1 Removing and Installing Engine

CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition 02.2017
10 – Removing and installing engine

1 Removing and installing engine
Special tools and workshop

equipment required
♦ Release lever - 80 - 200-
♦ Lifting tackle - 2024 A-
♦ Engine and gearbox jack -
V.A.G 1383 A-
♦ Hose clip pliers - V.A.G
1921- or hose clip pliers -
VAS 6362-
♦ Stepladder , commercially
available
♦ Set of plugs for engine -
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VAS 6122-
♦ Drip tray for workshop hoist
- VAS 6208-
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♦ Engine bracket - T10359 A- with pin - T10359/2-

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4 Rep. gr.10 - Removing and installing engine

♦ Locking device from gearbox support - 3282-
Remove engine ⇒ page 5 .

Disconnecting gearbox from engine and assembling
⇒ page 15 .
Securing engine to assembly stand ⇒ page 18 .
Install engine ⇒ page 19 .
Assembly mountings ⇒ page 21 .
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1.1 Removing engine
Note
♦ The battery earth must be disconnected for continued

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♦ The engine is removed downwards
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Observe the following points during all installation work, in par‐

t to the co
ticular in the engine compartment, due to the space limitations:

♦ Route all the various lines and electrical wiring so that they
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are in their original positions.

♦ Ensure that there is sufficient clearance to all moving or
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– Read event memories of all control units before removing

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⇒ Vehicle diagnostic tester.

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– Disconnect earth strap at battery with ignition switched off ⇒

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ate
Electrical system; Rep. gr. 27 ; Disconnecting and connecting

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battery.
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– Remove engine cover panel ⇒ page 139 .
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– Remove air filter ⇒ page 459 .
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1. Removing and installing engine 5

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– Remove battery and battery tray. agen oes
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– Remove wiper arms ⇒ Electrical orissystem;
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screen wiper system; Removing
aut and installing windscreen
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wiper system; Removing and
s installing wiper arms .
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– Remove plenum chamber cover ⇒ General body repairs, ex‐
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terior; Rep. gr. 64 ; Flush bonded windows; Assembly over‐ itte
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view - plenum chamber cover .
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Golf, Eos:
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– Remove bulkhead plenum chamber ⇒ Body - front; Rep. gr.
spec
50 ; Assembly overview - bulkhead plenum chamber .
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– If fitted, remove charge air duct to sound generator
⇒ page 447 .
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– If fitted, release feed-through for engine wiring harness
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-arrow- and pull off upwards.

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– Pull left engine wiring harness connector off at engine control
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unit.
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⇒ “4 Engine control unit J623 (Passat, CC up to 11/10)”, page
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⇒ “5 Engine control unit J623 (Golf, Eos to 11/08)”,
page 493
⇒ “6 Engine control unit J623 (Golf, Eos, Scirocco from 11/08;
CC from 11/10)”, page 497
⇒ “7 Engine control unit J623 (Tiguan)”, page 502
⇒ “8 Engine control unit J623 (Scirocco to 11/08)”,
page 505
– Slide the two clips in the direction of the -arrows- and remove
cover from electronics box in engine compartment.

– Unscrew cable from alternator -A- and cable from battery -B-
at fuse box.
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– Unscrew earth cable from longitudinal member
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– Open cable duct latches on longitudinal member -arrows-.
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– Expose electrical connector -1- and separate.
– Open wiring guide bracket located below -2-.
– Remove wiring harness for engine control unit from wiring duct
and place on engine.
1.8 l vehicles with manual gearbox:
– Remove selector mechanism from gearbox ⇒ Rep. gr. 34 ;
Removing and installing selector mechanism .

– Remove brace -1-.

– Detach slave cylinder -arrows- and place to one side. Do not
open pipes.
Caution
Do not press clutch pedal after removing slave cylinder. This

can damage slave cylinder.
2.0 l vehicles with manual gearbox:

– Remove selector mechanism from gearbox ⇒ Rep. gr. 34 ;
Removing and installing selector mechanism .
– Clamp off supply hose to master cylinder using hose clamp -

3094- .
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– Pull out clip -arrow- for pipe line to stop.
– Pull pipe line out from slave cylinder bleeder and seal it.
Caution
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Vehicles with
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– Remove selector lever cable from gearbox ⇒ Rep. gr. 37 ;

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Removing and installing gear change mechanism .

