. (
Refer to page 40.)
Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size
Note
entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case,
enter the correct paper size again, and perform the size change.
39
7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE
bl Fold key 68 79
<Folder Adjustment> Screen
1 Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch.
2 Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm/0.008 inch.
3 Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch.
4 Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm/0.008 inch.
5 Folding side guide operations Activates the folding side guide once.
6 Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm/0.004 inch.
7 Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm/0.04 inch.
8 Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm/0.004 inch.
9 Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm/0.04 inch.
bk Folding back guide operations Activates the folding back guide once.
bl Fold key Booklets are ejected after folding, and the step mode ends.
40
7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE
When stitched booklets are not ejected to the side stitching stacker smoothly
Are the folding side guides properly positioned for the paper width?
If too narrow, ejection defects or paper jam may occur.
Perform adjustments using the [Folding Side Guide position fine adjustment key]. ( Refer to page 52.)
Is the height of the saddle stitching guide appropriate?
Adjust so that it is higher than the paper thickness. ( Refer to page 59.)
If the booklets stop in front of the saddle stitching stacker, move the folding back guide forward using the [Folding
Back Guide position fine adjustment key]. ( Refer to page 53.)
When the paper receiving state of the side stitching stacker is unaligned
Adjust the stacker guide position according to the paper size.
If the leading edge of the booklet is caught by the stitches of the booklets ejected first, adjust the position of the
stopper smaller than the paper size.
When side (corner) stitched booklets frequently ride onto the stopper
If side (corner) stitched booklets frequently ride onto the stopper, slow down the feeding speed from the collator.
41
8. NO-STITCHING FOLDING BINDING
PROCEDURE
8-1. Binding Settings
Select the memory number whose settings are to be Memory number selection key
changed using the [Memory number selection key] and
press the [Setting key]. The <Select Binding Mode> MAINMENU ADJUST OPTION ACCESSOR
screen appears.
Step
1 Selecting the binding mode
After setting the binding mode, press the [Forth key] and
proceed to the <Enter Paper Size> screen .
Pressing the [Cancel key] cancels the values entered and
returns to the main menu.
42
8. NO-STITCHING FOLDING BINDING PROCEDURE
Step
2 Entering the paper size
Enter the paper length and width. Standard values for the folding position are displayed according to the paper size entered.
Pressing inside the box showing a value resets the value to 0.
Enter the desired value using the [Numerical keys], and press the [Return key] on the numerical pad to confirm the value.
Pressing the box again while entering the value returns to the original value.
2 1
420. 0
297. 0
210. 0
After entering the paper size, press the [Forth key] and proceed to the <Set Trimming Position> screen.
As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size
entered is not appropriate.
Pressing the [Back key] returns to the <Select Binding Mode> screen.
43
8. NO-STITCHING FOLDING BINDING PROCEDURE
Step
3 Confirming settings
Make sure that the values entered are all correct, and then
press the [Return key] on the touch panel.
Pressing the [Return key] saves the settings of the
memory number and returns to the <Main Menu> screen.
Pressing the [Back key] returns to the <Set Trimming
Position> screen when set to “Trim On”, and returns to the
<Enter Paper Size> screen when set to “Trim Off”.
420. 0 x 297 . 0
Step
4 Setting the trimming position (When set to “Trim On”)
(As the paper is not stitched, paper may deviate while trimming)
Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also
Note
in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same.
They show values originally entered.
45
8. NO-STITCHING FOLDING BINDING PROCEDURE
Adjust the positions of the side jogger and back jogger for
1 2 3 4 5 bk
aligning paper using the [Fine adjustment key].
Adjust the position using keys 1 to 4 and 6 to 9.
Perform jogging using keys 5 and bk.
Adjust so that the joggers touch the paper edges lightly.
After adjusting, press the bl [Stitch key].
Stitching is performed, and the booklet advances to the
folding stopper.
bl Stitch key 6 8 7 9
<Stitcher Adjustment> Screen
1 Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch.
2 Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch.
3 Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch.
4 Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch.
6 Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch.
7 Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch.
8 Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch.
9 Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch.
bl Stitch key Stitches the set. The booklet is conveyed to the folding stopper and stops.
Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size
Note
entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case,
enter the correct paper size again, and perform the size change.
46
8. NO-STITCHING FOLDING BINDING PROCEDURE
Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key].
