Section - 15100 Valves PDF

Empresas Públicas Planta de Tratamiento de Aguas Residuales Bello Section 15100
de Medellín Technical Specifications VALVES
SECTION 15100
VALVES
PART 1 GENERAL
1.1 SUMMARY
1.1.1 Section Includes: Requirements for design, fabrication, furnishing, assembly, testing,
supervision of installation, and installation all valves with manual and power
actuators, as well special fittings. The work includes attachment bolts, anchor bolts,
local controls, local control panels, motors, gears, enclosures, all wiring within each
unit and from the units to the local control panel, shop testing, shop painting,
installation, training of operating personnel, and all necessary appurtenances
required for a complete installation and satisfactory operation.
1. Furnish all valves and special fittings of the same type from the same
manufacturer. Furnish parts that are interchangeable for all valves and
special fittings of the same type and size.
2. Where valve operators are installed in NEC Class 1, Group D, Division 1 or 2

hazardous locations (as specified in the corresponding drawings), provide
operator-related electrical equipment appurtenances that are UL, Inc.
approved for use in such areas. Laboratories of other countries may be
acceptable if approved in advance by the Owner.
3. Furnish valve operators complete, including a suitable enclosure, with all

appurtenances necessary for the operator to perform its intended function.
Such appurtenances include, but are not limited to anchor bolts and other
mounting hardware, motors, gears, control switches, limit switches, pressure
switches, torque, switches, gauges, control valves, electrical supply
connections, internal electric wiring and controls, terminal blocks, air supply
piping, solenoid valves, miscellaneous valves, regulating controls, push
button controls, miscellaneous controls, fieldbus connection, local and remote
indicators, operating nuts, purge water service with all associated piping,
indicating lights, and other such items.
4. For each valve furnish the type of operator specified for the valve in the Valve
Schedule. Operators of the same type shall be furnished by the same
manufacturer.
1.1.2 Related Work Specified in Other Sections Includes:
1. General Requirements for Mechanical Equipment
2. Section 02676 Hydrostatic Testing of Pipelines
3. Section 13310 Instrumentación y buses de campo
4. Section 13340 Sistema de control distribuido - DCS
5. Section 15055 Basic Piping Materials and Methods

Page 1 of 40
6. Section 15080 Miscellaneous Pipe and Fittings
7. Section 15250 Mechanical Insulation
8. HTA4-SP-16-009 Pliego de especificaciones técnicas. Diseño,

suministro, Montaje, Instalación, Pruebas y Puesta en
servicio de equipos sistema eléctrico
1.2 REFERENCES
Codes and standards referred to in this Section are:
1. ANSI B 1.20.1 Pipe Threads, General Purpose

2. ANSI B 2.4 Hose Coupling Screw Threads for all Connections Having
Nominal Hose (lnside) Diameters of 1/2, 5/8, 3/4, 1,1-1/4, 2-
1/2, 3 3-1/2, and 4 (Except Fire Hose) (ASME)
3. ANSI B 16.1 Cast Iron Pipe Flanges and Flanged Fittings
4. ANSI B 16.5 Pipe Flanges and Pipe Fittings
5. ANSI/ASME MFC-4M Measurement of Gas Flow by Turbine Meters
6. ASTM A 27 Specification for Steel Castings, Carbon, for General
Application
7. ASTM A 29 Specification for Steel Bars, Carbon and Alloy, Hot Wrought
and Cold-Finished, General Requirements
8. ASTM A 48 Specifications for Gray Cast Iron Castings
9. ASTM A 126 Specification for Gray Iron Castings for Valves, Flanges, and
Pipe Fittings
10. ASTM A 197 Specification for Cupola Malleable Iron
11. ASTM A 276 Specification for Stainless and Heat-Resisting Steel Bars and
Shapes
12. ASTM A 278 Specification for Gray Iron Castings for Pressure-Containing
Parts for Temperatures Up to 650 ºF
13. ASTM A 436 Specification for Austenitic Gray Iron Castings
14. ASTM A 479 Specification for Stainless and Heat Resisting Steel Wire Bars,
and Shapes for use in Boilers and Other Pressure Vessels
15. ASTM A 536 Specification for Ductile Iron Castings
16. ASTM A 572M Specification for High-Strength Low-Alloy Structural
Manganese Vanadium Steel
17. ASTM A 743 Specifications for Castings, Iron-Chromium, Iron-Chromium –
Nickel, and Nickel-Base Corrosion-Resistant for General
Application
18. ASTM A 744 Specification for Castings, Iron-Chromium-Nickel, Corrosion-
Resistant, for Severe Service
19. ASTM B 62 Specification for Composit on Bronze or Ounce Metal
Castings
20. ASTM B 148 Specification for Aluminum-Bronze Castings
21. ASTM B 584 Specification for Copper Alloy Sand Castings for General
Applications
22. AWWA C 500 Gate Valves for Water and Sewerage Systems
23. AWWA C 502 Dry-Barrel Fire Hydrants
24. AWWA C 504 Rubber-Seated Butterfly Valves
25. AWWA C 508 Swing Check Valves for Waterworks Service
Page 2 of 40
26. AWWA C 509 Resilient-Seated Gate Valves for Water and Sewerage
Systems
27. AWWA C 540 Power-Actuating Device for Valves and Sluice Gates
28. AWWA C 550 Protective Interior Coatings for Valves and Hydrants
29. DIN EN 593 Industrial Valves – Metallic Butterfly Valves
30. DIN EN 14382 Safety devices for gas pressure regulating stations and
installations - Gas safety shut-off devices for inlet pressures
up to 100 bar
31. DIN EN 10204 Metallic products - Types of inspection documents
32. DINEN 12266 Industrial Valves – Testing of Valves. Pressure Tests, Test
Procedures and Acceptance Criteria
33. DIN 3230-5 Technical delivery conditions; valves for gas installations and
gas pipelines; requirements and testing
34. ISO 9951 Measurement of fluid flow in closed conduits
35. MSS SP-70 Cast Iron Gate Valves, Flanged and Threaded Ends
36. MSS SP-71 Cast Iron Swing Check Valves, Flanged and threaded Ends.
37. MSS SP-80 Bronze, Globe, Angle and Check Valves
38. NACM Welded and Weldless Chain Specifications
39. SAE J 356 Welded Flash-Controlled Low Carbon Steel Tubing
Normalized for Bending, Double Flaring, and Beading
40. SAE J 524 Seamless Low-Carbon Steel Tubing Annealed for Bending
and Flaring
41. SAE J 525 Welded and Cold-Drawn Low-Carbon Steel Tubing Annealed
for Bending and Flaring
1.3 SYSTEM DESCRIPTION AND DESIGN:

1.3.1 Design Requirements
1. Furnish quantity of Valves, size, location and type as shown or specified.
2. Design valve stem to withstand twice the force created by a 200 N pull on the
handwheel or crank.
3. Design easy access for operation, removal and maintenance of valves.
Prevent interferences between valves operators and structural members or
handrails.
4. Be sure the selected valves are appropriate for horizontal or vertical
installation, according to the space requirements.
5. Considerer a design temperature for Compressed Air Valves downstream of
the air blowers of maximum 110 ºC.
1.3.2 Design Stresses: Design all parts of the equipment to be amply proportioned for all
stresses which may occur during fabrication, shipment, erection and intermittent or
continuous operation in accordance with this section, and the section on equipment
design of the General Requirements.
1.3.3 Make arrangements to avoid water hammer in the pipelines. Calculate the
convenient closing time of the eccentric plug check valves and the characteristic
curve of the variable speed drive of the pumps. Additionally provide:
Page 3 of 40
1. For the primary sludge pump station: one bypass line DN 200 with a check
valve for each pump, and an air and release valve DN 100 at the transition
point from HDPE to stainless steel in the pipe channel.
2. For the excess sludge pump station: one bypass line DN 200 with a check
valve for each pump, and an air and release valve DN 100 inside the
pumping station
1.4 SUBMITTALS
1.4.1 General: The Contractor shall submit following Submittals, as specified in the
General Requirements:
1.4.2 Schedule of valves indicating valve identification and location.
1. Shop Drawings: Detail drawings of all valves and Working drawings,
including arrangement and erection drawings of the valves, operators and
control equipment.
2. Manufacture’s product data including catalogue cuts.
3. Manufacture’s certifications that epoxy coatings have been factory tested and
comply with the indicated requirements.
4. Manufacturer's certified performance and material specifications
5. Complete calculations for each size of motor operator indicating the force and
torque required to operate the valve, the operator force provided, full load
and locked rotor current, and power.
6. Installation requirements of the equipment including all erection drawings and
written installation instructions.
7. Schematic control diagrams, electrical wiring diagrams, and complete
description of the control system
8. Pneumatic/hydraulic diagrams and complete description of the control system
9. Operating characteristics and operating instructions.
10. Manufacturer's certification that valves have been tested and withstand the
maximum specified pressure.
11. Certified shop test report for the hydraulic/electric power units.
12. Operation and maintenance manuals for the valves and operators.
1.5 QUALITY ASSURANCE

1.5.1 The equipment furnished under this Specification shall be designed and
manufactured by a Company who shall demonstrate to the satisfaction of The Owner
that the Company complies with the experience criteria as specified in the Bid
Documents.
1.5.2 Factory Tests: Furnish a report confirming that all valves have been satisfactorily
tested in accordance with AWWA and/or DIN EN 10204 Standards, prior to
shipment. Except as otherwise specified, each valve body shall be tested under a
test pressure equal to twice its design water-working pressure.
1.5.3 Proof-of-design Tests: The Contractor shall furnish to the Owner a report from an
independent testing laboratory certifying successful completion of proof-of-design
Page 4 of 40
testing for all valves of sizes DN 250 mm and larger unless otherwise specified. In
lieu of testing the valves at an independent testing laboratory, proof-of-design testing
may be performed at the valve manufacturer's laboratory, but must be witnessed by
a representative of a qualified independent testing laboratory representative. Proof-
of-design testing shall have been performed on not less than three valves, with all
three units demonstrating full compliance with the test standards. Failure to
satisfactorily complete the test shall be deemed sufficient evidence to reject all
valves of the proposed make or manufacturer's model number.
1.5.4 The Contractor shall provide details of the materials of manufacture and design of
valves, and shall provide evidence to show that the proposed seating materials and
seating designs have given satisfactory performance in similar conditions to those
applying under the Contract.
1.6 DELIVERY, STORAGE AND HANDLING

1.6.1 Deliver, in accordance with the General Requirements and as directed by the Owner,
all products and materials to the site designated by the Owner. Off-load the
equipment.
1.7 SPARE PARTS AND TOOLS

1.7.1 For each size valve (as applicable):
1. Two sets of packing, O-Rings, gaskets, discs, seats, and bushings for each
five valves of each size and type provided (except for butterfly valves)
1.7.2 For Butterfly valves:
2. One complete valve of each type and size supplied.
3. One set renewable seals for each five valves of each size of valve provided.
1.7.3 For Gate Valves:
4. Sufficient gland packing to repack 25% of all valves.
1.7.4 For Chemical valves:
5. A Spare valve at the rate of one for two of each size and type provided
1.7.5 For Filters: One filter insert for each five filters of each size and type of filter
provided.
1.7.6 For Hydraulic and Pneumatic Actuators:
6. One complete spare actuator for each type and size of pneumatic actuator
provided;
7. Three overhaul kits for each type and size of pneumatic and hydraulic
actuators, consisting of packing, O-rings, needle valves, check valves, oil fog
units, hoses for swivelling type cylinders, solenoid control valves, limit
switches, potentiometer, overload relays, filter cartridges, motor and pump
bearings, amongst others.
1.7.7 For Electric Motor Actuators:
8. One motor of each type and size (for electric motors up to 15 kW)
9. One set brushes and brush gear (as applicable) for each type and size (for
electric motors over 15 kW)
Page 5 of 40
10. One overhaul kit for each type and size of electric motor actuator, consisting
at least of torque and limit switches, potentiometers, indicating leds, reversing
starter and overload relays (if applicable), fieldbus plate, fuses, sealing.
1.7.8 For Manual Actuators:
11. One overhaul kit for each type and size of manual actuator.
1.7.9 Special Tools: Furnish a complete set of special and other special tools sufficient for
removal, dismantling and reassembling and maintaining the valves. Manufacture
tools of forged steel, case hardened, and full finished. Furnish the set in a metal tool
case with a handle and provision for padlocking.
PART 2 PRODUCTS
2.1 GENERAL REQUIREMENTS