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Vehicles with DSG®:

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– Remove selector cable from gearbox ⇒ Power transmission;

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Rep. gr. 34 ; Selector mechanism; Removing and installing

hole
spec
selector lever cable .

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Tiguan with automatic gearbox:

– Remove lines leading to gear oil cooler from gearbox ⇒ Au‐
tomatic gearbox; Rep. gr. 37 .
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Continued for all vehicles:

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– Disconnect electrical connector -2-.
– Unscrew upper securing bolts for cowling -arrows-.
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– Release hose clip -2-.
– Unscrew bolt -4-.
– Disconnect electrical connector -arrow- and move electrical
wires clear.
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The cooling system is under pressure when the engine
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Danger of scalding due to steam and hot coolant.
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Reduce excess pressure by covering the cap of the coolant

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expansion tank with cloths and opening it carefully.

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– Open filler cap on expansion tank.

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– Remove noise insulation ⇒ General body repairs, exterior;

spec
es, in part or in w
Rep. gr. 50 ; Assembly overview - noise insulation; noise in‐

t to the co
sulation .
– Remove front part of wheel housing liners or front wheel hous‐
ing liners ⇒ General body repairs, exterior; Rep. gr. 66 ; Wheel
rrectness of i
housing liner .
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– Remove charge air hoses -arrows-.
– Detach connector -1- and unscrew lower securing bolts

-arrows- for cowling.
– Remove cowling downwards.
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– Cover radiator using protective mat - VAS 531 003- .
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– Remove bolt -1- and take out air pipe downwards.

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– Separate electrical connector -2- for radiator outlet coolant

temperature sender - G83- .
– Place drip tray - VAS 6208- beneath engine.
– Drain coolant ⇒ page 235 .
– Remove coolant hoses -1 and 2-. agen

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WARNING
Fuel supply line is pressurised. Wear protective goggles and
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Wrap a cloth around the connection before loosening hose
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connections. Then release pressure by carefully pulling hose
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– Separate existing lines from the fuel transfer point.

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Golf, Passat, CC, Eos:

– Detach coolant hose at top of radiator -arrow-.
Tiguan:
– Remove coolant from radiator on right-hand side and pull cool‐
ant off radiator on left-hand side.

All:
– Remove coolant hoses to heater heat exchanger -arrows-.
Pull out locking bar slightly to do this.
– Remove nuts (accessible from above) -arrows- securing front

exhaust pipe to turbocharger.
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– Pull off vacuum hoses -arrows-.
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Vehicles with front-wheel drive:

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– Remove heat shield for drive shaft on right side -arrows-.

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– Remove drive shafts ⇒ Running gear, axles, steering; Rep. C py
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gr. 40 ; Removing and installing drive shafts .
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– Remove front exhaust pipe with catalytic converter: cted agen
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Passat CC ⇒ page 517

Golf, Eos, Scirocco ⇒ page 533
Tiguan ⇒ page 543
Caution
Danger of destruction due to reverse running direction in the

case of a poly V-belt that has already run.
♦ Before removing the poly V-belt, use a piece of chalk or a
felt pen to mark the running direction.

– Turn tensioner in direction of -arrow- to relieve tension on poly Volkswa

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– Use the locking pin - T10060 A- to lock the tensioner.
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– Remove electrical connector -1- for control valve for compres‐
sor of air-conditioning system - N280- .
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Danger of injury due to coolant.
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♦ The air conditioner refrigerant circuit must not be opened.
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– Unscrew bolts -arrows- for air conditioning compressor.
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♦ Do not stretch, kink or bend refrigerant lines and hoses.
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– Fasten air-conditioning compressor together with connected

coolant hoses to the longitudinal member above.
Golf, Eos, Scirocco:
– Removing radiator ⇒ page 269 .
– Remove alternator - C- ⇒ Rep. gr. 27 .
All:
– Remove bolt -2- at bracket for coolant pump for continued cir‐
culation - V51- .
Note
The continued circulation coolant pump - V51- remains installed.

– First, undo bolt -1- and then bolts -2…3- and remove pendu‐
lum support.
– If fitted, unplug electrical connector -1- for oil level and oil tem‐
perature sender - G266- and unclip bracket -2- from subframe.
– Pull off or disconnect all other electrical connections from the
engine and gearbox as necessary and lay open.
– Disconnect all connection, coolant, vacuum and intake hoses
from engine.
cardiagn.com
Caution
Always use the pin - T10359/2- and the securing element from
gearbox support - 3282- . Otherwise the engine can tip.
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• Screw pin - T10359- into engine support - T10359/2-
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– Position engine bracket -T10359- -1- on engine and insert in

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– Close safety support -3- to prevent engine from tilting out of

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engine support -T10359- .

