Professional Documents
Culture Documents
Circular Connectors
And 38999-Style Connectors
MIL-DTL-38999 Connectors
MIL-DTL-38999 Series Coupling DEUTSCH Connector Family Shell Material
Series I Bayonet DJT Aluminum
DTS Aluminum
Series III Threaded DTS-K, DTS-L, DTS-S Stainless steel
ACT Composite
Series IV Breech lock DIV Aluminum
38999 Overview
MIL-DTL-38999 connectors are some of the most popular and
widely used subminiature circular connectors for military and
aerospace applications. With three coupling methods, nine shell
sizes, and a wide variety of contact arrangements, the connectors
help give you the range of choices you need. What’s more, the
original aluminum connectors have evolved to include stainless
steel and composite shells—supported by a range of finishes.
38999-Style Connectors
Because of the widespread popularity of 38999 Series III
connectors, the basic design has been adapted to a great many
additional configurations. These 38999-style connectors include
versions for power, fiber optics, filtering, high-speed networking,
commercial interfaces, pc board interfaces, and higher contact
densities. As a result, 38999-style connectors offer excellent
versatility and flexibility.
Rugged Reliability
When it comes to taming harsh environments, TE Connectivity
(TE) offers 38999 connectors to handle a wide range of
applications. We offer a broad array of configurations, materials
and finishes to help meet the performance requirements of
ground, aerospace, and marine applications. These highly
durable subminiature circular connectors are time tested for
reliability in some of the toughest environments.
TE helps meet the need for reliable performance with rugged
MIL-DTL-389999 connectors having 500 mating cycles,
operating temperatures to 200°C, corrosion-resistant and
corrosion-proof connector versions, scoop-proof designs, and
a variety of options for excellent electromagnetic interference
(EMI) control, such as filtering and fiber optics.
Scoop proof
Environmentally sealed
Features Hermetic versions
Filter versions
Spring fingers for EMI control
-65°C to +200°C
Operating Temperatures -65°C to +175°C
-65°C to +150°C
Durability 500
(Mating Cycles) ACT composite Series III: 1500*
*Achievable only with high durability contacts or by replacing them each 500 cycles
** Hermetic versions only
Service Rating
Service Suggested Operating Voltage Test Voltage at Altitude (VAC rms)
Rating VAC rms VDC Sea Level 50,000 Ft 70,000 Ft. 100,000 Ft
M 400 550 1300 550 350 200
N 300 450 1000 400 260 200
I 600 850 1800 600 400 200
II 750 1050 2300 800 500 200
Shell Materials
TE 38999 connectors are available with aluminum, stainless steel, and composite shells. In addition, we offer
38999-style connectors in marine bronze.
Space-Grade Connectors
Outgassing—the release of gases trapped in a solid—of polymer materials such as connector inserts,
seals, adhesives, or potting materials, is an issue since the gases can degrade performance of
charge-coupled-device (CCD) sensors in satellites, thermal radiators, or solar cells. Outgassing is a challenge
to creating and maintaining clean high-vacuum environments. The closed environment of spacecraft can
make outgassing a greater concern. Our space-grade connectors use low-outgassing materials to help meet
requirements for a Total Mass Loss of 1.00% or less and a Collected Volatile Condensable Material (CVCM)
of 0.10% or less.
Materials can be processed to
help meet NASA requirements
for low outgassing by oven
backout in a thermal vacuum
environment.
Aluminum, with an electroless
nickel finish, is usually the
preferred shell material. Its
low magnetic permeability
helps prevent it from
becoming magnetized.
Connector Styles
Plug
Typical Constructions
Pin Contact
Square Flange Receptacle
Grommet
Snap Ring
Insert Retainer
(Common rear plastic)
Insert Center
(Pin front)
Series I Receptacle
Bayonet
(Typ. 3 places)
Ring Seal
(Peripheral)
Grommet
Insert Center
(Pin front)
Insert Pin Front
(Interfacial seal)
Clicker Disk
Spring, Coil
Shell Plug
Insert Arrangements
The drawings in this section use numeric shell sizes. MIL-DTL-38999 uses letter in place of shell size in the
part number system. Thus, 9-35 and A35 describe the same insert arrangement.
Shell Size 9 11 13 15 17 19 21 23 25
Military Designation A B C D E F G H J
Shell Size 9
10-35 10-35
11-12 10-35 11-02 11-02 11-02 11-04 11-05 11-13 11-13
11-01 11-04 11-04 11-05 11-05 11-13
Insert 11-01 11-02 17-28 11-04 11-05
Configuration 1 Size 8 Contact 2 Size 16 Contacts 4 Size 20 Contacts 5 Size 20 Contacts
Series III, EN I, III, IV I, III, IV, EN I, III, IV, EN
Service Class N I I I
QPL — Yes (Series I, III) Yes 10-35
10-35 11-02 Yes
11-02
13-08 11-04 11-04 11-0
09-06 Class
09-07 K QPL/S 09-23 — 09-35 —
09-98 — —
Hermetic — Yes Yes Yes
11-23 11-23 11-23 11-35 11-35 11-35 11-98 11-98 11-9811-99 11-99
11-99 13-04
13-04 13-04
09-06 09-06 09-07 09-07 09-23 09-23 09-35 09-35 09-98 09-98
25-36 24-41
10-35 11-02 11-04 11-12 11-05 11-13 11-23 11-23 11-35 11-35 11-98 11-98
11-01 11-99
Insert 11-12 17-28
11-13 11-23 11-35
Configuration 1 Size 12 Contact 13 Size 22M Contacts 19 Size 23 Contacts
13-08
13 Size 22D Contacts
13-08 13-08
Series III, EN I, III, IV III I, III, IV, EN
Service Class II M N M
10-35
QPL
10-35 11-02 11-02
— Yes — Yes
11-04 11-04 11-05 11-05 11-13 11-13
Class K QPL/S — — — Yes
Hermetic — Yes — Yes
11-23 11-35 11-98 11-99 13-08 13-08
13-04
25-36 24-41
11-23 11-23 11-35 11-35 11-98 11-98 11-99 11-99
Insert 11-98 11-99 13-04 13-04
Configuration 13-08 6 Size 20 Contacts 7 Size 20 Contacts
Series I, III, IV, EN I, III, IV, EN
Service Class I I
QPL Yes Yes
Class K QPL/S Yes Yes
Hermetic Yes Yes
13-08 13-08
13-22 13-22 13-23 13-23 13-35 13-35 13-99 13-99 14-18 14-18
Insert 13-35 13-98
Configuration 22 Size 22D Contacts 10 Size 20 Contacts
Series I, III, IV, EN I, III, IV, EN
Service Class M I
15-26 15-26
QPL Yes Yes 15-21 15-21 15-23 15-23
Class K QPL/S Yes Yes
Hermetic Yes Yes
*Inactive for new designs
15-05 15-05 15-18 15-18 15-19 15-19
15-15 15-15
13-22 13-22
13-22 13-22 13-23
13-23
13-23 13-23 13-35
13-35
13-35 13-35 13-99
13-99 13-99
13-99 14-18
14-18
14-18 14-18
Shell Size 15
13-22
13-22 13-23
13-23 13-35
13-35 13-99
13-99 14-18
14-18
13-22 13-23 13-35 13-99
15-26 15-26 15-35 15-35 14-18
15-21 15-21 15-23 15-23
15-05 15-05
15-05 15-05 15-18
15-18 15-18 15-19
15-19 15-19
15-15
15-15
15-15 15-15 15-18 15-19
Insert 15-05 15-15 15-18 15-19
Configuration 5 Size 16 Contacts 14 Size 20 Contacts 18 Size 20 Contacts 19 Size 20 Contacts
Series I, III, IV, EN I, III, IV, EN I, III, IV, EN I, III, IV, EN
Service Class II I I I
QPL Yes15-05 Yes Yes Yes
15-05 15-15 15-18 15-19
Class K QPL/S Yes 15-15— 15-05 15-18 Yes 15-19 Yes
15-18 15-19
15-15
Hermetic Yes Yes Yes Yes
15-26
15-26
15-26 15-26 15-35
15-35
15-35 15-35
15-21 15-21
15-21 15-21 15-23
15-23
15-23
15-23
15-37
15-37 15-97
15-97 17-02
17-02
Shell Size 17
15-37
15-37 15-97
15-97 17-02
17-02
15-97
15-97 17-02
17-02 17-03
17-03
17-08
17-08 17-11
17-11 17-19
17-19 17-20
17-20 17-22
17-22
Insert 17-11 17-19 17-20 17-22 17-23
17-23
Configuration 2 Size 12 Twinax 4 Size 16 Contacts 4 Size 12 Contacts 2 Size 8 Twinax
0 17-22 1 Size 12 Coax 11 Size 20 Contacts 16 Size 22D Contacts 2 Size 10 Contacts
17-20 17-22
8 Size 2017-23
Contacts
17-23 4 Size 22D 17-24
Contacts
17-24
Series I, III, IV I, III, IV I, III, IV, EN I, III, IV, EN
Service Class N N N N
QPL17-08
17-08 —
17-11
17-11 —
17-19
17-19 — —
Class K QPL/S — — — —
Hermetic — — — —
17-22
17-22
17-23
17-23 17-24
17-24
11-01 11-12
17-22
17-22 17-28
17-55
17-23
17-23 17-26 17-35
Insert 17-23 17-24
17-24
17-24 17-26 17-28
Configuration 73 Size 23 Contacts 2 Size 8 Power 26 Size 20 Contacts 2 Size 8 Twinax
2 Size 12 Contacts
Series III I, III, IV I, III, IV, EN I, III, IV, EN
Service Class N N I Twinax
QPL — — Yes Yes
Class K QPL/S — — Yes —
Hermetic — — Yes —
19-11
25-36 24-41 19-18
19-28
19-28
19-28 19-32
19-32
19-32 19-35
19-35
19-35
21-16 21-20
21-35 21-39
21-41 21-41
21-20 21-23 21-35 21-35 21-39 21-39 21-41
Insert 21-23 21-35
21-41 21-41 21-39 21-41
Configuration 21-35
121 Size 23 Contacts 79 Size 22D Contacts 2 Size 16 Contacts
21-39 41 Size 20 Contacts
21-35 21-35 21-39 21-39
37 Size 20 Contacts
Series I, III I, III, IV, EN I, III, IV, EN I, III, IV, EN
Service Class N M I I
QPL — Yes Yes Yes
Class K QPL/S — Yes Yes Yes
Hermetic — Yes Yes Yes
21-41
21-39
25-07 25-07
23-54 23-55
Insert 23-55 23-63
Configuration 55 Size 20 Contacts 4 Size 12 Contacts
4 Size 16 Contacts
49 Size 22D Contacts
Series I, III, IV, EN I, III, IV
Service Class I M
QPL Yes —
Class K QPL/S — —
Hermetic Yes —
25-01 25-04
*Inactive for new designs
25-07 25-07
25-11
25
25-11 25-19
25-17
25-11 25-19
25-17
Shell Size 25
25-37 25-43
25-37 25-37 25-37 25-43 25-43 25-43 25-46 25-46 25-46 25-47 25-61
Insert 25-37 25-43 25-46* 25-47
Configuration 37 Size 16 Contacts 20 Size 16 Contacts 2 Size 8 Coax 2 Size 8 Coax
23 Size 20 Contacts 4 Size 12 Contacts 4 Size 12 Contacts
40 Size 20 Contacts 40 Size 20 Contacts
Series I, III, IV, EN I, III, IV, EN I, III, IV, EN I, III, IV
Service Class II I I I
QPL Yes Yes Yes —
25-37 25-43 25-46
Class K QPL/S
25-37 —
25-43 — 25-46 — — 25-61
25-47
Hermetic — Yes — —
25-47 25-47 25-47 25-61 25-61 25-61 25-91
25-90 25-90 25-90
25-47 25-61
25-47 25-61 25-90 25-91
Insert 25-61 25-90* 25-90 25-91
Configuration 25-9161 25-91
Size 20 Contacts
25-91 2 Size 8 Twinax 2 Size 8 Twinax
4 Size 16 Contacts 4 Size 16 Contacts
40 Size 20 Contacts 40 Size 20 Contacts
Series I, III, IV, EN I, III, IV I, III, IV
Service Class I I I
QPL Yes — —
Class K QPL/S Yes — —
25-91 Hermetic Yes — —
25-91
*Inactive for new designs
RUGGED
MIL-DTL-38999 Series I Connectors
DEUTSCH DJT Series Connectors
• Self-locking bayonet
coupling system
• 500-mating-cycle durability
VERSATILE
Specifications
MATERIALS
•S hell Material and Plating:
Aluminum, olive drab cadmium
Aluminum, electroless nickel
Carbon steel, electrodeposited nickel (hermetic only)
Stainless steel, passivated (hermetic only but can be available
commercially for standard environment configurations)
• Insert: Thermoplastic and fluorinated silicone elastomer
• EMI Spring Fingers: Nickel or cadmium-plated beryllium copper
• O-Ring: Fluorinated silicone elastomer
ENVIRONMENTAL
•T emperature Range:
-65°C to +150°C Electrodeposited tin-plated carbon steel (Class D)
-65°C to +175°C – Cadmium finish (Class B)
-65°C to +200°C – Nickel finish (Class F) and stainless steel (Class E)
• Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to
MIL-PRF-5606: Hydraulic fluid
MIL-DTL-83133: JP-8 aviation fuel
MIL-PRF-7808: Lubricating oil
MIL-PRF-23699: Lubricating oil
MIL-A-8243: Deicing/defrosting fluid
MIL-C-25769: Aircraft cleaning compound
MIL-PRF-87937: Aircraft cleaning compound
MIL-G-3056: Gasoline
• Salt Spray: 48 hours (Nickel finishes)
500 hours (Cadmium, black zinc nickel, nickel PTFE, and
passivated finishes)
• Thermal Cycling: -65° to 150/175/200°C (max. temperature is
class dependent)
MECHANICAL
• Sine Vibration: Up to 60 g for 36 hr.
• Random Vibration: Up to 41.7 g for 16 hr. at 175° C
Up to 50 g for 16 hr. at ambient temperature
• Shock: 300 g, 3 ms in the 3 axes
• Durability: 500 mating cycles
• Contact Retention:
Size 22D: 44 N (10 lb.)
Size 20: 67 N (15 lb.)
Size 16: 111 N (25 lb.)
Size 12: 111 N (25 lb.)
Size 10: 111 N (25 lb.)
Size 8: 111 N (25 lb.)
ELECTRICAL
•S hell-to-Shell Conductivity: 1.0 mV (nickel finish)
2.5 mV (cadmium finish)
10.0 mV (passivated finish)
• Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz
Voltage Rating
Service Suggested Operating Voltage Test Voltage at Altitude (VAC rms)
Rating VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft.
M 400 550 1300 550 350 200
N 300 450 1000 400 260 200
I 600 850 1800 600 400 200
II 750 1050 2300 800 500 200
Hermetic Connectors
• Hermetic Seal: Sintered glass
• Leakage: ≤16 cm3/hr. (0.97 in3/hr.) on mated pairs connected
under 2.1 bar (4.38 psi)
• Thermal Shock: 10 cycles, 4°C max. to 90°C min.
Current Rating
Contact Size Test Current (A) Voltage Drop (mV)
22D 5 73
20 7.5 55
16 13 50
12 23 42
10 33 34
8* 46 26
*When commercial power contact replaces twin-ax contact
Thread Sizes
Shell Size Accessory Thread Jam Nut Thread
(Class 2A) (Class 2A)
9 .4375-28 UNEF .6875-24 UNEF
11 .5625-24 UNEF .8125-20 UNEF
13 .6875-24 UNEF 1.0000-20 UNEF
15 .8125-20 UNEF 1.1250-18 UNEF
17 .9375-20 UNEF 1.2500-18 UNEF
19 1.0625-18 UNEF 1.3750-18 UNEF
21 1.1875-18 UNEF 1.5000-18 UNEF
23 1.3125-18 UNEF 1.6250-18 UNEF
25 1.4375-18 UNEF 1.7500-18 UNS
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
8 Twinax
8 Coax
8 Power
12 Twinax
12 Coax
10
12
16
20
22D
QPL
QPL Hermetic
Inactive: Superseded by
09-07 7
09-35 6 4 4
09-98 3 4 4
11-02 2 4 4
11-04 4 4
11-05 5 4
11-35 13 4 4
11-98 6 4 4
11-99 7 4 4
13-04 4 4 4
13-08 8 4 4
13-35 22 4 4
13-98 10 4 4
15-05 5 4 4
15-15 1 14 4
15-18 18 4
15-19 19 4 4
15-26 2 24
15-35 37 4 4
15-97 4 8 4 4
17-02 1 38 17-03
17-03 1 38 4
17-06 6 4
17-08 8 4
17-11 2 1 8
17-19 4 11 4
17-20 4 16
17-22 2 2
17-24 2 22
17-26 26 4
17-35 55 4
17-99 2 21 4
19-11 11 4
19-18 4 14 19-19
19-19 4 14 4
19-28 2 26
19-32 32 4
Blue shaded entries are not Mil Spec.
8 Twinax
8 Coax
8 Power
12 Twinax
12 Coax
10
12
16
20
22D
QPL
QPL Hermetic
Inactive: Superseded by
19-35 66 4
21-11 11 4
21-16 16 4
21-20 2 18
21-35 79 4
21-39 2 37 4
21-41 41 4
21-48 4
21-75 4 21-76
21-76 4 4
23-06 6
23-21 21 4
23-35 100 4
23-53 53 4
23-54 4 9 40
23-55 55 4
23-63 4 4 49
25-04 8 48 4 4
25-07 2 97 25-09
25-08 8 25-10
25-09 2 97 4
25-10 8 4
25-17 6 36
25-19 19 4 4
25-20 3 4 13 10 25-21
25-21 3 4 13 10 4
25-24 12 12 4 4
25-29 29 4 4
25-35 128 4 4
25-37 37 4 4
25-43 20 23 4 4
25-46 2 4 40 25-47
25-47 2 4 40 4
25-61 61 4 4
25-90 2 4 40 25-91
25-91 2 4 40 4
Blue shaded entries are not Mil Spec.
32.08
[1.263]
MASTER MAX.
POLARIZING J H 3.18 [0.1250] MAX.
KEYWAY ØE MAX. PANEL THICKNESS
ØF
B A ØC
E +0.25 ± J +0.00 /
Shell A ±0.51 B ±0.13 C ±0.08 G ±0.13
Size 0.25/-0.13 F H -0.13
(0.020) (0.005) (0.003) (0.005)
(+0.010/-0.005) (0.005)
23.83 18.26 14.48 3.25 13.11 3.25 2.54 16.05
09
0.938 0.719 0.570 0.128 0.516 0.128 0.100 0.623
26.19 20.62 17.73 3.25 16.87 3.25 2.54 16.05
11
1.031 0.812 0.698 0.128 0.664 0.128 0.100 0.623
28.58 23.01 21.54 3.25 19.05 3.25 2.54 16.05
13
1.125 0.906 0.848 0.128 0.750 0.128 0.100 0.623
30.96 24.61 24.71 3.25 23.01 3.25 2.54 16.05
15
1.219 0.969 0.973 0.128 0.906 0.128 0.100 0.623
33.32 26.97 27.89 3.25 25.81 3.25 2.54 16.05
17
1.312 1.062 1.098 0.128 1.016 0.128 0.100 0.623
36.53 29.36 30.61 3.25 28.98 3.25 2.54 16.05
19
1.438 1.156 1.205 0.128 1.141 0.128 0.100 0.623
39.67 31.75 33.78 3.25 32.16 3.25 3.30 15.29
21
1.562 1.250 1.330 0.128 1.266 0.128 0.130 0.602
42.88 34.93 36.96 3.73 34.98 3.91 3.30 15.29
23
1.688 1.375 1.455 0.147 1.377 0.154 0.130 0.602
46.02 38.10 40.13 3.73 37.69 3.91 3.30 15.29
25
1.812 1.500 1.580 0.147 1.484 0.154 0.130 0.602
Millimeters Inches
B
Flat
Shell ØA B Flat F ØG
Size ±0.41 (0.016) +.000 / -0.25 (0.010) +.000 / -0.25 (0.010) +.000 / -0.25 (0.010)
30.18 16.64 17.02 17.78
09
1.188 0.655 0.670 0.700
34.93 19.18 19.58 20.96
11
1.375 0.755 0.771 0.825
38.10 23.93 24.26 25.65
13
1.500 0.942 0.955 1.010
41.28 27.08 27.56 28.83
15
1.625 1.066 1.085 1.135
44.45 30.25 30.73 32.00
17
1.750 1.191 1.210 1.260
49.23 33.43 33.91 35.18
19
1.938 1.316 1.335 1.385
52.37 36.60 37.08 38.35
21
2.062 1.441 1.460 1.510
55.58 39.78 40.26 41.53
23
2.188 1.566 1.585 1.635
58.72 42.95 43.43 44.70
25
2.312 1.691 1.710 1.760
Millimeters Inches
34.19 [1.346]
MAX.
J
H
MASTER
POLARIZING 4X ØE 4X ØG
KEYWAY MOUNTING HOLE
Y°
ØF
-A-
5°
4X B
4X B 2X A ØC
A B C ØE ØG H J
Shell D THREAD ØF
Size ±0.51 ±0.13 ±0.08 +0.25 -0.13 ±0.13 +0.38 -0.00 +0.00 -0.13
UNEF-2A Min.
(0.020) (0.005) (0.003) (+.010 -.005) (0.005) (+.015 -.000) (+.000 -.005)
23.83 18.26 14.48 11.11-28 3.25 13.11 3.25 2.16 20.83
09
0.938 0.719 0.570 0.4375-28 0.128 0.516 0.128 0.085 0.820
26.19 20.62 17.73 14.29-24 3.25 16.87 3.25 2.16 20.83
11
1.031 0.812 0.698 0.5625-24 0.128 0.664 0.128 0.085 0.820
28.58 23.01 21.54 17.46-24 3.25 19.05 3.25 2.16 20.83
13
1.125 0.906 0.848 0.6875-24 0.128 0.750 0.128 0.085 0.820
30.96 24.61 24.71 20.64-20 3.25 23.01 3.25 2.16 20.83
15
1.219 0.969 0.973 0.8125-20 0.128 0.906 0.128 0.085 0.820
33.32 26.97 27.89 23.81-20 3.25 25.81 3.25 2.16 20.83
17
1.312 1.062 1.098 0.9375-20 0.128 1.016 0.128 0.085 0.820
36.53 29.36 30.61 26.99-18 3.25 28.98 3.25 2.16 20.83
19
1.438 1.156 1.205 1.0625-18 0.128 1.141 0.128 0.085 0.820
39.67 31.75 33.78 30.16-18 3.25 32.16 3.25 2.92 20.07
21
1.562 1.250 1.330 1.1875-18 0.128 1.266 0.128 0.115 0.790
42.88 34.93 36.96 33.34-18 3.73 34.98 3.91 2.92 20.07
23
1.688 1.375 1.455 1.3125-18 0.147 1.377 0.154 0.115 0.790
46.02 38.10 40.13 36.51-18 3.73 37.69 3.81 2.92 20.07
25
1.812 1.500 1.580 1.4375-18 0.147 1.484 0.150 0.115 0.790
Millimeters Inches
Plug
Type MS27467 / DEUTSCH DJT16
MASTER 31.34
POLARIZING [1.234]
KEY MAX.
RFI SPRING 1.52 [0.060] MAX.
PANEL PROTRUSION
ØA
MAX.
BLUE BAND
Shell A
Size
21.82
09
.859
24.99
11
.984
29.36
13
1.156
32.54
15
1.281
35.71
17
1.406
38.51
19
1.516
41.68
21
1.641
44.86
23
1.766
48.03
25
1.891
Millimeters Inches
Recommended
Recommended PanelPanel
CutoutsCutouts
C1
ØH C1 ØH1 K
A
V V1
3.18
[0.125]
3.20 MAX.
[0.126]
MAX.
Keying Options
(Viewed from Mating Face of the Receptacle Connector)
C
D
N
A
B
RELIABLE
MIL-DTL-38999 Series III Connectors
• Self-locking threaded coupling
EMI PROTECTED
Designed to Perform
7
1H
igh-quality silicone seals to help maximize tear
resistance and sealing memory
2 Self-locking threaded coupling
3 100% metal-to-metal bottoming for excellent
EMI grounding protection
4 Triple-start threads
5 Grounding fingers providing excellent EMI protection
6E
longated mounting holes for flexible mounting with
standard MIL-DTL-38999 box or wall mount receptacles
7C
ontact retention system provides excellent contact
retention under severe vibration
Specifications
MATERIALS
• Shell: Aluminum, composite, stainless steel, marine bronze
• Plating: Olive drab cadmium, passivated, electroless or electrodeposited
nickel, nickel PTFE, black zinc nickel
• Insert: Thermoplastic and fluorinated silicone elastomer
• EMI Spring Fingers: Nickel or cadmium-plated beryllium copper
• O-Ring: Fluorinated silicone elastomer
ENVIRONMENTAL
•T emperature Range:
-65°C to +200°C
• Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to
MIL-PRF-5606: Hydraulic fluid
MIL-DTL-83133: JP-8 aviation fuel
MIL-PRF-7808: Lubricating oil
MIL-PRF-23699: Lubricating oil
MIL-A-8243: Deicing/defrosting fluid
MIL-C-25769: Aircraft cleaning compound
MIL-PRF-87937: Aircraft cleaning compound
MIL-G-3056: Gasoline
• Salt Spray: 48 hours (Nickel finishes)
500 hours (Cadmium, black zinc nickel, nickel PTFE, and
passivated finishes)
2000 hours (Composite classes M and J)
• Thermal Cycling: -65° to 150/175/200°C (max. temperature is
class dependent)
MECHANICAL
• Sine Vibration: Up to 60 g for 36 hr.
• Random Vibration: Up to 41.7 g for 16 hr. at 175° C
Up to 50 g for 16 hr. at ambient temperature
• Shock: 300 g, 3 ms in the 3 axes
• Durability: 500 mating cycles (1500 cycles for composite connectors)
• Contact Retention:
Size 23: 44 N (10 lb.)
Size 22D: 44 N (10 lb.)
Size 20: 67 N (15 lb.)
Size 16: 111 N (25 lb.)
Size 12: 111 N (25 lb.)
Size 10: 111 N (25 lb.)
Size 8: 111 N (25 lb.)
ELECTRICAL
•S hell-to-Shell Conductivity:
1.0 mV (nickel finish)
2.5 mV (cadmium finish)
3 mV (passivated finish)
• Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz
Voltage Rating
Service Suggested Operating Voltage Test Voltage at Altitude (VAC rms)
Rating VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft.
M 400 550 1300 550 350 200
N 300 450 1000 400 260 200
I 600 850 1800 600 400 200
II 750 1050 2300 800 500 200
Hermetic Connectors
• Hermetic Seal: Sintered glass
• Leakage: ≤16 cm3/hr. (0.97 in3/hr.) on mated pairs connected
under 2.1 bar (4.38 psi)
• Thermal Shock: 10 cycles, 4°C max. to 90°C min.