Adjust the position using keys 1 to 4 and 6 to 9.
Perform jogging using keys 5 and bk.
Adjust so that the guides touch the booklet edges lightly.
After adjusting, press the bl [Fold key].
The booklets are folded and ejected, and the step mode ends.
If ON is selected using the [Trim On/Off key] at the start of the step mode, booklets are trimmed and ejected.
1 23 4 5 bk
Folding back guide
Folding back
guide
bl Fold key 68 79
<Folder Adjustment> Screen Folding side guide
“Opened state of folding back guide”
1 Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm / 0.04 inch.
2 Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm / 0.008 inch.
3 Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm / 0.04 inch.
4 Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm / 0.008 inch.
5 Folding side guide operations Activates the folding side guide once.
6 Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm / 0.004 inch.
7 Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm / 0.04 inch.
8 Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm / 0.004 inch.
9 Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm / 0.04 inch.
bk Folding back guide operations Activates the folding back guide once.
bl Fold key Booklets are ejected after folding, and the step mode ends.
47
8. NO-STITCHING FOLDING BINDING PROCEDURE
Rotate clockwise
Rotate counterclockwise
Folding misalignment may also occur if the folding side guides are too narrow or wide.
Perform adjustments in the step mode again, and check the positions of the folding side guides. ( Refer to page 47.)
If the booklet rides onto the folding side guide or jams, gradually increase the value of “stitching side jogger open timing”
on the option menu. The standard value is 0. ( Refer to page 54.)
However, paper may jam at the stitching section if too many sheets of paper are fed.
Adjust the position of the folding back guide roller.
Loosen the locknut, and move the folding back guide roller to the trail edge using the knobscrew.
This holds down the booklet and prevents folding misalignment.
Knobscrew
Lock nut
Booklet
Trail edge
Knobscrew
Locknut
48
9. VARIOUS SETTINGS 9. VARIOUS SETTINGS
7 8 9 bk
<Fine Adjustment Menu> Screen
1 Step Mode key Press to set the mode which finely adjusts paper alignment at the stitching and folding
sections.
For details, refer to “5. Binding Preparations” ( page 23).
2 Step Mode/Trimming On/Off key Press to determine whether to trim or not in the step mode.
Trimming is carried out when On is displayed.
Press to display On and Off.
3 Stitch Position fine adjustment key Press to move to the screen for finely adjusting the stitching position.
4 Fold Position fine adjustment key Press to move to the screen for finely adjusting the folding position.
5 Stitch Fold position fine adjustment Press to move to the screen for finely adjusting the stitching folding position.
key
6 Stitching Width position fine Press to move to the screen for finely adjusting the stitching width.
adjustment key
7 Side Jogger position fine Press to move to the screen for finely adjusting the side jogger position.
adjustment key
8 Folding Side guide position fine Press to move to the screen for finely adjusting the folding side guide position.
adjustment key
9 Folding Back Guide position fine Press to move to the screen for finely adjusting the folding back guide position.
adjustment key
bk Other setting position fine Press to move to the screen for other fine adjustments.
adjustment key
49
9. VARIOUS SETTINGS
Leading edge
Stitching position moves backward by about 0.1 mm/
0.004 inch.
Front
Back
Pressing the [Back key] returns to the fine adjustment
menu.
Stitching position
Back
Folding position
50
9. VARIOUS SETTINGS
Leading edge
mm (0.004 inch).
Front
Back
Pressing the [Back key] returns to the fine adjustment
menu.
Stitching/folding position
paper
A
A=B
51
9. VARIOUS SETTINGS
Back key
52
9. VARIOUS SETTINGS
Back key
Back
Leading edge
Front
Press key
53
9. VARIOUS SETTINGS
❊ Option Menu 1
1 Changes the opening timing of the side joggers. Can Switching key
be changed within 0 to 10 range using the [ / keys].
0 is the standard setting. 0 is the fastest opening MAINMENU ADJUST OPTION ACCESSOR
timing, and +10 the slowest.
❊ Option Menu 2
54
9. VARIOUS SETTINGS
❊ Option Menu 3
1 Switches the oscillation stroke of the side jogger. MAINMENU ADJUST OPTION ACCESSOR
The oscillation stroke consists of two types; 5 mm
(0.20 inch) and 2 mm/0.08 inch.