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– Attach engine support -T10359- -1- with bolt -3- to cylinder

block and tighten to approx. 20 Nm.
Note
Tapped hole for bolt -1- secures continued coolant circulation

pump - V51- .
– Insert engine and gearbox jack - V.A.G 1383 A- in engine sup‐

port -T10359- .
– Lift engine together with gearbox slightly.
Note
Use a stepladder - VAS 5085- to unscrew the bolts for the as‐
sembly mountings.
– Unscrew bolts -arrows- of engine/gearbox support on the en‐

gine.
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– Unscrew bolts -arrows- of engine/gearbox support on gear‐
box.
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♦ Check that all hose and line connections between
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gearbox and body have been detached.
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♦ Engine with gearbox must be guided carefully when lowered

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Dual clutch gearbox:

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• Note the selector lever cable.

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All:
– Pull engine with gearbox as far forwards and to the left as
possible, and then lower gradually.
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Secure engine on engine and gearbox support - VAS 6095- to

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carry out repairs ⇒ page 18 .

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1.2 Separating gearbox from engine and assembling

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1. Removing and installing engine
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equipment required
♦ Shackle - 10 - 222 A /12-
♦ Workshop hoist - VAS
6100-
♦ Vehicles with automatic AG. Volkswagen AG d
gearbox: insert tool AF 18 - agen oes
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♦ Vehicles with automatic aut
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♦ Vehicles with automatic
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gearbox: special wrench -
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T10035-
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Separate gearbox from engine:

Conditions
• Engine with gearbox removed and secured on engine bracket
- T10359- .
– Remove starter ⇒ Rep. gr. 27 ; Removing and installing start‐
er .
Automatic gearbox and DSG®
– Remove coolant hoses (if any) from gearbox oil cooler and
seal apertures.
Vehicles with all-wheel drive
– Remove bevel box (automatic gearbox) ⇒ Gearbox; Rep. gr.
39 .
– Remove bevel box (manual gearbox) ⇒ Gearbox; Rep. gr.
34 .
All
– Disconnect all electrical connections from gearbox to engine
and move them to one side.

– Secure gearbox to workshop hoist with shackle - 10 - 222 A /

12- , but do not raise. . Volkswage n AG n AG d
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– Remove upper engine/gearbox
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– Before nowssremoving final securing bolts, support gearbox c
with workshop hoist.
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– Remove lower engine/gearbox connecting bolts.
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– Press gearbox off from engine, guiding the gearbox
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Automatic gearbox
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spec
Bolts can be loosened with bit - T10179- . When tightening, how‐
ever, note the lower tightening torque ⇒ 6-speed automatic
t to the co
gearbox 09G; Rep. gr. 37 ; Removing and installing gearbox .
Socket - T10035- simplifies the work.
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– Leave an easily accessible bolt in for safety purposes.
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– Start with the two lower bolts.
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The hole for removing the torque converter nut is covered with a
form
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rubber cap on the rear of the engine.
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– Remove this cap.

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– Remove 6 converter nuts -arrow- using insert - V/175- .

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♦ Continue turning the engine carefully!
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♦ When installing, pay particular attention to ensure the engine
is turned carefully »while the gearbox is offered up to the en‐
gine«. The starter ring gear can be held from the outside with
a screwdriver. The studs will then engage in the holes in the
drive plate.
– Before now removing the final connecting bolt, support gear‐

box with workshop hoist.
– Only now is the final bolt removed.
– Press gearbox off from engine, guiding the gearbox
Note
Observe torque converter. It must be removed together with gear‐

box.

