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CHARACTERISTICS OF
HOMOGENEOUS CHARGE
COMPRESSION IGNITION (HCCI)
COMBUSTION AND EMISSIONS
OF n-HEPTANE
a b b
ZHIJUN PENG , HUA ZHAO , TOM MA & NICOS
c
LADOMMATOS
a
Department of Engineering and Design , University
of Sussex , UK
b
Department of Mechanical Engineering , Brunel
University , UK
c
Department of Mechanical Engineering , University
College London , UK
Published online: 16 Aug 2006.
To cite this article: ZHIJUN PENG , HUA ZHAO , TOM MA & NICOS LADOMMATOS
(2005) CHARACTERISTICS OF HOMOGENEOUS CHARGE COMPRESSION IGNITION (HCCI)
COMBUSTION AND EMISSIONS OF n-HEPTANE, Combustion Science and Technology,
177:11, 2113-2150, DOI: 10.1080/00102200500240588
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Combust. Sci. and Tech., 177: 2113–2150, 2005
Copyright Q Taylor & Francis LLC
ISSN: 0010-2202 print/1563-521X online
DOI: 10.1080/00102200500240588
ZHIJUN PENG*
Department of Engineering and Design,
University of Sussex, UK
HUA ZHAO
TOM MA
Department of Mechanical Engineering, Brunel
University, UK
NICOS LADOMMATOS
Department of Mechanical Engineering, University
College London, UK
2113
2114 Z. PENG ET AL.
than 5 ppm) and smoke free exhaust, but would produce higher
HC and CO emissions. An increase in intake temperature or com-
pression ratio helped to reduce HC and CO emissions.
INTRODUCTION
The superior performance and efficiency of diesel engines, as compared
to other types of internal combustion engines, make them the preferred
power plant for heavy-duty vehicles and other commercial applications.
Currently, diesel engine designers are challenged by the need to comply
with ever more stringent emission standards while at the same time with
improved engine efficiency. For conventional diesel engines, because
soot is formed in the fuel rich regions and NOx in the high temperature
regions, it has proved difficult to reduce both NOx and soot simul-
taneously. To eliminate the problem with fuel rich regions and high tem-
perature regions, HCCI (Homogeneous Charge Compression Ignition)
combustion has been proposed and is being intensively investigated by
the automotive industry and academics.
HCCI combustion involves the compression-ignition of a premixed
mixture. It has emerged as a possible alternative combustion process
to the conventional spark ignition (SI) or compression ignition (CI) pro-
cess for internal combustion (IC) engines, owing to its potential for high
efficiency and extremely low emissions. Relevant researches on HCCI
combustion can be traced back to at least the late 1970s (Noguchi
et al., 1979; Onishi et al., 1979). But it was not until the last decade that
HCCI combustion has become a topic of intense interest. The initial
HCCI COMBUSTION OF n-HEPTANE 2115
HCCI combustion with diesel fuel has been demonstrated with fully
premixed mixture using port-fuel injection and more often with early
injection of fuel directly into the cylinder. In the case of premixed HCCI
operation, special arrangement was necessary, such as intake charge
heating and=or special port fuel injection system, to obtain complete
vaporization of fuel in the intake system (Christensen et al., 1999; Gray
and Ryan, 1997; Ryan and Callahan, 1996; Ryan et al., 2004). In con-
trast, the direct injection approach is more compatible with the pro-
duction engine, whether the early injection (Akagawa et al., 1999;
Docquier, 2003; Harada et al., 1998; Helmantel and Denbratt, 2004;
Iwabuchi et al., 1999; Takeda and Keiichi, 1996) or late injection (Kawa-
moto et al., 2004; Kimura et al., 2001; Krieger et al., 1997; Okude et al.,
2004) was used.