2.1.1 Valves: All Valves shall be new and of current manufacture, and adequately selected
for the intended use. Where indicated, valves shall be furnished with manual or
power operators. Operators of the same type shall be furnished by the same
manufacturer.
1. All Valves shall be best water works quality and suitable for use in
wastewater works at a maximal temperature of 45°C.
2. Except as otherwise indicated, a nameplate shall be provided on all valves.
The nameplate shall be in accordance with General Requirements, and shall
be permanently attached to the valve.
3. Valves flanges shall comply with Section 15010 and 15055
4. All valves shall be provided with non rising stems.
5. Ferrous surfaces of the valves, exclusive of stainless steel surfaces, DN 100
mm and larger and in contact with water, shall be epoxy coated according to
Section 09900. Flange faces of valves shall not be epoxy coated.
2.1.2 Valve Operators: The Contractor shall furnish all operators complete and operable
with mounting hardware, motors, gears, pneumatic cylinder, controls, wiring,
solenoids, handwheel, levers, chains, and extensions, as applicable. All operators
shall be capable of holding the valve in any intermediate position between fully-open
and fully-closed without creeping or fluttering.
Electric motor operators shall have fieldbus connectivity for connection to the plant
distributed control system DCS according to sections 13310 “Instrumentación y
buses de campo”, and 13340 “Sistema de control distribuido – DCS”. Command,
status and position feedback values shall be transmitted to the DCS through
fieldbus.
Electric motor actuators belonging to valves that are part of units with own control
systems may accept a 4-20 mA dc input command and dc feedback output signals.
In this case, the control system shall have fieldbus connectivity to the DCS.
Non modulating electric motor operators shall be furnished when:

1. The valve shall be used as shut-off device (open-close duty) with relatively
seldom operation, or
Page 6 of 40
2. The valve shall be positioned in mid-travel (positioning mode) with the same
running time limits as in open-close duty.
Modulating electric motor operators shall be furnished when:

3. The valve position shall be changed at short intervals of a few seconds
(modulating duty).
All operators shall be current models of the best commercial quality materials and
liberally-sized for the maximum expected torque. All materials shall be suitable for
the environment in which the valve is to be installed.
All operators shall be securely mounted by means of brackets or hardware specially

designed and sized for this purpose and of ample strength. The word “open” shall be
cast on each valve or operator with an arrow indicating the direction to open in the
counter-clockwise direction. All gear and power operators shall be equipped with
position indicators. Where possible, manual operators shall be located between 1,2
and 1,5 m above the floor or a permanent work platform.
Unless otherwise indicated and where applicable, all operators shall be in

accordance with ANSI/AWWA C 540.
Valve operators, regardless of type, shall be installed, adjusted, and tested by the
manufacturer at the manufacturing plant.
Provision shall be made in the design for the addition of a sealed potentiometer for
continuous remote position transmission where required by the Specification. When
so fitted, the mechanical dial indicator shall also show continuous valve movement.
Electric, pneumatic and hydraulic operators shall be coordinated with power and
instrumentation equipment indicated elsewhere in the Technical Specifications.
Refer to Section 13310 “Instrumentación y buses de campo” and Section 13340
“Sistema de Control Distribuido”.
2.1.3 Shop Tests: Each valve body shall be tested by the Manufacturer under a test
pressure equal to twice its design working pressure, and shall be shop-operated
several times in accordance with the requirements of AWWA and/or DIN 3230-5
Standards. The maximum permissible leakage for each valve shall be 0,5 liter per
hour per 100 mm nominal diameter of the valve.
2.2 MATERIALS
2.2.1 General:
1. Fabricate valves of materials resistant to corrosion for the required service.
2. Fabricate valves that are to be installed in metal pipelines and that are 50
mm (2 inches) in diameter and smaller of all brass or bronze, except fabricate
the handwheel of ASTM A 197 malleable iron. Fabricate valves that are to be
installed in metal pipelines and that are 65 mm (2-1/2 inches) in diameter and
larger of the materials specified herein.
3. Protective Coating: Except where otherwise indicated, ferrous surfaces,
exclusive of stainless steel surfaces, in the water passages of all valves DN
Page 7 of 40
100 and larger, and exterior surfaces of submerged valves, shall be epoxy
coated. Flange faces of valves shall not be epoxy coated.
4. Fabricate gate, globe and angle valves with a minimum steam working
pressure rating of 860 kPa and a minimum nonshock cold water, oil or gas
pressure rating of 1380 kPa, unless otherwise specified.
5. Fabricate valves for natural and digested gas according to DIN 3230-5 or
equivalent.
6. Fabricate operators of materials resistant to corrosion for the required
services. Provide operator materials as specified.
7. Operator housings and pedestal handwheels:
• Cast iron ASTM A 126, Class B, ASTM A 48, Cl 30 or 35
• Ductile iron ASTM A 395, ASTM A 536, Grade 65-45-12
• Cast steel ASTM A 27
8. Operator worms
• steel ASTM A 29 Grade Designation 8620
9. Operator gears
• steel (spur & helical) ASTM A 572M
10. Worm gears
• bronze ASTM B 148
• Aluminium bronze C 95400 or C 95500 ASTM B 505
• Manganese bronze C 86300 ASTM B 22
2.2.2 Valve Joints
1. Fabricate valves 50 mm (2 inches) in diameter and smaller of the threaded or
solder end type for valves to be installed in copper pipelines, and of the
threaded end type for valves to be installed in metal pipelines.
2. Fabricate all valves 65 mm (2-1/2 inches) in diameter and larger, except
bronze valves 65 mm (2-1/2) and 76 mm (3 inches) in diameter, with flanged
ends, unless otherwise specified.
3. Fabricate bronze valves 65 mm (2-1/2) and 76 mm (3 inches) in diameter
with solder or threaded type ends for valves to be installed in copper
pipelines and threaded type ends for all other pipelines.
4. For metallic flanged joints, provide flanges that are faced accurately at right
angles to the axis of the casting. Face and drill flanges and shop coat with a
rust-preventive compound before shipment.
5. For flanged joints, provide flanges whose dimensions and drillings meet the
requirements of ANSI B16.1, 860 kPa (125 pounds) as a minimum. For
valves to be installed in pipelines with test pressure requirements higher than
860 kPa (125 psi), provide flanges whose pressure ratings equal or exceed
the specified test pressure of the pipeline. Furnish special drillings where
required. For valves having flanges that do not conform to the thickness
requirements of ANSI B 16.1, test each valve in accordance with the
hydrostatic shell test pressure requirements of ANSI B16.1.
Page 8 of 40
2.2.3 Operating Force: Fabricate valves to limit the maximum force required to operate all
manual valves, including but not limited to valves with wrench operated nuts, levers,
handwheel and chain wheels, to 20 N. Limit the overall length of each wrench or
single-arm lever to 450 mm. Limit the overall length of each dual-arm lever to 900
mm.
2.2.4 Handwheel: Mark each valve handwheel with an arrow and the word OPEN. Mark
each nut with an arrow.
2.2.5 Manually Operated Valves: Equip all manually operated valves that have operating
nuts, levers or handwheel and that are more than 2 meters above the floor with chain
operated levers or chain wheels. Extend chains to 1 meter above the floor.
2.3 GATE VALVES

2.3.1 Gate Valves (smaller than 65 mm / 3 inch) for water and compressed air service
1. Construction: gate valves smaller than 65 mm shall be heavy duty type for
industrial service, with threaded or soldered ends. The bodies shall have
threaded tops or union bonnets, with bronze stems, solid wedges, metal
handwheels, and Teflon-impregnated packing.
2. Materials:
• Body, Wedge and Bonnet Bronze ASTM B-62
• Stem and Stem Nut Bronze ASTM B-62
• Handwheel Malleable Iron ASTM A 197
2.3.2 Metal-Seated Gate Valves (75 mm - 300 mm / 3 1/2 – 12 inch) for water and
compressed air Service
1. Construction: Metal-seated gate valves shall conform to ANSI/AWWA C 500.
Valves shall be of the double-disc type with non-rising stem, opening counter-
clockwise, and provided with a 50 mm (2 inch) square operating nut or
handwheel, as indicated, except where operators are shown. Valves shall have
flanged ends.
2. Materials:
• Body, Wedge and Bonnet Cast Iron ASTM A 126
• Stem Bronze ASTM B 62
• Stem Nut Bronze ASTM B-62
2.3.3 Resilient-Seated Gate Valves (75 mm / 3 1/2 inch and larger) for water, sewage
water and compressed air
1. Construction: Resilient-seated gate valves conforming to ANSI/AWWA C509 may
be provided, in lieu of metal-seated double disc or solid disc gate valves.
Resilient-seated gate valves shall have bodies with flanged ends, NBR rubber-
coated disc, flanged bonnet, O-ring seals, and operators with handwheel or
square nut except as otherwise indicated. Stem bearing replaceable under
pressure.
2. Materials:
• Body, Wedge and Bonnet Cast Iron ASTM A 126
• Stem Stainless Steel ASTM 316 L
Page 9 of 40
2.3.4 Knife Gate Valves (50 mm / 2 inch and larger) for water and sewage water service
1. Construction: Knife gate valves for full-flange design or for pipeline end
installation (without counter flange). They shall include raised faces and resilient
seats for positive seating. Wetted parts shall be constructed of stainless steel.
Gates shall be finish-ground on both sides and shall prevent packing or seat
damage. Valve ends shall be flanged or wafer design.
2. Materials:
• Body, bearing panel Cast Iron ASTM A 126
• Thrust piece Cast Iron ASTM A 126
• Knife Stainless steel ASTM 316
• Bracket and lateral seal NBR elastomer
• Yoke, Stem Stainless steel ASTM 316
• Connection Parts Stainless steel ASTM 316
2.3.5 Non-rising Stem: Equip generally nonrising stem valves with externally visible
indication of the disc position at all points of travel.
2.3.6 Stem Seals: Use O-rings or alternatively stuffing box for geared operated valves.
2.3.7 Packing: Provide nonasbestos braided, twisted or formed ring type packing suitable
for the pressure-temperature ratings of the valve.
2.3.8 Bonnet: Provide 75 mm (3 inch) and smaller gate valves with threaded bonnets:.
Provide 100 mm (4 inch) and larger gate valves with outside screw and yoke
bonnets.
2.3.9 Accessories: Provide zinc plated bonnet bolts, studs and nuts, except for submerged
service. Provide stainless bonnet bolts, studs and nuts for submerged service. Make
wedging devices bronze to iron or bronze to bronze. Provide glands which are
bronze or bronze bushed and bronze gland bolts and nuts.
2.4 BUTTERFLY VALVES

2.4.1 Valve Construction: Except where otherwise specified, all butterfly valves shall
conform to the latest revision of AWWA C 504 for resilient seated or DIN EN 593,
and shall give tight closure against unbalanced pressure in either direction. The
unbalanced pressure shall be the design pressure rating of the valve. Provide valve
bodies of the short-body flanges type or mechanical joint end type, as specified.
Wafer body type valves without lugs are not acceptable.
Furnish butterfly valves in insulated lines with extended necks to clear insulation.
Shaft bearings shall be of the self lubricating corrosion resistant sleeve type.
2.4.2 Flange End: Flange ends shall be designed for the required pressure conditions and
drilled conforming following conditions:
2.4.3 Furnish butterfly valves 100 mm (4 inches) and smaller of the full lug pattern with
drilled and tapped bolt holes, according to ANSI B 16.1 Class 125
2.4.4 Furnish butterfly valves 150 mm (6 inches) and larger of the full flanged pattern that
meet the requirements of AWWA C504 and ANSI B 16.5 Class 125
Page 10 of 40
2.4.5 Valve Seats: The valve seat shall be replaceable and be formed of rubber or other
approved resilient and durable material. The valve seat shall be securely clamped
into a machined groove in the valve body or to the edge of the disc by seat retention
members, or other equivalent retention device, in such a manner as to prevent
leakage of under the seats and to hold the seat securely in position during opening
and closing of the valve disc. Provide seats that are appropriate for the intended
service if hydrocarbons are present.
2.4.6 For fluid temperatures equal to or less than 80° C, provide Buna-N seats. For fluid
temperatures greater than 80° C, provide EPDM or Viton seats. For fluid
temperatures exceeding the temperature ratings of EPDM and Viton, provide seats
that are appropriate for the intended service.
2.4.7 The seat retention members shall be of stainless steel and shall be securely
fastened to the body or disc with stainless steel fasteners.
2.4.8 Valve seats which extend over the face of the flanges to secure the seat in place, or
which require surface grinding and/or hand fitting of the disc; or designs which
require the adjoining pipe flange to retain the seat in place and resist line pressure,
will not be acceptable.
2.4.9 Valve Disc: Disc edges shall be machined with rounded corners and shall be
polished to a smooth finish. The valve disc shall rotate through an angle of 90
degrees from the fully opened to the fully closed position and the seat shall be of
such design as to allow the valve disc to seat at an angle normal to the axis of the
pipe when the disc is in the fully closed position. Adjustable mechanical stop shall
be provided in the valve body to present over-travel of the valve disc in both the
open and closed positions. These stops shall be capable of absorbing full operating
torque with a minimum design safety factor of five
2.4.10 Valve Shaft: Butterfly valve spindles shall be horizontal when mounted. The valve
shaft shall be fabricated in one piece or attached as two stub ends on opposite sides
of the disc. The means of the attachment of the shaft to the disc shall be using
fixings in a homogenous corrosion-resistant material of a pattern which precludes the
assembly becoming loose in operational service. Grub screws, pins (parallel or
taper) or clamps will not be acceptable. The shaft and disc fixing shall be capable of
absorbing the full operating torque with a minimum design safety factor of five (5).
Shaft seals, when used, shall be rubber 0-ring type. Packing shall be either rubber
0-ring or self adjusting type, suitable for the temperature and service conditions.
2.4.11 When all the seat retention members are in place, the finished edges shall fit closely
and the surface shall be smooth with all fastenings set flush in the fluid passage so
as to offer the least resistance possible to the flow through the valve.
2.4.12 Pressure: Furnish butterfly valves of pressure classes that are not less than Class
25B, that exceed the pipeline test pressure in which the valve is to be installed, or
that are as specified, whichever is greater.
2.4.13 Valve Operation: Valves shall be suitable for operation by one man at all pressure
conditions that can apply. A valve position indicator shall be provided. Where a
handwheel is used for operating the valve, the indicator shall be clearly visible from
the handwheel operating position.
2.4.14 Shot Tests: All butterfly valves shall be tested at the manufacturer’s works under
‘open end’ conditions. The seat test shall be for tight closure under maximum
unbalanced water test pressure in either direction. The maximum permissible
Page 11 of 40
leakage for each valve shall be 0.5 per liter per hour per 100mm nominal diameter of
the valve.
2.4.15 Materials:
1. For butterfly valves 200 mm (4 inches) and smaller, provide valve materials as
specified below or as required for the service.
a. Valve bodies: Cast iron ASTM A 126, Class B
b. Valve shafts: Stainless steel ASTM A 564, Type 630 (17-4

