INTERACTIVE SCHEMATIC

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 RENR3125-07
May 2010

Solid State Magnetic Controller for

Material Handlers Electrical System
M318 MH: M320 MH: 320B MH: 320C MH: 322B MH: 322C MH:
6ES1-UP 6WL1-UP 6LS1-UP BGB1-UP 1YS1-UP BKJ1-UP
5GW1-UP PAB1-UP
6CR1-UP SAH1-UP
325 MH: 325B MH: M325B MH: 325C MH: M325C MH: 325D MH:
2SL1-UP 2JR1-UP BGN1-UP S2C1-UP PAN1-UP C4H1-UP
BFE1-UP RJK1-UP
BMM1-UP

M325D MH: 330 MH: W330B MH: 330C MH: 330D MH:
EDF1-UP 5YM1-UP AME1-UP D3C1-UP C5K1-UP
KGG1-UP DKY1-UP LEM1-UP
KAY1-UP

345B MH: 345B II MH: W345B MH: 345C MH: 350 MH: 365B MH:
2NW1-UP APB1-UP ANJ1-UP MTE1-UP 3ML1-UP CTY1-UP
4SS1-UP CDY1-UP PJW1-UP 9FL1-UP 9PZ1-UP
AGS1-UP M2R1-UP 8KZ1-UP 9TZ1-UP
CFM1-UP D3S1-UP JMB1-UP
DER1-UP
SDL1-UP
365C MH: 375 MH: 385C MH:
GWC1-UP 1JM1-UP WAW1-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 12 11 10 9 8 7 6 5 4 3 2 1

MAGNET CONTROL PANEL RELAY PANEL

ALTERNATOR BREAKER
101D-A7 BK-10 1712210
PLC ENCLOSURE
CAB 1735432 169-A37 BR-18 110C-A89 GY-18 80A 109-RP2 RD-4
101C-A5 BU-10

RD-4
L36
TS107 TO

BK-16
OPERATOR MONITOR THERMOSTAT
CR169 ALTERNATOR RELAY PANEL GND
1664703 1603672

BAR
BUS
L39 BOOST RELAY

101-RP1
107-A3 BR-16 1603603
F MAGNET VOLTS OVER 4 5 T MAIN BREAKER F

200-RP5
ON FAULT 75% DC 3 6 GRAPPLE/MAGNET TO MAGNET TO MAGNET 1712210
D104 102-A77 GN-10

GN-16
2 7 SWITCH LIFT SWITCH DROP SWITCH DIODE
GEN +GND -GND 1 8 2296611 80A
HOT FAULT FAULT TVS-A TVS-B
SUPRESSOR SUPRESSOR TO
2058374 2058374 104-A16 OR-16 STARTER TO
308-RP6 YL-16 KEY

