3-58

CHARGEUR AUTOMATIQUE DE
BARRES AVEC RAVITAILLEMENT
A SUSPENSION HYDRAULIQUE
AUTOMATIC
BAR LOADING MAGAZINE IN THE OIL BATH
WITH MECHANICAL FEED
MOD. TAL 65 AUTO
for tours at C.N.
for CNC lathes
Automatic bar loader with hydraulic suspension refueling designed to refuel the bar on
all types of lathes, including those with high working speed and particularly on CNC lathes.

MAIN FEATURES
REDUCED SIZE AND RIGID STRUCTURE

The total length of the charger is a few cm. greater than the length of the bar, regardless of the length of the
stroller.
The structure of this bar feeder is particularly rigid and heavy in order to eliminate any vibration and loss of alignment.

MATERIAL THAT WE CAN LOAD

Bars with round, square, hexagonal or any other shaped section and of different length can be loaded.
The mod. T AL-AUTO works in the same way with steel, aluminum, copper, brass bars etc. even if they were
obtained by rolling.

NOISE - VIBRATIONS
The oil injection system directly inside the elastic bar guide improves the suspension effect of the fluid meatus by
ensuring the constant presence of a quantity of oil between the bar and the bar guide, and considerably reducing vibrations
even in the case where bars which are not perfectly straight must be loaded.

MAGASIN DES BARRES

The mod. TAL-AUTO is normally delivered with a single bar top magazine with a storage capacity of 300
mm. (15 bars of 20 mm in diameter).
On request we can even deliver it in a special version with more capacity.

AUTOMATIC BAR LOADING

As soon as the bar in work is finished, the stroller backs up to the rear end of the tube and extracts the fall in a
sant to fall into a harvesting chute.
The oil has already been discharged as soon as the end of the bar has come out of the bar feeder.
At this point a new bar taken from the magazine is automatically introduced and the machining can start again.
veal. No oil loss during this operation.

BAR ADVANCE SYSTEM

The bar advance system is mechanically tractioned by means of oil bath friction. What makes it possible to settle
pushing force and pushing the bar only when necessary. In this way we avoid superior harmful pushes
lathe spindle during machining.

BAR TIGHTENING DEVICE

By this device one can cut the irregular part of the anterior end of the bar; which means that we should not eliminate the
first piece. On the TALIAUTO models it is already understood the bar turning system for C.N.
In any other case we can deliver, on request, a device which allows to stop the bar at a determined distance beyond
the pliers, generally in correspondence with the cutting tool.
This device does not require the installation of any auxiliary stop on the lathe.

FALL

The automatic charger mod. TALIAUTO can operate both in extraction and in expulsion from the chute. For the extraction of
when falling the stroller is fitted with an elastic clamp which will be inserted automatically on the rear end of the bar.
At the end of the bar the fall is extracted from the lap and expelled during the return race.

SECURITY DEVICE

If it occurs, due to an imperfection in the bar or any other reason, an abnormality in the loading of the bar-
re, either charger or the machine on which it is installed are immediately stopped.

SAFETY STANDARDS

The electrical installation of the charger is built in accordance with the main international safety standards.
The moving mechanical parts are protected with a protective fairing according to the rules of the legislation of the
prevention of the most recent accidents.
The automatic bar loading magazine with mechanical feed is for the feeding of material bars into all swivel areas.
Tomato types intended for machines with high spindle speeds and especially for programs.
controlled and CNC machines.

MAIN FEATURES
LOW SPACE AND STABLE CONSTRUCTION
The total length of the loading magazine is only a few cm longer than the material bar to be processed, regardless of the size
of the material pusher.
The structure of the loading magazine is particularly robust and heavy, which prevents vibrations and loss of alignment.

PROCESSABLE MATERIAL

Round, square and hexagonal material as well as any profile material in different lengths can be loaded. The
TAL-AUTO works consistently well, be it with material bars made of iron, aluminum, copper or brass, etc.
even if they are produced by rolling processes.

NOISE DEVELOPMENT

The system of direct oil flow into the elastic guide channel considerably improves the floating effect of the oil gap,
since this guarantees a constant amount of oil between the material and the guide channel and therefore vibrations if not perfect
straight bars can be reduced considerably. Furthermore, noise development is dampened by the shielding effect of the totally closed body,
which has a double space.

MATERIAL LAYER

The TAL-AUTO is normally delivered with a magazine that consists of a single edition and a material capacity of
300 mm (e.g. 15 rods with 20 mm Ø each).
Special versions can also be supplied on request, i.e. with enlarged material support.

AUTOMATIC RECHARGE OF THE MATERIAL ROD

As soon as a material bar is processed, the material pusher automatically moves to the extreme end of the guide
nals back, pulling out the remaining bar and dropping it into a collecting slide. That is in circulation
The natural oil is drawn off when the rod end comes out of the guide channel. At that point it will
a new bar coming out of the magazine is automatically reloaded and the processing process begins again.
There is no oil leak during the entire workflow.

BAR FEEDING SYSTEM

The feed takes place by mechanical drive with coupling in an oil bath; this allows the feed force to be regulated
The and the material bar is only advanced when it is necessary. This will also result in defective pressing
prevents the spindle during processing.

DEVICE FOR ROD TURNING

The face of the material bar is cut smoothly by facing and therefore the first workpiece is not required
to be eliminated.
The TAL-AUTO loading magazine, which is intended for attachment to a CNC machine, is already equipped with a bar facing system
equipped. For other machines, a device can be supplied on request that allows the material bar to be attached
to stop at a preset distance in front of the pliers, usually at the cutting
stuff. This device does not require additional attachments.

REMAINING PIECE

The TAL-AUTO loading magazine can either be delivered with a remnant pull-out or with a remnant push-out. The
Remaining piece pull-out system consists of a material pusher, which is equipped with an elastic collet, which itself
automatically pushes onto the rod end. After processing the material bar, the remaining piece is removed from the machine.
pulled and ejected during the return of the material pusher.

PROTECTIVE DEVICE

In the event of faults in the bar feed - caused by defective material or the like - the protective device stops -
machine and loading magazine immediately.

SAFETY REGULATIONS
The electrics of the bar loading magazine comply with the most important international standards.
All moving mechanical parts are covered with protective covers acc. the known provisions of the accident
prevention regulations.
MODELES DISPONIBLES AVAILABLE TYPES

Diameter of bars Stangen-Ø

Model Typ
mm. mm

TAL 65 from 3 to 65 TAL 65 von 3 bis 65

DIMENSIONS D'ENCOMBREMENT DIMENSIONS

185 140
7¼" 5½"
3"
5 11 6
7"
3 51 6

390 250
3" 7"
15 8 9 8
640
3"
2 51 6

Model type 32 38 44 Type 32 38 44

Length of the bar feeder mm. 3495 4095 4695 Loading tube length mm 3495 4095 4695

Max. Length of the bar mm. 3170 3770 4370 Max. Bar length mm 3170 3770 4370

On request the mod. TAL can be delivered even for longer lengths Upon request, the TAL is also made for longer material.

