Professional Documents
Culture Documents
November 2019
Content
1. Introduction: Why Scania Oil?
7. Additional information
a. Scania engine oils features and criteria framework
b. Fuel economy calculation
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Scania Oil Technical Paper
1. Introduction:
Why Scania Oils?
Many years ago, oil was considered total operating economy, balanced with
insignificant to the performance and the cost of the oil. As a result, Scania
economy of the vehicle. Over the years, Oils are proven to offer:
oils have developed in both stature and – Reduced fuel consumption and by
composition, partly driven by a demand extension fuel bills
to meet the powertrain’s increasing – Maximised oil drain intervals tailored
complexity, and partly owing to an to Scania hardware
evolution of the science, testing and – Full protection of the powertrain
specification across the oil industry. leading to increased component
lifespan and higher residual values
Through the availability of base oils, – Maximised change interval of
additives and viscosity modifiers, expensive aftertreatment systems
engine and transmission oils now offer – Minimized oil consumption
greater flexibility in meeting the exact – Full compliance with chemical
requirements of the vehicle. This is legislations and minimised
extremely relevant when we consider environmental impact
the performance demands of Scania
vehicles. In achieving this, Scania has gone
far beyond industry standards when
The quality of oil can vary across testing and specifying oil blends. In
markets and manufacturers. In addition, addition to bench testing, oil blends
existing specification frameworks are are subjected to real life applications in
generally considered to be sub-optimal different operation types and climates.
against Scania’s high-performance This presents a realistic testing
power trains. This was the challenge scenario and consequently more
which Scania set out to address when reliable data in assessing the suitability
it first began to formulate oils more and performance of oil blends.
than twenty years ago. Scania R&D has
since precision engineered one of the No other oil blends are tested in real life
industry’s most rigorously tested and applications on Scania vehicles. This
approved oil ranges for each of the places Scania in a unique position to
Scania engine families. formulate, test and specify the perfect
oil blend for Scania engines, axles and
Engineered for optimal performance gearboxes.
and operating economy
Scania formulates its blends to provide
the best possible performance and
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Scania Oil Technical Paper
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Scania Oil Technical Paper
should be minimal. This is achieved by iv. Engine and transmission Under normal operation some oil gets
adding viscosity modifiers to the base compatibility into the combustion chamber, is burned
oil in order to retain the oil’s intended A modern high-performance engine and and enters the exhaust system. Here
flow characteristics in both low and transmission contains many different elements which are present in the
high temperatures. materials. In addition to steel, a number lubricant can interact with the catalyst
of components are manufactured from system and reduce its performance.
iii. Cleaning capacity aluminium, copper and lead as well For example, phosphor and sulphur can
Variations in temperature can cause as elastomers in sealing elements. poison the catalyst, and metallic ash
degradation of the oil’s lubricant, In addition, a variety of coatings are (from calcium, magnesium, zinc and
resulting in the production of varnish or now used on components, such as other metallic additives in the lubricant)
lacquer type deposits on components, chromium, DLC (diamond-like carbon), can block the particulate trap.
and in extreme cases carbon-like polymers and ceramics. As such,
deposits. To counter this, stabilisers oils must exhibit the same lubricant This can be countered by applying
such as antioxidants are added to the compatibility with each of the engine’s strict chemical limits on additives, to
base oil. various materials and coatings, without ensure the best balance between oil
causing any damage such as corrosion performance and minimal impact on
In general, the engine is a very or other chemical attack. the after-treatment system.
aggressive environment for oil. It is
attacked by hot combustion gases v. Minimal impact on after-treatment vi. Zero toxicity
which also contain soot that gets systems To ensure the health and safety of
into the oil. Dispersant additives are Exhaust after-treatment systems such operators in workshops and production
blended with the base oil to stop the as the catalytic converter, which meet plants, high-performance engine
soot from building numerous small the latest emissions requirements are transmission oils should contain no
lumps which, over time, can cause oil complex, expensive and sensitive to toxic or hazardous compounds or
thickening, engine sludge and piston damage. As such, high-performance elements. In addition, clear guidelines
deposits. engine oils must be engineered to should be provided to ensure safe
protect the performance and lifespan handling in the workshop and by
In addition, detergent additives are also of such systems. vehicle operators.
a necessary element to help keep the
engine clean.