107B-A64

WH-18

RD-6
WH-18
110C-A66 GY-18
110C-A69 GY-18
GY-18
GY-18

GN-18
OR-18
SWITCH

RD-18
BU-18
BR-18

BK-18
PK-18

110C-A65 GY-18
117-A27 YL-18

RD-18
110-A71 PU-18
110-A21 PU-18
TB2

BK-10-C
GN-10-C
HTR107 DISC101

104A
N 1 3 5

102C

104C

102C
TERMINAL STRIP

101E
HEATER
1603670 9Y7207 DISCONNECT SW
N 2 4 6

177-RP3
1603579

104A-A17
10
11
12

110C-A65
110C-A66
1
2
3
4
5
6
7
8
9

112-A67
113-A68

118-A28

152-A70
122-A29
123-A31
124-A33
125-A35
J-C1 102C-A9 BK-16

111-A25
1698674

L35

102A-CC57
101-CC56
104A-A18 WH-16
104A-A94 WH-16

102C-WA1 BK-16-W
102C-WA1 BK-16-W

BU-16

102C-A82 BK-16
YL-16
YL-16
102-A77 GN-10

GN-10

BK-10
GNBK-18-C
ORBK-18-C
BUBK-18-C
177-J7 BKWH-18-C
155-J9 WHBK-18-C
171-J4 RDBK-18-C

102C-J8 GN-18-C
125-J3 WH-18-C

117 GNBK-18-C
104 ORBK-18-C
176-J6 OR-18-C

118 BUBK-18-C
123-J1 RD-18-C

175-J5 BU-18-C
124-J2 BK-18-C

MAIN RELAY

104C-A83
VF112

101E-A93
101E-A85
CC-C1 AA-C2
2130772

+
VOLTAGE TO 104B-A80 OR-16 1275486 1275485

-
-
AA-C1 RP-C1 GENERATOR BREAKER

101A-A79

102B-A78
FREQUENCY 6N9349
107-A3 BR-16

POWER
MONITOR 1 1211038 RE01 1160126 84RE01

24 VDC

INPUT
NOT NOT DC 1/0 1/1 1/2 1/3 DC 1/4 1/5 1/6 1/7 1/8 1/9 1/10 1/11 1/12 1/13 1/14 1/15 1/16 1/17 1/18 1/19
102C-A9 BK-16 USED USED COM COM 1603608 168-AA1 RD-10 1 151-RP8 GN-10 112-RP4 PU-10
104A-A17 WH-18 CC-C2 AA-C3 30A
SPR1-J10
SPR2-J11
SPR3-J12

111-A25 RD-18 1275485 1275486 200-AA2 BK-10 2 200-RP7 BK-10

IN
110-A21 PU-18 102C-A82 BK-16 CONTROL FUSE 101 1
125-A35 WH-18 POWER PROGRAMMABLE 104A-A18 WH-16 1603666
LOGIC
RUN 101E-A93 YL-16 L54
124-A33 BK-18 CONTROLLER
(PLC) DROP CURRENT RANGE SW 104A-A94 WH-16 101B-A46 GN-10 30 RELAY PANEL
FAULT 4V3087
123-A31 RD-18 2307662 101B-A81 GN-10

COLL

EMIT
J-C2 A 122-A29 GN-18 FORCE 101E-A85 YL-16
3E5178 1552267 152-A70 OR-18 1 104C-A83 BU-16 110C-A89 GY-18
OUT
CONTROL FUSE 102
CAB 117-A27 YL-18 2 3 170-A75 YL-18
10
11
12

102C-A82 BK-16 1603666

1
2
3
4
5
6
7
8
9

C
B

X-C1 X-C3 118-A28 BU-18 DC DC

110C-A58 GY-18 102C-A50 BK-10 30
1552252 3E3370 110C-A69 GY-18 IN IN VAC VAC DC DC NOT
102C-A2 BK-10
CHASSIS RISER GND STRIP
110-A71 PU-18 +24V -24V VDC 0/0 VDC 0/1 24+ 151A-A87 RD-16