Current Rating
Contact Size Test Current (A) Voltage Drop (mV)
23 3 73
22D 5 73
20 7.5 55
16 13 50
12 23 42
10 33 34
8* 46 26
*When commercial power contact replaces twin-ax contact
Thread Sizes
Accessory Thread Mating Thread Jam Nut Thread
Shell Size
(6g 0.100R) (0.1P-0.3L) (6g 0.100R)
9 M12 x 1.0 .6250 M17 x 1.0
11 M15 x 1.0 .7500 M20 x 1.0
13 M18 x 1.0 .8750 M25 x 1.0
15 M22 x 1.0 1.0000 M28 x 1.0
17 M25 x 1.0 1.1875 M32 x 1.0
19 M28 x 1.0 1.2500 M35 x 1.0
21 M31 x 1.0 1.3750 M38 x 1.0
23 M34 x 1.0 1.5000 M41 x 1.0
25 M37 x 1.0 1.6250 M44 x 1.0
RANGE
ACT DTS D38999
STYLE
20 20 /20 Square Flange Receptacle
24 24 /24 Jam Nut Receptacle
26 26 /26 Straight Plug
— 13 — Box Mount Receptacle
— 20 /21 Hermetic Square Flange Receptacle
— 24 /23 Hermetic Jam Nut Receptacle
— 21 /25 Hermetic Solder Flange
— 23 /27 Hermetic Weld Flange
CLASS
ALUMINUM SHELL
— F F Electroless Nickel Plated (48-hr. Salt Spray)
— G G Space-Grade Electroless Nickel (48-hr. Salt Spray)
— T T Nickel PTFE (500-hr. Salt Spray)
— W W Olive Drab Cadmium (500-hr. Salt Spray)
— Z Z Black Zinc Nickel (500-hr. Salt Spray)
COMPOSITE SHELL
M — M Electroless Nickel Plated (2000-hr. Salt Spray)
J — J Olive Drab Cadmium (2000-hr. Salt Spray)
STAINLESS STEEL SHELL
— K K Passivated S.S., Firewall (500-hr. Salt Spray)
— S S Electrodeposited Nickel S.S., Firewall (500-hr. Salt Spray)
— L L Electrodeposited Nickel (48-hr. Salt Spray)
HERMETIC
— Y Y Stainless Steel, Passivated
— N N Stainless Steel, Electrodeposited Nickel Plated
— H H Space Grade
SHELL SIZES
9 (A), 11 (B), 13 (C), 15 (D), 17 (E), Numbers = DTS Commercial;
19 (F), 21 (G), 23 (H), 25 (J) (Letters) = Military/ACT Commercial
INSERT ARRANGEMENTS See Insert Arrangement Tables, pages 10-17 and 35-36
CONTACTS
P Pin, H 1500-Cycle Pin
S Socket, J 1500-Cycle Socket
A Less Pin (with intent to use nonstandard contacts)
B Less Socket (with intent to use nonstandard contacts)
CONTACTS FOR HERMETIC CONNECTORS
P Pin, Solder Cup, S Socket, Solder Cup
C PC Tail Pin, D PC Tail Socket
X Eyelet Pin, Z Eyelet Socket
KEYING
N, A, B, C, D, E, U N = Normal, U = Universal
MODIFICATION CODE
6149 6149 L/C Less Contacts
Part Numbering
EN3645 and DEUTSCH Commercial Versions
EN3645 F 0 D N 35 M N
RANGE
EN3645
FINISH
METAL SHELLS
F Nickel
K Passivated
W Olive Drab Cadmium
COMPOSITE SHELLS
J Olive Drab Cadmium
M Nickel
SHELL TYPE
0 Square Flange Receptacle
7 Jam Nut Receptacle
6 Straight Plug
SHELL SIZE
A, B, C, D, E, F, G, H, J
CAVITY TYPE
N Normal (Standard)
G Grounded (Signal Contact Bodies Grounded to Shell)
R Reinforced (For Power Contacts)
L Polarized (Keyed for Quadrax or Twinax Contacts)
Q Polarized and Grounded
Note: L and Q are, respectively, legacy to N and G
INSERT ARRANGEMENT
See Insert Arrangement Tables, page 10
CONTACT TYPE
M Pin
F Socket
A Less Pin
B Less Socket
KEYING POSITIONS
N (Normal)
A, B, C, D, E
(Commercial ACT)
Military
8 Twinax
8 Coax
8 Power
12 Twinax
12 Coax
10
12
16
20
22D
23
Includes K Class
Inactive: Superseded by
09-07 A7 (A07) 7
09-23 A23 9
09-35 A35 6 4
09-98 A98 3 4
11-02 B2 (B02) 2
11-04 B4 (B04) 4
11-05 B5 (B05) 5
11-23 B23 19
11-35 B35 13 4
11-98 B98 6 4
11-99 B99 7 4
13-04 C4 (C04) 4
13-08 C8 (C08) 8 4
13-23 C23 32
13-35 C35 22 4
13-98 C98 10 4
15-05 D5 (D05) 5 4
15-15 D15 1 14
15-18 D18 18 4
15-19 D19 19 4
15-23 D23 55
15-26 D26 2 24
15-35 D35 37 4
15-97 D97 4 8 4
17-02 E2 (E02) 1 38 17-03
17-03 E3 (E03) 1 38 4
17-06 E6 (E06) 6 4
17-08 E8 (E08) 8 4
17-11 E11 2 1 8
17-19 E19 4 11 4
17-20 E20 4 16
17-22 E22 2 2
17-23 E23 73
17-24 E24 2 22
17-26 E26 26 4
17-35 E35 55 4
17-99 E99 2 21 4
19-11 F11 11 4
19-18 F18 4 14 19-19
19-19 F19 4 14 4
19-23 E23 88
19-28 F28 2 26
Blue shaded entries are not Mil Spec. Green shading indicates high-density inserts.
(Commercial ACT)
Military
8 Twinax
8 Coax
8 Power
12 Twinax
12 Coax
10
12
16
20
22D
23
Includes K Class
Inactive: Superseded by
19-32 F32 32 4
19-35 F35 66 4
21-11 G11 11
21-16 G16 16
21-20 G20 2 18
21-23 G23 121
21-35 G35 79 4
21-39 G39 2 37 4
21-41 G41 41 4
21-48 G48 4
21-75 G75 4 21-76
21-76 G76 4 4
23-06 H6 (H06) 6
23-21 H21 21
23-23 H23 151
23-35 H35 100
23-53 H53 53 4
23-54 H54 4 9 40
23-55 H55 55
23-63 H63 4 4 49
25-04 J4 (J04) 8 48 4
25-07 J7 (J07) 2 97 25-09
25-08 J8 (J08) 8 25-10
25-09 J9 (J09) 2 97 4
25-10 J10 8 4
25-11 J11 9 2
25-17 J17 6 36
25-19 J19 19
25-20 J20 3 4 13 10 25-21
25-21 J21 3 4 13 10 4
25-23 J23 187
25-24 J24 12 12
25-29 J29 29
25-35 J35 128 4
25-37 J37 37
25-43 J43 20 23
25-46 J46 2 4 40 25-47
25-47 J47 2 4 40 4
25-61 J61 61 4
25-90 J90 2 4 40 25-91
25-91 J91 2 4 40 4
Blue shaded entries are not Mil Spec.
Green shading indicates high-density inserts.
G B
12.95
[0.510]
MAX.
PP
P
09 32.500.098 10 27 9
0.937 0.719 0.594 0.823 0.620 0.469 0.128 0.216
[1.280] B
26.20 20.62 18.26 20.90 2.50 18.90 14.90 3.25 4.93
11
1.031 22.60 0.719
0.812 MAX.0.098
0.823 0.744 0.587 0.128 0.194
16 36 11
[0.890] E M
28.60 23.01 20.62 20.90 2.50 22.10 17.90 3.25 4.93
13 MAX. 0.812 19 45 14
1.126 0.906 0.823 0.098 0.870 0.705 0.128 0.194
31.00 24.61 23.01 20.90 2.50 25.25 21.90 3.25 4.93
15 25 56 18
1.220 0.969 0.906 0.823 0.098 0.994 0.862 0.128 0.194
33.30 26.97 24.61 20.90 2.50 29.95 24.90 3.25 4.93
17 32 74 23
1.311 1.062 0.969 0.823 0.098 1.179 0.980 0.128 0.194
F G
36.50 29.36 26.97 20.90 2.50 31.55 27.90 3.25 4.93
19 39 78 26
1.437 1.156 1.062 0.823 0.098 1.242 1.098 0.128 0.194
39.70 31.75 29.36 20.10 3.20 34.70 30.90 3.25 4.93
21 45 95 31
1.563 1.250 1.156 0.791 0.126 1.366 1.217 0.128 0.194
42.90 34.93 31.75 20.10 3.20 37.90 33.90 3.91 6.15
23 54 108 36
1.689 1.375 1.250 12.95
0.791 0.126 1.492 1.335 0.154 0.242
46.00 38.10 34.93 [0.510]
20.10 3.20 41.10 36.90 3.91 6.15
25 59 120 43
1.811 1.500 1.375 MAX.
0.791 0.126 1.618 1.453 0.154 0.242 ØA
Millimeters Inches
Plug
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 37
31
[1.220]
12.95
[0.510]
MAX.
MIL-DTL-38999 Circular Connectors PP
P
MIL-DTL-38999 Series III Connectors
DEUTSCH DTS and ACT Series Connectors
Jam Jam
NutNut Receptacle
Type 24
32.50
[1.280] B
22.60 MAX.
[0.890] E M
MAX.
F G
12.95
[0.510]
MAX. ØA
Plug 11 34.90
1.374
31.80
1.252
2.20
0.087
18.90
0.744
14.90
0.587
27.00
1.063
21 50 14
23
55.60 52.40 F 3.00 37.90 33.90 G50.00 Ø S 65 130 46
2.189 2.063 0.118 1.492 1.335 1.969
58.70 55.60 3.00 41.10 36.90 51.23
25 73 143 55
2.311 2.189 0.118 1.618 1.453 2.017
Millimeters Inches
F G ØS
Coupling Torque:
Plug to Receptacle
Shell Mass (g) by Shell Type Engagement and
F Max. G S Max. Disengagement Minimum
Size AI SS Composite Shell Disengagement
Size (Max.)
18.40 11.90 21.80 Nm Lb.-in. Nm Lb.-in.
09 15 36 9
0.724 0.469 0.858
09 0.9 8
21.10 14.90 25.00
11 20 50 13 11 1.4 12 0.2 2
0.831 0.587 0.984
25.40 17.90 29.40 13 1.8 16
13 27 64 18
1.000 0.705 1.157 15 2.3 20
28.70 21.90 32.50 17 2.7 24 0.3 3
15 34 80 23
1.130 0.862 1.280
19 3.2 28
32.20 24.90 35.70
17 37 88 25
1.268 0.980 1.406 21 3.6 32
34.90 27.90 38.50 23 4.1 36 0.6 5
19 48 102 32
1.374 1.098 1.516
25 4.6 40
38.10 30.90 41.70
21 55 117 35
1.500 1.217 1.642
41.10 33.90 44.90
23 67 131 41
1.618 1.335 1.768
44.30 36.90 48.00
25 71 145 48
1.744 1.453 1.890
Millimeters Inches
8.75 53.05
8.75 11.90 49.85
[0.344] 53.05 [2.089] 11.90 49.85
[0.344] [0.469] [1.963]
MAX. [2.089] MAX. [0.469] [1.963]
MAX. MAX. MAX.
MAX. MAX. MAX.
Front Mount
Front Mount Rear Mount
Rear Mount
Jam Nut Receptacle 2.30 to 3.10
to Plug [0.091 to 0.122] 37.05
[1.459]
1.58 to 3.20 MAX.
[0.062 to 0.126]
Jam Nut
2.30 to 3.10 Receptacle Plug
2.30 to 3.10[0.091 to 0.122] Type 24 37.05 Type 26
[0.091 to 0.122] 37.05 [1.459]
[1.459] MAX.
1.58 to 3.20
1.58 to 3.20[0.062 to 0.126] MAX.
[0.062 to 0.126]
10.75
[0.423] 51.30
MAX. [2.020]
Jam Nut
Jam Nut Receptacle MAX.
Plug
Receptacle Type 24 Plug Type 26
Type 24 Type 26
Dummy Receptacle
Type PR
B
D E C1
C2
F B
12.95
[0.510]
Max. PP
P
ØH C B
Recommended
Recommended PanelPanel
CutoutsCutouts
C1
ØH C1 ØH1 K
A
V V1
H Min.
Shell Size A C1 H1 Max. K Max. V Min. V1 Min.
Front Rear
18.26 13.11 16.66 17.78 16.70 25.58 20.20
9
0.719 0.516 0.656 0.700 0.657 1.007 1.189
20.62 15.08 22.22 20.88 19.53 27.00 32.60
11
0.812 0.594 0.875 0.822 0.769 1.063 1.283
23.01 19.05 23.42 25.58 24.26 30.20 36.00
13
Drawings below are3.25not needed
24.61
0.906 0.750
23.01
0.922
26.59
1.007
28.80
0.995
27.53
1.189
33.30
1.417
39.60
15
0.128 0.969 0.906 1.047 1.134 1.084 1.331 1.559
26.97 25.81 30.96 31.98 30.68 36.50 43.30
17
1.062 1.106 1.219 1.259 1.208 1.437 1.705
29.36 28.98 32.94 35.15 33.86 39.30 47.00
19
1.156 1.141 1.297 1.384 1.333 1.547 1.850
31.75 32.16 36.12 38.28 37.06 42.50 50.60
21
1.250 1.266 1.422 1.507 1.459 1.673 1.992
34.93 34.93 39.29 41.50 40.01 45.70 54.20
23
3.91 1.375 1.375 1.547 1.634 1.575 1.799 2.134
0.154 38.10 37.69 42.47 44.68 43.41 48.80 59.70
25
1.500 1.484 1.672 1.759 1.709 1.921 2.350
Millimeters Inches
3.18
[0.125]
3.20 MAX.
[0.126]
MAX.
Keying Options
(Viewed from Mating Face of the
Receptacle Connector)
DEPENDABLE
MIL-DTL-38999 Series IV Connectors
• Secure breech lock coupling
• 100% scoop-proof
RUGGED
• >500-mating-cycle durability
EASY INSTALLATION Special grounding fingers form a 360-degree circle just inside
the shell, acting as a shield for excellent EMI protection. The
•B
lind-mateable grounding fingers
connector is actually grounded when the shells meet, even before
to help provide a safer assembly
the contacts engage.
during mating
Inserts are available in 8 shell sizes, with contact arrangements
•R
equires only 90° rotation to
meeting MIL-DTL-1560, along with additional arrangements, to
engage and disengage help provide flexibility in circuit configurations.
Specifications
MATERIALS
• Shell: Stainless steel, aluminum
• Plating: Olive drab cadmium, passivated, and electroless nickel
(anodized coupling ring for Class F only)
• Insert: Thermoplastic and fluorinated silicone elastomer
• EMI Spring Fingers: Nickel or cadmium-plated beryllium copper
• O-Ring: Fluorinated silicone elastomer
ENVIRONMENTAL
•T emperature Range:
-65°C to +175°C (Class W)
-65°C to +200°C (Classes C, F, Y and N)
• Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to
MIL-PRF-5606: Hydraulic fluid
MIL-DTL-83133: JP-8 aviation fuel
MIL-PRF-7808: Lubricating oil
MIL-PRF-23699: Lubricating oil
MIL-A-8243: Deicing/defrosting fluid
MIL-C-25769: Aircraft cleaning compound
MIL-PRF-87937: Aircraft cleaning compound
MIL-G-3056: Gasoline
• Salt Spray:
48 hours (Nickel finishes)
500 hours (Cadmium and passivated finishes)
• Thermal Cycling: -65° to 150/175/200°C (max. temperature is
class dependent)
MECHANICAL
• Sine Vibration: Up to 60 g for 36 hr.
• Random Vibration: Up to 41.7 g for 16 hr. at 175° C
Up to 50 g for 16 hr. at ambient temperature
• Shock: 300 g, 3 ms in the 3 axes
• Durability: >500 mating cycles
• Contact Retention:
Size 22D: 44 N (10 lb.)
Size 20: 67 N (15 lb.)
Size 16: 111 N (25 lb.)
Size 12: 111 N (25 lb.)
Size 10: 111 N (25 lb.)
Size 8: 111 N (25 lb.)
ELECTRICAL
•S hell-to-Shell Conductivity:
Olive Drab Cadmium: 2.5 mV
Passivated: 10.0 mV
Electroless Nickel: 1.0 mV
• Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz
Voltage Rating
Service Suggested Operating Voltage Test Voltage at Altitude (VAC rms)
Rating VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft.
M 400 550 1300 550 350 200
N 300 450 1000 400 260 200
I 600 850 1800 600 400 200
II 750 1050 2300 800 500 200
Hermetic Connectors
• Hermetic Seal: Sintered glass
• Leakage: ≤16 cm3/hr. (0.97 in3/hr.) on mated pairs connected
under 2.1 bar (4.38 psi)
• Thermal Shock: 10 cycles, 4°C max. to 90°C min.
Current Rating
Contact Size Test Current (A) Voltage Drop (mV)
22D 5 73
20 7.5 55
16 13 50
12 23 42
10 33 34
8* 46 26
*When commercial power contact replaces twin-ax contact
Thread Sizes
Accessory Thread Jam Nut Thread
Shell Size
(6g 0.100R) (6g 0.100R)
11 M15 x 1.0 M20 x 1.0
13 M18 x 1.0 M25 x 1.0
15 M22 x 1.0 M28 x 1.0
17 M25 x 1.0 M32 x 1.0
19 M28 x 1.0 M35 x 1.0
21 M31 x 1.0 M38 x 1.0
23 M34 x 1.0 M41 x 1.0
25 M37 x 1.0 M44 x 1.0
Military
8 Twinax
8 Coax
8 Power
12 Twinax
12 Coax
10
12
16
20
22D
QPL
QPL Hermetic
Inactive: Superseded by
11-02 B2 2 4 4
11-04 B4 4 4 4
11-05 B5 5 4 4
11-35 B35 13 4 4
11-98 B98 6 4 4
11-99 B99 7 4 4
13-04 C4 4 4 4
13-08 C8 8 4 4
13-35 C35 22 4 4
13-98 C98 10 4 4
15-05 D5 5 4 4
15-15 D15 1 14 4 4
15-18 D18 18 4 4
15-19 D19 19 4 4
15-26 D26 2 24
15-35 D35 37 4 4
15-97 D97 4 8 4 4
17-02 E2 1 38 17-03
17-03 E3 1 38 4
17-06 E6 6 4 4
17-08 E8 8 4 4
17-11 E11 2 1 8
17-19 E19 4 11 4
17-20 E20 4 16
17-22 E22 2 2
17-24 E24 2 22
17-26 E26 26 4
17-35 E35 55 4 4
17-99 E99 2 21 4 4
19-11 F11 11 4 4
19-18 F18 4 14 4 19-19
19-19 F19 4 14 4 4
19-28 F28 2 26 4
19-32 F32 32 4
19-35 F35 66 4 4
Blue shaded entries are not Mil Spec.
Military
8 Twinax
8 Coax
8 Power
12 Twinax
12 Coax
10
12
16
20
22D
QPL
QPL Hermetic
Inactive: Superseded by
21-11 G11 11 4 4
21-16 G16 16 4 4
21-20 G20 2 18
21-35 G35 79 4 4
21-39 G39 2 37 4 4
21-41 G41 41 4 4
21-48 G48 4
21-75 G75 4 21-76
21-76 G76 4 4
23-06 H6 6
23-21 H21 21 4 4
23-35 H35 100 4 4
23-53 H53 53 4 4
23-54 H54 4 9 40
23-55 H55 55 4 4
23-63 H63 4 4 49
25-04 J4 8 48 4 4
25-07 J7 2 97 25-09
25-08 J8 8 25-10
25-09 J9 2 97 4
25-10 J10 8 4
25-17 J17 6 36
25-19 J19 19 4 4
25-20 J20 3 4 13 10 25-21
25-21 J21 3 4 13 10 4
25-24 J24 12 12 4 4
25-29 J29 29 4 4
25-35 J35 128 4 4
25-37 J37 37 4
25-43 J43 20 23 4
25-46 J46 2 4 40 25-47
25-47 J47 2 4 40 4
25-61 J61 61 4 4
25-90 J90 2 4 40 25-91
25-91 J91 2 4 40 4
Blue shaded entries are not Mil Spec.
Part Numbering
MIL-DTL-38999 and DEUTSCH Commercial Versions
Commercial Military
PREFIX
SHELL STYLE/MIL SLASH SHEET
40 40 Wall Mount Receptacle
43 42 Box Mount Receptacle
44 44 Jam Nut Receptacle
46 46 Straight Plug with EMI Fingers
47 47 Straight Plug without EMI Fingers
48 48 In-Line Receptacle
Hermetic Connectors
41 45 Hermetic Solder Mount Receptacle
44 43 Hermetic Jam Nut Receptacle
CLASS/FINISH
E F Electroless Nickel, Black Anodized Coupling Ring
F (Not Avail.) Electroless Nickel, Green Anodized Coupling Ring
G G Space Grade, Electroless Nickel
E (023) W Olive Drab Cadmium over Nickel
Hermetic Connectors
H H Stainless Steel, Passivated, Space Grade
N N Stainless Steel, Nickel Plated
Y Y Stainless Steel, Passivated
SHELL SIZE
11 (B), 13 (C), 15 (D), 17 (E), 19 (F), Numbers = DIV Commercial
21 (G), 23 (H), 25 (J) (Letters) = Military
INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 47-48
CONTACTS
P 500-Cycle Pin S 500-Cycle Socket
H 1500-Cycle Pin J 1500-Cycle Socket
A Less Pin (with intent to use nonstandard contacts)
B Less Socket (with intent to use nonstandard contacts)
Hermetic Contacts
P Pin, Solder Cup S Socket, Solder Cup
X Pin, Eyelet Z Socket, Eyelet
C Pin, PC Tail D Socket, PC Tail
POLARIZING POSITIONS
N Normal
A, B, C, D, K
MODIFICATIONS
023* Use to Get Military Class W with Contacts
6149* Use for Mil Class F Less Contacts
6139* Use for Mil Class W Less Contacts
L/C** Less Contacts
32.00
A SQ [1.260]
MAIN 20.80 F
POLARIZING B SQ [0.819]
2.16
KEY
[0.085]
D DIA.
C DIA.
0.90
[0.035]
MAX.
32.00
Jam Nut Receptacle [1.260]
28.40
[1.118]
A A/F
19.66 2.16
[0.744] [0.085]
MAIN B A/F
POLARIZING
KEY
D DIA.
C DIA.
2.70
[0.106]
Shell Size A A/F Max. B A/F Max. C Dia. Max. D Dia. Max.
35.40 32.00 38.60 12.93
11
1.394 1.260 1.520 0.509
38.60 36.00 41.70 16.10
13
1.520 1.417 1.642 0.634
41.70 41.00 44.90 19.28
15
1.642 1.614 1.768 0.759
45.70 41.00 49.70 22.48
17
1.799 1.614 1.957 0.885
48.50 46.00 51.70 25.63
19
1.909 1.811 2.035 1.009
51.70 50.00 54.80 28.80
21
2.035 1.968 2.157 1.134
54.80 50.00 58.00 31.98
23
2.157 1.968 2.283 1.259
58.00 55.00 61.20 35.15
25
2.283 2.165 2.409 1.384
Millimeters Inches
BLUE INDICATOR
MASTER
STRIPE D
KEYWAY
BLUE COLOR BAND 2.16
[0.085]
MAX.
B TYP. A SQ. ØC ØE ØF
Plug
B DIA. A DIA.
26.97
[1.062]
MAX.
Recommended
Recommended PanelPanel
CutoutsCutouts
C1
ØH C1 ØH1 K
A
V V1
H Min.
Shell Size C1 H1 Max. K Max. V Min. V1 Min.
Front Rear
20.62 15.08 22.22 20.88 19.53 27.00 32.60
11
0.812 0.594 0.875 0.822 0.769 1.063 1.283
Drawings below
13
are23.01
not needed
19.05 23.42 25.58 24.26 30.20 36.00
0.906 0.750 0.922 1.007 0.995 1.189 1.417
24.61 23.01 26.59 28.80 27.53 33.30 39.60
15
0.969 0.906 1.047 1.134 1.084 1.331 1.559
26.97 25.81 30.96 31.98 30.68 36.50 43.30
17
1.062 1.106 1.219 1.259 1.208 1.437 1.705
29.36 28.98 32.94 35.15 33.86 39.30 47.00
19
1.156 1.141 1.297 1.384 1.333 1.547 1.850
31.75 32.16 36.12 38.28 37.06 42.50 50.60
21
1.250 1.266 1.422 1.507 1.459 1.673 1.992
34.93 34.93 39.29 41.50 40.01 45.70 54.20
23
1.375 1.375 1.547 1.634 1.575 1.799 2.134
38.10 37.69 42.47 44.68 43.41 48.80 59.70
25
1.500 1.484 1.672 1.759 1.709 1.921 2.350
3.18
Millimeters Inches
[0.125]
3.20 MAX.
[0.126]
MAX.
Keying Options
(Viewed from Mating Face of the
Receptacle Connector)
MASTER KEY
Clocking X° Ref. Y° Ref.
N 110 250
A 100 260
B 90 270
C 80 280
D 70 290
B A
K 120 255
X° REF.
Y° REF.
Panel Seals
Panel seals help improve the sealing between the structure and
connector shell.
• Color: Tan
• Elastomer: Fluorosilicone
• Temperature Range: -40°C to +93°C
RUGGED
• RoHS
APPLICATIONS
• DataCom
• Military
• Medical
Size Part Number H max. B max. C ± 0.1 E max. E1 max. T max. H max. Part Number Size
E
For Square Flange Receptacle B
Sealed Version
C
ØH C B
4 holes Ø T
E1 max.
50
.50 0.6
Dia. 16
.138
.50 0
Dia. 3 R3
.0
0.1
18
Millimeters Inches
GASKET 11
D38999/20 Series III (Shell Size 11)
26.50 1.043
0.81 0.032
20.62 0.812
72
.60 0.7
Dia. 19
8
0 0.13
Dia. 3.5
R3
.0
0.
118
-RLQWGHEOLQGDJHSRXU
'V«ULH,,,6+(//6,=(
Millimeters Inches
GASKET 13
D38999/20 Series III (Shell Size 13)
28.90 1.138
23.01 0.906 0.81 0.032
Dia.
22.8
0 0.8
98
Dia.
3.50
0.138
R3
.0
0.
118
GASKET 15
D38999/20 Series III (Shell Size 15)
31.30 1.232
24.61 0.969 0.81 0.032
1.024
Dia. 26
0 0.138
Dia. 3.5
R
3.
50
0
.13
8
Millimeters Inches
GASKET 17
D38999/20 Series III (Shell Size 17)
33.60 1.323
26.97 1.062 0.81 0.032
0 1.217
Dia. 30.9
0 0.138
Dia. 3.5
R3
.5
0
0.
13
8
Millimeters Inches
GASKET 19
D38999/20 Series III (Shell Size 19)
36.80 1.449
29.36 1.156 0.81 0.032
0 1.272
Dia. 32.3
0.138
Dia. 3.50
R
3.
80
0
.15
0
Millimeters Inches
GASKET 21
D38999/20 Series III (Shell Size 21)
40 1.575
Dia.
35.2
0 1.3
86
R4
.0
0.1
57
Millimeters Inches
GASKET 23
D38999/20 Series III (Shell Size 23)
43.20 1.701
34.93 1.375 0.81 0.032
1.524
Dia. 38.70
0.161
Dia. 4.10
R4
.0
0.1
57
Millimeters Inches
GASKET 25
D38999/20 Series III (Shell Size 25)
46.30 1.823
38.10 1.500 0.81 0.032
Dia. 42 1.654
0.161
Dia. 4.10
R4
.0
0.1
57
Millimeters Inches
• Sealed environments
Keyway
CUTAWAY OF
REAR RELEASE
HERMETIC CONNECTOR Mounting “O”-Ring Pin Front Pin Contact
Glass-to-Metal Sealing
Standard sealing techniques—such as epoxy potting—are useful
in many applications, but they may not provide the degree of
sealing that is offered by glass-to-metal hermetic seals. This is
especially true of applications with high pressure differentials.
Glass is a durable, high-strength material that resists extreme
changes in temperature or pressure.
Our glass-to-metal seals create a bond between shell, insulator, and
contacts by fusing the glass insulator to the metal components.
The bond can maintain a helium leak rate of .01 micron ft3/h at 14.7
psi. The hermetic bond helps provide enduring reliability, resists
cracking that would compromise the performance, and helps
withstand a wide range of harsh conditions.
VERSATILE
PC Tail Contacts and Connectors
• Variety of tail and standoff lengths
• Choice of finishes
FLEXIBLE
D3 J F A35 P N 1 B W G
CONTACT STYLE
P Pin CONTACT EXTENSION LENGTH (L)
S Socket See Tables
Dim L Dim A
From From Distance from
Code Grommet Sawtooth Square Flange
Shell Sizes 9–19 Shell Sizes 21–25
All Aluminum Composite
Aluminum Composite Aluminum Composite
4.14 4.42 3.94 13.97 13.11 13.39 13.11
A
0.163 0.174 0.155 0.550 0.516 0.527 0.516
5.33 5.61 5.13 15.16 14.30 14.58 14.30
B
0.210 0.221 0.202 0.597 0.563 0.574 0.563
5.84 6.12 5.64 15.67 2.50 [.098]
14.81 15.09 14.81
C 3.18 [.125]
0.230 0.241 0.222 0.617 0.583 0.594 0.583
5.00 [.197]
6.76 7.04 6.55 16.59 8.00 [.315]
15.72 16.00 15.72
D
0.266 0.277 0.258 0.653 0.619 0.630 0.619
7.98 8.26 7.77 17.81 16.94 17.22 16.94
E
0.314 0.325 0.306 0.701 0.667 0.678 0.667
Millimeters Inches D Dia.