PH stainless steel) ASTM A 276 Grade 316
c. Valve discs: Aluminum Bronze ASTM B 148

Bronze ASTM B 30
d. Bearings: TFE coated stainless steel

2. For butterfly valves 150 mm (6 inches) and larger, provide valve materials as
specified below or as required for the service:
a. Valve bodies: Cast iron ASTM A 126, Class B

ASTM A 48, Class 40
b. Valve shafts: Stainless Steel ASTM A 276 or A 479, Type

304, stainless steel or carbon steel with A 276 or A
479, Type 304stainless steel journals
c. Valve discs: Cast iron ASTM A 4S, Class 40
Alloy cast iron ASTM A 436, Type 1
Ductile iron ASTMA 536, Grade 65-45-12
Bronze AWWA C504 Grade A, D or E
d. Seats: Stainless steel (castings) ASTM A 743, A 744 CF-S or

CF-SM
Stainless steel ASTM A 276 or A479, Type

Alloy cast iron ASTM A 436, Type 1
e. Seats: New natural rubber or Buna-N (Water)
Neoprene (Air)
EPDM (Air / Water)

2.4.16 Coatings: all butterfly valves shall have internal and external ferrous parts epoxy
coated according to AWWA C 550.
2.5 ECCENTRIC PLUG VALVES

Page 12 of 40
2.5.1 General: Furnish quarter turn valves having an eccentric action that causes the plug
to rise off the seat contact during the opening movement rather than sliding from its
seat. When the valve is open the plug shall be out of flow path. As the plug closes, it
shall move toward the seat without scraping the seat or body walls. In the closed
position, the plug makes contact with the seat. Design eccentric plug and seat to
ensure lasting shutoff due to the pressure against the seat.
2.5.2 Plugs: Furnish plug valves with Neoprene or Buna-N faced plugs and with integrated
plug shaft.
2.5.3 Materials: Construct valve bodies of cast iron ASTM A 126, Class B. Valve Bodies
75 mm (3-inch) and larger valves shall be furnished with a 3 mm welded overlay seat
of not less than 90 % pure nickel. Seat area shall be raised, with raised surface
completely covered with weld to ensure that the plug face contacts only nickel.
Screwed-in seats shall not be acceptable. For valve sizes under 75 mm (3-inches)
provide uncoated or epoxy coated body seats. Make the overlay a minimum of 1,6
mm thick for valve sizes 500 mm (20 inch) and smaller, and a minimum of 3,0 mm
thick for valve sizes 600 mm (24 -inch) and larger. Provide zinc plated bonnet bolts,
studs and nuts.
Valve plug and shaft shall be made of stainless steel ASTM A 316.
2.5.4 Seat Adjustment: Make the water-tightness or gas-tightness of the valve seating
adjustable. Provide a seating adjustment device that is external to the valve and that
can be used without the need to remove the valve from the piping and with the valve
under pressure.
2.5.5 Bearings: Furnish plug valves with oil impregnated, permanently lubricated, Type
316 stainless steel bearings in the upper and lower journals.
2.5.6 Stem Seal: Provide a stem seal consisting of multiple, self-adjusting and replaceable
chevron type packing rings and a packing gland or provide two replaceable, self-
adjusting, U-cup seals. Make the stem seal adjustable and re-packable from the
valve under pressure. Valves utilizing O-ring seals or non-adjustable packing shall
not be acceptable for buried or submerged service, provide a sealed enclosure to
keep the stem seal clean.
2.5.7 Valve Port: Unless otherwise specified, construct the valve with a minimum port area
of 80 % of the full area of the pipe in which the valve is to be installed.
2.5.8 Multiport: Provide 3 and 4-way valve configuration when shown or specified.
2.5.9 Position Indicator: Equip plug valves, except for buried or submerged service with
external visible indication of the plug position.
2.5.10 Operators: Unless otherwise shown or specified, equip 150 mm (6 inch) and smaller
valves with wrench or lever operators, and 200 mm (8 inch) and larger valves with
gear operators. Equip all valves in low pressure gas service with gear operators.
Furnish one wrench for each size valve in each individual room or space in which
valves are located. House gear operators for submerged or buried service in a
watertight enclosure. For buried or submerged service, equip valve operators with
stainless steel external bolting.
2.6 PUMP CHECK VALVES (EXCENTRIC PLUG)
Page 13 of 40
2.6.1 General: Furnish Pump Check Valve of the excentric plug type to reduce the
possibility of water hammer throughout the system by controlling valve opening and
closing, and also to prevent reverse flow and pump back spin.
2.6.2 Excentric Plug Valves shall be furnished according to Subsection headed “2.5
Excentric Plug Valves”.
2.6.3 Pneumatic Control System: Provide an automatic control by means of pneumatic
actuators. The Pump Check Valve shall be also manual operated. In case of
electrical failure the valve shall be automatic shutdown operated.
2.6.4 Design the pneumatic control system to allow easily adjustment of closing speeds
according to the water system. The pneumatic actuator and its operation shall be in
accordance with subsection headed “2.40 Pneumatic-Cylinder- Operated Pump
Check Valves¨.
2.7 LUBRICATED PLUG VALVES

2.7.1 General: Design semi-steel lubricated plug valves for operating pressures of not less
than 860 kPa steam or 1.380 kPa water, oil, or gas. Provide plugs that rotate 90
degrees from full open to full closed and that are equipped with stops.
2.7.2 Valve Bodies and Plugs: Valve bodies and plugs shall have smoothly finished water
passages free from sharp corners when plugs are in the wide-open position. Valves
for grit slurry service shall have stainless steel balancing springs and shall have a
minimum port area of at least 80 percent of the connected piping area in the open
position.
2.7.3 Surfaces of the plugs shall be coated with a dry film lubricant (polyfluoride or equal)
permanently bonded to the surfaces. Ferrous surfaces of valves, 100 mm (4inch)
and larger, in contact with process fluid, shall be epoxy-coated conforming to Section
09900.
2.7.4 Internal Sealants: Valves shall include Alemite fittings designed to permit application
of a sealant through a check valve in the stem, or through a stainless steel tube for
worm-gear operated valves. The design shall include ducts or grooves to ensure
maintenance of a closed pressurized sealant system between contact surfaces of
moving parts. Plugs shall be held toward seats by factory-adjusted gland assemblies
set for proper sealing and operating torque. Gland assemblies shall be adjustable
from the valve exteriors utilizing either spring washers or gland deflection to allow
plug unseating when pressurized sealant is injected.
Design the valves so that excessive lubricant pressure cannot be built up and
lubricant cannot be forced into the pipeline.
2.7.5 Seals: Accomplish sealing at the operating end of the plug by means of a Teflon
gasket held in leak proof contact between the plug and body by means of a coil
spring at the base of the plug or by means of resilient packing and a bolted gland or
plastic packing applied under pressure. If resilient or plastic packing is used, provide
for replacing the packing while the valve is under pressure.
2.7.6 Lubricants: Furnish lubricants suitable for use with the fluid handled through the
valve. Furnish not less than two pounds of lubricant for each valve after the initial
lubrication has been made.
Page 14 of 40
2.7.7 Operators: Equip 150 mm (6 inch) and smaller lubricated plug valves with wrench-
operators and 200 mm (8 inch) and larger valves with gear operators, unless
otherwise specified. Furnish one wrench for each size of valve in each individual
room or space in which valves are located.
2.8 SWING CHECK NON-RETURN VAVES FOR SLUDGE APPLICATIONS

2.8.1 General: for wastewater applications provide non-return valve with a disc that is
hinged at the top of the valve allowing it to swing away or towards an angled body
seat. The disc can swing out of the flow in the fully open position providing a clear
waterway and minimal pressure drop. Body with integrated plug DN 20.
2.8.2 Materials: Body and disc in cast iron with fully EPDM-coated disc for diameters up to
DN 300. Body inside and outside epoxy coated.
2.8.3 Design: Swing check non-return valves should be sized to enable the disc to attain
the fully open position to ensure stability and reduce wear. Oversizing should be
avoided as the valve will drop into the flow, which may produce turbulence induced
oscillations producing severe and premature wear in the linkages, bearings and
spindles.
2.9 NON-SLAM NON-RETURN VALVES FOR SLUDGE APPLICATIONS

2.9.1 General: Non-slam non-return valves of the nozzle check type shall comprise a spool
type body with an internal streamlined waterway, hub and guide, which
accommodates a spring assisted disc ring. The disc ring incorporates an integral
spindle, which slides axially in the hub guide. The valve shall have a rapid response
to flow changes with spring assisted closure just as normal flow through the valve
ceases.
DN 300. Body inside and outside epoxy coated.
2.9.3 Design: Non-slam valves utilize a disc ring as the check in order to keep the weight
of the moving part low and the disc shall operate on a short stroke to provide rapid
dynamic response. The disc ring shall seal on one diameter only. Seating on the disc
shall be resilient and accordingly drip tight performance shall be expected. Head loss
through the valve shall be low and the maintenance requirements shall be minimal.
Levers and weights are not permited.
2.9.4 A water hammer analysis shall be conducted to identify the required characteristics
of the valve. Deceleration values shall be obtained during the water hammer analysis
in order to select the proper spring rating for optimal closure and water hammer
mitigation.
2.10 DAMPED SWING CHECK VALVE

2.10.1 General: Damped or cushioned swing check non-return valves shall be selected to
provide controlled closing via an air or oil type damper system to eliminate slamming.
The valves shall be heavy duty to resist shock and the damper system shall be field
adjustable to vary the rate of closure. The valve flow characteristics are the same as
for a swing non-return valve. Damped check valves can be selected like relief valves
in order to control pressure in the pumping lines; like back pressure sustaining
valves to maintain a minimum preset value on the inlet of the valve; or like surge
anticipating valves to protect systems against excessive pressure surges.
Page 15 of 40
DN 300. Body inside and outside epoxy coated. Seat ring in stainless steel.
2.10.3 Design: The air damper is designed to provide non-slam for general applications
whereas the oil damped system is for more severe non-slam applications such as
would occur with rapid flow reversal at pump shut off e.g. effect of a nearby surge
vessel. The piston of the cushioned closing device shall be so designed as to insure
positive closure. The springs shall be enclosed un a protective chamber. A
mechanical scraper ring shall be utilized to protect the internal seals. The valve shall
be furnished with an inlet side gauge-plug for testing purposes. The external controls
and all associated rigid brass piping and fittings necessary to proper operation shall
be factory assembled and furnished with the valve. The design shall be such that
repairs and dismantling of the valve may be made without its removal from the line.
2.11 SINGLE DISC SWING CHECK VALVES

2.11.1 General: Furnish single disc swing check valves designed to allow a full diameter
passage and to operate with a minimum loss of pressure. Furnish 3 mm through 75
mm (1/8 through 3 inch) check valves that meet the requirements of MSS SP-80.
Except as specified herein, furnish 100 mm through 600 mm (4 inch through 24 inch)
check valves that meet the requirements of AWWA C 508. For heating, ventilating or
air conditioning service, furnish 100 mm through 600 mm (4 inch through 24 inch)
check valves that meet the requirements of MSS SP-71.
2.11.2 Design: Equip check valves with bronze renewable seat rings, bronze discs or disc
rings and bronze disc hinge bushings and pins. Carefully mount discs and provide
discs that swivel in disc hinges. Provide pins, discs and other parts that are non-
corrosive, non-sticking and properly cured to operate satisfactorily within a
temperature up to 40 ºC and with the fluids specified. Provide a flanged cover piece
designed to permit access to the disc. Corrosive surfaces of valves, 100 mm (4 inch)
and larger, intended to be in contact with water, shall be epoxy-coated complying
with Section 09900.
2.11.3 Levers and Weights: Equip 150 mm (6 inch) and larger check valves with outside
levers and weights.
2.12 DOUBLE DISC CHECK VALVE