L55
0/2 0/3 0/4 0/5 0/6 0/7 0/8 0/9 0/10 0/11 24V- USED

PU-18
E E

PU-18

PU-18

BR-18
PK-18
MAGNET CONTROL PANEL
152A-A88 BK-16
GNBK-18-C
BKWH-18-C

ORBK-18-C
WHBK-18-C

BUBK-18-C
RDBK-18-C

152A-A62 BK-16
GN-18-C
WH-18-C

OR-18-C
RD-18-C

BU-18-C
BK-18-C

110-A71 PU-18

110-A76
110-A74

112-A67

110-A76

113-A68

GY-16
PK-16
110C-A69 GY-18 CR168
169-A38 BR-18 SAMPLE VOLTAGE RELAY
170-A75 YL-18 1603604

WH-18
GY-18
GY-18

GY-18
GY-18
PU-18
PU-18

OR-18
RD-18

BU-18
PU-18
PU-18
BR-18

PK-18
YL-18
171-A41 RD-18 101B-A46 GN-10
102C-X8
123-X1
124-X2
125-X3
175-X5
176-X6

151B-A90
152B-A91
172-A55 PK-18 104-A16 OR-16
104-X10
117-X11
118-X12
171-X4

177-X7
155-X9

175-A42 BU-18 102C-A50 BK-10

176-A43 OR-18

110C-A73
110C-A69

110C-A73
110C-A13
110-A74
110-A72

L57
110-A72
110-A71
169-A38
170-A75
171-A41
172-A55

175-A42
176-A43
177-A44
177-A44 WH-18 102C-A82 BK-16
110C-A13 GY-18 102C-A2 BK-10
L39 104B-A80 OR-16
L37

3 VBM151 2 110-A20 PU-18 101B-A81 GN-10

VOLTAGE
152-A70 OR-18 4 BAND 1 110-A63 PU-18
5 MONITOR 8
6 1603609 7 101B-A81 GN-10
104B-A80 OR-16
104A-A94 WH-16

L59
101E-A93 YL-16 L56 101E-A93 YL-16
L38 182-A92 BU-16 1 5 TR106 9 13 104A-A94 WH-16
4 8
TIMER
1603602 12 14 102C-A11 BK-16 102C-A11 BK-16
110-A63 PU-18

L49
182A-A45 OR-16 110-A20 PU-18
182A-A45 OR-16
FU-B

L60
2019909
104C-A83 BU-16 5A 104B-A80 OR-16
FU-A
POWER RESISTERS 2019909
PLC ENCLOSURE
1735432 101E-A85 YL-16 5A 101B-A81 GN-10
101E-A1 YL-16
D JUMPER-A96 BU-10 L59 D

WIRE GROUP COLOR DESCRIPTIONS

R101B R101A L32 L32 102C-A2 BK-10
1735462 1603596 101E-A1 YL-16 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
1.5 OHMS 1 OHMS
FUSE-107 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
2019909
GENERATOR POWER CIRCUIT.
101E-A1 YL-16 5A 107-A3 BR-16
BU-10

GN-10-C

101E-A1 YL-16
BU-10

BK-10-C

101E YL-16 FUSE-108

GROUND CIRCUIT.
1735436 L57 102C-A82 BK-16
104A-A94 WH-16 OPERATOR MONITOR CIRCUIT.
1 109-A4 PK-18 101E-A93 YL-16 PLC CONTROL CIRCUIT.
101D-A95

101D-A95

101C-CA2 BK-10-C 101C 101C 101C-A5 BU-10 152A-A88 BK-16

101D-CA1

101C-CA2

1735439
L50 OTHER COLOR DESCRIPTIONS

MAGNET CONTROL PANEL

101C-A6 BU-10 151A-A87 RD-16
101D-CA1 GN-10-C 101D 1735439 101D 101D-A7 BK-10 104A-A17 WH-18 151A-A59 RD-16 HIGHWAYS
152-A70 OR-18
F1-F3 BU-14 101D 1735439 101D 110C-A13 GY-18 151A-A59 RD-16
TV109
177-A44 WH-18 152A-A62 BK-16
F4-F4 RD-14 102D 1735439 102D 102D-A8 RD-10 DIODE 176-A43 OR-18 155-A36 YL-16
102C-A9 BK-16 1030703 175-A42 BU-18
L28 102C-C8 GN-18-C 102C 1735440 102C TV109-A10 BK-18 170-A75 YL-18 155-A36 YL-16
200B-G3 BK-14 171-A41 RD-18 104A-A18 WH-16
102C-A2 BK-10 102C 102C 102C-A11 BK-16 L37 169-A38 BR-18

L59
1735440
200B-G2 BK-14 110-A21 PU-18 169-A37 BR-18
102C 102C 107-A3 BR-16 101D-A7 BK-10
1735440
101C-A5 BU-10 ABBREV COLOR
110C-A12 GY-18 102C-A9 BK-16 AWG SXL MM2 AV MM2
170-A75 YL-18 BK BLACK
8C5444
D110C
DIODE