One of main challenges facing HCCI combustion is the control of
the combustion phasing (the onset of auto-ignition and the rate of heat
release), particularly under transient conditions. In conventional diesel
engines, the start of combustion and its subsequent heat release are con-
trolled indirectly by the fuel injection timing and the rate of fuel injec-
tion. In HCCI combustion, the ignition timing and heat release rate
are dictated by auto-ignition chemical kinetics. Thus, controlling the
combustion phasing requires tuning the auto-ignition kinetics, which
are affected by the charge composition, the temperature and pressure
histories of reactants during the compression process (Dec and Sjöberg,
2004). For controlling the auto-ignition timing and the heat release rate
of HCCI combustion in diesel engines, a variety of techniques have been
demonstrated, such as Variable Compression Ratio (VCR) (Christensen
et al., 1999; Haraldsson et al., 2002), Variable Valve Timing (VVT)
(Milovanovic et al., 2004; Sugimoto et al., 2004) and dual fuel injection
(Simescu et al., 2003; Strandh et al., 2004). All those techniques adjust
2116 Z. PENG ET AL.
intake gas content. Then the HCCI operation regions with regard to
A=F and EGR rate were determined for different compression ratios
and intake temperatures. The effects of engine operating parameters
on the auto-ignition timing, combustion period, exhaust emissions
(NOx, HC, CO), IMEP and ISFC would be presented and analysed.
EXPERIMENT
Test Engine
The research engine used for this investigation was a Ricardo E6, which
is of the single cylinder type with overhead poppet valves, and has a bore
of 76 mm and a stroke of 111 mm. The combustion chamber is cylindri-
cal in shape. The compression ratio of the engine is continuously vari-
able between 4.5:1 and 20:1, and may be changed during engine
operation by means of a worm gear that controls the cylinder head height
relative to the crankshaft. The engine is coupled to swinging field
AC dynamometer allowing accurate manual speed control. Table 1
summarizes its specifications.
The test fuel, n-heptane, was delivered to the intake air through a
standard Bosch port fuel injector at 2.7 bar. The fuel injection was con-
trolled by an Electronic Control Unit which was developed for the modi-
fied fuel injection system of the E6 engine. The injection timing was
10 ATDC during intake stroke. The amount of fuel injected varied
from 3.5 mg=cycle to 10 mg=cycle depending on different operating
conditions.
To implement HCCI combustion in the engine, a number of modifi-
cations to the intake and fuel system were required. Figure 1 shows the
external EGR system used to obtain EGR rates of up to 70–80% (by
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mass) during testing. EGR was admitted through a gate valve to the inlet
manifold approximately 1 meter upstream of the inlet port. This arrange-
ment served two purposes: (i) to allow the EGR=air mixture to become
homogeneous before entering the cylinder, and (ii) to cool or reheat the
EGR through an EGR cooler or an air heater. This could effectively de-
couple the initial charge temperature from the exhaust gas temperature,
which would not be the case if exhaust were admitted downstream of the
heater.
Measurement Systems
Heat release analysis was performed by a computer based on data
acquired by an acquisition system. A real-time analysis program was
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Test Procedure
Preliminary testing was necessary to determine the acceptable engine
operating conditions that would allow a reasonable HCCI region for
each of the compression ratios and the intake temperatures being tested.
Intuitively, the size of the region (A=F and EGR rate) should be depen-
dent on the relative difference between the actual end-of-compression
charge temperature and the minimum required to auto-ignite the fuel.
After some experimentation, the engine conditions giving reasonable
HCCI operational range in the study were set at:
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All of the tests carried out here were performed under the above
operating conditions. When the effect of different compression ratios
was examined, the intake temperature was fixed at 105C. The com-
pression ratio was fixed at 18:1 when the effect of different intake tem-
peratures was tested. All the testing was carried out at wide open
throttle (WOT) and the A=F was varied by the fuel flow rate through
the injector. EGR rate was gradually increased in increments of approxi-
mately 10% for each fuel setting, from zero to maximum allowable for
combustion to occur. For every operating condition, the result of heat
release analyse was averaged over 100 cycles.
x ¼ ð1 lÞx 0 ð2Þ
And the wet molar fraction of exhaust products in the inlet mixture
including excess air is
xi
f ¼ )xi ¼ f xe ð3Þ
xe
where b and c are the H=C ratio and O=C ratio of fuel, respectively. ma,
mf, mEGR and mr are the masses of air, fuel, EGR and reactant compo-
nents (intake air and injected fuel), respectively.
Figure 2. Heat Fraction Released (HFR) curves for different A=F and EGR rate.
(CR ¼ 18:1, Tin ¼ 105C).
in Figure 3. In addition, the start and the end of the combustion was
considered to occur at the crank angles when the rate of heat fraction
released had increased to above or decreased to below 1%=CA degree.