Data and specifications are subject to change without notice.

This prospectus does not constitute a sales document.
Data and information subject to change.
4-2
This prospectus is not a sales document.
 TECHNICAL ASSISTANCE AFTER SALES SERVICE
CUSTOMER SERVICE POINTS ASSISTANCE TECHNIQUE

CENTRAL ASSISTANCE DIRECTION IEMCA S.p.A.

FOR ITALY AND ABROAD: Via Emilia Ponente N. 6
LEADING SERVICE CENTER: 1-48018 FAENZA (RA)
MAIN SERVICE CENTER: Tel. 0546/620089
CENTRAL ASSISTANCE DIRECTION: TLX 550879 - Telefax 663607

AUSTRALIA: MORTDALE MACHINE TOOLS GERMANY: Nord-Rhein-Westfalen:

18, Hearne Street Elektro—Hossfeld
Mortdale 2223, Sydney Königsberger Str. 10
Tel. 533.5505 5880 Lüdenscheid
Telefax 2/5333674 Tel. 02351/84168
Telefax 02351/3486
AUSTRIA : LIGES Werkzeugmaschinen GmbH
Spiegelgasse 21 ISRAEL: HOR—TAL Marketing Production
1014 Wien & Services Co. Ltd.
Tel. 0222/5121.649 9, Chayey Adam Street
TLX 11104 61020 TEL AVIV
Telefax 0222/512.294.564 Tel. 03/218186
TLX 371418
BENELUX: TRAUB Benelux B. V.
Telefax 03/26222
Mechelaarstraat 8
NL-4908 RE Oosterhout NORWAY: LILLEIDE & TEKNOPARTNER A/S
Tel. 01620/31.949 Lilleakerveien 31
TLX 54.222 0216 Oslo 2
Telefax 01620/31.949 Tel. 02/521730
TLX 76814
ENGLAND : C. S. J. Enterprise
Telefax 02/523510
Clive R. Stipling
110, Lockington Ave. SPAIN: SUMIPREC S.A.
Hartley, Plymouth TL3 5QQ Calle Berlin 103
Tel. 0752/781431 Barcelona 29
TLX 45.795 CSJ ENT Tel. 03/2304545
Telefax 752/674476 TLX 51789
Telefax 03/220469
FRANCE: AUTOMATION &EQUIPEMENT Sarl
1, Rue du Bargy SWEDEN: A.B. NORDISKA WEMAG
73400 Cluses H.S. Box 20
Tel. 50/960.651 430.50 Kaliered
TLX 310345 Tel. 031/953020
Telefax 50/962.593 TLX 27274
Telefax 031/953558
ITALY INCL. IEMCA S.p.A. -
TESSIN-AREA : Servizio Assistenza Tecnica
Via Emilia Ponente, 6 SWITZERLAND: AUTOMATEN-TECHNIK AG
48018 Faenza (RA) Eichholzstraße 9
Tel. 0546/620089 2545 Seizach
TLX 550879 Tel. 065/611993/39
Telefax 0546/663607 TLX 934316
Telefax 065/611155
GERMANY : Nord— und Süddeutschland:
REIMO LOBERS U.S.A. HYDROMAT INC.
Rotbergstraße 2 CANADA: 11600 Adie RoaD
7858 Weil am Rhein St. Louis, mo 63043
Tel. 07621/84704 Tel. (314) 432.4644
TLX 773981 TLX 910-76. ao. 902
Telefax (314) 432.7552
 MOD. TAL65 AUTO

AUTOMATIC BAR LOADER

HYDRAULIC SUSPENSION

AUTOMATIC
BAR LOADING MAGAZINE IN THE OIL BATH
WITH MECHANICAL FEED

AUTOMATIC BAR LOADER

HYDRAULIC SUSPENSION

AUTOMATIC BAR FEEDER

WITH HYDRAULIC SUSPENSION

MATRICULE
SERIAL

N. 88041511

TELEFAX (0546)663607
48018 FAENZA (ITALY)•VIA EMILIA PONENTE,6•TEL. (0546)620089 • TLX 550879 . IEMCA I
Table of Contents By Table

Loading and transportation regulations ................. 500

Space requirements ..................................... 505

Description of the loading magazine .................... I

Functional sequence of the loading magazine ............ II

Positioning — Leveling — Aligning ...................... III 510/511/501

Material on layer - regulation of the inserts .......... IV 515

Thin material loading device (3 - 10 mm) ............... IV.1 516

Opening and closing the lid ............................ VI 525/526

Open the carrier cover by hand ......................... VII 525

Leadership — change .................................... VIII 529/530

Installation diagram for lower guide channel parts ..... 528
Guide channel for thin material (3 - 10 mm) ............ VIII.1 533

Material processing table (in millimeters) ............. 531

Material Processing Table (in inches) .................. 532

Control group for the material feed .................... IX 536

Chain tensioning device ................................ IX.1 536

Oiling and regulating the roller chain ................. X 534/540

ORLG — control device for the bar valve ................ XI 545/550

Material (rod) slider .................................. XII 560/565/570

Collets — Table ........................................ 160

Front guide tube (intermediate tube) ................... XIII 574

Central lubrication .................................... XLV 582

Oil distribution ....................................... XIV.1 583

Electrical connection of loading magazine — automatic lathe ...... XV

 By Table

Check during commissioning ............................ XVI

Axial displacement of the loading magazine ............ XVII 585

Technical collateral for accident prevention ..........

XVIII
Accident prevention regulations .......................
XIX
Functional sequence when loading by hand ..............
XX
Interrupt the workflow ................................
XXI
Automatic bar change after workflow ...................
XXII
Presetting of the switches on the control panel .......
XXIII
Sound board ........................................... 590

Turning the bar chart at the start of work ............

XXIV
Remaining piece extract at the end of material ........
XXV
Bar change with remnant ejection to the front .........
XXVI
Preparation and reloading of the material bar .........
XXVII
Max. Speeds for the automatic loading magazine ........

Mod. TAL ..............................................