2.12.1 General: Furnish double disc check valves that are of the double plate and flat seat
design with a center located, vertical hinge pin. Design the valves for tight shutoff
under all reverse flow and head conditions.
2.12.2 Working Pressure: Design the valves for a minimum working pressure of 860 kPa.
Provide end connections that are designed to fit between ANSI B16.1 flanges.
2.12.3 Construction Materials: Construct the valve body and discs of cast iron conforming
to ASTM A 278 Class 40. Provide Buna-N seal materials. Use stainless steel Type
316 springs.
2.13 DUCKBILL CHECK VALVE

2.13.1 Pipe Spigot End Connection Type: Where shown to be attached to a plain-end pipe
spigot, duckbill check valves are to be of the flow operated check type with a slip-on
connection. Inlet port areas shall be 100% of the mating pipe port size. The port area
shall contour down to a duckbill which shall allow passage of flow in one direction
Page 16 of 40
and preventing reverse flow. The check valve shall be designed to slip over the
specified pipe outside diameter. The flexible duckbill sleeve shall be of one piece
rubber construction with fabric reinforcement. The check valves shall also have a
protective Neoprene exterior wrapping for protection against sunlight attack. Check
valves shall be attached to the pipe outside diameter by means of vendor furnished
clamps. Company name, plant location, valve size and valve serial number shall be
bonded to the check valve. Each valve shall be specifically designed for the back
pressure, line pressure and maximum flow at each application location. Submit
design data for approval prior to ordering.
2.13.2 Flanged End Connection Type: Where shown to be provided with a flanged end
connection, valves are to be all rubber and of the flow operated check type with a
flanged end connection. The flange drilling shall conform to ANSI 16.10, Class 150.
The check valve shall be furnished with steel back-up rings for installation. The port
area shall contour down to a duckbill which shall allow passage of flow in one
direction while preventing reverse flow. The flange and flexible duckbill sleeve shall
be one piece rubber construction with nylon reinforcement. Company name, plant
location, valve size and valve serial number shall be bonded to the check valve.
Each valve shall be specifically designed for the back pressure, line pressure and
maximum flow at each application location. Submit design data for approval prior to
ordering.
2.14 BALL CHECK VALVES

2.14.1 General: Furnish ball check valves of the spring-loaded type. Design the valves for
tight shutoff under all reverse flow and head conditions.
2.14.2 Working Pressure: Design the valves for a minimum working pressure of 1.000 kPa.
Provide end connections of the threaded or flanged end types according to the pipe
dimensions.
2.14.3 Construction Materials: Construct the valve body, ball and spring of stainless steel.
Provide seal materials according to the valve application: Buna-N for general
purpose oils and lubricants, hydraulic oil, air and water up to 60 ºC; Neoprene for
refrigeration gases up to 70 ºC; Ethylene Propylene for hot water and silicone oils up
to 100 ºC; and Viton for petroleum base fluids, many chemicals, high temperature
service up to 100 ºC.
2.15 SOLENOID VALVES

2.15.1 Furnish solenoid valves of the direct acting, all electric, normally closed, packless
type with full area ports, unless otherwise shown or specified. Design valves to not
require a pressure assist from the process fluid to open or close. Size the solenoids
in accordance with the pressure conditions in the pipeline in which valves are
installed. Construct the valve body and bonnet of forged brass and construct the
solenoid core of stainless steel. Solenoid valves in indicated corrosive environments
shall have stainless steel bodies. For chemicals and all corrosive fluids, solenoid
valves with Teflon bodies and springs or other suitable materials shall be used.
Design solenoid coils for 115-volt, 60-hertz operation. Embed solenoid coils in
molded plastic and install coils in NEMA Type 1 general purpose enclosures, except
as shown or specified. For explossionproof, corrosive, special purpose, or outdoor
locations NEMA type 4, 7, 9, 9E, 9F, or 9G enclosures shall be used, as applicable.
All coil ratings shall be for continuous duty.
Page 17 of 40
2.16 FIRE HOSE VALVES

2.16.1 General: Furnish globe or angle type hose valves with rising stems, cap and chain
and rubber composition discs for cold water pressures up to 1.300 kPa, nonshock. "
2.16.2 Construction: Manufacture hose valves of all bronze or brass, except the hand
wheels which may be malleable iron. Conform hose threads to ANSI B2.4.
2.17 GLOBE AND ANGLE VALVES

2.17.1 General: Furnish globe and angle valves that meet the requirements of MSS SP-80.
2.17.2 Disc and Seats: Equip gate and globe valves with renewable bronze discs and
renewable seats.
2.17.3 Bonnet: Equip globe and angle valves with threaded bonnets.
2.17.4 Packing: Provide nonasbestos braided, twisted or formed ring type packing suitable
for the pressure-temperature ratings of the valve.
2.17.5 Materials
• Globe valves with threaded ends shall have bronze bodies with union
bonnets for class 150 rating
• Globe valves with flanged ends shall have cast iron bodies with flanged
bonnet for class 125
2.18 BALL VALVES

2.18.1 Plastic Ball Valves: Furnish PVC ball valves with true union connectors for use in
plastic pipelines. Provide union ends which allow insertion and removal of the valve
without disturbing the pipeline.
Provide full bore and self-lubricating PVC ball valves with ¨Teflon¨ ball seats and
¨Viton¨ body and steam seal O-rings.
Design the PVC ball valves for a minimum working pressure of 1.000 kPa at 21 ºC.
2.18.2 Ball Valves 100 mm (4 inch) and smaller: Except as otherwise indicated, ball valves
in sizes up to 100 mm (4 inches) shall have manual operators with lever or
handwheel. Ferrous surfaces of valves where contact with water is indicated shall be
epoxy-coated conforming to Section 09900.
Ball valves up to 40 mm (1-1/2 inches) in size shall have bronze or forged brass 2-
or 3-piece bodies with ends threaded and shall be designed for a pressure rating of
not less than 2.000 kPa. Valves 50 to 100 mm (2 to 4 inch) in size shall have bronze
forged brass or steel 2-or 3-piece bodies with flanged ends and shall be designed for
a pressure rating of 1.000 kPa.
The balls shall be fabricated of solid brass, chrome plated bronze, or Type 316
stainless steel, with full openings. The valve stems shall be of the blow-out proof
design, and fabricated of bronze or Type 316 stainless steel and shall include
reinforced Teflon seals. The valve seats shall be of Teflon or Buna-N
2.18.3 Ball Valves 125 mm (5 inch )and larger: Except as otherwise indicated, ball valves in
sizes 125 mm (5 inches) and larger shall comply with ANSI/AWWA C 507, with cast
Page 18 of 40
iron, ductile iron, or cast steel bodies, support legs or pads, flanged ends, and shall
be designed for velocities up to 10 m/s, temperatures up to 50 ºC, and design
pressures of 1.000 kPa. The balls shall be fabricated with cast iron, ductile iron, or
cast steel, and designed for shaft- or trunnion-mounting, with tight shut-off, single or
double seat, and full bore. The valves shall be rubber- or metal-seated, with stainless
steel or monel shafts, and shall include at least one thrust bearing. Ferrous surfaces
of valves 125 mm (5 inches) and larger, where contact with water is indicated, shall
be epoxy-coated conforming to Section 09900.
Except as otherwise indicated, ball valves shall have manual operators with
handwheel, position indicator, and 50 mm (2 inch) square operating nut. Operators
for buried valves and for power operated valves in accordance with subsection
headed “Electric Motor Operators¨.
2.18.4 Ball Valves for Gas applications: Furnish ball valves for natural and digested gas that
meet the requirements of DVGW or equivalent, designed to manually shut off the
gas flow. Provide stem with blow-out protection, spring compensated ball seals,
flanged ends and hand lever. Materials: body of high pressure steel, ball of stainless
steel, stem of high-alloy steel and seat of polytetrafluoroethylene or equivalent.
2.19 PRESSURE REGULATING VALVES FOR AIR AND WATER

2.19.1 Pressure regulating valves 40 mm diameter and smaller: Air and water pressure
regulating valves shall be of the spring-loaded diaphragm type with a minimum
pressure rating of 1.700 kPa, with bronze body, nickel alloy or stainless steel seat,
and threaded ends. Each valve shall be furnished with built-in or separate 304 or 316
grade stainless steel strainer and union ends.
2.19.2 Pressure regulating valves 50 mm diameter and larger: Large water pressure
regulating valves shall be of the piston-type or diaphragm actuated globe type, with
cast iron body and stainless steel trim. Unless otherwise indicated, the valves shall
have a pressure rating of not less than 1.000 kPa, shall have flanges ANSI class
125, and shall have an adjustable downstream pressure range with a downstream
setting as required.
2.20 SAFETY RELIEF VALVE

2.20.1 Safety relief valves DN 50 and smaller: designed for full relief of capacity of
equipment served, in accordance with ASME Boiler and Pressure Vessel Code.
Furnish cast bronze body, Class 250, with threaded (MPT) inlet and threaded (FPT)
outlet, forged copper alloy disc, fully enclosed cadmium plated steel spring having an
adjustable pressure range and positive shut-off. Factory-set valves to relieve at 70
kPa above operating pressure.
2.20.2 Safety Relief Valves, DN 65 and Larger: Cast iron body; Class 250, designed for full
relief of capacity of equipment served, in accordance with ASME Boiler and Pressure
Vessel Code. Furnish complete with cast iron drip-pan elbow having flanged inlet
conforming to ANSI B1.30.1; sized for full size of safety valve outlet connection.
2.20.3 For natural and digested gas applications see technical specification above.
2.21 SHUT-OFF VALVE FOR GAS SERVICE

2.21.1 General: Furnish safety shut-off valve that meet the requirements of DVGW G 260 or
equivalent, designed to automatically shut off the gas flow of a gas pressure
Page 19 of 40
regulating station, as soon as the pressure within the system to be protected rises
above or falls below pre-set limits. The valve shall be re-set by hand only, after the
downstream pressure returns to a preset value.
2.21.2 Operating Conditions: Consider following operating conditions
1. Ambient Temperature: up to 60 ºC
2. Pressure: up to 20 bar at the main inlet station / up to 3 bar at the motor
engines and boilers
3. Fluid: natural, digested gas
2.21.3 Valve construction: The valve consists of a main valve body and a measuring unit as
an actuating element. For regular maintenance allow an easy visual inspection of the
actuating element. Design the valve to permit the repair without having to shut down
the gas pressure regulating system. The response pressures for overpressure
release and underpressure release shall be adjusted independently from each other.
Provide a pressure compensating system to ensure the pressure balance before
opening the shut-off valve.
2.21.4 Valve body: provide main valve body of cast steel according to DIN GS-C 25 or
equivalent with flange ends for the required pressure conditions and drilled
conforming ANSI.
2.21.5 Valve Disc: The valve disc or control element shall be replaceable. Provide valve
seats, which shall be securely clamped in such a manner as to prevent leakage and
to hold the seat securely in position during opening and closing of the valve disc.
Provide materials that are appropriate for the intended service.
2.21.6 Measuring unit: measuring unit shall be designed with a spring-loaded diaphragm.
The diaphragm assembly shall be suitable for both overpressure and/or
underpressure release. Use stainless steel for the springs and NBR for diaphragms
and O-rings.
2.22 GAS PRESSURE REGULATOR

2.22.1 General: Furnish gas pressure regulator that meet the requirements of DVGW G 260
or equivalent, designed to automatically keep the downstream pressure constant and
independent of inlet pressure and flow rate changes.
2. Input/Output Pressure: up to 20/1-3 bar (at the inlet of the plant)
3. Up to 3 bar/ 30 mbar for natural gas (at the gas engines and boilers,
according to equipment manufacturer)
4. Up to 100/30 mbar for digested gas (at the gas engines and boilers according
to equipment manufacturer)
2.22.3 Regulator construction: The pressure regulator consists of the main valve, the
external pilot or control unit and the safety shut-off valve. For regular maintenance
allow an easy visual inspection of the control diaphragm. Design the valve to permit
the repair without having to dismantle the main valve body from the line. Provide
Page 20 of 40
regulating accuracy and stability even for very low flow rates. Equip pressure
regulator with all required elements such as measuring and bleed lines, filter, set
point adjusters and manometers. Provide a pressure compensating system to
ensure a quick pressure balance at the control diaphragm upon pressurization.
2.22.4 Regulator body: provide main valve body of cast iron according to DIN GGG 40 or
equivalent with flange ends for the required pressure conditions and drilled
conforming ANSI.
2.22.5 Control diaphragm: The control diaphragm shall be replaceable. Design diaphragm
in such a manner as to ensure shut-off at zero flow Use stainless steel for the
springs and NBR for diaphragms and O-rings.
2.22.6 Pilot or control unit: provide a two stage pilot unit. It shall be designed to feed loading
pressure to the main diaphragm which changes its opening position for a regulation
of the gas flow within the main valve. Materials: body of aluminium alloy, diaphragms
and sealing of NBR.
2.22.7 Safety shut-off valve (refer to 2.21 “Shut-off valve for gas service”): The shut-off
valve shall be attached to the main valve body by means of retaining screws.
Consider the operating pressure range in each case.
2.22.8 Noise attenuation device: provide an incorporated noise attenuating device to be
installed downstream of gas pressure regulator. Noise reduction: up to 15 dB (A).
Pressure drop: up to 15% additional to the main valve pressure drop.
2.23 SAFETY RELIEF VALVE FOR GAS