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Scania Oil Technical Paper
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Scania Oil Technical Paper
with undesirable properties. These well as crack and reform many of Group V
base oils offer the poorest properties the molecules to produce desirable Group V base oils are those that do
for oxidation, viscosity and volatility. properties. Scania considers Group III not fit in any of the above groups,
They are not used in high-quality base oils to have an excellent balance owing to their chemical or viscometric
formulations and are not the basis of of good antioxidants, viscosity and properties not aligning with the
any Scania-approved lubricants. volatility performance. As such, they other groups’ requirements or, more
serve as the basis for some of Scania’s commonly, because they are specially
Group II approved lubricants. synthesised base oils such as esters.
Group II base oils have undergone Group V base oils are not widely
additional hydro-processing treatment Group IV used, mainly because of their cost.
to further reduce the content of Group IV base oils are synthetic However, they are sometimes used
undesirable components such as polyalphaolefins (PAO) derived from in small quantities to provide special
aromatic and sulphur-based molecules, 1-decene, and not directly derived from performance features.
as well as improving the properties of mineral oils. It is considered to offer
the base oil. Scania considers Group II many excellent properties, however, is
base oils still not good enough for its not widespread on the market because
high performance high-performance of its cost. Owing to its superior
engines or transmissions. qualities, Scania uses Group IV base
oils to formulate its low viscosity oils
Group III such as Scania Oil LDF-4. It is also used
Group III base oils are more severely to formulate high-quality transmission
hydrotreated to reduce the amount oils for extended drain intervals, for
of sulphur-based and aromatic example the Scania Oil STO 2:0 for
components to a very low level, as Scania axles and gearboxes.
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Scania Oil Technical Paper
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3. ACEA E7: provides a higher level of Although all these ACEA or API oils Most importantly, unlike Scania
wear and oxidation control than E4 oils. will adequately lubricate Scania tested oils, none of these other
It is also a full SAPS oil. engines, they are not optimised for OEM specifications require field
Scania engines and cannot provide trials, something which is generally
4. ACEA E9: oils that have a similar the level of protection or the long drain considered as the most effective way
performance to E7 oils but are reduced performance required for optimal to test the true performance of an oil,
SAPS. performance of the Scania engine. especially for extended drain intervals.
The engines used to test ACEA ii. OEM specifications Scania Oils are always approved for
performance are a mixture of European Many vehicle manufacturers, like the respective Scania engine. However,
(Daimler) and US (Mack and Cummins) Scania, have their own specifications the same cannot be said for general
engines. and approval systems. Each of these market oils. ACEA usually releases new
includes additional tests or has stricter editions of the approval specifications
The API issues new oil categories every limits than the standard tests used to every second year, meaning that an oil
five to ten years as older categories define an oil. Each manufacturer will fulfilling current ACEA requirements can
gradually become obsolete. Today conduct their own unique oil tests with potentially become outdated within a
the current top-quality categories are their own engines. For example, Volvo matter of years. In addition, the oils used
API CI-4 Plus (full SAPS) and API CJ-4 approved oils will not have passed tests today may not meet the requirements
(reduced SAPS). Full details of all these designed for optimal oil performance in of the next ACEA update. As such, there
ACEA oil categories can be found on Scania engines. always exists an approval expiry risk
ACEA’s website. when using general market oils.