– During transportation, protect torque converter -arrow- from

falling out, e.g. with a wire -A-.
Installing
Assembly is carried out in the reverse order; in this case, note the
specified torques in the relevant gearbox workshop manuals un‐
der »Removing and installing gearbox«.
1.3 Securing engine to assembly stand
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equipment required
♦ Lifting tackle - 2024 A-
♦ Workshop hoist - VAS
6100-
♦ Engine and gearbox sup‐
port - VAS 6095-
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Conditions
• Engine with gearbox removed and secured on engine bracket
- T10359- .
– Separate gearbox from engine ⇒ page 15 .
– Attach lifting tackle - 2024 A- as shown and lift from engine
and gearbox jack - VAS 6100- using workshop crane - V.A.G
1383 A- .
Caution
Use securing pins arrows on hooks and locking pins to avoid

damage to engine.
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– Secure engine to engine and gearbox support d- bVAS
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1.4 Installing engine
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Assembly mountings ⇒ page 21 .
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Install in the reverse order of removal, observing the following:
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Caution
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Observe the following points during all installation work, in par‐
mer
ticular in the engine compartment, due to the space limitations:
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♦ Route all the various lines and electrical wiring so that they
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are in their original positions.

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♦ Ensure that there is sufficient clearance to all moving or

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– Check dowel sleeves for centring engine/gearbox and renew
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4-cyl. injection engine (1.8 oand agen
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– Hook intermediate platethonto
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is
sealing flange and slide onto eo
dowel sleeves -arrows-.au ra
c
ss
ce
e
Vehicles with manual gearbox:
nl
pt
du
an
itte
– Lightly grease input shaft splines with grease - G 000 100- .
y li
erm
ab
ility
– Check clutch and clutch actuation mechanism and install ⇒
ot p
wit
Manual gearbox; Rep. gr. 30 ; Repairing clutch actuation
, is n
h re
mechanism .
hole
spec
Vehicles with DSG®:
es, in part or in w
t to the co
– Renewing needle bearing in crankshaft ⇒ page 74 .
– Adjust selector lever cable following installation ⇒ Power
rrectness of i
transmission; Rep. gr. 34 ; Selector mechanism; Adjusting
selector lever cable .
l purpos
Continued for all vehicles:
nform
ercia
– When installing the engine and gearbox assembly, make sure

there is sufficient clearance to the subframe and radiator.
m
at
om
ion
– Adjusting assembly mountings - Passat, CC ⇒ page 24 .
c
in t
or
his
te
– Adjust assembly mounting - Golf ⇒ page 28 .

a
do
riv
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p
cum
or
– Adjust assembly mounting - Tiguan ⇒ page 32 .

f
en
ng
t.
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ht
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Specified torques for assembly mountings ⇒ page 21 .
AG.
Electrical connections and routing ⇒ Electrical system; Rep. gr.

97 .
– Connect vehicle diagnostic tester :
– Read all event memories and clear any event entries that have
been created during assembly.
– Perform road test.
– Then carry out the vehicle system test again and correct any
faults that have been created.
Note
If the event memory was cleared, the readiness code must be

generated ⇒ Vehicle diagnostic tester “Guided Functions”.
Specified torques:
Bolted connection Torque setting
Nuts and bolts M6 10 Nm
M7 15 Nm
M8 25 Nm
M10 40 Nm
M12 60 Nm

AG. Volkswagen AG d
swagen
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition
oes 02.2017
olk no t gu
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db ara
rise nte
tho eo
2 Assembly mountings ss au ra
c
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⇒ “2.1 Assembly overview - assembly mountings (Golf, Eos, Pas‐
nl
pt
du
an
sat, CC, Scirocco)”, page 21 .
itte
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⇒ “2.2 Assembly overview - assembly mountings (Tiguan)”, page
ility
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23 .
wit
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h re
⇒ “2.3 Checking adjustment of assembly mountings (engine and
hole
spec
gearbox mountings)”, page 24 .
es, in part or in w
t to the co
⇒ “2.4 Adjusting assembly mountings (Passat 2006 ▶, CC)”, page
24 .
⇒ “2.5 Adjusting assembly mountings (Golf, Eos, Scirocco)”, page
rrectness of i
28 .
⇒ “2.6 Adjusting assembly mounting (Tiguan)”, page 32 . l purpos
nform
2.1 Assembly overview - assembly mountings (Golf, Eos, Passat, CC, Sciroc‐
ercia
co)
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1 - Bolt
a
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❑ Gearbox support to
um
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gearbox
n
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op
❑ Specified torque ⇒ Rep.
C py
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gr. 34
ht
pyri by
Vo
co lksw
by
2 - Bolts
cted agen
Prote AG.
❑ Pendulum support to
gearbox
❑ Torque setting ⇒ Run‐
ning gear, axles, steer‐
ing; Rep. gr. 40 ; As‐
sembly overview - Sub‐
frame, anti-roll bar, sus‐
pension links
3 - Engine support
4 - Bolt
❑ Engine support to en‐
gine
❑ Renew
❑ 40 Nm + 180° (1/2 turn
further)
5 - Engine mounting
6 - Bolt
❑ Engine mounting to
body
❑ Renew
❑ 40 Nm + 90° (1/4 turn
further)
7 - Support
8 - Bolt
❑ Support at engine
mounting
❑ Renew
❑ 20 Nm + 90° (1/4 turn further)
2. Assembly mountings 21
AG. Volkswagen AG d
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olksw not
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CC 2010 ➤ , Eos 2006ise➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat
d b ara 2006 ➤ , ...
nte
r
4-cyl. injection engine
ut (1.8 and 2.0 l engine, chain drive) - Edition 02.2017
ho eo
ra
s a c
s
9 - Bolt
ce
le
un
pt
an
d
❑ Support to body
itte
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ab
❑ Renew
pe
ility
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hole
10 - Bolt
spec
es, in part or in w
❑ Engine mounting to body
t to the co
❑ Renew
rrectness of i
11 - Bolts
l purpos
❑ Engine mounting to engine support