Mounting
Thickness
Mounting
Thickness
12.40 4.62
D G
0.488 0.182
5.64
H
0.222
7.67
J Millimeters Inches
0.302
Millimeters Inches
Only epoxy seal (1) available for Box Mount Receptacles
2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
2.50 [.098]
3.18 [.125]
D Dia. 5.00 [.197]
8.00 [.315]
Mounting
Thickness
Mounting
Thickness
9-06/9-35
1.14 [0.045]
1.98 [0.078]
5 1
4 2
3
1.14 [0.045]
2.29 [0.090]
1.98 [0.078]
9-06
9-44
2.03 [0.080]
0.53 [0.021]
4 2
1.27 [0.050]
9-44
9-98
1.65 [0.065]
0.97 [0.038]
C A
1.91 [0.075]
9-98
11-02
2.41 [0.095]
B A
2.41 [0.095]
11-02
11-04
1.65 [0.065]
1.65 [0.065]
D A
C B
1.65 [0.065]
1.65 [0.065]
11-04
11-05
1.65 [0.065]
1.42 [0.056]
E A
D B
C
1.65 [0.065]
3.30 [0.130]
2.87 [0.113]
11-05
11-13/11-35
2.16 [0.085]
3.51 [0.138]
3.71 [0.146]
3.00 [0.118]
1.42 [0.056]
1
10 1.14 [0.045]
11 2
9 3
13
8 12 4
0.89 [0.035] 7 5
6
1.14 [0.045]
3.00 [0.118]
1.24 [0.049]
3.71 [0.146]
11-13
11-98
3.30 [0.130]
3.30 [0.130]
E F B
D C
2.87 [0.113]
1.65 [0.065]
11-98
11-99
11-35
1.65 [0.065]
2.87 [0.113]
F A
E G B
D C
2.87 [0.113]
3.30 [0.130]
11-99
13-04
3.71 [0.146]
3.81 [0.150]
D B
2.11 [0.083]
13-04
13-08
4.32 [0.170]
1.65 [0.065]
3.99 [0.157]
G A
1.12 [0.044]
F B
E C
D
3.05 [0.120]
4.32 [0.170]
3.05 [0.120]
13-08
1.14 [0.045]
13-22/13-35
2.97 [0.117]
3.20 [0.126]
4.62 [0.182]
5.16 [0.203]
5.00 [0.197]
4.01 [0.158]
2.72 [0.107]
14 1
2.24 [0.088]
15 0.66 [0.026]
21
22
0.76 [0.030]
1.91 [0.075]
2.24 [0.088]
3.05 [0.120]
4.62 [0.182]
4.01 [0.158]
3.20 [0.126]
5.00 [0.197] 2.36 [0.093]
1.14 [0.045]
13-22
13-98
3.18 [0.125]
4.90 [0.193]
4.95 [0.195]
3.81 [0.150]
A 0.76 [0.030]
H
B
G C
K J
F
D
0.38 [0.015] E
2.67 [0.105]
3.43 [0.135]
4.17 [0.164]
1.65 [0.065]
13-98
15-05
4.42 [0.174]
2.54 [0.100]
A 0.61 [0.024]
E B
D C
3.76 [0.148]
2.39 [0.094]
15-05
2.50 [.098]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 74 3.18 [.125]
5.00 [.197]
8.00 [.315]
MIL-DTL-38999 Circular Connectors
15-15
2.54 [1.00]
2.79 [0.110]
5.13 [0.202]
6.20 [0.244]
5.72 [0.225]
L A 3.56 [0.140]
B 1.02 [0.040]
K M
0.35 [0.014]
R N C
J
P
D
H
1.96 [0.077] G E
2.87 [0.113]
F
5.31 [0.209]
6.22 [0.245]
5.54 [0.218]
3.20 [0.126]
15-15
6.40 [0.252]
L A 2.87 [0.113]
K M N B
J T U P C
H S R D
G F E
2.87 [0.113]
5.72 [0.225]
4.95 [0.195]
3.30 [0.130]
1.65 [0.065] 2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
15-18
D Dia.
Mounting
Thickness
Mounting
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 75 Thickness
MIL-DTL-38999 Circular Connectors
15-19
1.65 [0.065]
3.30 [0.130]
4.95 [0.195]
6.60 [0.260]
5.72 [0.225]
2.87 [0.113]
M A B
L N P C
K U V R D
J T S E
2.87 [0.113]
H G F
5.72 [0.225]
4.95 [0.195]
3.30 [0.130]
1.65 [0.065]
15-19
15-35/15-37
1.14 [0.045]
2.29 [0.090]
3.12 [0.123]
4.32 [0.170]
5.36 [0.211] 6.65 [0.262]
6.45 [0.254] 5.51 [0.217]
6.76 [0.266] 4.37 [0.172]
4.06 [0.160]
1 3.02 [0.119]
2.03 [0.080]
1.88 [0.074]
31 1.02 [0.040]
21
0.10 [0.004]
0.25 [0.010]
1.27 [0.050]
2.08 [0.082] 2.50 [.098]
3.18 [.125]
2.49 [0.098]
6.76 [0.266] 5.00 [.197]
3.23 [0.127] 8.00 [.315]
6.27 [0.247]
4.37 [0.172]
5.08 [0.200]
4.45 [0.175]
4.32 [0.170]
5.89 [0.232]
3.30 [0.130]
6.65 [0.262]
3.12 [0.123] D Dia.
2.29 [0.090]
Mounting
1.14 [0.045] Thickness
Mounting
Thickness
15-35
15-97
1.19 [0.047]
1.65 [0.065]
4.52 [0.178]
5.84 [0.230]
5.94 [0.234]
4.52 [0.178]
K 2.06 [0.081]
A
1.65 [0.065]
J L B
H C
G M
D
F E
0.58 [0.023]
2.06 [0.081]
2.41 [0.095] 5.94 [0.234]
4.52 [0.178] 5.26 [0.207]
5.94 [0.234] 4.52 [0.178]
2.26 [0.089]
1.65 [0.065]
1.19 [0.047]
15-97
17-06 17-08
3.25 [0.128]
3.07 [0.121]
5.99 [0.236]
2.18 [0.086]
5.31 [0.209] A
E A
G
D F B
H C
C 1.32 [0.052] E D
1.98 [0.078]
6.12 [0.241] 5.49 [0.216]
5.84 [0.230]
6.12 [0.241] 2.39 [0.094]
2.50 [.098]
N/A N/A 3.18 [.125]
5.00 [.197]
8.00 [.315]
D Dia.
Mounting
Thickness
Mounting
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 77 Thickness
MIL-DTL-38999 Circular Connectors
17-26
1.78 [0.070]
3.33 [0.131]
4.45 [0.175]
6.07 [0.239] 8.75 [0.321]
7.75 [0.305] 7.44 [0.293]
5.44 [0.214]
A 4.50 [0.177]
R B
2.51 [0.099]
P C 2.39 [0.094]
1.65 [0.065]
N S T D
U
a
b
M Z
V E
L c W
0.86 [0.034] Y F
0.91 [0.036]
1.65 [0.065] K X G
J H
3.84 [0.151]
4.09 [0.161]
5.16 [0.203] 8.10 [0.319]
6.60 [0.260] 7.06 [0.278]
7.98 [0.314] 4.80 [0.189]
4.50 [0.178]
3.02 [0.119]
1.70 [0.067]
N/A
17-35/17-55
1.98 [0.078]
2.26 [0.089]
3.96 [0.156]
4.37 [0.172]
5.94 [0.234] 8.36 [0.329]
6.15 [0.242] 8.03 [0.316]
7.92 [0.312]
7.09 [0.279]
5.61 [0.221]
17 25 32
10 40 4.47 [0.176]
4 3.33 [0.131]
47 2.18 [0.086]
1 1.04 [0.041]
53 2.50 [.098]
3.18 [.125]
5.00 [.197]
55
8.00 [.315]
3
0.10 [0.004] 52
1.24 [0.049] 9
16 31 46
2.39 [0.094]
24 39 D Dia.
3.53 [0.139]
4.67 [0.184] Mounting
7.92 [0.312]
Thickness
5.82 [0.229]
5.94 [0.234] Mounting
6.96 [0.274] Thickness
8.10 [0.319] 3.96 [0.156]
1.98 [0.078]
N/A
17-99
1.78 [0.070]
3.33 [0.131]
4.45 [0.175]
6.07 [0.239]
8.15 [0.321]
7.75 [0.305] 7.44 [0.293]
5.44 [0.214]
A 4.50 [0.177]
B
2.51 [0.099]
R C 2.39 [0.094]
P 0.64 [0.025]
S T D
Y U
N Z
M E
X V
W
0.86 [0.034]
L F
1.91 [0.075]
4.09 [0.161] K G
6.60 [0.260] J H
7.98 [0.314]
8.10 [0.319]
7.06 [0.278]
4.80 [0.189]
3.81 [0.150]
1.70 [0.067]
N/A
19-11
2.67 [0.105]
6.35 [0.250]
6.60 [0.260]
3.35 [0.132]
J A
2.67 [0.105]
H K B
G
C
L
1.35 [0.053]
2.34 [0.092] F D
5.46 [0.215] E
7.14 [0.281]
2.50 [.098]
6.99 [0.275] 3.18 [.125]
5.00 [.197]
4.55 [0.179] 8.00 [.315]
N/A
D Dia.
Mounting
Thickness
Mounting
Thickness
19-28
1.68 [0.066]
3.15 [0.124]
4.80 [0.189]
5.31 [0.209]
7.26 [0.286]
8.97 [0.353]
8.76 [0.345]
7.75 [0.305]
5.84 [0.230]
5.51 [0.217]
T A
4.90 [0.193]
S B
2.49 [0.098]
R U C 2.41 [0.095]
1.57 [0.062]
d V
c W D
P
e
N b X E
a F
0.84 [0.033] M Y
Z G
3.84 [0.151]
4.06 [0.160] L H
4.85 [0.191] K J
6.73 [0.265]
9.07 [0.357]
8.51 [0.335]
8.15 [0.321]
9.12 [0.359]
6.15 [0.242]
5.79 [0.228]
4.42 [0.174]
3.30 [0.130]
N/A
1.65 [0.065]
2.13 [0.084]
19-30 4.60 [0.181]
4.72 [0.186]
5.79 [0.228]
7.16 [0.282] 8.79 [0.346]
8.64 [0.340] 7.59 [0.299]
5.51 [0.217]
5.33 [0.210]
S A 3.28 [0.129]
R 2.36 [0.093]
d T B 1.83 [0.072]
P C
0.20 [0.008]
c U
N e
b D
V
M
W E
0.84 [0.033] a F 2.50 [.098]
1.93 [0.076] L X 3.18 [.125]
K Z G 5.00 [.197]
2.97 [0.117] Y 8.00 [.315]
4.01 [0.158]
5.16 [0.203] J H
6.63 [0.261]
7.37 [0.290] 8.92 [0.351]
8.38 [0.330] 8.00 [0.315] D Dia.
5.99 [0.236] Mounting
4.90 [0.193] Thickness
3.15 [0.124] Mounting
Thickness
2.44 [0.096]
1.75 [0.069]
N/A
19-32
1.68 [0.066]
2.44 [0.096]
3.15 [0.124]
4.80 [0.189]
5.31 [0.209]
7.26 [0.286]
8.76 [0.345]
8.97 [0.353]
7.75 [0.305]
5.84 [0.230]
T A 5.51 [0.217]
S B 4.90 [0.193]
R U C 2.49 [0.098]
e
V D
P d f
j W
g
N c X E
h
0.84 [0.033] M b Y F
2.44 [0.096] a Z
3.84 [0.151] L G
4.06 [0.160] K H
J
5.61 [0.221]
6.73 [0.265] 9.07 [0.357]
8.51 [0.335] 8.15 [0.321]
9.12 [0.359] 6.15 [0.242]
5.79 [0.228]
4.42 [0.174]
3.30 [0.130]
1.65 [0.065]
N/A
19-35/19-66
1.14 [0.045]
3.12 [0.123]
5.11 [0.201]
9.14 [0.360]
7.09 [0.279]
8.00 [0.315]
9.07 [0.357]
6.86 [0.270]
5.72 [0.225]
25 4.57 [0.180]
34
17 43 3.43 [0.135]
10
51 2.29 [0.090]
4 58 2.50
1.14 [.098]
[0.045]
3.18 [.125]
5.00 [.197]
1 64 8.00 [.315]
3 66 D Dia.
1.14 [0.045] Mounting
2.29 [0.090] 9 Thickness
63
3.43 [0.135] 16 57 Mounting
24 50 Thickness
4.57 [0.180] 33 42
5.72 [0.225] 9.07 [0.357]
6.86 [0.270] 7.09 [0.279]
8.00 [0.315] 5.11 [0.201]
9.14 [0.360] 3.12 [0.123]
1.14 [0.045]
N/A
19-45
1.14 [0.045]
2.24 [0.088]
3.12 [0.123]
3.96 [0.156]
5.11 [0.201]
6.20 [0.244]
7.09 [0.279] 9.14 [0.360]
7.72 [0.304] 8.61 [0.339]
9.07 [0.357] 7.65 [0.301]
7.11 [0.280]
6.63 [0.261]
25 35 5.41 [0.213]
17 44 4.34 [0.171]
10 52
3.20 [0.126]
4 59
2.06 [0.081]
0.91 [0.036]
1 65
3 67
0.23 [0.009]
1.37 [0.054]
9 64
2.51 [0.099]
16 58
3.66 [0.144] 24 51
4.80 [0.189] 34 43
5.94 [0.234]
9.07 [0.357]
7.09 [0.279]
8.23 [0.324] 7.09 [0.279]
9.37 [0.369] 5.11 [0.201]
3.12 [0.123]
1.14 [0.045]
N/A
21-11
3.07 [0.121]
7.77 [0.306]
8.43 [0.332]
J A 4.50 [0.177]
3.12 [0.123]
H
B
2.50 [.098]
K 3.18 [.125]
5.00 [.197]
G C 8.00 [.315]
1.55 [0.061] D
2.92 [0.115] F D Dia.
6.86 [0.270] Mounting
E
Thickness
8.97 [0.353]
Mounting
Thickness
8.84 [0.348]
5.77 [0.227]
N/A
21-16
3.00 [0.118]
3.91 [0.154]
5.51 [0.271]
8.66 [0.341]
8.18 [0.322]
L A
5.36 [0.211]
4.45 [0.175]
K B
1.57 [0.062]
0.91 [0.036]
M
S N C
J
R P
H D
3.10 [0.122]
3.81 [0.150] G E
7.37 [0.290] F
8.71 [0.343]
7.82 [0.308]
4.62 [0.182]
2.39 [0.094]
N/A
21-24
2.54 [0.100]
3.81 [0.150]
4.45 [0.175]
6.35 [0.250]
8.89 [0.350]
10.16 [0.400]
9.53 [0.375]
7.62 [0.300]
5.08 [0.200]
L A
3.81 [0.150]
M 0.64 [0.025]
K N B
W
X 2.50 [.098]
a Y 3.18 [.125]
J 5.00 [.197]
V C 8.00 [.315]
P
Z
U R
H D
T S D Dia.
N/A
21-25
1.91 [0.075]
3.18 [0.125]
3.81 [0.150]
5.72 [0.225]
6.35 [0.250]
9.53 [0.375]
10.16 [0.400]
10.16 [0.400]
9.53 [0.375]
5.72 [0.225]
A B
R 4.45 [0.175]
1.91 [0.075]
0.64 [0.025]
P X S C
N D
W Y T
M E
b Z
a F
L
V U
0.64 [0.025]
3.18 [0.125] K G
5.08 [0.200]
7.62 [0.300] J H
10.16 [0.400]
9.53 [0.375]
6.99 [0.275]
3.81 [0.150]
3.18 [0.125]
2.54 [0.100]
N/A
21-27
3.18 [0.125]
3.81 [0.150]
9.53 [0.225]
9.53 [0.275]
9.53 [0.375]
10.16 [0.400]
10.16 [0.400]
9.53 [0.375]
9.53 [0.275]
A 9.53 [0.225]
R B
3.81 [0.150]
C 2.54 [0.100]
P
N a S D
2.50 [.098]
Z b T 3.18 [.125]
M E 5.00 [.197]
8.00 [.315]
Y d c U
L
F
X V
W D Dia.
K G Mounting
Thickness
0.64 [0.025] J H Mounting
1.27 [0.050] Thickness
9.53 [0.375]
3.81 [0.150]
5.08 [0.200] 9.53 [0.275]
6.35 [0.250] 6.35 [0.250]
7.62 [0.300] 3.81 [0.150]
10.16 [0.400] 2.54 [0.100]
N/A
21-01/21-35
51
31
79
21
71
61
41
11
N/A
21-39
1.65 [0.065]
2.90 [0.114]
3.20 [0.126]
4.80 [0.189]
5.89 [0.232]
7.11 [0.280]
7.47 [0.294]
9.42 [0.371] 10.44 [0.411]
10.44 [0.411] 9.42 [0.371]
7.47 [0.294]
6.50 [0.256]
W A 4.80 [0.189]
V B
4.55 [0.179]
U X C 4.17 [0.164]
Y 1.65 [0.065]
T i j Z D 1.45 [0.057]
1.22 [0.048]
k
S h r m a E
R g
q b F
n
1.65 [0.065] f
1.88 [0.074] p c
P e G
2.72 [0.107] d
N H
4.80 [0.189]
6.73 [0.265] M J
7.47 [0.294] L K
N/A
21-41
7 Holes
51° 25'
13 Holes
27° 41'
18° 20 Holes
A
W B
V C
X
U j Y D
i k Z
T E
m
h s a
t 2.50 [.098]
3.18 [.125]
S F
g r n 5.00 [.197]
b
8.00 [.315]
R q p G
f c
P H
e d
N J D Dia.
M L K Mounting
Thickness
Mounting
Ø 7.62 [0.300] Thickness
Ø 14.43 [0.568]
Ø 21.23 [0.836]
N/A
23-21
2.31 [0.091]
4.62 [0.182]
6.93 [0.273]
9.25 [0.364]
11.56 [0.455]
12.12 [0.477]
10.77 [0.424]
9.42 [0.371]
29 48
8.08 [0.318]
20 39 58
12 6.73 [0.265]
67
75 5.38 [0.212]
5
4.04 [0.159]
2.69 [0.106]
82 1.35 [0.053]
1
4 85
1.35 [0.053]
2.69 [0.106]
4.04 [0.159] 11 81
5.38 [0.212]
19 74
6.73 [0.265] 47
28 66
8.08 [0.318] 38 57
9.42 [0.371]
9.91 [0.390] 12.24 [0.482]
10.77 [0.424]
11.56 [0.455]
11.33 [0.446] 9.25 [0.364]
12.12 [0.477] 6.93 [0.273]
4.62 [0.182]
2.31 [0.091]
N/A
23-21
3.25 [0.128]
4.06 [0.160]
7.34 [0.289]
9.80 [0.386]
9.78 [0.385]
2.50 [.098]
7.24 [0.285]
3.18 [.125]
6.22 [0.245]
5.00 [.197]
A
3.71 [0.146]
8.00 [.315]
N 3.12 [0.123]
B
M
W P R C
D Dia.
L
X Mounting
Thickness
D Mounting
V Thickness
K S
U T
E
0.89 [0.035] J
1.65 [0.065] F
4.93 [0.194]
H
6.07 [0.239] G
9.19 [0.362]
10.31 [0.406]
10.16 [0.400]
8.33 [0.328]
5.44 [0.214]
2.39 [0.094]
N/A
23-32
2.54 [0.100]
3.81 [0.150]
6.35 [0.250]
8.26 [0.325]
10.80 [0.425]
11.43 [0.450]
8.26 [0.325]
7.62 [0.300]
N A
4.45 [0.175]
3.81 [0.150]
M P B
0.64 [0.025]
b R
a S
L h c C
Z T
K g j d
Y D
U
f e
J X V
E
W
H
1.91 [0.075]
F
3.18 [0.125]
G
3.81 [0.150]
6.35 [0.250] 11.43 [0.450]
6.99 [0.275] 9.53 [0.375]
7.62 [0.300]
7.62 [0.300]
10.16 [0.400]
11.43 [0.450] 5.08 [0.200]
3.81 [0.150]
1.91 [0.075]
N/A
e
c k f W
P
l E
b j g X 2.50 [.098]
3.18 [.125]
5.00 [.197]
N h F 8.00 [.315]
a Y
2.54 [0.100]
3.18 [0.125] M Z G
3.81 [0.150]
L H
6.35 [0.250] D Dia.
6.99 [0.275] K J
7.62 [0.300] Mounting
11.43 [0.450] Thickness
9.53 [0.375]
11.43 [0.450] 9.53 [0.375] Mounting
7.62 [0.300] Thickness
6.35 [0.250]
3.81 [0.150]
2.54 [0.100]
N/A
23-01/23-35
2.11 [0.083]
4.22 [0.166]
6.32 [0.249]
8.43 [0.332]
10.54 [0.415] 12.07 [0.475]
10.87 [0.428] 10.87 [0.428]
11.86 [0.467] 9.65 [0.380]
12.40 [0.488] 8.46 [0.333]
7.24 [0.285]
35 56 6.12 [0.241]
25 46 67 6.05 [0.238]
16 77 4.83 [0.190]
8 86 3.91 [0.154]
3.63 [0.143]
94
1 2.41 [0.095]
2 95 1.55 [0.061]
3
4 97 96
5 98
6 99
1.19 [0.047]
1.55 [0.061] 7 100
2.41 [0.095]
3.61 [0.142]
15
4.83 [0.190] 93
24
6.02 [0.237] 85
34 55 76
7.24 [0.285] 45 66
8.43 [0.332] 12.40 [0.488]
9.65 [0.380] 10.87 [0.428]
10.85 [0.427] 10.54 [0.415]
12.07 [0.475] 8.43 [0.332]
6.32 [0.249]
4.22 [0.166]
2.11 [0.083]
N/A
23-36
2.54 [0.100]
3.81 [0.150]
6.35 [0.250]
7.62 [0.300] 11.43 [0.450]
8.89 [0.350] 10.16 [0.400]
11.43 [0.450] 8.26 [0.325]
6.99 [0.275]
3.81 [0.150]
A 3.18 [0.125]
T
S 2.54 [0.100]
U B
R f V
C
g h
e m W
P 2.50 [.098]
D 3.18 [.125]
n 5.00 [.197]
8.00 [.315]
d l j X
N E
k
0.64 [0.025] c Y
1.27 [0.050] M b Z F
3.81 [0.150] D Dia.
4.45 [0.175] a
Mounting
5.08 [0.200] L G Thickness
6.99 [0.275] Mounting
K H
7.62 [0.300] J Thickness
8.89 [0.350]
10.80 [0.425] 11.43 [0.450]
11.43 [0.450] 10.80 [0.425]
7.62 [0.300]
6.99 [0.275]
3.81 [0.150]
N/A
23-53
2.84 [0.112]
5.72 [0.225]
8.53 [0.336]
11.43 [0.450]
11.56 [0.455]
9.91 [0.390]
S A
8.26 [0.325]
R T B 6.60 [0.260]
P n U C 4.95 [0.195]
m p V 3.30 [0.130]
k AA q W 1.65 [0.065]
N z BB r D
h GG CC X
M y HH s
E
g FF DD Y
L x EE t
F
f w u a Z
1.65 [0.065]
3.30 [0.130] e v
4.95 [0.195] K d b G
6.60 [0.260]
J c H
8.26 [0.325]
9.91 [0.390]
10.41 [0.410]
11.43 [0.450]
8.53 [0.336]
5.72 [0.225]
2.84 [0.112]
N/A
23-55
2.84 [0.112]
5.72 [0.225]
8.53 [0.336]
11.43 [0.450]
11.56 [0.455]
9.91 [0.390]
8.26 [0.325]
U A
6.60 [0.260]
T V B 4.95 [0.195]
S n W C 3.30 [0.130]
m p X 1.65 [0.065]
k AA q Y
R BB r D 2.50 [.098]
z 3.18 [.125]
j GG CC Z 5.00 [.197]
8.00 [.315]
P y HH s E
i FF DD a
N x EE t F
h w b D Dia.
1.65 [0.065] g u c Mounting
3.30 [0.130] v Thickness
M f d G
4.95 [0.195] Mounting
e Thickness
6.60 [0.260] L H
8.26 [0.325] K J
9.91 [0.390]
11.56 [0.455]
11.43 [0.450]
8.53 [0.336]
5.72 [0.225]
2.84 [0.112]
N/A
23-97
5.33 [0.210]
9.80 [0.386]
8.74 [0.344]
6.86 [0.270]
A
3.96 [0.156]
M B 3.12 [0.123]
N
L
P
S
K D
J R E
H
F
0.76 [0.030] G
1.65 [0.065]
5.54 [0.218] 10.16 [0.400]
6.07 [0.239]
8.33 [0.328]
9.19 [0.362]
10.31 [0.406] 4.65 [0.183]
3.05 [0.120]
N/A
23-99
3.05 [0.120]
7.62 [0.300]
10.26 [0.404]
10.26 [0.404]
A 6.86 [0.270]
3.81 [0.150]
H B
L J
2.50 [.098]
3.18 [.125]
5.00 [.197]
G C 8.00 [.315]
K
D
D Dia.
1.52 [0.060] F
Mounting
5.33 [0.210] E Thickness
7.62 [0.300] Mounting
Thickness
10.26 [0.404]
6.10 [0.240]
N/A
25-02
40 51
19 73
3 92
1 99
100
2
25-02
2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
D Dia.
Mounting
Thickness
Mounting
Thickness
25-04
a A
Z B
Y C
w b
v c
X D
u GG x d
W E
FF y
t HH e
V F
s EE LL JJ z
f
U DD KK AA G
r g
T CC BB H
q h
S p k J
n m
R K
P L
N M
25-04
Mounting
Thickness
25-19
3.00 [0.118]
5.99 [0.236]
8.99 [0.354]
11.99 [0.472]
10.39 [0.409]
5.21 [0.205]
M A B
L N P C
K U V R D
J T S E
H F
5.21 [0.205] G
10.39 [0.409]
11.99 [0.472]
8.99 [0.354]
5.99 [0.236]
3.00 [0.118]
25-19
25-24
5.84 [0.230]
10.24 [0.403]
11.71 [0.461]
11.99 [0.472]
A
10.41 [0.410]
P
B 7.57 [0.298]
5.94 [0.234]
C 4.37 [0.172]
N R 2.54 [0.100]
S 0.71 [0.028]
Y
Z D
M
T 2.50 [.098]
X 3.18 [.125]
5.00 [.197]
8.00 [.315]
L E
W U
1.57 [0.062] V
3.40 [0.134]
K F
3.84 [0.151] D Dia.
6.78 [0.267] J
G Mounting
8.20 [0.323] H Thickness
8.53 [0.336]
Mounting
11.20 [0.441] Thickness
12.57 [0.495] 10.49 [0.413]
9.40 [0.370]
5.84 [0.230]
5.36 [0.211]
4.72 [0.186]
25-24
25-29
2.31 [0.091]
3.40 [0.134]
5.79 [0.228]
6.55 [0.258]
8.10 [0.319]
10.03 [0.395] 12.22 [0.481]
11.91 [0.469] 10.31 [0.406]
8.15 [0.321]
7.04 [0.277]
A 4.93 [0.194]
4.09 [0.161]
R B
2.77 [0.109]
S T
P
b c U C
N D
a f d V
M E
Z e W
L F
Y X
K G
H
2.77 [0.109] J
3.30 [0.130]
4.60 [0.181]
7.04 [0.277] 11.91 [0.469]
7.37 [0.290] 10.03 [0.395]
10.31 [0.406] 6.68 [0.263]
11.99 [0.472] 6.10 [0.240]
2.31 [0.091]
25-29
2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
D Dia.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 96
Mounting
Thickness
Mounting
Thickness
MIL-DTL-38999 Circular Connectors
25-01, 25-35
59
25 48 71 94
15 105
8 115
4 1
2
5
14 121
24 114
35 58 70 81 104
25-01
2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
D Dia.
Mounting
Thickness
Mounting
Thickness
25-37
2.18 [0.086]
3.91 [0.154]
4.72 [0.186]
6.15 [0.242]
8.28 [0.326]
8.46 [0.333]
11.20 [0.441]
12.70 [0.500] 11.99 [0.472]
9.70 [0.382]
8.13 [0.320]
6.32 [0.249]
A B 4.37 [0.172]
U 2.18 [0.086]
C
T g
f V W D
S h
e q k X E
R r
d p m Y
P n F
c Z
b a
N G
2.18 [0.086]
4.37 [0.172]
5.99 [0.236] M K H
6.32 [0.249] L J
8.13 [0.320]
9.70 [0.382]
11.99 [0.472] 12.70 [0.500]
11.20 [0.441]
8.46 [0.333]
8.28 [0.326]
6.15 [0.242]
4.72 [0.186]
3.91 [0.154]
2.18 [0.086]
25-37
2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
D Dia.