XXVIII
RPM table

Electric signs
 TRANSPORT - REGULATIONS

— To allow the passage of the risers, the − Care must be taken when lifting the loading magazine
Cover of the material support pulled outwards that this always maintains its vertical position,
will. acc. drawing below.
 LENGTH OF BAR

LOADING AXIS
THE PURCHASE
FEEDING CENTER
LOADING AXIS
I. AUTOMATIC BAR LOADING MAGAZINE MOD. TAL 65 AUTO (PANEL 505)

The TAL 65 AUTO model is an automatic bar loading magazine with mecha—
nisch feed in the oil bath, particularly suitable for the supply of round
and profile material as well as tubes in CNC lathes.
The material bar is in a U-shaped guide channel with a flat one
Top part included and fills up when the loading magazine is started
the channel with viscous oil, so that the rod is in an oil film
that rotates between the material and the elastic guide channel
forms. This allows a silent run and without vibration vibration—
in the number of revolutions driven by the CNC machines.

The loading magazine is essentially composed as follows (TAFEL 505)

— from a support (A) with a square cut, which the body of the Lademaga—
interest forms% in which the guide channel and the bar feed device--
device are installed. The carrier consists of an inside and an outside
body and the space is with an elastic and vibration
insulating material filled. On the outside of the carrier is the mat
rialauflage and the device for automatic reloading of the bars
appropriate.
— Two bases (B) a front and a rear, whereupon the carrier
lies. These bases are designed to regulate the
Height of the loading magazine is possible.

— a cam set (C) which is operated by preset sequences and phases:

— Opening and closing the carrier lid
— the chain lock
— The device for reloading the material from the magazine
in the loader.
— A feed tax rate (D) consisting of a two-stage motor and one
Magnetic coupling exists and the device for inserting the
Rod actuated in the machine.

— A feed control device (E), which consists of an electromechanical

There is a device that is directly connected to the feed chain of the factory
is connected and which is the main function of the loading mag
interest controls.
— a remnant — extract — system (F) that removes the remnant—
pulls and ejects it and the loading magazine receives the signal for
automatic bar reloading there.

— A control panel (G), all the functions of the loading magazine

controls and the lights and push buttons on the outside
through which the automatic - or manual - operation of the
Loading magazine is controlled.

— an oleodynamic system (H) consisting of a container, a highly

Axle pump for oil delivery and oil return, with one
Filtration room before draining into the container.

— a protective hood (I) which covers the entire cover of the carrier set—
covers and what the guide arms for thin bar material
be brought.

— an axial displacement device (L) whereupon the loading magazine mon—

and which is a slight longitudinal displacement of the loading mag
interest allowed if an intervention in the rear part of the automa
spindle is required.
II. WORKING PROCEDURE FOR THE TAL 65 AUTO LOADING MAGAZINE

A) With remnant extract to the rear

1. The machine processes the last workpiece of the material bar.

2. The loading magazine knows that the machine processes the last piece.

When the machine opens the pliers, the loading magazine starts to run—

stop signal.

3. The machine stops with the pliers open.

4. The loading magazine executes the return of the material pusher, pulls

the rest of the piece and drop it into the box, which

loading of the new pole allowed.

5. While the loading magazine is retracting the material pusher,

the machine positions the bar stop with the pliers open

2 - 3 mm before the parting tool.

6. The loading magazine opens the lid, lets the new rod into the channel
fall, executes the first feed with the lid open and so—
soon the first material pusher is closed, closes
the lid, the rod is pushed into the pliers of the machine and
then positioned against the bar stop. At the same time sits down
the pump is running, which allows oil to flow into the loading magazine.

7. When the material is at the bar stop, the loading magazine gives the
machine the signal to face.

8. As soon as the machine has received the signal from the loading magazine,
it closes he pliers, pricks off the first piece and then the machining
of the workpieces begins.

9. The loader magazine pushes the material during bar processing

automatically with each clamp opening.

10. When the author has machined the last workpiece, it gets ready
Loading magazine for reloading the new bar.

Note: - If the material is completely removed from the loading magazine—

the oil circulation is automatically switched off.
- Facing can also be carried out with the car working normally.
maten be carried out.
B) With remnant discharge to the front

1. The machine processes the last remaining piece of the material bar.

2. The loading magazine knows that the machine processes the last piece.
As soon as the machine opens the pliers, the loading magazine starts to run—
stop signal.

3. The machine stops with the pliers open and moves the bar stop so—
as far back as necessary to eject the remainder
allow.

4. The loading magazine returns the material pusher, opens

the lid, drops the new rod into the kanai, he leads -
feed with the lid open and as soon as the first bar—
slider is retracted, the lid closes and the mat
rial rod is inserted into the pliers.

5. The rest of the piece is pushed forward by pressing the new rod.
bump.

6. The loading magazine feeds the material up to the bar stop.

7. The machine brings the stop and the rod into the facing position.

8. The machine closes the pliers as soon as it receives the corresponding signal

from Has received the loading magazine and begins face turning; after that
leads he machining the workpieces.

9. During the processing of the bar, the loading magazine leaves the same auto
automatically move forward every time the machine opens the pliers.

Note: - The oil circulation switches on and off automatically as with

Remnant pull-out system.
- The work program of the automat — loading magazine unit can also
be set so that phase 4 is then carried out
when the machine processes the last workpiece.
III - POSITIONING - LEVELING - ALIGNING THE LOADING MAGAZINE (PANEL 510)

- The loading magazine must be set up so that the loading axis is exactly on
the spindle passage of the machine is aligned.
- The material slide length of the loading magazine was already in the manufacturer—
Factory determined on the basis of the spindle length of the machine to which the
Loading magazine to be installed. Care must be taken when positioning
the material pusher a few millimeters in front of the pliers of the
tomatoes is set.

- The height of the loading magazine is normally determined in the manufacturing

plant, depending on the loading height of the machine. It can be small
Adjustments can be made by operating the screws (015)
after loosening the set screws (016) that fix the
Block le (017) in the base frame (018). After completing the setting
Tighten the locking screws (016) well.

- The following sequence is used to level the loading magazine—

struck:

1. Start by leveling the axial displacement first, that with a

Spirit level can be checked, and this is alternately in
both directions set to 90 °. If necessary, the track with shims
level up.
2. Position the loading magazine at loading height and approximately the same
for the time being align, then • carry out the final leveling with the help
of a Spirit level that is placed on an angle (see table 510). The Angle must
be positioned in line with the hinge.
3. Align the loading magazine exactly and a grinded material tange in
insert the guide channel and into the machine spindle. The rod must
must be perfectly straight and its diameter must be that of the machine
outlet correspond.
4. Again with the angle acc. Point 2 the livery of the loading magazine
check.
IV - ROD MAGAZINE

ADJUSTING THE ADDITIONS FOR AUTOMATIC LOADING (TABLE 515)

- In accordance with the material support (bar magazine) - in the

Close to the segments (061) used to remove a rod from the magazine

and serve to reload them into the channel - some are regulated—

bare inserts (060) are used to sort the bars and

should avoid that two bars are transported at the same time.