2.23.1 General: Furnish safety relief valve that meet the requirements of DVGW or
equivalent, designed to automatically relief the gas pressure downstream of the
pressure regulator, as soon as the pressure of the system to be protected comes up
to the pre-adjusted set point. The relief valve shall close when the pressure of the
system to be protected drop again.
1. Temperature: up to 60 ºC
engines and boilers
2.23.3 Regulator construction: The safety relief valve consists of the main valve, and the
measuring device.
2.23.4 Regulator body: provide main valve body of cast aluminium with threaded ends for
the required pressure conditions conforming ANSI.
2.23.5 Measuring device: The measuring device consists of a spring loaded diaphragm and
the membrane case. The control diaphragm shall be replaceable. Use stainless
steel for the springs and NBR for diaphragms and O-rings.
2.24 GAS FILTER

2.24.1 General: Furnish gas filter that meet the requirements of DVGW G 498 or equivalent,
designed to retain gas impurities.
Page 21 of 40
engines and boilers
2.24.3 Filter construction: The filter consists of the body, the cap, and the filter insert.
2.24.4 Filter body and cap: provide body and cap of cast aluminium or cast iron with flange
ends for the required pressure conditions and drilled conforming ANSI.
2.24.5 Filter insert: The filter insert shall be replaceable. It consists of filter basket, and filter
mesh. Provide filter mesh to achieve a retaining degree of 99% of gas impurities of
at least 4 µm (consider the requirements of the gas engines and boilers).
2.25 FLAME ARRESTER

2.25.1 General: Furnish In-line deflagration flame arrester that meets the requirements of
DVGW or equivalent, concentric and bidirectional type, for burning digester gas.
2. Pressure: up to 1,1 bar
2.25.3 Flame arrester construction: The flame arrester shall be designed according to EN
12874, consisting of an assembly of cover, housing, flame arrester unit and flame
filter, and shall have two integrated temperature sensor for additional protection
against shot-time burning from both sides. The flame arrester shall be symmetrical
and shall offers bidirectional flame transmission protection. Design an easy access
cover for easy maintainability. The flame arrester shall be removed and cleaned
without having to disassemble the pipe.
2.25.4 Body: body of stainless steel with flange ends for the required pressure conditions
and drilled conforming ANSI.
2.25.5 Materials:
1. Housing, Cover and flame arrester unit: Stainless steel
2. Gasket: PTFE
2.26 TURBINE METER FOR GAS APPLICATIONS

2.26.1 General: Furnish turbine meter designed to measure gas according to EN 12261 and
OIML R32, which meet the requirements of DVGW or equivalent. The gas meter
shall be designed to operate continuously, at flow rates within rated range. The
volume of the gas flowing through shall be indicated by a mechanical totalizer in
cubic meters at flowing conditions. Additionally, the turbine meter shall be equipped
with sensors which supply volume pulses in high, medium or low frequency and with
a transmitter unit.
2. Gas Temperature: up to 50 ºC
Page 22 of 40
3. Operating Pressure: up to 20 bar at the main inlet station / up to 3

bar at the motor engines and boilers
4. Measuring range: 1:30
5. Accuracy: +/- 0,5 %
6. Fluid: natural gas
2.26.3 Meter construction: The gas meter consists of the case, the turbine wheel and the
meter head. Equip turbine meter with all required elements such as flow
straighteners, turbine wheel, transmission gearing, meter head, transmitter unit and
pressure tap to connect the pressure transducer of a volume corrector or a pressure
gauge to read the pressure at measurement conditions prevailing inside the meter.
2.26.4 Materials:
1. Meter case: cast iron GGG 40
2. Flow straightener poliacetal resin (delrin), aluminium
or steel
3. Turbine wheel poliacetal resin (delrin) or aluminium
4. Bearings stainless steel
5. Gearings stainless steel or plastic
2.26.5 Case: provide meter case of cast iron with flange ends for the required pressure
conditions and drilled conforming ANSI. Be sure that the flange seals do not protrude
from the flange into the gas pipe. Use screw bolts with continuous threads complying
with ANSI/ASME B.1.1
2.26.6 Lubrication: provide a lever pump to lubricate the turbine meter. Furnish oil for the
initial lubrication prior to commissioning.
2.26.7 Meter head: provide meter head with mechanical totalizer in cubic meters at flowing
conditions.
2.26.8 Transmitter unit: provide a transmitter unit for meter readings which shall be
transmitted by means of a field bus connection to the DCS system. The transmitter
shall be directly installed on the turbine meter. It consists of an incremental encoder
and an electronic totalizing unit. The electrical components shall be furnished in the
required enclosure for explosion-proof designations. The electronics shall read flow
in cubic meter with digital display (flow indicator and totalizer). The unit shall be
adjustable in the field for span and zero to narrow the output range.
2.27 THREE_WAY PLUG VALVES

2.27.1 Construction: The three-way plug valves shall be of the eccentric, quarter-turn,
resilient plug type, designed for throttling and diversion of clean and dirty liquids,
sludge, sewage, abrasive slurries, and gases. It shall be manual gear cylinder or
electric motor operated to lift, turn, and reseat the plug during each operation. The
valve body shall have ANSI Class 150 flanged ends and a body rating of 850 kPa.
The plugs shall be of the single or double style.
2.27.2 Materials:
1. Valve body - Cast iron, ASTM A 126, Class B, epoxy-lined in
accordance with Section 09900
Page 23 of 40
2. Plug - Cast iron, ASTM A 126, Class B, with resilient lining

best suited for the application
3. Packing - Non-asbestos square braided fiberglass or equal
4. Bearing - Type 316 stainless steel
2.27.3 Operator: The valve operators shall be of the manual worm gear type with
handwheel or chain and position indicator, or they shall be electric motor operated in
accordance with Section 16155, as indicated. Where cylinder operators are
indicated, they shall be of the double-acting type for compressed air or hydraulic
power.
2.28 AIR RELEASE AND VACUUM VALVES

2.28.1 Air and Vacuum Valves: Air and vacuum valves shall be capable of venting sufficient
quantities of air as determined by the manufacturer's approved sizing methods, while
pipelines are being filled and allowing air to re-enter while pipelines are being
drained. They shall be of the size indicated, with flanged or screwed ends to match
piping. Bodies shall be of high strength cast iron. The float, seat, and all moving
parts shall be constructed of Type 316 stainless steel. Seat washers and gaskets
shall be of a material insuring water tightness with a minimum of maintenance.
Valves shall be designed for minimum 1.000 kPa water-working pressure, unless
otherwise indicated.
2.28.2 Air-Release Valves: Air-release valves shall vent accumulating air while system is in
service and under pressure and be of the size indicated and shall meet the same
general requires as specified for air and vacuum valves except that the vacuum
feature will not be required. They shall be designed for a minimum water-working
pressure of 1.000 kPa, unless otherwise indicated.
2.28.3 Combination Air Valves: Combination air valves shall combine the characteristics of
air and vacuum valves and air release valves by exhausting accumulated air in
systems under pressure and releasing or re-admitting sufficient quantities of air, as
determined by the manufacturer's approved sizing methods, while a system is being
filled or drained, respectively. They shall have the same general requirements as
specified for air and vacuum valves.
2.28.4 Three Way Vacuum and Air Release Valves for wastewater applications: Provide
valves with automatic devices to control the air discharge. The valve shall dissipate
the energy of a surge whilst decelerating the approaching water column (during the
filling of the pipeline) and shall allow full intake of air under vacuum conditions. Body
in high strength cast steel with epoxy-lined. Float, spring, level mechanism and all
parts in contact with wastewater in stainless steel grade 316 or higher. Incorporate a
connection DN 25 with ball valve on the lower side of the body in order that the valve
functions and static pressure can be tested. Both, test connection and drainage end
at the air discharge side, shall be provided with hose couplings. A backflow flushing
with pressure water shall also be possible.
2.29 HOSES, REELS, COUPLINGS AND NOZZLES

2.29.1 Hoses: provide flat hoses for flushing, irrigation and general purposes. Ageing and
ozone resistant. External resistant to oil and grease. Working temperature up to
40°C, working pressure up to 10 bar. Color to be defined with the Owner. The hose
shall be provided complete with couplings and/or nozzle.
Page 24 of 40
2.29.2 Hose reels: designed for easy installation, maintenance and operation. Wall mounted
of the swinging type. Reel size: 30 meters. Material: epoxy powder coated steel.
Color to be defined with the Consultant and LAS EMPRESAS.
2.29.3 Hose couplings: Hose connections shall be fitted with quick connect couplings at the
point of use to facilitate speedy connections of devices or hoses. Provide quarter
turn couplings to connect to flushing valves with hoses. Material: stainless steel.
2.29.4 Nozzles: provide straight nozzle with adjustable spray (cone, sharp stream and full
action). Material: stainless steel with rubber components.
2.30 DIAPHRAGM VALVES

2.30.1 General: Furnish diaphragm valves of full cast metal body, mechanical pinch type
with flange joint ends on both the body and the sleeve trim. Provide end connections
that are designed to fit between Class 125/ANSI B16.5 flanges.
2.30.2 Provide full port sleeves made of EPDM elastomer with a 100% port area of the full
pipe area at the valve ends and through the entire length of the valve.
2.30.3 Provide sleeve trim as one piece construction with integral flanges drilled to be
retained by flange bolts. Provide sleeve trim reinforced with calendared polyester
fabric to match service conditions. Design the sleeve trim so it is connected to the
pinch bar by tabs embedded in the sleeve trim reinforcing ply. All internal valve metal
parts are to be completely isolated from the process fluid by the sleeve trim.
2.30.4 Provide a solid steel mechanism of single acting, closing the sleeve trim from the top
only. Provide operating mechanism supported in the valve body and without cast
parts.
2.30.5 Provide a threaded stem to connect the operating mechanism to a modulating
electrical actuator. Provide an electrical motor modulating Operator in accordance
with subsection headed “Electric Motor Operators – Modulating¨.
2.31 SOLENOID-CONTROLED VALVES

2.31.1 General: Provide Solenoid-Controlled Valve as a hydraulically-operated, control
valve that either opens fully or shuts-off in response to electric signals.
2.31.2 The control valves shall be of the diaphragm or globe type.
2.32 TELESCOPIC VALVES

2.32.1 General: Furnish Telescopic Valves for controlling water level or to pickup surface
liquids. By adjusting its height the valve lets any overflow liquids drain down in the
center pipe. The sliding tube shall move outside the valve body without scraping the
seat or body walls. Telescopic valves shall be adjustable in all positions of travel.
The inlet of fluid can be controlled means a weir box with appropriate shape.
2.32.2 Body: The valve body shall be made of structural pipe of stainless steel ASTM 316 L.
Furnish fasteners, bolts and nuts of stainless steel.
2.32.3 Slide Tube: The slide tube shall be made of stainless steel ASTM 316 L. The inlet
may be of the plain style, V-notch style, flared style, or weir box. Wear guides shall
be installed at the lower end of the slide tube to guide it inside the body and prevent
metal-to-metal contact.
Page 25 of 40
2.32.4 Guide Seals: Provide guide seal of Ultra High Molecular Weight Polyethylene
UHMWPE where the slide tube enters the body.
2.32.5 Operating Stem: The stem shall be minimum 20 mm diameter of stainless steel
ASTM 316 L, with a travel and height indicating device calibrated in 10 mm
increments. A suitable stem lock shall be provided for holding the stem at the desired
level. The stem shall be capable to transmit in compression at least 2 times the rated
output of the operating manual mechanism with a 180 N force on the crank or
handwheel. The threaded portion of the stem shall have machined cut threads of the
ACME type.
Stem guides and stem bracket shall be made of stainless steel ASTM 316 L and
equipped with UHMWPE bushing. They shall be adjustable and spaced in
accordance with the manufacturer’s recommendation.
Provide a stem cover for the rising stem with indicating device and condensation
vents.
2.32.6 Manual Operators: Each manual operator shall be designed to operate the
telescopic valve under the maximum specified seating and unseating pressures by
using a maximum effort of 180 N on the crank or handwheel and shall be able to
withstand, without damage, an effort of 360 N.
All bearings and gears shall be totally enclosed in a watertight housing. The pinion
shaft of crank-operated mechanisms shall be constructed of stainless steel ASTM
316 L and supported by roller or needle bearings. Crank or handwheel shall be
removable and of stainless steel.
Furnish pedestal of cast iron.
2.33 DIAPHRAGM APERTURE VALVES

2.33.1 General: Furnish Diaphragm Control Valves for low noise regulation of liquid or
compressed air up to 100 ºC. Design the diaphragm as a centralized hexagonal
orifice with continuously variable aperture from 0 to 100 %. The flow axis in the valve
shall be maintained central. The valve shall be designed with a stable, hysteresis-
free and reproducible characteristic, so that it creates a minimum of turbulences and
noises over the whole of its operating range. The precise orifice opening shall be
shown on a scale mounted on the valve body.
Provide a permanent greasing system for stem lubricating. Be sure that lubricant
cannot be forced into the pipeline.
2.33.2 Flange End: Provide flange ends with drilled and tapped bolt holes, according to
ANSI B16.5 Class 125 (PN 10).
2.33.3 Materials:
1. Body Cast Iron ASTM A 126
2. Diaphragm Segments Stainless Steel ASTM 316L or
special tools stainless steel
3. Knife Stainless steel ASTM 316
4. Sealing EPDM
Page 26 of 40
5. Stem, Stem Guard Stainless steel ASTM 316L

6. Stem Nut Bronze ASTM B-62
7. Connection Parts Stainless steel ASTM 316
Valve body shall be epoxy coated according to Section 09900.

