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Oxidation of lower molecular weight carboxylic acids such as formic, acetic, glyoxalic, and oxalic
acids is often the rate-controlling step during wet oxidation (WO) of an aqueous waste stream
exhibiting very high chemical oxygen demand (COD). The kinetics of WO of formic acid was
studied in the absence and presence of a cupric sulfate as catalyst in the temperature range
150-240 °C and oxygen partial pressure range 0.345-1.380 MPa. Wet oxidation of acetic acid
was carried out in the presence of cupric sulfate in the temperature range 215-235 °C.
Homogeneous copper sulfate was found to be a very good catalyst for oxidation of formic acid
and acetic acid.
Materials and Analytical and Experimental Wet oxidation (WO) is a heterogeneous gas-liquid
Procedures reaction and consists of the following steps taking place
in a series at the macroscopic level: transfer of oxygen
Materials. Formic and acetic acids used were of from the bulk gas phase to the gas-liquid interface (gas
analytical reagent grade obtained from s.d. Fine Chemi- phase mass transfer); instantaneous saturation of the
cals, Bombay, India. Cupric sulfate was of analytical interface with respect to the solute gas, O2 in this case;
reagent grade, and it was used as a catalyst. Oxygen transfer of the dissolved oxygen from the gas-liquid
from a cylinder with a minimum stated purity of 99.5% interface to the bulk of liquid (liquid phase mass
was used for oxidation. transfer); chemical reaction in the liquid phase and
Analytical Procedure. Chemical Oxygen De- desorption of a product like CO2 from the bulk to the
mand. The samples during wet oxidation were ana- gas phase.
lyzed for COD content using the standard dichromate Owing to the high diffusivity of oxygen in the gas
reflux method (Snell, 1967). phase and its low solubility in water, the gas phase mass
Infrared (IR) Spectroscopy and Gas Chroma- transfer resistance was estimated to be negligible in the
tography (GC). In order to detect formic acid formed range of operating temperatures used for oxidation
as an intermediate, if at all, during wet oxidation of studies. The liquid phase mass transfer resistance
acetic acid, some typical samples were subjected to GC depends upon the level of turbulence in the liquid phase,
and IR analysis (GC instrument used, Chemito-3865, and hence the effect of speed of agitation on the rate of
Toshniwal Instruments India Ltd.; and IR instrument the reaction may be deemed as the barometer to indicate
used, Perkin-Elmer-270-30 spectrophotometer). The the presence of liquid phase mass transfer resistance.
glass column containing Porapak QS packing (length 2 The effect of speed of agitation on the rate of reaction
m) was used for GC analysis in the FID mode of was studied in the range 6.3-14.5 rps. The liquid side
operation. mass transfer resistance was completely eliminated at
Experimental Procedure. The wet oxidation was an impeller speed of 14.5 rps. Preliminary calculations
carried out in a 2-L SS 316 autoclave equipped with a based on oxygen consumption indicated that the reac-
six-bladed turbine agitator having a variable speed tion was not sufficiently fast enough to take place in
arrangement. The gas inlet, pressure gauge, release gas-liquid diffusion film (Doraiswamy and Sharma,
valve, cooling water feed line, and safety port were 1984). Thus it was ensured that the reaction was
situated on the top of the reaction vessel. The experi- kinetically controlled under the experimental conditions
mental setup is depicted in Figure 1. The sample line employed.
Ind. Eng. Chem. Res., Vol. 36, No. 11, 1997 4811
Due to very low concentrations of the substrate used
in the aqueous solutions, the oxygen solubility was
considered to be same as that in water and was
estimated from the data published by Crammer (1980).