110C 110C 110C-A13 GY-18 111-A25 RD-18

RD-16
RD-16
1735440 00 63.4 60

BK-16
110C-A58 GY-18

BK-2

BK-6
125-A35 WH-18 BR BROWN
L32

110C 1735440 110C 110C-A14 GY-18 124-A33 BK-18 152-A70 OR-18 0 50.1 50
123-A31 RD-18 BU BLUE
4 18.93 20
110C 110C D169-A15 GY-18 122-A29 GN-18 GN GREEN

151A-CE2
1735440

151A-A87
151A-A59

152A-A88
152A-E2
117-A27 YL-18 152-A70 OR-18 6 12.10 15
C 110C-A58 GY-18 GY GRAY C
X-C2 Y-C1 Y-C2 C-C1 104-C10 ORBK-18-C 104 1735440 104 104-A16 OR-16 118-A28 BU-18 L45 170-A75 YL-18 8 7.50 8
1552252 3E5179 1552252 3E7990 104A-A17 WH-18 172-A55 PK-18 OR ORANGE
175-A42 BU-18 10 4.73 5
123-X1 RD-18-C 1 123-Y1 RD-18-C 1 123-C1 RD-18-C 104A-G1 WH-14 104A 1735440 104A 104A-A18 WH-16 171-A41 RD-18 PK PINK
TV109-A19 BK-18 12 2.96 3
124-X2 BK-18-C 2 124-Y2 BK-18-C 2 124-C2 BK-18-C 169-A38 BR-18 PU PURPLE
L27

125-X3 WH-18-C 3 125-Y3 WH-18-C 3 125-C3 WH-18-C 109 1735440 109 109-A4 PK-18 172-A55 PK-18 107-A3 BR-16 14 1.88 2
171-X4 RDBK-18-C 171-Y4 RDBK-18-C 171-C4 RDBK-18-C 110-A20 PU-18 110C-A14 GY-18 102C-A9 BK-16 RD RED
8C5444

4 4
DIODE

16 1.18 1.25
D110

175-X5 BU-18-C 175-Y5 BU-18-C 175-C5 BU-18-C L30 110 1735440 110 110-A21 PU-18 171-A40 RD-18 111-A25 RD-18
5 5
R125-A22 WH-18 WH WHITE
176-X6 OR-18-C 6 176-Y6 OR-18-C 6 176-C6 OR-18-C 110C-A58 GY-18 125-A35 WH-18 18 0.78 0.85
177-X7 BKWH-18-C 7 177-Y7 BKWH-18-C 7 177-C7 BKWH-18-C 110 1735440 110 R124-A23 BK-18 124-A33 BK-18 YL YELLOW
102C-X8 GN-18-C 8 102C-Y8 GN-18-C 8 102C-C8 GN-18-C R123-A24 RD-18 123-A31 RD-18 PDB151 PDB152
155-X9 WHBK-18-C 9 155-Y9 WHBK-18-C 9 155-C9 WHBK-18-C P1-F1 WH-14 111 1735440 111 111-A25 RD-18 101C-A6 BU-10 122-A29 GN-18 TERMINAL BLOCK TERMINAL BLOCK
L26 104-X10 ORBK-18-C 10 104-Y10 ORBK-18-C 10 104-C10 ORBK-18-C 111-A26 RD-18 102D-A8 RD-10 117-A27 YL-18 1603589 1603590

110C-A12 GY-18
182A-A45 OR-16
117-C11 GNBK-18-C 117 117 117-A27 YL-18 104-A16 OR-16

102C-A11 BK-16
111-A26 RD-18
1735440

110-A20 PU-18

PU-18
117-X11 GNBK-18-C 11 117-Y11 GNBK-18-C 11 117-C11 GNBK-18-C 118-A28 BU-18

GY-18
RD-18
118-X12 BUBK-18-C 12 118-Y12 BUBK-18-C 12 118-C12 BUBK-18-C 118-C12 BUBK-18-C 118 1735440 118 118-A28 BU-18 104A-A17 WH-18
110C-A13 GY-18
104-A16 OR-16 110-A21 PU-18