❑ Renew
nform
ercia

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tion in
12 - Pendulum support
r
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thi
s
13 - Bolt
iva
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❑ Pendulum support to sub-frame
um
fo
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t.
❑ Bolt pendulum support to gearbox and then to subframe.
yi
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Co
Cop py
❑ Renew
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❑ 100 Nm + 90° (1/4 turn further)
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14 - Bolt
❑ Gearbox mounting to gearbox support
❑ Renew
❑ 60 Nm + 90° (1/4 turn) further
15 - Bolt
❑ Gearbox mounting to body
❑ Renew
16 - Gearbox mounting
❑ Illustration shows version for dual clutch gearbox.
17 - Bolt
❑ Gearbox support to gearbox
❑ Specified torque ⇒ Rep. gr. 34
18 - Rear final drive support

2.2 Assembly overview - assembly mountings (Tiguan)
1 - Bolt
❑ Renewing
❑ 20 Nm + 90° (1/4 turn)
further
2 - Bolt
body
❑ Renew
❑ 40 Nm + 90° (1/4 turn
further)
3 - Engine mounting
4 - Bolt
body
❑ Renew
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❑ 40 Nm + 90° (1/4 turn
further)
AG. Volkswagen AG d
5 - Bolts agen oes
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❑ Engine mounting to en‐ ise
d b ara
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gine support thor eo
au ra
❑ Renew ss c
ce
le
❑ 60 Nm + 90° (1/4 turn

un
pt
an
d
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further)
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pe
ility
6 - Pendulum support
ot
wit
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7 - Bolt
h re
hole
spec
❑ Pendulum support to
es, in part or in w
sub-frame
t to the co
❑ Bolt pendulum support
to gearbox and then to
subframe.
rrectness of i
❑ Renew
l purpos
❑ 100 Nm + 90° (1/4 turn further)

nform
ercia
8 - Bolt
❑ Pendulum support to gearbox
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tio
❑ Torque setting ⇒ Running gear, axles, steering; Rep. gr. 40 ; Assembly overview - Subframe, anti-roll
n in
r
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bar, suspension links

thi
s
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do
9 - Bolt
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fo
❑ Pendulum support to gearbox

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op
❑ Torque setting ⇒ Running gear, axles, steering; Rep. gr. 40 ; Assembly overview - Subframe, anti-roll C py
t. rig
bar, suspension links
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by
10 - Bolts cted agen
Prote AG.
❑ Gearbox mounting to gearbox
❑ Renew
11 - Bolts
❑ Gearbox mounting to body
❑ Renew
12 - Gearbox mounting
❑ Illustration shows version for dual clutch gearbox.
13 - Engine support
14 - Bolts
❑ Engine support to engine
❑ Renew
❑ 40 Nm + 180° (1/2 turn further)
2.3 Checking adjustment of assembly

mountings (engine and gearbox mount‐
ings)
There must be a distance -a- of at
genleast
AG. Vo10 mm between
lkswagen AG
does engine
swa
support and longitudinal member
y Volk (right side). not
gu b ara
ed
The side surface ofththe
or engine support -2- should be located par‐
is nte
eo
allel to the supportu arm -1-. ra
cardiagn.com
s a c
s
ce
le
– If the conditions are not met, the assembly mountings must be

un
adjusted ⇒ page 21 . pt
an
d
itte
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pe
ility
ot
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hole
spec
es, in part or in w
t to the co
2.4 Adjusting assembly mountings (Passat