2.33.4 Electro Actuator: The Diaphragm Control Valve shall be accurate operated by means
of an electro actuator for precise regulation. Provide an electro motor of the
modulating type for heavy duty operation (up to 1.200 operations per hour). Input
and Output signals for the valve positioner 4 – 20 mA depending on the measuring
parameter (i.e. dissolved oxygen in water). The electro actuator shall be in
accordance with subsection headed “Electric Motor Operators – Modulating¨.
2.34 MANUAL BUTTERFLY VALVE OPERATORS

2.34.1 General: Provide operators as an integral part of the valve. Manufacture manual
operators of the enclosed, hand-Iever, traveling-nut or worm-gear type, as shown or
specified.
2.34.2 Hand-Lever Type: Fabricate hand-Iever type operators of cast-iron or steel
construction with a nonmetallic, non-slip handgrip. Equip the lever with a locking
device to secure the valve disc in the fully open or fully closed position, and at a
minimum of 5 intermediate positions at 15-degreeintervals. Provide mechanical stop-
limiting devices to prevent over travel of the disc in either direction. Permanently
lubricate operators or provide operators with grease fittings.
2.34.3 Traveling-Nut Type: Fabricate traveling-nut type operators with a threaded steel
screw and a bronze nut. Provide a slotted-Iever or link lever system to transfer the
applied torque to the disc shaft. Equip all rotating shafts, screws and links with
separate bearings. Provide thrust bearings.
2.34.4 Worm-Gear Type: Fabricate worm-gear type operators with a worm gear and
matching drive worm. Provide bearings for each rotating member.
2.34.5 Stop-Limiting Devices: Provide stop-limiting devices on traveling-nut and worm-gear
type operators to prevent over travel of the disc in either direction. Design the
operator to hold the disc in any position without flutter or wear on the valve or
Operator. House the Operator in a watertight enclosure. Pack operators with grease
or with oil. For burled or submerged service, equip valve operators with stainless
steel external bolting.
2.34.6 Position Indicators: For non-buried or non-submerged service, equip manually
operated butterfly valves, with externally visible indication of the disc position.
2.35 CHAINWHEEL OPERATORS

2.35.1 General: Manufacture chain wheels and chain guides of cast iron or ductile iron.
Coat chain wheels and chain guides by hot dip galvanizing in accordance with the
requirements of Section 05035.
2.35.2 Chains: Manufacture chain of steel. Use welded link chain meeting the requirements
of the National Association of Chain Manufacturers (NACM) Grade 28 or single loop
weldless chain meeting the requirements of NACM No. 6001. Coat chain by hot dip
galvanizing meeting the requirements of Section 05035 - "Galvanizing". Remove
Page 27 of 40
excess metal at welded chain joints for proper fit into the chain wheel pockets.
Remove burrs and sharp edges. Furnish chain that is suitable for bare hand
operation.
2.36 FLOOR AND BENCH STANDS

2.36.1 General: Furnish floor and bench stands for valves smaller than 12 inches of the
wheel operated type without gears. Furnish stands for 12- to 20-inch valves of single
crank, single speed operated. Furnish stands for 24-inch and larger valves of single
crank, single speed or 2-speed operated as specified.
2.36.2 Materials: Use materials in floor and bench stands meeting the applicable
requirements of the "General" specifications subsection. Provide frames of cast iron
or fabricated steel of heavy and substantial design with smooth exterior and neat
appearance. Make adequate provision for lubrication and protect all operating parts.
2.36.3 Nameplate and OPEN Indication Marking: Equip each stand with a nameplate
stating the valve controlled by the stand and also stamp the Operator with an arrow
and the word OPEN to indicate the direction of rotation.
2.36.4 Rising Stems: Fit rising stem floor and bench stands with ball or roller bearings
designed to take the thrust. Equip rising stem stands with a transparent plastic cover
to protect the stem. Provide the cover with labels and other attachments that will
facilitate its use as an indicator of valve position.
2.36.5 Nonrising Stems: Fit nonrising stem floor and bench stands with thrust ball or roller
bearings. Provide an indicator to show the position of the valve.
2.36.6 Operating and Lift Nuts: Provide operating nuts or lift nuts of bronze meeting the
requirements of ASTM B 62, finished all over, suitably splined to connect with the
handwheel or gear and with threads which will engage smoothly with those of the
lifting shaft.
2.36.7 Crank-Operated Stands: Provide crank-operated stands with a crank that will open
the valve when the crank is turned counterclockwise. Locate the center of the crank
approximately 900mm above the operating floor. Provide gears which are bevel or
worm, of hardened steel or manganese bronze, with machine cut teeth and enclosed
in a cast-iron body. Equip the crank with a brass or bronze sleeve-type handgrip
rotating freely on the handle. Utilize a gear ratio that will enable the stand to operate
the valve with a maximum force of 18kg on the crank at single or low speed.
2.36.8 Handwheel-Operated Stands: Provide handwheel-operated stands with handwheel
that open the valve when the wheel is turned counterclockwise. Locate the center of
the handwheel approximately 36 inches above the operating floor. Provide a
handwheel of sufficient diameter so that the stand will operate the valve with a
maximum pull on the handwheel of 18kg.
2.36.9 Manually Operated Bench Stands: Equip manually operated bench stands located
more than 2 meters above the floor with chains and chain wheels that meet the
requirements of the subsection headed “Chain wheel Operators".
2.37 ELECTRIC MOTOR OPERATORS -NONMODULATING
Page 28 of 40
2.37.1 General: Furnish nonmodulating electric motor operators of the close coupled,
electric motor-driven, worm gear type, complete with motor, gearing, limit switches
and auxiliary contacts, torque switches, position indicator, handwheel, integral
controller, and all required appurtenances. Design the operators to rotate valve discs
through 90 degrees from the fully open to the fully closed position and back
(butterfly, ball or plug valves) or to lift gate discs from the fully closed to the fully
open position and back (gate valves). Furnish operators that complete each
operation in the time specified. Furnish operators that hold the discs in any position
from fully open to fully closed without vibration.
2.37.2 Operator Mounting: Design the Operator to be mounted in the position shown or
specified.
2.37.3 Standard: Except as otherwise specified, furnish operators meeting AWWA C540.
2.37.4 Remote operation and monitoring: The actuator shall have fieldbus connectivity.
Process valves with motor actuators shall share all input command signals, status
and feedback output signals through fieldbus connections to the plant distributed
control system DCS. The implemented fieldbus shall be of the type defined in
Section 13310. Refer to Sections 13340 “Sistema de control distribuido”, and 13310
“Instrumentos y buses de campo”. Electrical motor operators shall be connected
through fieldbus segments to the process controllers COP of the DCS. Refer to
Section 13310 for selection of the corresponding COP fieldbus segment for each
valve actuator.
2.37.5 Open and Close Time Periods: Furnish valve operators that fully open the valve from
the closed position in approximately 30 seconds and fully close it in approximately 30
seconds when the differential pressure and flow are at the values specified for the
valve and the voltage at the terminals is within 15 percent of the nominal voltage.
Design the Operator to operate the valve through three consecutive opening and
closing cycles or for a period of 15 minutes, whichever is longer, during every 60-
minute period, at specified ambient temperature conditions under full differential
pressure.
2.37.6 Temperature Range: Design the Operator for either indoor or outdoor operation and
as shown, for an ambient temperature range of 0 to 60 degrees C.
2.37.7 Torque: Design the Operator to exert an unseating torque of at least 50 percent in
excess of the required disc seating torque at the specified voltage, neglecting
hammer-blow effect.
2.37.8 Power Gearing: Provide power gearing consisting of helical or spur gears and
worming gearing. Fabricate helical and spur gears of accurately machined hardened
alloy steel. Provide a hardened alloy steel worm with threads ground and polished
after heat treating. Provide a nickel or manganese bronze worm gear. Use
antifriction bearings throughout. Grease pack or oil bath lubricate the Operator.
Provide lubricants suitable for the ambient temperatures specified.
2.37.9 Lost-Motion Device: Design operators for gate valves to include a lost-motion device
that will permit the motor to attain full speed, and then impart a hammer blow-to the
stem nut to start movement of the disc in both the opening and closing directions. Do
not include this feature if the valve is for modulating service.
2.37.10 Handwheel - Manual Operation: Furnish a handwheel for manual operation with a
maximum rim pull of 18kg. Design the handwheel so that it does not rotate during
electrical operation and the motor does not rotate during manual handwheel
Page 29 of 40
operation. Furnish an operator that is arranged so that motor or motor gearing failure
does not prevent manual operation. Arrange the operator to automatically change
from manual operation to electrical operation when its motor is energized and to
continue electric operation until the operator is reset to manual operation. Provide a
means for locking the drive in either manual or motor operation. Furnish removable
handwheel. Furnish an adaptor key or drive nut to permit operation by a portable
operator.
2.37.11 Declutching Mechanism: Provide a declutching mechanism to disengage the motor
mechanically but not electrically from motor to handwheel operation. If the clutch is
of the external lever type, arrange it such that the lever does not move when the
motor is energized.
2.37.12 Position Indication: Provide an Operator-mounted disc position indicator of the
mechanical or indicating light type. For OPEN-CLOSED service, indicate the fully
open, fully closed and intermediate disc position mechanically. Provide electrical
contacts as required for remote indication of disc position.
2.37.13 Electric Motor Design: Provide an Operator motor of the high torque, ball or roller
bearing, squirrel-cage type designed for continuous valve duty. Provide motor rated
for 15 minute duty cycle or three complete opening and closing valve strokes,
whichever is longer, during a 60 minute period under fuIl differential pressure at 40
degrees C ambient. Design the motor for use on a nominal 480 volts, 3-phase, 60-
hertz electrical service. Provide motor windings and leads with Class F or better
insulation with built-in thermal overload protection. In other respects, provide motors
meeting the requirements of Section 16155 - "Electric Motors”.
2.37.14 Housing: Provide housings for controls, gears, and motors with integrally cast
flanges. Fully machine and template drill the flanges and their mating surfaces.
Provide joints which are metal-to-metal or gasket or O-ring sealed as required.
2.37.15 Control and Motor Enclosures: Provide NEMA 4 control and motor enclosures,
except as otherwise specified. Provide NEMA 7 enclosures of explosion-proof
construction as specified in Section 16050 or as shown. Provide the controller with
mechanical interlocks and mount as an integral part of the Operator. For explosion-
proof enclosures which are dependent upon metal-to-metal faces for
weatherproofing, include explosion-proof breathers and drains with desiccant type
dehumidification and with sufficient silica gel desiccant for 6 months service without
requiring renewal. Include instructions for renewal of the desiccant.
2.37.16 Electrical Compartment Heater: Provide electrical compartment heaters, unless
otherwise specified.
2.37.17 Electrical Requirements: Provide electrical controls for the operator as shown or
specified. Design operators for 480-volt, 3-phase, 60-hertz service. Design all control
circuits for 120- volt, single-phase, 60-hertz ac. Provide an integral 480/120-volt
control transformer with fused secondary.
2.37.18 Reversing Controller, Overload Protection and Internal Wiring: Provide a NEMA
rated reversing controller, or an approved special duty rated reversing controller,
complete with mechanical interlocks and controls as an integral part of the Operator.
Provide adequate overload protection in the controller or embedded in the motor
windings. Install an overload device in each phase. If overload devices are installed
in the motor windings, provide devices of the bimetallic automatic reset type with the
contacts in the control circuit. Arrange the internal wiring in the Operator so that the
Page 30 of 40
opening and closing coils cannot be energized simultaneously at any time,