MIL-DTL-38999 Circular Connectors
25-43
1.75 [0.069]
2.18 [0.086]
4.37 [0.172]
5.16 [0.203]
6.55 [0.258]
8.23 [0.324]
8.74 [0.344]
13.49 [0.531]
10.77 [0.424]
12.57 [0.495]
12.52 [0.493]
10.80 [0.425]
13.49 [0.531] 8.74 [0.344]
8.28 [0.326]
Z A 5.21 [0.205]
Y 4.37 [0.172]
1.75 [0.069]
X B
n p a C
W
D
V E
m w q b
U F
k v x r c
T s G
h u t d
S H
g f e
R J
P N K
1.75 [0.069]
4.37 [0.172] L
M
5.21 [0.205]
8.28 [0.326] 13.49 [0.531]
8.74 [0.344] 12.52 [0.493]
10.80 [0.425] 10.77 [0.424]
12.57 [0.495]
8.74 [0.344]
13.49 [0.531]
8.23 [0.324]
5.16 [0.203]
4.37 [0.172]
25-43
2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 100
D Dia.
Mounting
Thickness
MIL-DTL-38999 Circular Connectors
25-61
Z A
a b
Y
u c B
X v C
t d
W GG w D
HH
s e
FF x
V NN JJ E
r f
EE PP y
MM
U q g F
DD LL KK
z
p h
T CC AA G
BB
n i
S m j H
k
R J
P K
N L
M
25-61
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 101
MIL-DTL-38999 Circular Connectors
RELIABLE
COMPLIANT
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 102
MIL-DTL-38999 Circular Connectors
Specifications
MATERIALS
• Shell: Marine bronze
• Insert: Thermoplastic and fluorinated silicone elastomer
• EMI Spring Fingers: Nickel or cadmium-plated beryllium copper
• O-Ring: Fluorinated silicone elastomer
ENVIRONMENTAL
•T emperature Range: -65°C to +175°C
•F luid Resistance: Fluid immersion per EIA 364.10, including resistance to
MIL-PRF-5606: Hydraulic fluid
MIL-DTL-83133: JP-8 aviation fuel
MIL-PRF-7808: Lubricating oil
MIL-PRF-23699: Lubricating oil
MIL-A-8243: Deicing/defrosting fluid
MIL-C-25769: Aircraft cleaning compound
MIL-PRF-87937: Aircraft cleaning compound
MIL-G-3056: Gasoline
• Salt Spray: 500 hours
• Thermal Cycling: per MIL-STD-1344 method 1001 test B
MECHANICAL
• Sine Vibration: Up to 60 g for 36 hr.
• Random Vibration: Up to 41.7 g for 16 hr. at 175° C
Up to 50 g for 16 hr. at ambient temperature
• Shock: 300 g, 3 ms in the 3 axes
• Durability: 500 mating cycles
• Contact Retention:
Size 23: 44 N (10 lb.)
Size 22D: 44 N (10 lb.)
Size 20: 67 N (15 lb.)
Size 16: 111 N (25 lb.)
Size 12: 111 N (25 lb.)
Size 8: 111 N (25 lb.)
ELECTRICAL
•S
hell-to-Shell Conductivity: 2.5 mV max.
•S hielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 103
MIL-DTL-38999 Circular Connectors
Voltage Rating
Service Suggested Operating Voltage Test Voltage at Altitude (VAC rms)
Rating VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft.
M 400 550 1300 550 350 200
N 300 450 1000 400 260 200
I 600 850 1800 600 400 200
II 750 1050 2300 800 500 200
Current Rating
Contact Size Test Current (A) Voltage Drop (mV)
23 5 73
22D 5 73
20 7.5 55
16 13 50
12 23 42
10 33 34
8 46 26
Thread Sizes
Accessory Thread Mating Thread Jam Nut Thread
Shell Size
(6g 0.100R) (0.1P-0.3L) (6g 0.100R)
9 M12 x 1.0 .6250 M17 x 1.0
11 M15 x 1.0 .7500 M20 x 1.0
13 M18 x 1.0 .8750 M25 x 1.0
15 M22 x 1.0 1.0000 M28 x 1.0
17 M25 x 1.0 1.1875 M32 x 1.0
19 M28 x 1.0 1.2500 M35 x 1.0
21 M31 x 1.0 1.3750 M38 x 1.0
23 M34 x 1.0 1.5000 M41 x 1.0
25 M37 x 1.0 1.6250 M44 x 1.0
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 104
MIL-DTL-38999 Circular Connectors
Part Numbering
DTS 24 B 15 - 19 P N
FAMILY
DTS
STYLE
20 Square Flange Receptacle
24 Jam Nut Receptacle
26 Plug
MATERIAL
B Marine Bronze
SHELL SIZE
9, 11, 13, 15, 17, 19, 21, 23, 25
INSERT ARRANGEMENT
P Pin
S Socket
H 1500-Cycle Pin
J 1500-Cycle Socket
A Less Pin
B Less Socket
U PCB Pin
M PCB Socket
KEYING
N (Normal)
A, B, C, D, E
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 105
MIL-DTL-38999 Circular Connectors
e Flange 31.50
B
[1.240] C1
MAX.
D E C2
F G B
13.20
[0.520]
MAX. PP
P
B D E F G P PP
Shell Size ±0.3 C1 C2 ±0.1 ±0.1 ±0.2 ±0.2
m Nut (±0.012) Max. Max. (±0.004) (±0.004) (±0.008) (±0.008)
23.80
09
0.937
32.50 18.26
0.719
15.09
0.594
20.90
0.823
2.50
0.098
15.75
0.620
11.90
0.469
3.25
0.128
5.49
0.216
[1.280] B
26.20 MAX. 20.62 18.26 20.90 2.50 18.90 14.90 3.25 4.93
22.60
11
1.031 0.812 0.719 0.823 0.098 0.744 0.587 0.128 0.194
[0.890] E M
MAX. 28.60 23.01 20.62 20.90 2.50 22.10 17.90 3.25 4.93
13
1.126 0.906 0.812 0.823 0.098 0.870 0.705 0.128 0.194
31.00 24.61 23.01 20.90 2.50 25.25 21.90 3.25 4.93
15
1.220 0.969 0.906 0.823 0.098 0.994 0.862 0.128 0.194
33.30 26.97 24.61 20.90 2.50 29.95 24.90 3.25 4.93
17
1.311 1.062 0.969 0.823 0.098 1.179 0.980 0.128 0.194
F G
36.50 29.36 26.97 20.90 2.50 31.55 27.90 3.25 4.93
19
1.437 1.156 1.062 0.823 0.098 1.242 1.098 0.128 0.194
39.70 31.75 29.36 20.10 3.20 34.70 30.90 3.25 4.93
21
1.563 1.250 1.156 0.791 0.126 1.366 1.217 0.128 0.194
42.90 34.93 31.75 20.10 3.20 37.90 33.90 3.91 6.15
23
1.689 1.375 1.250 0.791 0.126 1.492 1.335 0.154 0.242
46.00 13.20
38.10 34.93 20.10 3.20 41.10 36.90 3.91 6.15
25
1.811 [0.520]
1.500 1.375 0.791 0.126 1.618 ØA
1.453 0.154 0.242
MAX.
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 106
ug
13.20
[0.520]
MIL-DTL-38999 CircularMAX.
Connectors PP
P
DTS-B Bronze Connectors
38999 Series III-Style Connectors
32.50
[1.280] B
MAX.
22.60
[0.890] E M
MAX.
F G
13.20
[0.520] ØA
MAX.
A B E F G
Shell Size ±0.3 ±0.4 +0.07/-0.1 ±0.1 ±0.1 M
(±0.012) (±0.016) (+0.028/-0.004) (±0.004) (±0.004)
30.20 27.00 2.20 15.75 11.90 21.82
09
1.189 1.063 0.087 0.620 0.469 0.859
34.90 31.80 2.20 18.90 14.90 24.99
11
1.374 1.252 0.087 0.744 0.587 0.984
38.10 34.90 2.20 22.10 17.90 29.77
13
1.500 1.374 0.087 0.870 0.705 1.172
41.30 38.10 2.20 25.25 21.90 32.91
15
1.626 1.500 0.087 0.994 0.862 1.296
17
44.50 31 41.30 2.20 29.95 24.90 36.12
1.752 [1.220]
1.626 0.087 1.179 0.980 1.422
49.20 46.00 3.00 31.55 27.90 39.25
19
1.937 1.811 0.118 1.242 1.098 1.545
52.40 49.20 3.00 34.70 30.90 42.47
21
2.063 1.937 0.118 1.366 1.217 1.672
55.60 52.40 3.00 37.90 33.90 45.61
23
2.189 2.063 0.118 1.492 1.335 1.796
58.70 55.20 3.00 41.10 36.90 49.25
25
2.311 2.173 0.118 1.618 1.453 1.939
F
Millimeters Inches
G ØS
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 107
13.20
[0.520] ØA
MAX.
MIL-DTL-38999 Circular Connectors
Plug
Type 26
31
[1.220]
F G ØS
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 108
MIL-DTL-38999 Circular Connectors
Panel Cutouts
C1
ØH C1 Ø H1 K
V V1
H Min.
Shell Size C1 H1 Max. K Max. V Min. V1 Min.
Front Rear
18.26 13.11 16.66 17.70 16.99 24.60 27.80
09
0.719 0.516 0.656 0.697 0.669 0.969 1.094
20.62 15.08 22.22 20.88 19.53 27.00 32.60
11
0.812 0.594 0.875 0.822 0.769 1.063 1.283
23.01 19.05 23.42 25.58 24.26 30.20 36.00
13
0.906 0.750 0.922 1.007 0.995 1.189 1.417
24.61 23.01 26.59 28.80 27.53 33.30 39.60
15
0.969 0.906 1.047 1.134 1.084 1.331 1.559
26.97 25.81 30.96 31.98 30.68 36.50 43.30
17
1.062 1.106 1.219 1.259 1.208 1.437 1.705
29.36 28.98 32.94 35.15 33.86 39.30 47.00
19
1.156 1.141 1.297 1.384 1.333 1.547 1.850
31.75 32.16 36.12 38.28 37.06 42.50 50.60
21
1.250 1.266 1.422 1.507 1.459 1.673 1.992
34.93 34.93 39.29 41.50 40.01 45.70 54.20
23
1.375 1.375 1.547 1.634 1.575 1.799 2.134
38.10 37.69 42.47 44.68 43.41 48.80 59.70
25
1.500 1.484 1.672 1.759 1.709 1.921 2.350
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 109
MIL-DTL-38999 Circular Connectors
HIGH-TEMPERATURE VERSIONS
• Temperatures to 200°C
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 110
MIL-DTL-38999 Circular Connectors
Part Numbering
DTS 24 F 25 R 29 P N
FAMILY
DTS D38999 Series III
SHELL STYLE
20 Square Flange Receptacle
24 Jam Nut Receptacle
26 Plug
CLASS
F Nickel
G Space-Grade Nickel
T PTFE Nickel
W Olive Drab Cadmium
Z Black Zinc Nickel
SHELL SIZE
9, 11, 13, 15, 17, 19, 21, 23, 25
CONFIGURATION
R Banding (Integrated Backshell)
INSERT ARRANGEMENT
See Insert Arrangement Tables, pages 10-17 and 22-23
CONTACTS
P Pin
S Socket
KEYING
N, A, B, C, D, E
Note: If ordering less contacts, please add -6149 to the end of the part number
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 111
MIL-DTL-38999 Circular Connectors
ØG
0.51
[0.020]
P
PP RED FULLY MATED
INDICATOR BAND
BLUE BAND
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 112
MIL-DTL-38999 Circular Connectors
ØG
0.51
[0.020]
RED FULLY MATED
INDICATOR BAND BLUE BAND
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 113
MIL-DTL-38999 Circular Connectors
Plug
39.37
[1.550]
MAX.
ØA MAX. ØG
0.51
[0.020]
BLUE BAND
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 114
MIL-DTL-38999 Circular Connectors
Part Numbers
xx = Insert Arrangement Code from dimensions table on next page
46.35 ± 0.20
[1.825 ± 0.008]
A
4 ± 0.10 B
[0.157 ± 0.004] C
11.50 ± 0.10
[0.453 ± 0.004]
ØF ØE ØD
G
1.25 ± 0.10 1.50 ± 0.10
[0.049 ± 0.004] [0.059 ± 0.004]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 115
MIL-DTL-38999 Circular Connectors
Insert Code Size - Insert A ±0.3 B ±0.10 C ±0.10 ØD ±0.12 ØE ±0.05 ØF ±0.05 G Max.
±0.012 ±0.005 ±0.004 ±0.005 ±0.002 ±0.002
03 09-35 23.80 18.26 15.09 12.06 11.43 10.46
05 09-98 0.937 0.719 0.594 0.475 0.450 0.412
10 11-35
18.26 15.06 14.63 13.67
11 11-98
0.719 0.593 0.576 0.538
12 11-99 28.60 23.01
14 13-08 1.126 0.906
20.62 18.08 17.53 16.56
16 13-35
0.812 0.712 0.690 0.652
17 13-98
18 15-05
2.50
20 15-18
0.098
31.00 24.61 23.01 22.07 20.83 19.86
21 15-19
1.220 0.969 0.906 0.869 0.820 0.782
22 15-35
24 15-97
25 17-06
26 17-08 33.30 26.97 24.61 25.07 23.83 22.86
27 17-26 1.311 1.062 0.969 0.987 0.938 0.900
28 17-35
31 19-11 36.50 29.36 26.97 28.07 26.83 25.86
34 19-32 1.437 1.156 1.062 1.105 1.056 1.018
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 116
MIL-DTL-38999 Circular Connectors
44.80 ± 0.20
Plug [1.764 ± 0.008]
3 4 ± 0.10
[0.118] [0.157 ± 0.004]
MIN. 11.50 ± 0.10
[0.453 ± 0.004]
ØA ØB ØE ØD ØC
1.50 ± 0.10
[0.059 ± 0.004]
Diamond Knurl
1.25 ± 0.10
[0.049 ± 0.004]
14 13-08
29.40 25.60 18.08 17.53 16.56
16 13-35
1.157 1.008 0.712 0.690 0.652
17 13-98
18 15-05
20 15-18
32.50 28.90 22.07 20.83 19.86
21 15-19
1.280 1.138 0.869 0.820 0.782
22 15-35
24 15-97
25 17-06
26 17-08 35.70 32.40 25.07 23.83 22.86
27 17-26 1.406 1.276 0.987 0.938 0.900
28 17-35
31 19-11
38.50 35.10 28.07 26.83 25.86
34 19-32
1.516 1.382 1.105 1.056 1.018
35 19-35
45 21-35
41.70 38.30 31.06 29.82 28.91
46 21-39
1.642 1.508 1.223 1.174 1.138
47 21-41
61 25-04
48.00 44.50 37.06 35.81 34.85
65 25-35
1.890 1.752 1.459 1.410 1.372
68 25-61
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 117
MIL-DTL-38999 Circular Connectors
Part Numbers
xx = Insert Arrangement Code from dimensions table on next page
ØB ØC ØA ØB ØC ØA
ØB ØC
33.02 33.02
[1.300] 33.53
[1.300] [1.320]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 118
MIL-DTL-38999 Circular Connectors
18 15-05
22.07 19.86 20.83 22.86
20 15-18
0.869 0.782 0.820 0.900
21 15-19 25.60
25 17-6 1.008
25.07 22.86 23.83 25.86
26 17-8
0.987 0.900 0.938 1.018
27 17-26
31 19-11 28.07 25.86 26.82
34 19-32 1.105 1.018 1.056
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 119
MIL-DTL-38999 Circular Connectors
RELIABLE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 120
MIL-DTL-38999 Circular Connectors
ENVIRONMENTAL/MECHANICAL CONFIGURATIONS
• Temperature: -65°C to +175°C • Size 21 Shell: 2 Size 4 power contacts
• Vibration: Random, 50-2000 Hz, 5 g2/Hz • Size 23 Shell: 1 Size 00 power contact
(per MIL-DTL-38999) • Size 23 Shell: 2 Size 4 power contacts and
• Dielectric Withstand Voltage: 1500 VAC 3 Size 20 contacts
• Insulation Resistance: 5000 MΩ min., 500 VDC, • Size 25 Shell: 4 Size 4 power contacts and
• Durability: 500 mating cycles 4 Size 20 contacts
• Altitude: 30,000 m (100,000 ft.) max.
Insert Arrangements
Part Numbering
DTS 26 F 23 - 24320 P N - 025
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 121
MIL-DTL-38999 Circular Connectors
31.50
[1.240] MAX. C1
D E C2
F G B
12.95
MAX.
[0.510]
PP
F G
12.95
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 122
[0.510] MAX. ØA
12.95
MAX.
[0.510]
PP
12.95
MIL-DTL-38999 MAX.
Circular Connectors P
[0.510]
PP
F G
F G
12.95
[0.510] MAX. ØA
12.95
[0.510]AMAX.
Shell
Size B E Max. F G M Max. ØA
Plug 31
[1.220]
Type 26
31
[1.220]
F G 21 Ø38.10
S 30.90 41.70
55
1.500 1.217 1.642
41.10 33.90 44.90
F G Ø S 23
1.618 1.335 1.768
67
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 123
MIL-DTL-38999 Circular Connectors
Contacts
Contact Conductor Pin Socket Crimp Tool Dieset or Contact
Size Positioner Removal Tool
20 24 - 20 38941-20 38943-20 M22520/2-01 M22520/2-10 M81969/14-10
6 mm 2 611091 611089 M22520/23-01 M22520/23-09 611218
8
14 mm 2 605345-01-31 605344 Consult TE for Tooling
4 AWG 611102 611103
25 mm 2 605660 611103-025 D51 31040 610136-TOOL
4
16 mm 2 605734 611103-016
8 mm 2 611102 611103 M22520/23-01 or D51 M22520/23-11 610136-TOOL
00 70 mm 2 610304 601365 Consult TE for Tooling
00 Bus Bar ** 610364 610299 — — —
** Consult TE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 124
MIL-DTL-38999 Circular Connectors
• Up to 1000 A capability
CONVENIENT
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 125
MIL-DTL-38999 Circular Connectors
ELECTRICAL ENVIRONMENTAL/MECHANICAL
• Voltage: 1800 VAC / 60 Hz (service rating 1) •D urability: 500 mating cycles
• Shell Continuity: <5 mΩ •V ibration: 6 hours in 3 axis, full current load
• Current Rating (Approx. @ 40°C ambient): (Def-Stan 0035)
Shell Size 25: 1000 A, <22 µΩ • Shock: 500 m/s2, 11 ms half sine
Shell Size 23: 800 A, <25 µΩ • Temperature: -65°C to +175°C
Shell Size 21: 600 A, <30 µΩ • Sealing: IP68 (2 m for 0.5 hour)
Shell Size 19: 400 A, <38 µΩ • Salt Spray: Up to 500 hours (depending on
• Contact Resistance (Approx. @ 40°C ambient): material/finish)
Shell Size 25: <22 µΩ
Shell Size 23: <25 µΩ CRIMP CONTACT CURRENT DE-RATING
Shell Size 21: <30 µΩ
Shell Size 19: <38 µΩ
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 126
MIL-DTL-38999 Circular Connectors
Part Numbering
PC4 20HP(AT) - BT 1 - 25 - 185 FS - S N - 1-C - L13
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 127
MIL-DTL-38999 Circular Connectors
LIP FOR
HEATSHRINK BOOT
71.3 ±1.0
[2.807 ±0.039]
ØB
ØC
38.50 27.60
19
1.516 1.087
41.70 31.10
21
1.642 1.224
44.90 36.00
23
1.768 1.417
48.00 39.84
25
1.890 1.569
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 128
MIL-DTL-38999 Circular Connectors
ØB
65.50
[2.579]
MAX.
LIP
FOR
HEAT-SHRINK
BOOT
ØC
L
Shell L
Size ØB Max. ØC Max.
Standard Extended
38.50 31.60 52.00 98.0
19
1.516 1.244 2.047 3.858
41.70 34.50 54.00 103.0
21
1.642 1.358 2.126 4.055
44.90 38.50 56.00 108.0
23
1.768 1.516 2.205 4.252
48.00 40.64 56.00 112.0
25
1.890 1.600 2.205 4.409
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 129
MIL-DTL-38999 Circular Connectors
VARIABLE LENGTH
STANDARD IS 22.5 [0.886]
B 49.4 ±1.0
[1.945 ±0.004]
ØA
ØE Ø40.00
[1.575]
MAX.
ØA
Shell A B C E F G
Size
CH
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 130
MIL-DTL-38999 Circular Connectors
VARIABLE LENGTH
STANDARD IS 20.05 [0.787]
52.0 ±1.0
S
[2.047 ±0.004]
B
R1 R2 ØD
PP
Shell B D P PP R1 R2 S
Size
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 131
MIL-DTL-38999 Circular Connectors
3.50 FEMALE
C HEX [0.138] THREAD
ØA SIZE:
SEE TABLE
ØF
ØE
OMMENDED
EL CUTOUT
LOCK WIRE HOLES
AS STANDARD,
Ø
ADD "-NW" SUFFIX
IF NOT REQUIRED
STD. PANEL THICKNESS
1.58 - 3.20 [0.062 - 0.126] CH
ØA
L = Optional Length
Shell Female
Size A B C E F G Thread
Size
49.20 46.00 40.00 35.18 26.50 33.91
19
1.937 1.811 1.575 1.385 1.043 1.335
M8 G ØF
25
58.70 55.60 50.00 44.70 36.60 43.43
M12 RECOMMENDED
2.311 2.189 1.969 1.760 1.441 1.710 PANEL CUTOUT
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 132
MIL-DTL-38999 Circular Connectors
VARIABLE LENGTH
STANDARD = 20.00 [1.528]
S 38.80
[0.787]
R1
B
R2
ØD
PP
FEMALE THREAD
SIZE: SEE TABLE
P
Shell B D P PP R1 R2 S Female
Size Thread Size
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 133
MIL-DTL-38999 Circular Connectors
49.30
ØB [1.941]
D - THREAD
1.58 - 8.00
[0.062 - 0.315]
PANEL THICKNESS
Shell A B C E F
Size
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 134
MIL-DTL-38999 Circular Connectors
ØT
OPTION 001 FOR M3
C (TYP.) THREADED HOLES
49.30
D (TYP.) [1.941]
15.80
3.50 [0.622]
[0.138]
15.00
[0.591]
MAX.
PANEL THICKNESS
Shell C D H T
Size
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 135
MIL-DTL-38999 Circular Connectors
PERFORMANCE
• Voltage Rating: 1000 VAC / 1410 VDC
• Current Rating:
Shell Size 25: 1000A
Dimensions Shell Size 23: 800A
Shell Size 21: 600A
Crimp Size øA Max. Shell Size 19: 400A
(CSA, mm 2) Standard Cable Fine Stranded Cable
10.00 10.30
50
0.394 0.406
11.30 12.10
70
0.445 0.476
95
13.50 14.20 Maximum Contact Size by Shell Size
0.531 0.559
15.20 16.50 Max. Crimp (CSA, mm 2)
120 Shell Size
0.598 0.650 Standard Cable Fine Stranded Cable
16.70 17.60
150 19 70 70
0.657 0.693
19.20 19.20 21 120 95
185
0.756 0.756
23 185 150
21.10
240 N/A 25 240 185
0.831
Millimeters Inches
57.70
[2.272] 16.10
[2.406]
30.00 30.00
[1.181] [1.181]
0.00
.181]
CONTACT
SPRINGS
CONTACT
SPRINGS ØA
ØA
ØA
PC04HP 25 185 FS P 5 V
SERIES
SHELL SIZE
CRIMP SIZE (CSA)
CABLE TYPE
S Standard
FS Fine Strand
CONTACT TYPE
S Socket
P Pin
H3 90°
MATERIAL
Copper
FINISH
Silver Plate
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 136
MIL-DTL-38999 Circular Connectors
RELIABLE PERFORMANCE
• Corrosion resistant
CONVENIENT
•F
ewer parts help provide a simple,
more reliable assembly 38999 Series III Plug Connectors for MIL-STD-1760
•C
ommon interfacing capability
Aircraft/Store Electrical Interconnection Systems
for the operation and employment DEUTSCH lanyard-release plugs are high-reliability electrical
of stores interconnections featuring common interfacing capability for the
•M
ating connector is standard operation and employment of stores on aircraft.
MIL-DTL-38999 Series III receptacle
Advanced aluminum and composite technology applied to
mission-critical MIL-STD-1760 (AEIS) systems helps ensure higher
QUALIFIED
performance in terms of corrosion resistance, weight savings,
•M
IL-DTL-38999/31 plug connectors and durability.
(type 3, 4, and 5)
Our lanyard-release connectors provide reliable interfaces for
•A
CT98 and commercial /29 controlling and monitoring aircraft stores and other aircraft
composite versions also available subsystems. With a variety of high-performance accessories,
• Qualified to Eurofighter JN1034 we help reduce assembly time, increase cost savings, and
also available accommodate the severe environment of the MIL-STD-1760 system.
MATERIALS
• Shell: Composite or aluminum alloy
• Finish: Olive drab cadmium or electroless nickel
• Lanyard Ring: Black anodized aluminum alloy
• Lanyard Cover: PTFE, natural
• Lanyard: Aramid yarn, natural
• Snap Rings and Wafer Spring: Passivated stainless steel
• Resilient Insert: Silicone elastomer
• Plastic Inserts: Thermoplastic
ENVIRONMENTAL/MECHANICAL
• Temperature: -55°C to +175°C
• Durability: 500 mating cycles
• Vibration: As per MIL-DTL-38999
• Thermal Shock: As per MIL-DTL-38999
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 137
MIL-DTL-38999 Circular Connectors
RUGGED
•T hreaded anti-vibration coupling
• Scoop-proof interface
• Aggressive fluid resistance and
dust ingress prevention
RELIABLE
•F ully sealed cable and
mating interface
• EMI screening as per MIL-DTL-38999
Series III
• RFI mating interface band
VERSATILE
Higher Contact Densities in a Familiar
• Multiple keying options
MIL-DTL-38999 Form Factor
• Various plating and material options
Combine high reliability and high contact density in a familiar
• Backshell or cable braid/boot
MIL-DTL-38999 format with Wildcat 38999 connectors. With
rear feature that help eliminate need
higher contact density than mil-spec high-density inserts and
for backshell
nearly double the contact density of standard inserts, Wildcat
• Rear-removable crimp and PCB
38999 connectors offer extreme temperature, vibration, and
contacts (consult TE for PCB details)
corrosion resistance, and durability of 500 mating cycles in a
space-saving design.
The easy-grip coupling ring and triple-start thread make mating
and unmating fast and simple.
A variety of material and plating options means versatile choices
to match the demands of your application.
ELECTRICAL
• Dielectric Withstand Voltage: 1000 VAC
• Current Rating: 3 amps/contact
ENVIRONMENTAL
• Temperature:
-65°C to +175°C (cadmium)
-65°C to +200°C (nickel)
• Durability: 500 mating cycles min.
• Vibration: MIL-DTL-38999 Series III
• Thermal Shock: MIL-DTL-38999 Series III
• Shock: 300 g, 3 ms in 3 axes
• Fluid resistance: Withstands a wide range of military and
aerospace fluids
• Salt spray resistance:
500 hours (cadmium finish) per MIL-STD-1344 Method 100 B and
NFC93422.
48 hours (nickel finish)
• Sealing: Up to 30,000 m/100,000 ft. altitude
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 138
MIL-DTL-38999 Circular Connectors
MATERIALS
•S hell and Coupling Ring: Aerospace grade aluminum alloy as
standard
• Plating: Olive drab cadmium, RoHS electroless nickel, black zinc
nickel (other finishes available on request)
• Seals: Fluorinated silicone
• Insulators: High-performance thermoplastic
• Contacts: Gold-plated machined copper alloy
• Wire Size: 28 to 24 AWG
65
65
40
30
30 88
Increase in
60
60
90
105
115 70
80
110
78%
50
Square Flange Receptacle with Accessory Thread Square Flange Receptacle with Knurled Rear
Shell Size A Max. B Max. D Max. E Max. Thread ‘T’ Shell Size A Max. B Max. C Max. D Max. E Max.
24.00 24.00 11.30
09 M12 x 1.0–6g 09
.945 .945 .445
A B
26.40 26.40 14.35
11 M15 x 1.0–6g 11
1.039 31.55 19.90 2.50 D 1.039 33.80 .565 19.90 2.50
28.90 1.242 .783 .098 E 28.90 1.331 17.50 .783 .098
13 M18 x 1.0–6g 13
1.138 1.138 .689
31.30 31.30 20.65
15 M22 x 1.0–6g 15
1.232 1.232 .813
Millimeters Inches Millimeters Inches Jam Nut Receptacle
Shell Type 4
Y
ØX
50
20
20
MIL-DTL-38999
09–11 Circular Connectors
11–23 13–41 15–64 19–118
ØX Y
Shell Size
Front Mount Rear Mount Max. Min.