2006 ▶, CC)
rrectness of i
l purpos
Note
nform
ercia
If just the assembly mounting on the engine side is to be adjusted,

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one hook - 10 - 222 A /10- will suffice on the engine side. There
ion in
is also no need to remove air filter, battery and battery carrier.

r
te o
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Cop py
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Prote AG.


equipment required
♦
♦ Support - 10 - 222 A-
♦ Hook - 10 - 222 A /10- , qty.
2
♦ Shackle - 10 - 222 A /12-
♦ Rack - 10 - 222 A /1-
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AG. Volkswagen AG d
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spec
t to the co
Adjusting
rrectne
Proceed as follows:
– Remove motor cover panel ⇒ page 139 .
ss o

cial p
f inform
mer
Caution
atio
om
n
c
i
or
To prevent damage to the electronic components when dis‐

thi
te
connecting the battery:

sd
iva
o
pr
cum
r
♦ Take the necessary measures when disconnecting the

fo
en
ng
battery.
t.
yi Co
Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 .➤ , Passat 2006 ➤ , ...
AG Volkswagen AG d
4-cyl. injection engine (1.8 and 2.0 l engine, sw agen drive) - Edition
chain 02.2017
oes
olk no t gu
yV
db ara
– Disconnect earth cable -arrow- from batteryrise when ignition is nte
tho eo
switched off. s au ra
c
s
– Remove battery ⇒ Rep. gr. 27 .
ce
le
un
pt
an
d
itte
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erm
ab
ility
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is n
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ole,
spec
t to the co
rrectne
– Remove battery tray -arrows-.
s
– Fit support bracket - 10 - 222 A- , as shown, with the following
s o
cial p
f
tool parts.
inform
mer
atio
om
n
c
i
or
n thi
te
sd
a
cardiagn.com
iv
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Passat:
♦ Rack - 10 - 222 A /1- , qty. 2
♦ Hook - 10 - 222 A /10- , qty. 2
♦ Shackle - 10 - 222 A /12-

CC:
♦ Adapter - 10 - 222 A /8- , qty. 2
♦ Hook - 10 - 222 A /10- ,wqty.
agen 2
AG. Volkswagen AG d
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Vol t gu
♦ Shackle - 10 - 222
ed A /12-
by ara
ris nte
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Note
ce
e
nl
pt
du
an
itte
♦ The adapters - 10 - 222 A /8- must not be located on the screw
y li
erm
ab
plates of the wings, as this will otherwise cause damage to
ility
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them.
wit
, is n
h re
♦ The shackle - 10 - 222 A /12- is needed so the engine is raised
hole
in its installation position and does not »fall back«.
spec
es, in part or in w
t to the co
All:
– Support engine with gearbox, but do not raise.
rrectness of i
l purpos
– Renew assembly mounting bolts -arrows- on engine side one
cardiagn.com
after the other (if not already carried out during engine instal‐
nf
ercia
lation) and screw in hand-tight.
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

– Renew assembly mounting bolts -arrows- on gearbox side one
Vehicles with automatic gearbox

All:
– Slacken bolts on left and right-hand support arms by about two
turns each.
– Adjust assembly mounting and tighten securing bolts hand-
tight.
en AG. V
olkswagen AG
ag does
ksw not
Vol gu
• There must be a distance -a- of at least 10 mm between engine
ed
by ara
nte
support and longitudinal member (right side). thoris eo
au ra
• The side surface of the engine support -2- shouldss be located c
ce
le
parallel to the support arm -1-.
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
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ole,
spec
t to the co
rrectne
• Ensure that edges of support arm (on gearbox side) -1- and
s
gearbox mounting -2- are parallel.
s o
cial p
f in
• Dimension -x- must be identical on both sides of mounting.
form
mer
atio
om
n
c
i
or
n thi
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te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vehicles with automatic gearbox:
o Vo
by c lksw
cted agen
Prote AG.
• Ensure that edges of support arm (on gearbox side) -A- and
gearbox mounting -B- are parallel.
All:
– Tighten bolts for assembly mounting to required specified tor‐
que ⇒ page 21 .
Continue installation in reverse order of removal.
2.5 Adjusting assembly mountings (Golf,