regardless of external wiring conditions.
2.37.19 Push Buttons and Selector Switches: Provide local controls on the operator housing.
The selector switch LOCAL-OFF-REMOTE (padlocked in all three positions) allows
the control station to be set. With the push buttons OPEN-STOP-CLOSE the valve
can be operated locally. Also mount indicating lights for: end position reached
CLOSE (yellow), end position reached OPEN (green), and collective fault signal
(red). Where the local control panel of the operator is located over 2 m from the floor
or in an inaccessible location, connect all internal control and indication wiring to a
terminal block within the operator enclosure and furnish a separate control station for
remote mounting. Provide the remote control station with the same NEMA rating as
the operator.
2.37.20 Limit and Torque Switches: Provide the operator with limit and torque switches,
either direct or gear driven. Provide adjustable limit and torque switches with
auxiliary contacts that are operative in either direction of travel. Provide limit switches
that are "in step" with torque switches at all times, whether in motor or manual
operation. Equip the operator with limit switches to stop movement in each direction
and torque switches for protection against mechanical overload and to stop
movement in either direction if an obstruction is encountered. Provide the number,
function and arrangement of limit switches as shown, specified or required.
2.37.21 Additional Accessories: Provide additional limit switches, indicating lights, position
transmitters and remote position indicators, remote operating controls and other
accessories and controls as shown, specified or required.
2.37.22 Control Components, Operator Housing and Operator Wiring: Provide control
components and Operator housing that meets the requirements of HTA4-SP-16-009
“Pliego de especificaciones técnicas. Diseño, suministro, Montaje, Instalación,
Pruebas y Puesta en servicio de equipos sistema eléctrico”.
2.38 ELECTRIC MOTOR OPERATORS - MODULATING

2.38.1 General: Furnish modulating motor operators that meet the requirements for
nonmodulating operators, except as specified herein. In addition to the other
equipment specified for nonmodulating operators, provide an electronic control
module and a solid state reversing starter.
2.38.2 Remote operation and monitoring: Provide a solid-state type control module with a
comparator circuit which senses the error between the input command signal and
the position feedback signal. Mount the control module within the Operator switch
compartment.
The actuator shall have fieldbus connectivity. Process valves with motor actuators
shall share all input command signals, status and feedback output signals through
fieldbus connections to the plant distributed control system DCS. Standard fieldbus
systems are to be provided, according with the DCS specifications that are to be
considered. Refer to sections 13340 sistema de control distribuido , and 13310
Instrumentos y buses de campo. Electrical motor operators shall be connected
through fieldbus segments to the process controllers COP of the DCS. Refer to
Section 13310 for selection of the corresponding COP fieldbus segment for each
valve actuator.
Page 31 of 40
Actuators belonging to valves that are part of package units with own control
systems may accept a 4-20 mA dc input command and feedback output signals .
Provide zero and span adjustments to align minimum and maximum valve position
with zero and 100 percent values of the input command signal.
Provide dead band adjustment from 0.16 to 1.0 percent to eliminate excessive motor
movement due to minor variation in the process variable signal.
Activate the solid state reversing starter to drive the actuator in the proper direction
necessary to reduce the error to zero. Provide proportional band adjustment from 5-
40 percent. When the error is outside the proportional band, run the actuator motor
continuously toward set point. When the error is within the proportional band, pulse
the actuator motor toward set point to prevent overshoot.
Provide actuator to open the valve when command input signal increases.
On loss of command input signal, have valve fail in last position. On loss of feedback
signal, have valve fail in last position.
2.38.3 Selector Switch and Push Buttons: Where the operator is 2 meters or less from the
floor and in an accessible location, integrally mounts a 3-position LOCAL-0-
REMOTE /L selector switch plus two push buttons marked OPEN and CLOSE on the
operator housing. The /L option shall switch off the valve controller and mechanically
lock the operation of the system. Where the operator is located more than 2 meters
from the floor or in an inaccessible location, connect all internal control and indication
wiring to a terminal block and provide a separate control station for remote mounting.
2.38.4 Auto and Manual Operations: Furnish operators that, when in the REMOTE position,
will respond to the signals coming from the plant DCS. Furnish operators that, when
in the LOCAL position, will be operable by either push buttons or handwheel.
2.38.5 Motor Design: Design the motor specifically for valve Operator service and to be
continuous rated for continuous modulating duty. Provide motor insulation of at least
Class H.
2.39 PNEUMATIC CYLINDERS

2.39.1 General: Furnish pneumatic cylinder operators of the air cylinder type, suitable for
constant or variable speed operation in both directions. Furnish cylinders that include
cylinder body, heads and cap, piston, piston rod, rod bushing seals, tie rods,
mounting, and all control valves, complete with pressure piping and fittings.
2.39.2 Standard: Except as otherwise specified, furnish operators meeting AWWA C540.
2.39.3 Cylinder Mounting: Mount the cylinders on the equipment or on separate supports as
shown or required. Design cylinders to operate the equipment using compressed air
at the specified pressure. Maintain pressure on the cylinder piston to prevent drifting,
unless other measures are employed. Design all parts of the cylinder for a safety
factor of 5 based on ultimate strengths.
2.39.4 Construction: Provide pneumatic cylinders of rolled steel or cast iron with honed
liners of 3 mm rolled brass or stainless steel tubing or of high-grade seamless cold
drawn brass or stainless steel tubing or of glass fiber reinforced epoxy tubing with an
integral liner of molybdenum disulfide dispersed in an epoxy matrix. Bronze fit
cylinder heads and pistons or otherwise construct and protect them against
Page 32 of 40
corrosion. Provide piston rods fabricated of bronze, stainless steel, or steel with a
hard nickel or chromium plating. Provide the piston rod with an easily accessible
stuffing box, O-rings, or pressure energized seal which will effectively prevent
leakage without scouring the rod or causing undue friction. Provide pistons that have
two L-shaped or U-shaped cup leathers or sufficient resilient O-rings to prevent
leakage past the pistons. Provide bronze gland studs and nuts. Provide tie bolts and
nuts fabricated of bronze or ASTM A 29 Grade Designation 1045 steel with cadmium
plating. Equip cylinders with Hycar or Teflon dirt wipers and with Hycar or Teflon rod
seals of the nonadjustable, wear compensating type.
2.39.5 Cushioning: Provide the cylinders with cushioning at each end of the stroke, by
limiting the rate of air exhaust or by a properly designed spring device.
2.39.6 Air Openings: Provide openings in the cylinder heads for connection of operating air
pipes that are of ample size for the quantity of air required under any operating
condition and that are tapped for American Standard Pipe Threads, in accordance
with ANSI 81.20.1.
2.39.7 Mechanical Indicator: Provide a mechanical indicator for each valve that is designed
to indicate all positions from open to close.
2.39.8 Limit Switches: Provide each pneumatic cylinder with 2 limit switches arranged to
operate as the valve moves into the closed or open position.
2.39.9 Hose: If the cylinders are of the swiveling type, provide a length of hose of the proper
size and length at each connection. Provide hose that has an oil proof rubber tube
reinforced with high tensile strength rayon fabric and a black, non peeling and oil
proof, rubber cover.
2.39.10 Opening and Closing Times: Equip the cylinders with needle valves and check
valves as required to adjust the opening and closing times within the limits specified.
Provide an adjustable opening time between 0 and 60 seconds and an adjustable
closing time between 0 and 60 seconds. Needle valves and check valves may be an
integral part of the cylinder or may be separately mounted.
2.39.11 Control Piping: Provide copper tubing control piping meeting the requirements of
Section 15080 -"Miscellaneous Pipe and Fittings" and neatly arranged and mounted
on a plate mounted on the equipment or on the cylinder Operator. Provide air control
piping that includes a filter and pressure regulator. If the air cylinders are equipped
with pistons having a cup leather or similar seals requiring lubrication, provide an oil
fog unit in the air control piping. Assemble the oil fog unit, if required, the filter unit
and the pressure regulator as a single unit.
2.39.12 Remote operation and monitoring: All input command signals, status and feedback
output signals shall be single wired to the plant distributed control system DCS.
Where indicated, and with the intention to rationalize the work, those signals shall be
cabled through Input/Output remote terminals MRE (Módulos Remotos de Entradas
y Salidas) located at the process for this purpose.
2.40 PNEUMATIC CYLINDER -OPERATED PUMP CHECK PLUG VALVES

2.40.1 Provide pneumatic cylinder-operated pump check plug valve with a 4-way, solenoid-
operated pilot valve, a limit switch, a manual override system on the solenoid, a
manual selector switch, a double-acting pneumatic cylinder, speed control valves,
piping, pressure switch, and rapid closing system with 2-way solenoid valve.
Page 33 of 40
Accessories and connection to the plant air system shall be as shown, specified and
required.
2.40.2 The operation of the automatic pump check valves depends on the pumping system
and should be as follows in the case of centrifugal pumps:
1. Pump motor starts. The control pressure switch, located between the pump and
check valve, closes due to pumping pressure and energizes the 4-way solenoid
pilot valve.
2. Air enters the cylinder actuator and the valve begins to open at a preset speed.
3. The valve continues to open as the pump output increases.
4. Valve and pump reach 100 percent capacity simultaneously.
2.40.3 Close Cycle
1. When a pump stop signal is initiated for any particular control sequence shown,
the 4-waysolenoid pilot valve is de-energized causing the check valve to begin
the closing cycle at a preset speed.
2. Pump motor continues to run.
3. As the valve moves towards the closed position, the limit switch contacts open at
a preset point, de-energizing the motor starter coil. The motor starter contacts
open and the pump motor stops.
4. The valve continues to close as the pump slows down, the valve closing
completely just as forward flow from the pump stops.
5. The system is ready for another open cycle.
2.40.4 Opening and Closing Times: Control valve opening and closing times to reduce the
possibility of water hammer throughout the system. Equip the cylinders with needle
valves and check valves as required to adjust the opening and closing times within
the limits specified. Provide adjustable closing times up to 40 seconds.
2.40.5 Manual Functions:
1. A manual override button shall be furnished on the 4-way solenoid pilot valve to
allow manual, local operation of the check valve.
2. For manual operation, a manual-automatic selector valve shall be provided. In
the manual position, the actuator piping is isolated from the supply pressure and
the pressure between the opposing cylinder supply lines is relieved permitting
manual operation of the valve by a wrench on the manual nut.
2.40.6 Rapid Closing Operation
1. A 2-way quick close solenoid pilot valve shall be provided on the cylinder
Operator which shall be continuously energized. Upon power failure to the pump
motor, this valve shall be de-energized, causing the check valve to close
immediately.
2.40.7 Each pneumatic cylinder shall have a fiber glass barrel with plastic coated cast iron
piston, and shall be guided throughout the length of its travel by Teflon wearing
rings, and shall have Buna-N seal rings. The piston rod shall be of nickel plated steel
with O-ring rod packing. The cylinders shall be designed and built for valve operation
at the pressure of the pipeline in which the valve is located when operated by a
compressed air supply of 550 kPa. The cylinders shall be fitted with a speed control
valve consisting of a combination needle and check valve on each pipe connection
to provide timing control in each direction of movement.
Page 34 of 40
2.40.8 A control pressure switch shall be located on each pump discharge line between the
pump and the pneumatic cylinder-operated pump check plug valve. The pressure
switches shall be watertight, NEMA 4 and factory filled and sealed with an operating
range from 5 to 100 psig and provided with a diaphragm seal with cleanout ring and
purge water connection. Control pressure switches shall be field adjustable and shall
be set so that the valve begins to open when the upstream pressure is approximately
equal to the downstream pressure.
2.41 CONTROL VALVES

2.41.1 Manual Operated: For manually operated 4-way control valves associated with
pneumatic and low pressure hydraulic cylinders, provide disc, packless type valve for
valves 32mm (1-1/4inches)and less in size and eccentric plug valves that meet the
requirements of Subsection headed "General" and "Eccentric Plug Valves" for valves
larger than 32mm (1-1/4 inches) in size.
2.41.2 Solenoid-Operated: Provide 4-way, differential-operated, packless, poppet seat type
solenoid-operated control valves with all parts rust proof and non-corrosive. Provide
coils of the molded type, Class B insulated, in NEMAType4 Enclosure for non
hazardous areas and NEMA Type 7 for hazardous areas, designed for operation
using 120-volt, 60-hertz current. Provide single-solenoid type valves. Arrange the
solenoid such that when energized it positions the 4-way valve to open the cylinder
operated valve and when de-energized, it positions the 4-way valve to close the
cylinder-operated valve. Arrange the 4-way valves for manual operation independent
of and without disturbing the electrical control.
2.42 PORTABLE OPERATOR