Therefore, the combustion duration was defined as the period during
which the rate of heat fraction released was greater than 1%=CA.
Figure 3. Heat Fraction Released (HFR) and the rate of HFR. (Lambda ¼ 5.9, EGR
rate ¼ 0, CR ¼ 18:1, Tin ¼ 105C).
HCCI COMBUSTION OF n-HEPTANE 2125
Figure 4. HCCI operating region with regard to A=F and EGR rate (CR ¼ 18:1,
Tin ¼ 30C).
2126 Z. PENG ET AL.
in the operating range (some points out of the range) are actual test
break points. Although HCCI combustion could still be operated at
those out-of-the-range points, either COVIMEP or IMEP has been
beyond the limit.
The figure also shows that the HCCI combustion of n-heptane could
be achieved over a very wide range of A=F and EGR rates at a com-
pression ratio of 18:1. The bottom (high load) limit of the HCCI region
was bounded by the knocking combustion or the rapid heat release rate
as the mixture became richer. Unlike HCCI operation with gasoline fuel
in the same engine (Oakley et al. 2001), the knock limit of the HCCI
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combustion of n-heptane could not approach Lambda 1.0. This was true
even at lower compression ratios and higher intake temperatures, as to
be shown later. In addition, the Lambda attainable at zero EGR was
approximately 5.0 6.0, much higher than the Lambda 3.0 as observed
with gasoline fuel (Oakley et al., 2001). Furthermore, the HCCI combus-
tion of n-heptane could tolerate a very high EGR rate of up to 70% with
30C intake temperature. This tolerance can be further enhanced with
the increase of the intake temperature (see Figure 7).
The right and the top-right of the region were limited by misfire due
to the increasing amount of CO2 and H2O at higher EGR rates. When
operating near this limit, the engine operation was characterised with
intermittent misfire cycles. The frequency of misfire increased as the limit
was approached. This could be explained by the fact that a misfire cycle
led to a reduction in CO2 and H2O in the cylinder charge in the following
cycle and hence, effectively shifted the operating point from right to top
left (low EGR, high k). After several misfire cycles, the in-cylinder
condition would be such that stable HCCI combustion could start again
until CO2 and H2O content in exhaust gases would extinguish the com-
bustion again. This is shown as increased COVIMEP in Figure 5. However,
it should be pointed out that at the top left region, the engine operation
was stable until the IMEP reached zero, despite the high COVIMEP
values shown in Figure 5. The increase of COVIMEP at this area was
probably caused by very low IMEP values. Therefore, the top left limit
of this HCCI combustion was actually determined by the lower limit of
IMEP that would be sufficient to overcome the frictional losses in the
engine.
Figure 4 also shows that the engine’s power output was mainly con-
trolled by the amount of fuel injected per cycle which is shown in
Figure 6 by unit mg=cycle. The maximum IMEP (3.7 bar) was achieved
HCCI COMBUSTION OF n-HEPTANE 2127
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Figure 5. The effect of A=F and EGR rate on COVIMEP (CR ¼ 18:1, Tin ¼ 30C).
around Lambda 1.5 and EGR rate 65%. It is noted when the test
approached the maximum IMEP, the power output was very sensitive
to the EGR rate. A slight reduction in EGR rate could cause knocking
combustion and a little increase of EGR rate would cause the engine
to misfire, as indicated by the large COVIMEP variation in Figure 5.
Figure 6. Average fuel mass per cycle (mg=cycle) (CR ¼ 18:1, Tin ¼ 30C).
2128 Z. PENG ET AL.
Figure 8 shows the effect of the intake temperature on IMEP for two
EGR rates. Lines with solid symbols represent the results without EGR
and lines with empty symbols are with 40% EGR rate. It can be seen,
regardless of the EGR rate, a lower intake temperature produced a
higher IMEP value and this trend was more noticeable at lower A=F.
The maximum IMEP was reduced from 3.7 bar to 2.7 bar as the intake
temperature was increased from 30C to 105C. This was mainly due to
the reduction of the in-cylinder charge mass with the increase in intake
temperature.