- The insert must be selected depending on the material diameter to be processed

and used vertically in the direction of the segments (061). To do this

To be able to carry out, the material support surface must be partially

pulled, the screw (063) loosened and the insert (060) rotated

until the desired dimension is reached.

- There are two sets of cross inserts, the dimensions of which are in

belle 905 are listed.

- The loading magazine is supplied with a set of inserts, which are

according to the maximum passage of the machine to which the loading magazine

is directed should be grown.

SET 1 - for machines with material passage up to 30 mm (1.3/16 ")

SET 2 - for machines with material passage up to 60 mm (2.23/64 ")

- For material bars with a diameter of 60 to 65 mm, the additional

layers (060) can be removed.

- After completing the setting, make sure that the

Screws (063) are blocked and that the material support in their

Original position is returned.

IV.1 - LOADING MATERIAL RODS FROM 3 TO 10 MM DIAMETER

Tang for loading thin material, i.e. Poles with

a minimum — diameter from 3 mm to approximately 10 mm maximum—
Diameter, the installation of hold-down clamps (065) is required
derlich, acc. Plate 516.

These hold-downs avoid the collapse of the

conditions on the material support surface and in the automatic
Reload the same in the guide channel.

The installation and regulation of the hold-down device (065) must be

done in this way that the distance "B" (see table 516) is somewhat
is larger than the diameter of the material bars to be loaded
the distance between the hold-down device and the mat
rial pad (064) and between hold-down and inserts (060)
form.

Care must be taken that the underside of the lower

holder runs parallel to the material support surface and that this
then blocked by the screws (066).
The value "S" of the insert to be used (060) can be determined from the
belle 905 can be found in this manual.
VI - OPENING AND CLOSING PROCEDURE OF THE CARRIER COVER (TABLE 525)

The drive unit for opening the carrier hood mainly consists of
Lich from a gear (096) for driving the control shaft, whereupon
the following parts are installed:

- a cam (093) which connects the opening and closing of the carrier hood—
drives
- A cam (094), which blocks and releases the bolt for the
Closing the carrier cover drives

- A cam (095) that reloads a new material bar into the

Drives the guide channel,
- A cam (097) on which two segments are mounted, one each
Actuate microswitch. A microswitch reports the opening of the
Hood and releases the first feed; the second microswitch
signals the closing of the hood and gives the second feed of the
Bar free.

These cams are installed in phase during assembly in the factory,

so that no adjustment is required afterwards.
A clutch disc (092) is attached behind the cam (093)
The task is to slide and thus serves as protection in the event that
an obstacle one of those from the cam group. driven movements
prevents. The pressure of this disc and thus the response limit of the Abgi—
Locking can be adjusted by pressing the nut and lock nut (101)
and the pressure of the disc springs (102) either increases or decreases
is reduced.
To balance the closing and opening movements of the cover,
two springs (106) are attached lengthwise to the carrier, which are separated
by two Steel cables (104) are connected to the hood.
This regulation is carried out during the acceptance in the factory,
so that no further readjustments are necessary.
- Two steel cables (104) and a tie with sheath (105) for the movement of the piece recovery,
They are supplied as a spare part together with the charger. They are located in the assembled oil tank
under the beam, in the front towards the lathe.

- Two spare steel cables (104) and a pull rod with sleeve (105) for the
Leftovers — catch delivered. these parts are in the Ceifang container, which is under the carrier
is attached to the front of the loader (machine side).

— Two steel cables (104) and one tie rod with sheath (105) for the remnant recovery movement are
supplied as spare parts together with the bar feeder. These parts are into the oil gathering
tank installed under the beam, in the fore part of the bar feeder (lathe side).

- Two small steel cables (104) and a rod with sheath (105) for the recovery movement
of the fall are supplied with the embarrassment as spare parts. They are in the harvest bin
of the oil installed under the beam, in the anterior part, towards the tower.
VII - OPENING THE CARRIER COVER IN MANUAL OPERATION (TABLE 525)

- The carrier lid can be opened manually,

by actuating the handwheel (100) located on the
Shaft of the motor (096), which in turn is the cam group
drives. To be able to operate the handwheel (100), you must first
the protective hood can be removed.

IMPORTANT:

Before the handwheel (100) is actuated, care must be taken

that

- the main switch of the loading magazine is switched off,

- the material slide is in the end position,
i.e. in its starting position.

In order for the lid to open, the edge of the hand must be turned
counterclockwise.
VIII - REPLACEMENT OF THE GUIDE CHANNELS (.BOARD 530-529)

A) LOWER PART OF THE GUIDE CHANNEL (070)

The lower part of the guide channels (070) can be found in the table
910-911 listed diameters (see table no.

531-532), in which the optimal material diameter range and

is given, which corresponds to the channel diameter.

The guide channels are made so that the channel axis is always

remains at the same height, even if the diameter changes.

To remove the lower duct parts (070), it is sufficient to screw

ben (354) partially to solve, then the channel parts from right to

move to the left in the loading magazine and remove. Then the

Insert the desired duct parts and these with the same screws

fasten.

NOTE: When installing the guide channel D 66 mm, the

7 mm high inserts (358) are inserted between the on the carrier

oil supply connections (355) and the guide channel itself.

B) TOP OF THE GUIDE CHANNEL (072)

The upper part of the guide channel (072) in the range from 13 mm to 61 mm

Diameter is made in a universal shape that it—

decides not to have to replace this top, even if

the diameter of the lower channel part (070) changes. It must be single—

Lich the supplements (074) are replaced, which are behind the upper channel—
are partially assembled.

The upper part (Plate 529, Part 068) only has to be used when converting

to Canal — D 66 mm can be replaced.

The inserts must each according to Table 910-911 (see Table 531-532)

be adjusted. To be able to replace the inserts (074),

loosened the screws (073), removed the upper part and then the

were replaced. Then reinsert the upper part of the duct and

and fasten with the screws (073).

- LOWER GUIDES ASSEMBLY DIAGRAM - INSTALLATION DIAGRAM FOR OUR GUIDE CHANNEL PARTS
- ASSEMBLY SCHEME FOR BOTTOM CHANNEL SECTIONS - DIAGRAM OF LOWER BAR GUIDE MOUNTING
VIII.l - GUIDE CHANNEL FOR THIN MATERIAL RODS (3 - 10 mm)

If thin bars of material - from 3 to 10 mm in diameter -

The guide channel with 13 mm must be processed

Diameter (table 530, item 070).

In this case, it must also be at the level of the remaining

piece opening the sheet metal channel for centering the

material bar (082) to be built in.