Eos, Scirocco)
Note
If just the assembly mounting on the engine side is to be adjusted,

one hook - 10 - 222 A /10- will suffice on the engine side. There
is also no need to remove air filter, battery and battery carrier.


equipment required
♦ Support - 10 - 222 A-
♦ Hook - 10 - 222 A /10- , qty.
2
♦ Shackle - 10 - 222 A /12- agen
AG. Volkswagen AG d
oes
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♦ Torque wrench - V.A.G ed by ara
nte
1331- horis
eo
aut ra
♦ Torque wrench - V.A.G
ss c
ce
e
1332-
nl
pt
du
an
itte
♦ Golf: Adapter - 10 - 222 A /
y li
erm
ab
13-
ility
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wit
, is n
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hole
spec
es, in part or in w
t to the co
cardiagn.com
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
♦ Eos, Scirocco: Rack - 10 - 222 A /1-
Adjusting
Proceed as follows:
– If fitted, remove charge air duct to sound generator
⇒ page 447 .
Caution

battery.
– Disconnect earth cable -arrow- from battery when ignition is

switched off.
cardiagn.com
– Remove battery tray -arrows-.
– Fit support bracket - 10 - 222 A- with the following tool parts:
AG. Volkswagen AG d
agen oes
olksw not
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d by ara
ise nte
or eo
h
aut ra
ss c
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nl
pt
du
an
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ab
ility
Golf:
ot p
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♦ Adapter - 10 - 222 A /13- , qty. 2

h re
hole
spec
♦ Hook - 10 - 222 A /10- , qty. 2

es, in part or in w
t to the co
♦ Shackle - 10 - 222 A /12- , qty. 2

rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
30
cted agen
Prote
Rep. gr.10 - Removing and installing engine
AG.
Eos, Scirocco:
♦ Rack - 10 - 222 A /1- , qty. 2
♦ Hook - 10 - 222 A /10- , qty. 2
♦ Shackle - 10 - 222 A /12-
Note
♦ The rack feet - 10 - 222 A /1- must not be placed on the bolted
on sheet metal of the wings, or these might be damaged.
♦ The shackle - 10 - 222 A /12- is needed so the engine is raised
in its installation position and does not »fall back«.
All:
cardiagn.com
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec

es, in part or in w
t to the co

rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
riv
Vehicles with automatic gearbox

p
cum
for
en
g

n
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after the other (if not already carried out during engine instal‐ C py
t. rig
gh ht
pyri by
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by c lksw
All: Prote
cted AG.
agen

turns each.
– Adjust assembly mounting and screw in securing bolts hand-
tight.

support and longitudinal member (right side).
• The side surface of the engine support -2- should be located
AG. Volkswagen AG d
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Vehicles with manual gearbox: olksw not
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d by ara
e
• Ensure that edges of support arm (on gearbox side)
horis
-1- and nte
eo
gearbox mounting -2- are parallel. aut ra
ss c
ce
e
nl
pt
du
an
itte
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ab
ility
ot p
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wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
• Ensure that edges of support arm (on gearbox side) -A- and
l purpos
gearbox mounting -B- are parallel.

nform
ercia
All:
m
at
om
io
n
c
in t
r
que ⇒ page 21 .
o
his
ate
do
riv

p
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
yri
2.6 Adjusting assembly mounting (Tiguan)
p by
o Vo
by c lksw
cted agen
Prote AG.
Special tools and workshop equipment required
♦ Support - 10-222A-
♦ Shackle - 10-222A/12-
♦ Adapter - 10-222A/16-
♦ Adapter - 10-222A/18-

♦ Adapter - 10-222A/22-
♦ Adapter - 10-222A/28-
♦ Square tube - T40091/1-
AG. Volkswagen AG d
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♦ Swivel joint - T40091/3-
aut
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Adjusting
ce
le
un
pt
an
d
Proceed as follows:
itte
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rm
ab
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pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
Caution
t to the co
rrectness of i
l purpos
battery.
nform
ercia
– Disconnect earth cable -arrow- from battery when ignition is

m
switched off.
com
tion in
r

te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
4-cyl. injection engine (1.8 and 2.0 l engine, chain drive) - Edition
en 02.2017
AG. Volkswagen AG
ag does
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y Vol gu
– Remove battery tray -arrows-. ed
b ara
nte
oris eo
th
au ra
c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
– Fit support bracket - 10 - 222 A- as shown. The rear spindle is
or
his
e
cardiagn.com
not required. Attach hooks to support eyes on engine and
at
do
riv
support engine and gearbox.