By and large, the WO reaction scheme for any organic
compound can be represented as
organic substrate + O2 CO2 + H2O (1)
O2 f O• + O• (2)
Figure 3. First-order kinetics plot for wet oxidation of formic Figure 5. Effect of temperature, oxygen partial pressure and
acid: (0) 210 °C, 0.69 MPa; (4) 218 °C, 0.69 MPa; ()) 225 °C, 0.69 catalyst loading on COD reduction of formic acid solution: (0) 150
MPa; (g) 225 °C, 0.345 MPa; (+) 225 °C, 1.38 MPa. °C, 0.690 MPa, 6.888 × 10-4 kmol/m3; (4) 165 °C, 0.345 MPa, 6.888
× 10-4 kmol/m3; ()) 165 °C, 0.690 MPa, 6.888 × 10-4 kmol/m3;
(g) 165 °C, 1.380 MPa, 6.888 × 10-4 kmol/m3; (+) 180 °C, 0.690
MPa, 6.888 × 10-4 kmol/m3; (×) 165 °C, 0.690 MPa, 1.252 × 10-4
kmol/m3; (9) 165 °C, 0.690 MPa, 3.131 × 10-4 kmol/m3.
substrate COD and it was found to be oxidized directly Devlin, H. R.; Harris, I. J. Mechanism of the Oxidation of Aqueous
into carbon dioxide and water. The use of homogeneous Phenol with Dissolved Oxygen. Ind. Eng. Chem. Fundam. 1984,
CuSO4 catalyst may be very effective in destroying 23, 387.
Doraiswamy, L. K.; Sharma, M. M. Heterogeneous Reactions.
organic molecules via wet oxidation because it is effec- Analysis, Examples and Reactor Design; John Wiley and Sons:
tive in destroying formic and acetic acids that are New York, 1984; Vol. 2.
formed in wet oxidation. Imamura, S.; Hirano, A.; Kawabat, N. Wet Oxidation of Acetic Acid
Catalyzed by Co-Bi complex oxides. Ind. Eng. Chem. Prod. Res.
Acknowledgment Dev. 1982, 21, 570.
Levec, J.; Herskowitz, M.; Smith, J. M. An Active Catalyst for the
R.V.S. is grateful to University Grants Commission, Oxidation of Acetic Acid Solutions. AIChE J. 1976, 22, 919.
India, for the financial support. Li, L.; Chen, P.; Gloyna, E. F. Generalized Kinetic Model for Wet
Oxidation of Organic Compounds. AIChE J. 1991, 37, 1687.
Lin, S. H.; Ho, S. J.; Wu, C. L. Kinetic and Performance
Nomenclature Characteristics of Wet Air Oxidation of High-Concentration
Wastewater. Ind. Eng. Chem. Res. 1996, 35, 307
CA0 ) initial substrate concentration, mg/L Mahajani, V. V. Noble Metal Catalyzed Liquid Phase Oxidation
COD ) chemical oxygen demand, mg/L of Alkanol to Alkanoic acid. Ind. Chem. Eng. 1979, 21, 741.
BOD ) biochemical oxygen demand, mg/L Merchant, K. P. Studies in Heterogeneous Reactions. Ph.D. Thesis,
[O2] ) oxygen concentration, kmol/m3 University of Bombay, India, 1992.
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m ) order with respect to COD Eng. Chem. Res. 1995, 34, 2.
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33, 3125.
r ) rate of oxidation reaction with respect to COD reduc- Shende, R. V.; Mahajani, V. V. Detoxification of Phenolic Stream
tion, mg/L s by Catalytic Wet Air Oxidation. A paper presented at the
R ) gas constant, kcal/(g mol K) National Seminar on Clean Environment-Strategies, Planning
k0 ) preexponential factor (unit dependent on n and p) and Management. Lucknow, Feb 1994b, India.
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[COD]t ) COD (mg/L) at time “t” (s) High Pressure Water. Chem. Eng. Technol. 1993, 16, 186.
t ) time, s
Received for review January 21, 1997
Literature Cited Revised manuscript received May 6, 1997
Chang, C. J.; Lin, J. E. Effect of Temperature and Cu+2 Catalyst Accepted May 12, 1997X
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