This device is part of the guide channel

D 13 mm supplied and must already be on the loading magazine

existing holes are connected. One of the holes

is in front of the remaining piece ejection and one behind the

Discharge opening. In this case, the supplements (Plate 530,

Item 355), the position on the fasteners

Take drilling holes.

GUIDE CHANNEL BARS TO LOAD PUSHER NORMAL DIA WASHER FOR TOP CHANNEL BACK STOP PUSHER HOLDER

BACK FRONT

FOR FRONT EJECTION ONLY

GUIDE CHANNEL BARS OF LOAD PUSHER NORMAL DIA WASHER FOR TOP CHANNEL BACK STOP PUSHER HOLDER

BACK FRONT

FOR FRONT EJECTION ONLY

IX - MATERIAL VALVE CONTROL (TABLE 535)

The control group for the feed of the material pusher consists of
a two-stage motor, a mechanical multi-plate clutch, an electrical
tromagnetic brake, a set of gear pinions for the
Transport of the chain of the material pusher.

1. Mechanical multi-plate clutch

The feed coupling must have the required pressure for the
push the material bar into the machine.
The pressure is appropriate for short and thinner material
diminished while for thicker bars of material - and especially
if they are long - more pressure is required.

Adjust the clutch

- Remove the protective hood (113)
- Loosen the fastening screw (114) of the ball handle (115)
- Adjust the clutch pressure by turning the ball handle (115):
in the CLOCKWISE the pressure increases -
AGAINST THE CLOCKWISE the pressure is reduced -
- The ball handle (115) in the appropriate position with the screw (114)
block and replace the protective hood (113).

2. Clutch amplifier (TAFEL 535)

Switching on the electromagnet Y 1, the force of the clutch
pressure is increased, is controlled automatically:
- during the entire return period of the material slide,
- during the insertion of the material and the remaining piece extract
the pliers of the material pusher,
- for inserting the new rod into the authoring tool.

3. blocking brake for material pusher barrel (TAFEL 535)

When the electromagnetic brake EF-1 is energized, it blocks the
Conveyor chain of the material pusher. It turns on automatically
if the material pusher is at the extreme starting point (rest position
lung). When the switch S 55 is turned on, the
on the electrical circuit, the brake can also be used to block
of the material pusher are used after each bar insertion
in the automatic lathe.
 When working with the front discharge of the remainder, the switch must
be S 55 must be switched on, i.e. it must work with the brake on—
be tested.
In order to get the brake to work properly, the clearance (X)
between the brake pad and the air space (119) within the value of
O,2 - O,4 mm. Should regulation of this game be required
the three pins (120) of the rear flange must be actuated.
the.
In order to avoid a reduction in the torque of the brake, care must
be taken that there is absolutely no grease or oil in contact with
the friction surface (brake pad) comes.

X - LUBRICATION AND ADJUSTMENT OF THE ROLLER CHAINS (Plate 540/534)

- To have a perfect operation, the roller chains, the

Promote the movement of the material pusher, periodically with thin liquid
lubricated with oil and kept at appropriate tension.

- The voltage can be applied to the motor / clutch unit (TAFEL 535)
the chain sprockets intended for this are regulated.

- For the chain (150) of the material pusher conveyor, the tensioning—
screw (151) on the rear plate of the loading magazine.
After a few hours of operation of the loading magazine, the voltage has
to be changed the chain to be checked. If the chain tensioning bush (148)
the rear plate (149) is still closed, the Chain not stretched;
but should the socket (148) by 1-2 mm removed from the rear plate,
the chain stretches what is harmful to the functioning of the
loading magazine could impact. To avoid this, the socket (148)
by tightening the screw (151) against the rear plate (149)
be pressed.
IX.1 — DEVICE FOR RELAXING THE CHAIN TENSION (TABLE 536)

For loosening the chain tension by turning on

the electromagnetic brake is generated with each advance of the
Rod pusher for processing with remnant output
at the front, a device is attached to the shaft of this brake—
brings a small turn in the opposite direction of the
Feed — direction of rotation allowed.
The path of this rotation is set in the factory during assembly—
the distance "D" is regulated to 5-6 mm, see above
that when the brake is switched on, the group runs counter to
to the set screw (208) is guaranteed.
The play "G" from O, 2 - O, 3 mm between angle (207) and setting
pin (208) assures us that the tension of the chain is
is and thus also the pressure of the material pusher
the material bar.
XI - OLG MATERIAL SLIDE CONTROL DEVICE (TABLE 545-550)

S2 - Sll: Feed of the 1. Material pusher

The microswitches S2 and S11, which are in the ORLG device

check the feed length of the 1. Material—
slide (part 184, plate 565). The microswitch S2 is a—
adjustable and its position will be in the completion
Work regulated acc. the length of the 2. Material slide, the
The barrel of the 1. Material pusher is set so that the head
of the 1. Material slide approx. 10 mm above the head of the 2. Work—
slide valve runs out.
The microswitch Sll is installed in a fixed position,
that of the widest possible run of the 1. Material pusher
speaks.

S3 : Stop the lubricating oil pump

The microswitch S3 determines the switching off of the oil pump. This
Position is set by the ball handle S3 so that the pump
the oil switches off as soon as the clamping sleeve of the material
slide is out comes out of the connecting pipe. In this way the oil
runs out out of the loading magazine before the hood opens
automatically.

S 4 : Pole end signal

The microswitch S4 reports to the machine that it is

program must switch to face turning. He has to be set like this
that it gives the signal when the loading magazine
push for the processing of the last workpiece.
The adjustment is made by the ball handle S 4.

S 5 : Face turning

The microswitch S5 enables the start of facing.

It is set to turn on when
the start of the bar is near the automatic tongs because
the — signal is delayed to allow the bar against which
Stop driving.
S 8 : Eject forward

The microswitch S8 allows the material pusher up to

first point in the automatic tongs.
This switch is only operated if switch S58,
which is on the control panel, is in position I.

ANNOTATION: The scale indicators, located opposite the ball handles, only
show an approximate position of the setting on. The exact
trigger point must be determined during the first test drive.
When the pointer approaches the + sign, it is delayed
the circuit when the pointer approaches the sign -
it is preset.
XII ─ MATERIAL VALVE (TABLE 560-565-5.70)

The material slides must be replaced every time the guide—

channel and the possible extractor.
Collets according to the material to be processed
knives can be used.

ATTENTION: THE EXTERNAL DIAMETER MUST BE 1.5 mm SMALLER

BE AS THE CORRESPONDING GUIDE CHANNEL DIAMETER

Together with the material pusher, the two holding

stanchions (parts 160-161) on the upper duct part
and possibly also the stop (part 190).
Please follow the instructions in Pay attention to Table 910,
Table 531. The mounting screws of the bearings acc. Pos. 160 and 161
are accessible with an open guide channel for normal exchange—
work the above Bearings.
In the event of malfunctions that result in loosening of the
bearings If the closed lid is required, the fastening
screws also accessible from the outside. In this case
the screws are turned clockwise.