p
cum
for
en
g

n
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.



after the other (if not already carried out during engine instal‐ n AG. Volkswagen AG do
lation) and screw in hand-tight. o lkswage es n
o
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db ara
ir se nte
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aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Renew assembly mounting bolts -arrows- in succession (if not
already carried out on installing engine) and screw in hand-
tight.
rrectness of i
All:
l purpos

turns each.
cardiagn.com nform
ercia
– Adjust assembly mounting and screw in securing bolts hand-

tight.
m
a
com
tion in
r
te o
thi
s
iva
do
Assembly mounting on engine side:
r
rp
cum
fo
en
g

n
t.
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support and longitudinal member (right side). Cop py
t. rig
gh ht
yri
• The side surface of the engine support -2- should be located p by
co Vo
lksw
by
cted agen
Prote AG.
Assembly mounting on gearbox side:

• Ensure that edges of support arm (on gearbox side) -1- and
gearbox mounting -2- are parallel.
que ⇒ page 23 .

1 Removing and Installing Engine

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1 Removing and Installing Engine

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CC 2010 ➤ , Eos 2006 ➤ , Golf 2004 ➤ , Golf 2009 ➤ , Passat 2006 ➤ , ...

10 – Removing and installing engine

Special tools and workshop

♦ Engine bracket - T10359 A- with pin - T10359/2-

4 Rep. gr.10 - Removing and installing engine

♦ Locking device from gearbox support - 3282-

Remove engine ⇒ page 5 .

♦ The battery earth must be disconnected for continued

is removed must be renewed/replaced in the same position an

when the engine is installed.

Observe the following points during all installation work, in par‐

ticular in the engine compartment, due to the space limitations:

are in their original positions.

– Read event memories of all control units before removing

⇒ Vehicle diagnostic tester.

– Disconnect earth strap at battery with ignition switched off ⇒

Electrical system; Rep. gr. 27 ; Disconnecting and connecting

1. Removing and installing engine 5

– Remove bulkhead plenum chamber ⇒ Body - front; Rep. gr.

– If fitted, release feed-through for engine wiring harness

-arrow- and pull off upwards.

6 Rep. gr.10 - Removing and installing engine

– Open cable duct latches on longitudinal member -arrows-.

1. Removing and installing engine 7

– Remove brace -1-.

Do not press clutch pedal after removing slave cylinder. This

2.0 l vehicles with manual gearbox:

– Clamp off supply hose to master cylinder using hose clamp -

– Remove selector lever cable from gearbox ⇒ Rep. gr. 37 ;

Removing and installing gear change mechanism .

Vehicles with DSG®:

– Remove selector cable from gearbox ⇒ Power transmission;

Rep. gr. 34 ; Selector mechanism; Removing and installing

selector lever cable .

Tiguan with automatic gearbox:

Continued for all vehicles:

8 Rep. gr.10 - Removing and installing engine

– Disconnect electrical connector -2-.

– Unscrew upper securing bolts for cowling -arrows-.

WARNING AG. Volkswagen AG d

Reduce excess pressure by covering the cap of the coolant

expansion tank with cloths and opening it carefully.

– Open filler cap on expansion tank.

– Remove noise insulation ⇒ General body repairs, exterior;

Rep. gr. 50 ; Assembly overview - noise insulation; noise in‐

1. Removing and installing engine 9

– Remove charge air hoses -arrows-.

– Detach connector -1- and unscrew lower securing bolts

– Remove bolt -1- and take out air pipe downwards.

10 Rep. gr.10 - Removing and installing engine

– Separate electrical connector -2- for radiator outlet coolant

– Remove coolant hoses -1 and 2-. agen

Fuel supply line is pressurised. Wear protective goggles and

connections. Then release pressure by carefully pulling hose

– Separate existing lines from the fuel transfer point.

Golf, Passat, CC, Eos:

1. Removing and installing engine 11

– Remove nuts (accessible from above) -arrows- securing front

Vehicles with front-wheel drive:

– Remove heat shield for drive shaft on right side -arrows-.

Passat CC ⇒ page 517

Danger of destruction due to reverse running direction in the

12 Rep. gr.10 - Removing and installing engine