L46
P2-F2 GN-14 122 1735440 122 122-A29 GN-18 102C-A50 BK-10 171-A40 RD-18

110-A63
110C-A12
111-A26
123-A31 RD-18 101B-A46 GN-10 110C-A14 GY-18
123-C1 RD-18-C 123 1735440 123 R123-A30 RD-18 104-A16 OR-16
R124-A32 BK-18 176-A43 OR-18

L42
124-C2 BK-18-C 124 1735440 124 124-A33 BK-18 177-A44 WH-18
R125-A34 WH-18 102D-A8 RD-10
125-C3 WH-18-C 125 1735440 125 125-A35 WH-18 L44
101E-A1 YL-16 101C-A6 BU-10
102C-A2 BK-10 155-C9 WHBK-18-C 155 1735440 155 155-A36 YL-16
P2-F2 GN-14 169-A37 BR-18 182A-A45 OR-16
P1-F1 WH-14 169 1735440 169 169-A38 BR-18 101B-A46 GN-10 171-A40 RD-18 110-A20 PU-18

+2

+3
F4-F4 RD-14 101B-A47 GN-10 171-A52 RD-18 102C-A11 BK-16 MAGNET
MAIN FUSE

OUTPUT
F1-F3 BU-14 169 1735440 169 D169-A39 GY-18 110C-A12 GY-18

INPUT
SEE TABLE
L31 171-A40 RD-18 111-A26 RD-18

L43
171-C4 RDBK-18-C 171 1735440 171 171-A41 RD-18
104A-G1 WH-14 SSR170 L61
200B-G2 BK-14 175-C5 BU-18-C 175 1735440 175 175-A42 BU-18 1603600
200B-G3 BK-14 110C-A14 GY-18

BK-6
182A-G4 OR-14 176-C6 OR-18-C 176 176 176-A43 OR-18 101C-A48 BU-10

RD-6
B 1735440
110C-A53 GY-18 B

BK-2
177-C7 BKWH-18-C 177 1735440 177 177-A44 WH-18 SYMBOL DESCRIPTION
BLADE, SPADE, RING,

152A-E2
151-E1
+2

+3
182A-G4 OR-14 182A 1735440 182A 182A-A45 OR-16 102D-A49 RD-10 171-A52 RD-18 IDENT PART NO. SH LOC DESCRIPTION NOTE OR SCREW TERMINAL

151A-CE1
OUTPUT
HARNESS AS.

INPUT
151A-A59 RD-16 CT151 SPLICE
CURRENT TRANSDUCER A 207-7013 1 B-7 GENERATOR A
R154 2160244 C 180-5557 1 C-10 GENERATOR 2 A CIRCUIT NOT CONNECTED
L52 SSR171 1603597
L53

1603600 "5 K OHMS" E 255-4405 1 A-12 GEN. JUNCTION BOX 1 (345C) C ELECTRICAL CONNECTION
102C-A50 BK-10 110C-A53 GY-18 E 273-9767 1 A-12 GEN. JUNCTION BOX 1 (325D/330D) C TO MACHINE STRUCTURE
L29

L42
102C-A51 BK-10 110C-A54 GY-18 110-A63 PU-18

1234
F 255-4406 1 A-11 GEN. JUNCTION BOX 2 (345C) C INTERNAL ELECTRICAL
WINDING TERMINATION D169

BK-16
L58 151A-CE2 BK-2 CONNECTION TO SURFACE
DIODE F 274-5217 1 A-11 GEN. JUNCTION BOX 2 (325D) C OF COMPONENT
8C5444 172-A55 PK-18