PLEASE NOTE:
When changing the guide channel, make sure that
always use the same original fastening screws (354)
be used (with inner bore for the oil inlet).
 - PLIERS FOR BARS - ELASTIC COLLETS FOR BARS
- CLAMP FOR ROD - BAR CLAMPS

HEXAGONAL SECTION SQUARE SECTION

WITH HEXAGONAL CROSS SECTION WITH SQUARE CROSS SECTION
HIT HEXAGONAL SECTION WITH SQUARE CROSS-SECTION
A SECTION EXSAGONALE A SECTION CARREE

PLIERS PLIERS
- PLIERS FOR BARS - ELASTIC COLLETS FOR BARS
- CLAMP FOR ROD - BAR CLAMPS

PLIERS PLIERS
XIII − INTERMEDIATE TUBE (guide sleeve)

The intermediate pipe (Plate 505, Part P) on the guide channel

gang must have the same diameter of the guide channel.
Each time the channel is changed, the intermediate pipe must also
be replaced and its inside diameter must be that of the guide
channel correspond.
In order to be able to replace the intermediate pipe (table 574),
the facing control device can be removed acc. following process:

1. Open the upper cover (item I, plate 505)

2. Remove the cover of the device (part 245)
3. Open the carrier hood
4. Loosen the screw (246) partially, i.e. up the screws—
head comes out of its seat.
5. Lift the flag (247) and at the same time to the inside—
turn the side of the loading magazine.
After replacing the intermediate tube, the device again
position them.

The hole in the intermediate pipe is used to lubricate it

during material processing (see Par.XIV.1).
When changing the guide channel and the intermediate pipe on it
make sure that the hole is level with the oil inlet
becomes. To ensure the correct installation,
check that the red dot on the intermediate tube is "vertical".
XIV — CENTRAL LUBRICATION (TABLE 582)

Before the loading magazine is put into operation, the container (336)
be filled with approx. 70 liters of oil, viscosity 11 °, Engler 50 °. Therefor
remove the remaining piece collecting container (347) and put the oil directly
into the Pour the filter container (338).

The loading magazine is checked in the manufacturing plant with ESSO oil NUTO 150.

If necessary, other types of oil can also be used, on which

care must be taken that these do not form foam.

ESSO MOBIL AGIP SHELL TOTAL

VACTRA OIL
NUTO 150 ACER 150 TELLUS 150 AZOLLA ZS 150
EXTRA HEAVY

BP CHEVRON CASTROL ARAL ELF

ENERGOL CIRCULATING
MAGNA 150 DEGOL TU 150 POLYTELIS 150
CS 150 OIL 150

The amount of oil to be fed to the loading magazine is determined by the

cock (337). gulates, which is on the supply hose of the gear pump. (335)
is located. In this supply hose is also a safety valve (341),
that is already calibrated in the factory.

Please note : Each time you change the channel, check that there is enough
oil in the guide channel is running.

For switching the pump on and off (335) see section 6, par. II and
S 3 Par. Xl.

MAINTENANCE: a) periodically check the oil level (339)

b) periodically clean the suction filter (345) of the pump and
replace if necessary
c) periodically the oil recovery filter (340) under the
Leftovers — Clean the collection container.

Note : With the loading magazine switched off and the pump stopped
the oil in the reservoir (336) the MAX. Reach state.
CLOSED

OPEN
XIV.1 - OIL DISTRIBUTION (TAF. 583)

The inlet leads from the gear pump (Plate 582, Item 335)
drain hose (348) to distributor (349). From the distributor
branch the sewer and intermediate pipe lubrication hoses
from.
Each outlet hose (350) lubricates a Kanai segment of the
Loading magazine by the oil through the respective fasteners
screws (354) flows into the guide channel. Of the
Oil intake is through the tap on the pump
regulated (Plate 582, Item 337).

PLEASE NOTE :
When changing the guide channel, make sure that the original—
Fixing screws (354) - with a hole especially for the
Oil flow - can be used again.

The tap (356) located on the distributor (349)

regulates the oil flow to the intermediate pipe.

When regulating the amount of oil, make sure that the oil
does not flow out of the intermediate pipe at the front.
TO THE GUIDE CHANNEL
TO THE FORE TUBE

FROM THE PUMP

ELECTRICAL WIRING ROD LOADER MAGAZINE AUTOMAT

(see attached electrical wiring diagram)

Subject to special designs, the electrical

Wiring of the loading magazine with the machine following:

- The loading magazine must be powered by the machine, i.e. from

same main switch, and must be switched through the EMERGENCY STOP switch
the machine can be switched off

- The machine must give the loading magazine two signals:

a) PLIERS OPEN (and pliers closed)

b) MESSAGE FEED FOR PROCESSING.

- The loading magazine gives the machine the following signals:

a) MESSAGE CYCLE START

b) END OF CYCLE
c) Possibly EMERGENCY STOP manual control
XVI - CHECKS TO BE CARRIED OUT WHEN THE LOADING MAGAZINE IS COMMISSIONING

- Check that the machine and loading magazine are well aligned with each
other with regard to the axis of rotation of the material bar.

- Make sure that the supply corresponds to the voltage that

is indicated on the loading magazine.

- Guide channel: Check that the channel diameter corresponds to the

corresponds to the working material type (see TAFEL 531).

- Check that the opening angle of the guide channel allows the material bars
to fall down (TABLE 530).

- Material slide: This must correspond to the diameter of the material bar
correspond (see Table 920, TABLE 565).

- Collet: The type of collet must match the profile of the material bar.

- Intermediate pipe: it must have the same passage as the diameter

of the guide channel.

- Reloading the material bars: adjust the supports so that they

Only grasp one bar at a time when reloading into the guide channel
fen (TABLE 515, Table 905).

- The pressure of the clutch acc. adjust the weight of the material bar
being processed (TABLE 535).

- ORLG control device:

Set the facing and the remnant catch according to the workpiece length
and processing (table 915-916).
- Check the oil flow in the guide channel during the first samples.
XVII - AXIAL SHIFTING OF THE LOADING MAGAZINE (TAP. 585)

To make it easier to intervene in the machine, this can be done

Loading magazine removed from the machine lengthways and after
completed work can be returned to its starting position.
To do this, proceed as follows:
- Loosen the four screws (022) that secure each base to the base plate.
- the lever (023) in the hole in the shaft for the front
Insert the sliding wheels and turn it up to an angle of approx. 120°
bring up to the height of the holes for fastening; then
insert the locking pin (024).
- After the work is done, the loading magazine is brought into its
starting position by pushing it forward until the conical tip of the
leveling pins (025) in the corresponding openings of the slide rail
occurs.
XVIII — PREVENTIVE TECHNICAL PROTECTIVE AGENTS
IN THE LOADING MAGAZINE STRUCTURE

— Covers and protective covers for parts in motion.