ØX
13.11 16.66 18.26 15.09
09
Thread T
.516 .656 .719 .594
ØC
15.08 22.22 20.26 18.26 Square Flange Receptacle
11 Shell Style 0
Y
.594 .875 .798 .719
Panel Cutout Detail
19.05 23.42 23.01 20.62
13
.750 .922 .906 .812
23.01 26.59 24.61 23.01
S3 Square Flange Receptacle S3 Square Flange Receptacle
15
Shell Size 15 Shell
.906Size 19 1.047 .969 Shell Type 20
.906 Shell Type 10
Ø 3.12 [0.123] Min.
Millimeters Inches 11
36
36
1
65
65
26 40
30
30 88
60
60
45 90
105
58
Jam Nut Receptacle: Shell Type 4
30 115 70
20 118
40 64 10
10
100
100
50 110
80
ØA B
10
A 50 B
20
20
D
15–64 19–118 E
Thread T
B Jam Nut Receptacle
Shell Type 4
Y
D Panel Cutout Detail
E
Thread T
S3 Plug
Shell Style 26
ØX
Thread T
ØX
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 140
MIL-DTL-38999 Circular Connectors
Y
Panel Cutout Detail .462 .422 .219 .024 .039 .226 .436
09–11 9.73 8.73 5.55 .60 1.00 5.74 14.33
11–23 -151 W324 611556-31 611627 11
.383 .344 .219 .024 .039 .226 .564
13–41
15–64 9.73 8.73 5.55 .60 1.00 5.74 17.42
-151 W330 Potted Potted 13
19-118 .383 .344 .219 .024 .039 .226 .686
Ø 3.12 [0.123] Min.
6.73 5.73 5.55 .60 1.00 5.74 20.57
-151 W334 Potted Potted 15
.265 .226 .219 .024 .039 .226 .810
Millimeters Inches
ØC
S3 Plug S3 Plug
Shell Style 26 Shell Style 16
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 141
MIL-DTL-38999 Circular Connectors
CONTACTS TOOLING
Wire Sealing
Contact Conductor Positioner
Current Wire Size Range Crimp
Ins/Ext Tool
Rating (AWG) Tool
Pin Socket Min. Ø Max. Ø Min. Ø Max. Ø Pin Socket
Contact Arrangement
(Viewed from the mating face of a connector with male (pin) contacts)
Shell Size 09 Shell Size 11 Shell Size 13 Shell Size 15 Shell Size 19
11
36
36
1
65
65
20 1 26 40
30
30 88
1 21 60
60
45 90
105
1 15 34 58
30 115 70
10
23 41 20 118
40 64 10
10
11 100
100
20 30
10 50 110
80
10
10
50
50
20
20
ACCESSORIES
A B B
Protective Caps and Backshells D
D
E E
Wildcat 38999 connectors are compatible
with MIL-DTL-38999 Series III style backshells
and procaps or equivalent.
ØC
09 202K121 222K121
11 202K132 222K121
13 202K142 222K132
15 202K142 222K142 S3 Square Flange Receptacle S3 Square Flange Receptacle
Shell Type 20 Shell Type 10
19 202K153 222K152
CRES-Lock Bandstraps
Easy to Use Rugged
•Q
uick, easy, cost-effective •S
hock, vibration and environmental
and reliable termination of performance to help meet aerospace
A braided shielding
B and defense requirements
D
High Performance
E
•L
ow profile, one-piece design
helps eliminate EMI leakage paths
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 142
ØX
MIL-DTL-38999 Circular Connectors
ORDERING INFORMATION
SERIES
Wildcat 38999
SHELL REAR ACCESSORY
1 Braid and Boot Mounting Feature
2 Rear Accessory Thread, Anti-rotation Teeth
3 No Accessory (e.g., Box Mount)
SHELL TYPE
0 Square Flange Receptacle
4 Jam Nut Receptacle
6 Free Plug
7 Reduced Jam Nut Flange Receptacle
COUPLING TYPE
T Triple-start ACME Thread
B Bayonet (Consult TE on Availability)
CLASS CODE
W Aluminum with Olive Drab Cadmium
F Aluminum with Electroless Nickel
Z Aluminum with Black Zinc Nickel
K Stainless Steel
SHELL SIZE — INSERT ARRANGEMENT
09–11 Shell Size 9, 11 Way
11–23 Shell Size 11, 23 Way
13–41 Shell Size 13, 41 Way
15–64 Shell Size 15, 64 Way
19–118 Shell Size 19, 118 Way (Consult TE on Availability)
CONTACT TYPE
P Pin (Male)
S Socket (Female)
KEYING
N Normal
U Universal
A, B, C, D, E
OPTION CODE (3 DIGITS) OR MODIFICATION CODE
090 Supplied without Contacts
151 PCB Contacts
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 143
MIL-DTL-38999 Circular Connectors
RELIABLE
• Elastomer interface and wire seals
Specifications
MATERIALS
• Shell: Aluminum alloy, plated olive drab cadmium
• RFI Ring: Beryllium copper, plated nickel/cadmium
• Inserts: Thermoplastic and fluorinated silicone elastomer
• Contacts: Copper alloy, plated gold
MECHANICAL
• Vibration: Per J62.017 para. 2.11
• Durability: 500 mating cycles
ENVIRONMENTAL
• Service Temperature: -55° C to +175° C
• Thermal Shock: As per J62.017 para. 2.4
• Sealing: Up to 30,000 m (100,000 ft.) altitude
• Salt Spray Resistance: per MIL-DTL-38999
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 144
MIL-DTL-38999 Circular Connectors
Part Numbering
DEUTSCH
Series
HDJ 07 14 - 35 P N - *
Part Numbering
Eurofighter
Series
JN 1003 A 14 - 35 P N - *
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 145
MIL-DTL-38999 Circular Connectors
E A
G F B
D A B
P PANEL THICKNESS C
H THREAD
Shell A B C D E F H Thread P
Size ±0.40 ±0.13 ±0.10 +0/-0.13 +0.15 +0/-0.13 G Max. UNEF Class 2a Max.
(±0.016) (±0.005) (±0.004) (+0/-0.005) (+0.016) Max. (+0/-0.005)
Y
20.62 15.10 12.00
08 0.4375 – 28
0.812 0.594 0.472
23.83 18.30 15.00
10 0.5625 – 24
0.938 0.720 0.591
26.19 20.60 ØW Z19.05
12 0.6875 – 24
1.031 0.811 0.750
28.57 23.00 22.22 16.05 E
14 0.632 0.8125 – 20
1.125 0.906 0.875
G F
HOLES Ø 3.6 ± .2
30.96 24.60 25.40 3.00
16 3.20 Z 0.9375 – 20
1.219 0.969 1.000 0.118
0.126 18.21
14.00
33.32 27.00 28.57 0.717
18 0.551 1.0625 – 18
1.312 1.063 1.125
36.53 29.40 31.75
20 1.1875 – 18
1.438 1.157 1.250 D A B
39.67 31.80 34.92
22 15.29 1.3125 – 18
1.562 1.252 1.375
G F 0.602
A
42.90 34.90 3.70 38.10 2.26
24 1.4375 – 18
1.689 1.374 0.146 1.500 0.089
Millimeters Inches
P PANEL THICKNESS
H THREAD
Panel Cutout
D
B
Y
Shell 08 10 12 14 16 18 20 22 24
Size
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 146
G F
ØW Z
ØW Z
HOLES Ø 3.6 ± .2
Z E
MIL-DTL-38999 Circular Connectors F
G
G D A B
F A
Shell B C D F G H Thread
Size A Max. ±0.41 ±0.43/-0.41 +0/-0.13 +0.13
HOLES Ø 3.6 ± .2
Max. P UNEF Class 2a
(±0.016) (±0.017/-0.016) (+0/-0.005) (+0.005) Z
Panel Cutout
Shell 08 10 12 14 16 18 20 22 24
Size
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 147
MIL-DTL-38999 Circular Connectors
A
G
B
E
A B ØD ØH
FRONT MOUNTED
Shell A B ØC ØD E F ØH
Size ±0.40 ±0.13 Min. +0.00/-0.13 +0.15 +0.00/-0.13 G Max. Max. P Max.
(±0.016) (±0.005) (+0.00/-0.005) (+0.016) Max. (+0.00/-0.005)
20.62 15.10 12.00 11.91
08
0.812 0.594 0.472 0.469
23.83 18.30 15.00 15.09
10
0.938 0.720 0.591 0.594
26.19 20.60 19.05 18.26
12
CL 1.031 0.811 0.750 0.719
F
28.57 23.00 22.22 16.05 21.44
14
1.125 0.906 0.875 0.632 0.844
30.96 24.60 25.40 27.65 24.61 3.00
16 3.20
1.219 0.969 1.000 1.089 0.969 0.118
0.126 18.21
33.32 27.00 28.57 0.717 27.38
18
1.312 1.063 1.125 1.078
1 5
36.53 29.40 31.75 30.56 6
20 ØA ØB ØC
1.438 1.157 1.250 1.203
2 4
39.67 31.80 34.92 33.73 3
22
1.562 1.252 1.375 15.29 1.328
42.90 34.90 3.70 38.10 0.602 28.72 36.91 2.26
24
1.689 1.374 0.146 1.500 1.131 1.453 0.089
Millimeters Inches
D
E
PLANFORM
EXAMPLE
41.00 MAX B
± 0.13
18.21
- 0.0
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 148
F
ØC P PANEL THICKNESS 5MM MAX
REAR MOUNTED P PANEL THICKNESS
FRONT MOUNTED
CL
F
1 5
ØA ØB ØC 6
2 4
3
E
PLANFORM
EXAMPLE
Shell ØA B C D E F
Size ±0.05 +0.00/-0.16 ±0.05 Max. ±1.16 Max.
(±0.002) (+0.00/-0.006) (±0.002) (±0.046)
17.45 12.00 14.20
08
0.687 0.472 0.559
20.24 15.00MAX
41.00 16.99 B
10
0.797 0.591 0.669
± 0.13
23.01 19.05 19.76
18.21
12 - 0.0
0.906 0.750 0.778
26.19 22.22 22.94
F 17.18 26.29
14
1.031 0.875 0.903 0.676 1.035
29.36 25.40 26.11 0.76
16
1.156 1.000 1.028 0.030
32.54 28.57 29.29
18
1.281 1.125 1.153
34.92 31.75 31.67
20
1.375 1.250 1.247
D
38.10 34.92 34.85
22
1.500 1.375 1.372 17.19 C26.30
41.27 38.10 38.02 0.677 1.035
24
1.625 1.500 1.497
Millimeters Inches
*Shell Styles ‘01H’ and ‘03’ are not qualified to JN1003
5MM MAX
P PANEL THICKNESS
FRONT MOUNTED
P PANEL THICKNESS
REAR MOUNTED
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 149
D
E
PLANFORM
MIL-DTL-38999 Circular Connectors EXAMPLE
41.00 MAX B
± 0.13
18.21
- 0.0
5MM MAX
P PANEL THICKNESS
FRONT MOUNTED
P PANEL THICKNESS
REAR MOUNTED
Shell A B C D F P
Size +0.40 ±0.13 ±0.10 +0/-0.13 +0/-0.13 Max.
(±0.016) (±0.005) (±0.004) (+0/-0.005) (+0/-0.005)
20.62 15.10 12.00
08
0.812 0.594 0.472
23.83 18.30 15.00
10
0.938 0.720 0.591
26.19 20.60 19.05
12
1.031 0.811 0.750 16.05
28.57 23.00 22.22 0.632
14
1.125 0.906 3.20 0.875 3.00
30.96 24.60 0.126 25.40 0.118
16
1.219 0.969 1.000
33.32 27.00 28.57
18
1.312 1.063 1.125
36.53 29.40 31.75
20
1.438 1.157 1.250
39.67 31.80 34.92 15.29
22
1.562 1.252 1.375 0.602
42.90 34.90 3.70 38.10 2.26
24
1.689 1.374 0.146 1.500 0.089
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 150
MIL-DTL-38999 Circular Connectors
LENGTH TAKEN UP
C
H THREAD ON MATING
18.64
08 0.4375 – 28
0.734
21.44
10 0.5625 – 24
0.844
25.81
12 0.6875 – 24
1.016
28.98
14 0.8125 – 20
1.141 30.00
32.13 1.181 15.00
16 0.9375 – 20
1.265 0.591
35.33
18 1.0625 – 18
1.391
38.10
20 1.1875 – 18
1.500
41.27
22 1.3125 – 18
1.625
44.45 31.50
24 1.4375 – 18
1.750 1.240
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 151
MIL-DTL-38999 Circular Connectors
Ø 3.1 MM
D4
D3
100 MM
LENGTH
Shell D3 D4
Size
D A B
P PANEL THICKNESS C
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 152
LENGTH
EYELET DETAIL
Ø 3.1 MM
155 MM
LENGTH
F B
D A B
P PANEL THICKNESS C
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 153
EYELET DETAIL
Ø 3.1 MM
155 MM
MIL-DTL-38999
LENGTH
Circular Connectors
E A
F B
D A B
P PANEL THICKNESS C
Shell A B C D E F P
Size +0.40 ±0.13 ±0.10 +0/-0.13 +0.15 +0/-0.13 Max.
(+0.016) (±0.005) (±0.004) (+0/-0.005) (+0.006) (+0/-0.005)
20.62 15.10 12.00
08
0.812 0.594 0.472
23.83 18.30 15.00
10
0.938 0.720 0.591
26.19 20.60 19.05
12
1.031 0.811 0.750 16.05
28.57 23.00 22.22 0.632
14
1.125 0.906 3.20 0.875 3.00
30.96 24.60 0.126 25.40 18.21 0.118
16
1.219 0.969 1.000 0.717
33.32 27.00 28.57
18
1.312 1.063 1.125
36.53 29.40 31.75
20
1.438 1.157 1.250
39.67 31.80 34.92 15.292
22
1.562 1.252 1.375 0.602
42.90 34.90 3.70 38.10 2.266
24
1.689 1.374 0.146 1.500 0.089
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 154
MIL-DTL-38999 Circular Connectors
Insert Arrangements
08-35 08-98 10-35 10-98 12-04 12-35 12-98 14-19 14-35 14-97 16-06
6#22D (M) 3#20 (I) 13#22D (M) 6#20 (I) 4#16 (I) 22#22D (M) 10#20 (I) 19#20 (I) 37#22D (M) 8#20 4#16 (I) 6#12 (I)
SIZE 16 SIZE 18
SIZE 20 SIZE 22
SIZE 22 SIZE 24
SIZE 24
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 155
MIL-DTL-38999 Circular Connectors
Quadrax Connectors
APPLICATION FLEXIBILITY
RUGGED
SAVES WEIGHT
Custom 38999-Style Series III Connectors
•L
ightweight composite rear shell TE Connectivity (TE) offers the highly versatile Quadrax
available in size 19 multi-signal contact system consisting of two differential pairs
(matched impedance) used with quadraxial Ethernet and
Fiber Channel cables.*
Specifications
ELECTRICAL
• Bandwidth: Up to 3 GHz
• Data Rate: >2 Gb/s
• Characteristic Impedance: 100W (± 10W)
• Maximum Voltage Rating: 500 Vrms @ sea level
• Dielectric Withstanding Voltage:
1000 VACrms between any two contacts @ sea level
500 VACrms between any contact and outer shell @ sea level
MATERIALS
• Contacts, Shells, Ferrules:
Copper alloy with gold over nickel finish
One-piece thermoplastic dielectric
MECHANICAL/ENVIRONMENTAL
• Maximum Mating Force: 2.75 lbf.
• Minimum Unmating Force: 1.25 lbf.
• Durability: 500 mating cycles
APPLICATIONS
• Commercial Avionics Systems
• Aircraft Data Networks
• Military Communications
• In-Flight Entertainment
• Space
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 156
MIL-DTL-38999 Circular Connectors
Ø .855
[21.72]
MAX. OVER KNURL Ø .429
[10.90]
Ø .727 Ø .520
[18.47] [13.21]
.020
[.508]
1.527
[38.79]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 157
MIL-DTL-38999 Circular Connectors
1.064 Ø 1.185
[27.03] [30.10]
1.064
[27.03]
.425
[10.79]
.885 .662
Contacts sold separately (unless noted) [22.48] [16.81]
.72 .937
[18.29] [23.8]
.16 .818
[4.06] [20.78]
.72 6-32 UNF
[18.29] .25 Deep .329
4X [8.36]
1.680
1.063 ± .015 [42.67] MAX.
[27.00 ± .38] .889
.107 [22.58]
[2.72] MAX.
1.063 ± .015
[27.00 ± .38]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 158
MIL-DTL-38999 Circular Connectors
Ø1.513
[38.43] 1.210 .379
MAX. OVER KNURL [30.73] [9.63]
REF.
Ø 1.270
[32.26] Ø .748
Ø 0.917
[23.29] [19.0]
.022 .752
[0.56] [19.1]
REF.
1.062
[26.97] 1.232
[31.29]
.969
[24.61] .818
.132 [20.76]
[3.34]
.683
.090
[17.34]
[2.29]
REF.
1.590
[40.39]
Contacts sold separately
REF.
(unless noted)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 159
MIL-DTL-38999 Circular Connectors
Ø .062
1.57
REF.
.060
1.096 [1.52]
[27.84] .470
.096
TYP [11.94]
[2.44]
.509 .100
REF.
[12.93] [2.54]
1.626 ± .015
[41.40 ± .38]
.889
[22.58]
MAX.
1.355
[34.42]
MAX.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 160
MIL-DTL-38999 Circular Connectors
Ø1.513
[38.42] 1.210 .380
MAX. OVER KNURL [30.73] [9.64]
REF.
Ø 1.376
[34.95] Ø 1.022 Ø .840
[25.96] [21.34]
.020 .75
[0.51] [19.04]
REF.
1.156
[29.36]
1.156 Ø 1.244
[29.36] 1.435 [31.60]
[36.45]
.818
6-32 UNF [20.76]
.25 Deep
4x .118 .400
[3.00] [10.16]
Contacts sold separately
(unless noted)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 161
MIL-DTL-38999 Circular Connectors
1.156 1.232
[29.36] [31.29]
1.062 .132 .818
[26.97] [3.34] [20.76]
4X
Ø 1.244 Ø .840
1.435
[31.60] [21.34]
[36.45]
.090 .683
[2.29] [17.34]
1.590 REF.
[40.39]
REF.
Receptacle, Shell Size 19, Arrangement 4Q4, RR-RR Jam Nut Style
Part No. 2157696
1.811 ±.015
[46.00 ±.38] .139
[3.53]
1.811 ±.015
[46.00 ±.38]
.889
[22.58]
MAX.
1.355
[34.42]
MAX.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 162
MIL-DTL-38999 Circular Connectors
.818 .125
[20.78] [3.18]
.666
[16.92] .648 ±
4 PLC 0.15
[16.46 ±
.604 3.81]
[15.34]
Ø 1.244 Ø .840
[31.60] [21.34]
Ø 1.110 .470
[28.19] [11.94]
TYP.
.509
1.435 ± 0.10 [12.93]
[36.45 ± 2.54]
SQUARE 1.277
[32.44]
MAX.
Ø 1.639 1.141
[41.63] .690
[28.98] [17.53]
.344
[8.74]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 163
MIL-DTL-38999 Circular Connectors
1.250
[31.75]
.315
TYP.
[8.00]
.200
[5.08]
1.499
[38.07] .818 .298
[20.78] [7.57]
TYP.
Receptacle, Shell Size 21 38999 Style Arrangement 4Q4, RR-RR Flange Mount
Part No. 2101633
Ø .950
[24.13]
REF.
1.232
[31.29]
1.72
[43.69] 1.210
MAX. OVER KNURL [30.73] .379
[9.63]
.024 .750
[0.61] [19.05]
Contacts sold separately REF.
(unless noted)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 164
MIL-DTL-38999 Circular Connectors
1.495
[37.97]
.470
1.375 [11.94] .118 REF.
[34.93] [3.00]
.509
TYP. [12.93] .060
.400 [1.52]
.818
[20.78] [10.16]
TYP.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 165
MIL-DTL-38999 Circular Connectors
Ø 1.887
[47.92] 1.665
MAX. OVER KNURL [42.29]
Ø1.746
[44.35] Ø 1.397
Ø 1.400
[35.36] [35.48]
.014 .816
[0.36] [20.73]
1.500 1.666
[38.1] [42.32]
.759
1.375 .156 .818 .090 [19.27]
[34.93] [3.96] [20.76] [2.29]
Ø 1.620
[41.15]
TYPICAL
.470 .060
1.500 [11.94] .509 [1.52]
[38.1]
TYP [12.93] .097 REF
.10 [2.46]
[2.54]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 166
MIL-DTL-38999 Circular Connectors
2.189 ± .015
[55.60 ± 3.81]
2.189 ± .015
[55.60 ± 3.81]
.889
[22.58]
.139 MAX.
[3.53]
1.675
[42.55]
Contacts sold separately (unless noted) MAX.
Ø 1.620
[41.15]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 167
MIL-DTL-38999 Circular Connectors
Quadrax Contacts
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 168
MIL-DTL-38999 Circular Connectors
Quadrax Contacts
PC Tail Contacts
Part No. Type Dim A Notes
187-0095-01 7.00 .276
187-0095-06 8.10 .319
Pin ARINC 600, FAST
187-0095-21 7.00 .276
187-0095-26 8.10 .319
187-0178-08 Pin 11.40 .449 FDBA 50, FAST
187-0121-01 6.35 .250
187-0121-08 7.45 .293
Pin ARINC 600, FAST, FDBA
187-0121-21 6.35 .250
187-0121-26 7.45 .293
187-0136-08 Socket 7.30 .287 ARINC 600, FAST, FDBA
187-0206-08 Pin 12.50 .492 MIL-DTL-38999 Series I, II, and III
187-0281-08 Pin 6.80 .268 983 Series (Arrangement 20-04)
Millimeters Inches
Crimp Contacts
Part No. Type Standard Notes
187-0205-08A* Socket EN3155-075F DMC-M
187-0204-08A* Pin EN3155-074M DMC-M
187-0109-08 Socket ABS 0974 ARINC 600, FAST, FDBA, 983 Series
187-0108-08 Pin ABS 0973 ARINC 600, FAST, FDBA, 983 Series
187-0110-08 Pin GSC-01-31869-00** —
187-0191-08 Socket HDDS 105 Specific ARINC 600, FAST
*”A” suffix indicates sealing sleeve
** Gore cable specific
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 169
MIL-DTL-38999 Circular Connectors
Ø .273-.276 Ø .273-.276
[6.93-7.01] [6.93-7.01]
Blank
Front Release/
Front Remove Design
Part No. 1604940-2
Wiring Key
Size 8 Quadrax (Index Line)
Socket Contact —
Crimp Style
Rear Release/ Ø .287 Ø .248
Rear Remove Design [7.31] [6.299] Ref.
Part No. 1445693-1* Ø .313-.316
* -3 with boot [7.95-8.03] .056
.111 [1.41] .595 .677 Quadrax Cable
Ref.
[2.82] [15.11] [17.2] (not included, shown
for reference only)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 170
MIL-DTL-38999 Circular Connectors
.125±.015
Ø .287
Ø .2480
[7.31] Ref.
[6.299]
Max.
Ø .313-.316
[7.951-8.026]
Ref. .056 Twinax Cable
[1.41] .111 (not included, shown
[2.82] for reference only)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 171
MIL-DTL-38999 Circular Connectors
1.50 [38.1]
1.28 [32.5]
Ø .328 [8.3]
Ø .283 [7.2]
Seal Boots
1.40
[35.36]
.88
[22.35]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 172
MIL-DTL-38999 Circular Connectors
HIGH PERFORMANCE
•D esigned for use in rugged
environments
• Ideal choice for 10G Ethernet,
IEEE 1394, USB 2.0 and other
high-speed protocols The High-Performance, Rugged Solution for
• Optimized shielding arrangement High-Speed Networks
for superior signal integrity
CeeLok FAS-X connectors with AS39029 contacts were designed
for rugged environments and help to provide reliable, consistent
high-speed performance.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 173
MIL-DTL-38999 Circular Connectors
-15
-0.6
-0.8
More High-Frequency
-20
-1.0
Headroom
Magitude (dB)
-1.2
-25
1 GbE (Cat 5e)
Link Limit
-1.4
The design and close impedance
-1.6
-40
and +200°C. No bit errors
-50 were detected.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 174
MIL-DTL-38999 Circular Connectors
Differential NEXT
-10
10 GbE (Cat 6a)
-20 1 GbE (Cat 5e) Link Limit FAIL
Link Limit PASS
-40
-50
-60
-70
-80
-90
-100
0 50 100 150 200 250 300 350 400 450 500
Frequency (MHz)
Differential NEXT:
Differential NEXT:5 5Mated
MatedPairs
Pairs
0
10 GbE (Cat 6a) FAIL
Channel Limit
-20 1 GbE (Cat 5e)
Channel Limit
Differential NEXT (dB)
FAIL
-40
-60
-80
-100
-120
0 50 100 150 200 250 300 350 400 450 500
Frequency (MHz)
-40
Magnitude (dB)
-60
-80
-100
-120
0 50 100 150 200 250 300 350 400 450 500
Frequency (MHz)
DifferentialDifferential
NEXT: 5 NEXT
Mated Pairs
0
-40
-60
-80
-100
-120
0 50 100 150 200 250 300 350 400 450 500
Frequency (MHz)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 175
MIL-DTL-38999 Circular Connectors
Mil Connectors
ORDERING INFORMATION
GENERAL IDENTIFIER
CFX20 Square Flange Receptacle (38999)
CFX21 In-Line Receptacle (38999)
CFX24 Jam Nut Receptacle (38999)
CFX26 EMI/RFI Plug (38999)
CFX30 Square Flange Receptacle (Braid Clamp Backshell)
CFX34 Jam Nut Receptacle (Braid Clamp Backshell)
CFX36 EMI/RFI Plug (Braid Clamp Backshell)
CFX50 Square Flange Receptacle (Push-Pull Lanyard) (81703)
CFX54 Jam Nut Receptacle (Push-Pull Lanyard) (81703)
CFX58 Plug (Push-Pull Lanyard) (81703)
CFX59 Rack-and-Panel Plug (Push-Pull Lanyard) (81703)
CLASS (MATERIAL AND FINISH)
M Nickel-Plated Composite
J O. D. Cadmium-Plated Composite
F Nickel-Plated Aluminum
W O. D. Cadmium-Plated Aluminum
A Passivated Stainless Steel
T PTFE Nickel-Plated Aluminum
Z Black Zinc Nickel-Plated Aluminum
SHELL SIZE AND CONTACT ARRANGEMENT
1108 Single-Channel, Shell Size 11, 8 Size 22 Contacts
2532 Quad-Channel, Shell Size 25, 32 Size 22 Contacts
1104 Single-Channel Fibre Channel, Shell Size 11
2516 Quad-Channel Fibre Channel, Shell Size 25
2500 Quad-Channel, Shell Size 25, No Inserts or Contacts
CONTACT TYPE AND PLATING
P Pin, Selective Gold Plating
S Socket, Selective Gold Plating
F Pin, Full Gold Plating
G Socket, Full Gold Plating
H Pin, High-Reliability Finish
J Socket, High-Reliability Finish
A No Pin Contacts Included
B No Socket Contacts Included
TERMINATION TYPE
Z Crimp
A .232” Long Solder Tail (Contact TE for other tail lengths)
KEYING POSITIONS
N, A, B, C, D, E (N is normal)
MODIFICATIONS
-1A Without Backshell
-1077 Without Grommet
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 176
MIL-DTL-38999 Circular Connectors
18.26
18.26
[.719]
[.719]
Front Panel Mounting Part Marking
MaxFront Panel Mounting Red Fully Mated Part Marking
Distance between Red Band
Fully Mated Blue Band Ref.
Max Distance between
Mounting Screws Indicator Ref.
Indicator Band Ref. Blue Band Ref.
Mounting Screws
ØØ34.90
34.90 ±± 0.28
0.28
Jam Nut [Ø
[Ø1.374
1.374 ±± .011]
.011]
Receptacle
CFX24*1108***
ØØ
19.58 ±.000
19.58 ±.000
.025
.025
[Ø [Ø
.771 ± .000
.771 ± .000
.010 ] ]
.010
.028 .011
Ø 20.96 ±.028
Ø 20.96 ± [Ø .825
.025.025 ± .011
[Ø .825 ± ] ]
.010.010 86.82
86.82
[3.418]
Jam
Jam Nut Nut Mounting
Mounting [3.418]
REF.