+2

+3
D169-A15 GY-18 D169-A39 GY-18 101B-A47 GN-10 172-A56 PK-18 110C-A12 GY-18 F 273-9768 1 A-11 GEN. JUNCTION BOX 2 (330D) C

OUTPUT
111-A26 RD-18 CONNECTOR

INPUT
G 166-4706 1 A-4 VALVE SOLENOIDS A

155A-A60
155-A36 YL-16
STATOR J 260-1936 1 E-12 MONITOR JUMPER (CAB) B,E GOLD TERMINAL
R123
R155
1735452 SSR172 1603597 X 260-1934 1 E-12 MONITOR AND SWITCHES B,E ATCH WIRE, CABLE,
"1 K OHM" 1603600 "5 K OHMS" Y 260-1935 1 C-11 MONITOR JUMPER (CHASSIS) B,D,E COMPONENT
L33

R123-A24 RD-18 R123-A30 RD-18 102D-A49 RD-10 110C-A54 GY-18

102D-A8 RD-10 110C-A57 GY-18 AA 253-6148 1 E-4 GENSET POWER B,E L# CIRCUIT GROUPING

4
DESIGNATION
CABLE AS.
P1
P2
F1
F4

R124

BK-16
A1

A2
S1

S2

1735452 101C-A48 BU-10 CA 180-7096 1 D-11 POWER RESISTERS A

+2

+3
"1 K OHM"
101C-A6 BU-10 172-A56 PK-18
CC 180-7047 1 E-4 RELAY PANEL A

OUTPUT
P2-F2 GN-14 R124-A23 BK-18 R124-A32 BK-18

INPUT
152A-A62 BK-16 CE 221-9128 1 B-4 MAIN FUSE A

155A-A61
P1-F1 WH-14
R125 R156 WIRE AS.
F4-F4 RD-14

L34
1735452 SSR173 1603597
"1 K OHM" 1603600 WA 205-8375 1 F-6 TB2 JUMPER A
F1-F3 BU-14
R125-A22 WH-18 R125-A34 WH-18 110C-A57 GY-18
"5 K OHMS"
VALVE GP
SCHEMATIC FOR
A 102C-A51 BK-10 110C-A58 GY-18 1605885 GENERATOR A
BK-6
RD-6

4
ENABLE SOL PART No. 283-1452
L42 1603513
152A-E2
151-E1

104A-G1
200B-G2
WH-14
BK-14
CHG-LEVEL 00
NOTE A: SAME PART NUMBER FOR ALL MODELS
MAGNET CONTROL PANEL DATE 10-OCT-2005
SOFT START SOL NOTE B: SAME PART NUMBER ON 345C, 330D AND 325D
1807106
L33 200B-G3 BK-14 VERSION (-)
NOTE C: PART NUMBER VARIES BY MODEL
182A-G4 OR-14
NOTE D: NOT USED ON MEDIUM B AND C OR LARGE B MODELS SHEET 1 OF 1
L34 L34 NOTE E: DIFFERENT PART NUMBER FOR MEDIUM B, C AND LARGE B MODELS

12 11 10 9 8 7 6 5 4 3 2 1
REFERENCE SCHEMATIC
R101A R101B
POWER RESISTOR POWER RESISTOR
100 DC POWER CONNECTORS DISCONNECT 101A-GN 18A, 1 OHM 15A, 1 1/2 OHM 150 FROM LINE 129 VOLTAGE BAND CT151 CURRENT TRANSDUCER
DISC101 151A
CON5A 110 MONITOR
FU101 SSR170 CR168 FU151
+28VDC 101-GN 101B-GN (+) (-) 101C-BU 101D-BK F1 GEN 151 110-PU VBM151 1 2 151B-PK 151A-RD PDB 151-BK/RD
101 30
28VDC 151-GN 2 1 SHUNT (9) (5) 151 (A1) +
102-GN SSR171
POWER DC COM FU102 102C-BK (-) (+) 102D-RD GN FIELD 152-OR 4 7 152B-GY CR168 152A-BK 1 2 3 4 151A-BK/RD
102 30 152 TO INPUT I/8, PDB CCW GENERATOR
200-BK 102A-BK 102B-BK 1 2 F2 LINE 121 (12) (8) 152
SSR172 CR169 -
POWER