Even though oil companies test engine braking, polluted air, asymmetric approximately 2-3 years, the lubricant
and certify their lubricants to road vibrations, variations in speed, is examined for soot content and
industry standards and other OEM load and temperature. Such parameters chemical changes that could reduce its
specifications, oils vary considerably are difficult to replicate in a laboratory ability to protect the powertrain. The
in quality. This is true even in the environment. engine or gearbox is also completely
higher quality categories - all oils in disassembled. It takes several weeks
the category are not the same quality. Scania Long Drain Field Test Standard for Scania experts to examine the
However, Scania tested many different It is also essential to test the oil for the parts and assess their condition. If
oils in order to identify the best ones – entire oil drain period. To do this, Scania the slightest trace of deposits or wear
and then created an even higher quality has developed the Long Drain Field is found, this results in the oil being
standard for Scania Oil. test standard (LDF). Long drain means rejected.
that the oils and engines are tested for
A key part of the approval process is double the recommended mileages. In the oil industry, Scania specifications
the Scania field test. For example, an ordinary long haulage are widely considered to be acutely
Carefully conducted field tests allow truck would normally require an oil rigorous and tough to pass. As
Scania to develop, engineer and change every 60,000 km; however, in testament to this, only a small
evaluate a range of oils with high Scania LDF field trials, the oil runs for percentage of all oils tested are
quality which are optimised according 160,000km before it is changed. The actually approved.
to Scania vehicles and application full test runs for two oil drain periods
conditions. and the engine parts are examined There are more than 800,000 Scania
after 320,000km. In total, it can take up vehicles on the road and some 250,000
As we’ve explained, general market to two or three years to develop a new of them are connected. The massive
oils which are tested in short durations Scania Oil using the LDF trial. amounts of data collected from these
and under laboratory conditions is not vehicles gives Scania the ability
enough. The oil needs to be tested in There are other differences between to constantly measure Scania Oil
trucks and buses running in real field the Scania LDF trial and laboratory performance in real-world application
conditions that simulate real-world tests. After testing an potential oil and provides actionable insight as to
stresses on engines and the oil; such as in the engine, axle or gearbox for how they can be further improved.
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Scania Oil Technical Paper
5. Unique features of
Scania Oil
For more than 20 years, Scania has in Scania vehicles. This presents a oils without a fuel economy benefit,
developed, field tested, engineered more realistic testing scenario and the overall cost of the fuel saved
and specified oil blends for each of consequently more reliable data is guaranteed to be greater than
its engine families as well axle and in assessing the suitability and the additional cost of the oil. The
gearboxes. performance of oil blends. same applies to Scania oils which
are engineered to offer long drain
Scania applies more than just industry In addition, Scania will only formulate capability.
standards when testing and specifying oils which offer greater value to the
oil blends for the Scania powertrain. end user than the added cost of the Below, we present a summary of the
In addition to bench testing, oil blends oil. As an example, while fuel economy various aspects which differentiate
are subjected to real-life application oils may be more expensive than Scania Oil from other oils on the market.
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Scania Oil Technical Paper
iii. Supplier screening iv. Scania Research & Development broader R&D approach to constantly
To ensure compliance with Scania’s Scania Research & Development improve and cater to the increasing
high standards as well as sustainable (R&D) works continuously to develop demands of the Scania powertrains.
business practise, all Scania Oil new Scania Oil specifications which They also serve to enable the
suppliers are required to undergo deliver on the many parameters of the development of new, innovative
a screening process, carried out by vehicle’s total operating economy. products that offer value to vehicle
Scania’s purchasing department. operators, such as low-viscosity, fuel
A driver for this is the long-term As part of this, Scania commits to economy oils.
commitment which Scania expects numerous long-term research and
from their suppliers, and the development collaborations with
requirement that they align with industry oil suppliers and specialist
Scania’s strategies, principles and additive companies. These collaborations
philosophies. are designed to align with Scania’s
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Others 6 %
Driver 20 %
Tyres 4 %
TOE Maintenance 5 %
Repair 7 %
TCO
Revenue Brand
Total Cost of Vehicle 11 %
& Uptime image
Ownership
Fuel 47 %
Other
Parts Labour
costs
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Scania Oil Technical Paper
7. Additional information
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