REF.
Panel Thickness: 157 - 320 [0.062 - 0.126]
Panel Thickness: 157 - 320 [0.062 - 0.126]
Torque:
Torque: 40/45
40/45 inch-lbs
inch-lbs
Ø 19.05
Ø 19.05 ± 3.23
± 3.23
[Ø .750 ± .127]
[Ø .750 ± .127]
Master Key
Plug 52.91 [2.083]
REF.
CFX26*1108***
85.27 [3.357]
REF.
Blue Band Ref.
Shell, Plug
R. F. I. Assembly
Environmental Backshell
2x Ø 46.00 ± 0.28
Back Panel Mounting [2x Ø 1.811 ± .011]
Master Keyway
Max Distance between
Mounting Screws
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 177
38.10
[1.500]
18.26
[.719]
3.43
[.135]
1.19
[.047]
18.26
[.719]
1.19
[.047] Ø 2.79 ± 0.13
3.43 [Ø .110 ± .005]
[.135]
4x Ø 3.25 ± 0.13
[4x Ø .128 ± .005]
8x Ø .89 ± .08
[8x Ø .035 ± .003]
1.19
[.047]
3.43
[.135] .25
19.58 ± .000
[.771 ± .010
.000 ]
Ø 2.79 ± 0.13
[Ø .110 ± .005]
.25
Ø 20.96 ± .000
[Ø .825 ± .010
.000 ]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 178
MIL-DTL-38999 Circular Connectors
18.26
[.719]
Ø 15.88
[Ø .625]
MIN.
Backshell
19.05 ± 0.13 22.23 [.875]
CFX34*1108*** [.750 ± .005] Hex Coupling Ring
19.05 ± 0.13 22.23 [.875]
[.750 ± .005] Hex Coupling Ring
Pin Insert Marking Shown Above
56.54 [2.226]
REF.
56.54 [2.226]
REF.
.25.25
Ø 20.96 ±.000
Ø 20.96 ± .000
[Ø .825 ± .010
[Ø .825 ]
± .010
.000 ]
.000
EMI/RFI Plug
with Braid Clamp
Backshell
CFX36*1108***
Socket Insert Marking Shown Above
Socket Insert Marking Shown Above
Blue Color Band Ref.
Blue Color Band Ref.
Shell, Plug
R. F. I. Assembly
Shell, Plug Backshell
R. F. I. Assembly
Backshell
24.99
[Ø .984] 22.23 [.875]
MAX. Hex Coupling Ring
24.99
[Ø .984] 22.23 [.875]
MAX. Hex Coupling Ring
57.53 [2.265]
REF.
57.53 [2.265]
REF.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 179
Backshell Less Grommet
85.27 [3.357]
REF.
Blue Band Ref.
Shell, Plug
R. F. I. Assembly
Environmental Backshell
38.10
[1.500]
Ø 42.47
[Ø 1.672] 4x 3.94 ± 0.08
MIN. 4x 6.17 ± 0.08
[4x .155 ± .003] [4x .243 ± .003]
.140
18.69 ± .000
4x Ø 3.91 ± 0.13
[4x Ø .154 ± .005] [.736 ±.055
.000 ] 61.62 [2.426]
REF.
4.34 /2.11
[.171/.083] Shell, Receptacle
34.93
[1.375]
Ø 37.72
[Ø 1.485]
MIN.
34.93
[1.375]
Master Keyway
Plug
21.97
[.865] 21.97 63.65 [2.506] 27.41
CFX26*2532*** REF. [.865]
REF. Shell, Plug
REF. 63.65 [2.506]
REF.
[1.079] 27.41
R. F. I. Assembly [1.079]
Shell, Plug
R. F.44.45
I. Assembly
[1.750]
REF.
44.45 [1.750]
REF. Master Key
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 180
MIL-DTL-38999 Circular Connectors
4x 34.93
[4x 1.375]
4x 3.94 ± .08
[4x .155 ± .003] 4x 6.17 ± .08
[4x .243 ± .003]
PCB Layout
34.93
[1.375]
4x Ø 3.91 ± 0.13
[4x Ø .154 ± .005] 6.35
[.250]
6.35
[.250]
A B
6.35
34.93 [.250]
[1.375]
6.35
[.250]
C D
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 181
MIL-DTL-38999 Circular Connectors
42.82 ± .13
[1.686 ± .005]
FLAT
Ø 58.70 ± 0.28
[Ø 2.311 ± .011]
A B
6.35
[.250]
43.43 ± .000
.25 6.35
[.250]
[1.710 ± .000
.010 ]
C D
.25
44.70 ± .000
[1.760 ± .010
.000 ]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 182
MIL-DTL-38999 Circular Connectors
MFX 1105 P Z
PRODUCT LINE
MFX CeeLok FAS-X Connector Modules
SHELL SIZE (11)/CONTACT ARRANGEMENT
1102 2 Size 16 Contacts
11H4 4 Size 22 Contacts (High-Speed Insert Optimized for 150-Ohm Quad Cable)
1104 4 Size 20 Contacts
1105 5 Size 20 Contacts
11H8 8 Size 22 Contacts (High-Speed Insert Optimized for
4-Pair 100-Ohm Differential Cables)
1135 13 Size 22 Contacts
1198 6 Size 20 Contacts
1199 7 Size 20 Contacts
CONTACT PLATING
P Pin, Localized Gold Finish
S Socket, Localized Gold Finish
F Pin, Full Gold Finish
G Socket, Full Gold Finish
H Pin, High-Reliability Finish
J Socket, High-Reliability Finish
A Less Pin
B Less Socket
TERMINATION TYPE
Z Crimp Contacts
A-Y Extended PCB Tail Contacts (Consult TE)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 183
MIL-DTL-38999 Circular Connectors
Adapters O-Ring
Silicone Typ
Tinel-Lock backshell 35.05 [1.38]
M37 x 1.0
adapters are available to MAX.
Part No.
TXS201 A X 00-24 BI
TXS201 A X 00-24 AI
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 184
MIL-DTL-38999 Circular Connectors
DEUTSCH Identification
Marking (Ref.) 1st Color Band
*12331-22 and 12333-22 are high-durability contacts rated for 1500 mating cycles.
38941-22x and 38943-22x are standard durability contacts rated for 500 mating cycles.
The L suffix indicates localized plating; otherwise plating is standard.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 185
MIL-DTL-38999 Circular Connectors
RUGGED
• Positive cordset retention USB 2.0 and 3.0 38999 Series III-Style Connectors for
>100 N axial force Harsh Environments
The POLAMCO high-speed USB connector system incorporates a
SECURE
MIL-DTL-38999 Series III-style metal shell with full 360° shielding
• One turn self-locking coupling and mechanical protection.
• UL 94 V0 low smoke These USB connector systems have been designed to help meet
• RoHS compliant the requirements of high-speed data connections where reliability
through environmental sealing and full mechanical protection
are required.
Each USB connector is designed to help handle high levels
of shock, vibration and mechanical impact, and is sealed
to IP68 standards to help resist fluids and dust for long-term
reliable performance.
Three styles using 38999 shells are available:
USB 2.0 Type A
USB 2.0 Type B
USB 3.0 Type A
The USB 2.0 connectors achieve data rates to 480 Mb/s, while
USB 3.0 connectors are capable of 5 Gb/s data rates.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 186
MIL-DTL-38999 Circular Connectors
USB MATERIALS
• Contacts:
USB 2.0: Nickel, selectively gold plated at 30µ
USB 3.0: Nickel, selectively gold plated at 0.76µm
• Shielding: Nickel-plated brass
• Body: Polyamide, UL 94V-0
• PCB: FR4, UL 94V-0 (PCB termination only)
XX Y
Y Z
Z
(Standard)
(STANDARD)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 187
MIL-DTL-38999 Circular Connectors
Series
PC4D0021: Size 15 Memory Plug Assembly (Standard)
PC4D0048: Size 15 Memory Plug, Isolated
PC4D0059: Size 15 Memory Plug, Kit
PC4D0021: Size 15 Memory Plug, Anti-Tamper
Receptacle
Series
PC4B0054: In-Line Receptacle, Solder (Standard)
PC4B0089: In-Line Feedthrough Receptacle
Series
PC4F0027: Sealed Feedthrough (Standard)
PC4F0049: Sealed Feedthrough (Standard)
Series
PC4F0009: Size 15 Feedthrough
PC4F0043: Size 15 Feedthrough, Solder
PC4F0030: Size 15 Feedthrough with Stand-Offs
PC4F0059: Size 15 Feedthrough, Sealed
PC4F0016: Size 15 Feedthrough (Standard)
PC4F0031: Size 17 Assembly
PC4F0032: Size 17 Assembly, Solder
Series
PC4B0064: Size 15 Feedthrough Assembly
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 188
MIL-DTL-38999 Circular Connectors
CONVENIENT
RUGGED RELIABILITY
POLAMCO Cat 5 and Cat 6a 38999-Style Connectors for
• Rugged 38999 connectors and plugs Harsh Environments
• Sealed to IP 68 standards The POLAMCO high-speed RJ45 connector system incorporates
• Fully grounded from shielded a MIL-DTL-38999 Series III-style metal shell with full 360-degree
RJ45 plug to 38999 shell shielding and mechanical protection.
These connectors have been designed to help meet the
VERSATILE
requirements of high-speed data connections where reliability
• Keyway and insert orientations through environmental sealing and full mechanical protection
enable 24 total configurations are required.
• Wide range of accessories available Tested by TE to 10 Gb/s data rates, the connector shells are
• Fully field repairable available in your choice of aluminum, nickel aluminum bronze,
and stainless steel for rugged, reliable performance.
The connectors are fully grounded from the shielded RJ45
plug to the 38999-style connectors. Each is designed to help
handle high levels of shock, vibration and mechanical impact, and
sealed to IP68 standards to help resist fluids and dust for long-
term reliable performance.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 189
MIL-DTL-38999 Circular Connectors
RJ-45
RJ-45 Orientation
Orientation Options
Options
W
W X
X Y
Y Z
Z
(STANDARD)
(Standard)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 190
MIL-DTL-38999 Circular Connectors
Plug
Series
PC4D0024: Cat 6a
PC4D0042: Cat 6a, Field Installable
PC4D0002: Cat 5
Series
PC4F0020: Cat 6a, Feedthrough (Standard)
PC4F0023: Cat 6a, 90° Feedthrough
PC4F0084: Cat 6a, Sealed Feedthrough
PC4F0034: Cat 6a, Solder
PC4F0025: Cat 6a, PCB Mount
PC4F0002: Cat 5 Feedthrough (Standard)
Series
PC4B0029: Cat 6a Feedthrough
PC4B0102: Cat 6a Sealed Feedthrough
PC4B0038: Cat 6a 90° Feedthrough
PC4B0076: Cat 6a PCB Mount
PC4B0002: Cat 5 Feedthrough (Standard)
Bulkhead-Mount Feedthrough
Series
PC4B0103: Cat 6a Square Flange
PC4F0085: Cat 6a, Jam Nut
PC4B0002: Cat 5e Square Flange
PC4F0002: Cat 5 Jam Nut
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 191
MIL-DTL-38999 Circular Connectors
PC40084 H 19 N X 1 C BT
SERIES
SEALING OPTION (Unmated)
Omit For No Special Sealing
S Pressure Tested to 1 Bar
H Hermetic (<1.0 x 10-6 Std. cc/s He)
SHELL SIZE
19
KEY ARRANGEMENT
N, A, B, C, D, E
INSERT ROTATION
W, X, Y, Z
MATERIAL
1 Aluminum
2 Nickel Aluminum Bronze
4 Stainless Steel
FINISH
ALUMINUM SHELL
C Electroless Nickel
B Oliver Drab Cadmium
ZB Olive Drab Zinc Cobalt
ZK Black Zinc Cobalt
ZN Passivated Black Zinc Nickel
STAINLESS STEEL SHELL
J Passivated
NICKEL ALUMINUM BRONZE SHELL
Z Unplated
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 192
MIL-DTL-38999 Circular Connectors
WIDE RANGE
Fiber Optic Connectors
• Physical contact (PC) and expanded
beam (EB) interface styles
EASE OF USE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 193
MIL-DTL-38999 Circular Connectors
Zirconia Ferrule
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 194
MIL-DTL-38999 Circular Connectors
RELIABLE
MC801 Connectors
• Genderless pull-proof contact design
EASY TO USE
• Field terminable
• PC and APC end face finishes The connector’s threaded coupling and the termini’s spring-
loaded design make an excellent solution for high-vibration
for multimode and single mode
applications. The compact 1.25-mm ferrule provides a high-
applications
density solution—with up to 32 fibers in a size 25 shell. The
• Helps reduces overall system losses 38999-style connector offers scoop-proof mating, a wide
selection of materials and finishes, six keying options, and
FLEXIBLE compatibility with standard 38999 backshells and hardware.
• Eight shell sizes for 2 to 32 fibers Optical alignment is achieved with a thermoplastic insert
containing precision zirconia alignment sleeves. Inserts, which
• Range of shell materials and finishes are available for use with either the plug or receptacle, are
to help meet various application removable to simplify cleaning. Stainless steel dowel pins also
demands aid alignment during mating.
PROVEN PEDIGREE
COMPATIBLE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 195
MIL-DTL-38999 Circular Connectors
MC801 Connectors
38999 Series III-Style Fiber Optic Connectors
Specifications
MATERIALS
• Shell: Aluminum, stainless steel, marine bronze, and composite
• Finishes: Nickel, black zinc nickel, passivated, olive drab cadmium
• Insert and Alignment Sleeve Holder: Thermoplastic
• Alignment Dowel Pins: Stainless steel
• Alignment Sleeve: Zirconia
• Ferrule: Zirconia
• Terminus Body and Crimp Sleeve: Nickel-plated copper
• Spring: Stainless steel
OPTICAL PERFORMANCE
• Insertion Loss: 0.10 dB multimode
0.20 dB single mode (APC finish)
• Return Loss: Up to -65 dB (single mode, APC finish)
• Insertion loss tested against a reference patchcord: IEC 61300-3-4
Method B; also described in ARINC 805 Return Loss: IEC 61300-3-6;
also described in ARINC 805
ENVIRONMENTAL/MECHANICAL PERFORMANCE
• Temperature Range: -65°C to +85°C
• Durability: 100 mating cycles
• Random Vibration: No discontinuities >1 dB in excess of 1 s
(TIA/EIA-455-32 Test Condition B)
• Mechanical Shock: No discontinuities >1 dB in excess of 1 s
(100 g, 6 ms half-sine pulse)
• Altitude Immersion: 50,000 ft. (15,200 m)
SPECIFICATIONS
• Product Specification: D108-32105
• Qualification Test Reports: D501-32031 (Multimode)
D501-32105 (Single Mode)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 196
MIL-DTL-38999 Circular Connectors
MC801 Connectors
38999 Series III-Style Fiber Optic Connectors
A A/F
ØC ØD ØB ØC
THREAD THREAD THREAD THREAD
5 39.00
73 ] B Thread Stub 60° Mod[1.535]
X. Insert ØA MAX. ØC ØD ØE F G
12.0 G A/F 1P-3L Class 2A (in) F
[0.472]
MAX. 31.80 34.90 26.75
11-02 0.7500 M15 x 1.0 M20 x 1.0
1.252 1.374 1.053
34.90 A A/F 38.10 31.75
ØC
THREAD 13-04 0.8750
ØD ØB xØ1.0
C
M18THREAD M25 x 1.0
1.374 THREAD THREAD 1.500 2.84 1.250
38.10 41.30 0.112 35.74
15-06 1.0000 M22 x 1.0 M28 x 1.0
1.500 1.626 1.407
YELLOW COLOR BAND BLUE COLOR BAND
O-RING
INSERT41.30
ARRANGEMENT 44.50 36.75
17-08 REFERENCE 1.1875 M25 x 1.0 M32 x 1.0
1.626 ONLY 1.752 1.447
46.00 49.20 40.74
19-12 1.2500 M28 x 1.0 M35 x 1.0
1.811 1.937 1.604
49.20 52.40 45.75
21-16 1.3750 M31 x 1.0 M38 x 1.0
1.937 2.063 3.61 1.801
52.40 55.60 0.143 49.76
23-24 1.5000 M34 x 1.0 M41 x 1.0
2.063 2.189 1.959
55.60 58.70 50.98
25-32 1.6250 M37 x 1.0 M44 x 1.0
2.189 2.311 2.007
Millimeters Inches
Insert Arrangements
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 197
MIL-DTL-38999 Circular Connectors
MC801 Connectors
38999 Series III-Style Fiber Optic Connectors
MC801 6 — K — 11-02 S N
PRODUCT FAMILY
MC801
SHELL STYLE
0 Square Flange Receptacle
6 Plug
7 Jam Nut Receptacle
ALIGNMENT STYLE
P "Pin"—No Alignment Insert
S "Socket"—With Removable Alignment Insert
KEYING
N Normal
A, B, C, D, E
8.13 4.93±0.05
(.320) (0.194±0.002)
CRIMP SLEEVE Ø2.75 Ø3.40 MAX. (BEFORE
(0.108) (0.134) POLISHING)
MAX. 14.20 (0.559) MIN. (FWD POS.)
MAX.
13.15 (0.518) MAX. (BACK POS.) FERRULE DIMENSIONS
PER TIA/EIA 60410A
Part No.
Fiber Type Tight Jacket Loose Jacket
1.8 mm Cable 900m Buffer Cable 1.8 mm Cable 900 m Buffer Cable
Single Mode 459266-126S-02-1 459266-126S-00-1 459265-126S-02-1 459265-126S-00-1
Single Mode, APC 459266-125A-02-1 459266-125A-00-1 459265-125A-02-1 459265-125A-00-1
Single Mode 459266-126M-02-1 459266-126M-00-1 459265-126M-02-1 459265-126M-00-1
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 198
MIL-DTL-38999 Circular Connectors
INTROTO
EASY SIDEBAR
USE - H1
DEUTSCH MC3 MkII Fiber Optic Connectors
• INTROband
• Color Sidebar
indicates
- Bulleted
full mating
List
• INTRO Sidebar
• Removable - Bulleted
alignment Listfor
sleeve
easy cleaning
• INTRO Sidebar - Bulleted List
• Simple termination
• INTRO Sidebar - and tooling
Bulleted List
RUGGED RELIABILITY
• INTRO Sidebar - Bulleted List
• Spring loaded optical contacts MIL-DTL-38999 Series III Style Connectors
• INTRO Sidebar
maintain - Bulleted
physical contact List
under
The DEUTSCH MC3 MkII Series ruggedized connectors
severe shock or vibration conditions incorporate individual rear-insertable optical contacts. The
• INTRO Sidebar -
Bulleted List
• Precision 2.5 mm zirconia ferrules removable socket insert helps support easy access to the optical
faces to help simplify cleaning and maintenance.
and alignment
INTRO SIDEBAR - H1 The MC3 MkII Series uses a removable alignment insert for
• Excellent repeatable
easy cleaning (can be specified in both plug and receptacle
• INTRO
optical Sidebar - Bulleted List
performance shells), and is suitable for use with most single mode and
• INTRO Sidebar -Series
• MIL-DTL-38999 Bulleted
III List multimode optical fibers with core diameters from 5 to 200 m.
5, 8, 12 optical channels are accommodated in the
anti-vibration
• INTRO Sidebarcoupling
-
MIL-DTL-38999 Series III-style connector shells.
mechanism
Bulleted Listand tri-start thread
Featuring spring-loaded optical contacts, tri-start threads
VERSATILE
INTRO SIDEBAR - H1 and anti-vibration couplings, MC3 MkII connectors are a
rugged choice for use in many severe environments and tough
• Backshells and adaptors
• INTRO Sidebar - Bulletedavailable
List application conditions.
for most single and multifiber cable
• INTRO Sidebar - Bulleted List
• Alternative shell keyway
• INTRO Sidebar -
orientations prevent mismating
Bulleted List
• Dynamic 0-ring seal between
mating shells for water
submersion capability
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 199
MIL-DTL-38999 Circular Connectors
Optical Contacts
Exposed for Easy Cleaning
Specifications
FIBER TYPE
• Channels: 5, 8 and 12 optical channels
• Cable Size: 1.5 mm to 3.0 mm, outer jacket
MATERIALS
• Shell: Aluminum, stainless steel, marine bronze
• Finishes: Nickel, olive drab cadmium, or black zinc nickel
(aluminum shell)
• Contact Body: Arcap, Titanium
• Ferrule: Zirconia
• Alignment Sleeve: Zirconia
• Alignment Pin:
• Seals: Fluorosilicone or nitrile
OPTICAL PERFORMANCE
• Insertion Loss: 0.25 dB typical*
• Return Loss: 40 dB typical*
• Repeatability: 0.1 dB with 50/125-m fiber
*Fiber and polishing process dependent.
ENVIRONMENTAL
• Temperature Range: -65°C to +155°C
• Fluid Resistance: Fluid immersion per EIA 364.10,
including resistance to
MIL-PRF-5606: Hydraulic fluid
MIL-DTL-83133: JP-8 aviation fuel
MIL-PRF-7808: Lubricating oil
MIL-PRF-23699: Lubricating oil
MIL-A-8243: Deicing/defrosting fluid
MIL-C-25769: Aircraft cleaning compound
MIL-PRF-87937: Aircraft cleaning compound
MIL-G-3056: Gasoline
• Salt Spray: 48 hours (Nickel finish)
500 hours (Cadmium finish)
• Thermal Cycling: -65° to 150°C
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 200
Plug
ØG 15.75
23.65 [0.620
[0.931]
MIL-DTL-38999 Circular Connectors
MECHANICAL
• Sine Vibration: 5 to 3000 Hz, 30 g 48.16
• Bump: 4000 bumps, 40 g [1.896]
• Random Vibration: Up to 41.7 g for 16 hr. at 175° C
Up to 50 g for 16 hr. at ambient temperature
• Shock: 300 g, 3 ms in the 3 axes
Square Flange Receptacle
• Durability: 500 mating cycles
• Thermal Shock: 10 cycles, 4°C max. to 90°C min.
ØD B1 B2 ØK
C1
38.49 C2 21.00
[1.52] [0.827]
46.24
[1.82]
Size/
A B1 B2 C1 C2 D Thread E Thread F
Arrangement
36.58 29.35 26.98 5.00 3.50 27.84 31.75
19-5 M28 x 1.0
1.440 1.156 1.062 0.197 0.138 1.096 1.250
Dummy 42.98
Receptacle
34.92 31.75 6.23 4.00 33.84 38.11
23-8 M34 x 1.0
1.692 1.375 1.250 0.245 0.157 1.332 1.500
A
25-12
Plug
46.02
2.39
1.812
[0.09]
38.11
1.500
34.92
1.375
6.23
0.245
4.00
0.157
36.84
1.450
M37 x 1.0
41.28
1.625 Procaps
Millimeters Inches
Plug Procaps
ØG
Plug 15.75
23.65 [0.620]
ØG [0.931] 23.65
B1 B2 Size/ [
[0.931] ØG
Arrangement
37.92
19-5
C1 1.493
44.12
23-8
ØH ØJ 1.737
17.53
[0.690] C2 ØH 47.35 ØJ
25-12
1.864
Millimeters Inches
48.16
[1.896] 48.16
[1.896]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 201
48.16
MIL-DTL-38999 Circular Connectors [1.896]
Dummy Receptacle
26.57 2.39
[1.05] [0.09]
THREAD A
E THREAD F
Plug ØD B1 B2 Procaps ØK
C1
15.75
23.65 [0.620]
[0.931]
38.49 C2 21.00
[1.52] [0.827]
Ø3.81
[0.15]
46.24 ØH ØJ
[1.82]
Size/
A B1 B2 C1 C2
Arrangement
36.58
48.16 29.35 26.98 5.00 3.50
19-5
1.440
[1.896] 1.156 1.062 0.197 0.138
Dummy Receptacle
34.9242.98 31.75 6.23 4.00
23-8
1.692 1.375 1.250 0.245 0.157
Procaps
Millimeters Inches
Procaps ØL
2.39
[0.09] 15.75
THREAD [0.620] A B1 B2
E THREAD F
Ø3.81 C1
[0.15]
ØJ 17.53 ØK
B1 B2 C2
[0.690]
C1
38.49 C2 21.00
[1.52] [0.827]
Plug Cap Receptacle Cap
46.24 Size/
[1.82] ØH ØJ ØK ØL
Arrangement
27.7 35.4 36.92 29.46
19-5
1.091 1.394 1.454 1.160
33.7 41.75 43.12 35.81ØL
23-8
1.327 1.664 1.698 1.410
my Receptacle 36.7 44.93 46.35 38.99
25-12
1.445 1.769 1.825 1.535
2.39 Millimeters Inches
A
[0.09]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 202
ØK
B1 B2
MIL-DTL-38999 Circular Connectors
Ordering Information
PRODUCT FAMILY
STYLE
00 Bulkhead Receptacle
06 Plug
07 Jam Nut Receptacle
20 Protective Cap, Plug
30 Dummy Receptacle
40 Protective Cap, Receptacle
SHELL FINISH
N Nickel Plated
C Cadmium Plated Olive Drab
INSERT TYPE
P “Pin” — No Alignment Insert
S “Socket” — With Removable Alignment Insert
SHELL POLARIZATION
N Normal
B, C, E, F
U Universal
MODIFICATION CODE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 203
MIL-DTL-38999 Circular Connectors
Spring-Loaded
Spring-Loaded TypeType Rigid
Rigid TypeType
Spring-Loaded Type
455500
455500 Rigid Type
455494
455494
455500 (Optional
(Optional 455494
for bulkhead
for bulkhead receptacles
receptacles only) only)
(Optional for bulkhead receptacles only)
Ordering Information
TYPE
455500 Spring-Loaded Termini
455595 Rigid Termini (Bulkhead Receptacles Only)
CABLE TYPE
Tight Buffered
1-00 900 tight buffered
Tight Jacketed
1-01 2.5 mm OD
1-02 1.8 mm OD
1-03 3.0 mm OD
1-04 2.1 mm OD
00 2.2 mm OD (1MM Fiber Size Only)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 204
MIL-DTL-38999 Circular Connectors
SPACE SAVING
DEUTSCH MC4 Duplex Connectors
• Two optical channels in a
size 9 shell
HIGH PERFORMANCE
EASY TO USE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 205
MIL-DTL-38999 Circular Connectors
Specifications
OPTICAL
• Attenuation: Less than 0.4 dB (50/125 m)
• Repeatability: Better than 0.2 dB
• Fiber Types: x/125, 100/140, 200/280 m
• Cable Types:
2.5 mm tight jacketed
4.5 mm duplex
For other cable sizes consult TE
MATERIALS
• Shell: Aluminum alloy, nickel plated
• Ferrule: Zirconia
• Alignment Sleeve: Zirconia
• Seals: Fluorosilicone
• Backshell: Aluminum alloy, nickel plated
MECHANICAL
• Temperature Range: -65°C to +155°C
(Cable and epoxy dependent)
• Durability: 500 mating cycles
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 206
MIL-DTL-38999 Circular Connectors
MC4 00 E - C - 09-2 S N - **
STYLE
00 Bulkhead Receptacle
06 Plug
07 Jam Nut
SHELL FINISH
N Nickel Plated
C Olive Drab Cadmium Plated
INSERT TYPE
P Pin
S Socket
SHELL ORIENTATION
N, A, B, C, D, E
MODIFICATION CODE
27.00
[1.063]
MAX.
3
[0.118]
MAX.
PIN INSERT SHOWN
FOR REFRENCE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 207
MIL-DTL-38999 Circular Connectors
23.8
[0.937]
MAX.
18.0 31.4
[0.709] [1.236]
MAX. MAX.
19.8 2.32
15.1 [0.780] [0.091]
[0.594] MAX. MAX.
MAX.
PIN INSERT SHOWN
FOR REFERENCE
A
Ø15.8 Ø13.9
[0.622] [0.547]
B MAX. MAX.
3.50
[0.138]
Plug
9.1
31 [0.358]
[1.220] MAX.
MAX.
13.95 21.18
A [0.549] [0.834]
B MAX. MAX.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 208
MIL-DTL-38999 Circular Connectors
MC420E – N – 09
MATERIAL/FINISH
S Stainless Steel
N Aluminum, Nickel Plated
C Aluminum, Cadmium Plated
SHELL SIZE
09
16.16
[0.636]
MAX.
Ø10
Ø3.68 [0.394]
[0.145]
SEAL
Ø19.76
[0.778]
MAX.