PLC COMMON 110C-GY

CON5B FUSEBLOCK (+) (-) BK F3 GEN 3

+24VDC POWER 110-PU

103 153 151A-RD DISTRIBUTION +

OUTPUT SIGNAL 111-RD

FB101 2 1 SHUNT ADD
(A2) COMM. FIELD M MAGNET
TO (N) (N) SSR173 FIELD BLOCKS -
10 104B-OR (-) (+) 102D-RD -GROUND FAULT CR168 (S2)
104 OPERATOR'S F4 154 R154 SERIES FIELD
104-OR 1 2 LED155 R155
CAB 5K, 12W (S1)
5 FU-B 102C-BK COMMON 102C-GN 155-WH/BK 9 155-YL 5K,12W 152A-BK
155 TO LINE 180 155A-BK
104C-BU
TVS-B R156
DIODE 156 5K, 12W
LED156 SOFT START
D104 152A-BK
104A-WH (1) SV02 (2) +GROUND FAULT TIMER TR106
GENERATOR ENABLE SOLENOID 158 SWITCH
101E-YL +28VDC POWER 111-RD SETTINGS
SOLENOID MTD CONNECTOR 159 0..+5V OUTPUT SIGNAL
TO LINE 182
101B-GN WITH BACK EMF DIODE TO VF112, LINE 110
AND INDICATOR
105 TR106 160
5 FU-A 104A-WH PLC
TVS-A (13) (14) 1 2 3 4
DC IN PLC COMMON 110C-GY
106 161 SET TO 3
+24V FROM LINE 129
FU107 1761-L32BBB SECONDS
101E-YL 107-BN TS107 107B-GN DC IN 110C-GY DC OUTPUTS
107 5 STRIP HEATER 162 "ON" DELAY
ENCLOSURE TEMPERATURE 24V-
HTR107
108 1 FU108 163

102C-BK VAC
109 109-BK 164
FROM CURRENT DIODE VDC
TRANSIENT TRANSDUCER CT151 110C-GY D110C
110 VOLTAGE 102C-BK 165 O/0
110C-GY

DIODE LINE 159 PLC

D110 SUPPRESSOR 1761-L32BBB
111 DC 166 VAC

24VDC COMMON
TVS109 111-RD DC INPUTS
COM VDC SS124 BINARY CHART

PLC COMMON
110-PU (+) INPUT (-) 112-PK POSITION
112 (+) (-) I/0 MAGNET CURRENT 167 O/1
(+) (-) CR168 1 2 3 4 5 6 7 8

TERMINAL
110-PU OUTPUT 113-BN 110-PU DC 170-YL SAMPLE VOLTAGE
113 I/1 168 1 X X X X
HIGH 24V+ (13) (14) (151, ),(152, )
VOLTAGE/ DROP CURRENT D169 2 X X X X
FREQUENCY SPEED 169-BN CR169
114 RANGE SWITCH I/2 169 O/2 MAGNET VOLTAGE BOOST 4 X X X X
CONVERTER INPUTS
(A) (B) 102
VF112 SSR170
115 170 O/3 170-YL LIFT RELAY 1 INPUT 10 INPUT
I/3 (3) (4)
101 INPUT 11 INDICATOR
SSR171
116 DC 171 O/4 171-RD LIFT RELAY 2 INPUT 12 LIGHTS
COM (3) (4)
102
SSR172
117 11 117-YL LIFT 172 O/5 172-PK DROP RELAY 1
TO I/4 (3) (4)
OPERATOR'S 103
SSR173
118 CAB 12 118-BU DROP 173 O/6 DROP RELAY 2
I/5
(3) (4) 104
119 104A-WH ENABLE 174 O/7
I/6
LED175
175-BU 5 175 1K,1W
120 I/7 175 O/8 24VDC OVER/UNDER VOLTAGE WARNING
LED176 COMMON
6 176 1K,1W