The effect of the compression ratio was examined at 18:1, 15:1 and
12:1 with a constant intake temperature of 105C and the results are
shown in Figure 9. It can be seen that the reduction in compression ratio
above 1%=(CA degree). In Figure 11, it can be seen that the auto-
ignition of LTR varies from 25 to 19 degree BTCD depending on differ-
ent EGR rate and A=F. It is also noted that the LTR auto-ignition timing
was affected dominantly by the EGR rates. It is known that EGR can
affect the auto-ignition process through its dilution effect (replacement
of O2) and heat capacity effect (lower compression temperature). Since
the mixture was very lean with abundant oxygen and the fact that the
A=F had little effect on the mixture’s LTR auto-ignition timing, the lower
compression temperature due to EGR’s higher heat capacity was likely
responsible for the retarded start of LTR. In contrast, Figure 12 shows
that the LTR duration was affected mainly by the fuel concentration
which corresponds to the fuel amount injected per cycle (Figure 6).
Figure 11. Effect of A=F and EGR rate on the auto-ignition timing of the low temperature
reactions stage (CR ¼ 18:1, Tin ¼ 30C).
2132 Z. PENG ET AL.
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Figure 12. Effect of A=F and EGR rate on the combustion duration of the low temperature
reactions stage (CR ¼ 18:1, Tin ¼ 30C).
EGR (and A=F) also played an influence on the duration. But it princi-
pally replaced oxygen with exhaust gas then reduced A=F. For same fuel
amount, the effects of EGR and A=F were very weak. The results indi-
cate that the low temperature reactions took place over a longer period
of time as the mixture became leaner. The duration increased from 4 to
8.5 degree crank angle from the highest fuel concentration to the lowest
fuel concentration in the operating region.
Figure 13 shows the effect of A=F and EGR rate on the start of the
main combustion stage (MCS). Here ‘‘start’’ rather than ‘‘auto-ignition
timing’’ is used because auto-ignition has already started from the low
temperature reactions stage. The start of MCS is critical for the total
combustion process as most heat is released during the main combustion
stage. If the complete combustion process is considered in its entirety, this
timing should be treated as its auto-ignition timing. As shown in Figure 13,
the start of the main combustion stage changed from 16 to 9 degree BTDC
from low EGR area to high EGR area. The variation trend with A=F and
EGR rate did not correspond with the trend of auto-ignition timing of
LTR. In the operating region, it was affected by both the A=F and EGR
rate depending on the operating condition. For very lean mixtures
(k > 9:0), it was mainly dependent upon the A=F. For low A=F mixtures,
the EGR rate had a dominant effect on the start of MCS. This is corre-
sponding with the results reported by Okude et al. (2004).
HCCI COMBUSTION OF n-HEPTANE 2133
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Figure 13. Effect of A=F and EGR rate on the start of the main combustion stage
(CR ¼ 18:1, Tin ¼ 30C).
Figure 14. Effect of A=F and EGR rate on the combustion duration of the main combustion
stage (CR ¼ 18:1, Tin ¼ 30C).
2134 Z. PENG ET AL.
Figure 15. Effect of the intake temperature on the auto-ignition timing of the low
temperature reactions stage (CR ¼ 18:1).
Figure 16. Effect of the compression ratio on the auto-ignition timing of the low
temperature reactions stage (Tin ¼ 105C).
2136 Z. PENG ET AL.
Figure 17. Effect of the intake temperature on the combustion duration of the low tempera-
ture reactions stage (CR ¼ 18:1).
HCCI COMBUSTION OF n-HEPTANE 2137
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Figure 18. Effect of the compression ratio on the combustion duration of the low tempera-
ture reactions stage (Tin ¼ 105C).
Figure 19. Effect of the intake temperature on the start of the main combustion stage
(CR ¼ 18:1).
2138 Z. PENG ET AL.
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Figure 20. Effect of the compression ratio on the start of the main combustion stage
(Tin ¼ 105C).
duration was more noticeable with EGR than without EGR. As shown in
Figure 22, the compression ratio had a similar but large effect on the main
combustion duration, due to both increased temperature and pressure.
Figure 21. Effect of the intake temperature on the main combustion duration (CR ¼ 18:1).
HCCI COMBUSTION OF n-HEPTANE 2139
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Figure 22. Effect of the compression ratio on the main combustion duration (Tin ¼ 105C).