20
[0.787]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 209
MIL-DTL-38999 Circular Connectors
MC420E – N – 09 – N
KEYING
N, A, B, C, D, E
SHELL SIZE
09
MATERIAL/FINISH
S Stainless Steel
N Aluminum, Nickel Plated
C Aluminum, Cadmium Plated Ø20.6
[0.811]
MAX.
Ø15.24
[0.600]
SEAL
Ø20.18
[0.794]
MAX.
17.50
[0.689]
MAX.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 210
MIL-DTL-38999 Circular Connectors
INTROPERFORMANCE
HIGH SIDEBAR - H1
DEUTSCH MC5 Connectors
• INTRO Sidebar
• Compact 1.25 mm
- Bulleted
precision
List
zirconia ceramic ferrules
• INTRO Sidebar - Bulleted List
• Composite lightweight, high
• INTRO Sidebar -
strength, corrosion resistant
Bulleted List
connector shells
INTRO SIDEBAR
• MIL-DTL-38999 - H1 III anti-
Series
vibration
• INTRO coupling
Sidebar mechanism
- Bulleted List
and tri-start thread
• INTRO Sidebar - Bulleted List
EASY TO USE
• INTRO Sidebar -
Bulletedtermination
• Simple List process
and tooling
• INTRO Sidebar - Bulleted List
MIL-DTL-38999 Style Series III Connectors
• Purpose designed inserts, and
• INTRO Sidebar - Bulleted List
insert-to-insert keying aid The DEUTSCH MC5 high-density fiber optic multiway
• INTRO Sidebar
precision -
alignment connector series from TE Connectivity (TE) is capable
Bulleted List of sustained performance over a wide range of tough
• Identical spring loaded optical environmental conditions.
contacts
INTRO help maintain
SIDEBAR - H1 contact The MC5 connector uses precision ceramic ferrules and
under severe shock and vibration lightweight MIL-DTL-389999 Series III connector shell
• INTRO Sidebar - Bulleted List
materials, combined with purpose-designed inserts to help
VERSATILE
• INTRO Sidebar - Bulleted List ensure the optical performance meets the requirements of
• Extensive range:- 1, 2, 4, 6, 8, 10, 18, high reliability optical systems.
• INTRO Sidebar
24 and 30
Bulleted way connectors
List Compact spring-loaded precision optical contacts are
individually insertable/removable for ease of assembly and
• Choose from plug socket/
INTRO SIDEBAR - H1 maintenance, and the color band indicates full mating.
receptacle pin or plug pin/
The alignment sleeves provide highly reliable, repeatable
receptacle
• INTRO socket
Sidebar configurations
- Bulleted List optical performance.
• Easily
• INTROremovable alignment
Sidebar - Bulleted sleeve
List The MC5 Series connectors provide excellent performance
insert facilitates simple cleaning under some of the most demanding environmental conditions,
• INTRO Sidebar -
and maintenance including military aircraft.
Bulleted List
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 211
MIL-DTL-38999 Circular Connectors
Specifications
FIBER TYPE
• Channels: 2, 4, 6, 8, 10, 18, 24, and 30 channels
• Cable Size: 1.8 mm, 2.1 mm and 2.5 mm jacket
MATERIALS
• Shell: Composite
• Contact Body: Arcap
• Ferrules: Zirconia
• Alignment Sleeves: Zirconia
• Seals: Fluorosilicone
• Plating: Nickel
OPTICAL PERFORMANCE
• Insertion Loss: 0.25 dB typical
• Return Loss: -40 dB typical
• Repeatability: 0.1 dB (with 50/125 m fiber)
TEMPERATURE
• High Temperature Endurance: +150°C, 760 hours
• Low Temperature Endurance: -65°C, 500 hours
MECHANICAL
• Sine Vibration: 5-3000 Hz, 40 g, 10 hours
• Random Vibration: 25-2000 Hz, 5 g2/Hz (50 Grms), 16 hours
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 212
MIL-DTL-38999 Circular Connectors
Ordering Information
SERIES
MC5
STYLE
00 Bulkhead Receptacle
06 Plug
07 Jam Nut
20 Protective Cap Plug
30 Dummy Receptacle
40 Protective Receptacle
FINISH
N Nickel Plated
SHELL SIZE
11-2, 13-4, 15-6, 17-8, 19-10, 21-18, 23-24, 25-30
INSERT TYPE
P (without removable alignment insert)
S (with removable alignment insert)
SHELL ORIENTATION
N, A, B, C
MODIFICATION CODE
Dimensional Information
Plug Size/ ØF H M
Arrangement Max. Max. Max.
Plug MC506E
24.94 19.9 40.86
11-2
MC506E 0.982 0.783 1.609
29.34 19.9 40.86
ØF 13-4
1.155 0.783 1.609
H
32.46 19.9 40.86
15-6
1.278 0.783 1.609
35.66 19.9 40.86
17-8
1.404 0.783 1.609
38.46 19.7 40.86
19-10
1.514 0.776 1.609
41.66 19.7 40.86
21-18
1.640 0.776 1.609
44.86 19.7 40.86
23-24
1.766 0.776 1.609
47.98 19.7 40.86
M 25-30
1.889 0.776 1.609
MC500E
18.02
[0.71] G A
MAX.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 213
B1 B2
H
B1 B2
B1 B2
C1
31.3 C1
C2
[1.23]
31.3 C2
[1.23] 41
[1.61]
41 MAX.
[1.61]
MAX.
Dummy Receptacle
DummyMC530E
Receptacle
Dummy Receptacle
MC530E
MC530E
23.6
2.5 [0.93] A
[0.10]
23.6 MAX.
2.5 MAX.[0.93] A
[0.10] MAX.
MAX.
B1 B2
B1 B2
C1
C1
C2
Size/ A C2 C1 C2 G
B1 B2
Arrangement Max. Min. Min. Max.
Procap1.039
26.4
11-2
20.62
0.812
18.26
0.719
4.84
0.191
3.16
0.124
3.52
0.139
Procap MC520E28.81 23.01 20.62 4.84 3.16 3.52
ØL
13-4
1.134 0.906 0.812 0.191 0.124 0.139
MC520E 21.0 ØL 3.16
31.2 24.61 23.01 4.31 3.52
15-6 [0.83]
1.228 0.969 0.906 0.170 0.124 0.139
21.0 MAX.
33.51 26.97 24.61 4.84 3.16 3.52
17-8 [0.83]1.319 1.062 0.969 0.191 0.124 0.139
MAX.
36.71 29.36 26.97 4.84 3.16 3.52
19-10
1.445 1.156 1.062 0.191 0.124 0.139
39.91 31.75 29.36 4.84 3.16 4.33
21-18 ØK 1.571 1.250 1.156 0.191 0.124 0.170
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 214
MC540E
15.75
MC540E [0.62]
21.0
[0.83]
MAX.
B1 B2
Procap
Procap Procap
MC520E
MC520E MC540E
ØL
21.0
MC540E
[0.83] 15.75
MAX. [0.62]
MAX.
Ø3.81
[0.15]
ØK ØJ
MC540E Size/ ØJ ØK ØL
15.75 Arrangement Max. Max. Min.
[0.62]
22.96 24.00 16.51
MAX. 11-2
0.094 0.945 0.650
26.06 27.56 19.56
13-4
Ø3.81 1.206 1.085 0.770
[0.15] 29.26 31.10 22.86
15-6 ØJ 1.152 1.224 0.900
34.16 35.46 26.04
17-8
1.345 1.396 1.025
35.66 37.16 29.21
19-10
1.404 1.463 1.150
38.75 40.10 32.39
21-18
1.526 1.579 1.275
42.06 43.36 35.56
23-24
1.656 1.707 1.400
44.96 46.6 38.74
25-30
1.770 1.835 1.525
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 215
MIL-DTL-38999 Circular Connectors
Ordering Information
TERMINUS TYPE
455335 Spring Loaded
455360 Rigid
Tooling
• Crimp Tool: Part No. 471716
• Crimping Dies: 457440
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 216
MIL-DTL-38999 Circular Connectors
INTROTO
EASY SIDEBAR
USE - H1
DEUTSCH MC6 Fiber Optic
Ribbon Cable Connectors
• INTRO Sidebar -keying
• Insert-to-insert Bulleted
aidsList
in
precision alignment
• INTRO Sidebar - Bulleted List
• Individually rear insertable and
• INTRO Sidebar -
removable optical contacts
Bulleted List
• Color band indicates full mating
INTRO SIDEBAR - H1
• Easily accessible APC and
• INTRO
PC endSidebar
faces for- Bulleted
cleaning List
and maintenance
• INTRO Sidebar - Bulleted List
VERSATILE
• INTRO Sidebar -
Bulleted List
• Interchangeable with
• INTRO Sidebar -Series
MIL-DTL-38999 Bulleted
III List
• INTRO Sidebar
• Backshells - Bulletedavailable
and adapters List
for most single and multifiber
38999 Series III-Style Connectors
• INTRO Sidebar -
cable types The DEUTSCH MC6 high-density fiber optic connector series
Bulleted List
is rugged, versatile, and easy to install and maintain. The
• Insert accommodates 2 to connectors are compatible with standard MT ferrule inserts.
INTRO SIDEBAR
72 channels, - H1be supplied
and can
The MT ferrule inserts accommodate 2 to 72 channels and can
pre-terminated
• INTRO Sidebar - Bulleted List be supplied pre-terminated, if required. The MC6 connector
• Standard MT interface
• INTRO Sidebar andList
- Bulleted multiple uses the compact MIL-DTL-38999 Series III, shell size 11 body,
housing options help make which is also used on the DEUTSCH MC5 connector.
• INTRO Sidebar -
integration into new and existing MC6 connectors have a lightweight, corrosion resistant,
Bulleted List
systems easy metal-plated composite shell, which helps provide high strength
and durability combined with excellent EMC shielding.
INTRO SIDEBAR - H1
RUGGED MC6 connector shell are also available in aluminum and
• INTRO Sidebar - Bulleted List Marine Bronze materials
• Lightweight, corrosion-resistant
metal-plated composite The result is a very compact, rugged, environmentally sealed
• INTRO Sidebar - Bulletedshell
List
solution for a wide range of applications, such as avionics,
• Strong, durable -and
• INTRO Sidebar data bus and in-flight entertainment systems.
environmentally
Bulleted List sealed
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 217
MIL-DTL-38999 Circular Connectors
Specifications
MATERIALS
• Shell: Aluminum, composite or Marine Bronze
• Contact Body: Nickel/cadmium plated composite polymer
• Ferrule: Thermoplastic
• Alignment Pin: Stainless steel
• Seals: Fluorinated silicone elastomer
• Plating: Nickel (Back zinc nickel available for aluminum shells)
OPTICAL
• Insertion Loss: 0.25 dB typ. (fiber dependent)
• Return Loss: -40 dB typ.
• Repeatability: 0.2 dB typ.
ENVIRONMENTAL/MECHANICAL
• Temperature Range: -55°C to +150°C
• Vibration: 20 to 2000 Hz, 20 g
• Durability: 500 mating cycles
FIBER TYPE
• Channels: 2 to 72
• Cable Type: Telecom grade cable
Aerospace grade cable
Thread Sizes
Shell Accessory Thread Mating Thread Jam Nut Thread
Size (6g .100R) (0.1P-0.3L) (6g .100R)
11 M15 x 1.0 .7500 M20 x 1.0
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 218
MIL-DTL-38999 Circular Connectors
MC6 06 E - N - 11 - 01 N - F**
SERIES
MC6
STYLE
00 Bulkhead Receptacle
06 Plug
07 Jam Nut Receptacle
FINISH
N Nickel Plated
C Cadmium Plated
SHELL SIZE
11
NUMBER OF MT FERRULES
01
KEYING
N Normal
A, B, C
MODIFICATION CODE
Consult TE
MC6 – 12 SM – 01 – P
TYPE
MC6
NO. CHANNELS
12, 24
FERRULE TYPE
SM Single Mode
MM Multimode
CABLE TYPE
01 Ruggedized Aerospace Oval Multifiber Cable, 3.95 x 1.60 mm (0.156 x 0.063”) Max.
02 Round Multifiber Cable 3.96 mm Dia. (0.156”) Max.
FERRULE GENDER
P Pin (With Alignment Pins)
S Socket (No Alignment Pins)
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 219
MIL-DTL-38999 Circular Connectors
23.20
[0.913] 23.20
MAX. [0.913]
46.50
MAX.[1.832]
4.84 46.50
[0.191] 4.84 MAX. [1.832]
MIN. [0.191] 3.16 MAX.
MIN. [0.124] 3.16
MIN. [0.124]
MIN.
27 4.81
[1.063] 27 4.81
[0.189]
[1.063] [0.189]
MAX.
MAX.
Ø 24.95 Ø 17.10
[0.982]Ø 24.95 THREAD [0.673]Ø 17.10 Ø 17.10
THREAD [0.673] Ø1
MAX. [0.982] 19.05 MAX. [0.673]
[0.
19.05 MAX.
MAX. [0.750] [0.750]
MAX. M
7.80
46.00
[0.307]
[1.811] 7.80
46.00
MAX.[1.811]
MAX. [0.307]
32.00 MAX.
32.00 MAX.
[1.260] 2.96
[1.260] 22.30
MAX. 22.30
[0.117] 2.96
MAX. [0.878]
[0.878]
MAX. [0.117]
MAX. 47.50 MAX. MAX.
[1.870] 47.50
MAX. [1.870]
MAX.
23.76
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
[0.935] 23.76 PAGE 220
MAX. 2.76 [0.935]
[0.109] MAX. 2.76
MAX. [0.109]
23.2023.20
[0.913]
[0.913]
MAX.MAX.
46.5046.50
4.84 4.84 [1.832]
[1.832]
[0.191]
[0.191] MAX.MAX.
MIN. MIN. 3.16
MIL-DTL-38999 Circular 3.16
Connectors
[0.124] [0.124]
MIN. MIN.
DEUTSCH MC6
27 Fiber Optic Ribbon Cable Connectors 4.81
[1.063] [0.189]
38999 Series III-Style Connectors
MAX.
Plug
THREAD
19.05
[0.750]
Ø 24.95 Ø 17.10
Ø 17.10
Ø 24.95 7.80 [0.673]
[0.982]
[0.982] [0.673]
[0.307] MAX.
MAX.MAX. MAX.
MAX.
32.00
[1.260] 2.96
22.30
MAX. [0.117]
[0.878]
46.0046.00 MAX. MAX.
[1.811] 47.50
[1.811]
MAX.MAX. [1.870]
MAX.
4.84
[0.191]
MIN. 3.16
[0.124]
MIN.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 221
MIL-DTL-38999 Circular Connectors
16.16
[0.636]
16.16MAX.
[0.636]
MAX.
CORD 127 [5] LONG
22.86
[0.900]
22.86MIN.
[0.900]
MIN.
Ø 22.96
[0.904]
Ø 22.96
MAX.
[0.904]
MAX.
16.16
[0.636]
16.16MAX.
[0.636]
MAX. CORD 127 [5] LONG
Ø 19.55
[0.770]
Ø 19.55
MIN.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS [0.770] PAGE 222
MIN.
Ø 23.46
[0.924]
Ø 23.46
MAX.
[0.900]
MIN.
Ø 22.96
[0.904]
MIL-DTL-38999MAX.
Circular Connectors
Ø 19.55
[0.770]
MIN.
Ø 23.46
[0.924]
MAX.
21.1
[0.831]
MAX.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 223
MIL-DTL-38999 Circular Connectors
HIGH CAPACITY
AviMT Connector
• Holds four 12 or 24-fiber MT ferrules
• Up to 96 optical channels
per connector
• Size 21 shell
EASY TO ASSEMBLE
Specifications
MATERIALS
• Shell: Nickel-plated aluminum (Consult TE for other shell finishes)
• Insert: Thermoplastic
• Front Retainer Ring: Passivated stainless steel
• Interfacial Seal: Rubber
• Ferrule Retainer: Passivated stainless steel
ENVIRONMENTAL/MECHANICAL
• Low Temp Storage: -50°C for 96 hours
• High Temp Storage: +85°C for 96 hours
• Humidity Exposure: Cycled to +55°C, 95% RH
• Thermal Cycling: -40°C to 70°C
• Sine Sweep Vibration: 10 Hz to 2000 Hz, 15 g peak
• Random Vibration: 16.91 grms
• Mechanical Shock: 50g
APPLICATIONS
• C5ISR • Commercial aerospace ground radar
• Avionics • Fiber backbone
• Military aerospace • IFE systems
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 224
MIL-DTL-38999 Circular Connectors
AviMT Connector
D38999 Series IIII Style Connector with Four MT Ferrules
Ferrule Retainer
Ordering Information 32.00
MT Cable Assembly Style
[1.260]
Part No.
MAX
(Ordered Separately) Plug 2828342-1
Square Flange Receptacle 2828343-1
Jam Nut Receptacle 2320289-1
40.00
[1.575]
MAX
36.00
32.00 [1.417]
[1.260] MAX
MAX
40.00 42.00
[1.575] [1.654]
MAX MAX
Insert: Thermoplastic
Front Retainer Ring: Passivated stainless steel
MIL-DTL-38999 Circular Connectors
RUGGED
38999-Style Connectors
• Noncontacting fiber interface
• Vibration resistant
EASY TO USE
• Easy to handle
• Easy to clean
CONSISTENT
size 15 shell
Zirconia Ferrule
Expanded beam technology, which physically expands and
collimates the transmission signal into an optical beam over
14 times its original diameter for multimode fiber and over
45 times for single-mode fiber. The beam is then refocused
back down onto the core of the receiving fiber. This approach
providesTransmit
ease Fiber Ceramic Alignment
of alignment and lowSleeve Receive
sensitivity to Fiber
thermal
changes and contamination.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 226
MIL-DTL-38999 Circular Connectors
Standard Styles
Ø21
[0.827]
(Size 11 Shell)
28
[1.102] [0.118]
20.96 +0.25/-0
(Size 11 Shell)
[0.825 +0.010/-0]
20.62
RECOMMENDED [0.812]
PANEL CUTOUT
RECOMMENDED PANEL CUTOUT
2-Channel
2-ChannelMiniMiniInsert
Insert 4 Channel Mini
4-Channel Mini Insert
Insert 8-Channel Sr. Insert
2-Channel
(Size 11 Mini
Shell) Insert 4-Channel Mini Insert 8 Channel
(Size 11 Shell) (Size 15 Sr. Insert
Shell)
(Size 11 Shell) (Size 11 Shell)
(Size 11 Shell) (Size 11 Shell) (Size 15 Shell)
Part No.
EB No. of
Insert Type Fibers Multimode Single Mode Single Mode
850/1300 nm 1310 nm 1550 nm
2 1374759-4 1588129-2 1588128-2
Mini
4 1374759-2 1588129-3 1588128-3
Sr. 8 1516256-1 1516258-1 1516258-2
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 227
MIL-DTL-38999 Circular Connectors
Shell Kits
Crimp Ring
Copper
Crimp Base
Nickel-Plated Aluminum Alloy
Wave Spring
Stainless Steel
Adapter
Aluminum Alloy
Protective Cap
Acetal, Polypropylene, Silicone Rubber
Screw
Stainless Steel
Spacer Ring
Nickel-Plated Aluminum Alloy
Shell
Stainless Steel and Aluminum Alloy
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 228
MIL-DTL-38999 Circular Connectors
Ferrule Kits
Spring
Stainless Steel
Ferrule Base
Stainless Steel
Washer
Stainless Steel
Crimp Support
Nickel Silver Alloy
Crimp Sleeve
Nickel Silver Alloy
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 229
MIL-DTL-38999 Circular Connectors
Crimp Ring
Copper
Crimp Base
Nickel-Plated Aluminum Alloy
Wave Spring
Stainless Steel
Adapter
Aluminum Alloy
Protective Cap
Acetal, Polypropylene, Silicone Rubber
Screw
Stainless Steel
Spacer Ring
Nickel-Plated Aluminum Alloy
Shell
Stainless Steel and Aluminum Alloy
Shell Kits
Part numbers are for N keyed connectors with black zinc nickel finish.
Consult TE for other keying and plating options.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 230
MIL-DTL-38999 Circular Connectors
Plug
Shell Size 11
78
[3.071] 3.25 ±0.13
[0.128 ±0.005]
20.22 +0.2/-0
27 2 [0.796 +0.008/-0]
[1.063] [0.079]
26
Ø22 Ø19 Ø17 Ø21 [1.024] 20.62
[0.866] [0.748] [0.669] [0.827] SQ. [0.812]
20.62
[0.812]
20.96 +0.25/-0
[0.825 +0.010/-0]
25 Ø32
[0.984] Ø22 Ø20 Ø17 Ø21 [1.260]
HEX [0.866] [0.787] [0.669] [0.827]
RECOMMENDED
PANEL CUTOUT
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 231
MIL-DTL-38999 Circular Connectors
28
[1.102]
21 76
[0.827] [2.992]
20.96 +0.25/-0
[0.825 +0.010/-0]
26
1 [1.024] 20.62
27] SQ. [0.812]
Ø32
Ø21 [1.260]
[0.827]
20.62
[0.812]
RECOMMENDED
AEROSPACE, DEFENSE & MARINE PANEL CUTOUT
/// MIL-DTL-38999 PANEL CUTOUT
CIRCULAR CONNECTORS PAGE 232
MIL-DTL-38999 Circular Connectors
INDUSTRY STANDARDIZATION
PRO BEAM EB16 Optical Termini
• Selected for the ARINC
845 standard
DURABLE
• Vibration resistant
REPEATABLE LOW-LOSS
PERFORMANCE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 233
MIL-DTL-38999 Circular Connectors
Specifications
MATERIALS OPTICAL
• Terminus Body and Crimp Sleeve: Nickel-plated brass • Insertion Loss: 1.5 dB max. @ 850/1300 nm
• Ferrule and Split Sleeve: Zirconia (Multimode fiber)
• Ball Lens: Glass, with antireflection coating
• Spacer: Stainless steel STANDARDS
• Spring: Stainless steel • Industry Standards: SAE AS3 AS6250, AS6251, and
• Protective Cap: Vinyl ARINC 845
• TE Application Specification: 108-127013
MECHANICAL/ENVIRONMENTAL • TE Instruction Sheet: 408-32132
• Durability: >1000 mating cycles • TE Qualification Test Report: 501-32028
• Operating Temperature: -65°C to +165°C
(Cable dependent) APPLICATIONS
• Sinusoidal Vibration: TIA/EIA-455-11C, • Radar and Sensor Systems
Test Condition IV • Rugged Network Applications
• Random Vibration: TIA/EIA-455-11C, • Fixed Wing and Rotary Aircraft
Test Condition VI-J • Unmanned Systems
• Mechanical Shock: TIA/EIA-455-14A, Test Condition C • Commercial Aviation
• Thermal Cycling: TIA/EIA-455-3B, Test Condition C-2
• Thermal Shock: TIA/EIA-455-71, Schedule C-0
(5 cycles) Type Part No.
Pin 2125059-1
Socket 2125046-1
Crimp Sleeve
Shroud
Base Subassembly
Crimp Sleeve
Lens Subassembly Pin
with Threaded Shroud
Pin
Base Subassembly
Protective Cap
Protective Cap
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 234
MIL-DTL-38999 Circular Connectors
MIL SPEC
MIL-T-29504 Style Optical Termini
• Manufactured to meet the
requirements of MIL-T-29504/4
and 5
HIGH PERFORMANCE
Specifications
FIBER TYPES
• Single Mode: 9/125 m
• Multimode: 50/125, 62.5/125, 200/280 m
• Cable Size: 1.8 mm, 2.5 mm
OPTICAL PERFORMANCE
(Depends on fiber type and finish)
• Insertion Loss: 0.6 dB typical
• Return Loss: -40 dB typical
• Repeatability: 0.2 dB typica
MATERIALS
• Ferrule: Zirconia
• Alignment Sleeve: Ceramic zirconia
• Spring: Stainless steel
• Terminus Assembly: ARCAP alloy
• Heat Shrink Sleeve: PVDF
ENVIRONMENTAL/MECHANICAL
• Temperature Range: -55°C to +150°C
• Durability: 500 mating cycles
• Vibration: 20 g, 20 to 2000 Hz
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 235
Ø3.23 - 3.30
[0.127 - 0.130]
13.64 [0.537] 2.34 - 2.79
[0.092 - 0.110]
Socket (457462)
Ø3.23 - 3.30
[0.127 - 0.130]
13.64 [0.537] 2.34 - 2.79
[0.092 - 0.110]
FIBER HOLE
CERAMIC FERRULE
Ø1.585
Ø0.95 Ø1.63 ALIGNMENT SLEEVE [0.062]
[0.037] [0.064] 13.0 [0.512]
MIN MAX Heat Srhink Sleeve OUTER SLEEVE
Pin (457463)
21.6 [0.850] MAX
6.825 ±0.025
[0.269 ±0.001]
Ø3.23 - 3.30
[0.127 - 0.130]
FIBER HOLE
CERAMIC Ø1.585
FERRULE [0.062]
13.0 [0.512]
Heat Srhink Sleeve
Ø0.95 Ø1.63
[0.037] [0.064]
MIN MAX
6.825 ±0.025
[0.269 ±0.001]
Part Numbering Ø3.23 - 3.30
[0.127 - 0.130]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 236
MIL-DTL-38999 Circular Connectors
EASY TO USE
POLAMCO BT Series Banding Backshells
• Screen termination by stainless
steel band
VERSATILE
BT H 1 - 17 - 08 - 1 - C SL
SERIES
BT Banding Backshell
CONNECTOR INTERFACE
F 38999 Series I and II
H 38999 Series III and IV
ANGLE
1 Straight
2 45°
3 90°
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
ENTRY SIZE
See Entry Size Table
MATERIAL
1 Aluminum Alloy
FINISH
C Electroless Nickel
B Cadmium Olive Drab over Electroless Nickel
ZB Zinc Cobalt Olive Drab over Electroless Nickel
ZN Zinc Nickel Black Passivate over Electroless Nickel
SLOT OPTION
Omit For Standard (No Slot)
SL With Slots
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 237
MIL-DTL-38999 Circular Connectors
ØB ØA ØT ØG ØH
Thread
4.00
[0.157]
10.90
XXXX
[0.429]
Angle 1: Straight
E
C K
See Table for
Number of Slots
F
Angle 2: 45° Angle 3: 90°
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 238
MIL-DTL-38999 Circular Connectors
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 239
MIL-DTL-38999 Circular Connectors
EASY TO USE
POLAMCO 64 Series Cone Clamp Adapters
• Individual screen termination using
castellated cone
• No application tooling required for
termination or re-work
• Alternate angles and lengths
on request
RELIABLE
64 F 1 - 17 - 1 - C - CC
SERIES
64 Cone Clamp Adapter
CONNECTOR INTERFACE
F 38999 Series I and II
H 38999 Series III and IV
ANGLE
1 Straight
2 45°
3 90°
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
MATERIAL
1 Aluminum Alloy
FINISH
C Electroless Nickel
B Cadmium Olive Drab over Electroless Nickel
ZB Zinc Cobalt Olive Drab over Electroless Nickel
ZN Zinc Nickel Black Passivate over Electroless Nickel
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 240
MIL-DTL-38999 Circular Connectors
ØA
ØB ØG ØW ØH
THREAD
XXXX
MINIMUM
M CLAMPING
Angle 1: Straight DIAMETER
E
K
C
Angle 2: 45°
Angle 3: 90°
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 241
MIL-DTL-38999 Circular Connectors
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 242
MIL-DTL-38999 Circular Connectors
VERSATILE
POLAMCO 70 Series Memory Ring Adapters
• Interfaces with 38999 Series I, II, III
and IV connectors
LIGHTWEIGHT
HIGH RELIABILITY
• Magna-form memory ring The 70 Series adapters help provide a high-reliability, low profile
adapter technology shield termination using magna-form memory ring technology.
• Optional pre-terminated braid sock
The adapters are available with an optional pre-terminated
braid sock.
70 F 1 - 17 - 08 - 1 - C - N
SERIES
70 Memory Ring Adapter with Optional Braid Tail Material
CONNECTOR INTERFACE
F 38999 Series I and II
H 38999 Series III and IV
ANGLE
1 Straight
2 45°
3 90°
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
ENTRY SIZE
See Entry Size Table
MATERIAL
1 Aluminum Alloy
FINISH
C Electroless Nickel
B Cadmium Olive Drab over Electroless Nickel
ZB Zinc Cobalt Olive Drab over Electroless Nickel
ZN Zinc Nickel Black Passivate over Electroless Nickel
BRAID TAIL
Omit for Tinned Copper
N Nickel-Plated Braid
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 243
MIL-DTL-38999 Circular Connectors
ØB A ØT
Thread ØG ØH
XXXX
Screen Braid Tinned Copper
See part breakdown for more options
Aluminum/Iridite Finish
Magna-form Crimp Ring
Angle 1: Straight
E
C K
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 244
MIL-DTL-38999 Circular Connectors
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 245
MIL-DTL-38999 Circular Connectors
VERSATILE
POLAMCO 91 Series Spring Adapters
• Interfaces with 38999 Series I, II, III
and IV connectors
• Available in straight, 45°, and 90°
angle mounting configurations
• Variety of finishes available
LIGHTWEIGHT
• Aluminum alloy saves weight
• Low-profile shield termination
HIGH RELIABILITY
• Constant force stainless steel spring
enables fast, reliable termination
The 91 Series adapters use a constant-force spring to help
EASY TO USE provide a fast, reliable shield termination without tools.