PLC COMMON
121 FROM VBM151, LINE 152 152-OR OVER/UNDER VOLTAGE 176 O/9 176-OR OVER 75% DUTY CYCLE WARNING
I/8
LED177
TS122 122-GN 177-WH 7 177 1K,1W
122 I/9 GENERATOR THERMAL 177 O/10 GENERATOR OVERHEAT
(P1) (P2) 177-BK/WH
LED178
23 4 5 BCD 1 1 123-RD 4 171 1K,1W
123 1 6 I/10 178 O/11 MAGNET ON
0 7 123-RD R123
1 102C-GY
TO LINE 102C-GY 124-BK BCD 2 2 124-BK DC FROM LINE124 110C-GY
124 C 2 DROP TIME 179
178 I/11
DC 125-WH R124 BINARY INPUTS 24V-
4
COMMON SS124 BCD 4 3 125-WH FROM LEDS 102C-GN
125 I/12 180
R125 LINE 155 8
110-PU 1K, 1/4W
126 I/13 181
SV01
TR106 182-BU TR106
127 182 +28VDC POWER 101E-YL 182A-OR (1) (2) 102C-GN SOFT START SOLENOID
FROM LINE 104 (9) (1) (4) (12)
LEGEND:
128 I/19 PLC 24VDC 183 SOLENOID MOUNTED
= CONTROL ENCLOSURE TERMINAL COM COM CONNECTOR WITH
129 184 BACK EMF DIODE
= INDICATOR ENCLOSURE TERMINAL AND INDICATOR
110 TO LINE 150 110C TO 102C TO
= FIELD WIRING BY OTHERS. 185 TO LINE 129 102C-BK
LINE 161 LINE 185
FOR NOTES SEE SHEET 1
VIEW WITH DOOR REMOVED

CR169 DISCONECT
THREMOSTAT SWITCH
POWER RESISTORS BOOST
SWITCH RELAY DISC101
R101A / R101B
TS107
TVS-A D104 TVS-B

NOT NOT DC I/0 I/1 I/2 I/3 DC I/4 I/5 I/6 I/7 I/8 I/9 I/10 I/11 I/12 I/13 I/14 I/15 I/16 I/17 I/18 I/19
USED USED COM COM

IN

PROGRAMMABLE
POWER VF 112
LOGIC CONTROL DISCONECT

101E

104A
RUN

104C
230-7662
FAULT
FORCE SWITCH

102C
OUT
SAMPLE WARNING
VOLTAGE GENERATOR SYSTEM
230-260 VOLTS
DC IN VAC VAC DC DC NOT RELAY
+ 24V - VDC O/0 VDC O/1 24V+ O/2 O/3 O/4 O/5 O/6 O/7 O/8 O/9 O/10 O/11 24V- USED

CR168
CONTROL FUSES

VOLTAGE FU101 FU102

BAND
MONITOR
VBM151

FU107 5AMP DROP CURRENT

FU108 1AMP RANGE SWITCH
TIMER
RELAY
101C HTR107 HEATER
TR106
101D
101D FU-B 5A

102D FU-A 5A

102C 30AMP 30AMP

102C ENABLE
102C SOLENOID
110C R154 SOFT START
110C SOLENOID
SSR170

TVS109
110C PDB151 PDB152
104
104A
D110C

109
110 POWER RESISTOR SSR171
CABLE ASSEMBLY
110 R155

111
117
D110

118 MAIN FUSE

R123
R124
R125

122 CURRENT
123 SSR172 TRANSDUCER

124
R156
125

1
155

2
169

3
D169

169 SSR173

4
171
175
176 CT151

177
182A

TERMINAL BLOCK