Exhaust Emissions
Figure 23 shows the effect of A=F and EGR rate on NOx emissions
(ppm). From the map, it can be seen that NOx emissions were less than
4 ppm under 18:1 compression ratio and 30C intake temperature. Even
with different compression ratios (15:1 and 12:1) and intake temperature
Figure 23. Effect of A=F and EGR rate on NOx emissions (CR ¼ 18:1, Tin ¼ 30C).
2140 Z. PENG ET AL.
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Figure 24. Effect of A=F and EGR rate on the maximum combustion temperature
(CR ¼ 18:1 Tin ¼ 30C).
(70C and 105C), it was found that NOx emissions in the investigation
were hardly higher than 5 ppm. As mentioned in previous paragraphs,
the measurement error was less than 0.2 ppm. Compared to the NOx
emissions of conventional IC engines, this level (less than 4 ppm) can
be expressed as ‘‘near zero NOx emissions.’’ This can be readily
explained by the results shown in Figure 24, in which the maximum com-
bustion temperature contours calculated from in-cylinder pressure data
were plotted. As the combustion temperature was well below the critical
temperature of 1800 K (1527C) for NO formation through thermal (or
Zeldovich) mechanism (Miller et al., 1989; Turns, 1995), little NO was
produced during the HCCI combustion operation.
From Figure 23, it can be seen that NOx emissions kept a little
increase from 2 ppm to 4 ppm, mainly depending on the increase of
EGR rate from 0 to 70%. This is opposite to the trend of NOx emis-
sions of conventional engines and suggests that NOx emissions of
HCCI combustion are more related to chemical kinetics but little to
the combustion temperature if it is less than 1800 K. Very low NOx
emission of HCCI combustion in diesel engines has also been reported
by other researchers, such as 10–13 ppm shown by Docquier (2003), 3–
15 ppm shown by Helmantel and Denbratt (2004), less than 10 ppm
shown by Ishima et al. (2003). It was also demonstrated that NOx
HCCI COMBUSTION OF n-HEPTANE 2141
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Figure 25. Effect of A=F and EGR rate on HC emissions (CR ¼ 18:1, Tin ¼ 30C).
Figure 26. Effect of A=F and EGR rate on CO emissions (CR ¼ 18:1, Tin ¼ 30C).
Similar effects of the intake temperature and the compression ratio were
also observed on the CO emissions, as shown in Figures 29 and 30.
The exception was found when the engine was operating at 12:1 com-
pression ratio and high Lambda values, where the sudden increase of
HC did not appear in CO emissions.
(fuel conversion efficiency). The lowest ISFC was obtained in the richest
mixture region, where the maximum IMEP was found. The ISFC
increased monotonically with the A=F, probably due to the slower
combustion process (see Figure 12).
As shown in Figure 32, higher intake charge temperature tended
to increase fuel consumption. One reason should be that higher intake
Figure 31. Effect of A=F and EGR rate on ISFC (CR ¼ 18:1, Tin ¼ 30C).
HCCI COMBUSTION OF n-HEPTANE 2145
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SUMMARY
Experiments on a single-cylinder, 4-stroke and variable compression
ratio engine have been carried out in order to study the Homogeneous
Charge Compression Ignition (HCCI) or Controlled Auto Ignition
(CAI) combustion of a diesel type fuel, n-heptane. The effects of A=F,
EGR rate, compression ratio and different intake temperature on the
HCCI operational region and engine’s performance and emissions were
investigated. Main findings from the results obtained can be summarised
as follows.
NOMENCLATURE
AC alternative current
ATDC after the top dead centre
A=F air=fuel ratio
BTDC before the top dead centre
CA crank angle
CAI controlled auto-ignition
CI compression ignition
CO carbon monoxide
COV coefficient of variation
CR compression ratio
EGR exhaust gas recirculation
HC hydrocarbon
HCCI homogeneous charge compression ignition
HFR heat fraction released
2148 Z. PENG ET AL.
IC internal combustion
IMEP indicated mean effective pressure
ISFC indicated specific fuel consumption
IVC inlet valve closure
KOF knock occurrence frequency
Lambda relative air=fuel ratio (k)
LIF laser induced fluorescence
LTRS low temperature reactions stage
MCS main combustion stage
NOx nitrogen oxides
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