2.42.1 Furnish a portable operator of the electric drill type with a reversing switch and safety
hold-down ON-OFF switch incorporated in the handle. Furnish a heavy-duty electric
drill that drives through an overload release clutch of the positive, spring loaded,
hand type which instantly releases at a preset torque. Furnish adaptors to fit the
pinion shafts on the floor stands and other operators. Furnish a heavy-duty cord at
least 3.5 meters long with an explosion-proof plug. Provide a plug that is compatible
with the convenience outlets specified under Section 16140. Mount the unit on a
tripod which has an adjustable height. Furnish a unit that operates using 120-volt,
60-hertz current. (Furnish explosion-proof equipment for all electrical components of
the operator.)
2.43 EXTENSION STEMS, VALVE BOXES AND FLOOR BOXES

2.43.1 Equip all direct burial valves and valves in vaults or manholes with operating nuts
and extended shafts to grade, unless otherwise shown or specified. Equip all direct
burial valves with adjustable type, cast-iron, valve boxes and extended shafts to
grade. Equip all valve boxes and floor boxes with ground level valve position
indicators, unless otherwise shown or specified. Furnish two tee wrenches for each
size and type of operating nut.
2.44 T-KEYS FOR UNDERGROUND VALVE

2.44.1 The Contractor shall provide a set of three T-keys with swivel socket for the
underground valves. T-Keys shall be lightweight, powder coated for extra corrosion
resistance, with socket from cast AISI 1045 Carbon Steel (ASTM A781), swivel from
precision machined High Grade Carbon Steel Bar, and assembled with High
Page 35 of 40
Strength Hardened dowel Pins. Three different lengths shall be provided in order to
reach all installed underground valves.
2.45 SOURCE QUALITY CONTROL

2.45.1 General: Except as otherwise indicated, each valve body shall be tested under a test
pressure equal to 1,5 times its design water-working pressure. Isolating valve seats
shall be tested to the nominal working pressure. Perform the test for a minimum
duration of 1 minute. Demonstrate with the hydrostatic tests that the valve is
structurally sound and that there are no leaks through the external surfaces of the
valve.
2.45.2 Eccentric Plug Valve Leakage Test: Perform a plug leakage shop test on each
eccentric plug valve with the plug in the closed position. Unless otherwise specified,
perform the leakage test with a minimum pressure of 1.030 kPa (gauge) applied
sequentially to both the upstream and downstream faces of the plug. Perform the
test for a minimum duration of 1 minute. Demonstrate that there is no leakage past
the plug.
2.46 OPERATION AND CONTROL

2.46.1 The actuator shall have fieldbus connectivity. Process valves and gates with motor
actuators shall share all input and output signals through fieldbus connections to the
plant distributed control system DCS. The implemented fieldbus shall be of the type
defined in Section 13310.
2.46.2 The motor operated valves shall be connected to the corresponding COP
(Controlador de Proceso) of the DCS.
2.46.3 In the LOCAL Mode: the valve shall be operated with the push buttons OPEN-STOP-
CLOSE of the Local Control Panel. The Status of the actuator shall be indicated in
the Local Control Panel. Status signals (Position, Fault, Electrical) shall be sent to
the COP through the fieldbus.
2.46.4 In the REMOTE Mode: The Local Control Panel receives through the fieldbus the
commands to OPEN, CLOSE or STOP. Partial open and close positions shall be
possible. The status of the actuator (Position, Fault, Electrical) shall be sent to the
COP through the fieldbus. The operator shall get from the DCS through fieldbus
analog position set point values; the operator shall have an internal positioning
control to reach the desired position.
2.46.5 The Contractor shall submit the parameter list with address and ranges, and the
corresponding software files for the full integration of the motor operator to the DCS.
2.46.6 Interlocks: Consider interlocking to prevent undesired states of the corresponding
equipment, such as
• Automatically shut down / close by alarm,
• Automatically locking from opening / closing / starting until the equipment
reaches the desired status, amongst others.
PART 3 EXECUTION
3.1 INSTALLATION
Page 36 of 40
3.1.1 General: Valves, operating units, stem extensions, valve boxes, and accessories
shall be installed in accordance with the manufacturer's installation instructions.
Valves shall be independently supported to prevent stresses on the pipe.
3.1.2 Access: Valves shall be installed to provide easy access for operation, removal, and
maintenance and to prevent interferences between valve operators and structural
members or handrails.
3.1.3 Eccentric plug valves: Except as otherwise indicated, the installation of eccentric
plug valves in sewage, sludge, or other liquid systems containing solids, silt, or fine
sand shall comply with the following:
1. Valves shall be installed with the stem in the horizontal position.
2. In horizontal piping, the plug shall swing upwards when opening to permit
flushing out of solids.
3. In vertical piping, the plug shall be at the top in the close position.
4. The flow direction through the installed valve shall be such that the valve
body cannot fill up with incoming solids when the valve is closed.
3.2 FIELD TESTS

3.2.1 Where combinations of valves, sensors, switches, and controls are indicated, the
combinations shall be properly tested to ensure that systems are compatible and
operating properly.
3.2.2 Field adjustments: Field representatives of manufacturers of valves with pneumatic,
hydraulic, or electric operators shall adjust operator controls and limit-switches in the
field for the required function.
3.2.3 Running Tests: After installation of valves, valve operators and all appurtenances,
supervise a field running test, under actual operating conditions as specified in the
General Requirements. Tests will be of sufficient duration to show that the valve
operate properly, with the maximum permissible leakage, at the specified speeds,
with the specified operating forces, has necessary clearances and in all other
respects meets the requirements of the Specifications.
1. Submit complete test procedures for approval prior to testing; however,
accomplish testing with the equipment in operation.
2. Furnish all labor, materials, and test apparatus necessary for supervising the
above tests.
3. Correct any defects in the equipment or failure to meet the requirements of
the Specifications properly.
3.2.4 Controls: Ensure that the tests also demonstrate that the valve operates as specified
with its operator.
3.2.5 Field testing shall be conducted by an experienced field test engineer and will be
witnessed by the Owner. Before initially energizing the electro motors, the Contractor
shall have successfully tested all the control, monitoring, and protective circuits. This
thorough electrical checkout procedure shall have followed a detailed step-by-step
approved test plan. The electro motor units undergoing tests shall also be checked
at this time.
Page 37 of 40
3.3 SCHEDULE
The following table is a guide for the valve and actuator selection, according to the
flow medium and valve size. Provide each type and size of valve according to the
corresponding drawings and schemas for each pipeline.
Page 38 of 40
VALVES - SCHEDULE
Flow Non-Return
No. Group Diameter Valve Type Remarks
Medium Valve
[mm]
Swing-Type
Potable Manually operated, Check Valve with lever
1 > DN 80 Check Gate Valve
Water and weight
Valve
Swing-Type
Service Manually operated, Check Valve with lever
Water
2 > DN 80 Check Gate Valve

Water and weight
Valve
Multi-Way Valve motor actuated in hot water

3 Hot water > DN 80 - Globe Valve distribution systems, otherwise manually
operated
Gate Valve
Eccentric
Untreated Waste Water
with Gate Valve Manually operated, Manually

Plug Valve
≤ DN 250 Elastomer Operated Gate Valve with Elastomer Coated
Pneumatic
Coated Obturator downstream of Non-Return Valves
Actuated
Obturator
4
Waste Water
Eccentric Eccentric Motor actuated Gate Valve with Elastomer

Plug Valve Plug Valve Coated Obturator downstream of Non-Return
> DN 250
Pneumatic Pneumatic Valves and upstream of pneumatic actuated
Actuated Actuated Plug Valves at the suction side of pumps
Gate Valve
with
Manually operated, Tapered Gate Valve as
5 Supernatant ≤ DN 100 - Elastomer
elastomer coated obturators
Coated
Obturator
primary,
Gate Valve
excess, Eccentric
with Gate Valve Manually operated, Manually
return, Plug Valve
6 ≤ DN 250 Elastomer Operated Gate Valve with Elastomer Coated
digested and Pneumatic
Coated Obturator downstream of Non-Return Valves
dewatered Actuated
Obturator
sludge
Sludge
primary,
excess, Eccentric Eccentric
Motor actuated Gate Valve with Elastomer
return, Plug Valve Plug Valve
7 > DN 250 Coated Obturator downstream of Non-Return
digested and Pneumatic Pneumatic
Valves and at the suction side of pumps
dewatered Actuated Actuated
sludge
Page 39 of 40
Butterfly
8 Gas digested gas all - Manually operated, approved for digested gas
Valve
air for aeration

Butterfly Manually operated, Aperture Valve motor
9 ≤ DN 400 -
Valve actuated
Butterfly
Air
10 > DN 400 - Motor actuated

Valve
Diaphragm Motor actuated (modulating) depending on

11 > DN 400
Aperture Dissolved Oxygen measurement
Valve
compressed Ball Check Butterfly

all Manually operated
air Valve Ball Valve
Ball Check
12 lubricating oil all Ball Valve Manually operated
Valve
Oil
Ball Check
13 waste oil all Ball Valve Manually operated
Valve
Swing-Type
Dosage polymer Manually operated or motor actuated, Check
15 ≤ DN 50 Check Ball Valve
Medium solution Valve with lever and weight
Valve
* Modulating valves are motor actuated
END SECTION
Page 40 of 40

Section - 15100 Valves PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Section - 15100 Valves PDF

Uploaded by

Copyright:

Available Formats

Empresas Públicas Planta de Tratamiento de Aguas Residuales Bello Section 15100

de Medellín Technical Specifications VALVES

2. Where valve operators are installed in NEC Class 1, Group D, Division 1 or 2

3. Furnish valve operators complete, including a suitable enclosure, with all

1. General Requirements for Mechanical Equipment

2. Section 02676 Hydrostatic Testing of Pipelines

3. Section 13310 Instrumentación y buses de campo

4. Section 13340 Sistema de control distribuido - DCS

5. Section 15055 Basic Piping Materials and Methods

6. Section 15080 Miscellaneous Pipe and Fittings

7. Section 15250 Mechanical Insulation

8. HTA4-SP-16-009 Pliego de especificaciones técnicas. Diseño,

Codes and standards referred to in this Section are:

1. ANSI B 1.20.1 Pipe Threads, General Purpose

Procedures and Acceptance Criteria

1.3 SYSTEM DESCRIPTION AND DESIGN:

1.5 QUALITY ASSURANCE

1.6 DELIVERY, STORAGE AND HANDLING

1.7 SPARE PARTS AND TOOLS

2.1 GENERAL REQUIREMENTS

Non modulating electric motor operators shall be furnished when:

Modulating electric motor operators shall be furnished when:

All operators shall be securely mounted by means of brackets or hardware specially

Unless otherwise indicated and where applicable, all operators shall be in

2.3 GATE VALVES

2.4 BUTTERFLY VALVES

a. Valve bodies: Cast iron ASTM A 126, Class B

b. Valve shafts: Stainless steel ASTM A 564, Type 630 (17-4

c. Valve discs: Aluminum Bronze ASTM B 148

d. Bearings: TFE coated stainless steel

a. Valve bodies: Cast iron ASTM A 126, Class B

b. Valve shafts: Stainless Steel ASTM A 276 or A 479, Type

c. Valve discs: Cast iron ASTM A 4S, Class 40

Alloy cast iron ASTM A 436, Type 1

Ductile iron ASTMA 536, Grade 65-45-12

Bronze AWWA C504 Grade A, D or E

d. Seats: Stainless steel (castings) ASTM A 743, A 744 CF-S or

Stainless steel ASTM A 276 or A479, Type

e. Seats: New natural rubber or Buna-N (Water)

EPDM (Air / Water)

2.5 ECCENTRIC PLUG VALVES

2.6 PUMP CHECK VALVES (EXCENTRIC PLUG)

2.7 LUBRICATED PLUG VALVES

2.8 SWING CHECK NON-RETURN VAVES FOR SLUDGE APPLICATIONS

2.9 NON-SLAM NON-RETURN VALVES FOR SLUDGE APPLICATIONS

2.10 DAMPED SWING CHECK VALVE

2.11 SINGLE DISC SWING CHECK VALVES

2.12 DOUBLE DISC CHECK VALVE

2.13 DUCKBILL CHECK VALVE

2.14 BALL CHECK VALVES

2.15 SOLENOID VALVES

2.16 FIRE HOSE VALVES

2.17 GLOBE AND ANGLE VALVES

2.18 BALL VALVES

2.19 PRESSURE REGULATING VALVES FOR AIR AND WATER

2.20 SAFETY RELIEF VALVE

2.21 SHUT-OFF VALVE FOR GAS SERVICE

2.22 GAS PRESSURE REGULATOR

2.23 SAFETY RELIEF VALVE FOR GAS

2.24 GAS FILTER

2.25 FLAME ARRESTER

2.26 TURBINE METER FOR GAS APPLICATIONS

3. Operating Pressure: up to 20 bar at the main inlet station / up to 3