• Tool-free screen termination
• Variety of shell sizes available
from stock
• Heat-shrink boot option available
for strain relief and cable sealing
91 F 1 - 17 - 08 - 1 - C - SL - HE200
SERIES
91 Spring Adapter
CONNECTOR INTERFACE
F 38999 Series I and II
H 38999 Series III and IV
ANGLE
1 Straight
2 45°
3 90°
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
ENTRY SIZE
See Entry Size Table
MATERIAL
1 Aluminum Alloy
FINISH
C Electroless Nickel
B Cadmium Olive Drab over Electroless Nickel
ZB Zinc Cobalt Olive Drab over Electroless Nickel
ZN Zinc Nickel Black Passivate over Electroless Nickel
SLOT OPTION
Omit For Standard (No Slot)
SL With Slots
SPRING REF
See Entry Size Table
Omit If No Spring Required
HE050, HE100, HE200, HE300, HE400
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 246
MIL-DTL-38999 Circular Connectors
ØA
ØB ØT ØG ØH
THREAD
[0.429] FORCE
SPPRING
Angle 1: Straight
C K
F
Angle 3: 90°
Angle 2: 45°
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 247
MIL-DTL-38999 Circular Connectors
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 248
MIL-DTL-38999 Circular Connectors
SAVE WEIGHT
POLAMCO 96 Series Strain Relief Adapters
• Lightweight open-frame
cable clamp
VERSATILE
96 F 1 - 16 - 1 - C
SERIES
96 Strain Relief Adapter
CONNECTOR INTERFACE
F 38999 Series I and II
H 38999 Series III and IV
ANGLE
1 Straight
3 90°
MATERIAL
1 Aluminum Alloy
FINISH
C Electroless Nickel
B Cadmium Olive Drab over Electroless Nickel
G Black Anodize, Sulphuric
ZB Zinc Cobalt Olive Drab over Electroless Nickel
ZN Zinc Nickel Black Passivate over Electroless Nickel
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 249
MIL-DTL-38999 Circular Connectors
C
SILICONE
O-RING
A
ØB
THREAD ØE H
XXXX
K
Angle 1: Straight MINIMUM
CLAMPING
15.00 DIAMETER
[0.591]
NOM.
ØE
Angle 3: 90°
J
M
MINIMUM
CLAMPING
DIAMETER
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 250
MIL-DTL-38999 Circular Connectors
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 251
MIL-DTL-38999 Circular Connectors
HIGH PERFORMANCE
POLAMCO 97 Series Heat-Shrink Boot Adapters
• Profile of backshell specifically
designed to help optimize
performance with heat shrink boot
• Alternative to M85049/62
VERSATILE
97 F 1 - 17 - 1 - C
SERIES
97 Heat-Shrink Boot Adapter
CONNECTOR INTERFACE
F 38999 Series I and II
H 38999 Series III and IV
ANGLE
1 Straight
2 45°
3 90°
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
ENTRY SIZE
See Entry Size Table
MATERIAL
1 Aluminum Alloy
FINISH
C Electroless Nickel
B Cadmium Olive Drab over Electroless Nickel
G Black Anodize, Sulphuric
ZB Zinc Cobalt Olive Drab over Electroless Nickel
ZN Zinc Nickel Black Passivate over Electroless Nickel
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 252
MIL-DTL-38999 Circular Connectors
M
ACROSS FLATS
'
ØB
A
ØB
THREAD ØG ØH
XXXX
-FN OPTION
Angle 1: Straight
E
C
Angle 2: 45°
Angle 3: 90°
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 253
MIL-DTL-38999 Circular Connectors
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 254
MIL-DTL-38999 Circular Connectors
HIGH PERFORMANCE
KMA Series Mesh Tape Backshells
• Mesh tape bundle creates
windowless EMI barrier, even
without overall screen braid
EASY TO USE
• Tool-free termination
• Reworkable
The KMA Series backshells are a mesh tape bundle system that
creates a windowless EMI barrier, even without overall screen
braid by using 360° termination of multiple individual screens.
KMA F 1 - 17 - 1 - C - S1 - HE
SERIES
KMA Mesh Tape Backshell
CONNECTOR INTERFACE
F 38999 Series I and II
H 38999 Series III and IV
ANGLE
1 Straight
2 45°
3 90°
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
MATERIAL
1 Aluminum Alloy
FINISH
C Electroless Nickel
B Cadmium Olive Drab over Electroless Nickel
ZB Zinc Cobalt Olive Drab over Electroless Nickel
ZN Zinc Nickel Black Passivate over Electroless Nickel
SLOT OPTION
S1 12 mm (0.472") Width
S2 20 mm (0.787") Width
TERMINATION OPTION
HE Constant-Force Spring
Omit For Supplied Without Spring
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 255
MIL-DTL-38999 Circular Connectors
A
ØB 6.35 ØG ØH
THREAD [0.250]
XXXX
M
Angle A: Straight
E
C
K
D
SILICONE
O-RING
N
F
Angle 3: 90°
Angle 2: 45°
L
N
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 256
MIL-DTL-38999 Circular Connectors
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 257
MIL-DTL-38999 Circular Connectors
INDUSTRY STANDARD
Raychem AS85049 Band Straps
• Meets AS85049 NAVAIR standards
RELIABLE
EASY TO USE
APPLICATION TOOLING
• M85049/128-7 & 8 AS81306/1-02
• M85049/128-3 & 4 AS81306/1-01
• M85049/128-1 & 2 AS81306/2-01
M85049/128 – X
CONFIGURATION
1 Flat, 6.22 (0.245) Width
2 Precoiled, 6.22 (0.245) Width
3 Flat, 6.35 (0.250) Width
4 Precoiled, , 6.35 (0.250) Width
7 Flat, 3.05 (0.120) Width
8 Precoiled, 3.05 (0.120) Width
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 258
MIL-DTL-38999 Circular Connectors
A A
FIGURE 1 FIGURE 3
E CONFIGURATION 1 CONFIGURATION 3 AND 7
FLAT D E FLAT D
G G
ØH ØH
FIGURE 4
FIGURE 2
CONFIGURATION 4 AND 8
CONFIGURATION 2
PRECOILED
PRECOILED
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 259
MIL-DTL-38999 Circular Connectors
INDUSTRY STANDARD
Raychem AS85049 Adapters and Bandstraps
• Meets AS85049 NAVAIR standards
RELIABLE
• Detented self-locking coupling nut
with audible click
• Sealed adapter-to-
connector interface
VERSATILE
• Straight, 45°, and 90° configurations
• Marine
MATERIALS
• Military Ground Vehicles
• Adapters: Aluminum
• Space-Based Systems • Plating: Olive drab cadmium, electroless nickel, or black zinc nickel
M85049/ 88 13 – 15 Z 02
PRODUCT DESIGNATOR
M85049 AS85049 Adapters
SPECIFICATION SHEET
D38999 Series I and II
85 Straight Adapter
86 90° Adapter
87 45° Adapter
D38999 Series I and II
88 Straight Adapter
89 90° Adapter
90 45° Adapter
CONFIGURATION
Use dash for detented self-locking
Omit otherwise
SHELL SIZE
09, 11, 13, 15, 17, 19, 21, 23, 25
FINISH
W Cadmium
N Nickel
Z Black Zinc Nickel
ENTRY SIZE
02 Small
03 Large
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 260
MIL-DTL-38999 Circular Connectors
34.3
[1.350]
MAX. 18.5
O-RING [0.730]
MAX. 1.1
[0.044]
MIN.
ØB ØC
ØA
CABLE ENTRY
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 261
MIL-DTL-38999 Circular Connectors
F REF.
O-RING G MAX.
D
E
ØA
18.54
[0.730]
MAX.
ØC
CABLE ENTRY
ØB
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 262
MIL-DTL-38999 Circular Connectors
F REF.
ØA
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MIL-DTL-38999 Circular Connectors
TAIL LENGTH F
INDICATOR MARK
A A
FIGURE 1 FIGURE 3
E CONFIGURATION 1 CONFIGURATION 3 AND 7
FLAT D E FLAT D
G G
ØH ØH
FIGURE 4
FIGURE 2
CONFIGURATION 4 AND 8
CONFIGURATION 2
PRECOILED
PRECOILED
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 264
MIL-DTL-38999 Circular Connectors
HIGH PERFORMANCE
Raychem HexaShield EMC Adaptors
• Excellent EMC shielding
performance
EASY TO USE
• Easy reentry
GENERAL PROCEDURES
• RPIP-696-07: Cylindrical connectors, right-angle body
• RPIP-696-04: Cylindrical connectors, straight body
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 265
MIL-DTL-38999 Circular Connectors
Swept Version
Back Nut
Backshell for
Tinel-Lock Ring
(Single Braid Cable)
Conduit
Backshell
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MIL-DTL-38999 Circular Connectors
HEXYY L - AY - 00 S - YY - AY - Y - DS
PLATING
B Cadmium
C Electroless Nickel
CONFIGURATION
00 Straight Body
45 45-Degree Angle Body
90 90-Degree Angle Body
S Swept Version
DRILLED STAR
See Applicable SCD for Star Options
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 267
MIL-DTL-38999 Circular Connectors
Transfer
TransferImpedance
Impedance Protection
ProtectionLevel
Level
100
100
1010 7575
8080 Hexashield
Hexashield
Backshell
Backshell
8585 Terminated,
Terminated,
Shielded,
Shielded,
dB
dB
Zt (mΩ/m)
Zt (mΩ/m)
105
105 4040
Pigtailed, Shielded
Pigtailed, Shielded
Twisted
TwistedPairs
Pairs
.1.1 115
115 2020 Pigtailed, Shielded
Pigtailed, Shielded
Twisted
TwistedPairs With
Pairs With
Over
OverBraid
Braid
125
125 00
00 1010 100
100 1000
1000 10,000
10,000
135
135 Frequency
Frequency(MHz)
(MHz)
.01
.01
.01
.01 .1.1 1.0
1.0 1010 100
100 1000
1000
Frequency
Frequency(MHz)
(MHz) Frequency
Frequency Lightning
Lightning
Spectrum
Spectrum
ofofThreats
Threats EMP
EMP
Crosstalk
Crosstalk
HIRF
HIRF
Frequency
Frequency Lightning
Lightning
Spectrum
Spectrum
OfOfTest
Test Surface
SurfaceTransfer
TransferImpedance
Impedance
Methods
Methods
Bulk
BulkCable
CableInjection
Injection
Radiated
RadiatedSusceptibility
Susceptibility
StirredMode
Stirred Mode
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 268
MIL-DTL-38999 Circular Connectors
WEIGHT-SAVING DESIGN
ACT00 Lightweight Composite Tie-Style
Strain Relief Adapters
• Lightweight composite materials
• Simple design helps to minimize ACT00 strain relief adapters offer composite bodies to help
amount of material provide a simple, lightweight strain relief for cable uses in light-
duty application. Cable can be secured to the body adapter with
• Well suited to light-duty
a tie wrap. Body adapters are available with various conductive
applications platings to help support grounding, while a secondary grommet
provides wire sealing.
SEALED
The adapters are available with inserts to match the insert
• Grommets provide sealing of arrangement of the connector on which it is used.
individual wires
MATERIALS
• Coupling Nut and Body Adapter: Composite
• Body Adapter Finish: Nickel, tin, or olive drab cadmium
• Secondary Grommet: Silicone elastomer
41.71 ± 0.510
1.642 ± 0.020 21.13 ± 0.380
15.09 ± 0.250 0.832 ± 0.015
0.594 ± 0.010
15.09 ± 0.250
0.594 ± 0.010
Secondary Secondary AØ
Grommet Grommet
AØ
Coupling Nut
B
3.560
0.140
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MIL-DTL-38999 Circular Connectors
ACT00 U B - A - EL 38 P
SERIES
ACT00
FINISH
A Unplated Composite, Black
M Nickel-Plated Body Adapter
R Tin-Plated Body Adapter
W Olive Drab Cadmium-Plated Body Adapter
CONFIGURATION
SHELL SIZE
A, B, C, D, E, F, G, H, J
TYPE
EL Environmental, Straight, Light Duty
EN Environmental, 90 Degree, Light Duty
INSERT TYPE
P Pin
S Socket
N No Insert Required
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MIL-DTL-38999 Circular Connectors
COUPLING NUT
ADAPTER BODY
SECONDARY
GROMMET
WIRES
CONNECTOR
RECEPTACLE
PRIMARY
GROMMET
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MIL-DTL-38999 Circular Connectors
38999-Style Accessories
Metal Protective Covers
ØB ØA ØB ØA ØA ØA
WITH ATTACHMENT
WITH ATTACHMENT WITH ATTACHMENT
WITH ATTACHMENT
Shell A B Shell A
Size Max. Max. Size Max.
14.56 20.83 21.84
09 09
0.573 0.820 0.860
17.81 23.88 24.89
11 11
0.701 0.940 0.980
21.62 27.18 29.46
13 13
0.851 1.070 1.160
24.84 30.23 32.51
15 15
0.978 1.190 1.280
28.02 33.53 35.81
17 17
1.103 1.320 1.410
30.73 36.58 38.61
19 19
1.210 1.440 1.520
33.91 39.88 41.91
21 21
1.335 1.570 1.650
37.08 42.92 44.96
23 23
1.460 1.690 1.770
40.26 46.23 48.00
25 25
1.585 1.820 1.890
Millimeters Inches Millimeters Inches
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MIL-DTL-38999 Circular Connectors
38999-Style Accessories
Metal Protective Covers
Series III
Plug Cap
(with attachment)
20.83
(0.820)
14.48
(0.570)
ØB ØA ØG
ØA
Shell ØB ØG
+0.03/-0.13
Size Max. Min.
(0.001/0.005)
12.00 18.28 10.60
08
0.472 0.720 0.417
14.99 21.59 13.72
10
0.590 0.850 0.540
19.05 25.40 17.50
12
0.750 1.000 0.689
22.23 28.70 20.67
14
0.875 1.130 0.814
25.40 31.75 24.00
16
1.000 1.250 0.945
28.58 35.05 26.39
18
1.125 1.380 1.039
31.75 38.10 29.60
20
1.250 1.500 1.165
34.93 41.40 32.74
22
1.375 1.630 1.289
38.10 44.45 35.92
24
1.500 1.750 1.414
Millimeters Inches
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MIL-DTL-38999 Circular Connectors
38999-Style Accessories
Metal Protective Covers
22.00 ± 17.50 ±
0.50 0.50
(0.866 ± (0.689 ±
0.020) GASKET 0.020)
GASKET
ØA ØC ØA
Shell ØA ØC Shell ØA
Size Max. Min. Size Max.
21.0 12.6 18.0
09 09
0.827 0.496 0.709
24.5 15.8 21.4
11 11
0.965 0.622 0.843
28.0 19.4 25.8
13 13
1.102 0.764 1.016
30.0 22.6 28.8
15 15
1.181 0.890 1.134
34.0 25.8 32.0
17 17
1.339 1.016 1.260
37.0 28.6 35.0
19 19
1.457 1.126 1.378
40.0 31.8 38.3
21 21
1.575 1.252 1.508
43.0 34.8 41.7
23 23
1.693 1.370 1.642
47.0 38.1 44.6
25 25
1.850 1.500 1.756
Millimeters Inches Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 274
MIL-DTL-38999 Circular Connectors
38999-Style Accessories
Metal Protective Covers
ANTI-DECOUPLING MECHANISM
GROUNDING SPRING 27.60 ± 0.50
28.50 (1.122) MAX (1.087 ± 0.020) GRUB SCREW
GASKET
ØB
Shell ØB Shell ØB
Size Max. Size Max.
21.8 22.6
09 09
0.858 0.890
25.0 26.1
11 11
0.984 1.028
29.4 29.3
13 13
1.157 1.154
32.5 32.5
15 15
1.280 1.280
35.7 37.9
17 17
1.406 1.492
38.5 38.8
19 19
1.516 1.528
41.7 42.0
21 21
1.642 1.654
44.9 45.5
23 23
1.768 1.791
48.0 50.3
25 25
1.890 1.980
Millimeters Inches Millimeters Inches
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MIL-DTL-38999 Circular Connectors
38999-Style Accessories
Metal Protective Covers
26.00 18.50
[1.024] [0.728]
Max. Max.
Silicone Gasket
Silicone Gasket
ØA B Thread
ØB A Thread
Shell ØA Shell ØB
Size Max. Size Max.
21.0 23.7
09 09
0.827 0.933
25.0 27.2
11 11
0.984 1.071
28.0 30.7
13 13
1.102 1.209
31.0 32.7
15 15
1.220 1.287
35.0 36.7
17 17
1.378 1.445
37.0 39.7
19 19
1.457 1.563
40.0 42.7
21 21
1.575 1.681
43.0 45.7
23 23
1.693 1.799
47.0 49.7
25 25
1.850 1.957
Millimeters Inches Millimeters Inches
2.50 [.098]
3.18 [.125]
5.00 [.197]
8.00 [.315]
D Dia.
Mounting
Thickness
Mounting
Thickness
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 276
MIL-DTL-38999 Circular Connectors
Lanyard
Length
ATTACHMENT OPTIONS:
-01 to -05 -CF
Eyelet Option -09 to -25 Crimp -00 -TR
Ring Option -S09 to -S25 Ferrule No Tie-Wrap
(fits over accessory thread) Split Ring Option Option Termination Option
Ø
F
Crimp
ØF Supplied
Code Loose
Max. ØE
ØE
3.2
01
0.126
3.7
02
0.146
4.3
03
0.169
ØE ØE
Code Code
5.3 Max. Max.
04
0.209
18.0 35.0
09 19
6.4 0.709 1.378
05
0.252
21.4 38.3
11 21
Millimeters Inches 0.843 1.508
25.8 41.7
13 23
1.016 1.642
28.8 44.6
15 25
1.134 1.756
32.0 Millimeters Inches
17
1.260
Millimeters Inches
2.50 [.098]
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 3.18 [.125] PAGE 277
5.00 [.197]
8.00 [.315]
MIL-DTL-38999 Circular Connectors
RUGGED
POLAMCO Connector Savers
• Helps protect connectors that are
mated and unmated frequently
VERSATILE
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 278
MIL-DTL-38999 Circular Connectors
Shell ØB
Size Series III Series IV
21.8
9 —
0.858
25.0 26.6
11
0.984 1.047
29.4 31.0
13
1.157 1.220
32.5 34.2
15
1.280 1.346
35.7 37.4
17
1.406 1.472
38.5 40.2
19
1.516 1.583
41.7 43.3
21
1.642 1.705
44.9 46.5
23
1.768 1.831
48.0 49.7
25
1.890 1.957
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 279
MIL-DTL-38999 Circular Connectors
SERIES
PC43CS Series III
PC44CS Series IV
SHELL SIZE
9, 11, 13, 15, 17, 19, 21, 23, 25
INSERT ARRANGEMENT
CONTACT RECEPTACLE END
P Pin
S Socket
KEYING
N, A, B, C, D, E
MATERIAL/PLATING
1-C Aluminum/Electroless Nickel
1-B Aluminum/Cadmium Olive Drab over Electroless Nickel
1-ZB Aluminum/Zinc Cobalt Olive Drab over Electroless Nickel
1-ZK Aluminum/Zinc Cobalt Black over Electroless Nickel
1-ZN Aluminum/Zinc Nickel Black Passivate Over Electroless Nickel
4-J Stainless Steel/Passivate
2-Z Nickel Aluminum Bronze/Shot Blast
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 280
MIL-DTL-38999 Circular Connectors
Specifications
• Current: Traces and sockets carry current levels up to the threshold of a:
MS22073-3 circuit breaker for contact size 22
MS22073-5 circuit breaker for contact size 20
MS22073-7.5 circuit breaker for contact size 16
• Conformal Coating: per MIL-I-46058 and able to withstand 100 VDC for
two seconds
• Insulation Resistance: greater than 100 megohms when tested at
45 VDC
• Applicable Specifications:
IPC-600C
IPC 0-275
MIL-P-55110
MS22073
MIL-I-46058
MIL-STD-1560
• Frequency: maximum of 3200 Hz (analog circuit) and 100 kb/s (for
ARINC 429 signals)
• Circuit-to-Circuit Crosstalk Rejection: minimum of 60 dB,
nominal 80 dB
• Temperature: 125°C maximum continuous operating temperature for
finished circuit board
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 281
MIL-DTL-38999 Circular Connectors
Dimensions
44.45
Shell Size ØA Max. ØB Max. [1.750]
MAX.
21.79 18.29
9
0.858 0.720
24.99 21.21
11
0.984 0.835
29.39 24.21
13
1.157 0.953 ØB MAX.
ØA MAX.
32.49 28.19
15
1.279 1.110
35.69 31.19
17
1.405 1.228
38.48 34.21
19
1.515 1.347
44.91 40.21
23
1.768 1.583
47.98 43.18
25
1.889 1.700
Millimeters Inches
Part Numbering
See each product family for availability of different options.
Consult TE for configurations not shown here.
66363 W 11 A 35 P N
TRACE PATTERN
– (Dash), A, B, C, . . .
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 282
MIL-DTL-38999 Circular Connectors
A, B 1, 2, 3
2 Bussed
C, F 4, 5, 6
Contacts
D, E 8, 9, 10
11, 12, 13
Spare G, H, J, K 14, 24, 35
23, 34, 46
47, 57, 58
59, 60, 61
Insert Arrangement 13-98 3 Bussed 62, 63, 64
Trace Pattern B Contacts 65, 66, 67
Typical Part No. 59052-13B98PN 68, 69, 70
Buss Size Contact Numbers 80, 81, 93
92, 103, 113
E, H 104, 114, 121
2 Bussed Contacts 115, 116, 117
F, G
118, 119, 120
3 Bussed Contacts A, B, J 122, 123, 124
125, 126, 127
Spare C, D, K
15, 16, 17, 18
19, 20, 21, 22
Insert Arrangement 19-32 26, 27, 28, 29
Trace Pattern A 4 Bussed 30. 31, 32, 33
Typical Part No. 59052-19A32SN Contacts 95, 96, 97, 98
99, 100, 101, 102
Buss Size Contact Numbers 105, 106, 107, 108
109, 110, 111, 112
3 Bussed Contacts D, E, F
25, 37, 38, 39, 40
4 Bussed Contacts U, V, W, X 41, 42, 43, 44, 45
5 Bussed Contacts d, e, f, g, h 36, 48, 49, 50, 51
5 Bussed 52, 53, 54, 55, 56
A, B, C, G, H Contacts 82, 71, 72, 73, 74
J, K, L, M, N 75, 76, 77, 78, 79
Spare 94, 83, 84, 85, 86
P, R, S, T, Y
Z, a, b, c, j 87, 88, 89, 90, 91
Spare 7, 28
A, B, C, D G, H, g, h
4 Bussed Contacts J, I, y, z
DD, EE, FF, JJ
P, m, CC, MM
6 Bussed Contacts E, F, G, J, K, L R, n, DD, EE
4 Bussed
S, T, U, V
H, R, S, T, U, V Contacts
W, X, Y, I
W, X, Y, Z, a, b Z, u, HH, JJ
c, d, e, l, g, h a, v, w, x
Spare k, m, n, p, q, r p, q, r, s
s, l, u, v, w, x
y, z, AA, BB, CC A, B, C, D, E,
GG, HH, KK, LL 5 Bussed b, c, d, e, f
Contacts K, L, j, AA, KK
M, N, k, BB, LL
Spare F
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 283
MIL-DTL-38999 Circular Connectors
66363 Aluminum
Insert Arrangement 09-35 Insert Arrangement 11-35
Trace Pattern A Trace Pattern B
Typical Part No. 66363W09A35PA Typical Part No. 66363W11B35PN
Buss Size Contact Numbers Buss Size Contact Numbers
2 Bussed 1, 2 3 Bussed 1, 6, 8
Contacts 3, 4 Contacts 2, 5, 7
Spare 5, 6 2 Bussed 9, 10
Contacts 11, 12
Spare 3, 4, 13
Insert Arrangement 09-35
Trace Pattern B
Typical Part No. 66363W09B35PN
Insert Arrangement 11-35
Buss Size Contact Numbers Trace Pattern C
Typical Part No. 66363W11C35PN
2 Bussed 1, 2
Contacts 3, 4 Buss Size Contact Numbers
Spare 5, 6 3, 7
2 Bussed 4, 8
Contacts 6, 10
5, 9
Insert Arrangement 09-35
Trace Pattern C Spare 1, 2, 11, 12, 13
Typical Part No. 66363W09C35PN
Buss Size Contact Numbers
Insert Arrangement 11-35
2 Bussed Contacts 5, 6 Trace Pattern D
Spare 1, 2, 3, 4 Typical Part No. 66363W11D35PN
Buss Size Contact Numbers
3 Bussed 1, 7, 9
Insert Arrangement 11-35 Contacts 2, 8, 19
Trace Pattern A
Typical Part No. 66363W11A35PN Spare 3, 4, 5, 6, 11, 12, 13
Buss Size Contact Numbers
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 284
MIL-DTL-38999 Circular Connectors
Spare 19 through 37 A, C
M, d
N, c
S, b
Insert Arrangement 15-35 T, o
Trace Pattern B 2 Bussed P, Z
Typical Part No.66363W15B35PN Contacts R, Y
U, X
Buss Size Contact Numbers V, W
e. p
4, 8, 12, 16 y, AA
2 Bussed
5, 9, 13, 17 z, BB
Contacts
6, 10, 14, 18
B, D, E, F, G, H, J, K, L, q,
4, 8, 12, 16 n, r, h, u, w, x, CC, DD, FF,
4 Bussed Spare
5, 9, 13, 17 GG, HH, EE, m, s, k, l, j,
Contacts
6, 10, 14, 18 v, f, g, i
Spare 21 through 37
Spare 44 through 55
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 285
MIL-DTL-38999 Circular Connectors
Assembly Instructions
Contact Crimping
1 Burn through the insulation with a hot wire stripper or 2 Set the dial of the crimp to the proper setting
use other approved stripping method. Do not remove for wire gage and contact as noted on the
the insulation at this point. This will help protect the contact information sheet or on the tool. Be
wire strands from splaying. Refer to contact information sure that the proper locator is used. See contact
sheet for proper wire insulation strip length. information sheet for proper locator.
3 Drop the contact into the crimping tool with the 4 Remove the small piece of insulation from
contact crimp barrel facing up. the wire. Do not pinch the insulation with the
fingernails during this procedure. The wire is now
ready to be crimped to the contact.
5 Insert the bare wire into the open end of the 6 Two series of 4 indents grip the wire and secure
contact and squeeze the handles of the tool the contact to the wire. Visibility of the wire in
together. The crimping tool will not release until the the contact inspection hole (arrow) indicates that
full crimping cycle has been performed. Remove the the wire is crimped into the contact at the proper
crimped contact and wire from the tool. depth. Inspect to make sure there are no loose or
nicked strands.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 286
MIL-DTL-38999 Circular Connectors
Assembly Instructions
Contact Insertion
1 Hold the insertion half of the tool between the 2 After the wire snaps into the tool, seat the
thumb and forefinger and lay the wire against the retention shoulder against the tip of the tool.
slot of the tool, then snap the wire into the slot.
3 Holding the connector with the rear grommet 4 A firm stop will be evident when the contact
facing you, slowly push the contact straight into positively seats in the connector. Remove the tool
the grommet cavity. Do not twist the tool. Note: by sliding it back on the wire. The contact will now
Some wire constructions may not require the use be securely locked in place.
of an insertion tool.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 287
MIL-DTL-38999 Circular Connectors
Assembly Instructions
Contact Removal
1 With the rear of the connector facing you, lay 2 The wire will now have snapped into place.
the wire of the contact along the slot of the tool, Slide the tool down along the wire and into the
leaving about 1/2” from the end of the tool to the rear cavity and slowly into the connector until a
rear of the connector. Squeeze the wire firmly into positive resistance is felt. At this time, the contact
the tool between the thumb and forefinger about retaining mechanism is in the unlocked position.
1/2” from the tip and quickly pull the tool away
from the connector.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 288
MIL-DTL-38999 Circular Connectors
Notes
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 289
LET’S CONNECT
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