Normally use 5 mm/0.20 inch. 1
Select 2 mm/0.08 inch when using DSF-2000 if paper
moves skewed when conveyed and jams at the 2 25
stitching section.
2 When feeding sheets by hand, or merging hand-fed Contrast key Back key Forth key
sheets with the sheets from the collator, set the total
<Option Menu 3> Screen
number of sheets to be processed. Normally, this is
automatically set based upon information from the
upstream unit, and need not be set. ( Refer to [ LCD CONTRAST ] END
page 19.)
Pressing the box with a value displayed blinks the box
and resets the value to “0”.
Enter the desired value using the [Numerical keys],
and press the [Return key] on the numerical pad. The
box stops blinking and the value is confirmed.
Pressing the box while entering the value returns to the
original value.
The number of sheets can be set between 2 and 25 for
“Fold On” and 2 and 50 for “Fold Off”.
3 Pressing the [Contrast key] displays the “Contrast
Adjustment” Screen.
Adjust using the and keys. <Contrast Adjustment> Screen
The screen changes simultaneously with each touch.
Set to a clear brightness.
Press “END” to end operations.
Pressing the [Forth key] proceeds to the Option Menu
4.
Pressing the [Back key] returns to the Option Menu 2.
❊ Option Menu 4
❊ Trimmer Settings 1
1 Finished length
2 Increases by about 0.1 mm/0.004 inch.
3 Increases by about 1 mm/ 0.04 inch.
4 Decreases by about 1 mm/0.04 inch.
5 Decreases by about 0.1 mm/0.004 inch. 145. 5
Pressing the [Back key] returns to the Accessory
Menu.
Pressing the [Forth key] proceeds to the <Trimmer
Setting 2> screen.
Fore-edge
Short Long
Finished length
56
9. VARIOUS SETTINGS
❊ Trimmer Settings 2
❊ Stacker Settings
57
9. VARIOUS SETTINGS
58
9. VARIOUS SETTINGS
Conveyance pressure
adjustment hook
High
High
Low
Low
Press pressure
adjustment hook
Fixing screw
Side stitching guide
Fixing screw
Up Side stitching stopper
Up
Down
Down
Fixing screw
Saddle stitching stopper
59
10. ERROR MESSAGES
When an error occurs, details of the error and its location are displayed on the touch panel, and the machine
stops.
Perform the appropriate procedures to correct the error. This machine will not operate while error messages are
displayed.
10-2. Covers
This error message is displayed when the top cover is
open.
Opening the cover while the machine is running will stop
the machine immediately, and the this error message will [C01]Safety cover (front)
appear on the touch panel.
If there is paper remaining inside the machine, open the
top cover, remove it and resume operations.
60
10. ERROR MESSAGES
61
10. ERROR MESSAGES
the motor.
The machine stops immediately. To correct this error,
open the top cover, or press the emergency stop switch.
[E∗∗]Motor error (∗∗∗)
If the error cannot be cleared, or if the error occurs again
after resuming operations, contact our service person.
10-8. Shutter
This error message is displayed when the shutter is open. Close the shutter
[C05]Shutter
Shutter
62
11. CORRECTING PAPER JAMS
The machine stops when paper jams. The jams locations If paper jams at the folding section
are displayed on the touch panel. Open the top cover, lift up the back guide handle, and
remove the jammed paper.
Booklet
Conveyance roller
lifting handle
Paper
To remove jammed booklets (paper), be careful not to move the stitching side jogger and folding side guide which
Note
have been finely adjusted.
If moved, perform size change and fine adjustments again.
Handle Booklet
Folding roller
63
12. STITCHER HEAD
12-1. Names and Functions
2
1
3 3
4
4
5 5
6 6
7 7
8 8
9
9
bk
bk
bs
bl
bl
bt bm
bm
bq
bq bn
bo
br bo br
bp bp
64
12. STITCHER HEAD
3 Wire feed detection unit Detects wire feed amount and prevents stitching error.
4 Felt disks Cleans the wire surface and applies a small amount of oil.
7 Fixing knob Fixes the wire guide spring to the wire tube.
9 Stitch length adjustment knob Wire is cut short when rotated clockwise, and long when rotated counterclockwise.
bl Feed wheels Grip the wire when the triangular handle is set to the stitching position. When rotated,
with the adjusting handle, wire is fed.
bo Balance adjustment wheel When rotated, adjusts the left and right leg length of a stitch.