— Compulsory switch-off of the power supply when opening

the control box doors.

— Earthing screws for the machine.

— Low voltage supply for the entire control circuit.

— EMERGENCY SWITCH.

— Safety clutches for all mechanical devices

moving.

— Thermal protection for electric motors.

— The electrical equipment of the loading magazine is in accordance

with the most important international regulations.

XIX - ACCIDENT PREVENTION REGULATIONS

- Before starting up the machine, pay attention to this

that it cannot endanger the operating personnel.

- Check that the voltage corresponds to the supply specified

in the circuit diagram and make sure that the
Machine is well grounded.

- It is forbidden to open the covers and protective covers while

the machine is running.

- It is forbidden to move the machine parts and move them in

Touching the material bar being processed.

- It is forbidden to clean the machine while driving.

- Before the electrical switching devices of the machine overhauled
or repaired, the power supply must be cut off.
XX — RELOADING MATERIAL WITH MANUAL (TABLE 590)

The introduction of the first material bar into the machine must be carried
out through the speaking manual controls are carried out so that the preparation
of the Loading magazine and the Kotnrolle the workflow can be carried out.
After all phases work regularly, the loading magazine can also be used
Can be switched automatically.

START OF THE FIRST PROCEDURE

1. Set selector S 71 to position O (manual mode).

2. Press pushbutton S 73 LAUF so that the loading magazine is supplied with
electricity becomes.
3. Press push button S 76 MATERIAL SLIDER BACK.
Annotation: If the material pusher — slide is not at the very end—
stop, the lid of the loading magazine does not open.
4. Press push button S 77 (YELLOW) GUIDE CHANNEL UP (start of loading).
If the guide channel has opened, a material bar drops
into the channel: immediately switch off pushbutton S 77, which means the
movement stops when the guide channel is open.
5. Press pushbutton S 75, which moves the carriage of the first feed
gung sets; then allow the material bar to extend past the pliers of the
material pusher.
6. Press pushbutton S 76 to return the carriage of the first forward—
push to the rear end stop of the starting position.
7. Close the guide channel again with pushbutton S 77.
Please note: If the guide channel is well closed (and blocked),
the control lamp of the aur push button lights up. With this signal,
immediatelyswitch off the push button S 77, which ends the closing movement.
8. Press pushbutton S 76 so that the material bar reaches the machine stop
is driven and the pushbutton S 79 for switching on the clutch amplifier and
thus the insertion of the rod into the pincers is made easier.
9. Run the first sample — and if all goes well, switch the loading magazine
to automatic.
XXI - INTERRUPTION OF DRIVING

The machine can be stopped by the operator for any need

are through the normal, available, control units.
In such cases, the loading magazine does not require any operation.

Please note : If the machine stops with the pliers open, push
the loading magazine in front of the material bar.
To thisTo interrupt feed, the voter S 71 -
on the control panel - be brought to pos.
In order to continue driving, the voter must
S 71 can be put back to pos.

EMERGENCY STOP SWITCH

When the EMERGENCY STOP switch on the machine or on the loading

magazine is actuated, all functions switch off immediately.
XXII - AUTOMATIC CHANGE OF ROD AFTER PROCESSING END

The rod end signal becomes the electrical panel of the loading magazine
transmitted by the control device ORLG (microswitch S4) on the desired
remaining piece length must be set. This signal is prepared by the loading
magazine so that the machine can process it after processing the
last workpiece with open pliers.

ROD REPLACEMENT WITH REMAINING PIECE REAR

When the machine spindle stops with the pliers open, the material pusher
starts to return and takes with it the remnant that was left in the pliers
(motor M 1). At the end of the return the remainder is made from the
Material pusher — pliers mechanically ejected and then falling into the catch
box of the loading magazine.

Annotation : If the remaining piece falls through the chute of the collecting
box, it actuates contactor S 10 and thus signals the control
panel, that the move has taken place. If this message does not
appear, the loading magazine stops the charging cycle.

When the material slide reaches the rear end stop, it actuates
the control switch S 1, which stops the motor M 1, and leaves the motor M 3
start, which opens the guide channel: a new material bar falls into
the guide channel.
When the guide channel is open, the loading magazine feeds the material bar
for the first time, then closes the guide channel and with the material slider
it brings the bar into the machine spindle. When the material arrives in the
correct position in the machine, it starts the machining program (see facing
S5, Par. XI).
XXIII - PRESET THE SWITCHES ON THE CONTROL PANEL
(TAF. 590)

S 52 - ROD PLANNING

Lever UP: The clutch presses during the

Machining the workpiece.

LEVER DOWN: The clutch is released when the car

mat spindle switched off.

S 55 - FEED BRAKE

Lever UP: Brake applied (absolutely necessary

when driving with remnants
pushes forward).

DOWN lever: DO NOT apply the brake.

H 73 — Voltage on
S 58 — Reststügk: II REAR - I FRONT
S 76 — Slider — Back 1 up
S 75 — Advance
S 79 — Clutch amplifier
S 71 — HAND/AUTOMATIC loading magazine
S 77 — Kanai on manual operation
S 74 — OIL PUMP MANUAL/AUTOMATIC
XXIV — POLE TURNING BEFORE PROCESSING

If the material bar comes close to the automatic tongs, must

Do not switch on the microswitch S 5 of the ORLG control device.

With this message, the KT 77 timer switches on can be set to the

required time by the operating personnel can.

When the material bar hits the machine's stop, the KT 77 timer
commands the machine to start facing.

By setting switch S 52 on the control panel (see PANEL

590, Par. XXIII) the pressure of the feed coupling can be regulated
to "continuous" or switched off during the machining of the workpiece.

Annotation: When the material bar is pushed into the automatic tongs
the clutch amplifier Y 1 also switches on (see
Point 2, Par. IX).
XXVI − ROD CHANGE
WITH RESIDUAL OUTPUT FORWARD

With this program, the gate valve leads the way continue
through, even if the machine spindle is open The pliers
stop and push the remaining piece out of the pliers.

This feed can.on the ORLG control device through the

Microswitch S 8 can be set (see par. IX).

Pressing the S 8 stops the material pusher and

begins its rewind.

In this case, the lack of the remaining piece does not lead to a stop
of the loading magazine and the material pusher guides its return
to the end stop.
The cycle continues with the reloading of a new material bar.
XXV − REMOVING THE REMAINING PIECE AT THE END OF THE POLE

The remaining piece of the material bar can be options are removed:

Pull out to the rear or eject to the front

------------------------------------------

This must be set before starting driving and by

Position the switch S 58. (see par. XXIII).