12-2. Wire
Wire measuring #27 (0.4 mm/0.02 inch) to #25 (0.5 mm/0.02 inch) in diameter can be used. The #25 (0.5 mm/0.02 inch)
provides the best performance.
65
12. STITCHER HEAD
Wire guide
Wire
Roller
No clearance Clearance
Stitching position Non stitching position
66
12. STITCHER HEAD
Pliers
Feed wheels
67
12. STITCHER HEAD
68
12. STITCHER HEAD
No clearance Clearance
Stitching position Non stitching position
Release disk
69
12. STITCHER HEAD
12-6. Adjustments
Clockwise
Remove the leaf spring and remove the former.
Feed the wire with the adjusting handle.
Rotating the wire straightener clockwise warps the wire Counter-
downward and rotating it counterclockwise warps it clockwise
upward.
Adjust until the wire runs out straight. Rotate clockwise
After adjustment, pull the wire back inside with the handle, Wire is straight
and then return the former to its original position. Rotate
counterclockwise
Wire straightener
70
12. STITCHER HEAD
12-7. Maintenance
71
13. TROUBLESHOOTING
Symptom Cause Solution
Paper jams at the entrance of this The paper passage line of the upstream Adjust this machine to the paper passage
machine unit and this machine do not match. line of the upstream unit.
Paper alignment is poor Faulty adjustment of the stitching side Perform fine adjustment in the step mode
jogger (Refer to adjustments by the step mode for
Faulty adjustment of the back jogger each binding mode.)
Incorrect position of the side stitching guide If paper rides onto the side stitching
stopper, set to a low position. If paper
cannot reach the stopper, set to a high
position (Refer to Figure 2 on page 74)
Stitching position and folding position Faulty adjustment of the stitching position Refer to saddle stitching binding mode
do not match and folding position (checking the binding state).
Folded crookedly Faulty adjustment of the folding stopper Refer to saddle stitching binding mode
angle (checking the binding state).
Poor paper alignment
Stitch and folding blade tip are touching
Faulty adjustment of the folding side guide
Paper rides onto the saddle stitching Processing speed is too fast Set a slow processing speed for the
stopper upstream unit.
Paper is too thick or too many Set a slow processing speed for the
(When DC-10/60 is connected) collator. Adjust the overlap of the collator to
2 or 4.
(Refer to the instruction manual for the
collator.)
Incorrect position of the saddle stitching Set the saddle stitching guide low.
guide (Refer to Figure 1 on page 74)
Paper stops at the folding rollers or Faulty adjustment of the clearance at the If the clearance between the rollers is too
press rollers, or paper is ejected folding rollers and the press rollers wide for the paper thickness, set smaller. If
skewed from the press rollers. too narrow, adjust wider. (Refer to the fine
adjustment menu, and other adjustment
keys.)
Press roller pressure is too strong Adjust the press roller pressure adjustment
lower. (Refer to Figure 3 on page 74)
Clean the folding rollers and press rollers.
After folding, paper is not ejected to Faulty adjustment of the conveyance Basically set a strong conveyance
the belt stacker or trimmer smoothly pressure. pressure. If paper is thick and stops before
the ejection roller, set the conveyance
pressure adjustment hook to weak. (Refer
to Figure 3 on page 74)
Paper jams when conveyed to the Paper rides onto the saddle stitching guide Set the position of the saddle stitching
folding section guide to high.
Narrow distance between the folding side Widen the distance between the folding
guides side guides (Refer to fine adjustment
menu/folding side guide position fine
adjustment key.)
Paper is ejected skewed Adjust the open timing of the stitching side
jogger at Option Menu 1 (Refer to Option
Menu 1).
Paper alignment is poor at the Incorrect position of the paper guide wheel Adjust the position of the paper guide
stacker unit wheel. (Refer to “Adjusting the position of
the paper guide wheel when the trimmer is
not connected” of Saddle Stitching Binding
Method.)
72
13. TROUBLESHOOTING
Paper alignment on the side stitching Faulty adjustment of the side stitching Adjust the position of the side stitching
stacker is poor stopper position stopper.
Power On/Off is not linked to the Incorrect settings of the power switch and Refer to “5-1. Power On” and set properly.
upstream unit remote switch
The message display shows “please Power On/Off is not linked to the upstream Normally the power On/Off of this machine
wait” and no further operations are unit is operated at the upstream unit. Refer to
possible Only the power of this machine was turned “5-1. Power On” and set properly.
ON
Cannot start The upstream unit is not ready to start. Refer to the instruction manual for the
upstream unit.
Error message is displayed Refer to “10. Error Messages” and correct
errors.
Size change is required Perform the size change.
(Error message is displayed)
The stitcher head is deviated from Cover was opened, or power was turned While pressing the [Clear key], press the
the specified position. Off while the stitcher head was moving [Size Change key]. The stitcher head will
during size change. return to the home position first, and then
move to the intended position.
At this time, perform this operation again if
any motor error has occurred.
Display does not advance from In the middle of entering values Complete entering values.
paper size input screen. The entered value is inappropriate. The values which can be entered are
limited according to the selected binding
mode. Refer to “5-3. Binding Settings”.
No adjustments is carried out when Fine adjustments not possible The adjustable range is limited to ± 5 mm/
any key is pressed at the Fine ± 0.20 inch from the position set at the
Adjustment screen. memory number. Enter the proper value,
and perform the size change again. And
then, carry out fine adjustments.
Down High
Low
Low
Press pressure
adjustment hook
Saddle stitching stopper
R Side
Figure 1
Conveyance pressure
Side stitching guide adjustment hook
Up High
Low
Low
Down
Press pressure
adjustment hook
Fixing screw
Figure 3
Figure 2
73
14. CLEANING
To prevent accidents, be sure to turn OFF the power before cleaning.
74
15. SPECIFICATIONS
Model name DBM-500
Model Stitcher folder
Paper size Saddle stitching
Length 170 to 500 mm/6.69 to 19.69 inch
Width 120 to 356 mm/4.72 to 14.02 inch
Side and corner stitching
B5 LEF, A4 (LTR) SEF/LEF, B4 SEF, LGL LEF
* Some sizes cannot be used. Sizes that are squarer than 1:22 can be used.
Paper quality Saddle stitching and folding
Fine quality paper 64 to 127.9 GSM/17 to 33 lb
Art and coated paper 84.9 to 157 GSM/ 24 to 41 lb
Thickness of one set : within 2.5 mm/0.10 inch for normal paper
within 1.5 mm/0.06 inch for heavy paper
such as 127.9 GSM/23lb
Cover sheet : Below 300 GSM/79 lb
Side and corner stitching
Fine quality 64 to 127.9 GSM/17 to 33 lb
Thickness of one set : within 5.0 mm/0.20 inch for 81.4 GSM/22lb,A4/LTR paper
within 3.0 mm/0.12 inch for normal paper
Processing speed Maximum processing speed
4500 sets/hour (fine quality 81.4 GSM/22 lb within 10 sheets A4 saddle stitching folding A5 finished)
3900 sets/hour (fine quality 81.4 GSM/22 lb within 10 sheets A3 saddle stitching folding A4 finished)
Stitching capacity No. of stitches 0 to 2 (Up to 4 possible with options)
Stitch thickness Within 5 mm (fine quality 81.4 GSM/22 lb 50 sheets equivalent)
Wire Wire diameter #25 to #27
Folding capacity Below 25 sheets (cover x 1 (300 GSM/79 lb) + 24 sheets (81.4 GSM/22 lb) equivalent)
Noise 78 dB (Including scale A, peak)
Ratings 220-240 V 50 Hz 3.8 A/120 V 60 Hz 6.5 A
Size of machine When not used: 1610 (W) x 770 (D) x 1020 (H) mm (excludes stitcher head)
63.39 (W) x 30.31 (D) x 40.16 (H) inch (excludes stitcher head)
When used: 2230 (W) x 865 (D) x 1300 (H) mm (includes belt stacker)
87.80 (W) x 34.06 (D) x 51.18 (H) inch (includes belt stacker)
Weight 412 kg/908 lb
SEF : Short Edge Feeding. Paper travels with its short edge leading.
LEF : Long Edge Feeding. Paper travels with its long edge leading.
GSM: g /m2
Specifications and external view are subject to change without prior notice.
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12J-90351-03100020S-0