When it is pulled OUT, the remaining piece is removed from the

pliers of the Material slide brought back and in the remnant collection
box dropped.

When PUSHING FORWARD, the material pusher has no collet for the material
bar, but a special pressure sleeve. The remainder is pushed through the
machine spindle with the material pusher.

For this mode of operation, the machine must be programmed accordingly,

i.e. he must go back with the start tool.
XXVII - PREPARE AND LOAD MATERIAL RODS

So that the material bar can be easily inserted into the pliers of the
material pusher, it must be fitted with a beveled edge acc. the following
drawing:

WITH A DIAMETER WITH A DIAMETER

RANGE FROM 3 TO 35 MM RANGE FROM 36 TO 65 MM

A pipe closure (sealing pliers) must be used for pipe material

are acc. drawing below:

THE MATERIAL MUST WITH THE "NORMAL" POLE END AGAINST THE FRONT
THE MAGAZINE SLIDE SUPPORT DISC IS LAYED WHILE THE
INCLINED SIDE OF THE RODS AGAINST THE MAGAZINE END.
XXVIII - MAX. REVOLUTIONS FOR AUTOMATIC LOADING MAGAZINE MOD. VALLEY

The tables are only valid if the following points

be respected:

- The loading magazine must be exactly on the machine spindle—

judges his

- The loading magazine must be attached to the floor.

- The machine must be equipped with a collet.

- The material bar must have a straightness of at least

0.5 mm / m.

- The material end towards the material slide must be in accordance

with Be prepared for par. XXVII.

- It can be drawn or bare bar stock with a

Maximum length of 3 meters.
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

STEEL BRASS

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

STEEL BRASS

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm

GUIDE CHANNEL
GUIDE CHANNEL
GUIDE BARRES

Rpm
 ELECTRIC SYMBOLS
EXTRACTION CHARACTERS

Symbol - Description - Ref.

General transformer T

Transformer with taps

T C
for different voltages

Bridge Rectifiers V

resistance

firmly R

adjustable R
adjustable, with sliding contact R

C
capacitor
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Three-phase asynchronous motor M

with earth connection

Three-phase motor M
with thermal overload protection Q
(the contact is in
Item 27)

Fuse F

Triple fuse F

Control— or
Element of use:

general symbol

(specify with labeling)

Example of a group that is

located in a circuit diagram:
All components that are within
the hatching are in the one with
DMPto find the designated item.
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Control coil (remote switch etc.) K

Tax Protection — Relay

Suit delayed
KT

Tax Protection — Reiais

Waste delayed
KT

Retentive — mechanical relay KB

blocking

Auxiliary engine
M X
(Programmer - time switch)

Solenoid (fuse) Y

Pilot lamp H

H
Neon pilot lamp

Pilot lamp of the illuminated H

Pushbuttons:
The designation concerns the
Pushbutton number (S 51)
and the position in the
circuit diagram.
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Usually open
Contact (closes to the right
rotating)

Usually closed
Contact (opens to the left
rotating)

Switch
(with collaborative wire)

Contact with simultaneous operation

 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Three-pole contactor or K
Remote switch

Three-pole remote switch with K

Thermal relay

(Shutdown with 2.5 A)

Q

Contact of the thermal relay

(the contact is located

in pos. 9)
Q

Contactor with 4 contacts K

usually open and
1 contact normally
closed
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Cam Cycle Programmer. B

The contacts ever close
after setting the cams.

Rotating voters
S
with 3 positions, with zero—
central position.

Rotating voters S

with 2 positions:
OPEN and CLOSED

Single-pole, magnetothermal
F
Counter.
The contact opens automatically.
table when the load is 10 A
steps.

Three-pole magnetothermal F

Counter.
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

RELAY - CONTACTS

KT
Delay delay:
The contact only closes
when the fixed set time
has expired.

Tightening delay: KT
The contact only opens
then when the law
Time is up.

KT
Rapid drop and delayed
pull-in:
If the timer is de-energized,
contact remains closed until
the end of set time.

KT
Fast suit and waste
delay:
If the timer is excited,
the act remains open
until the end of
set time.

KT
Delayed changeover contacts
at Erreguryg:
The contacts are moving
only when the specified
time has expired.
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Reference — examples:

This element is with a

other contact,
which is in pos. 45.

This element will be at the same

time operated with the element
that Located in pos. 45.

Note :
Remote switch K 12
Contact NO (normally open)
The wires are in the terminals
No. 13 and 14 connected.

CONTACT - TABLE:
This lists the position in which
the contacts are located
of the above Element.
The example shows three open contacts
(NO) and two closed contacts (NC).
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Connector X

Multiple plug connection X

Screw terminal X

Screw clipboard X

Note:

Clipboard X 7
Terminal no.46

Note:

Connector X 1
Terminal no.12
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

General symbol for Y

electromagnetic element

coupling Y

brake Y

Valve closed Y

Valve open Y

Pull electromagnet Y

Thrust electromagnet Y
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

See continued
(recognizable by letter a)

coming from line a T

continues at position 56

Coming from position 56

Has no continuation
T C
To connect with .............
(See note)

Numbered wire (multi-wire

Electric wire )

Number that the connection in

Circuit diagram.

Connectivity R

Note on the line averages:

3 wires of 3 sqmm R
R

C
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Feste LeitFixed line connections

Crossed but not connected

Fixed junction:
Connection with the
first element that relates to
the left side.

Continuous course of the line:

The line leads to the first
element underneath,
then it continues.

Fixed junction:
The connection is in the first
Element found below.

Intersection with a steady course

the connection:
The connections are on the
different elements
leads and follows the specified
Line on.

Bridge:

The connection arises in the

bottom two elements.
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

TIP DRIVES:
ACTIVITIES:
Still to define

Manually:
(Key for general operation)

Control key:
(Gait, standstill, etc.)

Rotating:
(Voters, etc.)

Tilt:
(Lever switch)

Foot actuation

Pull it

Rotating, with extendable

Operating button (switch,
Separator)

Mechanical actuation
(still to define)

Mechanical actuation
(Limit switch, etc.)

Cam operated

Cam programmer

Movable with several fixed

Positions (voters, etc.)
 ELECTRIC SYMBOLS

Symbol - Description - Ref.

Time-controlled operations:
The contacts move with it
Delay towards the middle
of the semicircle.

With stowage due to mechanical

blocking

With extendable element

operates (key, operation—
button, etc.)

Thermal

Actuation type still to be defined

e.g. B.: actuated by pressure

e.g. B.: actuated by heat